Clemas OB28240 ASSY SERIES C ISSUE 6 Orbis Compact Polishers.buffers Parts Manual

Orbis_Compactpolishers.buffers_Parts_Manual

User Manual: Clemas

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THE ORBIS COMPACT

POLISHER/SCRUBBER

PARTS MANUAL

Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,

Gloucestershire, GL20 8NB.

Tel: 01684 850777 Fax: 01684 850707

Email: info@clemas.co.uk Web: www.clemas.co.uk

Drawing

Ref.

Assembly / Kit Number Qty

1

00-0800-0501 M8 WASHER TYPE B 2

2

00-0800-0511 M8 SINGLE COIL SPRING WASHER 1

3

00-0800-0551 M8 WASHER 4

4

00-0800-0711 M8 HEX LOCK NUT BZP 1

5

00-0800-0751 M8 1/2 NYLOC NUT 2

6

02-3465-0000 SELF TAPPER (INNER SHIELD) 1

7

02-3515-0000 COVER SELF TAPPER KB60 x 40 6

8

02-4565-0000 M8x100 CAP HEAD BOLT 3

9

02-3537-0000 STRAPPING COIL 372.612.530 WHITE - NOT SHOWN ON DRAWING 8.66

10

03-5436-0000 TRUCARE SERVICE POSTCARDS - NOT SHOWN ON DRAWING 1

11

03-5866-0000 DATA PLATE #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING 1

12

03-6126-0000 INSPECTION AND TEST RECORD TAG #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING 1

