Chamberlain Group The 1D8075 Commercial Door Operator User Manual 01 36811 indd

Download:
Mirror Download [FCC.gov]
Document ID	2210215
Application ID	TPDLPchIOUttQ/3VVsVdYw==
Document Description	User manual 1 of 2
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	362.42kB (4530291 bits)
Date Submitted	2014-03-07 00:00:00
Date Available	2014-03-07 00:00:00
Creation Date	2014-02-17 16:35:52
Producing Software	Acrobat Distiller 9.5.3 (Macintosh)
Document Lastmod	2014-02-17 16:36:16
Document Title	01-36811.indd
Document Creator	Adobe InDesign CS6 (Macintosh)
Document Author:	NKay

INDUSTRIAL DUTY
COMMERCIAL DOOR OPERATOR
Security + 2.0
TM
INSTALLATION MANUAL
H, J, AND HJ
GH
T AND APT
THIS PRODUCT IS TO BE INSTALLED
AND SERVICED BY A TRAINED DOOR
SYSTEMS TECHNICIAN ONLY.
2 YEAR WARRANTY
Operators are shipped in C2 operating mode.
Visit www.liftmaster.com to locate a
professional installing dealer in your area.
Installation Date
CONTACT INFORMATION
Serial #
GT
TABLE OF CONTENTS
SAFETY INFORMATION
Emergency Disconnect System
Model H, GH, J, and HJ . . . . . . . . . . . . . . . . . . . . . . . . . 26
TROLLEY OPERATORS
4-12
Carton Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Specifications . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Maximum Door Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 6
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
Assemble the Operator (Models T and GT) . . . . . . . . . 7
Install the Chain (Models T and GT) . . . . . . . . . . . . . . 8
Assemble the Operator (Model APT) . . . . . . . . . . . . . . 9
TYPICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . .10-12
Install the Header Bracket . . . . . . . . . . . . . . . . . . . . . 10
Attach the Track to the Header Bracket . . . . . . . . . . . 11
Hang the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Attach the Door Arm . . . . . . . . . . . . . . . . . . . . . . . . . 12
PROGRAMMING
27-34
Introduction to Programming . . . . . . . . . . . . . . . . . . . . 27
Determine and Set Wiring Type . . . . . . . . . . . . . . . . . . . 28
Programming Remote Controls . . . . . . . . . . . . . . . . .29-30
Programming for MyQ® Devices (Optional) . . . . . . . . . . 31
Maintenance Alert System (MAS) . . . . . . . . . . . . . . . . . 31
Open Mid Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Timer-To-Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
Car Dealer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Maximum Run Timer (MRT) . . . . . . . . . . . . . . . . . . . . . 34
Resetting Factory Defaults - Clearing Memory. . . . . . . . 34
MAINTENANCE
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .
Life of Operator Feature (Odometer/Cycle Counter). . . .
Brake (If Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Order Repair Parts. . . . . . . . . . . . . . . . . . . . . . .
HOIST AND JACKSHAFT OPERATORS
13-17
Carton Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operator Specifications . . . . . . . . . . . . . . . . . . . . . . .13-14
Maximum Door Area . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 15
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Assemble the Operator . . . . . . . . . . . . . . . . . . . . . . . 16
TYPICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . .16-17
Determine Mounting Location . . . . . . . . . . . . . . . . . . 16
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install the Manual Disconnect . . . . . . . . . . . . . . . . . . 17
TROUBLESHOOTING
36-39
Diagnostic Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . 37
Troubleshooting Error Codes . . . . . . . . . . . . . . . . . . . . . 38
Troubleshooting Radio Functionality . . . . . . . . . . . . . . . 39
WIRING DIAGRAMS
40-41
Logic 5 Single Phase Wiring Diagram . . . . . . . . . . . . . . 40
Logic 5 Three Phase Wiring Diagram . . . . . . . . . . . . . . 41
WIRING
18-19
Power and Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Motor Power Plug Selection . . . . . . . . . . . . . . . . . . . . . 18
Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ENTRAPMENT PROTECTION
20-22
LiftMaster Monitored Entrapment
Protection (LMEP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install the LMEP’s (Optional) . . . . . . . . . . . . . . . . . . . . . 21
Wire the LiftMaster Monitored Entrapment
Protection (LMEP) Devices . . . . . . . . . . . . . . . . . . . . . . 21
ADJUSTMENT
22-23
Limit Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Clutch Adjustment (Belt Drive Model Operators) . . . . . . 23
TESTING
24
MANUAL RELEASE
25-26
Emergency Disconnect System Model GT and T . . . . . . 25
Emergency Disconnect System Model APT . . . . . . . . . . 25
Table of Contents
35
35
35
35
35
ACCESSORIES
42
CONTROL CONNECTION DIAGRAM
43
IMPORTANT NOTES:
• BEFORE attempting to install, operate or maintain the operator,
you must read and fully understand this manual and follow all
safety instructions.
• DO NOT attempt repair or service of your commercial door and
gate operator unless you are an Authorized Service Technician.
• Operator intended to be installed on a properly balanced door
only. Make sure door is properly balanced before installing.
WARNING
WARNING
Mechanical
CAUTION
WARNING
WARNING
WARNING
WARNING
Electrical
WARNING
CAUTION
WARNING
When you see these Safety Symbols and Signal Words on the
following pages, they will alert you to the possibility of serious
injury or death if you do not comply with the warnings that
accompany them. The hazard may come from something
mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will
alert you to the possibility of damage to your door and/or the
door operator if you do not comply with the cautionary
statements that accompany it. Read them carefully.
