Char Broil 463440109 User Manual GAS GRILL Manuals And Guides L1001430

CHAR-BROIL Grill, Gas Manual L1001430 CHAR-BROIL Grill, Gas Owner's Manual, CHAR-BROIL Grill, Gas installation guides

User Manual: Char-Broil 463440109 463440109 CHAR-BROIL GAS GRILL - Manuals and Guides View the owners manual for your CHAR-BROIL GAS GRILL #463440109. Home:Lawn & Garden Parts:Char-Broil Parts:Char-Broil GAS GRILL Manual

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PRODUCT GUIDE
MODEL 463440109

IMPORTANT: Fill out the product record information below.
Serial Number
See ratinglabel on grill for serialnumber.
Date Purchased

Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
Pleasecall 1-800-241-7548.

Estimated assembly time: 45 minutes

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil@; America's Legendary Barbeque Company@;
American Gourmet@; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas@; DiamondFlame®; Everybody Grills®; Everybody Outside®;
FastStart®; Fireball®; Firenzy®; FlavorMasterQ; Grill2Go®; Grill2Go® Express@; Grill Lovers@; H20 Smoker@; Keepers of the Flame®; New Braunfels Smoker
Company@; Oklahoma Joe's®; Patio Bistro@; Patio Caddie®; Patio Kitchen@; Precision Flame®; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature
Series@; The Big Easy@; The Minute Grill@; Trentino@; Wild West Tradition®; and the following marks:

®
The following are trademarks of W.C. Bradley Co.: Commercial SeriesTM; Designer SeriesTM; Grill2Go@ AdvantageTM; Longhorn TM Double Chef TM QuickSetTM;
Ready When YouAre TM ; Hog and Yard Bird TM ; You Bring the PartyTM; SureFireTM; Universal Grill Parts TM
TEC

is a trademark of Tec Infrared Grills.

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319;5,458,309; 5,579,755; 5,996,573;6,1t4,666; 6,135,104; 6,209,533;6,279,566; 6,33t ,108; 6,484,900;6,526,876; 6,595,197;6,640,799; 6,640,803;6,729,873; 6,739,473;6,749,424;
6,863,t00; 6,935,327;6,951,2t3; 6792,935; 7,047,590;D364,535; D372,637; D373,701; D377,735;D383,035; D397,910;D405,643; D406,OO5;D406,OO9;D413,043; D4t3,229; D414,982;D415,388; D416,164; D4t6,44t; D4t7,587; D417,588;D422,516; D423,876;
D428,303; D430,772;D435,396; D436,004; D438,059; D438,060; D438,427;D439,110; D442,505;D443,179; D443,354; D443,464; D447,384;D447,385; D447,909; D448,610; D448,614;D448,615; D448,616; D448,975; D449,492;D450,544; D451,759; D454,028;
D454,031; D455,205;D455,206; D456,202; D456222; D456,223; D457,789; D458,520;D458,760; [;458,802; D459,088; D459,148D459,149; D459,16t; D459,t63; D459,586;D459,943; [;460,3t2; D460,313; D460,318; D46t,359; D465,123; D465,693; D466,307;
D466,439; D466,752; D473,414; D474,371; D477,498; D477,50t; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D49t ,4t0; D494,009;D494,4t3; D498,523;D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504;99,355;
102,037; 104,200; 2,3t5,567; 2,336,036;France: 0t0,231; 0t0,422; 010,590; 010,849; 1,089,646;Germany: 1,089,646;South Korea:384,565; China: 99,127,066.5;United Kingdom: 2,099,402;1,089,646.OtherPatentsPending.
@2OOSW.C.BradleyCompany
TM REVISION
O0

@2008 Char-Broil,LLC Columbus,GA 31902

Printedin China

Assembly instructions@2008

10/15/08

Q80018580

For Your Safety ....................................

2-3

Use and Care .....................................

4-9

Grilling Guide ....................................

10-13

If you smell gas:
1. Shut off gas to the appliance.

Limited Warranty ....................................

2. Extinguish any open flame.

Parts List ..........................................

3. Open lid.

Parts Diagram ......................................

Assembly .......................................

17-24

Troubleshooting ..................................

25-27

Registration Card ...................................

4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

WARNING: Indicatesan potentially hazardous situation
which, if not avoided, could result in death or serious injury.

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.

CAUTION
For residential use only. Do not use for commercial
cooking.

CAUTION
CAUTION: Indicatesa potentially hazardous situation or
unsafe practicewhich, if not avoided, may result in minor
or moderate injury.

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.

INSTALLER/ASSEMBLER:
Leave this manual with consumer.

CONSUMER:
Keep this manual for future reference.

WARNING:
Failure to follow all manufacturer's instructions could result
in serious personal injury and/or property damage.

CAUTION:
Some parts may contain sharp edges - especially as noted
in the manual! Wear protective gloves if necessary.

CAUTIO.
CALiFORNiA
PROPOSiTiON
65
1.Combustionby-productsproducedwhenusing
this productcontainchemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B 149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI/NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification wilt result in a safety hazard.

Do not attempt to repair or alter the
hose/valve/regulator for any "assumed" defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.

exceed weight limit of the
Using pots larger than 6 quarts in capacity could
side burner shelf,
resulting in failure

..........
_,,........................
__:_

co oooo,
i"of grill cart

.....

LP Cylinder
*The LP cylinder used with your grill must meet the
following requirements:
*Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.

