Clemas 230v 50hz ORBIS 200 & 400 15 Inch Truvox Range Parts Manual
User Manual: Clemas
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ORBIS SCRUBBER
POLISHER RANGE
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Web: www.clemas.co.uk
Email: info@clemas.co.uk
ORBIS 200/400 15”
POLISHER/SCRUBBER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Web: www.clemas.co.uk
Email: info@clemas.co.uk
Orbis Base Assembly Service Parts List
Model Ref.:- 05-4520-0000 & 05-4521-0000 200 & 400 Speed 15" Base
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1003-0000 Issue B Dated 14-Jan-2002
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35a
35b
36
37a
37b
38
39
40
41
42
Current Part
Number
02-0254-0000
02-0264-1000
02-3121-0000
02-3130-1000
02-3185-0000
02-3499-0000
02-3812-0000
02-3501-0000
03-6172-0000
02-3505-0000
03-8093-0000
02-3507-0000
02-3442-0000
02-3519-0000
03-6582-0000
03-6194-0000
03-6585-0000
03-6076-0000
03-6077-0000
03-6078-0000
03-6079-0000
03-6080-0035
03-6081-0000
03-6082-0000
03-6083-0067
03-6084-0035
03-6101-0035
03-8124-0027
03-6106-0000
03-6583-0000
03-6584-0000
Starlock washer
Pipe
Wheel
Adjusting Bolt Thread Protection Tube
Crinkle Washer
Belt - main drive
Belt Roller Bearings 6002
Belt Tensioning Spring
Rubber Washer
Output Drive Bearing 6204DDU
Bearing Spacer
Flexible coupling - vibration damper
Barbed Elbow Fitting
Round Plastic Spacer
Tension Arm Pivot Bush
Orbis Fan Cover Locking Pin
Idler Pulley
Tension Arm
Engagement Hub
Pulley
Spindle
Hub Cap Teal
Axle
Motor Mount Plate
Motor Cover Jet Black
Fan Cover Teal
Base Mould Teal
Brush Guard 15" Grey
Output Drive Spacer
Tension Arm Spacer
Idler Bearing Spigot
04-0279-0000
04-3150-0000
04-3223-0000
04-3224-0000
04-3228-0000
04-3230-0000
04-3231-0000
04-3235-0000
04-3244-0000
05-3698-0000
Cable Ties
Relay
Motor 1100W, 50Hz, 4 Pole (200 Speed Machine)
Motor 1100W, 50Hz, 2 Pole (400 Speed Machine)
Capacitor Run 32 uf
Capacitor Start 80 uf (200 Speed Machine)
Capacitor Start 100 uf (400 Speed Machine)
Female Socket
Base Wiring Kit (Not Shown)
Tension Arm and Idler Assembly
50
51
52
53
02-3515-0000
00-0830-0091
00-0800-0721
00-0899-1301
Self Tappper
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw
Output Drive Hub/Pulley Fix M8 Nyloc
Tensioning Spring Bolt M8 x 130 Hex Head Screw
Description
Qty
2
0.145M
2
0.06M
2
1
2
1
1
2
1
5
1
1
1
5
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Fasteners
7
3
3
1
Drawing
Ref.
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
Current Part
Number
00-0800-0551
00-0800-0701
00-0800-0711
00-0855-0121
Tensioning Spring Washers Form "C" Large Diameter
Tensioning Spring Nut M8 Full Nut
Tensioning Spring Locknut M8 Lock Nut
Tension Arm Bolts M8 x 55 Hex Head Bolt
2
1
1
2
00-0800-0501
00-0800-0751
00-2000-0701
00-2000-0521
00-2000-0501
00-0816-0111
00-0800-0511
00-0600-0721
00-0520-0111
00-0500-0531
00-0500-0701
00-0500-0511
00-0520-0111
02-3250-0000
02-3515-0000
00-0500-0531
Belt Tension Roller Washer Form "C" Large Diameter
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut
Output Drive Nut M20 Full Nut
Output Drive Securing Washer M20 Int Shakeproof Washer
Output Drive Washer M20 Plain Washer
Motor Mount Bolt M8 x 16 Hex Head Bolt
Motor Mount Spring Washer M8 Single Coil
Vibration Mount Nut M6 Nyloc Nut
Earth Mount on Plate M5 x 20 Hex Head Screw
Earth Mount on Plate Shakeproof M5 External Shakeproof
Earth Mount on Plate Nuts M5 Full Nut
Earth Mount on Plate Springwasher M5 Single Coil
Relay Fixing Bolt M5 x 20 Hex Head Screw
Capacitor Securing Washer M8 External Fan
Motor Cover Securing Screws
Relay Bolt Shakeproof Washer M5 External Shakeproof
1
2
1
1
2
4
4
10
1
1
2
1
1
1
2
1
Description
Qty
Orbis Handle Assembly Service Parts List
Model Ref.:- 05-4614-0000 (UK 230v) & 05-4616-0000 (Euro 230v)
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29a
29b
30
31
32
33
Current Part
Number
02-3151-0000
02-3152-0000
02-3186-0000
02-3510-0000
02-3511-0000
P Clip
Cable Strain Relief Bracket
Ball bearing
Handle Interlock Spring
Gear dog Spring
1
1
2
2
1
02-3520-0000
02-3521-0000
03-5403-0000
03-5410-0000
03-6085-0000
03-6086-0067
03-6087-0067
03-6088-0067
03-6089-0067
03-6090-0067
03-6091-0000
03-6092-0067
03-6093-0067
03-6094-0067
03-7831-0000
03-6096-0000
03-6097-0000
03-6098-0000
03-6120-0000
04-0237-0000
04-3254-0000
04-0277-0000
04-3055-0053
04-3055-0153
04-3237-0000
04-3239-0000
04-3240-0000
04-3242-0000
Diaphragm Grommet
13mm Spanner for ORBIS (Not Shown)
Cable winder
Cable Winder Spring
Tube - handle aluminium ext.
Handle main - front Jet Black
Handle main - rear Jet Black
Solution Lever Jet Black
Gear lever Jet Black
Trigger left and right Jet Black
Handle Rubber boot
Interlock Jet Black
Cord inlet box Jet Black
Cord retainer Jet Black
Aluminium Knuckle
Gear
Dog
Adjusting Gear Rod
Instruction Manual (Not Shown)
Cable clamp
Neon Indicator Green
Shuttered Outlet Socket Black
Supply Cord Set
Europlug Supply Cord Set
Switch
Handle Wiring Kit (Not Shown)
Drop lead
16Amp Inlet Socket
1
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
02-3516-0000
02-3517-0000
02-3518-0000
00-0655-0011
00-0600-0521
00-0600-0701
00-0870-0121
02-0223-0000
00-0800-0751
00-0816-0111
00-0800-0501
00-0800-0731
00-1020-0501
02-3523-0000
00-0520-0111
00-0500-0531
00-0500-0511
00-0500-0701
00-0520-0111
00-0500-0701
00-0500-0501
00-0500-0701
Self Tapper (Main Handle / Cord Inlet Box)
Self Tapper (Handle Ends)
Self Tapper (Cable Clamps)
Handle Tube Fix M6 x 55 Pozi Pan Head Screw
Handle Tube Fix M6 Shakeproof
Handle Tube Fix M6 Full Nut
Handle Attachment Bolt M8 x 70 Hex Head Bolt
Handle Attachment Washer Zinc Washer 5/16" x 1 1/4"
Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut
Knuckle Bolt M8 x 16 Hex Head
Knuckle Washer M8 "A" Form Washer
Knuckle Nut M8 Binx Nut
Knuckle Spring Spacer Washer M10 Washer
New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40
Earth Mount on Handle M5 x 20 Hex Head
Earth Mount on Handle Serrated Washer M5 External
Earth Mount on Handle Spring Washer M5 Single Coil
Earth Mount on Handle Fixing Nuts M5 Full Nut
Cable Restraint Bolt M5 x 20 Hex Head Screw
Cable Restraint Nut M5 Full Nut
Gear Rod Washer M5 Washer
Gear Rod Nuts M5 Full Nut
Description
Qty
Fasteners
11
2
2
2
2
2
3
6
3
2
2
2
1
1
1
1
1
2
1
1
1
2
Drawing
Ref.