WARNING
SAFETY INFORMATION
SAFETY INFORMATION
WARNING
AVERTISSEMENT
AVERTISSEMENT
ATTENTION
AVERTISSEMENT
IMPORTANT INSTALLATION INSTRUCTIONS
AVERTISSEMENT
AVERTISSEMENT
AVERTISSEMENT
WARNING
AVERTISSEMENT
ATTENTION
AVERTISSEMENT
TO
REDUCE THE RISK OF SEVERE INJURY OR DEATH:
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND
INSTRUCTIONS.
2. Install door operator ONLY on properly balanced and
lubricated door. An improperly balanced door may NOT
reverse when required and could result in SEVERE INJURY
or DEATH.
3. ALL repairs to cables, spring assemblies and other hardware
MUST be made by a trained door systems technician BEFORE
installing operator.
4. Disable ALL locks and remove ALL ropes connected to door
BEFORE installing operator to avoid entanglement.
5. Install door operator 8 feet (2.44 m) or more above floor.
6. NEVER connect door operator to power source until
instructed to do so.
7. NEVER wear watches, rings or loose clothing while installing
or servicing operator. They could be caught in door or
operator mechanisms.
8. Install control station:
• within sight of the door.
• out of reach of children at minimum height of
5 feet (1.5 m).
• away from ALL moving parts of the door.
9. Install the control station far enough from the door to
prevent the user from coming in contact with the door while
operating the controls.
10. Install the entrapment warning placard on wall next to the
control station in a prominent location that is visible from
the door.
11. Place manual release/safety reverse test label in plain view
on inside of door.
12. Upon completion of installation, test entrapment protection
device.
ADVERTENCIA
ADVERTENCIA
PRECAUCIÓN
ADVERTENCIA
ADVERTENCIA
13.
ADVERTENCIA
PRECAUCIÓN
ADVERTENCIA
SAVE THESE INSTRUCTIONS.
ADVERTENCIA
ADVERTENCIA
Safety Information
TROLLEY OPERATORS
TROLLEY
CARTON INVENTORY
Before beginning your installation check that all components were provided.
DESCRIPTION
Powerhead assembly
Owner’s manual and caution labels
Hardware box (includes fasteners, track spacers, trolley, door arm assembly, front idler and header mounting bracket)
3-Button control station with MAS LED
Trolley drive chain: #48 for 1/3 and 1/2 HP,
#41 for 3/4 HP and higher (all GT models)
NOTE: The tracks are shipped separately.
ENTRAPMENT PROTECTION DEVICES:
LiftMaster Monitored Entrapment Protection (LMEP)
Monitored Photoelectric Sensors and/or Door Edge Sensors are required for any momentary contact to close modes of operation. See
pages 20-21 for additional information. Refer to the Accessories page 42, ‘Entrapment Protection Devices’ for available options.
OPERATOR SPECIFICATIONS
ELECTRICAL
TRANSFORMER: . . . . . . . . . . . . . . . . . . . . . . 24Vac Secondary
CONTROL STATION: . . . . . . . . . . . . . . .NEMA 3-Button Station
Open/Close/Stop w/LED
WIRING TYPE: . . . . . . . . . . . . . . . . . . . . . . C2 (Factory default)
Momentary contact to OPEN & STOP, constant pressure to
CLOSE, plus wiring for LMEP device to reverse and auxiliary
devices to open and close with open override. See page 29 for
optional wiring types and operating modes.
LIMIT ADJUST: . . . . . . . . .Linear driven, fully adjustable screw
type cams. Adjustable to 24 feet.
BRAKE: . . . . . . . . . . . Standard on APT, GT and 3/4-1 H.P. T’s
DISCONNECT: . . . . . . . . . . . . . . Quick disconnect door arm for
emergency manual door operation.
MOTOR
TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous duty
HORSEPOWER:
Model APT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2 HP
Model GT . . . . . . . . . . . . . . . . . . . . . . 1/2, 3/4, 1 and 1-1/2 HP
Model T . . . . . . . . . . . . . . . . . . . . . . . . 1/3, 1/2, 3/4 and 1 HP
SPEED (At rated load): . . . . . . . . . . . . . . . . . . . . . . .1725 RPM
VOLTAGE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model APT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115V 1 Phase
Model GT and T . . . . . . . . . . . . . . . . . . . . . 115/230V 1 Phase,
. . . . . . . . . . . . . . . . . . . . . . . . . . 208/230/460/575V 3 Phase
CURRENT (Amperage):
Model T and GT
Voltage-Phase
1/3 HP 1/2 HP 3/4 HP 1 HP 1-1/2 HP
115-1Ø, 60Hz
8.5
11.2
13.6
16
20
230-1Ø, 60Hz
4.2
5.6
6.8
10
208/230-3Ø, 60Hz
3.1
460-3Ø, 60Hz
1.5
1.75
3.5
575-3Ø, 60Hz
1.3
1.4
1.6
1.8
2.75
Model APT
Voltage-Phase
115-1Ø, 60Hz
1/2 HP
11.2
Carton Inventory/Operator Specifications - Trolley
OPERATOR SPECIFICATIONS
DOOR SPEED (not adjustable):
Model APT . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7" per second
Model GT . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12" per second
Model T . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12" per second
BRAKE: Solenoid actuated disc brake on 3/4 and 1 HP, standard
on Model APT and GT (Available as an option for 1/3 and 1/2
HP)
BEARINGS: . . . . . . . . . . . . . . Output Shaft: Shielded ball bearing
Model APT and T . . . .Clutch Shaft: IronCopper sintered and oil
impregnated
MAXIMUM DOOR AREA (SQ. FT.)
MODEL T
STANDARD SECTIONAL
24 ga.
22 ga.
Steel
Alum.
