Clemas 230v 50hz ORBIS 200 & 400 15 Inch Truvox Range Parts Manual
User Manual: Clemas
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ORBIS SCRUBBER
POLISHER RANGE
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: info@clemas.co.uk Web: www.clemas.co.uk
ORBIS 200/400 15”
POLISHER/SCRUBBER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: info@clemas.co.uk Web: www.clemas.co.uk
Drawing
Ref.
Current Part
Number
Description Qty
1
02-0254-0000
Starlock washer 2
2
02-0264-1000
Pipe 0.145M
3
02-3121-0000
Wheel 2
4
02-3130-1000
Adjusting Bolt Thread Protection Tube 0.06M
5
02-3185-0000
Crinkle Washer 2
6
02-3499-0000
Belt - main drive 1
7
02-3812-0000
Belt Roller Bearings 6002 2
8
02-3501-0000
Belt Tensioning Spring 1
9
03-6172-0000
Rubber Washer 1
10
02-3505-0000
Output Drive Bearing 6204DDU 2
11
03-8093-0000
Bearing Spacer 1
12
02-3507-0000
Flexible coupling - vibration damper 5
13
02-3442-0000
Barbed Elbow Fitting 1
14
02-3519-0000
Round Plastic Spacer 1
15
03-6582-0000
Tension Arm Pivot Bush 1
16
03-6194-0000
Orbis Fan Cover Locking Pin 5
17
03-6585-0000
Idler Pulley 1
18
03-6076-0000
Tension Arm 1
19
03-6077-0000
Engagement Hub 1
20
03-6078-0000
Pulley 1
21
03-6079-0000
Spindle 1
22
03-6080-0035
Hub Cap Teal 2
23
03-6081-0000
Axle 1
24
03-6082-0000
Motor Mount Plate 1
25
03-6083-0067
Motor Cover Jet Black 1
26
03-6084-0035
Fan Cover Teal 1
27
03-6101-0035
Base Mould Teal 1
28
03-8124-0027
Brush Guard 15" Grey 1
29
03-6106-0000
Output Drive Spacer 1
30
03-6583-0000
Tension Arm Spacer 1
31
03-6584-0000
Idler Bearing Spigot 1
32
33
04-0279-0000
Cable Ties 2
34
04-3150-0000
Relay 1
35a
04-3223-0000
Motor 1100W, 50Hz, 4 Pole (200 Speed Machine) 1
35b
04-3224-0000
Motor 1100W, 50Hz, 2 Pole (400 Speed Machine) 1
36
04-3228-0000
Capacitor Run 32 uf 1
37a
04-3230-0000
Capacitor Start 80 uf (200 Speed Machine) 1
37b
04-3231-0000
Capacitor Start 100 uf (400 Speed Machine) 1
38
04-3235-0000
Female Socket 1
39
04-3244-0000
Base Wiring Kit
(Not Shown)
1
40
05-3698-0000
Tension Arm and Idler Assembly 1
41
42
Fasteners
50
02-3515-0000
Self Tappper 7
51
00-0830-0091
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw 3
52
00-0800-0721
Output Drive Hub/Pulley Fix M8 Nyloc 3
53
00-0899-1301
Tensioning Spring Bolt M8 x 130 Hex Head Screw 1
Orbis Base Assembly Service Parts List
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1003-0000 Issue B Dated 14-Jan-2002
Model Ref.:- 05-4520-0000 & 05-4521-0000 200 & 400 Speed 15" Base
Drawing
Ref.
Current Part
Number
Description Qty
54
00-0800-0551
Tensioning Spring Washers Form "C" Large Diameter 2
55
00-0800-0701
Tensioning Spring Nut M8 Full Nut 1
56
00-0800-0711
Tensioning Spring Locknut M8 Lock Nut 1
57
00-0855-0121
Tension Arm Bolts M8 x 55 Hex Head Bolt 2
58
59
00-0800-0501
Belt Tension Roller Washer Form "C" Large Diameter 1
60
00-0800-0751
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut 2
61
00-2000-0701
Output Drive Nut M20 Full Nut 1
62
00-2000-0521
Output Drive Securing Washer M20 Int Shakeproof Washer 1
63
00-2000-0501
Output Drive Washer M20 Plain Washer 2
64
00-0816-0111
Motor Mount Bolt M8 x 16 Hex Head Bolt 4
65
00-0800-0511
Motor Mount Spring Washer M8 Single Coil 4
66
00-0600-0721
Vibration Mount Nut M6 Nyloc Nut 10
67
00-0520-0111
Earth Mount on Plate M5 x 20 Hex Head Screw 1
68
00-0500-0531
Earth Mount on Plate Shakeproof M5 External Shakeproof 1
69
00-0500-0701
Earth Mount on Plate Nuts M5 Full Nut 2
70
00-0500-0511
Earth Mount on Plate Springwasher M5 Single Coil 1
71
00-0520-0111
Relay Fixing Bolt M5 x 20 Hex Head Screw 1
72
02-3250-0000
Capacitor Securing Washer M8 External Fan 1
73
02-3515-0000
Motor Cover Securing Screws 2
74
00-0500-0531
Relay Bolt Shakeproof Washer M5 External Shakeproof 1
Drawing
Ref. Current Part
Number Description Qty
1 02-3151-0000 P Clip 1
2 02-3152-0000 Cable Strain Relief Bracket 1
3 02-3186-0000 Ball bearing 2
402-3510-0000 Handle Interlock Spring 2
502-3511-0000 Gear dog Spring 1
6
702-3520-0000 Diaphragm Grommet 1
8 02-3521-0000 13mm Spanner for ORBIS
(Not Shown)
2
903-5403-0000 Cable winder 1
10 03-5410-0000 Cable Winder Spring 1
11 03-6085-0000 Tube - handle aluminium ext. 1
12 03-6086-0067 Handle main - front Jet Black 1
13 03-6087-0067 Handle main - rear Jet Black 1
14 03-6088-0067 Solution Lever Jet Black 1
15 03-6089-0067 Gear lever Jet Black 1
16 03-6090-0067 Trigger left and right Jet Black 2
17 03-6091-0000 Handle Rubber boot 2
18 03-6092-0067 Interlock Jet Black 2
19 03-6093-0067 Cord inlet box Jet Black 1
20 03-6094-0067 Cord retainer Jet Black 1
21 03-7831-0000 Aluminium Knuckle 1
22 03-6096-0000 Gear 1
23 03-6097-0000 Dog 1
24 03-6098-0000 Adjusting Gear Rod 1
25 03-6120-0000 Instruction Manual
(Not Shown)
1
26 04-0237-0000 Cable clamp 1
27 04-3254-0000 Neon Indicator Green 1
28 04-0277-0000 Shuttered Outlet Socket Black 1
29a 04-3055-0053 Supply Cord Set 1
29b 04-3055-0153 Europlug Supply Cord Set 1
30 04-3237-0000 Switch 1
31 04-3239-0000 Handle Wiring Kit
(Not Shown)
1
32 04-3240-0000 Drop lead 1
33 04-3242-0000 16Amp Inlet Socket 1
Fasteners
40 02-3516-0000 Self Tapper (Main Handle / Cord Inlet Box) 11
41 02-3517-0000 Self Tapper (Handle Ends) 2
42 02-3518-0000 Self Tapper (Cable Clamps) 2
43 00-0655-0011 Handle Tube Fix M6 x 55 Pozi Pan Head Screw 2
44 00-0600-0521 Handle Tube Fix M6 Shakeproof 2
45 00-0600-0701 Handle Tube Fix M6 Full Nut 2
46 00-0870-0121 Handle Attachment Bolt M8 x 70 Hex Head Bolt 3
47 02-0223-0000 Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" 6
48 00-0800-0751 Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut 3
49 00-0816-0111 Knuckle Bolt M8 x 16 Hex Head 2
50 00-0800-0501 Knuckle Washer M8 "A" Form Washer 2
51 00-0800-0731 Knuckle Nut M8 Binx Nut 2
52 00-1020-0501 Knuckle Spring Spacer Washer M10 Washer 1
53 02-3523-0000 New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40 1
54 00-0520-0111 Earth Mount on Handle M5 x 20 Hex Head 1
55 00-0500-0531 Earth Mount on Handle Serrated Washer M5 External 1
56 00-0500-0511 Earth Mount on Handle Spring Washer M5 Single Coil 1
57 00-0500-0701 Earth Mount on Handle Fixing Nuts M5 Full Nut 2
58 00-0520-0111 Cable Restraint Bolt M5 x 20 Hex Head Screw 1
59 00-0500-0701 Cable Restraint Nut M5 Full Nut 1
60 00-0500-0501 Gear Rod Washer M5 Washer 1
61 00-0500-0701 Gear Rod Nuts M5 Full Nut 2
Orbis Handle Assembly Service Parts List
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Model Ref.:- 05-4614-0000 (UK 230v) & 05-4616-0000 (Euro 230v)
Drawing
Ref.