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
Current Part
Number
00-0800-0711
00-0855-0121
Tensioning Spring Locknut M8 Lock Nut
Tension Arm Bolts M8 x 55 Hex Head Bolt
1
2
00-0800-0501
00-0800-0751
00-2000-0701
00-2000-0521
00-2000-0501
00-0816-0111
00-0800-0511
00-0600-0721
00-0520-0111
00-0500-0531
00-0500-0701
00-0500-0511
00-0520-0111
02-3250-0000
02-3515-0000
00-0500-0531
Belt Tension Roller Washer Form "C" Large Diameter
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut
Output Drive Nut M20 Full Nut
Output Drive Securing Washer M20 Int Shakeproof Washer
Output Drive Washer M20 Plain Washer
Motor Mount Bolt M8 x 16 Hex Head Bolt
Motor Mount Spring Washer M8 Single Coil
Vibration Mount Nut M6 Nyloc Nut
Earth Mount on Plate M5 x 20 Hex Head Screw
Earth Mount on Plate Shakeproof M5 External Shakeproof
Earth Mount on Plate Nuts M5 Full Nut
Earth Mount on Plate Springwasher M5 Single Coil
Relay Fixing Bolt M5 x 20 Hex Head Screw
Capacitor Securing Washer M8 External Fan
Motor Cover Securing Screws
Relay Bolt Shakeproof Washer M5 External Shakeproof
1
2
1
1
2
4
4
10
1
1
2
1
1
1
2
1
Description
Qty
Orbis Handle Assembly Service Parts List
Model Ref.:- 05-4614-0000 (UK 230v) & 05-4616-0000 (Euro 230v)
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29a
29b
30
31
32
33
Current Part
Number
02-3151-0000
02-3152-0000
02-3186-0000
02-3510-0000
02-3511-0000
P Clip
Cable Strain Relief Bracket
Ball bearing
Handle Interlock Spring
Gear dog Spring
1
1
2
2
1
02-3520-0000
02-3521-0000
03-5403-0000
03-5410-0000
03-6085-0000
03-6086-0067
03-6087-0067
03-6088-0067
03-6089-0067
03-6090-0067
03-6091-0000
03-6092-0067
03-6093-0067
03-6094-0067
03-7831-0000
03-6096-0000
03-6097-0000
03-6098-0000
03-6120-0000
04-0237-0000
04-3254-0000
04-0277-0000
04-3055-0053
04-3055-0153
04-3237-0000
04-3239-0000
04-3240-0000
04-3242-0000
Diaphragm Grommet
13mm Spanner for ORBIS (Not Shown)
Cable winder
Cable Winder Spring
Tube - handle aluminium ext.
Handle main - front Jet Black
Handle main - rear Jet Black
Solution Lever Jet Black
Gear lever Jet Black
Trigger left and right Jet Black
Handle Rubber boot
Interlock Jet Black
Cord inlet box Jet Black
Cord retainer Jet Black
Aluminium Knuckle
Gear
Dog
Adjusting Gear Rod
Instruction Manual (Not Shown)
Cable clamp
Neon Indicator Green
Shuttered Outlet Socket Black
Supply Cord Set
Europlug Supply Cord Set
Switch
Handle Wiring Kit (Not Shown)
Drop lead
16Amp Inlet Socket
1
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
02-3516-0000
02-3517-0000
02-3518-0000
00-0655-0011
00-0600-0521
00-0600-0701
00-0870-0121
02-0223-0000
00-0800-0751
00-0816-0111
00-0800-0501
00-0800-0731
00-1020-0501
02-3523-0000
00-0520-0111
00-0500-0531
00-0500-0511
00-0500-0701
00-0520-0111
00-0500-0701
00-0500-0501
00-0500-0701
Self Tapper (Main Handle / Cord Inlet Box)
Self Tapper (Handle Ends)
Self Tapper (Cable Clamps)
Handle Tube Fix M6 x 55 Pozi Pan Head Screw
Handle Tube Fix M6 Shakeproof
Handle Tube Fix M6 Full Nut
Handle Attachment Bolt M8 x 70 Hex Head Bolt
Handle Attachment Washer Zinc Washer 5/16" x 1 1/4"
Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut
Knuckle Bolt M8 x 16 Hex Head
Knuckle Washer M8 "A" Form Washer
Knuckle Nut M8 Binx Nut
Knuckle Spring Spacer Washer M10 Washer
New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40
Earth Mount on Handle M5 x 20 Hex Head
Earth Mount on Handle Serrated Washer M5 External
Earth Mount on Handle Spring Washer M5 Single Coil
Earth Mount on Handle Fixing Nuts M5 Full Nut
Cable Restraint Bolt M5 x 20 Hex Head Screw
Cable Restraint Nut M5 Full Nut
Gear Rod Washer M5 Washer
Gear Rod Nuts M5 Full Nut
Description
Qty
Fasteners
11
2
2
2
2
2
3
6
3
2
2
2
1
1
1
1
1
2
1
1
1
2
ORBIS 200 400 17”
POLISHER/SCRUBBER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Web: www.clemas.co.uk
Email: info@clemas.co.uk
Orbis Base Assembly Service Parts List
Model Ref.:- 05-3446-0000 & 05-3447-0000 200 & 400 Speed 17" Base
Service Parts List Issue 4 Dated 15th-December-2010 From Series C Serial No. 21700
Ref. Drawing 09-1003-0000 Issue B Dated 14-Jan-2002
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35a
35b
36
37a
37b
38
39
40
Current Part
Number
02-0254-0000
02-0264-0000
02-3121-0000
02-3130-1000
02-3185-0000
02-3499-0000
02-3812-0000
02-3501-0000
03-6172-0000
02-3505-0000
03-8093-0000
02-3507-0000
02-3442-0000
02-3519-0000
03-6582-0000
03-6194-0000
03-6585-0000
03-6076-0000
03-6077-0000
03-6078-0000
03-6079-0000
03-6080-0035
03-6081-0000
03-6082-0000
03-6083-0067
03-6084-0035
03-6101-0035
03-6102-0067
03-6106-0000
03-6583-0000
03-6584-0000
Starlock washer
Pipe
Wheel
Adjusting Bolt Thread Protection Tube
Crinkle Washer
Belt - main drive
Belt Roller Bearings 6002
Belt Tensioning Spring
Rubber Washer
Output Drive Bearing 6204DDU
Bearing Spacer
Flexible coupling - vibration damper
Barbed Elbow Fitting
Round Plastic Spacer
Tension Arm Pivot Bush
Orbis Fan Cover Locking Pin
Idler Pulley
Tension Arm
Engagement Hub
Pulley
Spindle
Special Cap
Axle
Motor Mount Plate
Motor Cover Jet Black RAL9005
Fan Cover
Base mold
Brush Guard 17" Jet Black RAL9005
Output Drive Spacer
Tension Arm Spacer
Idler Bearing Spigot
04-0279-0000
04-3150-0000
04-3223-0000
04-3224-0000
04-3228-0000
04-3230-0000
04-3231-0000
04-3235-0000
04-3244-0000
05-3698-0000
Cable Ties
Relay
Motor 1100W, 50Hz, 4 Pole (200 Speed Machine)
Motor 1100W, 50Hz, 2 Pole (400 Speed Machine)
Capacitor Run 32 uf
Capacitor Start 80 uf (200 Speed Machine)
Capacitor Start 100 uf (400 Speed Machine)
Female Socket
Base Wiring Kit (Not Shown)
Tension Arm and Roller Assembly
Description
Qty
2
0.145M
2
0.06M
2
1
2
1
1
2
1
5
1
1
1
5
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Fasteners
50
51
52
53
54
55
02-3515-0000
00-0830-0091
00-0800-0721
00-0899-1301
00-0800-0551
00-0800-0701
Self Tappper
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw
Output Drive Hub/Pulley Fix M8 Nyloc
Tensioning Spring Bolt M8 x 130 Hex Head Screw
Tensioning Spring Washers Form "C" Large Diameter
Tensioning Spring Nut M8 Full Nut
7
3
3
1
2
1
Drawing
Ref.
