Colibri Spindles TJEH HSM JET SPINDLE/SPINJET/TYPHOON RPM TRANSMITTER User Manual

Colibri Spindles Ltd. HSM JET SPINDLE/SPINJET/TYPHOON RPM TRANSMITTER

User Manual

HSM Jet SpindleUser ManualLOGO
Table of Contents1 General1.1 Safety First ....................................................................................................................41.2 Statement of Compliance .............................................................................................51.2.1 European standards (CE) ................................................................................................51.2.2 American standards (UL) .................................................................................................51.2.3 International standards ....................................................................................................51.3 Introduction ...................................................................................................................61.4 Case Contents ..............................................................................................................61.5 Main Features ...............................................................................................................61.5.1 Wireless Rotation Speed Display .....................................................................................7-81.5.2 Built-in and Direct Mounting System to CNC Spindle ......................................................91.5.3 Shaft Locking for Tool Clamping .....................................................................................91.5.4 Integrated Coolant Nozzle System ..................................................................................101.5.5 Tool Clamping .................................................................................................................102 Installation2.1 Battery installation into the RPM wireless transmitter ................................................112.2 Display ...........................................................................................................................112.2.1 Prerequisite for display installation ...................................................................................112.2.2 Display Workspace Installation ........................................................................................112.2.3 Connect/Disconnect a HSM Jet Spindle to the display ...................................................122.2.4 Screens ..........................................................................................................................12-182.3 HSM Jet Spindle ...........................................................................................................182.3.1 Prerequisites for the CNC Machine .................................................................................182.3.2 Spindle Installation onto the CNC Machine .....................................................................192.3.3 Placement of HSM Jet Spindle in Toolholder ...................................................................19-202.3.4 Tool prerequisites ............................................................................................................212.3.5 Tool Installation into the HSM Jet Spindle ........................................................................21-222.3.6 Tool Installation into the HSM Jet Spindle ........................................................................233 Maintenance3.1 Periodic Maintenance ...................................................................................................243.2 Change Battery on RPM Transmitter ...........................................................................243.3 Change Filter (optional) ................................................................................................243.4 Storage ..........................................................................................................................243.4.1 Pre-Storage ....................................................................................................................243.4.2 Recommendations for tool clamping and cutting tool’s run-out checking ........................24 4 Working with the HSM Jet Spindle4.1 Recalculating of the Table Feed for HSM Jet spindle ................................................. 