ChargePoint CT500 CT500 Electric Vehicle Charging Station User Manual CT500 Installation Guide

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Document ID	1371953
Application ID	3ahhKfrgohogELp/1owlcg==
Document Description	Users Manual
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	177.82kB (2222751 bits)
Date Submitted	2010-11-06 00:00:00
Date Available	2010-11-06 00:00:00
Creation Date	2010-09-14 10:49:19
Producing Software	Acrobat Distiller 8.1.0 (Windows)
Document Lastmod	2010-11-05 16:44:13
Document Title	CT500 Installation Guide.book
Document Creator	FrameMaker 8.0
Document Author:	Lis

ÂŽ
by Coulomb Technologies
CT500
ChargePointÂŽ Networked Charging Station
Installation
Guide
Coulomb Technologies Inc.
1692 Dell Ave.
Campbell, CA 95008-6901 USA
US toll free: +1-877-370-3802
www.coulombtech.com
www.mychargepoint.net
Part Number: 75-001024-01 Revision: 1.0
Safety and compliance
This document provides instructions to install the ChargePointÂŽ Charging Station and should not be used for any other
product. Before installing the ChargePointÂŽ Charging Station, you should review this manual carefully and consult with a
licensed contractor, licensed electrician and trained installation expert to ensure compliance with local building practices,
climate conditions, safety standards, and state and local codes.
The ChargePointÂŽ Charging Station should be installed only by a licensed contractor and a licensed electrician and in
accordance with all local and national codes and standards. The ChargePointÂŽ Charging Station should be inspected by a
qualified installer prior to the initial use. Under no circumstances will compliance with the information in this manual relieve
the user of his/her responsibility to comply with all applicable codes or safety standards. This document describes the most
commonly-used installation and mounting scenarios. If situations arise in which it is not possible to perform an installation
following the procedures provided in this document, contact Coulomb Technologies. Coulomb Technologies is not
responsible for any damages that may occur resulting from custom installations that are not described in this document.
No accuracy guarantee
Reasonable effort was made to ensure that the specifications and other information in this manual are accurate and
complete at the time of its publication. However, the specifications and other information in this manual are subject to
change at any time without prior notice.
Warranty information and disclaimer
Your use of, or modification to, the ChargePointÂŽ Charging Station in a manner in which the ChargePointÂŽ Charging Station
is not intended to be used or modified will void the limited warranty. Other than any such limited warranty, the Coulomb
products are provided “AS IS,” and Coulomb and its distributors expressly disclaim all implied warranties, including any
warranty of design, merchantability, fitness for a particular purposes and non-infringement, to the maximum extent
permitted by law.
Limitation of liability
IN NO EVENT SHALL COULOMB TECHNOLOGIES, INC. OR ITS AUTHORIZED DISTRIBUTORS BE LIABLE FOR ANY
INDIRECT, INCIDENTAL, SPECIAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION,
LOST PROFITS, LOST DATA, LOSS OF USE, COST OF COVER, OR LOSS OR DAMAGE TO THE CHARGEPOINTÂŽ
CHARGING STATION, ARISING OUT OF OR RELATING TO THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF
COULOMB TECHNOLOGIES, INC. OR ITS AUTHORIZED DISTRIBUTORS HAVE BEEN ADVISED OF THE
POSSIBILITY OF SUCH DAMAGES.
Copyright and Trademarks
Š2010 Coulomb Technologies, Inc. All rights reserved. This material is protected by the copyright laws of the United States
and other countries. It may not be modified, reproduced or distributed without the prior, express written consent of Coulomb
Technologies, Inc. CHARGEPOINT is a U.S. registered trademark and service mark of Coulomb Technologies, Inc. All
other products or services mentioned are the trademarks, service marks, registered trademarks or registered service marks
of their respective owners. Coulomb Technologies has filed several patent applications.
IMPORTANT SAFETY INSTRUCTIONS
This Installation Guide contains important instructions that must be followed during installation of the CT500.
Warnings:
• The CT500 must be connected to a grounded, metal, permanent wiring system; or an equipment grounding
conductor must be run with the circuit conductors and connected to the CT500’s grounding terminal or lead.
• The CT500 must be installed by a qualified electrician and in accordance with all local electrical codes and
ordinances.
• Read all instructions before installing the CT500.
• Adult supervision is required when using the CT500 near children.
• Do not operate a CT500 with a visibly damaged cable. Contact Coulomb Technologies immediately.
• Do not operate a CT500 if the enclosure or the EV connector is broken, cracked, open, or shows any other
signs of damage. Contact Coulomb Technologies immediately.
• Do not put fingers into the EV connector
• Do not install the CT500 near flammable, explosive, or combustible materials.
• Do not operate the CT500 in temperatures outside its operating range of -22°F to 122°F (-30°C to +50°C).
• The CT500 contains no user-serviceable parts. Do not attempt to repair or service the CT500 yourself. If the
CT500 requires servicing, contact Coulomb Technologies.
• Ensure that the CT500’s charging cable is positioned so it will not be stepped on, tripped over, or subjected to
damage or stress.