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
Current Part
Number
00-0800-0711
00-0855-0121
Tensioning Spring Locknut M8 Lock Nut
Tension Arm Bolts M8 x 55 Hex Head Bolt
1
2
00-0800-0501
00-0800-0751
00-2000-0701
00-2000-0521
00-2000-0501
00-0816-0111
00-0800-0511
00-0600-0721
00-0520-0111
00-0500-0531
00-0500-0701
00-0500-0511
00-0520-0111
02-3250-0000
02-3515-0000
00-0500-0531
Belt Tension Roller Washer Form "C" Large Diameter
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut
Output Drive Nut M20 Full Nut
Output Drive Securing Washer M20 Int Shakeproof Washer
Output Drive Washer M20 Plain Washer
Motor Mount Bolt M8 x 16 Hex Head Bolt
Motor Mount Spring Washer M8 Single Coil
Vibration Mount Nut M6 Nyloc Nut
Earth Mount on Plate M5 x 20 Hex Head Screw
Earth Mount on Plate Shakeproof M5 External Shakeproof
Earth Mount on Plate Nuts M5 Full Nut
Earth Mount on Plate Springwasher M5 Single Coil
Relay Fixing Bolt M5 x 20 Hex Head Screw
Capacitor Securing Washer M8 External Fan
Motor Cover Securing Screws
Relay Bolt Shakeproof Washer M5 External Shakeproof
1
2
1
1
2
4
4
10
1
1
2
1
1
1
2
1
Description
Qty
Orbis Handle Assembly Service Parts List
Model Ref.:- 05-4614-0000 (UK 230v) & 05-4616-0000 (Euro 230v)
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29a
29b
30
31
32
33
Current Part
Number
02-3151-0000
02-3152-0000
02-3186-0000
02-3510-0000
02-3511-0000
P Clip
Cable Strain Relief Bracket
Ball bearing
Handle Interlock Spring
Gear dog Spring
1
1
2
2
1
02-3520-0000
02-3521-0000
03-5403-0000
03-5410-0000
03-6085-0000
03-6086-0067
03-6087-0067
03-6088-0067
03-6089-0067
03-6090-0067
03-6091-0000
03-6092-0067
03-6093-0067
03-6094-0067
03-7831-0000
03-6096-0000
03-6097-0000
03-6098-0000
03-6120-0000
04-0237-0000
04-3254-0000
04-0277-0000
04-3055-0053
04-3055-0153
04-3237-0000
04-3239-0000
04-3240-0000
04-3242-0000
Diaphragm Grommet
13mm Spanner for ORBIS (Not Shown)
Cable winder
Cable Winder Spring
Tube - handle aluminium ext.
Handle main - front Jet Black
Handle main - rear Jet Black
Solution Lever Jet Black
Gear lever Jet Black
Trigger left and right Jet Black
Handle Rubber boot
Interlock Jet Black
Cord inlet box Jet Black
Cord retainer Jet Black
Aluminium Knuckle
Gear
Dog
Adjusting Gear Rod
Instruction Manual (Not Shown)
Cable clamp
Neon Indicator Green
Shuttered Outlet Socket Black
Supply Cord Set
Europlug Supply Cord Set
Switch
Handle Wiring Kit (Not Shown)
Drop lead
16Amp Inlet Socket
1
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
02-3516-0000
02-3517-0000
02-3518-0000
00-0655-0011
00-0600-0521
00-0600-0701
00-0870-0121
02-0223-0000
00-0800-0751
00-0816-0111
00-0800-0501
00-0800-0731
00-1020-0501
02-3523-0000
00-0520-0111
00-0500-0531
00-0500-0511
00-0500-0701
00-0520-0111
00-0500-0701
00-0500-0501
00-0500-0701
Self Tapper (Main Handle / Cord Inlet Box)
Self Tapper (Handle Ends)
Self Tapper (Cable Clamps)
Handle Tube Fix M6 x 55 Pozi Pan Head Screw
Handle Tube Fix M6 Shakeproof
Handle Tube Fix M6 Full Nut
Handle Attachment Bolt M8 x 70 Hex Head Bolt
Handle Attachment Washer Zinc Washer 5/16" x 1 1/4"
Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut
Knuckle Bolt M8 x 16 Hex Head
Knuckle Washer M8 "A" Form Washer
Knuckle Nut M8 Binx Nut
Knuckle Spring Spacer Washer M10 Washer
New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40
Earth Mount on Handle M5 x 20 Hex Head
Earth Mount on Handle Serrated Washer M5 External
Earth Mount on Handle Spring Washer M5 Single Coil
Earth Mount on Handle Fixing Nuts M5 Full Nut
Cable Restraint Bolt M5 x 20 Hex Head Screw
Cable Restraint Nut M5 Full Nut
Gear Rod Washer M5 Washer
Gear Rod Nuts M5 Full Nut
Description
Qty
Fasteners
11
2
2
2
2
2
3
6
3
2
2
2
1
1
1
1
1
2
1
1
1
2
25%,6+'´
32/,6+(56&58%%(5
3$5760$18$/
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(PDLO LQIR#FOHPDVFRXN:HE ZZZFOHPDVFRXN
Orbis Heavy Duty Base Assembly Service Parts List
Model Ref.:- 05-4141-0000 200 Speed 17" HD Base
Service Parts List Issue 2 Dated 16th-December-2010
Ref. Drawing 09-1018-0000 Issue A Dated 21-May-2003
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37a
38
39
40
41
42
43
44
45
46
Current Part
Number
02-0254-0000
02-0264-0000
02-3121-0000
02-3130-1000
02-3185-0000
02-3499-0000
02-3812-0000
02-3501-0000
03-6172-0000
02-3505-0000
03-8093-0000
02-3507-0000
02-3442-0000
02-3519-0000
03-6582-0000
03-6194-0000
03-6585-0000
03-6076-0000
03-6077-0000
03-6078-0000
03-6079-0000
03-6080-0035
03-6081-0000
03-6082-0000
03-6083-0067
03-6084-0035
03-6101-0035
03-6102-0067
03-6106-0000
03-6583-0000
03-6584-0000
Starlock washer
Pipe
Wheel
Adjusting Bolt Thread Protection Tube
Crinkle Washer
Belt - main drive
Belt Roller Bearings 6002
Belt Tensioning Spring
Rubber Washer
Output Drive Bearing 6204DDU
Bearing Spacer
Flexible coupling - vibration damper
Barbed Elbow Fitting
Round Plastic Spacer
Tension Arm Pivot Bush
Orbis Fan Cover Locking Pin
Idler Pulley
Tension Arm
Engagement Hub
Pulley
Spindle
Special Cap
Axle
Motor Mount Plate
Motor Cover Jet Black RAL9005
Fan Cover
Base mold
17" Heavy Duty Brush Guard Jet Black RAL9005
Output Drive Spacer
Tension Arm Spacer
Idler Bearing Spigot
04-0279-0000
04-3150-0000
04-3223-0000
04-3228-0000
04-3230-0000
04-3235-0000
04-3244-0000
05-3698-0000
Cable Ties
Relay
Motor 1100W, 50Hz, 4 Pole (200 Speed Machine)
Capacitor Run 32 uf
Capacitor Start 80 uf (200 Speed Machine)
Female Socket
Base Wiring Kit (Not Shown)
Tension Arm and Roller Assembly
05-3784-0000
05-3783-0000
05-3786-0000
03-7820-0000
Left Hand Weight Assembly
Right Hand Weight Assembly
Cast Weight Retaining Knob
Neoprene Disc S/A Backed
50
51
52
02-3515-0000
00-0830-0091
00-0800-0721
Self Tappper
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw
Output Drive Hub/Pulley Fix M8 Nyloc
Description
Qty
2
0.145M
2
0.06M
2
1
2
1
1
2
1
5
1
1
1
5
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
6
Fasteners
7
3
3
Drawing
Ref.