Current Part
Number
Description Qty
56
00-0800-0711
Tensioning Spring Locknut M8 Lock Nut 1
57
00-0855-0121
Tension Arm Bolts M8 x 55 Hex Head Bolt 2
58
59
00-0800-0501
Belt Tension Roller Washer Form "C" Large Diameter 1
60
00-0800-0751
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut 2
61
00-2000-0701
Output Drive Nut M20 Full Nut 1
62
00-2000-0521
Output Drive Securing Washer M20 Int Shakeproof Washer 1
63
00-2000-0501
Output Drive Washer M20 Plain Washer 2
64
00-0816-0111
Motor Mount Bolt M8 x 16 Hex Head Bolt 4
65
00-0800-0511
Motor Mount Spring Washer M8 Single Coil 4
66
00-0600-0721
Vibration Mount Nut M6 Nyloc Nut 10
67
00-0520-0111
Earth Mount on Plate M5 x 20 Hex Head Screw 1
68
00-0500-0531
Earth Mount on Plate Shakeproof M5 External Shakeproof 1
69
00-0500-0701
Earth Mount on Plate Nuts M5 Full Nut 2
70
00-0500-0511
Earth Mount on Plate Springwasher M5 Single Coil 1
71
00-0520-0111
Relay Fixing Bolt M5 x 20 Hex Head Screw 1
72
02-3250-0000
Capacitor Securing Washer M8 External Fan 1
73
02-3515-0000
Motor Cover Securing Screws 2
74
00-0500-0531
Relay Bolt Shakeproof Washer M5 External Shakeproof 1
Drawing
Ref. Current Part
Number Description Qty
1 02-3151-0000 P Clip 1
2 02-3152-0000 Cable Strain Relief Bracket 1
3 02-3186-0000 Ball bearing 2
402-3510-0000 Handle Interlock Spring 2
502-3511-0000 Gear dog Spring 1
6
702-3520-0000 Diaphragm Grommet 1
8 02-3521-0000 13mm Spanner for ORBIS
(Not Shown)
2
903-5403-0000 Cable winder 1
10 03-5410-0000 Cable Winder Spring 1
11 03-6085-0000 Tube - handle aluminium ext. 1
12 03-6086-0067 Handle main - front Jet Black 1
13 03-6087-0067 Handle main - rear Jet Black 1
14 03-6088-0067 Solution Lever Jet Black 1
15 03-6089-0067 Gear lever Jet Black 1
16 03-6090-0067 Trigger left and right Jet Black 2
17 03-6091-0000 Handle Rubber boot 2
18 03-6092-0067 Interlock Jet Black 2
19 03-6093-0067 Cord inlet box Jet Black 1
20 03-6094-0067 Cord retainer Jet Black 1
21 03-7831-0000 Aluminium Knuckle 1
22 03-6096-0000 Gear 1
23 03-6097-0000 Dog 1
24 03-6098-0000 Adjusting Gear Rod 1
25 03-6120-0000 Instruction Manual
(Not Shown)
1
26 04-0237-0000 Cable clamp 1
27 04-3254-0000 Neon Indicator Green 1
28 04-0277-0000 Shuttered Outlet Socket Black 1
29a 04-3055-0053 Supply Cord Set 1
29b 04-3055-0153 Europlug Supply Cord Set 1
30 04-3237-0000 Switch 1
31 04-3239-0000 Handle Wiring Kit
(Not Shown)
1
32 04-3240-0000 Drop lead 1
33 04-3242-0000 16Amp Inlet Socket 1
Fasteners
40 02-3516-0000 Self Tapper (Main Handle / Cord Inlet Box) 11
41 02-3517-0000 Self Tapper (Handle Ends) 2
42 02-3518-0000 Self Tapper (Cable Clamps) 2
43 00-0655-0011 Handle Tube Fix M6 x 55 Pozi Pan Head Screw 2
44 00-0600-0521 Handle Tube Fix M6 Shakeproof 2
45 00-0600-0701 Handle Tube Fix M6 Full Nut 2
46 00-0870-0121 Handle Attachment Bolt M8 x 70 Hex Head Bolt 3
47 02-0223-0000 Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" 6
48 00-0800-0751 Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut 3
49 00-0816-0111 Knuckle Bolt M8 x 16 Hex Head 2
50 00-0800-0501 Knuckle Washer M8 "A" Form Washer 2
51 00-0800-0731 Knuckle Nut M8 Binx Nut 2
52 00-1020-0501 Knuckle Spring Spacer Washer M10 Washer 1
53 02-3523-0000 New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40 1
54 00-0520-0111 Earth Mount on Handle M5 x 20 Hex Head 1
55 00-0500-0531 Earth Mount on Handle Serrated Washer M5 External 1
56 00-0500-0511 Earth Mount on Handle Spring Washer M5 Single Coil 1
57 00-0500-0701 Earth Mount on Handle Fixing Nuts M5 Full Nut 2
58 00-0520-0111 Cable Restraint Bolt M5 x 20 Hex Head Screw 1
59 00-0500-0701 Cable Restraint Nut M5 Full Nut 1
60 00-0500-0501 Gear Rod Washer M5 Washer 1
61 00-0500-0701 Gear Rod Nuts M5 Full Nut 2
Orbis Handle Assembly Service Parts List
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Model Ref.:- 05-4614-0000 (UK 230v) & 05-4616-0000 (Euro 230v)
ORBIS 200 400 17”
POLISHER/SCRUBBER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: info@clemas.co.uk Web: www.clemas.co.uk
Drawing
Ref.