13

03-8050-0067 ORBIS COMPACT BRUSH GUARD JET BLACK RAL9005 1

14

03-8068-0000 BODY CARTON PLAIN REF CP152468 - NOT SHOWN ON DRAWING 1

15

03-8069-0000 ORBIS COMPACT INSTRUCTION MANUAL - NOT SHOWN ON DRAWING 1

16

03-8075-0000 ELECTRICAL BLANKING PLATE 1

17 04-0221-0000 CABLE TIE BLACK REF NTB 50I - NOT SHOWN ON DRAWING 1

18 05-4421-0000

19 00-0800-0751 M8 1/2 NYLOC NUT 5

20 00-0830-0111 M8 x 30 HEX HD BOLT 5

21 02-3515-0000 COVER SELF TAPPER KB60 x 40 6

22 05-4419-0000

23 02-0254-0000 STARLOCK WASHER 2

24 02-3185-0000 CRINKLE WASHER 2

25 02-3649-0000 WHEEL 7" CHAMP MK2 2

26 03-5736-0000 WHEEL AXLE SPACER 2

27 03-6080-0035 HUB CAP WATER BLUE 2

28 03-6149-0000 ORBIS WHEEL CAP LABEL - NOT SHOWN ON DRAWING 2

29 03-8049-0035 ORBIS COMPACT BASE MOULD (RAL 7021) 1

30 03-8057-0000 WHEEL AXLE 1

31 04-3212-0000 M20 CABLE GLAND 1

32 04-3213-0000 M20 CABLE GLAND BACK NUT 1

33 05-4420-0000

34 00-0400-0721 M4 HEX NYLOC NUT BZP DIN985 1

35 00-0416-0011 M4 X 16 PAN POZI M/C SCREW BZP 1

36 00-0500-0501 M5 WASHER FORM A 1

37 00-0500-0511 M5 SINGLE COIL SPRING WASHER 1

38 00-0500-0531 M5 EXTERNAL SHAKEPROOF WASHER 1

39 00-0510-0011 M5 x 10 POZI PAN SCREW 1

40 00-0510-0091 M5 x 10 SOCKET HD SCREW 1

41 00-0600-0511 M6 SINGLE COIL SPRING WASHER 1

42 00-0625-0111 M6 x 25 HEX HEAD SCREW 1

43 00-0800-0511 M8 SINGLE COIL SPRING WASHER 4

44 00-0800-0551 M8 WASHER 4

45 00-0816-0091 M8 x 16 CAP HEAD SCREW 4

46 00-2000-0501 M20 PLAIN WASHER FORM B Z/P 2

47 00-2000-0521 M20 INTERNAL SHAKEPROOF WASHER 1

48 00-2000-0701 M20 FULL NUT Z/P 1

49 02-3250-0000 M8 FAN DISC WASHER ZINC PLATED 1

50 02-4555-0000 BELT TENSIONER [ROSTA] 1

51 02-4556-0000 DRIVE BELT PJ584 1

52 03-8054-0000 MOTOR MOUNTING PLATE 1

53 04-0279-0000 CABLE TIE - BLACK LK3X 2

54 04-3931-0000 MOTOR 550W 4 POLE 230V 50 Hz 1

55 04-3925-0000 RELAY 230V 550W MOTOR 1

56 04-3898-0000 10UF RUN CAPACITOR 1

57 04-3932-0000 51 - 68UF START CAPACITOR 1

58 NOT USED

59 04-3901-0000 ORBIS COMPACT WIRING LOOM - NOT SHOWN ON DRAWING 1

60 05-4401-0000

61 00-0800-0751 M8 1/2 NYLOC NUT 3

62 00-0830-0091 M8 X 30 SKT CAP SCREW BZP 3

1

ORBIS COMPACT 230V 50Hz BASE ASSEMBLY

OB28240 ORBIS COMPACT

OB28240/OZ

Service Parts List Issue 6 Dated 22nd September 2011

Ref. Drawing 09-1059-0000 Issue 1 Dated 21st September 2011

230V 50/HZ

SERIES C

OB28240/EURO

OB28240

Description / Part Number

ORBIS COMPACT 230V 50HZ UK & EURO & OZ

ORBIS COMPACT MOTOR DRIVE PLATE ASSEMBLY

ORBIS COMPACT DRIVE PULLEY ASSEMBLY

OB28240 &

OB28240/EURO &

OB28240/OZ

ORBIS COMPACT CHASSIS ASSEMBLY INCLUDES THE FOLLOWING PARTS:

63 02-3846-0000 BEARING 6005-2RS FAG-KBC 2

64 03-6077-0000 ENGAGEMENT HUB 1

65 03-8129-0000 CENTRE SPINDLE 1

66 02-4554-0000 CIRCLIP EXTERNAL 25mm ST/ST 1

67 03-8055-0000 ORBIS COMPACT DRIVE PULLEY 1

68 05-4434-0000

69 00-0800-0551 M8 WASHER 1

70 00-0800-0751 M8 1/2 NYLOC NUT 1

71 00-0845-0111 M8 x 45 HEX HEAD SET SCREW Z/P 1

72 02-3812-0000 BEARING 6002-2RS 2

73 03-8077-0000 ORBIS COMPACT ALUMINIUM IDLER PULLEY 1

74 03-8078-0000 ORBIS COMPACT IDLER PULLEY BEARING SPIGOT 1

75 05-4422-0000

76 02-0264-1000 NYLON TUBING 8mm PNSM 8-6 0.18

77 02-0264-1000 NYLON TUBING 8mm PNSM 8-6 0.04

78 02-3465-0000 SELF TAPPER (INNER SHIELD) 4

79 02-3636-0000 BULKHEAD FITTING PM1208E 1

80 02-4496-0000 O-RING 4

81 02-4575-0000 8 x 5/16 PAN POZI PLASFIX B/ZP 4

82 03-5482-0000 VACUUM HEAD DECAL 60 x 60 - NOT SHOWN ON DRAWING 1

83 03-6342-0000 M15x3MM PLAIN WASHER RUBBER NEOPRENE 15MM ID 1

84 03-8051-0067 ORBIS COMPACT MOTOR COVER JET BLACK RAL9005 1

85 03-8052-0035 ORBIS COMPACT FAN COVER (RAL 5021) 1

86 03-8053-0024 ORBIS COMPACT INNER DISC (BLACK) 1

ORBIS COMPACT MOTOR COVER ASSEMBLY

ORBIS COMPACT TENSION ROLLER ASSEMBLY

Drawing

Ref. Assembly / Kit Number Qty

05-4423-0000 (i)

OR 05-4483-0000 (ii)

OR 05-4515-0000 (iii)