Doors
Fiberglass
Doors
---
---
1/3 HP
1/2 HP
3/4 HP
1 HP
310
400
560
640
285
350
500
625
---
20 ga.
Steel
16 ga.
Steel
---
Wood
Doors
24 ga.
Steel
Insul.
260
320
450
560
---
---
20 ga.
Steel
Insul.
175
250
325
400
16 ga.
Steel
Insul.
125
200
275
310
20 ga.
Steel
16 ga.
Steel
---
Wood
Doors
24 ga.
Steel
Insul.
320
450
500
550
---
---
20 ga.
Steel
Insul.
250
325
400
475
16 ga.
Steel
Insul.
200
250
300
380
STANDARD SECTIONAL
MODEL APT
1/2 HP
24 ga.
22 ga.
Steel
Alum.
Doors
Fiberglass
Doors
250
20 ga.
Steel
16 ga.
Steel
---
Wood
Doors
24 ga.
Steel
Insul.
225
---
---
20 ga.
Steel
Insul.
150
16 ga.
Steel
Insul.
100
STANDARD SECTIONAL
MODEL GT
Fiberglass
Doors
24 ga.
22 ga.
Steel
Alum.
Doors
---
---
1/2 HP
3/4 HP
1 HP
1-1/2 HP
400
560
625
---
350
500
575
625
---
Operator Specifications - Trolley
TROLLEY
MECHANICAL
DRIVE REDUCTION:
Model APT and T . . . . . . . . . . Primary: Heavy duty (5L) V-Belt
Secondary: #41 chain/sprocket;
Output: #48 chain (1/3 and 1/2 HP Model T and APT)
or #41 chain (3/4 and 1 HP Model T ONLY)
Model GT . . . . . . . . . . . . . . . . . . . . . .Primary: 20:1 Heavy duty
worm gear-in-oil-bath speed reducer
Output: #41 chain
OUTPUT SHAFT SPEED:
Model APT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 RPM
Model GT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113.5 RPM
Model T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 RPM
TROLLEY
WEIGHTS AND DIMENSIONS
MODELS T AND APT
Hanging Weight: 80-110 lbs.
14"
(35.56 cm)
*Door Height Plus 4 feet (minimum)
4"
(10.16 cm)
11.63"
(29.54 cm)
Highest Point of Door Travel
*23.43"
(59.51 cm)
- For Units with Brake add 3-1/2"
(Standard on APT, T 3/4 and T 1 HP models; Optional on T 1/3 and 1/2 HP models)
MODEL GT
Hanging Weight: 140 lbs.
13.05"
(33.15 cm)
Door Height Plus 4 feet (minimum)
4"
(10.16 cm)
18.5"
(46.99 cm)
17.5"
(44.45 cm)
Operator Specifications - Trolley
ASSEMBLY
ASSEMBLE THE OPERATOR (MODELS T AND GT)
NOTE: For Model APT assembly refer to page 9.
HARDWARE
Install the track spacers evenly over the length of the track.
Fasten the spacers to the track with bolt (A) and flange hex
nuts (B). Two spacers are supplied for 8’-14’ tracks, three
spacers are supplied for 16’-20’ tracks, and four spacers are
supplied for 22’-24’ tracks.
Flange Hex Nut
3/8"-16
Bolt 3/8"-16 x 3/4"
Install the front idler to the track with bolts (F) and washers (D).
Take Up Bolt
Assemble the trolley with the take up bolt (C), hex nuts (E),
and lock washer (D).
Lock Washer 3/8"
Hex Nut 3/8"-16
Slide the trolley onto the track.
Insert bolts (A) into the end of the track and loosely thread the
nuts (B) onto the ends of the bolts.
Bolt 3/8"-16 x 1"
Slide bolts (A) on the end of the track assembly into the “L” slot
in the operator and tighten nuts (B). Insert bolts (A) into the
holes on the end of the track and the operator. Secure the track
with nuts (B).
Assembly - Trolley
TROLLEY
INSTALL THE CHAIN (MODELS T AND GT)
TROLLEY
NOTE: For Model APT assembly refer to page 9.
Position the trolley 2 inches away from the front idler.
Attach the chain to the trolley threaded shaft using the master
link.
Run the chain along the track to the operator. Wrap the chain
around the operator drive sprocket.
Run the chain along the track to the front idler. Wrap the chain
around the front idler.
Attach the chain to the front of the trolley using the master
link.
Tighten the chain until the chain sags about 3 inches at the
mid point of the track.
2˝
MODEL T
MODEL GT
3˝
Assembly - Trolley
ASSEMBLE THE OPERATOR (MODEL APT)
NOTE: If your model is not an APT, proceed to the next page.
Install the track spacers evenly over the length of the track.
Fasten the spacers to the track with bolt (A) and flange hex
nuts (B).
Install the front idler in the second set of holes on the end of
the track with bolts (A) and nuts (B).
Slide the trolley onto the track so the door arm hole faces the
front (towards the door).
Insert bolts (A) into the end of the track and loosely thread
the nuts (B) onto the ends of the bolts. Slide bolts (A) on the
end of the track assembly into the “L” slot in the operator and
tighten nuts (B).
Insert bolts (A) into the holes on the end of the track and the
operator. Secure the track with nuts (B).
Run the chain along the track to the front idler. Wrap the
chain around the front idler.
Run the chain along the track to the operator. Wrap the chain
around the operator drive sprocket.
Bolt 3/8"-16 x 3/4"
Flange Hex Nut
3/8"-16
Pull the release clip on the trolley and push the end of the
chain through the slot in the trolley.
Attach one end of the chain to the drive link using a master
link.