• NEVER store a spare LP cylinder under or near
the appliance or in an enclosed area.

,LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
*LP cylinder valve must have:
,Type 1 outlet compatible with
regulator or grill.
,Safety relief valve.
,UL listed Overfill Protection

OPDHandWheel

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
,LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the
safety relief valve. This could cause an intense
fire with risk of property damage, serious injury or
death.
If you see, smell or hear gas escaping,
immediately get away from the LP
cylindedappliance and call your fire department.

LP Cylinder Removal, Transport and Storage
•Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf, then
lift LP cylinder up and out of cart. Install safety cap onto LP
cylinder valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

•Adisconnected LP cylinder in LP Cylinder
storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
Safety
inside a vehicle which may become overheated
Cap
by the sun.
Retainer Strap
•Do not store an LP cylinder in an area where children play.

iiii_i,ili_

LP cylinder in upright )osition for vapor withdrawal
LP (Liquefied

Petroleum Gas)

*LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
*LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder

Filling

*Use only licensed and experienced dealers.
*LP dealer must purge new cylinder before filling.
*Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder wilt vary by
temperature.
*A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
,Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
,To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.

LP Cylinder

Exchange

Connecting

Regulator to the LP Cylinder

•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.

1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)

•Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.

4.Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.

2.Turn all control knobs to the OFF position.
3.Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.

•Leak test new and exchanged LP cylinders BEFORE
connecting to grill.

LP Cylinder

Leak Test
OPD Hand Wheel

For your safety
•Leak test must be repeated each time LP cylinder is exchanged
or refilled.

//-

Type 1 outlet with
thread on outside

*Do not smoke during leak test.
Safety Relief Valve

*Do not use an open flame to check for gas leaks.
*Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

/
Strap and Cap

•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below.

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

A Do not use household cleaning agents. Damage to gas
train components can result.

5.Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.

Nipple has to be centered
intothe LP cylinder valve.

If "growing" bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!

Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator is tightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
Hold coupling nut and regulator
as shownfor properconnection
to LP cylindervalve.

4.Brush soapy solution onto areas circled below.

6.Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!

Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion,fire, severe personal injury, or death.

Outdoor gas appliance is not intended to be installed
in or on a boat.
Outdoor gas appliance is not intended to be installed
in or on an RV.
. Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
. Do not use grill until leak-tested.
. If a leak is detected at any time, STOP and call the fire
department.
. If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!

5.If "growing" bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts.
6.Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.

For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.

Safety Tips
A Before opening LP cylinder valve, check the coupling nut for
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
,A, Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
,A, Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
A Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
A If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noise during
operation. This wilt not affect safety or use of grill.
,A, If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

CAuT,o.
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off.

• Apartment Dwellers:
Check with managementto learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.

• Do not leave grill unattended while preheating or burning
off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
ignitor Lighting
A Do not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2. Turn ON gas source or tank.
3. Open lid during lighting.
4. To ignite, turn iGNITION BURNER knob to _,_ HIGH.
5. Push and hold ELECTRONIC IGNITION button.
6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure.
7. Ignite other burners by turning knob to _.
If ignitor does not work, follow match lighting instructions.
After Lighting: Turn knobs to HIGH position for warm-up.
Lighting instructions continued on next page.

Burner Flame Check

Turn controls
in use.

and gas source or tank OFF when not

CAUTIo.
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
A Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP cylinder.
2. Place lit match into match holder (hanging from cart side
panel), light burner on right or left side of grill.
3. Push in and turn far right or far left burner knob to HIGH.
Be sure burner lights and stays lit.
4. Light adjacent burners in sequence by pushing knobs in and
turning to HIGH.

Sideburner

ignitor Lighting

,& Do not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2. Turn ON gas source or tank.
3. To ignite SIDEBURNER, open sideburner cover.
4. Turn side burner knob to _ . Push and hold ELECTRONIC
IGNITION button.
5. If sideburner does NOT light, turn knob to OFF,wait 5 minutes,
then repeat lighting procedure.
Sideburner

Match Lighting

1. Open sideburner lid. Turn on
gas at LP cylinder.
2. Place lit match near burner.
3. Turn sideburner knob to _.
Be sure burner lights and
stays lit.

•Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGH to LOW. You should see a smaller flame in
LOW position than seen on HIGH. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.

Turning Grill Off
•Turn all knobs to OFF position. Turn LP cylinder off by turning
hand-wheel clockwise to a full stop.
Ignitor Check
•Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
•Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check
•Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
•Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
A Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
•Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
•Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
•Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

cAuTioN

Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill,
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and flame tamers.
3. Remove screws and carryover tubes from rear of burners.
4. Remove screw and washers to disengage burner from
bracket on firebox.
5. Remove screws to detach electrode from burner. Electrode
should remain in firebox.

SP|DNR

ALERT!

If you notice that your grill is getting hard to light or thatthe
flame isn't as strong as it should be, take the time to check and
clean the venturi's.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
r,,_,,,,,

..9

(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
SPIDERWEBS
INSIDE VENTURI
CONTROL PANEL

J
BURNER

(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
Wire brush entire outer surface of burner to remove food
residue and dirt.