25-264.2 Tool Change ..................................................................................................................265 Troubleshooting5.1 Display messages .........................................................................................................275.2 The HSM Jet Spindle shaft does not rotate or RPM does not correspondcorrectly to coolant pressure .......................................................................................275.3 The HSM Jet Spindle has not been used in the last month .......................................276 Warranty Summary .......................................................................................................................28-29 7 Customer Service after Purchase............................................................................ 308 FCC Compliance Statement ............................................................................................ 31Figure 1: Spindle case content ......................................................................................................5Figure 2: Display case content .......................................................................................................5Figure 3: Rotation speed vs. tool diameter.....................................................................................6Figure 4: The relation between coolant pressure & RPM value .......................................................6Figure 5: HSM Jet Spindle wireless transmitter and display ...........................................................6Figure 6: Wireless RPM display main view .....................................................................................7Figure 7: Wireless RPM display mounting options .........................................................................7Figure 8: HSM Jet Spindle with several mounting adaptation types ...............................................8Figure 9: HSM Jet Spindle with pin mechanism locked ..................................................................8Figure 10: Integrated coolant nozzel system ....................................................................................9Figure 11: Overhang solution types ...............................................................................................9Figure 12: Battery case open ........................................................................................................10Figure 13: Switch display ON ........................................................................................................10Figure 14: Many HSM Jet Spindles can be connected to one display ............................................11Figure 15: No signal screen ...........................................................................................................11Figure 16: Connection screens ......................................................................................................12Figure 17: Main display screen ......................................................................................................12Figure 18: List of connected HSM Jet Spindles screen ..................................................................13Figure 19: Disconnection screen ...................................................................................................14Figure 20: More than one device is working simultainusly screen ...................................................14Figure 21: Disconnect all sensors screens .....................................................................................14Figure 22: Disconnect all sensors screens .....................................................................................15Figure 23: Connection failed screen ...............................................................................................15Figure 24: Disconnection failed screen ..........................................................................................16Figure 25: Low battery screen .......................................................................................................16Figure 26: Low RPM screen ..........................................................................................................16Figure 27: High RPM screen ..........................................................................................................17Figure 28: HSM Jet Spindle on CNC machine ...............................................................................17Figure 29: Placement of HSM Jet Spindle in toolholder steps ........................................................18Figure 30: Example of