10
Attach the other end of the chain to the free end of the drive
link using a master link and making sure the chain has the
correct tension (the chain should sag about 3 inches at the
mid point of the track). The chain will need to be cut for
proper adjustment. The take-up bolt can be loosened or
tightened to adjust the slack of the chain. Slide the trolley
back and forth past the drive chain to ensure there is no
binding.
10
3˝
Assembly - Trolley
TROLLEY
HARDWARE
TYPICAL INSTALLATION
TROLLEY
INSTALL THE HEADER BRACKET
The trolley operator is generally mounted over the center of the
door. However, off center mounting may be required due to
interfering structures or location of door stile / top section support.
Typically, the operator may be mounted up to 24 inches off center
on torsion spring doors. Extension springs require center
mounting.
Close the door. Mark the center of the door with a vertical line,
extend the line onto the ceiling.
Open the door to the highest point of travel mark 4 inches
above the highest point of travel.
Center the header bracket on the vertical center line and the
horizontal line.
Drill the pilot holes for the header bracket.
Fasten the header bracket with appropriate hardware
(not provided).
WARNING
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural
support on header wall or ceiling, otherwise door might NOT
reverse when required. DO NOT install header bracket over
drywall.
• Concrete anchors MUST be used if mounting header bracket
or 2x4 into masonry.
• NEVER try to loosen, move or adjust door, springs, cables,
pulleys, brackets, or their hardware, ALL of which are under
EXTREME tension.
• ALWAYS call a trained door systems technician if door binds,
sticks, or is out of balance.
CAUTION
AVERTISSEMENT
ATTENTION
ADVERTENCIA
PRECAUCIÓN
4"
Typical Installation - Trolley
10
ATTACH THE TRACK TO THE HEADER BRACKET
HARDWARE
Align the track with the header bracket.
Insert the pin through the track and header bracket holes.
Secure with the fasteners.
Header Pivot Pin (1)
Cotter pins (2)
Swing the operator up and ensure the operator is level.
WARNING
HANG THE OPERATOR
CAUTION
Secure the operator using the appropriate fasteners and
locking hardware that will support the weight of the operator.
To avoid possible SERIOUS INJURY from a falling operator:
• Fasten the operator SECURELY to structural supports of the
building.
• Concrete anchors MUST be used if installing ANY brackets
into masonry.
AVERTISSEMENT
ATTENTION
11
Typical Installation - Trolley
TROLLEY
TROLLEY
ATTACH THE DOOR ARM
Latch the door arm to the trolley. Make sure the open side of
the notch on the door arm faces the door.
HARDWARE
Position the door bracket to the center line of the door and
attach the door bracket to the door using appropriate hardware
(not included). NOTE: When properly installed and adjusted
the door arm should be leaning back toward the operator
slightly. Refer to door manufacturer’s instructions for
recommended installation guidelines.
Flanged Hex Nut 3/8"-16 (2)
Nylok Nut 3/8"-16 (1)
Bolt 3/8"-16 x 1" (3)
NO T
ICE
Typical Installation - Trolley
12
HOIST AND JACKSHAFT OPERATORS
CARTON INVENTORY
Before beginning your installation check that all components were provided.
DESCRIPTION
Powerhead assembly
Owner’s manual and caution labels
Hardware box (includes fasteners, track spacers, trolley, door arm assembly, front idler and header mounting bracket)
3-Button control station with MAS LED
Hoist hand chain (Models H, HJ and GH ONLY)
Door sprocket
Door/operator drive chain
OPERATOR SPECIFICATIONS
ELECTRICAL
TRANSFORMER: . . . . . . . . . . . . . . . . . . . . . . 24Vac Secondary
CONTROL STATION: . . . . . . . . . . . . . . .NEMA 3-Button Station
Open/Close/Stop w/LED
WIRING TYPE: . . . . . . . . . . . . . . . . . . . . . . C2 (Factory default)
Momentary contact to OPEN & STOP, constant pressure to
CLOSE, plus wiring for LMEP device to reverse and auxiliary
devices to open and close with open override. See page 29 for
optional wiring types and operating modes.
LIMIT ADJUST: . . . . . . . . .Linear driven, fully adjustable screw
type cams. Adjustable to 24 feet.
DISCONNECT:
Model J . . . . .Floor level disconnect for manual door operation
Model H and GH . . . . . . . Floor level chain hoist with electrical
interlock for manual door operation
Model HJ . . . . . . . . . . . . . . Includes both floor level disconnect
systems stated above
MOTOR
TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous duty
HORSEPOWER:
Model J, H and HJ . . . . . . . . . . . . . . . . 1/3, 1/2, 3/4 and 1 HP
Model GH . . . . . . . . . . . . . . . . . 1/2, 3/4, 1, 1-1/2, 2 and 3 HP
SPEED:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1725 RPM
VOLTAGE:
Model J, H and HJ . . . . . . . . . . . . . . . . . . . .115/230V 1 Phase
208/230/460/575V 3 Phase
Model GH . . . . . . . . . . . . . . . . . . . . . . . . . .115/230V 1 Phase
208/230/460/575V 3 Phase
CURRENT (Amperage):
Models H, HJ, and J
Voltage-Phase
1/3 HP
1/2 HP
3/4 HP
1 HP
115-1Ø, 60Hz
8.5
11.2
13.6
16
230-1Ø, 60Hz
4.2
5.6
6.8
208/230-3Ø, 60Hz
3.1
460-3Ø, 60Hz
1.5
1.75
575-3Ø, 60Hz
1.3
1.4
1.6
1.8
Model GH
Voltage-Phase 1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP 3 HP
115-1Ø, 60Hz
11.2
13.6
16
20
230-1Ø, 60Hz
5.6
6.8
10
208/230-3Ø, 60Hz 3.1
8 10.6
460-3Ø, 60Hz
1.75
3.5
4.8
575-3Ø, 60Hz
1.4
1.6
1.8
2.75
13
Carton Inventory/Operator Specifications - Hoist and Jackshaft
HOIST AND JACKSHAFT
ENTRAPMENT PROTECTION DEVICES:
LiftMaster Monitored Entrapment Protection (LMEP)
Monitored Photoelectric Sensors and/or Door Edge Sensors are required for any momentary contact to close modes of operation. See
pages 20-21 for additional information. Refer to the Accessories page 42, ‘Entrapment Protection Devices’ for available options.