8.
In someareasof the country,spidersor small insectshavebeen
knownto create"flashback"problems.The spidersspinwebs,build
nestsand layeggs in the grill'sventuritube(s)obstructingthe flow of
gasto the burner.Thebacked-upgascan ignitein the venturibehind
thecontrolpanel.This is knownasa flashbackand it candamage
yourgrill and evencauseinjury.
Topreventflashbacksand ensuregoodperformancethe burnerand
venturiassemblyshouldbe removedfrom the grill and cleaned
beforeusewheneverthe grill hasbeen idlefor an extendedperiod.

Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations at right.
10. Attach electrode to burner.
Correct
burner-to-valve

11. Carefully replace burners,
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.

Storing Your Grill
•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children.
•Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
•Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
•When removing grill from storage, follow "Cleaning the Burner
Assembly" instructions before starting grill.

Firebox
burner
bracket

Electrode

engagement

Temperature
First Time Use
Read your Assembly Manual and ensure the grill is put together
properly. Remove all Point-of-Purchase advertising material from
all grill surfaces before first use. We recommend operating your
grill on its highest setting for 15-20 minutes prior to your first use.
This aids in removing the oils used during manufacturing.
Lava Rock / Briquettes
This gas grill has been designed, engineered, and tested to be
used with flame tamers or heat distribution plates to provide
more even heating, improve the cleaning process, and reduce
flare-ups. The addition of after market lava rocks, charcoal, or
briquettes of any type will cause poor combustion and increase

The temperature gauge in the hood of your new grill measures
air temperature. The air temperature inside your grill will never
be as hot as the temperature at the cooking surface.
Note: Since 1995, all regulators (the part that attaches to the gas
tank to regulate the flow of gas) have included a safety feature
that restricts gas flow in the event of a gas leak. You can
inadvertently activate this safety feature without having a gas
leak. This typically occurs when you turn on the gas using the
grill control knob before you turn on the LP tank valve. If the gas
regulator safety feature activates, the grill wilt only reach
temperatures between 250°F and 300°F even with all burners on
the high setting.

the likelihood of a grease fire, and is not recommended. Using
briquettes, lava rock, or charcoal in this grill wilt void your
warranty. For extra smoke flavor, we recommend using a
smoker box with wood chips.

Regulator

Coupling Nut

if your grill is not getting hotter than 250°F to 300°F these
steps should be taken first to reset the gas regulator safety
device:
1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put
excessive force on the valve at the full open position to avoid
damaging the valve.
8. Turn on the appropriate control knob and light the grill per the
instructions on the control panel.
An illustration of this process is included in this Product Guide.
See Troubleshooting section for additional information.
Pre-Heating Your Grill
Just like your home oven, your grill should be pre-heated to
provide optimum performance. Pre-heat the grill on high for 1015 minutes - longer if weather conditions require. Please refer to
the lighting instructions inside the Product Guide if you have
questions about how to light your grill. A match-light chain and
hole is provided for your convenience.

Outdoor
grillingisreallyquitesimple.You'llsucceed
with
burgers,
dogs,orsteaks
usually
onyourveryfirsttry.With
experience,
youwilllearnhowtoworkwithyourgrill,creating
moreimaginative
meals
allthetime.Thisknowledge
makes
up
theartofgrilling.Before
youstartgrilling,
organize
yourfood
according
tocooking
technique
andrequired
cooking
time,and
optimize
theuseofyourgrillingarea.

Rotisserie
Cooking
Rotisserie
cooking
isbestfor'round'
meat,suchaslargeroasts,
wholepoultry,
andpork.Itgenerally
requires
anaccessory
motor
andspitrodthatallows
themeattobeturned
ata constant
speed.Rotisserie
cooking
isbestdoneinfrontofa special
rotisserie
burner,
orutilizing
anindirect
cooking
burner
arrangement.
Apancanbeplaced
underneath
themeattocatch
grease
andfooddrippings,
andhelpsminimize
clean-up.

DirectCooking
Directcooking
involves
grilling
yourmeatdirectly
overhighheat.
Itis perfect
forsearing
steaks,
chops,
andothersmaller
pieces
of
meatandvegetables
thatquickly
maketheirwaytothetable.

IndirectCooking
Indirect
cooking
utilizes
selectburners
tocirculate
heat
throughout
thegrill,without
directcontact
between
themeatand
theflame.Themeatisplaced
overtheburnerthatis'off'.This
method
isgenerally
usedtoslowcooklargecutsofmeatand
poultry.
Apancanbeplaced
underneath
themeattocatch
grease
andfooddrippings,
andhelpsminimize
clean-up.
FoodSafety
Foodsafetyisa veryimportant
partofenjoying
theoutdoor
cooking
experience.
Tokeepfoodsafefromharmful
bacteria,
followthesefourbasicsteps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat.
Separate: Separate raw meats from ready-to-eat foods to avoid
cross contamination. Use a clean platter and utensils when
removing cooked foods.
Cook: Cook meat and poultry thoroughly to kilt bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.

Cooking
onyournewgrillisahands-on
experience,
anditis
recommended
toremain
outside
withyourgrillwhilecooking.
Grilling
canbeaffected
bymanyexternal
conditions.
Incold
weather,
youwillneedmoreheattoreach
anidealcooking
temperature,
andgrillingmaytakelonger.Themeat'sinternal
temperature
andthickness
canalsoaffectcooking
times.Cold
andthickermeats
willtakelongertocook.