a toolholder with a hole for coolant flow ......................................................19Figure 31: HSM Jet Spindle holding with ER32 collet chuck ..........................................................19Figure 32: Inserting the WRENCH DIA3.2X35 into the HSM Jet Spindle ........................................20Figure 33: WRENCH DIA3.2X35 in HSM Jet Spindle .....................................................................20Figure 34: Loosening ER11 nut .....................................................................................................21Figure 35: Collet and tool in the HSM Jet Spindle ..........................................................................21Figure 36: Tightening ER11 nut .....................................................................................................21 Table of Figures
4 5HSM Jet SpindleHSM Jet Spindle1.1 Safety FirstREAD THE MANUALSafety of the operator is a main concern. This equipment is as safe as we are able to make it. Avoid accidents by reading the safety alerts, investing a few seconds of thought and a careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions. Review the safety instructions of the manufacturer, suppler, owner, and all organizations responsible for the prevention of accidents.Ensure that:The work area and the area around the CNC machine are free of obstaclesThe work area is properly litThis equipment is operated only by a responsible adult trained in this operationThis equipment is not operated by a person under the influence of drugs or alcoholThis equipment is not operated by a person with any illness or physical condition that might reduce reflexes or awareness and increase exposure to risk.Before starting any kind of work, install all of the safety devices prescribed by the builder of the machine or power tool are in place Shaving/dust suction equipment must be used at the same time as the toolWarning: Rotating Tools, Entanglement HazardTo avoid risks associated with the use of rotating tools it is strongly recommended to use the utmost caution and concentration when working.Warning: Rotating Tools, Cut or Severe HazardAlways wear correctly sized gloves that allow the sensitivity necessary to operate the tool correctly and give adequate protection in the event of the blade being touched during use.Warning:Always use safety glasses or protective screens to protect your eyes.Install only tools in perfect condition that are recommended for the material to be worked and that are suitable for the type of machine used.Do not use cracked or deformed tools.Check that the balancing, keying and centering of rotary tools are carried out correctlyFix the tool correctly using the proper tightening and adjustment devices.Remove all tightening and adjustment devices before use.Check that the tool rotates in the correct direction.Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question - DON’T TRY IT.!!!!!!1.2 Statement of ComplianceThe HSM Jet Spindle meets the following standards.1.2.1 European standards (CE)• EMC: EN 301489-1/17 • Radio: EN 300328 V 1.8.1• Safety: EN 61010-1:2010 1.2.2 American standards (UL)• EMC: FCC Part 15 B • Radio: FCC Part 15 C • Safety: UL 61010-11.2.3 International standards• Safety: IEC 61010-1:20101 GENERAL GENERAL 1
6 7HSM Jet SpindleHSM Jet Spindle1. NUT ER11 GHS - this is a standard nut2. WRENCH ER11 SMS - this is a standard wrench*3. WRENCH DIA3.2x35 - this is a specialized shaft lock tool*4. ALLEN KEY - Hexagonal 2.0 mm 5. BATTERY - Lithium Metal non-rechargeable, CR2 type1.5 Main FeaturesThe HSM Jet Spindle spindles are best used when high RPMs is required for small diameter tools on limited RPM CNC machines. The system utilizes the CNC machine tool’s existing coolant supply driven by a high pressure pump (minimum 20 bar) as an energy source to rotate a turbine up to 40.000 RPM. The HSM Jet Spindle can be supplied either as right-hand or left-hand option.Figure 1: Spindle case content Figure 2: Display case contentThe wireless RPM display case includes: 1. TSD - this is wireless RPM display2. Universal AC/5VDC power supply35Ø 3.2* Actual size and types of accessories may varydue to configuration and manufacturing process* For USA/Japan: include EU to US/Japan AC adaptor plug1.3 IntroductionThe HSM Jet Spindle is a unique High Speed Machining (HSM) spindle (20 kRPM, 30 kRPM & 40 kRPM). It is driven by the CNC machine spindle coolant thru flow at minimum pressure of 20 bar.The HSM Jet Spindle does not require any special installation aside from the installing it to the spindle. It then operates like any other standard tool holder in the magazine. 