Char Broil 4632215 User Manual GRILLE Manuals And Guides L0408041

CHAR-BROIL Grill, Gas Manual L0408041 CHAR-BROIL Grill, Gas Owner's Manual, CHAR-BROIL Grill, Gas installation guides

User Manual: Char-Broil 4632215 4632215 CHAR-BROIL GRILLE - Manuals and Guides View the owners manual for your CHAR-BROIL GRILLE #4632215. Home:Lawn & Garden Parts:Char-Broil Parts:Char-Broil GRILLE Manual

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4632215 ASSEMBLY, USE AND CARE MANUAL
If you haveany questions
or needassistance
duringassembly,
pleasecall
1-B00-241-7548,
Visit us onthe webat:
www._harbroil .corn
THISGRILLIS
FOROUTDOOR
USEONLY
CAUTION:
Read and follow
all safetystatements,
assemblyinstructions,
anduseandcare
directionsbefore
attemptingto
assembleandcook,
€¢
INSTALLER]
ASSEMBLER:
Leavetheseinstructions _l
with consumer.
CONSUMER:
Keepthis manualfor
future reference,
_WARNING
Failureto followall
manufacturer's
instructionscould
resultin sedous
_rsonai injury and/or
propertydamage.
_CAUTION
Somepartsmaycontain
sharpedges- especially
asnotedin the manuait
Wearprotectivegloves
if necessary.
_.4632215/P47C2A(12-12-01) I
WARNING
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP Tank not connected for use
shall not be stored in the vicinity of
this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut offgas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call
your gas supplier or your fire
department.
Installation Safety Precautions
•Use grillonlywithLP (propane)gasand the regulator/valve
assembly supplied.
•Grill installation mustconform withlocal codes,or in their
absence withNational Fuel Gas Code, NFPA 54 /ANSI
Z223.1. Handling and storageof LP cylindersmust
conformto LP Gas Code NFPNANSI 58. Grill is not for
use in oron recreationalvehicles and/or boats.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes,or
National Electdcal Code, ANSI INFPA 70. Keepany
electricalcordsand/orfuel supply hosesawayfromany
hot surfaces.
• This grill is safetycertified for use inthe United Statesonly,
Do not modify for use in any other location. Modification
will resultin a safety hazard.
Safety Symbols
•The symbolsandboxesshownbelowexplainwhat each
headingmeans.Readand follow allof the messagesfound
throughoutthe manual,
Call Grill Service Center For Help And Parts
• If you need help or warrantyparts call 'J11-800-241-7548,or
send a FAXto 1-706-576-6355.
Businesshours:Open24 hours- Seven daysa week.
•To order non-warrantyreplacementpartsor accessories(grill
cover,cleaners,paint) call1.800-993-2677or send a FAXto
1-706-565-2121.
Important: Fill out Warranty Information below
Warranty Information
ModelNumber
Lot Number (oncartonlabel)
SerialNumber
DatePurchased
CAUTION
For residential use only.Do not use for commercial
cooking.
DANGER
DANGER: Indicatesan imminently hazardous
situation which, if not avoided, will result in death or
serious injury.
WARNING
• WARNING:Be alertto the possibilityofserious
bodily injuryif the instructionsare notfollowed.Be
sure toread andcarefullyfollow allofthe messages.
CAUTION
•CAUTION:Indicatesa potentiallyhazardous
situationwhich,if not avoided, mayresult in minor
or moderateinjury.
2 • 4632215
ForYour Safety .........................................................................2
Call Grill Service Center For Help And Parts...........................2
InstallationSafety Precautions.................................................2
SafetySymbols .........................................................................2
Table of Contents.....................................................................3
Warranty....................................................................................3
Before BeginningAssembly.....................................................4
Parts List ...................................................................................4
Exploded View ..........................................................................5
Assembly ................................................................................6-9
Use and Care ........................................................................9.14
Storing Your Grill .....................................................................13
Indirect Cooking......................................................................14
Food Safety ..............................................................................14
Troubleshooting ......................................................................15
Char-Broilwarrantstotheoriginalconsumer-purchaserthat
thisproductshallbefreefromdefectsinworkmanshipand
materialsundernormalandteasortableuseandcorrect
assembly(ifassembledbyconsumer-purchaser),fromdateof
purchase,
Stainless steel and die cast parts. 99 years
Electronic ignition and bumers - 10 years
Remainingparts. 2 years
Char-Broilwill,at its option,refinishor replace any
productor part found to be defectiveduringthe warranty
leriod. Char-Broilwill requireyouto return the pert(s)
claimedto be defective,for its inspection,freight or postage
prepaid.
Ifyouwishto obtainperformanceofanyobligationunderthis
limitedwarranty,you shouldwrite to:
CHAR-BROIL
ConsumerWarranty/P.O. Box 1240
Columbus, GA 31902-1240
Char-Broilmayrequirereasonableproofofpurchaseand
wesuggestyoukeepyourreceipt.InthestateofCaliforniaonly,
ifrefinishingorreplacementoftheproductisnotcommercially
)racticable,theretailersellingthisproductorChar-Broilwill
refundthepurchasepricepaidfortheproduct,lesstheamount
directlyattributabletousebytheoriginalconsumer.purchaser
)dortodiscoveryofthenonconformity.Inaddition,inthestateof
Californiaonly,you maytaketheproducttotheretail
establishmentfromwhichitwaspurchasedortoanyretail
establishmentsellingthisproductinordertoobtainperformance
underthiswarranty.
