Clemas OB28240 ASSY SERIES C ISSUE 6 Orbis Compact Polishers.buffers Parts Manual

Orbis_Compactpolishers.buffers_Parts_Manual

User Manual: Clemas

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THE ORBIS COMPACT
POLISHER/SCRUBBER
PARTS MANUAL

Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Web: www.clemas.co.uk
Email: info@clemas.co.uk

OB28240 ORBIS COMPACT
230V 50/HZ
OB28240
OB28240/EURO
OB28240/OZ
SERIES C
Service Parts List Issue 6 Dated 22nd September 2011
Ref. Drawing 09-1059-0000 Issue 1 Dated 21st September 2011
Drawing
Ref.

Assembly / Kit Number

Description / Part Number

Qty

OB28240 &
OB28240/EURO &
OB28240/OZ

ORBIS COMPACT 230V 50HZ UK & EURO & OZ

1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

00-0800-0501
00-0800-0511
00-0800-0551
00-0800-0711
00-0800-0751
02-3465-0000
02-3515-0000
02-4565-0000
02-3537-0000
03-5436-0000
03-5866-0000
03-6126-0000
03-8050-0067
03-8068-0000
03-8069-0000
03-8075-0000
04-0221-0000

00-0800-0751 M8 1/2 NYLOC NUT
00-0830-0111 M8 x 30 HEX HD BOLT
02-3515-0000 COVER SELF TAPPER KB60 x 40

22
23
24
25
26
27
28
29
30
31
32

05-4419-0000

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

05-4420-0000

60
61
62

05-4401-0000

2
1
4
1
2
1
6
3
8.66
1
1
1
1
1
1
1
1

ORBIS COMPACT 230V 50Hz BASE ASSEMBLY

05-4421-0000

19
20
21

M8 WASHER TYPE B
M8 SINGLE COIL SPRING WASHER
M8 WASHER
M8 HEX LOCK NUT BZP
M8 1/2 NYLOC NUT
SELF TAPPER (INNER SHIELD)
COVER SELF TAPPER KB60 x 40
M8x100 CAP HEAD BOLT
STRAPPING COIL 372.612.530 WHITE - NOT SHOWN ON DRAWING
TRUCARE SERVICE POSTCARDS - NOT SHOWN ON DRAWING
DATA PLATE #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING
INSPECTION AND TEST RECORD TAG #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING
ORBIS COMPACT BRUSH GUARD JET BLACK RAL9005
BODY CARTON PLAIN REF CP152468 - NOT SHOWN ON DRAWING
ORBIS COMPACT INSTRUCTION MANUAL - NOT SHOWN ON DRAWING
ELECTRICAL BLANKING PLATE
CABLE TIE BLACK REF NTB 50I - NOT SHOWN ON DRAWING

02-0254-0000
02-3185-0000
02-3649-0000
03-5736-0000
03-6080-0035
03-6149-0000
03-8049-0035
03-8057-0000
04-3212-0000
04-3213-0000

ORBIS COMPACT CHASSIS ASSEMBLY INCLUDES THE FOLLOWING PARTS:
STARLOCK WASHER
CRINKLE WASHER
WHEEL 7" CHAMP MK2
WHEEL AXLE SPACER
HUB CAP WATER BLUE
ORBIS WHEEL CAP LABEL - NOT SHOWN ON DRAWING
ORBIS COMPACT BASE MOULD (RAL 7021)
WHEEL AXLE
M20 CABLE GLAND
M20 CABLE GLAND BACK NUT

ORBIS COMPACT MOTOR DRIVE PLATE ASSEMBLY
M4 HEX NYLOC NUT BZP DIN985
M4 X 16 PAN POZI M/C SCREW BZP
M5 WASHER FORM A
M5 SINGLE COIL SPRING WASHER
M5 EXTERNAL SHAKEPROOF WASHER
M5 x 10 POZI PAN SCREW
M5 x 10 SOCKET HD SCREW
M6 SINGLE COIL SPRING WASHER
M6 x 25 HEX HEAD SCREW
M8 SINGLE COIL SPRING WASHER
M8 WASHER
M8 x 16 CAP HEAD SCREW
M20 PLAIN WASHER FORM B Z/P
M20 INTERNAL SHAKEPROOF WASHER
M20 FULL NUT Z/P
M8 FAN DISC WASHER ZINC PLATED
BELT TENSIONER [ROSTA]
DRIVE BELT PJ584
MOTOR MOUNTING PLATE
CABLE TIE - BLACK LK3X
MOTOR 550W 4 POLE 230V 50 Hz
RELAY 230V 550W MOTOR
10UF RUN CAPACITOR
51 - 68UF START CAPACITOR
NOT USED
04-3901-0000 ORBIS COMPACT WIRING LOOM - NOT SHOWN ON DRAWING
00-0400-0721
00-0416-0011
00-0500-0501
00-0500-0511
00-0500-0531
00-0510-0011
00-0510-0091
00-0600-0511
00-0625-0111
00-0800-0511
00-0800-0551
00-0816-0091
00-2000-0501
00-2000-0521
00-2000-0701
02-3250-0000
02-4555-0000
02-4556-0000
03-8054-0000
04-0279-0000
04-3931-0000
04-3925-0000
04-3898-0000
04-3932-0000