SAVE THESE INSTRUCTIONS
Cleaning the CT500
Do not use cleaning solvents to clean any of the CT500’s components. The outside of the CT500, the charging cable,
and the connector end of the charging cable should be regularly wiped with a clean dry cloth to remove any
accumulation of dust and dirt.
FCC Declaration of Conformity
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device
may not cause harmful interference, and (2) this device must accept any interference received, including interference
that may cause undesired operation.
Radio and Television Interference
The equipment described in this manual has been designed to protect against Radio Frequency Interference (RFI).
However, there are some instances where high powered radio signals or nearby RF-producing equipment (such as
digital phones, RF communications equipment, etc.) could affect operations.
If interference to your CT500 is suspected, relocate or turn off nearby electrical appliances during charging, before
contacting Coulomb Technologies for assistance.
Important!
Changes or modifications to this product not authorized by Coulomb Technologies could void the FCC compliance.
At the end of its service life, this product should be recycled according to local laws and regulations. Contact
Coulomb Technologies for recycling information.
Contents
Introduction
Before installing the CT500 ...................................................................................................................................... 1-1
Specifications............................................................................................................................................................. 1-2
Wiring information .................................................................................................................................................... 1-3
Installation Instructions
Overview of steps....................................................................................................................................................... 2-1
Step 1 - Check box for correct contents ................................................................................................................... 2-2
Step 2 - Attach holster ............................................................................................................................................... 2-3
Step 3 - Remove front panel ..................................................................................................................................... 2-4
Step 4 - Mount to wall................................................................................................................................................ 2-5
Step 5 - Install conduit............................................................................................................................................... 2-7
Step 6 - Connect wires to wiring terminals............................................................................................................... 2-8
Step 7 - Replace front panel ..................................................................................................................................... 2-9
Step 8 - Attach antennas.........................................................................................................................................2-10
Introduction
This document provides step-by-step instructions on how to install any CT500 ChargePointÂŽ Charging
Station.
Before installing the CT500
• Ensure that the appropriate wiring, circuit protection, and metering is in place at the installation
location. For details, refer to the specifications (page 1-2) and wiring diagrams (page 1-3).
• Ensure that the type of modem in the CT500 station that you are installing is compatible with the type
of modem coverage available at the installation site (CDMA or GPRS).
• Disconnect power.
• Determine the appropriate mounting location for the CT500. The CT500 is designed to be secured to
a masonry wall or a hollow wall with wood studs 16” apart. If this is not the case, prepare an
appropriate mounting surface.
• Familiarize yourself with the installation procedure by thoroughly reviewing Chapter 2 “Installation
Instructions.”
1-1
ChargePointÂŽ Charging Stations
Specifications
Electrical input
Input Power: 7.2 kW
Input Voltage: 208/240 VAC
Input Current: 30 A
Input Power Connections: Line 1, Line 2, Earth
Required Service Panel Breaker: Dual 40 A double pole breaker (non-GFCI type) on dedicated circuit
Standby Power: 5 W typical
Electrical output
Output Charging Power: 7.2 kW
Output Voltage: 208/240 VAC
Output Current: 30 A
Output Charging Connector: SAE J1772TM EV connector on 18’ (5m) cable
Functional interfaces
Card Reader: ISO 15693, 14443
Ground Fault Detection: 20 mA CCID with auto retry (15 minute delay, 3 tries)
Plug-Out Detection: Power terminated per SAE J1772TM specification
Power Measurement: 2% at 15 minute intervals
Local Area Network: 2.4 GHz 802.15.4 dynamic mesh network
Wide Area Network: Commercial CDMA or GPRS cellular data network
Safety and operational ratings
Safety Compliance: UL Listed for USA and cUL certified for Canada; Complies with UL 2594, UL 2231-1,
UL 2231-2, UL 1998, UL 991, NEC Article 625
Surge Protection: 6 kV @ 3000 A. In geographic areas subject to frequent thunder storms, supplemental
surge protection is recommended.
EMC Compliance: FCC Part 15 Class B
Operating Temperature: -22°F to 122°F (-30°C to +50°C)
Operating Humidity: Up to 95% non-condensing
Enclosure: NEMA 3R
Terminal Block Temperature Rating: 212°F (100°C)
Maximum Charging Stations per 802.15.4 Radio Group: 100. Each station must be within 150 feet “line
of sight” of at least one other station.
1-2
Introduction
Wiring information
208 V, 3Ø
L3
L2
METER
NEU
LOCAL
SERVICE
PANEL
L1
NEU
GND
L1
L2 L3
MAIN
BREAKER
40 A
NEU BUS
GND
240 V
L2 L1
CT500
TERMINAL
BLOCK
GND BUS
40A, 2 POLE BREAKER MAY BE CONNECTED
TO ANY TWO PHASES.