MECHANICAL
DRIVE REDUCTION:
Model J, H, and HJ . . . . . . . . Primary: Heavy duty (5L) V-Belt
Secondary: #48 chain/sprocket;
Output: #50 chain
Model GH . . . . . . . . . . . . Primary: 45:1 for 1/2, 3/4 and 1 HP
Worm gear-in-oil bath gear reducer 44:1 for 1-1/2 and 2 HP
42:1 for 3 HP
Output: #50 chain
OUTPUT SHAFT SPEED:
Model J, H and HJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 RPM
Model GH . . . . . . . . . . . . . . . . . . . . 38.3 for 1/2, 3/4 and 1 HP
39.2 for 1-1/2 and 2 HP
41.1 for 3 HP
DOOR SPEED:
Model J, H and HJ . . . . . . . 8-9" per second depending on door
Model GH . . . . . . . . . . . . . 8-9" per second depending on door
BRAKE: . . . Solenoid actuated disc brake: Standard on GH & GT
(available as an option on J, H, HJ models)
BEARINGS . . . . . . . . . . . . . . Output shaft: Shielded ball bearing
Clutch shaft: IronCopper sintered and oil impregnated
Models H and HJ ONLY
HAND CHAIN WHEEL: . . . . . . . . . . . . . . . . .Left or right handing
Models H and HJ ONLY
HOIST WHEEL: . . . . . . . Standard mounting on left or right side
MAXIMUM DOOR AREA (SQ. FT.)
1/3 HP
1/2 HP
3/4 HP
1 HP
22 ga.
Steel
---
Alum.
Doors
24 ga.
--22 ga.
Steel
Fiberglass Alum.
Doors
Doors
---
24 ga.
Steel
Alum.
Grilles
---
---
310
400
560
640
285
350
500
625
20 ga.
Steel
Wood
Doors
24 ga.
Steel
Insul.
260
320
450
560
16 ga.
Steel
---
---
---
16 ga.
Steel
---
-----
---
---
---
20 ga.
Steel
Insul.
175
250
325
400
16 ga.
Steel
Insul.
125
200
250
310
20 ga.
18 ga.
Steel
Steel
Grilles
210
280
380
475
Operator Specifications - Hoist and Jackshaft
ROLLING
MODEL GH
SECTIONAL
ROLLING
MODELS J, H, AND HJ
SECTIONAL
HOIST AND JACKSHAFT
OPERATOR SPECIFICATIONS
22 ga.
Steel
---
Alum.
Doors
24 ga.
--22 ga.
Steel
Fiberglass Alum.
Doors
Doors
---
24 ga.
Steel
1/2 HP
3/4 HP
1 HP
1-1/2 HP
2 HP
3 HP
5 HP
14
Alum.
Grilles
---
---
325
480
650
-------
300
430
560
-------
20 ga.
Steel
Wood
Doors
24 ga.
Steel
Insul.
275
390
500
680
-----
16 ga.
Steel
---
---
---
16 ga.
Steel
---
-----
---
---
---
20 ga.
Steel
Insul.
225
275
325
425
560
840
16 ga.
Steel
Insul.
175
225
300
375
460
620
20 ga.
18 ga.
Steel
Steel
Grilles
250
340
430
540
640
875
Call for specifications
WEIGHTS AND DIMENSIONS
MODELS J, H AND HJ
Hanging Weight: 80-110 lbs.
Door Height Plus 4 feet (minimum)
A - Wall Mounting
B - Bracket Mounting (rolling door)
14.5"
(36.83 cm)
6.94"
(17.63 cm)
16.81"
(42.7 cm)
7.56"
(19.2 cm)
3/8" Bolt
4.62"
(11.73 cm)
7.56"
(19.2 cm)
1.5" (3.81 cm)
6.59"
(16.74 cm)
10.5"
(26.67 cm)
20.15"
(51.18 cm)
13.75"
(34.93 cm)
5.5"
(14 cm)
*23.43"
(59.51 cm)
8.34"
(21.18 cm)
16.43"
(41.73 cm)
7.62"
(19.35 cm)
4.56"
(11.58 cm)
Hand Chain Wheel Present
with Models H and HJ ONLY
9"
(22.86 cm)
MODEL GH
Hanging Weight: 140 lbs.
WEIGHTS AND DIMENSIONS
DIMENSIONS
HP
HANGING WEIGHT: .........80-110 LBS.
14"
(35.56
14 "cm)
See
Note #1
See
Note #2
See
Note #3
Hand Chain Wheel
PHASE
1/2
11-1/2
25-3/4
12-63/64
3/4
12-1/2
26-3/4
12-63/64
12-3/4
27
12-63/64
1-1/2
12-3/4
27
13-63/64
3-1/2
1/2
11
25-1/4
12-63/64
3/4
11
25-1/4
12-63/64
12
26-1/4
12-63/64
1-1/2
12-1/2
26-3/4
13-63/64
3-1/2
12-3/4
27
13-63/64
3-1/2
13-1/4
28-5/8
15-15/64
3-15/16
NOTES:
1) Output shaft with 1" x 1/4" key for 1/2 thru 1 HP operators, 1-3/16" x 5/16" key for 1-1/2 and 2 HP operators,
1-1/4" x 1/4" key for 3 HP operators.