Current Part
Number
Description Qty
1
02-0254-0000
Starlock washer 2
2
02-0264-0000
Pipe 0.145M
3
02-3121-0000
Wheel 2
4
02-3130-1000
Adjusting Bolt Thread Protection Tube 0.06M
5
02-3185-0000
Crinkle Washer 2
6
02-3499-0000
Belt - main drive 1
7
02-3812-0000
Belt Roller Bearings 6002 2
8
02-3501-0000
Belt Tensioning Spring 1
9
03-6172-0000
Rubber Washer 1
10
02-3505-0000
Output Drive Bearing 6204DDU 2
11
03-8093-0000
Bearing Spacer 1
12
02-3507-0000
Flexible coupling - vibration damper 5
13
02-3442-0000
Barbed Elbow Fitting 1
14
02-3519-0000
Round Plastic Spacer 1
15
03-6582-0000
Tension Arm Pivot Bush 1
16
03-6194-0000
Orbis Fan Cover Locking Pin 5
17
03-6585-0000
Idler Pulley 1
18
03-6076-0000
Tension Arm 1
19
03-6077-0000
Engagement Hub 1
20
03-6078-0000
Pulley 1
21
03-6079-0000
Spindle 1
22
03-6080-0035
Special Cap 2
23
03-6081-0000
Axle 1
24
03-6082-0000
Motor Mount Plate 1
25
03-6083-0067
Motor Cover Jet Black RAL9005 1
26
03-6084-0035
Fan Cover 1
27
03-6101-0035
Base mold 1
28
03-6102-0067
Brush Guard 17" Jet Black RAL9005 1
29
03-6106-0000
Output Drive Spacer 1
30
03-6583-0000
Tension Arm Spacer 1
31
03-6584-0000
Idler Bearing Spigot 1
32
33
04-0279-0000
Cable Ties 2
34
04-3150-0000
Relay 1
35a
04-3223-0000
Motor 1100W, 50Hz, 4 Pole (200 Speed Machine) 1
35b
04-3224-0000
Motor 1100W, 50Hz, 2 Pole (400 Speed Machine) 1
36
04-3228-0000
Capacitor Run 32 uf 1
37a
04-3230-0000
Capacitor Start 80 uf (200 Speed Machine) 1
37b
04-3231-0000
Capacitor Start 100 uf (400 Speed Machine) 1
38
04-3235-0000
Female Socket 1
39
04-3244-0000
Base Wiring Kit
(Not Shown)
1
40
05-3698-0000
Tension Arm and Roller Assembly 1
Fasteners
50
02-3515-0000
Self Tappper 7
51
00-0830-0091
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw 3
52
00-0800-0721
Output Drive Hub/Pulley Fix M8 Nyloc 3
53
00-0899-1301
Tensioning Spring Bolt M8 x 130 Hex Head Screw 1
54
00-0800-0551
Tensioning Spring Washers Form "C" Large Diameter 2
55
00-0800-0701
Tensioning Spring Nut M8 Full Nut 1
Orbis Base Assembly Service Parts List
Service Parts List Issue 4 Dated 15th-December-2010 From Series C Serial No. 21700
Ref. Drawing 09-1003-0000 Issue B Dated 14-Jan-2002
Model Ref.:- 05-3446-0000 & 05-3447-0000 200 & 400 Speed 17" Base
Drawing
Ref.
Current Part
Number
Description Qty
56
00-0800-0711
Tensioning Spring Locknut M8 Lock Nut 1
57
00-0855-0121
Tension Arm Bolts M8 x 55 Hex Head Bolt 2
58
59
00-0800-0501
Belt Tension Roller Washer Form "C" Large Diameter 1
60
00-0800-0751
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut 2
61
00-2000-0701
Output Drive Nut M20 Full Nut 1
62
00-2000-0521
Output Drive Securing Washer M20 Int Shakeproof Washer 1
63
00-2000-0501
Output Drive Washer M20 Plain Washer 2
64
00-0816-0111
Motor Mount Bolt M8 x 16 Hex Head Bolt 4
65
00-0800-0511
Motor Mount Spring Washer M8 Single Coil 4
66
00-0600-0721
Vibration Mount Nut M6 Nyloc Nut 10
67
00-0520-0111
Earth Mount on Plate M5 x 20 Hex Head Screw 1
68
00-0500-0531
Earth Mount on Plate Shakeproof M5 External Shakeproof 1
69
00-0500-0701
Earth Mount on Plate Nuts M5 Full Nut 2
70
00-0500-0511
Earth Mount on Plate Springwasher M5 Single Coil 1
71
00-0520-0111
Relay Fixing Bolt M5 x 20 Hex Head Screw 1
72
02-3250-0000
Capacitor Securing Washer M8 External Fan 1
73
02-3515-0000
Motor Cover Securing Screws 2
74
00-0500-0531
Relay Bolt Shakeproof Washer M5 External Shakeproof 1
Drawing
Ref. Current Part
Number Description Qty
1 02-3151-0000 P Clip 1
2 02-3152-0000 Cable Strain Relief Bracket 1
3 02-3186-0000 Ball bearing 2
402-3510-0000 Handle Interlock Spring 2
502-3511-0000 Gear dog Spring 1
6
702-3520-0000 Diaphragm Grommet 1
8 02-3521-0000 13mm Spanner for ORBIS
(Not Shown)
2
903-5403-0000 Cable winder 1
10 03-5410-0000 Cable Winder Spring 1
11 03-6085-0000 Tube - handle aluminium ext. 1
12 03-6086-0067 Handle main - front Jet Black 1
13 03-6087-0067 Handle main - rear Jet Black 1
14 03-6088-0067 Solution Lever Jet Black 1
15 03-6089-0067 Gear lever Jet Black 1
16 03-6090-0067 Trigger left and right Jet Black 2
17 03-6091-0000 Handle Rubber boot 2
18 03-6092-0067 Interlock Jet Black 2
19 03-6093-0067 Cord inlet box Jet Black 1
20 03-6094-0067 Cord retainer Jet Black 1
21 03-7831-0000 Aluminium Knuckle 1
22 03-6096-0000 Gear 1
23 03-6097-0000 Dog 1
24 03-6098-0000 Adjusting Gear Rod 1
25 03-6120-0000 Instruction Manual
(Not Shown)
1
26 04-0237-0000 Cable clamp 1
27 04-3254-0000 Neon Indicator Green 1
28 04-0277-0000 Shuttered Outlet Socket Black 1
29a 04-3055-0053 Supply Cord Set 1
29b 04-3055-0153 Europlug Supply Cord Set 1
30 04-3237-0000 Switch 1
31 04-3239-0000 Handle Wiring Kit
(Not Shown)
1
32 04-3240-0000 Drop lead 1
33 04-3242-0000 16Amp Inlet Socket 1
Fasteners
40 02-3516-0000 Self Tapper (Main Handle / Cord Inlet Box) 11
41 02-3517-0000 Self Tapper (Handle Ends) 2
42 02-3518-0000 Self Tapper (Cable Clamps) 2
43 00-0655-0011 Handle Tube Fix M6 x 55 Pozi Pan Head Screw 2
44 00-0600-0521 Handle Tube Fix M6 Shakeproof 2
45 00-0600-0701 Handle Tube Fix M6 Full Nut 2
46 00-0870-0121 Handle Attachment Bolt M8 x 70 Hex Head Bolt 3
47 02-0223-0000 Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" 6
48 00-0800-0751 Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut 3
49 00-0816-0111 Knuckle Bolt M8 x 16 Hex Head 2
50 00-0800-0501 Knuckle Washer M8 "A" Form Washer 2
51 00-0800-0731 Knuckle Nut M8 Binx Nut 2
52 00-1020-0501 Knuckle Spring Spacer Washer M10 Washer 1
53 02-3523-0000 New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40 1
54 00-0520-0111 Earth Mount on Handle M5 x 20 Hex Head 1
55 00-0500-0531 Earth Mount on Handle Serrated Washer M5 External 1
56 00-0500-0511 Earth Mount on Handle Spring Washer M5 Single Coil 1
57 00-0500-0701 Earth Mount on Handle Fixing Nuts M5 Full Nut 2
58 00-0520-0111 Cable Restraint Bolt M5 x 20 Hex Head Screw 1
59 00-0500-0701 Cable Restraint Nut M5 Full Nut 1
60 00-0500-0501 Gear Rod Washer M5 Washer 1
61 00-0500-0701 Gear Rod Nuts M5 Full Nut 2
Orbis Handle Assembly Service Parts List
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Model Ref.:- 05-4614-0000 (UK 230v) & 05-4616-0000 (Euro 230v)
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Drawing
Ref.