Thiswarrantydoesnotincludethecostonany
inconvenienceorpropertydamageduetofailureoftheproduct
anddoesnotcoverdamagedueto misuse,abuse,accident,
damagearisingoutoftransportationoftheproduct,ordamage
incurredthroughcommercialuseoftheproduct.Thisexpress
warrantyisthesolewarrantygivenbythemanufacturerandisin
lieuofallotherwarranties,expressorimplied,includingimplied
warrantyofmerchantabilityorfitnessfora particularpurpose.
NeitherChar-Broildealersnortheretailestablishmentsellingthis
Jmducthasanyauthoritytomakeanywarrantiesortopromise
remediesinadditiontoorinconsistentwiththosestatedabove.
Char-Broirsmaximumliability,inanyevent,shallnotexceedthe
purchasepriceofthe productpaidbytheoriginalconsumer-
Jurchaser.Somestatesdonotallowthe exclusionorlimitationof
incidentalorconsequentialdamages.Sotheabovelimitationsor
exclusionsmaynotapplytoyou.Thiswarrantygivesyouspecific
legalrightsandmayalsohaveotherrightswhichvaryfromstate
tostate.
4632215• 3
Necessarytools for assemblyof yourgrill include:
Phillips®screwdriver,pliersandadjustablewrench.
Ceded Gd!PartsAndAccessories®,Dilar-BroilandDeign®,Char-BIoil(GasGn0Bdqueaes)®,
Char-Diamonds®,CoddngZoneandDesign@,DiamondFMirm®,Execu_ Chefe, Faststart®,
FlareFighters, Fla_rMa_, GasGdl SHouelteandDedg_®_HaOSrnoker_,La_ Flame®,
MasterFlame®,MasterFlamePreddonC_kingSysten_,_rk®, Duan_m®,VIP®,
Pred_onFlameandDesign®,SJerk®,andTruFlame®arereg_erndTrademarksoftheW.C.8rnd_
CompanyThermos®isaregisterndtrndema_et BieTne_ Companyanditsa01nates,
A_sanCollec_ byCkar-B_il_e,C3andDeignTM, Cder_reilandDesignTM ,FlameDesignTM ,
Flaw'TentsTM ,GrillaGoTM, Gdllin'StickTM, Keeperof theRameTM, KeepersoftheFlameTM,
NaturalGripTM, OutdoorCoolingCo0ec_mandDesignTM, PaSoBis_oTM, PmckionFlamoTM, Pm-C_eckTM,
Qu_l_SetGrillsandDesignTM, SrnokerTentsTM, _le BigEasyTM, _le MinuteGr_lTM, "i_eEdgeTM,
]_e TuscanC_ledJonTM, andTheUrbanGrilP_areTrademarksoftheWC. BradleyCon_any
UniversalG_I Partsand DesignTM isah'adernarkof_e _lermos Companyanditsaniliates,
Fl_ot_tedunderoneormoreofthefollo_ngU.S,Patents:4,598,692;4,624,240;4,747,391;4,747,391;
4,817,583;4,924,845;4,989,579;5,003,960;5,076,056,5,076,257;5,090,398;5,1_,B34; 5,224,575;
5,277,106;5,421,319;5,441,226;5,452,707;5,458,309;5,566,606;5,566,606:5,570,755;5,582,094;
5,613,486;5,649,475;6,706,797;5,711,663;5,765,543;5,931,149;5,996,573;6,095.132;6,135,104;
6,279,566;D282,619;D339,714;D341,292;D343,337;D358J_59,D361,466;D364,535;D372,637;
[}373,701;D377,735;D383,035;D397,910;D405,643;D405,643;D406,005;D406,009;D4t3,043;D416,029;
D416,229;D414,987.D415,388;D416,164;D416,441;D41&441;D417,587;D422,516,D423.274;D425,876;
D426,3_3;[3435,395;D436,004;D438,059,D438,060;D438,427;13439,110;D442.505;D443,179;D443,354;
D447,384;D¢47,385;D447,909;D448.610;D448,614;D448,el5;D446,el6;andD448975.
OtherPof_ltsPan_ng.