1.4 Case ContentsThe HSM Jet Spindle case includes: 1 GENERAL GENERAL 1The HSM Jet Spindle is not intended to replace the CNC machine spindle, but rather to upgrade the existing CNC machine, providing improved performance, faster machining, better surface quality, and extended tool life.The new spindles can be used for semi-finish and finish machining applications such as milling, drilling, and jig grinding.HSM Jet Spindle models operating ranges:1.5.1 Wireless Rotation Speed Display general view:Machining conditions for cutting speeds of 180 m/min in steelRotating speedDiameter of cutting toolmachine spindle102030401 2 3 4 5 6TJS 40K 0.2-1.5 mmTJS 30K 1.6-2.5 mmTJS 20K 2.6-3.5 mmkRPMmmFigure 3: Rotation speed vs. tool diameterThe HSM Jet Spindle is equipped with an integrated wireless display system, allowing real-time monitoring of the rotating speed during machining.This system consists of a transmitter installed on the spindle housing, and a receiver display.The receiver is powered by a 5 VDC universal AC/DC power adaptor connected to either a 220 VAC or a 110 VAC power source.The transmitter is powered by an exchangeable CR2 lithium battery.Figure 5: HSM Jet Spindle wireless transmitter and displayRPM wireless transmitterHSM jet spindle type / RPMCoolant pressure20 bar 30 bar 40 barTJS 20K-ER32 20000* RPM30000* RPM40000* RPMTJS 30K-ER32 30000* RPM40000* RPM50000* RPM* approximate RPM values - depend on pressure, flow rate and used coolant typeFigure 4: The relation between coolant pressure & RPM value based on HSM jet spindle types
8 9HSM Jet SpindleHSM Jet Spindle1 GENERAL GENERAL 1Connect List DisconnectDevice IDHelp30,000 RPMDisplay information• 2.4 GHz radio frequency transmission• Direct wireless rotational speed monitoring up to 5 m range• Externally powered a receiver display• Enables reading of all HSM Jet Spindle systems being used on a specific CNC machine This is limited to 127 toolsFigure 7: Wireless RPM display mounting optionsFigure 6: Wireless RPM display main view80113.51303210630.8REVISIONSZONEREV.DESCRIPTIONDATEAPPROVED01BA8764DC5123AB4321CFEDmmMATERIAL:PER:HARDNESS:PER:Sketched in SolidWorks vAPPROVEDCHECKEDDESIGNWEIGHT: grams refOPERATION NAME DIMENSIONS ARE INSIZEA3DRAWNNAMEDATESCALE :2:1SURFACEROUGHNESS:PART NoREV. :Part NameProjectN7COATING:PER:SIGNATSHEETSSHEET1 of 1File Name & Path: / receiver_general_assy_11_2_2014.SlddrwORIGINALLYAPPROVEDTyphoonTJS control panelreceiver_general_assy_11_2_2014 HRcUnspecied tolerances 0.1; 030'.Break all sharp edges R0.2 max or 0.2x45 chamfer.PROJECTION STYLEFINAL DRAWING00R.BR.BR.B.24/09/1324/09/1312/02/1412/02/14R.B.The information disclosed in this document is proprietary to Colibri spindles Ltd. and may not be used for manufacture or any other purpose without the written consent of Colibri spindles Ltd.confidentialReceiver display dimensionsSpindle RPM LCD screenBattery levelFunction buttonsSensor identification #Signal readoutPower switch on/offDC power socket RPM wireless transmitter detection sideStandDC powersocket Attach to the machine pannel by built-in magnetsFigure 8: HSM Jet Spindle with several mounting adaptation typesHSM Jet Spindle with ER32 or ST20 mounting adaptations can be provided with filters upon request.1.5.3 Shaft Locking for Tool ClampingThe shaft lock mechanism provides you with a simple and easy way to change the tool installed on your HSM Jet Spindle spindle. For instructions on installing the tool into the spindle see page 21.Figure 9: HSM Jet Spindle with pin mechanism lockedWarning: Do not hold the pin handle while tightening/loosening the shaft lock mechanism. Failure to obey this warning might lead to a broken spindle shaft.!1.5.2 Built-in and Direct Mounting System to CNC SpindleHSM Jet Spindle is available in several mounting adaptation types:• ER32 collet chuck with a special tightening nut, suitable for all standard tool holders with an ER32 adaptation - This is the default type.• Integral options with various adaptations are available upon request.Illustration purposes onlyTJS...K BT30/40...TJS...K DIN69871 40...TJS...K CAT40...TJS...K C5/6...TJS...K ER32... TJS...K ST20... TJS...K HSK A63...