2) Mounting centers: X = 4-3/4"; Y = 5-1/2" for 1/2 thru 2 HP operators.
X = 3-5/8"; Y = 9-1/16" for 3 HP operators.
3) Hand chain wheel extends 1-5/8" beyond operator in vertical mounting position as shown.
15
Operator Specifications - Hoist and Jackshaft
HOIST AND JACKSHAFT
4.41"
(11.2 cm)
WARNING
ASSEMBLY
WARNING
ASSEMBLE THE OPERATOR
CAUTION
WARNING
HOIST AND JACKSHAFT
It is imperative that the wall or mounting surface provide adequate
support for the operator.
This surface must:
a.
Be rigid to prevent play between the operator and the
door shaft.
b.
Provide a level base.
c.
Permit the operator to be fastened securely and with the
drive shaft parallel to the door shaft.
To prevent possible SERIOUS INJURY or DEATH:
• DO NOT connect electric power until instructed to do so.
• If the door lock needs to remain functional, install an interlock
switch.
• ALWAYS call a trained door systems technician if door binds,
sticks or is out of balance. An unbalanced door may NOT
reverse when required.
• NEVER try to loosen, move or adjust doors, door springs,
cable, pulleys, brackets or their hardware, ALL of which are
under EXTREME tension and can cause SERIOUS PERSONAL
INJURY.
• Disable ALL locks and remove ALL ropes connected to door
BEFORE installing and operating door operator to avoid
entanglement.
• Fasten the operator SECURELY to structural supports of the
building.
• Concrete anchors MUST be used if installing ANY brackets.
1 Select handing. Right (R) or Left (L).
On models J, H, HJ and GH operators the drive sprocket can be
mounted on either the right or left side.
For models H and HJ with manual hand chain systems, the
handing of the operator must be determined at the time of order.
The handing is indicated by the last letter of the model number
(R or L). The hand chain wheel cannot be switched. If your
installation causes the hand chain to hang in the door opening,
hook the chain to the side near the top of the door jamb.
AVERTISSEMENT
AVERTISSEMENT
ATTENTION
AVERTISSEMENT
EXAMPLE: Right Hand
TYPICAL INSTALLATION
DETERMINE MOUNTING LOCATION
ADVERTENCIA
ADVERTENCIA
operator may be mounted on the wall, shelf or bracket
1 The
(not provided, see accessories). The optimum distance between
the door shaft and operator drive shaft is 12 - 15 inches.
ADVERTENCIA
PRECAUCIÓN
1a
1b
Wall mount
Shelf or bracket mount
1a
1b
12" - 15"
12" - 15"
Assembly/Typical Installation - Hoist and Jackshaft
16
MOUNTING
Place the door sprocket on the door shaft.
Place the operator drive sprocket on the appropriate side of
the operator for your installation type.
Wrap the drive chain around the door sprocket and the drive
sprocket then secure with the master link.
Align the door and the drive sprockets. Insert keys and fasten
the sprockets with the set screws. NOTE: It is highly
recommended to add a thread adhesive to secure the set
screws in place.
INSTALL THE MANUAL DISCONNECT
1 Fasten Door retaining bracket 4 feet above the floor.
Door retaining bracket
Door retaining bracket
17
Typical Installation - Hoist and Jackshaft
HOIST AND JACKSHAFT
WIRING
WARNING
To reduce the risk of SEVERE INJURY or DEATH:
• ANY maintenance to the operator or in the area near the
operator MUST NOT be performed until disconnecting the
electrical power and locking-out the power. Upon completion of
maintenance the area MUST be cleared and secured, at that
time the unit may be returned to service.
• Disconnect power at the fuse box BEFORE proceeding.
Operator MUST be properly grounded and connected in
accordance with national and local electrical codes. The
operator should be on a separate fused line of adequate
capacity.
• ALL electrical connections MUST be made by a qualified
individual.
• DO NOT install ANY wiring or attempt to run the operator
without consulting the wiring diagram.
• ALL power wiring should be on a dedicated circuit and well
protected. The location of the power disconnect should be
visible and clearly labeled.
• ALL power and control wiring MUST be run in separate
conduit.
POWER AND GROUND
POWER WIRING CHART
Power and control wiring must be run in separate conduit in
accordance with national and local electrical codes. Must use
14 AWG or heavier wire for power wiring. Use conduit knockouts
for wiring as indicated on the electrical box labels.
WIRING
DISTANCE
Remove the operator cover.
Run power wires to electrical box according to national and
local electrical codes.
ON THREE PHASE MACHINES ONLY: Incorrect phasing of
the power supply will cause the motor to rotate in the wrong
direction. To change motor rotation, exchange incoming
power leads L1 and L2.
NOTE: In some installations, such as a through-wall-installation,
the rotation of the motor and logic board may have to be changed.
1. Locate the MOTOR DIRECTION jumper on the logic board.
Remove jumper and relocate from STD to REV.
2. Relocate the sensing limit switch (SLS) to the opposite side.
3. Remove CLOSE/OPEN decal and reattach appropriately.
Attach power and ground wires to appropriate terminals.
IMPORTANT NOTE: This operator must be properly
grounded. Failure to properly ground the operator could
result in electric shock and serious injury.
Single Phase Power Wiring
GAUGE
50 feet
14 AWG
100 feet
12 AWG
200 feet
8 AWG*
350 feet
6 AWG*
500 feet
4 AWG*
1000 feet
2 AWG*
* Maximum wire gauge that can be connected to the operator’s
terminal is 12 AWG. When a larger wire gauge is required, the wire
must be gauged down to 12 AWG. USE COPPER WIRE ONLY.