ORBIS COMPACT DRIVE PULLEY ASSEMBLY
00-0800-0751 M8 1/2 NYLOC NUT
00-0830-0091 M8 X 30 SKT CAP SCREW BZP

5
5
6

2
2
2
2
2
2
1
1
1
1

1
1
1
1
1
1
1
1
1
4
4
4
2
1
1
1
1
1
1
2
1
1
1
1
1

3
3

63
64
65
66
67
68
69
70
71
72
73
74

05-4434-0000

75
76
77
78
79
80
81
82
83
84
85
86

05-4422-0000

02-3846-0000
03-6077-0000
03-8129-0000
02-4554-0000
03-8055-0000

BEARING 6005-2RS FAG-KBC
ENGAGEMENT HUB
CENTRE SPINDLE
CIRCLIP EXTERNAL 25mm ST/ST
ORBIS COMPACT DRIVE PULLEY

2
1
1
1
1

00-0800-0551
00-0800-0751
00-0845-0111
02-3812-0000
03-8077-0000
03-8078-0000

ORBIS COMPACT TENSION ROLLER ASSEMBLY
M8 WASHER
M8 1/2 NYLOC NUT
M8 x 45 HEX HEAD SET SCREW Z/P
BEARING 6002-2RS
ORBIS COMPACT ALUMINIUM IDLER PULLEY
ORBIS COMPACT IDLER PULLEY BEARING SPIGOT

1
1
1
2
1
1

02-0264-1000
02-0264-1000
02-3465-0000
02-3636-0000
02-4496-0000
02-4575-0000
03-5482-0000
03-6342-0000
03-8051-0067
03-8052-0035
03-8053-0024

ORBIS COMPACT MOTOR COVER ASSEMBLY
NYLON TUBING 8mm PNSM 8-6
NYLON TUBING 8mm PNSM 8-6
SELF TAPPER (INNER SHIELD)
BULKHEAD FITTING PM1208E
O-RING
8 x 5/16 PAN POZI PLASFIX B/ZP
VACUUM HEAD DECAL 60 x 60 - NOT SHOWN ON DRAWING
M15x3MM PLAIN WASHER RUBBER NEOPRENE 15MM ID
ORBIS COMPACT MOTOR COVER JET BLACK RAL9005
ORBIS COMPACT FAN COVER (RAL 5021)
ORBIS COMPACT INNER DISC (BLACK)

0.18
0.04
4
1
4
4
1
1
1
1
1

OB28240 ORBIS COMPACT HANDLE PARTS LIST
230V 50/HZ
05-4423-0000 - UK
05-4483-0000 - EURO
05-4515-0000 - OZ
SERIES B
Service Parts List Issue 5 Dated 19th July 2011
Ref. Drawing 09-1060-0000 Issue A Dated 7th July 2006
Drawing
Assembly / Kit Number
Ref.
OB28240 &
OB28240/EURO &
OB28240/OZ

OR
OR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47 (i)
47 (ii)
47 (iii)

05-4423-0000 (i)
05-4483-0000 (ii)
05-4515-0000 (iii)