Current Part
Number
Description Qty
1
02-0254-0000
Starlock washer 2
2
02-0264-0000
Pipe 0.145M
3
02-3121-0000
Wheel 2
4
02-3130-1000
Adjusting Bolt Thread Protection Tube 0.06M
5
02-3185-0000
Crinkle Washer 2
6
02-3499-0000
Belt - main drive 1
7
02-3812-0000
Belt Roller Bearings 6002 2
8
02-3501-0000
Belt Tensioning Spring 1
9
03-6172-0000
Rubber Washer 1
10
02-3505-0000
Output Drive Bearing 6204DDU 2
11
03-8093-0000
Bearing Spacer 1
12
02-3507-0000
Flexible coupling - vibration damper 5
13
02-3442-0000
Barbed Elbow Fitting 1
14
02-3519-0000
Round Plastic Spacer 1
15
03-6582-0000
Tension Arm Pivot Bush 1
16
03-6194-0000
Orbis Fan Cover Locking Pin 5
17
03-6585-0000
Idler Pulley 1
18
03-6076-0000
Tension Arm 1
19
03-6077-0000
Engagement Hub 1
20
03-6078-0000
Pulley 1
21
03-6079-0000
Spindle 1
22
03-6080-0035
Special Cap 2
23
03-6081-0000
Axle 1
24
03-6082-0000
Motor Mount Plate 1
25
03-6083-0067
Motor Cover Jet Black RAL9005 1
26
03-6084-0035
Fan Cover 1
27
03-6101-0035
Base mold 1
28
03-6102-0067
17" Heavy Duty Brush Guard Jet Black RAL9005 1
29
03-6106-0000
Output Drive Spacer 1
30
03-6583-0000
Tension Arm Spacer 1
31
03-6584-0000
Idler Bearing Spigot 1
32
1
33
04-0279-0000
Cable Ties 2
34
04-3150-0000
Relay 1
35
04-3223-0000
Motor 1100W, 50Hz, 4 Pole (200 Speed Machine) 1
36
04-3228-0000
Capacitor Run 32 uf 1
37a
04-3230-0000
Capacitor Start 80 uf (200 Speed Machine) 1
38
04-3235-0000
Female Socket 1
39
04-3244-0000
Base Wiring Kit
(Not Shown)
1
40
05-3698-0000
Tension Arm and Roller Assembly 1
41
42
43
05-3784-0000
Left Hand Weight Assembly 1
44
05-3783-0000
Right Hand Weight Assembly 1
45
05-3786-0000
Cast Weight Retaining Knob 2
46
03-7820-0000
Neoprene Disc S/A Backed 6
Fasteners
50
02-3515-0000
Self Tappper 7
51
00-0830-0091
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw 3
52
00-0800-0721
Output Drive Hub/Pulley Fix M8 Nyloc 3
Orbis Heavy Duty Base Assembly Service Parts List
Service Parts List Issue 2 Dated 16th-December-2010
Ref. Drawing 09-1018-0000 Issue A Dated 21-May-2003
Model Ref.:- 05-4141-0000 200 Speed 17" HD Base
Drawing
Ref.
Current Part
Number
Description Qty
53
00-0899-1301
Tensioning Spring Bolt M8 x 130 Hex Head Screw 1
54
00-0800-0551
Tensioning Spring Washers Form "C" Large Diameter 2
55
00-0800-0701
Tensioning Spring Nut M8 Full Nut 1
56
00-0800-0711
Tensioning Spring Locknut M8 Lock Nut 1
57
00-0855-0121
Tension Arm Bolts M8 x 55 Hex Head Bolt 2
58
59
00-0800-0501
Belt Tension Roller Washer Form "C" Large Diameter 1
60
00-0800-0751
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut 2
61
00-2000-0701
Output Drive Nut M20 Full Nut 1
62
00-2000-0521
Output Drive Securing Washer M20 Int Shakeproof Washer 1
63
00-2000-0501
Output Drive Washer M20 Plain Washer 2
64
00-0816-0111
Motor Mount Bolt M8 x 16 Hex Head Bolt 4
65
00-0800-0511
Motor Mount Spring Washer M8 Single Coil 4
66
00-0600-0721
Vibration Mount Nut M6 Nyloc Nut 10
67
00-0520-0111
Earth Mount on Plate M5 x 20 Hex Head Screw 1
68
00-0500-0531
Earth Mount on Plate Shakeproof M5 External Shakeproof 1
69
00-0500-0701
Earth Mount on Plate Nuts M5 Full Nut 2
70
00-0500-0511
Earth Mount on Plate Springwasher M5 Single Coil 1
71
00-0520-0111
Relay Fixing Bolt M5 x 20 Hex Head Screw 1
72
02-3250-0000
Capacitor Securing Washer M8 External Fan 1
73
02-3515-0000
Motor Cover Securing Screws 2
74
00-0500-0531
Relay Bolt Shakeproof Washer M5 External Shakeproof 1
Drawing
Ref. Current Part
Number Description Qty
1 02-3151-0000 P Clip 1
2 02-3152-0000 Cable Strain Relief Bracket 1
3 02-3186-0000 Ball bearing 2
402-3510-0000 Handle Interlock Spring 2
502-3511-0000 Gear dog Spring 1
6
702-3520-0000 Diaphragm Grommet 1
8 02-3521-0000 13mm Spanner for ORBIS
(Not Shown)
2
903-5403-0000 Cable winder 1
10 03-5410-0000 Cable Winder Spring 1
11 03-6085-0000 Tube - handle aluminium ext. 1
12 03-6086-0067 Handle main - front Jet Black 1
13 03-6087-0067 Handle main - rear Jet Black 1
14 03-6088-0067 Solution Lever Jet Black 1
15 03-6089-0067 Gear lever Jet Black 1
16 03-6090-0067 Trigger left and right Jet Black 2
17 03-6091-0000 Handle Rubber boot 2
18 03-6092-0067 Interlock Jet Black 2
19 03-6093-0067 Cord inlet box Jet Black 1
20 03-6094-0067 Cord retainer Jet Black 1
21 03-7831-0000 Aluminium Knuckle 1
22 03-6096-0000 Gear 1
23 03-6097-0000 Dog 1
24 03-6098-0000 Adjusting Gear Rod 1
25 03-6120-0000 Instruction Manual
(Not Shown)
1
26 04-0237-0000 Cable clamp 1
27 04-3254-0000 Neon Indicator Green 1
28 04-0277-0000 Shuttered Outlet Socket Black 1
29a 04-3055-0053 Supply Cord Set 1
29b 04-3055-0153 Europlug Supply Cord Set 1
30 04-3237-0000 Switch 1
31 04-3239-0000 Handle Wiring Kit
(Not Shown)
1
32 04-3240-0000 Drop lead 1
33 04-3242-0000 16Amp Inlet Socket 1
Fasteners
40 02-3516-0000 Self Tapper (Main Handle / Cord Inlet Box) 11
41 02-3517-0000 Self Tapper (Handle Ends) 2
42 02-3518-0000 Self Tapper (Cable Clamps) 2
43 00-0655-0011 Handle Tube Fix M6 x 55 Pozi Pan Head Screw 2
44 00-0600-0521 Handle Tube Fix M6 Shakeproof 2
45 00-0600-0701 Handle Tube Fix M6 Full Nut 2
46 00-0870-0121 Handle Attachment Bolt M8 x 70 Hex Head Bolt 3
47 02-0223-0000 Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" 6
48 00-0800-0751 Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut 3
49 00-0816-0111 Knuckle Bolt M8 x 16 Hex Head 2
50 00-0800-0501 Knuckle Washer M8 "A" Form Washer 2
51 00-0800-0731 Knuckle Nut M8 Binx Nut 2
52 00-1020-0501 Knuckle Spring Spacer Washer M10 Washer 1
53 02-3523-0000 New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 40 1
54 00-0520-0111 Earth Mount on Handle M5 x 20 Hex Head 1
55 00-0500-0531 Earth Mount on Handle Serrated Washer M5 External 1
56 00-0500-0511 Earth Mount on Handle Spring Washer M5 Single Coil 1
57 00-0500-0701 Earth Mount on Handle Fixing Nuts M5 Full Nut 2
58 00-0520-0111 Cable Restraint Bolt M5 x 20 Hex Head Screw 1
59 00-0500-0701 Cable Restraint Nut M5 Full Nut 1
60 00-0500-0501 Gear Rod Washer M5 Washer 1
61 00-0500-0701 Gear Rod Nuts M5 Full Nut 2
Orbis Handle Assembly Service Parts List
Service Parts List Issue 1 Dated 07th-December-2010
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Model Ref.:- 05-4614-0000 (UK 230v) & 05-4616-0000 (Euro 230v)
ORBIS 200/400 20”
POLISHER/SCRUBBER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: info@clemas.co.uk Web: www.clemas.co.uk
From Series: - D (note no previous series A,B or C for 20" range)
Serial Number :- From 09644
Drawing
Ref.