Wood Chips
For extra smoke flavor when grilling, try adding wood chips.
Soak the chips in water for approximately 30 minutes before
adding to a smoke box or pan. Place smoke box or pan on top of
the cooking grate above the flame. Turn grill on high until the
wood starts to smoke. Reduce heat to desired temperature for
cooking, and place food on cooking grate as desired. Close lid to
retain more smoke. Hardwood varieties that work particularly
welt with grilled foods include Alder, Apple, Cherry, Grapevines,
Hickory, Mesquite, Oak, Rosemary and Sassafras.

InternalMeatTemperatures
Meat cooked on a grill often browns very fast on the outside.
Therefore, use a meat thermometer to ensure it has reached
safe internal temperatures.
USDA

Recommended
Internal

Safe

Minimum

Temperatures

Beef, Veal, Lamb, Steaks,
Fish
Pork

& Roasts

145 ° F
145 ° F
160 ° F

Beef, Veal, Lamb Ground

160 ° F

Egg Dishes

160 ° F

Turkey, Chicken & Duck Whole,
Pieces & Ground

165 ° F

Skewers
Metal skewers should be flat, with long handles. Round skewers
allow food to roll when turned, so it may not cook as evenly. Use
metal skewers when cooking meat kabobs. Wooden skewers
should be soaked in water for an hour before use, and are best
used for quick cooking foods such as vegetables and fruits.

Please refer to the USDA for complete, up-to-date information.
Our internal temperature chart is based on USDA standards for
meat doneness. Check it out at www.isitdoneyet.g=o2
Sauces

Sauces containing sugars and fats can cause flare-ups, and your
food may burn. In general, apply these sauces during the final
10 minutes of cooking. Keep in mind, use of excessive sauces
or glazes wilt also require extra cleaning afterwards.
Marinades and Rubs
To enhance the flavor of grilled foods, a liquid marinade or dry
rub can be used prior to cooking. Meat can be either soaked or
injected with liquid marinade up to 24 hours prior to grilling. Dry
rubs can be applied directly to the meat immediately before
grilling.

Utensils
Use tongs or a spatula to handle the food instead of a fork, and
don't turn the food too
often. Piercing the food
with a fork wilt release
juices that you want in
the meat, and may
cause flare-ups.

WhyClean?
We'veallheardthesaying,
'anounceofprevention
iswortha
pound
ofcure.'Thisisgreatadvice
whenitcomes
tokeeping
yourgrillclean.
RoutineCare
Periodic
cleaning
ofthisgrillisnecessary,
asgrillfirescanoccurwhengrease
and
fooddebriscollect
inthebottom
ofthegrill.
Aftereachuse,remove
anyremaining
foodparticles
fromthecooking
grateand
insideofthegrillusinga grillbrush.Do
thisafterthegrillhascooled
down,yetis
stillwarm.Itismucheasiertocleanfood
particles
whilewarmth
isstillpresent,
than
afterthefoodparticles
havecompletely
cooled
andhardened.
Thisgrillisnot
designed
tobe'burned
off'byclosing
the
lidandturning
theburners
onHighforan
extended
time.Theexcessive
heat
generated
cancauseleftover
grease
to
catchfire,andcancausepermanent
damage
toyourgrill.

Cooking surfaces: If a bristle brush is used to clean any of the
grill cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking
surfaces while grill is hot.
Storing Your Grill
• Clean cooking grates.
• Store grill in dry location.
• When LP cylinder is connected to grill, store outdoors in a well
ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
• Store grill indoors ONLY if LP cylinder is turned off,
disconnected, and removed from grill. Never store LP cylinder
indoors.
• When removing grill from storage, follow the 'Cleaning the
Burner Assembly' instructions in the Use and Care section of
the Product Guide.

General
Cleaning
Plastic parts: Wash with warm soapy water and wipe dry. Do not
use abrasive cleaners, degreasers or a concentrated grill cleaner
on plastic parts. Damage to and failure of parts can result.
Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
glass cleaner. Use non-abrasive scouring powder for stubborn
stains.
Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm water. Wipe dry with a soft non-abrasive cloth.
Stainless steel surfaces: Stainless steel can rust under certain
conditions. This can be caused by environmental conditions
such as chlorine or salt water, or improper
cleaning tools such as wire or steel
wool. It can also discolor due to heat,
chemicals, or grease build-up. To
maintain your grill's high quality
appearance, wash with mild detergent
and warm water, or use a stainless
steel grill cleaner. Baked-on grease
deposits may require the use of an
abrasive plastic cleaning pad. Use only
in direction of brushed finish to avoid
damage. Do not use abrasive pad on
areas with graphics.

Critters
Spiders like to make their homes in the venturi tubes of grills.
These must be inspected and cleaned regularly to ensure there
are no blockages. Refer to the Use and Care portion of this
Product Guide for complete information.

This warranty only applies to units purchased
from an authorized retailer.
Manufacturer
warrants to the original consumer-purchaser
only that this
product shall be flee from detects in workmanship
and materials alter correct assembly and under normal and reasonable
home use for the periods
indicated below beginning on the date of purchase*.
The manufacturer
rese_wes the right to require that detective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.
SCOPE

OF COVERAGE

PERIOD

Burner
All Other Parts

COVERAGE

TYPE

FAILURE

COVERAGE

PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY

2 years from date of purchase*
1 year from date of purchase*

*Note: A dated sales reciept WILL be required for warranty service.
The original

consumer-purchaser

will be responsible

for all shipping

charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces. RUST is not considered a manufacturing
or materials detect.
This limited warranty will not reimburse you for the cost of any inconvenience,

food, personal injury or property damage.