4 • 463221=;
Key Qty Description Part#
A1 Lid Plate P0176A
B1 Lid SidePanel,Left P0177A
C 1 LidSidePanel,Right P0178A
D1HeatIndicator P0616A
E 1 PlasticLidHandle PD256A
F1 LogoRate P0474A
G1WarmingRack P1531A
H 2 Cooking Grid P1666B
I 3 Flame Tamer P1744A
J 1 Griddle P5747B
K 3 Burner P2056A
L1BurnerBracket P2238A
M 3 Gas CollectorBoxwith Electrode P2623B
N1 ElectricWire set P2649A
O 1 ElectricIgnitor(4 port) P2503G
P 1 BowlSide Panel,Left P0if86A
Q1 BowlSide Panel,Right P0787A
R1BowlFrontPanel P0788A
S1 Bawl Rear Panel PO789A
T1RearWindShield P2988A
U 1 GreaseDrainingTray P2745B
V1Grease Receptacle P2717C
W1 Gas Manifold P5047A
X3GasValvefor MainBurner P32D7A
Y 1 HeatShieldfor ControlPanel P2987A
Z 1 ControlPanel P2986A
AA 3 ControlKnob P3431C
BB 3 ControlKnobSeat P3430C
CC 4 Spring P55G7A
DO 1 Sideburne_Frame(Left) P1163A
EE 1SideShelf,Rk_ht P1162A
FF 1 Bracketfor SideShelf- Left Front P1423E
GG 2Bracketfor BideShelf- L_ Rear,RightFront P1423A
HH 1 Bracketfor Side Shelf- RightRear P1423B
I 2 FrontPanel,Bide Shelf,LeO P7428A
dJ 1 CartBottomShelf P1066A
KK 2 Cart SidePanel P4318A
LL 1CartRearPanel P4350A
M M 1DoorBracket P4411A
NN 2DOorFrontPlate P4351A
O0 2 DoorHandle P0258A
PP 2 Bowl SupportBracket P1343A
QQ 1 LeotSide Cart Leg, Front POBSOA
RR 1LootSideCart Leg, Rear PDOt50B
SS 1RightSideCartLeg, Fmht P0850C
TT 1 RightSideCart Leg,Rear FO850D
UU 4 Caete_Seat P4525B
VV 4 3" Caster P5120A
WW 1Pull-OutTank Tray P403BA
XX 2 Bracketfor Pull-OutTankTray P403lfB
YY 1Handlefor Pull*OutTankTray P0259A
ZZ 2SlideSet P55HSA
AAA 1 SideburnerLid P0191A
BBB 1 Lid KnobforSideburner P3405C
CCC 1 PotSupport PS00ZA
DDO 1 Electrode PaB32B
EEE 1 Sideburner P1922A
FFF 1 GasValvefor Sideburner P32DSA
GGG 1 ControlKnob P3409B
HHH 1 ConnectionTube P3983J
III1 RegulatorwithHose(27") P3632Q
JJJ 1 AABattery PS08OA
KKK 1FrontPanel,SideShelf,Right P7427A
LLL 1SidepornerControl KnobSeat P34ifgA
MMM 1 MatchLightingStickwith Chain P5540A
1CasterWrench P55L4A
1GrateLifter P8007A
1 HardwarePack Pd179A
BBB
AAA--
.w
oo-- I
O0--1
UU--_
VV--(_
--TT
--SS
i
_--UU _'_-- HH
4632215• 5
• Unpack and remove all protective packaging,
1. Positionbottomshelfwiththe 4-hole patternto the leftside,
See Fig. 1.
The labelsonthe cart legs
indicatetheirassemblypositionto the bottomshelf.LF=Left
Front, LR=Left Rear, RF=Right Front, and RR=Right
Rear. Labelsshouldface inwardtowardeachother when
correctlyassembled.Remaining components cannot be
assembled if leg positions are incorrect.
2. Installthe four cartlegsto the indicatedcornersof the
bottomshelfusing8 of the 1/4xZ-1/Z"Phillips-headscrews
provided.Donotfully tightenscrews,
3. Installcrossbraces,facing inward,to cart legson both
sidesusing8 of the 1/4xl/2" Phillips-headscrews.Fully
tighten.See Fig. 1,
FIGURE 1
.4b
Cross
Brace
Bottom
Shelf
,Screwthe 4 castersintothe casterseatsinthe bottomof
each cartleg, Turnthe threadedcasterstemby hand,
clockwiseuntilit stops.Fullytightenwiththe wrench
provided,See Fig. 2,
5, Installthe twosidepanelsandonerearpanelto the cartby
using4 of the 3/16xl/2" Phillips-headscrewson each
panel,Leaverear panelscrewsloose.See Fig. 2,
FIGURE 2
Side Rear
/
/
.
7.
panel
USE CAUTION when handling the pull-out tank tray.
Slide rails have sharp edges. Installthe handle onthe
pull.outtankusing 2 ofthe 1/4" nuts. Fullytighten.See
Fig. 3.
Fullyextendthe pull-outtanktrayandattachthe sliderails
to the 4,holepatterninthe bottomshelfusing4ofthe
1/4xl/2" Phillips-headscrews.Fullytighten.See Fig. 3.
FIGURE 3
Handle
[ Pull-out
tank tray
6 • 4632215
.Attach the doorbracketto the lower holes inthe front legs
withthe endtabspointingupwardandtheflangeto the rear,
pointingdownward.Use 2 of the 114xl/2" Phillips-head
screws, Do notfull,] tighten.See Fig. 4,
.Place doorsintothe hingeholesof the bottomshelf and
doorbracket.Pushdoorbracketdownuntildoorsare
secure andcan openandclosefreely. Do notfully tighten
doorbracketscrews, See Fig. 4.