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
Current Part
Number
00-0899-1301
00-0800-0551
00-0800-0701
00-0800-0711
00-0855-0121
Tensioning Spring Bolt M8 x 130 Hex Head Screw
Tensioning Spring Washers Form "C" Large Diameter
Tensioning Spring Nut M8 Full Nut
Tensioning Spring Locknut M8 Lock Nut
Tension Arm Bolts M8 x 55 Hex Head Bolt
1
2
1
1
2
00-0800-0501
00-0800-0751
00-2000-0701
00-2000-0521
00-2000-0501
00-0816-0111
00-0800-0511
00-0600-0721
00-0520-0111
00-0500-0531
00-0500-0701
00-0500-0511
00-0520-0111
02-3250-0000
02-3515-0000
00-0500-0531
Belt Tension Roller Washer Form "C" Large Diameter
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut
Output Drive Nut M20 Full Nut
Output Drive Securing Washer M20 Int Shakeproof Washer
Output Drive Washer M20 Plain Washer
Motor Mount Bolt M8 x 16 Hex Head Bolt
Motor Mount Spring Washer M8 Single Coil
Vibration Mount Nut M6 Nyloc Nut
Earth Mount on Plate M5 x 20 Hex Head Screw
Earth Mount on Plate Shakeproof M5 External Shakeproof
Earth Mount on Plate Nuts M5 Full Nut
Earth Mount on Plate Springwasher M5 Single Coil
Relay Fixing Bolt M5 x 20 Hex Head Screw
Capacitor Securing Washer M8 External Fan
Motor Cover Securing Screws
Relay Bolt Shakeproof Washer M5 External Shakeproof
1
2
1
1
2
4
4
10
1
1
2
1
1
1
2
1
Description
Qty
Orbis Handle Assembly Service Parts List
Model Ref.:- 05-4614-0000 (UK 230v) & 05-4616-0000 (Euro 230v)
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29a
29b
30
31
32
33
Current Part
Number
02-3151-0000
02-3152-0000
02-3186-0000
02-3510-0000
02-3511-0000
P Clip
Cable Strain Relief Bracket
Ball bearing
Handle Interlock Spring
Gear dog Spring
1
1
2
2
1
02-3520-0000
02-3521-0000
03-5403-0000
03-5410-0000
03-6085-0000
03-6086-0067
03-6087-0067
03-6088-0067
03-6089-0067
03-6090-0067
03-6091-0000
03-6092-0067
03-6093-0067
03-6094-0067
03-7831-0000
03-6096-0000
03-6097-0000
03-6098-0000
03-6120-0000
04-0237-0000
04-3254-0000
04-0277-0000
04-3055-0053
04-3055-0153
04-3237-0000
04-3239-0000
04-3240-0000
04-3242-0000
Diaphragm Grommet
13mm Spanner for ORBIS (Not Shown)
Cable winder
Cable Winder Spring
Tube - handle aluminium ext.
Handle main - front Jet Black
Handle main - rear Jet Black
Solution Lever Jet Black
Gear lever Jet Black
Trigger left and right Jet Black
Handle Rubber boot
Interlock Jet Black
Cord inlet box Jet Black
Cord retainer Jet Black
Aluminium Knuckle
Gear
Dog
Adjusting Gear Rod
Instruction Manual (Not Shown)
Cable clamp
Neon Indicator Green
Shuttered Outlet Socket Black
Supply Cord Set
Europlug Supply Cord Set
Switch
Handle Wiring Kit (Not Shown)
Drop lead
16Amp Inlet Socket
1
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
02-3516-0000
02-3517-0000
02-3518-0000
00-0655-0011
00-0600-0521
00-0600-0701
00-0870-0121
02-0223-0000
00-0800-0751
00-0816-0111
00-0800-0501
00-0800-0731
00-1020-0501
02-3523-0000
00-0520-0111
00-0500-0531
00-0500-0511
00-0500-0701
00-0520-0111
00-0500-0701
00-0500-0501
00-0500-0701
Self Tapper (Main Handle / Cord Inlet Box)
Self Tapper (Handle Ends)
Self Tapper (Cable Clamps)
Handle Tube Fix M6 x 55 Pozi Pan Head Screw
Handle Tube Fix M6 Shakeproof
Handle Tube Fix M6 Full Nut
Handle Attachment Bolt M8 x 70 Hex Head Bolt
Handle Attachment Washer Zinc Washer 5/16" x 1 1/4"
Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut
Knuckle Bolt M8 x 16 Hex Head
Knuckle Washer M8 "A" Form Washer
Knuckle Nut M8 Binx Nut
Knuckle Spring Spacer Washer M10 Washer
New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40
Earth Mount on Handle M5 x 20 Hex Head
Earth Mount on Handle Serrated Washer M5 External
Earth Mount on Handle Spring Washer M5 Single Coil
Earth Mount on Handle Fixing Nuts M5 Full Nut
Cable Restraint Bolt M5 x 20 Hex Head Screw
Cable Restraint Nut M5 Full Nut
Gear Rod Washer M5 Washer
Gear Rod Nuts M5 Full Nut
Description
Qty
Fasteners
11
2
2
2
2
2
3
6
3
2
2
2
1
1
1
1
1
2
1
1
1
2
ORBIS 200/400 20”
POLISHER/SCRUBBER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Web: www.clemas.co.uk
Email: info@clemas.co.uk
230v 50Hz 20" Orbis Base Assembly Service Parts List
Model Ref.:- 05-4183-0000 & 05-4184-0000 (200 & 400 Speed)
From Series: - D (note no previous series A,B or C for 20" range)
Serial Number :- From 09644
Service Parts List Issue 1 Dated 11-Aug-2003
Ref. Drawing 09-1003-0000 Issue B Dated 14-Jan-2002
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35a
35b
36
37a
37b
38
39
40
41
42
Current Part
Number
02-0254-0000
02-0264-0000
02-3121-0000
02-3130-1000
02-3185-0000
02-3499-0000
02-3812-0000
02-3501-0000
03-6172-0000
02-3505-0000
02-3506-0000
02-3507-0000
02-3442-0000
02-3519-0000
03-6582-0000
Starlock washer
Pipe
Wheel
Adjusting Bolt Thread Protection Tube
Crinkle Washer
Belt - main drive
Belt Roller Bearings 6002
Belt Tensioning Spring
Rubber Washer
Output Drive Bearing 6204DDU
Bearing Spacer
Flexible coupling - vibration damper
Barbed Elbow Fitting
Round Plastic Spacer
Tension Arm Pivot Bush
03-6585-0000
03-6076-0000
03-6077-0000
03-6078-0000
03-6079-0000
03-6080-0035
03-6081-0000
03-6082-0000
03-6083-0027
03-6084-0035
03-6101-0035
03-6684-0027
03-6106-0000
03-6583-0000
03-6584-0000
Idler Pulley