ITEMS MANUFACTURER
WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use
of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstaltation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for
any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or
damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than
Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper
installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER.
NO PRODUCT PEREORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANT_
Neither dealers nor the retail establishment
selling this product
has any authority
to make any additional
warranties
in addition
to or inconsistent
with those stated above.
Manufacturer's
maximum
liabilitx, in any event, shall not exceed
product paid by the original consumer.

or to promise
remedies
the purchase price of the

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the mnount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.
If you wish to obtain

performance

of any obligation
under
write to:
Consmner
Relations
E O. Box 1240

this limited

warranty,

you should

Columbus,
GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization
is first acquired.
Authorized
returns are clearly marked on the outside
the package with an RA number and the package is shipped freight/postage
pre-paid.
Consumer
returns that do not meet these standards will be
refused.
ws_l Rev02

1 FIREBOX

1 GREASE CUP

4 TUBE BURNER

1 CLIP, F/ GREASE CUP

1 ELECTRODE, MAIN BURNER

1 TANK EXCLUSION

3 CARRY OVERTUBE

2 LEG EXTENDER

1 CONTROL PANEL, MAIN

1 WING SCREW F/ TANK

1 ELECTRONIC MODULE, W/BUTTON

2 LID BUMPER, ROUND

1 BUTTON, F/ELECTRONIC MODULE

1 WIRE, F/SlDEBURNER

1 VALVE/HOSE/REGULATOR

1 HEAT SHIELD F/ EI MODULE

5 BEZEL F/KNOB

5 CONTROL KNOB

1 GRILL LID

...

1 VENTURICLIPF/SB

1 LOGO PLATE

...

1 HARDWARE PACK

1 TEMPERATURE GAUGE

...

1 ASSEMBLY MANUAL, ENGLISH

2 LID BUMPER, RECTANGLE

...

1 ASSEMBLY MANUAL, SPANISH

1 GRILL LID HANDLE

1 TOP LID HARDWARE

4 HEAT TENT

3 COOKING GRATE

1 SWING AWAY GRID

1 LEFT SIDE SHELF

1 DRIP PAN F/SlDEBURNER

1 SlDEBURNERLID

1 CONTROL PANEL F/ LEFT SHELF

1 SlDEBURNERGRATE

1 SlDEBURNER

1 ELECTRODE, F/SB

1 RIGHT SIDE SHELF

1 CONTROL PANEL F/RIGHT SIDE SHELF

1 CART, RIGHT SIDE

1 MATCH HOLDER

1 CART, LEFT SIDE

1 FRONT PANEL

1 BOTTOM SHELF

1 AXLE ROD

NOT Pictured

2 WHEEL

\NN

FF.

[] Place legs as shown. Leftleg assembly has large holes on endsof legs.
Hook tank exclusionwireinto right and left leg assemblies

Right
LegA_bly
\\

\
\\

/
TankExclusion
Wire

LeftL'egAssembly

[]
[]

Right LegAssembly

Attach to right and left leg assemblieswith 1/4"-20x1-1/2"screws and 1/4"-20flange nuts.
Placebottom shelf with cut out hole for LP tank next to legs with axle holes.

Qty: 4
1/4"-20
FlangeNut

Qty: 4
1/4"-20x1-1/2"
Machine Screw

Axle Hole/
LP tank hole

[] Attach front panelto cart with #8-32x3/8"sheet metal screws.

Front Panel
\\\\\\\\

Qty: 6
#8-32X3/8"
Sheet Metal Screw

[] Insert axle rod intowheel,Axle Spacer,legs and otherAxle Spacer and wheel. Attach with (1) 8ram flat washerand
[] Turn
upside down.
hitch assembly
pin.

Wheel
AxleRod
///

,,,,
_/

1" Hitch Pin
Qty. 1
Hitch
Pin
Axle
Spacer
Qty: 2

Axle Washer
Qty: 1

"Cone" side of wheelagainst leg
Axle'
Spacer

Axle Washer

[] Standcart upright.
[] Thisstep requirestwo peopleto lift and positiongrill head ontocart.
[] Carefullylowerthe grill headontothe cart. Makesurethe regulatorhoseis hangingoutsidethecart.Attachwith
1/4"-20x1/2"machine screws.

Grill Head

Qty: 4
1/4".20x1/2"
Machine Screw

[] Hook side wall of shelf over support brackets on side of firebox (A).
[] inside firebox insert7x15fiber washers and 1/4"-20x1/2"machine screws as shown (B),
[] Attach shelf with flange nuts on each side. (C).

Bracket
/

Y
"X

Qty: 4
1/4"-20x1/2"
MachineScrew

Right Side Shelf
/
/

Qty: 4
1/4"-20
Flange Nut

Qty: 4
7X15 FiberWasher

[] Attachfasciato fireboxwith #8-32x3/8"sheet metal screws.

Qty:2
#8-32x3/8"Sheet
Metal Screw

[] Inside firebox insert 7x15fiber washers and 1/4"-20x1/2"machine screws as shown (B).
[] Hook side wall of sideburner shelf oversupport brackets on side of firebox (A).
[] Attach sideburner shelf with flange nutson each side. (C).

Qty: 4
1/4"-20x1/2"

Qty: 4
1/4"-20

MachineScrew

FlangeNut

@
Qty: 4
7x15Fiber Washer

[] Attach fascia to firebox with #8-32x3/8"sheet metal screws.