10, Removeprotectivefilmfrom doors.Installdoorhandlesto
doorsusing4of the 3/16x3/8" Phillips-headscrews. See
Fig. 4.
11. Attachthe 4 side shelf bracketsto the topsof the cartlegs
using8 of the 1/4xl/2" Phillips-headscrews.
IMPORTANT: Bracket with cut.out installs on front left
leg. Be sure the flat side of each bracket faces outward,
Fullytighten.See Fig.4,
12, Place the sideburner shelf overthe leftbracketsand cross
brace.Be sure ignitorwireis hangingloose.Be sure the
inside shelf holesalignwithcrossbraceholes, Secure
shelf firmlyto theendsofthe bracketsusing2 ofthe
1/4xl/2" Phillips-head screws. Repeat this procedure for
the side shelf onthe rightside of thecart.See Fig.4.
FIGURE 4
Sideburner
Align
Side
shelf
cut-out
Lower
outward
bracket ;/
.,/ bole
/
Handle /
/
film Hinge'7_i
13. Attachmatchlightingsflck
andchainto the rightrear
leg, belowshelf bracket.
usingone3/16"xl/2",
self-tapping, Phillips-head
screw,See Fig. 5,
FIGURE 5 jMatch
lighting
stick
Toreducethe weightof the grillhead,openthe grilllidand
removethe packedcomponents.This step requires 2 people
to lift and positionthe grill head onto the cart.
14. HINT: Slide grillhead intocartfromthe front. Use care to
avoid scratchingtops of side shelves, Alignthe 2 holes
beneaththe hangledgeon each side of the grillheadwith
the 2 holes in the side shelf and crossbraceonthe cart.
Raisethe grilllidandinsert 4 ofthe 1/4xl/2" Phillips-head
screws. Beneaththe side shelves,add1/4'_nuts, Donot
fully tighten.See Fig.6.
15. Attach heat indicatorto grilllidusingnutprovided.Make
sure graphicson heat indicatorare properlyorientedbefore
tighteningnut. See Fig. 6. ,,,----,.
!-,,,
FIGURE 6 !"" / /
/
Grill
head,
ledge
; Hang
iledges
irest on
/
4632215 • 7
16. Firmlyattachignitor wirefrom sideburnerto front of valve.
See Fig.7a. Beneath left shelf, insertsidebumervalve into
sideburner tube. See Fig. 7 for proper engagement.
Attach sideburnervalve to shelf using 2of the M4xl0
Phillips-headscrews and washers. Place knob seat, spring,
and sideburner knob over valve stem.
FIGURE 7
-Spring
wire
17, Secure grillhead to all cart legs using 4 of the 1/4x2.112"
Phillips-headscrews and 1/4" nuts. See Fig. 8.
18. Fully tighten all leg screws, rear panel screws, door
bracket screws, and grill head screws.
19. Fromthe back of the cart, slide the greasedrainingtray into
the grill head. Place the grease receptacle into the notches
on the bottom ofthe tray.See Fig. 8.
FIGURE 8 Grease
draining
receptacle
Attach grill head
to ell 4 legs
20, Place your LP gas tank (not included ontothe poll-outtank
tray and push tray into cart. Be sure the tank valveis facing
forward. See. Fig. 9. READ USE & CARE SECTION
BEFORE A'FI'ACHINGREGULATORTO LP TANK.
FIGURE 9
LPgas
tank
21. Unscrewthe ignitorcap located on the control paneland
removethe contact and spring from the ignitorslot.
See Fig. 10.
22. Placethe suppliedAA batteryintothe ignitorslot withthe
positive pole facingtoward you.
23, Placethe spring withcontactoverthe battery.Screwthe
ignitor cap back onto the control panel,
FIGURE 10
ing
Contact,
Ignitor_ _.
cap _AA
24. Attachpanelto front of sideburnershelfby placingtoplip of
panelABOVEbottom lip of shelf. Secure usingthree
3/16"x3/8"Phillips-headscrews and 3/16" nuts. Fully
Tighten,See Fig. 11.
FIGURE 11
lip
8 • 4632215
25. Placethe 3 flametamerson the lowerledgeabove
burners.See Fig. 12. Theyshouldmeet inthe center.
26. Place the cookinggridsor griddleonthe ledgeabovethe
flame tamers.
27, Placethe secondary cooking rackintothe slots onthe
upperleftand upperrightof the grillbowlpanels.
FIGURE 12
Secondary
rack
Flame
Lower 9
grid
Before Your First Cookout
Performthe leaktestas indicatedin the use andcare
section.
Washthe cookinggrids,griddle,cookingrack,and all
stainlesssteelsurfaces withwarm,soapywater.Rinseand
drythoroughly.
Light burners.Checkto makesuretheyare lit,thenclose
the lidandwarmthe grillonHI for 15 minutes.Curingof
paintandpartswill producean odoronlyonfirstlighting.
LP Tank
• The LPtank usedwithyour grill mustmeetthefollowing
requirements:
• PurchaseLP tanksonlywiththese requiredmeasurements:
12" (30.5cm)(diameter)x 18" (45.7 cm)(tall)with20 lb. (9
kg.) capacitymaximum.