Current Part
Number
DescriptionQty
1
02-0254-0000
Starlock washer
2
2
02-0264-0000
Pipe
0.145M
3
02-3121-0000
Wheel
2
4
02-3130-1000
Adjusting Bolt Thread Protection Tube
0.06M
5
02-3185-0000
Crinkle Washer
2
6
02-3499-0000
Belt - main drive
1
7
02-3812-0000
Belt Roller Bearings 6002
2
8
02-3501-0000
Belt Tensioning Spring
1
9
03-6172-0000
Rubber Washer
1
10
02-3505-0000
Output Drive Bearing 6204DDU
2
11
02-3506-0000
Bearing Spacer
1
12
02-3507-0000
Flexible coupling - vibration damper
5
13
02-3442-0000
Barbed Elbow Fitting
1
14
02-3519-0000
Round Plastic Spacer
1
15
03-6582-0000
Tension Arm Pivot Bush
1
16
17
03-6585-0000
Idler Pulley
1
18
03-6076-0000
Tension Arm
1
19
03-6077-0000
Engagement Hub
1
20
03-6078-0000
Pulley
1
21
03-6079-0000
Spindle
1
22
03-6080-0035
Special Cap
2
23
03-6081-0000
Axle
1
24
03-6082-0000
Motor Mount Plate
1
25
03-6083-0027
Motor Cover
1
26
03-6084-0035
Fan Cover
1
27
03-6101-0035
Base mold
1
28
03-6684-0027
Brush Guard 20"
1
29
03-6106-0000
Output Drive Spacer
1
30
03-6583-0000
Tension Arm Spacer
1
31
03-6584-0000
Idler Bearing Spigot
1
32
33
04-0279-0000
Cable Ties
2
34
04-3150-0000
Relay
1
35a
04-3223-0000
Motor 1100W, 50Hz, 4 Pole (200 Speed Machine)
1
35b
04-3224-0000
Motor 1100W, 50Hz, 2 Pole (400 Speed Machine)
1
36
04-3228-0000
Capacitor Run 32 uf
1
37a
04-3230-0000
Capacitor Start 80 uf (200 Speed Machine)
1
37b
04-3231-0000
Capacitor Start 100 uf (400 Speed Machine)
1
38
04-3235-0000
Female Socket
1
39
04-3244-0000
Base Wiring Kit
(Not Shown)
1
40
05-3466-0000
Tension Arm and Roller Assembly
1
41
05-3467-0000
Drive Pulley and Hub Assembly
1
42
05-3700-0000
ORBIS Motor Cover Assembly
1
Fasteners
50
02-3515-0000
Self Tappper
7
51
00-0830-0091
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw
3
52
00-0800-0721
Output Drive Hub/Pulley Fix M8 Nyloc
3
53
00-0899-1301
Tensioning Spring Bolt M8 x 130 Hex Head Screw
1
54
00-0800-0551
Tensioning Spring Washers Form "C" Large Diameter
2
55
00-0800-0701
Tensioning Spring Nut M8 Full Nut
1
56
00-0800-0711
Tensioning Spring Locknut M8 Lock Nut
1
57
00-0855-0121
Tension Arm Bolts M8 x 55 Hex Head Bolt
2
58
59
00-0800-0551
Belt Tension Roller Washer Form "C" Large Diameter
1
60
00-0800-0751
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut
2
61
00-2000-0701
Output Drive Nut M20 Full Nut
1
62
00-2000-0521
Output Drive Securing Washer M20 Int Shakeproof Washer
1
63
00-2000-0501
Output Drive Washer M20 Plain Washer
2
64
00-0816-0111
Motor Mount Bolt M8 x 16 Hex Head Bolt
4
65
00-0800-0511
Motor Mount Spring Washer M8 Single Coil
4
66
00-0600-0721
Vibration Mount Nut M6 Nyloc Nut
10
67
00-0520-0111
Earth Mount on Plate M5 x 20 Hex Head Screw
1
68
00-0500-0531
Earth Mount on Plate Shakeproof M5 External Shakeproof
1
69
00-0500-0701
Earth Mount on Plate Nuts M5 Full Nut
2
70
00-0500-0511
Earth Mount on Plate Springwasher M5 Single Coil
1
71
00-0520-0111
Relay Fixing Bolt M5 x 20 Hex Head Screw
1
72
02-3250-0000
Capacitor Securing Washer M8 External Fan
1
73
02-3515-0000
Motor Cover Securing Screws
2
74
00-0500-0531
Relay Bolt Shakeproof Washer M5 External Shakeproof
1
230v 50Hz 20" Orbis Base Assembly Service Parts List
Service Parts List Issue 1 Dated 11-Aug-2003
Ref. Drawing 09-1003-0000 Issue B Dated 14-Jan-2002
Model Ref.:- 05-4183-0000 & 05-4184-0000 (200 & 400 Speed)
Drawing
Ref.
Current Part
Number
DescriptionQty
102-3151-0000 P Clip1
202-3152-0000 Cable Strain Relief Bracket1
302-3186-0000 Ball bearing2
402-3510-0000 Handle Interlock Spring2
502-3511-0000 Gear dog Spring1
6
702-3520-0000 Diaphragm Grommet1
802-3521-0000 13mm Spanner for ORBIS
(Not Shown)
2
903-5403-0000 Cable winder1
1003-5410-0000 Cable Winder Spring1
1103-6085-0000 Tube - handle aluminium ext.1
1203-6086-0027 Handle main - front1
1303-6087-0027 Handle main - rear1
1403-6088-0035 Solution Lever1
1503-6089-0035 Gear lever1
1603-6090-0035 Trigger left and right2
1703-6091-0000 Handle Rubber boot2
1803-6092-0035 Interlock2
1903-6093-0027 Cord inlet box1
2003-6094-0027 Cord retainer1
2103-7831-0000 Aluminium Knuckle1
2203-6096-0000 Gear1
2303-6097-0000 Dog1
2403-6098-0000 Adjusting Gear Rod1
2503-6120-0000 Instruction Manual
(Not Shown)
1
2604-0237-0000 Cable clamp1
2704-0239-0000 Neon Indicator Black/Green1
2804-0277-0000 Shuttered Outlet Socket Black1
29a04-3055-0053 Supply Cord Set1
29b04-3055-0153 Europlug Supply Cord Set1
3004-3237-0000 Switch1
3104-3239-0000 Handle Wiring Kit
(Not Shown)
1
3204-3240-0000 Drop lead1
3304-3242-0000 16Amp Inlet Socket1
Fasteners
4002-3516-0000 Self Tapper (Main Handle / Cord Inlet Box)11
4102-3517-0000 Self Tapper (Handle Ends)2
4202-3518-0000 Self Tapper (Cable Clamps)2
4300-0655-0011 Handle Tube Fix M6 x 55 Pozi Pan Head Screw2
4400-0600-0521 Handle Tube Fix M6 Shakeproof2
4500-0600-0701 Handle Tube Fix M6 Full Nut2
4600-0870-0121 Handle Attachment Bolt M8 x 70 Hex Head Bolt3
4702-0223-0000 Handle Attachment Washer Zinc Washer 5/16" x 1 1/4"6
4800-0800-0751 Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut3
4900-0816-0111 Knuckle Bolt M8 x 16 Hex Head2
5000-0800-0501 Knuckle Washer M8 "A" Form Washer2
5100-0800-0731 Knuckle Nut M8 Binx Nut2
5200-1020-0501 Knuckle Spring Spacer Washer M10 Washer1
5302-3523-0000 New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 401
5400-0520-0111 Earth Mount on Handle M5 x 20 Hex Head1
5500-0500-0531 Earth Mount on Handle Serrated Washer M5 External1
5600-0500-0511 Earth Mount on Handle Spring Washer M5 Single Coil1
5700-0500-0701 Earth Mount on Handle Fixing Nuts M5 Full Nut2
5800-0520-0111 Cable Restraint Bolt M5 x 20 Hex Head Screw1
5900-0500-0701 Cable Restraint Nut M5 Full Nut1
6000-0500-0501 Gear Rod Washer M5 Washer1
6100-0500-0701 Gear Rod Nuts M5 Full Nut2
Orbis Handle Assembly Service Parts List
Service Parts List Issue 3 Dated 28-April-2004
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Model Ref.:- 05-3445-0000 (UK 230v) & 05-3449-0000 (Euro 230v)
THE ORBIS COMPACT
POLISHER/SCRUBBER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: info@clemas.co.uk Web: www.clemas.co.uk
Drawing
Ref.