Qty:2
#8-32x3/8"Sheet
Metal Screw

[] Attach sideburner bezel and valve with #8-32×3/8"machine screws (A).
[] Placesideburner intoshelf. Makesure valve is insidesideburner tube. Attach sideburner with wing nut (B). Hook burner
clip to sideburner tube and around manifold. Attach sideburner ignitorwire (C)
[] Press sideburner control knob ontovalve stem (D).
[] Place grate ontosideburner shelf (E).

\\\

_x\\\\\\

Sideburner
ControlKnob
BurnerClip

/
SideburnerIgnitorWire

Correctly assembled burner-to-valve engagement

Qty:2
#8-32X3/8"
MachineScrew

Qty:1
Wing Nut
SideburnerGrate

[] Placeheattents overburners by insertingtabs intoslots in front of firebox.
[] Opposite ends of heat tents reston pinsin back of firebox.

[] Placecookinggratesontograterests.
[] InsertendsofSwingAwaypivotwireintoholesinsidesof grill lid.insertendsof SwingAwaylegwireintoholesin sidesof firebox.
NOTE:Pivotand legwires,runningside-to-side,
shouldbe underwiresrunningfront-to-back.If pivotand legwiresare on top,
SwingAwayis installed
upside-down.
[] Unscrewignitorcapand placeAAAbatteryintoignitorslot withpositiveend(+)facingoutward.Screwignitorcaponto ignitor.

Cooking Grate

Battery

[] Hanggrease cup clip from bottom of firebox and placegrease cup intogrease clip.

Grease Cup Clip ......

Grease Cup ---

T,o.
Failure to installgrease cup clip and cup
will cause hot grease to drip from bottom
of grill with risk of fire or propertydamage.

[] LP tank is sold separately. Use only with an OPD(over-fill protectiondevice) equipped LP tank. Fill and leak check before
attaching to grill and regulator.
[] Place LP tank intohole in bottom shelf with tank collar opening facing to side as shown. Finger tighten tank thumbscrew
to hold LP tank securely in place.
See Use and Care section to correctly LeakTest and
performthe Burner FlameCheck

CAUTION
* Failure to installtank correctly may allow gas hose tc
be damagedin operation,resulting in the risk offire.

LP Tank

Tank Thumbscrew

EMERGENCIES;

if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Gasleakingfrom
cracked/cut/burned
hose.

•Damagedhose.

•Turnoff gas at LP cylinderor at sourceon naturalgassystems.If
anythingbut burned,replacevalve/hose/regulator.
If burned,
discontinueuseof productuntila plumberhas investigatedcause
and correctionsare made.

Gasleakingfrom LP
cylinder.

•Mechanicalfailuredueto rustingor
mishandling.

•ReplaceLP cylinder.

Gasleakingfrom LP
cylindervalve.

• Failureof cylindervalve from
mishandlingor mechanicalfailure.

•Turnoff LP cylindervalve.ReturnLP cylinderto gassupplier.

Gasleakingbetween
LP cylinderand
regulatorconnection.

•Improperinstallation,connectionnot
tight,failureof rubberseal.

•Turnoff LP cylindervalve.Removeregulatorfrom cylinderand
visuallyinspectrubbersealfor damage.See LP CylinderLeakTest
and ConnectingRegulatorto the LP Cylinder.

Firecomingthrough
controlpanel.

• Firein burnertube sectionof burnerdue
to blockage.

•Turnoff controlknobsand LP cylindervalve.Leavelid opento
allowflamesto die down.After fire is outand grill is cold,remove
burnerand inspectfor spidernestsor rust.See NaturalHazard
and Cleaningthe BurnerAssemblypages.

Greasefire or
continuousexcessive
flamesabovecooking
surface.

•Toomuchgreasebuildupin burnerarea.

•Turnoff control knobsand LP cylindervalve.Leavelid opento
allowflamesto die down.After cooling,cleanfood particlesand
excessgreasefrom insidefireboxarea,greasetray,and other
surfaces.

Troubleshooting

Burner(s)will not light
usingignitor.
(See ElectronicIgnition
Troubleshooting
also)

GASISSUES:
•Tryingto lightwrongburner.

• Seeinstructionson control paneland in Useand Caresection.

• Burnernot engagedwith controlvalve.

• Makesurevalvesare positionedinsideof burnertubes.

• Obstructionin burner.

• Ensureburnertubesare not obstructedwith spiderwebsor other
matter.See cleaningsectionof Useand Care.

• Nogas flow.

• MakesureLP cylinderis not empty.If LP cylinderis notempty,
referto "Suddendrop in gasflow."

•Vaporlock at couplingnutto LP cylinder.

•Turnoff knobsand disconnectcouplingnut fromLP cylinder.
Reconnectand retry.

• Couplingnut and LP cylindervalve not
fully connected.

•Turnthe couplingnutapproximatelyone-halfto three-quarters
additionalturn untilsolidstop.Tightenby handonly- do not use
tools.

ELECTRICALISSUES:
•Electrodecrackedor broken;"sparksat
crack."

• Replaceelectrode(s).

Continuedon next
page.

•Electrodetip not in properposition.