Description / Part Number

Qty

ORBIS COMPACT 230V 50HZ UK & EURO & OZ HANDLE PARTS LIST

1

ORBIS COMPACT HANDLE ASSEMBLY UK SEE DRAWING 09-1060-0000
ORBIS COMPACT HANDLE ASSEMBLY EURO SEE DRAWING 09-1060-0000
ORBIS COMPACT HANDLE ASSEMBLY OZ SEE DRAWING 09-1060-0000
00-0500-0501 M5 WASHER FORM A
00-0500-0511 M5 SINGLE COIL SPRING WASHER
00-0500-0531 M5 EXTERNAL SHAKEPROOF WASHER
00-0500-0701 M5 HEX FULL NUT BZP
00-0520-0111 M5 X 20 HEX SET SCREW BZP
00-0600-0521 M6 INT S/PROOF WASHER BZP
00-0600-0701 M6 HEX FULL NUT BZP
00-0655-0011 M6 X 50 HEX SET SCREW A2
00-0800-0501 M8 WASHER TYPE B
00-0800-0511 M8 SINGLE COIL SPRING WASHER
00-0816-0111 M8 x 16 CAP HEAD SCREW
02-3151-0000 P CLIP - SPEC CPC 13 M5MSNE
02-3152-0000 CABLE STRAIN RELIEF BRACKET REF: BLACK 1053-4-00
02-3186-0000 MILD STEEL BALL BEARING 10MM DIA
02-3510-0000 HANDLE INTERLOCK SPRING SS5695 BS2056 27.3L 12.7OD
02-3511-0000 GEAR DOG SPRING 1139X2 13.98MM, 75.78MM COILS 16.4
02-3516-0000 KB50 x 40 SELF TAPPER
02-3517-0000 SELF TAPPER (POZI PAN HEAD) KB50 x 25
02-3518-0000 KB40 X 14 PAN POZI PT SCREW BZP
02-4210-0000 GROMMET 11.1MM BORE PV 70A
02-3523-0000 M6x8x40 SHOULDER BOLT
03-5403-0000 CABLE WINDER
03-5410-0000 CABLE WINDER SPRING
03-6086-0067 HANDLE CASE FRONT JET BLACK RAL9005
03-6087-0067 HANDLE CASE BACK JET BLACK RAL9005
03-6088-0067 SOLUTION LEVER JET BLACK RAL9005
03-6089-0067 GEAR LEVER JET BLACK RAL9005
03-6090-0067 TRIGGER LEFT & RIGHT JET BLACK RAL9005
03-6091-0000 HANDLE RUBBER BOOT MOULDING 70 SHORE NEOPRENE
03-6092-0067 INTERLOCK JET BLACK RAL9005
03-6093-0067 CORD INLET BOX JET BLACK RAL9005
03-6094-0067 CORD RETAINER JET BLACK RAL9005
03-6096-0000 HANDLE ADJ GEAR
03-6097-0000 HANDLE ADJUSTING GEAR DOG
03-6693-0067 HANDLE SOCKET BLANKING PLATE JET BLACK RAL9005
03-7831-0000 ALUMINIUM KNUCKLE PRESSURE DIE CAST
03-8059-0000 ORBIS COMPACT OVAL TUBE
03-8060-0000 ORBIS COMPACT GEAR ROD
04-0237-0000 CABLE CLAMP BAR TYPE CLAMP NO: 704
04-3254-0000 GREEN INDICATOR LIGHT 230V C0430ATNAC
04-3237-0000 SWITCH 700-2/6 REF 1620017380 WITH T-SECTION ACTUATOR
04-3242-0000 16amp INPUT SOCKET STF950 A1 6.3 X 0.8MM PUSH IN TAGS
04-3836-0000 ORBIS COMPACT DROP LEAD - (NOT SHOWN ON DRAWING)
04-3839-0000 ORBIS COMPACT HANDLE WIRING KIT - (NOT SHOWN ON DRAWING)
03-6148-0000 ORBIS HANDLE LABEL - (NOT SHOWN ON DRAWING)
03-6152-0000 ORBIS MULTILINGUAL LABEL - (NOT SHOWN ON DRAWING)
04-3055-0053 CORDSET UK PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING)
04-3055-0147 CORDSET EURO PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING)
04-3565-0000 20M MAINS CABLE (ORANGE) WITH AUSTRALIAN PLUG (NOT SHOWN ON DRAWING)

1
1
1
5
2
2
2
2
2
2
2
1
1
2
2
1
11
2
2
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

PART NO.

C COPYRIGHT

09-1111-0000

MAINS INPUT
SOCKET
04-3242-0000

DIMENSIONS IN MILLIMETRES

DO NOT SCALE DRAWING

A4

3RD ANGLE PROJECTION

230V
50Hz
E L N

WIRING SCHEMATIC CLASS I
ORBIS COMPACT MACHINES UK & EURO

NEON
04-3254-0000

BLUE

GREEN/YELLOW

BROWN

SWITCH
04-3237-0000

ORANGE

DROP LEAD 04-3836-0000

BLUE

5

51-68uF
START CAP
04-3932-0000

2

10uF
RUN CAP
04-3898-0000

RELAY
RVA4LOD
04-3925-0000

4

1

MOTOR

RED
BROWN

115°C THERMAL
PROTECTOR

AC 230V 50Hz 4 POLE
04-3931-0000

BLUE

PURPLE
PURPLE

PURPLE

BLACK
RED
YELLOW
GREEN/YELLOW

MATERIAL:

1

1027 NOW USING LEMAC MOTOR CAPS AND RELAY NMN

20 SEP 11

A

N/A

MDC

12 FEB 09

INT

DATE

NEW DRAWING

ISSUE ECN CHANGES

FINISH:

GEN TOL
X
±
0.5
X.X ±
0.2
X.XX ±
0.1
ANG ± 0.5 °
SCALE:
DRN

NMN

X:X
CKD

TM

TRUVOX INTERNATIONAL LIMITED
TITLE:

PART NO.

ORBIS CLASS 1 230V
50HZ MOTOR WIRING

09-1111-0000



---

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Title                           : OB28240 ASSY SERIES C ISSUE 6
Creator                         : jantinag
Page Count                      : 7

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