10 11HSM Jet SpindleHSM Jet Spindle1.5.4 Integrated Coolant Nozzle SystemThe Integrated coolant nozzle system provides 3 main advantages:• Direct jet coolant application• Better and faster chip evacuation• Prevents tool thermal shockFigure 10: Integrated coolant nozzel system1.5.5 Tool ClampingThe HSM Jet Spindle is compatible with ER11 collet chuck. The assembly of rotating elements (collet, nut and tool) must be balanced to a G2.5 at 40,000 RPM.We recommend that you use ER 11 high precision spring collets. When longer overhang is required, 10 & 25 mm long ER11 thermal shrink collets are available.Figure 11: Overhang solutions typesNUT ER11 GHSCollet ER11 SPRNUT ER11 GHS+10 mm+15 mmNUT ER11 GHSER11 SRK ...25Thermal colletER11 SRK ...10Thermal Collet1 GENERAL INSTALLATION 22.2 DisplayHSM Jet Spindle is equipped with an integrated wireless display system, allowing real-time monitoring of the rotating speed during machining. 2.2.1 Prerequisites for display installationMake sure that the following pre-requisites are met:1. Electrical power: 220/110 VAC, standard socket.2. Distance from HSM Jet Spindle to Display: no more than 5 m.3. Available space for the display so that operator will have a close and unobstructed view of it.2.2.2 Display Workspace Installation1. Mount the display onto a metallic surface using the magnet on the back of the display, or place on a flat and leveled surface.2. Connect the display to an AC socket.3. Switch the display ON.ONFigure 13: Switch display ONWELCOMERPM wireless transmitter detection side2.1 Battery installation into the RPM wireless transmitterTo install the battery into the RPM transmitter:1. Unscrew the 4 screws holding the battery case cover using a hexagonal 2 mm Allen key.2. Remove the battery case cover.3. Make sure the O-ring inside the cover is seated well, and intact.4. Put in the CR2 lithium battery in correct direction5. Return the battery case cover to its place.6. Fasten the battery case cover with the 4 screws that were removed.Now the transmitter is ready to work.Figure 12: Battery case open
12 13HSM Jet SpindleHSM Jet SpindleINSTALLATION 22 INSTALLATION2.2.4 ScreensWhen turned on "no signal" screen will appear.Figure 15: No signal screenWhile connecting a HSM Jet Spindle you will see the "Connecting" screen, then the "<device id> connected screen" - notice that the battery level of the HSM Jet Spindle is shown.NO SIGNALConnect List HelpRPM wireless transmitter detection gap 10-15 mmFigure 14: Many HSM Jet Spindles (not working simultaniusly) can be connected to one display 2.2.3 Connect/Disconnect an HSM Jet Spindle to the displayThe display and the HSM Jet Spindle must be connected (paired) so they can "identify" each other. 127 HSM Jet Spindle can be connected to a single display.(see Figure 14)To connect/disconnect the HSM Jet Spindle to the display:1. Make sure the display is ON.2. Press CONNECT/DISCONNECT on the display panel.3. Place the HSM Jet Spindle near the left side of the display (RPM wireless transmitter detection side, (see Figure 15)<device id> Connected/Disconnected message will appear with a display of the HSM Jet Spindle battery status.The main display screen shows the HSM Jet Spindle that is working now. This screen shows the HSM Jet Spindle’s ID, speed of rotation, and battery level.Figure 17: Main display screen30,000 RPMConnect List DisconnectID#XXXXXFigure 16: Connection screensCONNECTEDConnect List DisconnectID#XXXXXCONNECTING
14 15HSM Jet SpindleHSM Jet SpindleINSTALLATION 22 INSTALLATIONYou can see a list of all of the HSM Jet Spindles the display has been connected to, by pressing the "list" button.Figure 18: List of connected HSM Jet Spindles screenEditScroll Disconnect ExitPresetPresetID#XXXXXID#XXXXXBAT XX%BAT XX%HOURSHOURSPresetID#XXXXX BAT XX% HOURSWhile disconnecting a HSM Jet Spindle you will see the "Disconnecting" screen, then the "<device id> disconnected screen" - notice that the battery level of the HSM Jet Spindle is shown.Figure 19: Disconnection screenDISCONNECTDisconnectID#XXXXXCancelRPM wireless transmitter detection gap 10-15 mmDISCONNECTINGID#XXXXXFigure 21: Disconnection list for multiple signals screenYou can clear the display from all the HSM Jet Spindles it has been connected to, or you can view the list of devices previously connected.Scroll DisconnectPresetPresetID#XXXXXID#XXXXXBAT XX%BAT XX%HOURSHOURSPresetID#XXXXX BAT XX% HOURSFigure 19 (continue): Disconnection screensIf the display detects more than 1 HSM Jet Spindle working at any time the "MULTIPLE SIGNAL" is shown.If you select "List" you can choose the device to disconnect from the next screen.DISCONNECTEDConnect List DisconnectID#XXXXXFigure 20: More than one device is working simultainusly screenMULTIPLE SIGNALHelpList DisconnectID#XXXXX