•Be constructedand markedin accordancewith
specificationsfor LP tankofthe U.S. Departmentof
Transportation(DOT). See LP tank collarfor marking.
• LPtankvalvemusthave:
•Typo1outletcompatiblewithregulatororgrill.
• Safetyreliefvalve.
•ULlistedOverfillProtectionDevice(OPD).
ThisOPDsafetyfeatureisidentifiedbya
uniquetriangularhandwheel.Useonly OPDHandWheel
tanksequippedwiththistype ofvalve.
• Supply systemmustbe arrangedfor vaporwithdrawaland
includecollarto protectLP tankvalve.
LP (Liquefied Petroleum Gas)
•Isnontoxic,odorlessandcolorlesswhenproduced.ForYour
Safety,LPgashasbeengivenanodor(similartorotten
cabbege)sothatitcanbesmelled.
•LP gas is highlyflammableand mayigniteunexpectedly
whenmixedwithair.
LP Tank Filling
•Useonlylicensedandexperienceddealers.
•LP tank must be purged beforefilling.
•DealershouldNEVERfillLP tankmorethan80%of LP tank
volume.Volumeofpropaneintankwillvaryhytemperature.
• A frosty regulatorindicatesgas overfill.ImmediatelycloseLP
tankvalveandcalllocalLP gas dealerfor assistance.
•Do notreleaseliquidpropane(LP) gas intothe atmosphere.
This is a hazardouspractice.
• To removegas from LP tank,contactan LP dealeror calla
localfiredepartmentfor assistance.Checkthe telephone
directoryunder"Gascompanies"for nearestcertifiedLP
dealers.
LPtank Exchange:Youmay chooseto replaceyour emptyLP
tank throughan exchangeservice.Use onlythose reputable
exchangecompaniesthat inspect,precisionfill,testand
certifytheircylinders.Exchangefor OPD safetyfeature
equipped tank as described in LP Tank
•Alwayskeep LP tankinuprightpositionduringuse,transitor
storage.
Leak test LP tank BEFORE connectingto grill.
4632215• 9
LP Tank Leak Test
Foryour safety
•LeaktestmustberepeatedeachtimeLPt_nkisexchangedor
refilled.
•Donotsmokeduringleaktest.
•Donotuseanopenflametocheckforgasleaks.
•GriUmustbeleakcheckedoutdoorsinwell-ventjlatedarea,away
fromignitionsourcessuchasgasfiredorelectricalappliances.
Duringleaktest,keepgrillawayfromopenflamesorsparks.
Usea cleanpaintbrushand50/50soapandwater
solution.Usemildsoapandwater.
•Donot use householdcleaningagents.
Damagetogastraincomponentscanresult.
5. Hold regulator, insert nipple (B) into LP tank valve.
Hand tighten coupling nut, holding regulator in a
straightline (C) with LP tank valveso as not to cross
thread the connection. _1__
Nipplehasto be
centeredintothe
LPtankvalve
131
Brushsoapysolution
ontotheshadeda
/
Connecting The Regulator To The LP Tank
1. LPtankmustbeproperlysecuredontogrill.
2. Turnallcontrolknobsincludingsidebumer(iffeatured)totheOFF
posilion.
3. TurnLPtankOFFbytuming hand-wheel
clockwiseto a fullslop.
4. Removethe protectivecapfrom
LPtankvalve.Alwaysusecapand OPDHand
strapsuppliedwithvalve. Wheel
SafetyReliefValve
Type 1 outlet withthreadon outside
StrapandCap
Use of this POL transport plug
(A) (plastic part with extemal
threads) will defeat safety
feature of valve.
Holdcouplingnut
andregulatoras
shownfor pmper
connectionto LP
tankvalve.
6. Turn the coupling nut clockwiseto tighten to a full solid stop.
The regulatorwillseal onthe back-checkfeature in LP tank
valve,resultingin some resistance. An additional one-hell
to three quarters turn is required to complete
connection. Tighten by hand only - do not use tools.
NOTE: Ifyoucannotcompleteconnection,disconnectregulatorand
repeatsteps5and6. Ifyouarestillunabletocompletethe
connection,donotusethisregulator!
WARNING
•Do not insert any foreign objects into the valve
outleL You may damage the valve and cause a leak.
Leaking propane may result in explosion, fire, severe
personal injury, or death.
•Never attempt to attach this grill to the self-contained
LP gas system of a campertrailer or motor home.
•Do not use grill until leak checked.
•If leak is detected at any time, STOP and call the Fire
Department.
•If you cannot stop a gas leak, immediatelyclose LP
tank valve and call LP gas supplier or your fire
department!
10 • 4632215
A DANGER
NEVERstore a spare LP tank under or near grill or in
enclosed areas.
Never fill the cylinder beyond 80% full. An overlilled
spare LP tank is hazardous due to possible gas
released from the safety relief valve. The safety relief
valve on a LP tank could activate releasing gas and
cause a fire.
If you see, smell or hear escaping gas, immediately
get away from the LP tank/grfll and call your fire
department.
All spare LP tanks must have safety caps installed on
the LP tank outlet.