Three Phase Power Wiring
Phase 1
Hot
Line Power
115/230 Vac
Single Phase
Neutral
Ground
Line Power
208/230/460/575 Vac
Three Phase
Phase 2
Phase 3
MOTOR POWER PLUG SELECTION
ILLUSTRATION TO SHOW
POWER BOARD AND
MOTOR CONDUIT/WIRE/
HEADER PLUG
Locate motor power lead with plug.
On the POWER BOARD find the appropriate receptacle that
matches the incoming line voltage. Remove the label and
insert the motor power cable fully until locked in place.
Wiring
18
NING
WARNING
CONTROL STATION
ON
WARNING
To prevent possible SERIOUS INJURY or DEATH from
electrocution:
• Be sure power is NOT connected BEFORE installing door
control.
To prevent possible SERIOUS INJURY or DEATH from a closing
door:
• Install door control within sight of door, out of reach of
children at a minimum height of 5 feet (1.5 m) and away from
ALL moving parts of door.
• Install the control station far enough from the door to prevent
the user from coming in contact with the door while operating
the controls.
• Install the entrapment warning placard on wall next to the
control station in a prominent location that is visible from the
door.
• NEVER permit children to operate or play with door control
push buttons or remote controls.
• Activate door ONLY when it can be seen clearly, is properly
adjusted and there are no obstructions to door travel.
• ALWAYS keep door in sight until completely closed. NEVER
permit anyone to cross path of closing door.
SEMENT
AVERTISSEMENT
NOTE: The low voltage control circuit wiring requires insulated,
Remove the control station cover.
Fasten the control station to the wall at least 5 feet above the
ground. The installation surface must be smooth and flat.
Attach the MAS label to the side of the control station.
Fasten the entrapment warning placard next to the control
station.
24VAC
DATA
24VAC
TIMER
DEFEAT
OP
EN
CL
OS
COMMON
24VAC
ST
OP
LED
14
OPEN
13
3-Button
Station
12
CLOSE
STOP
11
POWER
24VAC
MAS
TIMER
DEFEAT
10
COMMON
MAS
LMEP
EDGE
EDGE:
OPEN
CLOSE
OPEN
ADVERTENCIA
STOP
5'
Maintenance
Alert LED
LMEP:
MER
ABLE
WIRING
3-PHASE
TENCIA
TION
appropriate knockout and run the wires to the
3 Select
operator.
wires to the control station and replace the control
AVERTISSEMENT
4 Connect
station cover.
20 AWG or greater wire. Refer to back page for additional control
wiring.
COMMON
CLOSE
STOP
(RD)
(WH)
Open
Close
SBC
ADVERTENCIA
UCIÓN
COMMON
UL Entrapment Placard
Stop
WARNING
SBC
Moving Door Can Cause
Serious Injury or Death
Keep Clear! Door May Move at any Time
Without Prior Warning
Do Not Let Children Operate the Door or Play
in the Door Area
Keep Door in Sight at all Times When Door is Moving
MAS Label
Maintenance
Alert SystemTM
If light is Flashing
Rapidly, it is time
for routine door
maintenance.
If light is Flashing
Slowly, followed
by a pause, call for
immediate service.
Service every
cycles/months
19
Wiring
WARNING PROTECTION
ENTRAPMENT
WARNING
LIFTMASTER MONITORED
CAUTION
ENTRAPMENT
PROTECTION (LMEP)
WARNING
To prevent possible SERIOUS INJURY or DEATH from a closing
door:
• Be sure power is NOT connected to the door operator BEFORE
installing the photoelectric sensor.
• The door MUST be in the fully opened or closed position
BEFORE installing the LiftMaster Monitored Entrapment
Protection device.
To prevent SERIOUS INJURY, DEATH, ENTRAPMENT, or
PROPERTY DAMAGE:
• Correctly connect and align the photoelectric sensor.
• Install the photoelectric sensor beam NO HIGHER than
6" (15 cm) above the floor.
• This is a required LMEP device for B2, TS, T, and FSTS wiring
types and MUST NOT be disabled. For D1, C2, and E2 wiring
the installation of an entrapment protection device is
recommended.
• LiftMaster Monitored Entrapment Protection devices are for
use with LiftMaster Commercial Door Operators ONLY. Use
with ANY other product voids the warranty.
• If an edge sensor is being used on a horizontal slide door,
then place one or more edge sensors on both the leading and
trailing edge.
• If an edge sensor is being used on a vertically moving door,
then place edge sensors on the bottom edge of the door.
IMPORTANT INFORMATION ABOUT THE LIFTMASTER
MONITORED ENTRAPMENT PROTECTION DEVICES
A LiftMaster Monitored Entrapment Protection (LMEP) device is
required for most wiring types (refer to page 28). If a LiftMaster
Monitored Entrapment Protection device is not installed, constant
pressure to close will be required from the control station.
Refer to Accessories page for a complete list of LMEP devices.
AVERTISSEMENT
AVERTISSEMENT
ENTRAPMENT PROTECTION
ATTENTION
AVERTISSEMENT
TYPICAL ENTRAPMENT PROTECTION DEVICE(S) OVERVIEW
ADVERTENCIA
ADVERTENCIA
Monitored Edge Sensor
mounted to the bottom
of door.
ADVERTENCIA
PRECAUCIÓN
Monitored Photoelectric
Sensor 6" (15 cm) max.
above floor and from
the door.
Entrapment Protection
Invisible Light Beam
Protection Area
20
Monitored Photoelectric
Sensor 6" (15 cm) max.
above floor and from
the door.