240 V, 1Ø
L2
NEU
METER
LOCAL
SERVICE
PANEL
L1
NEU
L1
L2
MAIN
BREAKER
GND
40 A
CT500
TERMINAL
BLOCK
GND BUS
NEU BUS
GND 240 V
L2 L1
1-3
Installation Instructions
After the appropriate wiring is in place at the installation site (see “Wiring information” on page 1-3), you
are ready to install the CT500. You will need:
• CT500 ChargePoint® Charging Station components (see page 2-2)
• ¾” (19 mm) conduit
• #2 Phillips screwdriver
• 3/8” socket wrench
• ¼” (6 mm) x 2” (50 mm) hex flange lag bolts (4)
Overview of steps
Installing the CT500 ChargePointÂŽ Charging Station involves a few simple steps:
1. Check box for correct contents (see page 2-2)
2. Attach holster (see page 2-3)
3. Remove front panel (see page 2-4)
4. Mount to wall (see page 2-5)
5. Install conduit (see page 2-7)
6. Connect wires to wiring terminals (see page 2-8)
7. Replace front panel (see page 2-9)
8. Attach antennas (see page 2-10)
These steps are detailed in the remainder of this chapter.
2-1
ChargePointÂŽ Charging Stations
Step 1 - Check box for correct contents
The CT500 ChargePointÂŽ Charging Station
ships in a box containing:
• Main assembly
• Holster
• Holster bolts (3)
• Antenna(s)*
• Mounting template
• Installation Guide
*The CT500 ships with either one or two antennas,
depending on the specific model that was ordered.
ÂŽ
by Coulomb Technologies
CT500
ChargePointÂŽ Networked Charging Station
Installation
Guide
Coulomb Technologies Inc.
1692 Dell Ave.
Campbell, CA 95008-6901 USA
US toll free: +1-877-370-3802
www.coulombtech.com
www.mychargepoint.net
Part Number: 75-00XXXX Revision: 1.0
#4 7ALL -OUNTING (OLE 0ATTERN
 IN
4/0
 IN
X  IN DIA
#4 ENCLOSURE ENVELOPE
2-2
Installation Instructions
Step 2 - Attach holster
Using a #2 Phillips screwdriver, attach
the holster to the main assembly using
the three supplied Holster bolts.
2-3
ChargePointÂŽ Charging Stations
Step 3 - Remove front panel
Using a #2 Phillips screwdriver, loosen
the 2 captive screws located on each
side of the front panel. Pull the front
panel downward to remove.
2-4
Installation Instructions
Step 4 - Mount to wall
Drill four 3/16” holes in the wall, as
illustrated. Use the supplied template
to ensure correct alignment.
Masonry
IMPORTANT: The top of the CT500
must be mounted no higher than a
maximum height of 48” above the
surface to comply with the Americans
with Disabilities Act (ADA).
Sheetrock
Bare studs
2-5
ChargePointÂŽ Charging Stations
Step 4 - Cont’d
Align the CT500 to the mounting
surface, and fasten to the wall using a
3/8” socket wrench to fasten the four
¼” x 2” lag bolts, fasten it to the wall.
2-6
Installation Instructions
Step 5 - Install conduit
Choose the appropriate conduit
opening and, if necessary, remove its
cover.
NOTE: The CT500 has four conduit
openings, three of which are covered. If
you remove a cover, use it to cover the
remaining unused conduit opening.
The CT500 has four
conduit
openings—two
openings from the
back and two from
the bottom
After running the wiring through ¾”
(19 mm) conduit, insert the conduit
into the selected opening.
2-7
ChargePointÂŽ Charging Stations
Step 6 - Connect wires to wiring terminals
Pull the 240V L1 and L2 wires, and the
Ground wire, into body assembly and
connect to wiring terminals.
Strip wires ¼” (6 mm), insert in
terminal block, and tighten screws to
18 ½ inch-lbs (2.1 Nm).
IMPORTANT:
• Requires dedicated 40A breaker.
• Use copper conductors only.
• Do NOT provide GFCI protection at
panel. The CT500 has built-in GFCI
protection.
• In areas with frequent thunder
storms, add surge protection at the
service panel for all circuits.
Before proceeding with the next step,
test the unit by restoring power. When
the circuit is live, you should see a
sequence of power-up message on the
CT500’s display. If this is not the case,
turn off power and check the wiring
connections.
2-8
Installation Instructions
Step 7 - Replace front panel
Align the front panel with the main
assembly and push upwards into place
until the edges meet.
Using a #2 Phillips screwdriver, tighten
the two captive screws located on each
side of the front panel.
Insert the connector into the holster.
2-9
ChargePointÂŽ Charging Stations
Step 8 - Attach antennas
Attach the antennas to the top of the
main assembly as shown. Turn the
antenna clockwise to hand-tighten.
NOTE: The CT500 ships with either one
or two antennas, depending on the
specific model that was ordered.
Follow these rules when installing the
antenna(s):
• Always install the antenna WITH the
yellow band on the right side.
• Always install the antenna
WITHOUT the yellow band on the
left side.
You have now finished installing the
CT500 ChargePointÂŽ Charging Station.
2-10
Always install the
antenna with the yellow
band on the right side
left side
right side
Coulomb Technologies Inc.
1692 Dell Ave.
Campbell, CA 95008-6901 USA
US toll free: +1-877-370-3802
www.coulombtech.com
www.mychargepoint.net

---

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