LP Tank Removal, Transport And Storage
• TurnOFFallcontrolknobsandLPtankvalve.Tum couplingnut
counterclockwisebyhandonly-donotusetoolstodisconnect.Lif_
LPtankwireupwardoffofLPtankcollar,liftLPtankupandoffof
supportbracket.InstallsafetycapontoLPtankvalve.Alwaysuse
capandstrapsuppliedwithvalve,Failureto use safetycapas
directedmay resultinseriouspersonalinjuryand/or
property damage - - -
II fJ
\/
\ \ _ jJ
LP Tank -o _ Safety
Valve Retainer Cap
Strap
• A disconnectedLP tank instorageor beingtransportedmust
have a safetycapinstalled(asshown).Do notstorean LP
tank inenclosedspacessuchas a carport,garage,porch,
coveredpatioorotherbuilding.Neverleave a LP tankinsidea
vehiclewhichmay becomeoverheatedbythe sun.
• Donotstore LP tankinan areawherechildrenplay,
Leak Testing Valves, Hoses and Regulator
1. Tum all grill control knobs to OFF.
2. Be sureregulatoristightlyconnectedto LP tank.
3. CompletelyopenLP tankvalveby turninghandwheelcounter
clockwise.If you heara rushing sound,turngas off
immediately,There is a majorleak at the connection.Correct
before proceeding.
4. Brush soapy
solution onto
following
connections:
.
,
"If growing" bubbles appear,
thereis a leak, Close LPtank
valveimmediatelyandretighten
connections.If leaks cannot
be stopped "do not try to
repair." Call for replacement parts.
Ordernewpartsbygivingthe serial, modelnumberand
name of itemsneededto the Grill ServiceCenterat
'J_1-800-241-7548, r
AlwayscloseLP tankvalveafterperformingleaktestby
turninghand wheel clockwise.
Safety Tips
•Beforeopening LP tankvalve,checkthecouplingnutfor
tightness.
•When grillis notin use,turnoffallcontrolknobsandLP tank
valve.
• Nevermovegrillwhilein operationor stillhot.
•Whenmovingthe grillpushitforward, do notpullfrom
behind,
•Use long-handledbarbecueutensilsto avoidburnsand
splatters.
• Do not remove grease receptacleor tray until grill has
completelycooled.
• If you notice grease or other hot materialdripping from grill
onto valve, hose or regulatorturn off gas supplyat once.
Determinethe cause,correct,cleanand inspect valve, hose
and regulator before continuing. Performa leak test.
• The regulator may make a hummingor whistling noise
during operation.Thiswill not affect safetyor use of grill.
• If you have a grill problemsee the "TroubleshootingSection':
4632215• 11
a, WARNING
For Safe Use Of Your Grill:
• Donotletchildrenoperateorplayneargrill.
•Keepgrillareaclearandfreefrommaterialsthatburn.
•DonotblockholesinbottomorbackofgrilL
•Checkburnerflamesregularly.
• Usegrillonlyinwell-ventilatedspace.NEVERusein
enclosedspacesuchascarport,garage,porch,covered
patio,orunderasurfacethatcancatchfire.
•Usegrillatleast3ft. fromanywallorsurface.Maintain10ft.
clearancetoobjectsthatcancatchfireorsourcesofignition
suchaspUotlightsonwaterheaters,liveelectricalappliances,
etc.
Donot usecharcoal,briquetsorlavarockinthisgrill.
•Apartment Dwellers:
Checkwithmanagementtolearntherequirementsandfire
codesfor usinganLPGasGrillinanapartment.Ifallowed
useoutsideonthe groundfloorwitha three(3)footclearance
fromwallsorrails,Do notuse onorunderbalconiesmadeof
wood.
NEVERattemptto lightburnerwithlid closed.A
buildupof non-ignitedgas insidea closedgrillis
hazardous.
Neveroperate grillwithLP tank outof correctposition.
AlwayscloseLPtank valveandremovecouplingnut
beforemoving LPtank from specifiedoperating
portion.
CAUTION
•Putting out grease fires by closing the lid is not
possible.Grillsarewellventilatedforsafetyreasons.
•Donot usewater on agreasefire. Personalinjurymay
result.If a greasefire developsturnknobsandLP tank
off.
•Donot leavegrill unattendedwhilepreheatingor
burningoff on high.If grillhas notbeen regularly
cleanedagreasefirecan occurthatmay damagethe
product.
Ignitor Lighting
•Donut leanovergrillwhile lighting.
1. Open lid duringlighting
2. To igniteany burner,turnknobto HI, pushandhold
ELECTRONICIGNITOR button for 5 seconds.
3. If ignitiondoesnottake placewithin5 seconds, turnall
burnerknobsto OFF, wait 5 minutes,thenrepeatlighting
procedure.
4. If IGNITOR doesnotwork,follow matchlighting
instructions.
12 • 4632215
Match Lighting
•Donot leanover grillwhile lighting.
1.Open lid duringlighting.
2. Place litmatch into match
lighting stick, then into lighting
holeon right side of grill.
3. Push in and turn far right burner
knob to HI, Be sure burnerlights
andstayslit.