INSTALL THE LIFTMASTER MONITORED ENTRAPMENT PROTECTION (OPTIONAL)
Always refer to the installation instructions that are included with your LiftMaster Entrapment Protection (LMEP) devices. Without an
LMEP properly installed, the operator will only work with constant pressure to close mode of operation.
WIRE THE LIFTMASTER MONITORED ENTRAPMENT PROTECTION (LMEP)
DEVICES
Connect the LiftMaster Monitored Entrapment Protection
(LMEP) device to the logic board according to the models
shown below:
MONITORED PHOTOELECTRIC
SENSOR
MONITORED
EDGE SENSOR
MODELS CPS-U, CPS-UN4,
CPS-RPEN4, CPS-OPEN4
24VAC
DATA
24VAC
TIMER
DEFEAT
COMMON
24VAC
DATA
COMMON
12
White (Blue)
24VAC
MAS
TIMER
DEFEAT
MAS
TIMER
DEFEAT
CPS-MEI
14
2-Wire Monitored Sensing Edge
13
12
Red
11
Red
POWER
24VAC
11
10
LiftMaster
CPS-MEI
MAS
LMEP
White/Black (Brown)
LMEP
EDGE
EDGE:
OPEN
OPEN
Black
LMEP:
EDGE
CPS-EI
LMEP:
EDGE:
White
COMMON
10
COMMON
MAS
24VAC
TIMER
DEFEAT
13
POWER
24VAC
24VAC
14
CLOSE
OPEN
STOP
OPEN
COMMON
CLOSE
STOP
E4
CLOSE
STOP
SBC
STOP
COMMON
LMEP1
COMMON
SBC
LMEP2
E3
E2
E1
White
4-Wire Sensing Edge
White
Black
Black
CPS-EI
SBC
SBC
NOTE: Only one LMEP device can be connected to the logic board. To attach additional LMEP’s, the CPS3CARD option card is required.
Secondary (non-monitored) entrapment protection devices (with N.O. dry contact) will be wired to the EDGE and COMMON terminals.
21
Entrapment Protection
ENTRAPMENT PROTECTION
COMMON
40-34141-1
CLOSE
WARNING
ADJUSTMENT
IMPORTANT SAFETY INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH:
1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS.
2. ALWAYS keep remote controls out of reach of children.
NEVER permit children to operate or play with door control
push buttons or remote controls.
3. ONLY activate door when it can be seen clearly, it is properly
adjusted and there are no obstructions to door travel.
4. Personnel should keep away from a door in motion and
ALWAYS keep door in sight until completely closed. NO ONE
SHOULD CROSS THE PATH OF THE MOVING DOOR.
5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLY
OPENED DOOR.
6. If possible, use manual release handle to disengage door
ONLY when door is CLOSED. Weak or broken springs or
unbalanced door could result in an open door falling rapidly
and/or unexpectedly causing SEVERE INJURY or DEATH.
7. NEVER use manual release handle unless doorway is clear of
persons and obstructions.
8. After ANY adjustments are made, the entrapment protection
device MUST be tested. Failure to adjust the operator
properly may cause SEVERE INJURY and DEATH.
9. Entrapment Protection device MUST be tested every month.
Failure to adjust the operator properly may cause SEVERE
INJURY and DEATH.
10. ALWAYS KEEP DOOR PROPERLY BALANCED. An
improperly balanced door may NOT reverse when required
and could result in SEVERE INJURY or DEATH. See door
manufacturer’s owners manual.
11. ALL repairs to cables, spring assemblies and other
hardware, ALL of which are under EXTREME tension, MUST
be made by a trained door systems technician.
12. ALWAYS disconnect electric power to door operator
BEFORE making ANY repairs or removing covers.
13.
WARNING
SAVE THESE INSTRUCTIONS.
WARNING
LIMIT ADJUSTMENT
CAUTION
WARNING
To avoid SERIOUS personal INJURY or DEATH from
electrocution:
• Disconnect electric power BEFORE performing ANY
adjustments or maintenance.
Begin with the door in the fully closed position to set the
CLOSE limit.
Depress the retaining plate (1) and move the limit nut to the
CLOSE limits (2).
NOTE: The Close Limit Switch (CLS) and Sensing Limit Switch
(SLS) LEDs on the logic board will illuminate when the switches
are activated and the power is on.
ADJUSTMENT
When the retaining plate is released, verify that the retaining
plate is fully seated with the notches of the limit nuts.
Open the door to the fully open position and set the OPEN
4AVERTISSEMENT
limit (3).
ATTENTION
AVERTISSEMENT
When the retaining plate is released, verify that the retaining
plate is fully seated with the notches of the limit nuts.
Adjustment
AVERTISSEMENT
NOTE: The Open Limit Switch (OLS) LED on the logic board will
illuminate when the switches are activated and the power is on.
22

---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.7
Linearized                      : Yes
Author                          : NKay
Create Date                     : 2014:02:17 16:35:52-06:00
Modify Date                     : 2014:02:17 16:36:16-06:00
XMP Toolkit                     : Adobe XMP Core 4.2.1-c043 52.372728, 2009/01/18-15:08:04
Metadata Date                   : 2014:02:17 16:36:16-06:00
Creator Tool                    : Adobe InDesign CS6 (Macintosh)
Format                          : application/pdf
Title                           : 01-36811.indd
Creator                         : NKay
Document ID                     : uuid:4167e49b-658f-4ca7-b0f9-c9515f5aabdc
Instance ID                     : uuid:bc723078-5f1b-4815-ae05-1ae681064353
Producer                        : Acrobat Distiller 9.5.3 (Macintosh)
Page Count                      : 22

EXIF Metadata provided by EXIF.tools