Assembly / Kit Number Qty
1
00-0800-0501 M8 WASHER TYPE B 2
2
00-0800-0511 M8 SINGLE COIL SPRING WASHER 1
3
00-0800-0551 M8 WASHER 4
4
00-0800-0711 M8 HEX LOCK NUT BZP 1
5
00-0800-0751 M8 1/2 NYLOC NUT 2
6
02-3465-0000 SELF TAPPER (INNER SHIELD) 1
7
02-3515-0000 COVER SELF TAPPER KB60 x 40 6
8
02-4565-0000 M8x100 CAP HEAD BOLT 3
9
02-3537-0000 STRAPPING COIL 372.612.530 WHITE - NOT SHOWN ON DRAWING 8.66
10
03-5436-0000 TRUCARE SERVICE POSTCARDS - NOT SHOWN ON DRAWING 1
11
03-5866-0000 DATA PLATE #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING 1
12
03-6126-0000 INSPECTION AND TEST RECORD TAG #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING 1
13
03-8050-0067 ORBIS COMPACT BRUSH GUARD JET BLACK RAL9005 1
14
03-8068-0000 BODY CARTON PLAIN REF CP152468 - NOT SHOWN ON DRAWING 1
15
03-8069-0000 ORBIS COMPACT INSTRUCTION MANUAL - NOT SHOWN ON DRAWING 1
16
03-8075-0000 ELECTRICAL BLANKING PLATE 1
17 04-0221-0000 CABLE TIE BLACK REF NTB 50I - NOT SHOWN ON DRAWING 1
18 05-4421-0000
19 00-0800-0751 M8 1/2 NYLOC NUT 5
20 00-0830-0111 M8 x 30 HEX HD BOLT 5
21 02-3515-0000 COVER SELF TAPPER KB60 x 40 6
22 05-4419-0000
23 02-0254-0000 STARLOCK WASHER 2
24 02-3185-0000 CRINKLE WASHER 2
25 02-3649-0000 WHEEL 7" CHAMP MK2 2
26 03-5736-0000 WHEEL AXLE SPACER 2
27 03-6080-0035 HUB CAP WATER BLUE 2
28 03-6149-0000 ORBIS WHEEL CAP LABEL - NOT SHOWN ON DRAWING 2
29 03-8049-0035 ORBIS COMPACT BASE MOULD (RAL 7021) 1
30 03-8057-0000 WHEEL AXLE 1
31 04-3212-0000 M20 CABLE GLAND 1
32 04-3213-0000 M20 CABLE GLAND BACK NUT 1
33 05-4420-0000
34 00-0400-0721 M4 HEX NYLOC NUT BZP DIN985 1
35 00-0416-0011 M4 X 16 PAN POZI M/C SCREW BZP 1
36 00-0500-0501 M5 WASHER FORM A 1
37 00-0500-0511 M5 SINGLE COIL SPRING WASHER 1
38 00-0500-0531 M5 EXTERNAL SHAKEPROOF WASHER 1
39 00-0510-0011 M5 x 10 POZI PAN SCREW 1
40 00-0510-0091 M5 x 10 SOCKET HD SCREW 1
41 00-0600-0511 M6 SINGLE COIL SPRING WASHER 1
42 00-0625-0111 M6 x 25 HEX HEAD SCREW 1
43 00-0800-0511 M8 SINGLE COIL SPRING WASHER 4
44 00-0800-0551 M8 WASHER 4
45 00-0816-0091 M8 x 16 CAP HEAD SCREW 4
46 00-2000-0501 M20 PLAIN WASHER FORM B Z/P 2
47 00-2000-0521 M20 INTERNAL SHAKEPROOF WASHER 1
48 00-2000-0701 M20 FULL NUT Z/P 1
49 02-3250-0000 M8 FAN DISC WASHER ZINC PLATED 1
50 02-4555-0000 BELT TENSIONER [ROSTA] 1
51 02-4556-0000 DRIVE BELT PJ584 1
52 03-8054-0000 MOTOR MOUNTING PLATE 1
53 04-0279-0000 CABLE TIE - BLACK LK3X 2
54 04-3931-0000 MOTOR 550W 4 POLE 230V 50 Hz 1
55 04-3925-0000 RELAY 230V 550W MOTOR 1
56 04-3898-0000 10UF RUN CAPACITOR 1
57 04-3932-0000 51 - 68UF START CAPACITOR 1
58 NOT USED
59 04-3901-0000 ORBIS COMPACT WIRING LOOM - NOT SHOWN ON DRAWING 1
60 05-4401-0000
61 00-0800-0751 M8 1/2 NYLOC NUT 3
62 00-0830-0091 M8 X 30 SKT CAP SCREW BZP 3
1
ORBIS COMPACT 230V 50Hz BASE ASSEMBLY
OB28240 ORBIS COMPACT
OB28240/OZ
Service Parts List Issue 6 Dated 22nd September 2011
Ref. Drawing 09-1059-0000 Issue 1 Dated 21st September 2011
230V 50/HZ
SERIES C
OB28240/EURO
OB28240
Description / Part Number
ORBIS COMPACT 230V 50HZ UK & EURO & OZ
ORBIS COMPACT MOTOR DRIVE PLATE ASSEMBLY
ORBIS COMPACT DRIVE PULLEY ASSEMBLY
OB28240 &
OB28240/EURO &
OB28240/OZ
ORBIS COMPACT CHASSIS ASSEMBLY INCLUDES THE FOLLOWING PARTS:
63 02-3846-0000 BEARING 6005-2RS FAG-KBC 2
64 03-6077-0000 ENGAGEMENT HUB 1
65 03-8129-0000 CENTRE SPINDLE 1
66 02-4554-0000 CIRCLIP EXTERNAL 25mm ST/ST 1
67 03-8055-0000 ORBIS COMPACT DRIVE PULLEY 1
68 05-4434-0000
69 00-0800-0551 M8 WASHER 1
70 00-0800-0751 M8 1/2 NYLOC NUT 1
71 00-0845-0111 M8 x 45 HEX HEAD SET SCREW Z/P 1
72 02-3812-0000 BEARING 6002-2RS 2
73 03-8077-0000 ORBIS COMPACT ALUMINIUM IDLER PULLEY 1
74 03-8078-0000 ORBIS COMPACT IDLER PULLEY BEARING SPIGOT 1
75 05-4422-0000
76 02-0264-1000 NYLON TUBING 8mm PNSM 8-6 0.18
77 02-0264-1000 NYLON TUBING 8mm PNSM 8-6 0.04
78 02-3465-0000 SELF TAPPER (INNER SHIELD) 4
79 02-3636-0000 BULKHEAD FITTING PM1208E 1
80 02-4496-0000 O-RING 4
81 02-4575-0000 8 x 5/16 PAN POZI PLASFIX B/ZP 4
82 03-5482-0000 VACUUM HEAD DECAL 60 x 60 - NOT SHOWN ON DRAWING 1
83 03-6342-0000 M15x3MM PLAIN WASHER RUBBER NEOPRENE 15MM ID 1
84 03-8051-0067 ORBIS COMPACT MOTOR COVER JET BLACK RAL9005 1
85 03-8052-0035 ORBIS COMPACT FAN COVER (RAL 5021) 1
86 03-8053-0024 ORBIS COMPACT INNER DISC (BLACK) 1