100-0500-0501 M5 WASHER FORM A 1

200-0500-0511 M5 SINGLE COIL SPRING WASHER 1

300-0500-0531 M5 EXTERNAL SHAKEPROOF WASHER 1

400-0500-0701 M5 HEX FULL NUT BZP 5

500-0520-0111 M5 X 20 HEX SET SCREW BZP 2

600-0600-0521 M6 INT S/PROOF WASHER BZP 2

700-0600-0701 M6 HEX FULL NUT BZP 2

800-0655-0011 M6 X 50 HEX SET SCREW A2 2

900-0800-0501 M8 WASHER TYPE B 2

10 00-0800-0511 M8 SINGLE COIL SPRING WASHER 2

11 00-0816-0111 M8 x 16 CAP HEAD SCREW 2

12 02-3151-0000 P CLIP - SPEC CPC 13 M5MSNE 1

13 02-3152-0000 CABLE STRAIN RELIEF BRACKET REF: BLACK 1053-4-00 1

14 02-3186-0000 MILD STEEL BALL BEARING 10MM DIA 2

15 02-3510-0000 HANDLE INTERLOCK SPRING SS5695 BS2056 27.3L 12.7OD 2

16 02-3511-0000 GEAR DOG SPRING 1139X2 13.98MM, 75.78MM COILS 16.4 1

17 02-3516-0000 KB50 x 40 SELF TAPPER 11

18 02-3517-0000 SELF TAPPER (POZI PAN HEAD) KB50 x 25 2

19 02-3518-0000 KB40 X 14 PAN POZI PT SCREW BZP 2

20 02-4210-0000 GROMMET 11.1MM BORE PV 70A 1

21 02-3523-0000 M6x8x40 SHOULDER BOLT 1

22 03-5403-0000 CABLE WINDER 1

23 03-5410-0000 CABLE WINDER SPRING 1

24 03-6086-0067 HANDLE CASE FRONT JET BLACK RAL9005 1

25 03-6087-0067 HANDLE CASE BACK JET BLACK RAL9005 1

26 03-6088-0067 SOLUTION LEVER JET BLACK RAL9005 1

27 03-6089-0067 GEAR LEVER JET BLACK RAL9005 1

28 03-6090-0067 TRIGGER LEFT & RIGHT JET BLACK RAL9005 2

29 03-6091-0000 HANDLE RUBBER BOOT MOULDING 70 SHORE NEOPRENE 2

30 03-6092-0067 INTERLOCK JET BLACK RAL9005 2

31 03-6093-0067 CORD INLET BOX JET BLACK RAL9005 1

32 03-6094-0067 CORD RETAINER JET BLACK RAL9005 1

33 03-6096-0000 HANDLE ADJ GEAR 1

34 03-6097-0000 HANDLE ADJUSTING GEAR DOG 1

35 03-6693-0067 HANDLE SOCKET BLANKING PLATE JET BLACK RAL9005 1

36 03-7831-0000 ALUMINIUM KNUCKLE PRESSURE DIE CAST 1

37 03-8059-0000 ORBIS COMPACT OVAL TUBE 1

38 03-8060-0000 ORBIS COMPACT GEAR ROD 1

39 04-0237-0000 CABLE CLAMP BAR TYPE CLAMP NO: 704 1

40 04-3254-0000 GREEN INDICATOR LIGHT 230V C0430ATNAC 1

41 04-3237-0000 SWITCH 700-2/6 REF 1620017380 WITH T-SECTION ACTUATOR 1

42 04-3242-0000 16amp INPUT SOCKET STF950 A1 6.3 X 0.8MM PUSH IN TAGS 1

43 04-3836-0000 ORBIS COMPACT DROP LEAD - (NOT SHOWN ON DRAWING) 1

44 04-3839-0000 ORBIS COMPACT HANDLE WIRING KIT - (NOT SHOWN ON DRAWING) 1

45 03-6148-0000 ORBIS HANDLE LABEL - (NOT SHOWN ON DRAWING) 1

46 03-6152-0000 ORBIS MULTILINGUAL LABEL - (NOT SHOWN ON DRAWING) 1

47 (i) 04-3055-0053 CORDSET UK PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING) 1

47 (ii) 04-3055-0147 CORDSET EURO PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING) 1

47 (iii)

04-3565-0000

20M MAINS CABLE (ORANGE) WITH AUSTRALIAN PLUG (NOT SHOWN ON DRAWING)

1

ORBIS COMPACT HANDLE ASSEMBLY EURO SEE DRAWING 09-1060-0000

ORBIS COMPACT HANDLE ASSEMBLY OZ SEE DRAWING 09-1060-0000

ORBIS COMPACT HANDLE ASSEMBLY UK SEE DRAWING 09-1060-0000

OB28240 &

OB28240/EURO &

OB28240/OZ 1

Description / Part Number

ORBIS COMPACT 230V 50HZ UK & EURO & OZ HANDLE PARTS LIST

OB28240 ORBIS COMPACT HANDLE PARTS LIST

05-4423-0000 - UK

Service Parts List Issue 5 Dated 19th July 2011

Ref. Drawing 09-1060-0000 Issue A Dated 7th July 2006

230V 50/HZ

SERIES B

05-4483-0000 - EURO

05-4515-0000 - OZ

TM

A4

C COPYRIGHT DIMENSIONS IN MILLIMETRES DO NOT SCALE DRAWING 3RD ANGLE PROJECTION

MATERIAL: GEN TOL

X ± 0.5

X.X ± 0.2

X.XX ± 0.1

ANG ± 0.5 °

TRUVOX INTERNATIONAL LIMITED

1 1027 NOW USING LEMAC MOTOR CAPS AND RELAY NMN 20 SEP 11 FINISH: SCALE: X : X TITLE: PART NO.

A N/A NEW DRAWING MDC 12 FEB 09 DRN CKD ORBIS CLASS 1 230V

50HZ MOTOR WIRING 09-1111-0000

ISSUE ECN CHANGES INT DATE NMN

PART NO.

09-1111-0000

MOTOR

AC 230V 50Hz 4 POLE

04-3931-0000

GREEN/YELLOW

YELLOW

RED

BLACK

PURPLE

PURPLE

115°C THERMAL

PROTECTOR

BROWN

BLUE

RED

PURPLE

GREEN/YELLOW

BLUE

BLUE

BROWN

ORANGE

230V

50Hz

DROP LEAD 04-3836-0000 10uF

RUN CAP

04-3898-0000

51-68uF

START CAP

04-3932-0000

RELAY

RVA4LOD

04-3925-0000

1

2

4

5

SWITCH

04-3237-0000

NEON

04-3254-0000

MAINS INPUT

SOCKET

04-3242-0000

EL N

WIRING SCHEMATIC CLASS I

ORBIS COMPACT MACHINES UK & EURO