4, Lightadjacentburners insequenceby pushing knobs in
andturning to HI.
WARNING
•If burner does not light turn knobs to OFF, wait 5
minutes, tryagain.
Sideburner Ignitor Lighting
•Do nut lean over grill while lighting.
1. To igniteSIDEBURNER,opensideburner cover.
2. Pushin sideburnerknoband turncounter-clockwiseuntil
click.Repeatupto 5 times.Be suregap betweenelectrode
wireandgas portopeningis 1/8"-3/16".
3. If sideburnerdoesNOT light,turn knobto OFF, wait5
minutes,then repeatlightingprocedure.
4. If iGNITOR doesnotwork,follow matchlighting
instructions.
Match Lighting
1. To matchlight SIDEBURNER.open
sideburner cover.
2. Place lit match near burner.
3. Push in and turn sideburner
knob counter.clockwise, Be
sure burner lightsand stays lit.
Burner Flame Check
Removegratesand flametamers.Lightburners,rotateknobs
from HIto LOW.Youshouldsee a smallerflame inLOW
positionthan seen on HI. Alwayscheckflame pdorto each
use. Performflamecheckforsideburner.If onlylowflame is
seenreferto "Soddendropor lowflame"in
the TroubleshootingSection,
LOW
Turning Grill Off
Turn all knobsto OFF position.TurnLP tank OFF by turning
hand-wheelclockwise to a full stop.
Ignitor Check
• Turn gas off at LP tank. Pushandholdelectronicignitor
buttonor pushin andturnsideburnerknobcounter-
clockwise."Clicks" shouldbe heardand sparkseen each
time betweencollectorboxor burnerand electrode.See
"Troub/eshooting"if noclick or spark.
Valve Check
• Important: Make sure gas is OFF at LP tank before
checking valves. Knobslockin OFF position.To check
valves,firstpushinknobsandrelease,knobsshouldspdng
back.if knobsdon'tspringback,replacevalveassembly
beforeusinggrill.Turnknobsto LOW positionthenturn back
to OFF position.Valvesshouldturnsmoothly.
Hose Check
• Beforeeachuse,checkto see if hosesare cut or worn.
Replacedamagedhosesbeforeusinggrill.Use onlyvalve/
hose/regulatorspecifiedby manufacturer.
Cleaning The Burner Assembly
Followtheseinstructionsto cleanand/orreplacepartsof burner
assemblyorif you havetroubleignitinggdlL
1. Turngas off at controlknobsand LP tank.
2. Removecookinggrates,flametamers,greasetrayandgrease
receptacle.
3. Removecotterpinsfrom beneatheachburner'=foot"usinga
screwdriverorneedlenose pliers,
4. Carefullylifteach burnerupandawayfromvalveopenings,
We suggestthree waysto cleanthe burnertubes.Usetheone
easiestfor you.
(A) Benda stiffwire(a lightweightcoathangerworkswell)
intoa smallhook.Runthe hookthrougheachburnertube
andburnerseveraltimes.
(B) Usea narrowbottlebrushwitha flexiblehandle(donot
useabrasswirebrush),runthe brushthrougheachburner
tubeandburnerseveraltimes.
(C) Weareye protection:Usean airhosetoforceairintothe
burnertube and outthe burnerports.Checkeachpert to make
sureair comesouteachhole.
5, Wirebrushentireoutersurfaceofburnerto removefood
residueanddirt.
6. Cleanany blockedportswitha stiffwiresuchas an openpaper
clip.
7. Checkburnerfor damage,due to normalwear and corrosion
some holesmay becomeenlarged.If any largecracksor holes
are found replace bumer.
VERY IMPORTANT:Burnertubes must reengage valve
openings.
8. Carefullyreplaceburners.
9. Replacecotterpinbeneatheach burner.
10. Replacegreasetray andreceptacle,flametamers,and
cookinggrates.
General Grill Cleaning
Do notmistakebrownor blackaccumulationof greaseand
smokefor paint. Interiorsofgas grillsare notpaintedatthe
factory (and should never be painted), Applya strong
solutionof detergentandwateror usea grillcleanerwith
scrubbrushto insidesof grilllidand bottom.Rinseandallow
to completelyair dry. Do not apply acaustic grill/oven
cleaner to painted surfaces.
• Plasticparts: washwithwarmsoapywaterand wipedry,
• Do notusecitrisol,abrasivecleaners,degreasersora
concentratedgrillcleaneron plasticparts. Damageto and
failure of partscanresult.
CAUTION
_on priorto use storing,at
Clean burners after the
beginningof grilling season or a periodof
e month not being used. Spidersand insects like to
build nests in burner tubes (especiallyduring colder
months).These nests can causefires in burnertubes or
under grill.
•Porcelain surfaces: because of glass-like composition,
mostresiduecan be wipedawaywithbakingsoda/water
solutionor speciallyformulated cleaner.Use nonabrasive
scouring powderfor stubborn stains.
•Painted surfaces: Washwithmilddetergentornonabrasive
cleanerandwarmsoapywater,wipe drywitha soft
nonabrasivecloth.