ORBIS COMPACT MOTOR COVER ASSEMBLY
ORBIS COMPACT TENSION ROLLER ASSEMBLY
Drawing
Ref. Assembly / Kit Number Qty
05-4423-0000 (i)
OR 05-4483-0000 (ii)
OR 05-4515-0000 (iii)
100-0500-0501 M5 WASHER FORM A 1
200-0500-0511 M5 SINGLE COIL SPRING WASHER 1
300-0500-0531 M5 EXTERNAL SHAKEPROOF WASHER 1
400-0500-0701 M5 HEX FULL NUT BZP 5
500-0520-0111 M5 X 20 HEX SET SCREW BZP 2
600-0600-0521 M6 INT S/PROOF WASHER BZP 2
700-0600-0701 M6 HEX FULL NUT BZP 2
800-0655-0011 M6 X 50 HEX SET SCREW A2 2
900-0800-0501 M8 WASHER TYPE B 2
10 00-0800-0511 M8 SINGLE COIL SPRING WASHER 2
11 00-0816-0111 M8 x 16 CAP HEAD SCREW 2
12 02-3151-0000 P CLIP - SPEC CPC 13 M5MSNE 1
13 02-3152-0000 CABLE STRAIN RELIEF BRACKET REF: BLACK 1053-4-00 1
14 02-3186-0000 MILD STEEL BALL BEARING 10MM DIA 2
15 02-3510-0000 HANDLE INTERLOCK SPRING SS5695 BS2056 27.3L 12.7OD 2
16 02-3511-0000 GEAR DOG SPRING 1139X2 13.98MM, 75.78MM COILS 16.4 1
17 02-3516-0000 KB50 x 40 SELF TAPPER 11
18 02-3517-0000 SELF TAPPER (POZI PAN HEAD) KB50 x 25 2
19 02-3518-0000 KB40 X 14 PAN POZI PT SCREW BZP 2
20 02-4210-0000 GROMMET 11.1MM BORE PV 70A 1
21 02-3523-0000 M6x8x40 SHOULDER BOLT 1
22 03-5403-0000 CABLE WINDER 1
23 03-5410-0000 CABLE WINDER SPRING 1
24 03-6086-0067 HANDLE CASE FRONT JET BLACK RAL9005 1
25 03-6087-0067 HANDLE CASE BACK JET BLACK RAL9005 1
26 03-6088-0067 SOLUTION LEVER JET BLACK RAL9005 1
27 03-6089-0067 GEAR LEVER JET BLACK RAL9005 1
28 03-6090-0067 TRIGGER LEFT & RIGHT JET BLACK RAL9005 2
29 03-6091-0000 HANDLE RUBBER BOOT MOULDING 70 SHORE NEOPRENE 2
30 03-6092-0067 INTERLOCK JET BLACK RAL9005 2
31 03-6093-0067 CORD INLET BOX JET BLACK RAL9005 1
32 03-6094-0067 CORD RETAINER JET BLACK RAL9005 1
33 03-6096-0000 HANDLE ADJ GEAR 1
34 03-6097-0000 HANDLE ADJUSTING GEAR DOG 1
35 03-6693-0067 HANDLE SOCKET BLANKING PLATE JET BLACK RAL9005 1
36 03-7831-0000 ALUMINIUM KNUCKLE PRESSURE DIE CAST 1
37 03-8059-0000 ORBIS COMPACT OVAL TUBE 1
38 03-8060-0000 ORBIS COMPACT GEAR ROD 1
39 04-0237-0000 CABLE CLAMP BAR TYPE CLAMP NO: 704 1
40 04-3254-0000 GREEN INDICATOR LIGHT 230V C0430ATNAC 1
41 04-3237-0000 SWITCH 700-2/6 REF 1620017380 WITH T-SECTION ACTUATOR 1
42 04-3242-0000 16amp INPUT SOCKET STF950 A1 6.3 X 0.8MM PUSH IN TAGS 1
43 04-3836-0000 ORBIS COMPACT DROP LEAD - (NOT SHOWN ON DRAWING) 1
44 04-3839-0000 ORBIS COMPACT HANDLE WIRING KIT - (NOT SHOWN ON DRAWING) 1
45 03-6148-0000 ORBIS HANDLE LABEL - (NOT SHOWN ON DRAWING) 1
46 03-6152-0000 ORBIS MULTILINGUAL LABEL - (NOT SHOWN ON DRAWING) 1
47 (i) 04-3055-0053 CORDSET UK PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING) 1
47 (ii) 04-3055-0147 CORDSET EURO PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING) 1
47 (iii)
04-3565-0000
20M MAINS CABLE (ORANGE) WITH AUSTRALIAN PLUG (NOT SHOWN ON DRAWING)
1
ORBIS COMPACT HANDLE ASSEMBLY EURO SEE DRAWING 09-1060-0000
ORBIS COMPACT HANDLE ASSEMBLY OZ SEE DRAWING 09-1060-0000
ORBIS COMPACT HANDLE ASSEMBLY UK SEE DRAWING 09-1060-0000
OB28240 &
OB28240/EURO &
OB28240/OZ 1
Description / Part Number
ORBIS COMPACT 230V 50HZ UK & EURO & OZ HANDLE PARTS LIST
OB28240 ORBIS COMPACT HANDLE PARTS LIST
05-4423-0000 - UK
Service Parts List Issue 5 Dated 19th July 2011
Ref. Drawing 09-1060-0000 Issue A Dated 7th July 2006
230V 50/HZ
SERIES B
05-4483-0000 - EURO
05-4515-0000 - OZ
TM
A4
C COPYRIGHT DIMENSIONS IN MILLIMETRES DO NOT SCALE DRAWING 3RD ANGLE PROJECTION
MATERIAL: GEN TOL
X ± 0.5
X.X ± 0.2
X.XX ± 0.1
ANG ± 0.5 °
TRUVOX INTERNATIONAL LIMITED
1 1027 NOW USING LEMAC MOTOR CAPS AND RELAY NMN 20 SEP 11 FINISH: SCALE: X : X TITLE: PART NO.
A N/A NEW DRAWING MDC 12 FEB 09 DRN CKD ORBIS CLASS 1 230V
50HZ MOTOR WIRING 09-1111-0000
ISSUE ECN CHANGES INT DATE NMN
PART NO.
09-1111-0000
MOTOR
AC 230V 50Hz 4 POLE
04-3931-0000
GREEN/YELLOW
YELLOW
RED
BLACK
PURPLE
PURPLE
115°C THERMAL
PROTECTOR
BROWN
BLUE
RED
PURPLE
GREEN/YELLOW
BLUE
BLUE
BROWN
ORANGE
230V
50Hz
DROP LEAD 04-3836-0000 10uF
RUN CAP
04-3898-0000
51-68uF
START CAP
04-3932-0000
RELAY
RVA4LOD
04-3925-0000
1
2
4
5
SWITCH
04-3237-0000
NEON
04-3254-0000
MAINS INPUT
SOCKET
04-3242-0000
EL N
WIRING SCHEMATIC CLASS I
ORBIS COMPACT MACHINES UK & EURO
THE ORBIS DUO
POLISHER/BUFFER
PARTS MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: info@clemas.co.uk Web: www.clemas.co.uk
Drawing
Ref.