Tension Arm
Engagement Hub
Pulley
Spindle
Special Cap
Axle
Motor Mount Plate
Motor Cover
Fan Cover
Base mold
Brush Guard 20"
Output Drive Spacer
Tension Arm Spacer
Idler Bearing Spigot
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
04-0279-0000
04-3150-0000
04-3223-0000
04-3224-0000
04-3228-0000
04-3230-0000
04-3231-0000
04-3235-0000
04-3244-0000
05-3466-0000
05-3467-0000
05-3700-0000
Cable Ties
Relay
Motor 1100W, 50Hz, 4 Pole (200 Speed Machine)
Motor 1100W, 50Hz, 2 Pole (400 Speed Machine)
Capacitor Run 32 uf
Capacitor Start 80 uf (200 Speed Machine)
Capacitor Start 100 uf (400 Speed Machine)
Female Socket
Base Wiring Kit (Not Shown)
Tension Arm and Roller Assembly
Drive Pulley and Hub Assembly
ORBIS Motor Cover Assembly
2
1
1
1
1
1
1
1
1
1
1
1
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
02-3515-0000
00-0830-0091
00-0800-0721
00-0899-1301
00-0800-0551
00-0800-0701
00-0800-0711
00-0855-0121
Self Tappper
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw
Output Drive Hub/Pulley Fix M8 Nyloc
Tensioning Spring Bolt M8 x 130 Hex Head Screw
Tensioning Spring Washers Form "C" Large Diameter
Tensioning Spring Nut M8 Full Nut
Tensioning Spring Locknut M8 Lock Nut
Tension Arm Bolts M8 x 55 Hex Head Bolt
7
3
3
1
2
1
1
2
00-0800-0551
00-0800-0751
00-2000-0701
00-2000-0521
00-2000-0501
00-0816-0111
00-0800-0511
00-0600-0721
00-0520-0111
00-0500-0531
00-0500-0701
00-0500-0511
00-0520-0111
02-3250-0000
02-3515-0000
00-0500-0531
Belt Tension Roller Washer Form "C" Large Diameter
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut
Output Drive Nut M20 Full Nut
Output Drive Securing Washer M20 Int Shakeproof Washer
Output Drive Washer M20 Plain Washer
Motor Mount Bolt M8 x 16 Hex Head Bolt
Motor Mount Spring Washer M8 Single Coil
Vibration Mount Nut M6 Nyloc Nut
Earth Mount on Plate M5 x 20 Hex Head Screw
Earth Mount on Plate Shakeproof M5 External Shakeproof
Earth Mount on Plate Nuts M5 Full Nut
Earth Mount on Plate Springwasher M5 Single Coil
Relay Fixing Bolt M5 x 20 Hex Head Screw
Capacitor Securing Washer M8 External Fan
Motor Cover Securing Screws
Relay Bolt Shakeproof Washer M5 External Shakeproof
1
2
1
1
2
4
4
10
1
1
2
1
1
1
2
1
Description
Qty
2
0.145M
2
0.06M
2
1
2
1
1
2
1
5
1
1
1
Fasteners
Orbis Handle Assembly Service Parts List
Model Ref.:- 05-3445-0000 (UK 230v) & 05-3449-0000 (Euro 230v)
Service Parts List Issue 3 Dated 28-April-2004
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29a
29b
30
31
32
33
Current Part
Number
02-3151-0000
02-3152-0000
02-3186-0000
02-3510-0000
02-3511-0000
P Clip
Cable Strain Relief Bracket
Ball bearing
Handle Interlock Spring
Gear dog Spring
1
1
2
2
1
02-3520-0000
02-3521-0000
03-5403-0000
03-5410-0000
03-6085-0000
03-6086-0027
03-6087-0027
03-6088-0035
03-6089-0035
03-6090-0035
03-6091-0000
03-6092-0035
03-6093-0027
03-6094-0027
03-7831-0000
03-6096-0000
03-6097-0000
03-6098-0000
03-6120-0000
04-0237-0000
04-0239-0000
04-0277-0000
04-3055-0053
04-3055-0153
04-3237-0000
04-3239-0000
04-3240-0000
04-3242-0000
Diaphragm Grommet
13mm Spanner for ORBIS (Not Shown)
Cable winder
Cable Winder Spring
Tube - handle aluminium ext.
Handle main - front
Handle main - rear
Solution Lever
Gear lever
Trigger left and right
Handle Rubber boot
Interlock
Cord inlet box
Cord retainer
Aluminium Knuckle
Gear
Dog
Adjusting Gear Rod
Instruction Manual (Not Shown)
Cable clamp
Neon Indicator Black/Green
Shuttered Outlet Socket Black
Supply Cord Set
Europlug Supply Cord Set
Switch
Handle Wiring Kit (Not Shown)
Drop lead
16Amp Inlet Socket
1
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
02-3516-0000
02-3517-0000
02-3518-0000
00-0655-0011
00-0600-0521
00-0600-0701
00-0870-0121
02-0223-0000
00-0800-0751
00-0816-0111
00-0800-0501
00-0800-0731
00-1020-0501
02-3523-0000
00-0520-0111
00-0500-0531
00-0500-0511
00-0500-0701
00-0520-0111
00-0500-0701
00-0500-0501
00-0500-0701
Self Tapper (Main Handle / Cord Inlet Box)
Self Tapper (Handle Ends)
Self Tapper (Cable Clamps)
Handle Tube Fix M6 x 55 Pozi Pan Head Screw
Handle Tube Fix M6 Shakeproof
Handle Tube Fix M6 Full Nut
Handle Attachment Bolt M8 x 70 Hex Head Bolt
Handle Attachment Washer Zinc Washer 5/16" x 1 1/4"
Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut
Knuckle Bolt M8 x 16 Hex Head
Knuckle Washer M8 "A" Form Washer
Knuckle Nut M8 Binx Nut
Knuckle Spring Spacer Washer M10 Washer
New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40
Earth Mount on Handle M5 x 20 Hex Head
Earth Mount on Handle Serrated Washer M5 External
Earth Mount on Handle Spring Washer M5 Single Coil
Earth Mount on Handle Fixing Nuts M5 Full Nut
Cable Restraint Bolt M5 x 20 Hex Head Screw
Cable Restraint Nut M5 Full Nut
Gear Rod Washer M5 Washer
Gear Rod Nuts M5 Full Nut
Description
Qty
Fasteners
11
2
2
2
2
2
3
6
3
2
2
2
1
1
1
1
1
2
1
1
1
2
THE ORBIS COMPACT
POLISHER/SCRUBBER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Web: www.clemas.co.uk
Email: info@clemas.co.uk
OB28240 ORBIS COMPACT
230V 50/HZ
OB28240
OB28240/EURO
OB28240/OZ
SERIES C
Service Parts List Issue 6 Dated 22nd September 2011
Ref. Drawing 09-1059-0000 Issue 1 Dated 21st September 2011
Drawing
Ref.