MainBurners:
•Tip of electrodeshouldbe pointingtowardgasport openingon
burner.The distanceshouldbe 1/8"to 1/4".Adjust if necessary.
Sideburner:
•Tip of electrodeshouldbe pointingtowardgasport openingon
burner,the distanceshouldbe 1/8"to 3/16".Adjust if necessary.

•Wireand/orelectrodecoveredwith
cookingresidue.

•Cleanwireand/orelectrodewith rubbingalcoholand cleanswab.

•Wiresare looseor disconnected.

•Reconnectwires or replaceelectrode/wireassembly.

•Wiresare shorting(sparking)between
ignitorand electrode.

•Replaceignitorwire/electrodeassembly.

•Deadbattery.

•Replacewith a newAA-sizealkalinebattery.
REVO0
25

Troubleshooting (continued)

Burner(s)will not light
usingignitor.
(See ElectronicIgnition
Troubleshooting
also)

Burner(s)will not
matchlight.

ELECTRONICIGNITION:
•No spark,no ignitionnoise.

• SeeSectionI of ElectronicIgnitionSystem.

•No spark,some ignitionnoise.

• SeeSectionII of ElectronicIgnitionSystem.

•Sparks,but not at electrodeor at full
strength.

• SeeSectionIII of ElectronicIgnitionSystem.

•See "GAS ISSUES:"on previouspage.
•Matchwill notreach.

•Uselong-stemmatch(fireplacematch).

•Impropermethodof match-lighting,

•See"Match-Lighting"sectionof Use and Care.

•Out of gas,

,Checkforgas in LP cylinder.

•Excessflow valvetripped.

•Turnoff knobs,wait 30 secondsand lightgrill. If flamesare still low,
turnoff knobsand LP cylindervalve.Disconnectregulator.
Reconnectregulatorand leak-test,Turnon LP cylindervalve,wait
30 secondsand thenlightgrill.

•Vaporlock at couplingnut/LPcylinder
connection.

•Turnoff knobsand LP cylindervalve.Disconnectcouplingnutfrom
cylinder.Reconnectand retry.

•Highor gustingwinds.

•Turnfront of grill to face windor increaseflameheight.

•Lowon LP gas,

•RefillLP cylinder.

•Excessflow valvetripped.

•Referto "Suddendrop in gas flow"above.

,Greasebuildup.

•Cleanburnersand insideof grill/firebox,

•Excessivefat in meat.

,Trimfat from meatbeforegrilling.

•Excessivecookingtemperature.

•Adjust(lower)temperatureaccordingly.

Persistentgreasefire.

•Greasetrappedbyfood builduparound
burnersystem.

•Turnknobsto OFF,Turngas off at LP cylinder.Leavelid in position
and let fire burnout,After grill cools,removeandcleanall parts.

Flashback...
(firein burnertube(s)),

•Burnerand/orburnertubes are blocked.

•Turnknobsto OFF,Cleanburnerand/orburnertubes.See burner
cleaningsectionof Use and Care.

Unableto fill LP
cylinder.

•Somedealershaveolder fill nozzles
withworn threads.

•Theworn nozzlesdon'thaveenough"bite"to engagethe valve.Try
a secondLPdealer.

One burnerdoes not
lightfrom other
burner(s),

•Greasebuildupor foodparticlesin
end(s)of carryovertube(s).

•Cleancarry-overtube(s)with wirebrush.

Suddendrop in gas
flow or low flame.

Flamesblowout,

Flare-up.

Troubleshooting - Electronic Ignition

SECTIONI
Nosparksappearat
anyelectrodeswhen
controlknobturnedto
_" ; no noisecan be
heardfrom spark
module.

SECTIONII
Nosparksappearat
anyelectrodeswhen
controlknobturnedto
; noisecan be
heardfrom spark
module.

SECTIONill
Sparksare present
butnot at all
electrodesand/ornot
at fullstrength

,Battery not installed
properly.

•Checkbatteryorientation.

•Installbattery(makesurethat "+" and"-"
connectorsare orientedcorrectly,with "+"end up
and "-" enddown.)

•Deadbattery.

•Has batterybeen used
previously?

•Replacebatterywith newAA-sizealkalinebattery.

•Buttonassemblynot
installedproperly.

•Checkto insurethreadsare
properlyengaged.Button
shouldtravelup and down
withoutbinding.

•Unscrewbuttoncapassemblyand reinstall,making
sure threadsare alignedand engagedfully.

•Faultyspark module.

•If no sparksare generated
with new batteryand good
wire connections,moduleis
faulty.

•Replacespark moduleassembly.

•Outputlead
connectionsnot
connected.

•Are outputconnectionson
and tight?

•Removeand reconnectall outputconnectionsat
moduleandelectrodes.

,Outputlead
connectionsnot
connected.

•Are outputconnectionson
and tight?

•Removeand reconnectall outputconnectionsat
moduleandelectrodes.

,Arcingto grill away
from burner(s).

•If possible,observegrill in
dark location.Operate
ignitionsystemand lookfor
arcingbetweenoutputwires
and grill frame.

•If sparksare observedotherthanfrom burner(s),
wire insulationmay be damaged.Replacewires.

•Weakbattery.

•All sparkspresentbutweak
or at slow rate.

,Replacebatterywith a newAA-sizealkalinebattery.

,Electrodesarewet.

•Has moistureaccumulated
on electrodeand/orin burner
ports?

•Use papertowelto removemoisture.

,Electrodescrackedor
broken"sparksat
crack".

•Inspectelectrodesfor
cracks.