•Stainless steel surfaces: To maintainyour grill'shigh.
qualityappearance,wash withmilddetergentandwarm
soapy water,wipedrywitha softclothaftereach use.Baked-
on greasedepositsmayrequirethe use ofan abrasiveplastic
cleaningpad.
Storing Your Grill
•Clean cookinggrates
• Store indr] location.
• When LP tank is connectedto grill, store outdoors in well-
ventilated space and out of reach of children.
•Covergrill if storedoutdoors. Choosefrom a variety of grill
covers offered by Char-Broil.
• Store grill indoors ONLY if LPtank is turned Qffand
disconnected,removed from grill and stored outdoors.
• When removinggrill from storage follow "Cleaningthe Burner
Assembly"instructions before starting grill.
4632215 • 13
Indirect Cooking
Poultryand largecutsof meatcookslowlyto perfectiononthe
grillby indirectheat.The heatfrom selectedburnerscirculates
gentlythroughoutthe grill,cookingmeator poultrywithoutthe
touchof a directflame.This methodgreatlyreduces flare-ups
whencookingextrafatty cuts becausethereis nodirectflame to
ignitethe fats andjuices that dripduringcooking.
Indirect Cooking Instructions
Alwayscookwiththe lidclosed,
Dueto weatherconditions,cookingtimesmay vary.During
coldandwindyconditionsthe temperaturesettingmay
need to be increasedto insuresufficientcooking
temperatures,
1 BurnerCooking
Cook with director indirectheat.
Best for smaller meals or roods.
Consumes less fuel.
Food Safety
•Foodsafety isa veryimportantpartofenjoyingtheoutdoor
cookingexperience.To keep food safe from harmful
bacteria,follow thesefour basicsteps:
Clean: Washhands,utensils,and surfaceswithhotsoapy
waterbeforeandafter handlingraw meatand poultry.
Separate: Separateraw meatsand poult_from ready-to-eat
foods to avoidcrosscontamination.Use a cleanplatterand
utensilswhen removingcookedfoods.
Cook: Cookmeatand poultrythoroughlyto killbacteria.Use a
thermometerto ensureproperinternalfood temperatures.
Chill: Refrigeratepreparedfoods and leftoverspromptly.
How To Tell If Meat Is Grilled Thoroughly
•Meat andpoult_cookedon a grilloftenbrownsveryfast on
the outside.Use a meatthermometerto be sure food has
reacheda safeinternaltemperature,andcutintofood to
checkfor visualsignsof doneness.
• Wholepoultryshouldreach1800F; breasts,1700F. Juices
shouldrunclearandfleshshouldnotbe pink.
•Hamburgersmadeof any groundmeator poultryshould
reach1600F,and be brownin the middlewithnopinkjuices.
Beef,veal and lambsteaks,roastsand chopscanbe cooked
to 1450F.All cutsof porkshould reach160oF.
• NEVERpartiallygrillmeator poultryandfinishcookinglater.
Cookfood completelyto destroyharmfulbacteria,
• Whenreheatingtakeoutfoodsorfully cookedmeatslikehot
dogs,grillto 165° F,or untilsteaminghot.
V
14,4632215
2 BurnerCooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
Problem
Burnerwill not
light usin9 ignitor.
Burnerswill not
matchlight.
Flamesblow out.
Flare-up.
Persistentgrease
fire.
Flashback...
(firein burnertubes)
Possible Cause
Wiresand/orelectrodecoveredwith
cookingresidue.
Electrodecrackedor broken"sparksat
crack"
Electrodetipnotinproperposition
Wiresarelooseordisconnected.
Wireisshorting(sparking)between
ignitorandelectrode.
Deadbattery,
Nogasfiow.
Obstructionofgasflow.
Disengagementofburnertovalve.
Highorgustingwinds.
Greasebuildup.
Excessivefatinmeat.
Excessivecookingtemperature.
Greasetrappedbyfoodbuilduparound
bumersystern.
Burnerand/orburnertubesareblocked.
Prevention/Cure
Cleanwiresand/orelectrodewithrubbingalcoholandcleanswab.
Replaceelectrode(s).
MainBurners:Tipofelectrodeshouldbepointingtowardtipofcollector
box.Thedistanceshouldbe1/8"to1/4",adJustifnecessary.
Sidebumer:Tipofelectrodeshouldbepointingtowardgasportopening
onburner.Thedistanceshouldbe1/8"to3/16",adjustifnecessary.
Reconnectwiresorreplaceelectrode/wireassembly.
Replaceignitorwire/electrodeassembly.
ReplacewithanewAAbattery.
Turngasonatsource.
Clearburnertubes.
Reengageburnerandvalve.
Turnfrontofgrilltofacewindorincreaseflameheight.
Cleangdll,
Trimfatfrommeatbeforegrilling.
Adjust(lower)temperatureaccordinglyoruseindirectcooking.
TurnknobstoOFF.Turngasoffatgassource.Leavelidinposition
andletfireburnout.Aftergril/cools,removeandcleanallparts.
Cleanburnerand/orburnertubes.
4632215• 15
A DivisionofW.C.BradleyCo.
P.O.Box1240
Columbus,GA 31902-1240

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