Assembly / Kit Number
Description / Part Number
Qty
OB28240 &
OB28240/EURO &
OB28240/OZ
ORBIS COMPACT 230V 50HZ UK & EURO & OZ
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
00-0800-0501
00-0800-0511
00-0800-0551
00-0800-0711
00-0800-0751
02-3465-0000
02-3515-0000
02-4565-0000
02-3537-0000
03-5436-0000
03-5866-0000
03-6126-0000
03-8050-0067
03-8068-0000
03-8069-0000
03-8075-0000
04-0221-0000
00-0800-0751 M8 1/2 NYLOC NUT
00-0830-0111 M8 x 30 HEX HD BOLT
02-3515-0000 COVER SELF TAPPER KB60 x 40
22
23
24
25
26
27
28
29
30
31
32
05-4419-0000
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
05-4420-0000
60
61
62
05-4401-0000
2
1
4
1
2
1
6
3
8.66
1
1
1
1
1
1
1
1
ORBIS COMPACT 230V 50Hz BASE ASSEMBLY
05-4421-0000
19
20
21
M8 WASHER TYPE B
M8 SINGLE COIL SPRING WASHER
M8 WASHER
M8 HEX LOCK NUT BZP
M8 1/2 NYLOC NUT
SELF TAPPER (INNER SHIELD)
COVER SELF TAPPER KB60 x 40
M8x100 CAP HEAD BOLT
STRAPPING COIL 372.612.530 WHITE - NOT SHOWN ON DRAWING
TRUCARE SERVICE POSTCARDS - NOT SHOWN ON DRAWING
DATA PLATE #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING
INSPECTION AND TEST RECORD TAG #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING
ORBIS COMPACT BRUSH GUARD JET BLACK RAL9005
BODY CARTON PLAIN REF CP152468 - NOT SHOWN ON DRAWING
ORBIS COMPACT INSTRUCTION MANUAL - NOT SHOWN ON DRAWING
ELECTRICAL BLANKING PLATE
CABLE TIE BLACK REF NTB 50I - NOT SHOWN ON DRAWING
02-0254-0000
02-3185-0000
02-3649-0000
03-5736-0000
03-6080-0035
03-6149-0000
03-8049-0035
03-8057-0000
04-3212-0000
04-3213-0000
ORBIS COMPACT CHASSIS ASSEMBLY INCLUDES THE FOLLOWING PARTS:
STARLOCK WASHER
CRINKLE WASHER
WHEEL 7" CHAMP MK2
WHEEL AXLE SPACER
HUB CAP WATER BLUE
ORBIS WHEEL CAP LABEL - NOT SHOWN ON DRAWING
ORBIS COMPACT BASE MOULD (RAL 7021)
WHEEL AXLE
M20 CABLE GLAND
M20 CABLE GLAND BACK NUT
ORBIS COMPACT MOTOR DRIVE PLATE ASSEMBLY
M4 HEX NYLOC NUT BZP DIN985
M4 X 16 PAN POZI M/C SCREW BZP
M5 WASHER FORM A
M5 SINGLE COIL SPRING WASHER
M5 EXTERNAL SHAKEPROOF WASHER
M5 x 10 POZI PAN SCREW
M5 x 10 SOCKET HD SCREW
M6 SINGLE COIL SPRING WASHER
M6 x 25 HEX HEAD SCREW
M8 SINGLE COIL SPRING WASHER
M8 WASHER
M8 x 16 CAP HEAD SCREW
M20 PLAIN WASHER FORM B Z/P
M20 INTERNAL SHAKEPROOF WASHER
M20 FULL NUT Z/P
M8 FAN DISC WASHER ZINC PLATED
BELT TENSIONER [ROSTA]
DRIVE BELT PJ584
MOTOR MOUNTING PLATE
CABLE TIE - BLACK LK3X
MOTOR 550W 4 POLE 230V 50 Hz
RELAY 230V 550W MOTOR
10UF RUN CAPACITOR
51 - 68UF START CAPACITOR
NOT USED
04-3901-0000 ORBIS COMPACT WIRING LOOM - NOT SHOWN ON DRAWING
00-0400-0721
00-0416-0011
00-0500-0501
00-0500-0511
00-0500-0531
00-0510-0011
00-0510-0091
00-0600-0511
00-0625-0111
00-0800-0511
00-0800-0551
00-0816-0091
00-2000-0501
00-2000-0521
00-2000-0701
02-3250-0000
02-4555-0000
02-4556-0000
03-8054-0000
04-0279-0000
04-3931-0000
04-3925-0000
04-3898-0000
04-3932-0000
ORBIS COMPACT DRIVE PULLEY ASSEMBLY
00-0800-0751 M8 1/2 NYLOC NUT
00-0830-0091 M8 X 30 SKT CAP SCREW BZP
5
5
6
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
1
1
1
1
1
1
2
1
1
1
1
1
3
3
63
64
65
66
67
68
69
70
71
72
73
74
05-4434-0000
75
76
77
78
79
80
81
82
83
84
85
86
05-4422-0000
02-3846-0000
03-6077-0000
03-8129-0000
02-4554-0000
03-8055-0000
BEARING 6005-2RS FAG-KBC
ENGAGEMENT HUB
CENTRE SPINDLE
CIRCLIP EXTERNAL 25mm ST/ST
ORBIS COMPACT DRIVE PULLEY
2
1
1
1
1
00-0800-0551
00-0800-0751
00-0845-0111
02-3812-0000
03-8077-0000
03-8078-0000
ORBIS COMPACT TENSION ROLLER ASSEMBLY
M8 WASHER
M8 1/2 NYLOC NUT
M8 x 45 HEX HEAD SET SCREW Z/P
BEARING 6002-2RS
ORBIS COMPACT ALUMINIUM IDLER PULLEY
ORBIS COMPACT IDLER PULLEY BEARING SPIGOT
1
1
1
2
1
1
02-0264-1000
02-0264-1000
02-3465-0000
02-3636-0000
02-4496-0000
02-4575-0000
03-5482-0000
03-6342-0000
03-8051-0067
03-8052-0035
03-8053-0024
ORBIS COMPACT MOTOR COVER ASSEMBLY
NYLON TUBING 8mm PNSM 8-6
NYLON TUBING 8mm PNSM 8-6
SELF TAPPER (INNER SHIELD)
BULKHEAD FITTING PM1208E
O-RING
8 x 5/16 PAN POZI PLASFIX B/ZP
VACUUM HEAD DECAL 60 x 60 - NOT SHOWN ON DRAWING
M15x3MM PLAIN WASHER RUBBER NEOPRENE 15MM ID
ORBIS COMPACT MOTOR COVER JET BLACK RAL9005
ORBIS COMPACT FAN COVER (RAL 5021)
ORBIS COMPACT INNER DISC (BLACK)
0.18
0.04
4
1
4
4
1
1
1
1
1
OB28240 ORBIS COMPACT HANDLE PARTS LIST
230V 50/HZ
05-4423-0000 - UK
05-4483-0000 - EURO
05-4515-0000 - OZ
SERIES B
Service Parts List Issue 5 Dated 19th July 2011
Ref. Drawing 09-1060-0000 Issue A Dated 7th July 2006
Drawing
Assembly / Kit Number
Ref.