•Replacecrackedor brokenelectrodes.

Please registeryourproductonline at:

(if you register online, you do not need to send in this registration card,)
PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT
YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE.
LLENE ESTATARJETAY DEVUELVALADENTRODE LOS 10 DIAS DE LACQMPRA. SI NO LADEVUELVE,PUEDEVERSEAFECTADA SU COBERTURA DE GARANTIA.
PARA EL SERVIClODE GARANTIAESNECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA. CONSERVELAFACTURA.ESTA GARANTIAES INTRANSFERIBLE.
VEUILLEZCOMPLETERCETTECARTE ET LARETOURNERDANS LES 10 JOURS SUIVANT L'ACHAT. LACOUVERTUREDEVOTRE GARANTIEPOURRAITEN ETRE
AFFECTEESI VOUS NE LE FAITESPAS. POUR OBTENIR LE SERVICESOUS GARANTIE, UNE PREUVED'ACHAT DOlT ETRE PRESENTEE.VEUILLEZCONSERVER
VOTRE FACTURE,LA PRESENTEGARANTIEN'EST PAS TRANSFERABLE,

1 FirstName/Nornbre/Pr6nom

I I I I I I I I I I I I I I I I

Initiall|nicialllnitia|e Last NamelApellido/Nomdefamifle

L_J

I I I I I I I I I I I I I I I I I I I I I I

Address(numberandstreet)/Direccibn(n0meroy calle)/Adresse(num6roet rue)

III!1

AptNumber/N_de apart,INnd'appt,

III

City/Ciudad/Vi|le

I ! II

State/Estado/Pravince

I I I I I I I I ! I I I I I I I I ! ! I

I I I

Zip Code/C6digo
Zip/Codepostal

I I

I I I I

2 E=mailAddress/Direcci6n
de carreaelectr6nica/Adresse61ectronique

If you voluntarily provide us with your email address, you give us permission to use your email address to send you offers that may interest you.
Si nos informa voluntariamente su direccion de correo electr6nico, nos da permiso para usarlo a fin de enviarle ofertas qua pueden interesarle.
Si vous choisissez de nous fournir votre adresse e/ectronique, vous nous donnez la permission de I'utiliser pour vous faire part d'offres specialee susceptibles
de vous int_resser.

I
(Example:
yourname@yourhost.cam)

(Ejemplo:su nombre@suhost.cam)

3 PhoneNumber/N_meratelef6nico/Num6rade t61_phone

Attach copy of your sales receipt here
Adjante aquila copia do su
reciho de cornpra
Veuiilez attacher une copie de
vatre redo ici,

(Example: votrenom@votrehSte.com)

6 Dateof Purchase/Fecha
de compra/Datede I'achat

L___L___J_J
I I I I _

L___LJL___L_J
I I I I I

IM PORTANT!/iIMPORTANTE!/IMPORTANT!
Write Serial Number and Model Number in spaces below.
Escriba en los espacios de abajo el nzJmerode serie
y el n_mero de modelo.
Inscrivez le numero de s_rie et le num_ro de mod_le
dans los espaces ci-dessou&

7 Store Name/Nombrede la tienda/Norndu magasin

I I II

I !!

I I I II

I ! ! I I

8 PurchasePrice/Preciode compra/Prixd'achat

$1 I I I I .oo
5 Your6ender/Sexo/Sexe:

1. []

Male/Masculino/Masculin

9 Which product are you registering?
i,Qu_ producto est_ registrando?
Quel produit enregistrez=vous?
1. [] GasGdll/Parrilla a gas/Gril au gaz
2. [] Electric Grill/Parrilla el6ctrica/Gril 61ectrique
3. [] Smoker/AhumadoffFumoir
4. [] Charcoal Grill/Parrilla a carb6n/Barbecue au charbon
5. [] Charcoal SmokeriAhumador a carb6n/Fumoir au charbon

2. []

Female/Femenino/F_minin

Mail to: /Envfelo a:
Consumer Warranty Service
P, O, Box 1240
Columbus, GA 31902-1240

6. [] Outdoor Fireplace/Chimenea para exteriores/Foyer ext6rieur
7. [] Cooker/Fryer/ CocinaJfreidora/ Cuiseur/Friteuee
8. [] OtheriOtro/Autre

Thankyoufor completingthis questionnaire.
Youranswerswill help usandothercompaniesreachyouwith offersthat may
interestyou.if youprefernotto receivetheseoffers,pleasecheckhere[].
Graciaspar completarestecuestionario.Susrespuestasnosayudar&n,a nosotrosy a otrascompafiias,a iiegara ustedcon
ofertasquepuedanresultarlede inter6s.Si prefiereno recibirestasofertas,parfavormarqueaqui[].
Mercid'avoirbienvouluremplircequestionnaire.
Vosr@onsesnousaicterontetaiderontd'autrescompagniesa vous
communiquerdesoffres specialessusceptiblesde vousint6resser.Si vouspr6f6rezne pasrecevoird'informations
concernantcesof fres sp6ciales,veuillezcocherici [].

REGTEMP

REV00

•
•
•
•
•
•

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and new infrared

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Char Broil 463440109 User Manual GAS GRILL Manuals And Guides L1001430

CHAR-BROIL Grill, Gas Manual L1001430 CHAR-BROIL Grill, Gas Owner's Manual, CHAR-BROIL Grill, Gas installation guides

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