Part Number Description Qty
1
02-0254-0000
Starlock washer 2
2
02-0264-1000
Pipe 0.145M
3
02-3121-0000
Wheel 2
4
02-3130-1000
Adjusting Bolt Thread Protection Tube 0.06M
5
02-3185-0000
Crinkle Washer 2
6
02-4586-0000
Belt - main drive 1
7
02-3812-0000
Belt Roller Bearings 6002 2
8
02-3501-0000
Belt Tensioning Spring 1
9
03-6172-0000
Rubber Washer 1
10
02-3505-0000
Output Drive Bearing 6204DDU 2
11
03-8093-0000
Bearing Spacer 1
12
02-3507-0000
Flexible coupling - vibration damper 5
13
02-3442-0000
Barbed Elbow Fitting 1
14
03-6194-0000
Fan Cover Locking Pins 5
15
03-6582-0000
Tension Arm Pivot Bush 1
16
02-3543-0000
ORBIS Duo Capacitor Clips 3
17
03-6585-0000
Idler Pulley 1
18
03-6076-0000
Tension Arm 1
19
03-6077-0000
Engagement Hub 1
20
03-8128-0000
Pulley 1
21
03-6079-0000
Spindle 1
22
03-6080-0035
Special Cap 2
23
03-6081-0000
Axle 1
24
03-6082-0000
Motor Mount Plate 1
25
03-6727-0027
Dual Speed Motor Cover 1
26
03-6084-0035
Fan Cover 1
27
03-6101-0035
Base mold 1
28
03-6102-0027
Brush Guard 17" 1
29
03-6106-0000
Output Drive Spacer 1
30
03-6583-0000
Tension Arm Spacer 1
31
03-6584-0000
Idler Bearing Spigot 1
32a
04-3880-0000
11 Pin Recepticle 1
32b
04-3881-0000
11 Pin Connector 1
33
04-0221-0000
Cable Ties 3
34
04-3925-0000
Relay 1
35
04-3917-0000
Lemac Motor 1100W, 50Hz, 2/4 Pole Dual Speed 1
36
04-3926-0000
Capacitor Run 20 uf 1
37
04-3927-0000
Capacitor Start 160 uf 1
38
04-3235-0000
Female Socket 1
39
04-3874-0000
ORBIS Duo lo-pro Base Wiring Kit c/w Selector Switch 1
40
05-3698-0000
Tension Arm and Roller Assembly 1
41
N/A
N/A N/A
42
05-4221-0000
ORBIS Duo Low Profile Motor Cover Assembly 1
Fasteners
50
02-3515-0000
Self Tappper 7
Orbis Duo Low Profile Base Assembly Service Parts List
Service Parts List Issue 4 Dated 01-December-2010
Ref. Drawing 09-1021-0000 Issue B Dated 06-December-2010
Model Ref.:- 05-4218-0000
From Series: - F ( Lemac Motor )
Serial Number :- From 50000
Drawing
Ref.
Part Number Description Qty
51
00-0830-0091
Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw 3
52
00-0800-0721
Output Drive Hub/Pulley Fix M8 Nyloc 3
53
00-0899-1301
Tensioning Spring Bolt M8 x 130 Hex Head Screw 1
54
00-0800-0551
Tensioning Spring Washers Form "C" Large Diameter 2
55
00-0800-0701
Tensioning Spring Nut M8 Full Nut 1
56
00-0800-0711
Tensioning Spring Locknut M8 Lock Nut 1
57
00-0855-0121
Tension Arm Bolts M8 x 55 Hex Head Bolt 2
58
N/A
N/A N/A
59
00-0800-0501
Belt Tension Roller Washer Form "C" Large Diameter 1
60
00-0800-0751
Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut 2
61
00-2000-0701
Output Drive Nut M20 Full Nut 1
62
00-2000-0521
Output Drive Securing Washer M20 Int Shakeproof Washer 1
63
00-2000-0501
Output Drive Washer M20 Plain Washer 2
64
00-0816-0111
Motor Mount Bolt M8 x 16 Hex Head Bolt 4
65
00-0800-0511
Motor Mount Spring Washer M8 Single Coil 4
66
00-0600-0721
Vibration Mount Nut M6 Nyloc Nut 10
67
00-0520-0111
Earth Mount on Plate M5 x 20 Hex Head Screw 2
68
00-0500-0531
Earth Mount on Plate Shakeproof M5 External Shakeproof 2
69
00-0500-0701
Earth Mount on Plate Nuts M5 Full Nut 3
70
00-0500-0511
Earth Mount on Plate Springwasher M5 Single Coil 2
71
N/A
N/A N/A
72
02-4187-0000
Buffer Rubber 19mm Dia x 1.5mm Thk 10
73
02-3515-0000
Motor Cover Securing Screws 2
Drawing
Ref.
Current Part
Number
DescriptionQty
102-3151-0000 P Clip1
202-3152-0000 Cable Strain Relief Bracket1
302-3186-0000 Ball bearing2
402-3510-0000 Handle Interlock Spring2
502-3511-0000 Gear dog Spring1
6
702-3520-0000 Diaphragm Grommet1
802-3521-0000 13mm Spanner for ORBIS
(Not Shown)
2
903-5403-0000 Cable winder1
1003-5410-0000 Cable Winder Spring1
1103-6085-0000 Tube - handle aluminium ext.1
1203-6086-0027 Handle main - front1
1303-6087-0027 Handle main - rear1
1403-6088-0035 Solution Lever1
1503-6089-0035 Gear lever1
1603-6090-0035 Trigger left and right2
1703-6091-0000 Handle Rubber boot2
1803-6092-0035 Interlock2
1903-6093-0027 Cord inlet box1
2003-6094-0027 Cord retainer1
2103-7831-0000 Aluminium Knuckle1
2203-6096-0000 Gear1
2303-6097-0000 Dog1
2403-6098-0000 Adjusting Gear Rod1
2503-6120-0000 Instruction Manual
(Not Shown)
1
2604-0237-0000 Cable clamp1
2704-0239-0000 Neon Indicator Black/Green1
2804-0277-0000 Shuttered Outlet Socket Black1
29a04-3055-0053 Supply Cord Set1
29b04-3055-0153 Europlug Supply Cord Set1
3004-3237-0000 Switch1
3104-3239-0000 Handle Wiring Kit
(Not Shown)
1
3204-3240-0000 Drop lead1
3304-3242-0000 16Amp Inlet Socket1
Fasteners
4002-3516-0000 Self Tapper (Main Handle / Cord Inlet Box)11
4102-3517-0000 Self Tapper (Handle Ends)2
4202-3518-0000 Self Tapper (Cable Clamps)2
4300-0655-0011 Handle Tube Fix M6 x 55 Pozi Pan Head Screw2
4400-0600-0521 Handle Tube Fix M6 Shakeproof2
4500-0600-0701 Handle Tube Fix M6 Full Nut2
4600-0870-0121 Handle Attachment Bolt M8 x 70 Hex Head Bolt3
4702-0223-0000 Handle Attachment Washer Zinc Washer 5/16" x 1 1/4"6
4800-0800-0751 Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut3
4900-0816-0111 Knuckle Bolt M8 x 16 Hex Head2
5000-0800-0501 Knuckle Washer M8 "A" Form Washer2
5100-0800-0731 Knuckle Nut M8 Binx Nut2
5200-1020-0501 Knuckle Spring Spacer Washer M10 Washer1
5302-3523-0000 New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x 401
5400-0520-0111 Earth Mount on Handle M5 x 20 Hex Head1
5500-0500-0531 Earth Mount on Handle Serrated Washer M5 External1
5600-0500-0511 Earth Mount on Handle Spring Washer M5 Single Coil1
5700-0500-0701 Earth Mount on Handle Fixing Nuts M5 Full Nut2
5800-0520-0111 Cable Restraint Bolt M5 x 20 Hex Head Screw1
5900-0500-0701 Cable Restraint Nut M5 Full Nut1
6000-0500-0501 Gear Rod Washer M5 Washer1
6100-0500-0701 Gear Rod Nuts M5 Full Nut2
Orbis Handle Assembly Service Parts List
Service Parts List Issue 3 Dated 28-April-2004
Ref. Drawing 09-1002-0000 Issue A Dated 10-May-2001
Model Ref.:- 05-3445-0000 (UK 230v) & 05-3449-0000 (Euro 230v)
Model Product Code - Description
Orbis UHS 1500 43 cm
03-6703-0000 Dust control cloth bag
03-6685-0057 Dust control collection box
05-3771-0000 Vacuum unit, brackets & hose
05-3766-0000 Vacuum skirt 43cm
05-4156-0000
Spray system kit, inc. mounting bracket & tubing.
Spray cleaning for the entire Orbis range
OB431500
Tel.: +44 (0) 23 8070 6600, Email: sales@truvox.com