OB28240 &
OB28240/EURO &
OB28240/OZ
OR
OR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47 (i)
47 (ii)
47 (iii)
05-4423-0000 (i)
05-4483-0000 (ii)
05-4515-0000 (iii)
Description / Part Number
Qty
ORBIS COMPACT 230V 50HZ UK & EURO & OZ HANDLE PARTS LIST
1
ORBIS COMPACT HANDLE ASSEMBLY UK SEE DRAWING 09-1060-0000
ORBIS COMPACT HANDLE ASSEMBLY EURO SEE DRAWING 09-1060-0000
ORBIS COMPACT HANDLE ASSEMBLY OZ SEE DRAWING 09-1060-0000
00-0500-0501 M5 WASHER FORM A
00-0500-0511 M5 SINGLE COIL SPRING WASHER
00-0500-0531 M5 EXTERNAL SHAKEPROOF WASHER
00-0500-0701 M5 HEX FULL NUT BZP
00-0520-0111 M5 X 20 HEX SET SCREW BZP
00-0600-0521 M6 INT S/PROOF WASHER BZP
00-0600-0701 M6 HEX FULL NUT BZP
00-0655-0011 M6 X 50 HEX SET SCREW A2
00-0800-0501 M8 WASHER TYPE B
00-0800-0511 M8 SINGLE COIL SPRING WASHER
00-0816-0111 M8 x 16 CAP HEAD SCREW
02-3151-0000 P CLIP - SPEC CPC 13 M5MSNE
02-3152-0000 CABLE STRAIN RELIEF BRACKET REF: BLACK 1053-4-00
02-3186-0000 MILD STEEL BALL BEARING 10MM DIA
02-3510-0000 HANDLE INTERLOCK SPRING SS5695 BS2056 27.3L 12.7OD
02-3511-0000 GEAR DOG SPRING 1139X2 13.98MM, 75.78MM COILS 16.4
02-3516-0000 KB50 x 40 SELF TAPPER
02-3517-0000 SELF TAPPER (POZI PAN HEAD) KB50 x 25
02-3518-0000 KB40 X 14 PAN POZI PT SCREW BZP
02-4210-0000 GROMMET 11.1MM BORE PV 70A
02-3523-0000 M6x8x40 SHOULDER BOLT
03-5403-0000 CABLE WINDER
03-5410-0000 CABLE WINDER SPRING
03-6086-0067 HANDLE CASE FRONT JET BLACK RAL9005
03-6087-0067 HANDLE CASE BACK JET BLACK RAL9005
03-6088-0067 SOLUTION LEVER JET BLACK RAL9005
03-6089-0067 GEAR LEVER JET BLACK RAL9005
03-6090-0067 TRIGGER LEFT & RIGHT JET BLACK RAL9005
03-6091-0000 HANDLE RUBBER BOOT MOULDING 70 SHORE NEOPRENE
03-6092-0067 INTERLOCK JET BLACK RAL9005
03-6093-0067 CORD INLET BOX JET BLACK RAL9005
03-6094-0067 CORD RETAINER JET BLACK RAL9005
03-6096-0000 HANDLE ADJ GEAR
03-6097-0000 HANDLE ADJUSTING GEAR DOG
03-6693-0067 HANDLE SOCKET BLANKING PLATE JET BLACK RAL9005
03-7831-0000 ALUMINIUM KNUCKLE PRESSURE DIE CAST
03-8059-0000 ORBIS COMPACT OVAL TUBE
03-8060-0000 ORBIS COMPACT GEAR ROD
04-0237-0000 CABLE CLAMP BAR TYPE CLAMP NO: 704
04-3254-0000 GREEN INDICATOR LIGHT 230V C0430ATNAC
04-3237-0000 SWITCH 700-2/6 REF 1620017380 WITH T-SECTION ACTUATOR
04-3242-0000 16amp INPUT SOCKET STF950 A1 6.3 X 0.8MM PUSH IN TAGS
04-3836-0000 ORBIS COMPACT DROP LEAD - (NOT SHOWN ON DRAWING)
04-3839-0000 ORBIS COMPACT HANDLE WIRING KIT - (NOT SHOWN ON DRAWING)
03-6148-0000 ORBIS HANDLE LABEL - (NOT SHOWN ON DRAWING)
03-6152-0000 ORBIS MULTILINGUAL LABEL - (NOT SHOWN ON DRAWING)
04-3055-0053 CORDSET UK PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING)
04-3055-0147 CORDSET EURO PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING)
04-3565-0000 20M MAINS CABLE (ORANGE) WITH AUSTRALIAN PLUG (NOT SHOWN ON DRAWING)
1
1
1
5
2
2
2
2
2
2
2
1
1
2
2
1
11
2
2
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART NO.
C COPYRIGHT
09-1111-0000
MAINS INPUT
SOCKET
04-3242-0000
DIMENSIONS IN MILLIMETRES
DO NOT SCALE DRAWING
A4
3RD ANGLE PROJECTION
230V
50Hz
E L N
WIRING SCHEMATIC CLASS I
ORBIS COMPACT MACHINES UK & EURO
NEON
04-3254-0000
BLUE
GREEN/YELLOW
BROWN
SWITCH
04-3237-0000
ORANGE
DROP LEAD 04-3836-0000
BLUE
5
51-68uF
START CAP
04-3932-0000
2
10uF
RUN CAP
04-3898-0000
RELAY
RVA4LOD
04-3925-0000
4
1
MOTOR
RED
BROWN
115°C THERMAL
PROTECTOR
AC 230V 50Hz 4 POLE
04-3931-0000
BLUE
PURPLE
PURPLE
PURPLE
BLACK
RED
YELLOW
GREEN/YELLOW
MATERIAL:
1
1027 NOW USING LEMAC MOTOR CAPS AND RELAY NMN
20 SEP 11
A
N/A
MDC
12 FEB 09
INT
DATE
NEW DRAWING
ISSUE ECN CHANGES
FINISH:
GEN TOL
X
±
0.5
X.X ±
0.2
X.XX ±
0.1
ANG ± 0.5 °
SCALE:
DRN
NMN
X:X
CKD
TM
TRUVOX INTERNATIONAL LIMITED
TITLE:
PART NO.
ORBIS CLASS 1 230V
50HZ MOTOR WIRING
09-1111-0000
THE ORBIS DUO
POLISHER/BUFFER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Web: www.clemas.co.uk
Email: info@clemas.co.uk
Orbis Duo Low Profile Base Assembly Service Parts List
Model Ref.:- 05-4218-0000
From Series: - F ( Lemac Motor )
Serial Number :- From 50000
Service Parts List Issue 4 Dated 01-December-2010
Ref. Drawing 09-1021-0000 Issue B Dated 06-December-2010
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32a
32b
33
34
35
36
37
38
39
40
41
42
02-0254-0000
02-0264-1000
02-3121-0000
02-3130-1000
02-3185-0000
02-4586-0000
02-3812-0000
02-3501-0000
03-6172-0000
02-3505-0000
03-8093-0000
02-3507-0000
02-3442-0000
03-6194-0000
03-6582-0000
02-3543-0000
03-6585-0000
03-6076-0000
03-6077-0000
03-8128-0000
03-6079-0000
03-6080-0035
03-6081-0000
03-6082-0000
03-6727-0027
03-6084-0035
03-6101-0035
03-6102-0027
03-6106-0000
03-6583-0000
03-6584-0000
04-3880-0000
04-3881-0000
04-0221-0000
04-3925-0000
04-3917-0000
04-3926-0000
04-3927-0000
04-3235-0000
04-3874-0000
05-3698-0000
N/A
05-4221-0000
Starlock washer
Pipe
Wheel
Adjusting Bolt Thread Protection Tube
Crinkle Washer
Belt - main drive
Belt Roller Bearings 6002
Belt Tensioning Spring
Rubber Washer
Output Drive Bearing 6204DDU
Bearing Spacer
Flexible coupling - vibration damper
Barbed Elbow Fitting
Fan Cover Locking Pins
Tension Arm Pivot Bush
ORBIS Duo Capacitor Clips
Idler Pulley
Tension Arm
Engagement Hub
Pulley
Spindle
Special Cap
Axle
Motor Mount Plate
Dual Speed Motor Cover
Fan Cover
Base mold
Brush Guard 17"
Output Drive Spacer
Tension Arm Spacer
Idler Bearing Spigot
11 Pin Recepticle
11 Pin Connector
Cable Ties
Relay
Lemac Motor 1100W, 50Hz, 2/4 Pole Dual Speed
Capacitor Run 20 uf
Capacitor Start 160 uf
Female Socket
ORBIS Duo lo-pro Base Wiring Kit c/w Selector Switch
Tension Arm and Roller Assembly
N/A
ORBIS Duo Low Profile Motor Cover Assembly
50
02-3515-0000
Self Tappper
Part Number
Description
Qty
2
0.145M
2
0.06M
2
1
2
1
1
2
1
5
1
5
1
3
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
N/A
1
Fasteners
7
Drawing
Ref.
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
Part Number
Description
Qty
00-0830-0091
00-0800-0721
00-0899-1301
00-0800-0551
00-0800-0701
00-0800-0711
00-0855-0121
N/A
00-0800-0501
00-0800-0751
00-2000-0701
00-2000-0521
00-2000-0501
00-0816-0111
00-0800-0511
00-0600-0721
00-0520-0111
00-0500-0531
00-0500-0701
00-0500-0511
N/A
02-4187-0000
02-3515-0000
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw
Output Drive Hub/Pulley Fix M8 Nyloc
Tensioning Spring Bolt M8 x 130 Hex Head Screw
Tensioning Spring Washers Form "C" Large Diameter
Tensioning Spring Nut M8 Full Nut
Tensioning Spring Locknut M8 Lock Nut
Tension Arm Bolts M8 x 55 Hex Head Bolt
N/A
Belt Tension Roller Washer Form "C" Large Diameter
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut
Output Drive Nut M20 Full Nut
Output Drive Securing Washer M20 Int Shakeproof Washer
Output Drive Washer M20 Plain Washer
Motor Mount Bolt M8 x 16 Hex Head Bolt
Motor Mount Spring Washer M8 Single Coil
Vibration Mount Nut M6 Nyloc Nut
Earth Mount on Plate M5 x 20 Hex Head Screw
Earth Mount on Plate Shakeproof M5 External Shakeproof
Earth Mount on Plate Nuts M5 Full Nut
Earth Mount on Plate Springwasher M5 Single Coil
N/A
Buffer Rubber 19mm Dia x 1.5mm Thk
Motor Cover Securing Screws
3
3
1
2
1
1
2
N/A
1
2
1
1
2
4
4
10
2
2
3
2
N/A
10
2
Orbis Handle Assembly Service Parts List
Model Ref.:- 05-3445-0000 (UK 230v) & 05-3449-0000 (Euro 230v)
Service Parts List Issue 3 Dated 28-April-2004
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Drawing
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29a
29b
30
31
32
33
Current Part
Number
02-3151-0000
02-3152-0000
02-3186-0000
02-3510-0000
02-3511-0000
P Clip
Cable Strain Relief Bracket
Ball bearing
Handle Interlock Spring
Gear dog Spring
1
1
2
2
1
02-3520-0000
02-3521-0000
03-5403-0000
03-5410-0000
03-6085-0000
03-6086-0027
03-6087-0027
03-6088-0035
03-6089-0035
03-6090-0035
03-6091-0000
03-6092-0035
03-6093-0027
03-6094-0027
03-7831-0000
03-6096-0000
03-6097-0000
03-6098-0000
03-6120-0000
04-0237-0000
04-0239-0000
04-0277-0000
04-3055-0053
04-3055-0153
04-3237-0000
04-3239-0000
04-3240-0000
04-3242-0000
Diaphragm Grommet
13mm Spanner for ORBIS (Not Shown)
Cable winder
Cable Winder Spring
Tube - handle aluminium ext.
Handle main - front
Handle main - rear
Solution Lever
Gear lever
Trigger left and right
Handle Rubber boot
Interlock
Cord inlet box
Cord retainer
Aluminium Knuckle
Gear
Dog
Adjusting Gear Rod
Instruction Manual (Not Shown)
Cable clamp
Neon Indicator Black/Green
Shuttered Outlet Socket Black
Supply Cord Set
Europlug Supply Cord Set
Switch
Handle Wiring Kit (Not Shown)
Drop lead
16Amp Inlet Socket
1
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
02-3516-0000
02-3517-0000
02-3518-0000
00-0655-0011
00-0600-0521
00-0600-0701
00-0870-0121
02-0223-0000
00-0800-0751
00-0816-0111
00-0800-0501
00-0800-0731
00-1020-0501
02-3523-0000
00-0520-0111
00-0500-0531
00-0500-0511
00-0500-0701
00-0520-0111
00-0500-0701
00-0500-0501
00-0500-0701
Self Tapper (Main Handle / Cord Inlet Box)
Self Tapper (Handle Ends)
Self Tapper (Cable Clamps)
Handle Tube Fix M6 x 55 Pozi Pan Head Screw
Handle Tube Fix M6 Shakeproof
Handle Tube Fix M6 Full Nut
Handle Attachment Bolt M8 x 70 Hex Head Bolt
Handle Attachment Washer Zinc Washer 5/16" x 1 1/4"
Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut
Knuckle Bolt M8 x 16 Hex Head
Knuckle Washer M8 "A" Form Washer
Knuckle Nut M8 Binx Nut
Knuckle Spring Spacer Washer M10 Washer
New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40
Earth Mount on Handle M5 x 20 Hex Head
Earth Mount on Handle Serrated Washer M5 External
Earth Mount on Handle Spring Washer M5 Single Coil
Earth Mount on Handle Fixing Nuts M5 Full Nut
Cable Restraint Bolt M5 x 20 Hex Head Screw
Cable Restraint Nut M5 Full Nut
Gear Rod Washer M5 Washer
Gear Rod Nuts M5 Full Nut
Description
Qty
Fasteners
11
2
2
2
2
2
3
6
3
2
2
2
1
1
1
1
1
2
1
1
1
2
Model
Orbis UHS 1500 43 cm
OB431500
Product Code - Description
03-6703-0000
Dust control cloth bag
03-6685-0057
Dust control collection box
05-3771-0000
Vacuum unit, brackets & hose
05-3766-0000
Vacuum skirt 43cm
05-4156-0000
Spray system kit, inc. mounting bracket & tubing.
Spray cleaning for the entire Orbis range
Tel.: +44 (0) 23 8070 6600, Email: sales@truvox.com
Source Exif Data:
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