16 17HSM Jet SpindleHSM Jet SpindleIf the HSM Jet Spindle is not spinning fast enough, the "LOW RPM" alert is shown.INSTALLATION 22 INSTALLATIONFigure 22: Disconnect all sensors screensIf the connect or disconnect processes don’t succeed for any reason, an appropriate message is shown - see page 27 for troubleshooting.DISCONNECT ALL?DisconnectID#XXXXXCancelALL DISCONNECTEDConnectFigure 23: Connection failed screenCONNECTIONFAILEDRetrry HelpIf the HSM Jet Spindle is not spinning fast enough, the "LOW RPM" alert is shown.Figure 26: Low RPM screenLOW RPMID#XXXXXHelpPreset: XX/XXXResetFigure 24: Disconnection failed screenIf the battery of the HSM Jet Spindle you are currently using is running low - the following warning is shown - see page 27 for troubleshooting.FAILED TODISCONNECTRetrry HelpID#XXXXXFigure 25: Low battery screenLOW BATTERYRetrry HelpID#XXXXXList
18 19HSM Jet SpindleHSM Jet SpindleINSTALLATION 22 INSTALLATION2.3 HSM Jet Spindle2.3.1 Prerequisites for the CNC Machine1. Coolant flow through the main CNC machine spindle2. Minimum coolant pressure, at main machine spindle outlet: 20 bar3. Maximum coolant pressure, at main machine spindle outlet: 40 bar4. Minimum flow rate: 12 L/min 5. Minimum coolant filtration level: 100 µm6. An active mist collector7. With the emulsion coolant, use an anti-foaming agent additive suitable for your emulsion to prevent foaming.8. Use emulsion coolant with oil percentage higher than 4%9. With oil coolant, the high pressure increases the amount of oil fumes:a. Use appropriate means of fire protection and extinguishing.b. Use anti-dissolution additive suitable for your oil.2.3.2 HSM Jet Spindle Installation onto the CNC MachineFigure 28: HSM Jet Spindle on CNC machineIf the HSM Jet Spindle is spinning too fast, the "HIGH RPM" alert is shown.Figure 27: High RPM screenHIGH RPMID#XXXXXHelpPreset: XX/XXXResetFigure 29: Placement of HSM Jet Spindle in toolholder steps1. Use a standard tool holder with ER32 collet chuck2. Loosen the HSM Jet Spindle tightening nut 1.5 full turns3. Insert built-in ER32 taper shank into ER32 collet chuck until the HSM Jet Spindle tightening nut will be placed on the toolholder4. Fasten the HSM Jet Spindle tightening nut onto the toolholder, without turning the HSM Jet Spindle relative to the nut5. Fasten the HSM Jet Spindle tightening nut to clamp the HSM Jet Spindle and the toolholder together with an ER 32 spanner, use hand force onlyX1.5134 52While the HSM Jet Spindle is mounted on the machine, the CNC machine spindle should be stationary, except for tool checking procedure or Z-offset measurement. In those cases it must not exceed 3000 RPM, or risk breaking/injury.To avoid the CMC machine spindle rotation during the HSM Jet Spindle operation use the correct software M-code to lock the Spindle orientation.For example: "M19" code stops the spindle in a defined angle position.Before installing a HSM Jet Spindle with a filter on the machine spindle, make sure that the filter is clean.2.3.3 Placement of HSM Jet Spindle in the ToolholderCaution: Deviation from these steps might lead to locking of the tightening nut to the HSM Jet Spindle. The HSM Jet Spindle will only work with a toolholder that has a coolant through channel.To fix the HSM Jet Spindle in a toolholder: See steps from left to right in Figure 29.
20 21HSM Jet SpindleHSM Jet SpindleINSTALLATION 22 INSTALLATIONFigure 30: Example of a toolholder with a hole for coolant flowFigure 31: HSM Jet Spindle holding with ER32 collet chuckTool Holderwith ER32 collet chuckTJS ...K-ER32 R/LER32 Mounting Nut2. Turn the shaft, while pushing the WRENCH DIA3.2X35 in, toward the center of the HSM Jet Spindle, until the WRENCH DIA3.2X35 handle reaches the HSM Jet Spindle.Warning: Do Not hold the WRENCH DIA3.2X35 (shaft lock pin) handle while tightening/loosening the ER11 nut. Failure to obey this warning might lead to a broken spindle shaft.!Figure 33: WRENCH DIA3.2X35 in HSM Jet Spindle Figure 32: Inserting the WRENCH DIA3.2X35 into the HSM Jet Spindle 2.3.5 Tool Installation into the HSM Jet SpindleThe HSM Jet Spindle can hold various tools that use an ER11 collet.To set a tool into the HSM Jet Spindle 1. Insert the WRENCH DIA3.2X35 in the shaft lock hole, on the side of the spindle.2.3.4 Tool prerequisitesHSM Jet Spindle spindles are for applications requiring tool shanks of up to 6 mm.Application Maximum tool working diameter, Ø [mm]Milling Slotting: ae ≤ 3.0 mm & ap = 0.1 DShouldering: ØD ≤ 3.5 mm, ae =1 D & ap = 0.25 DDrilling Max. Ø 2.0 mmJig grinding Max. Ø 10.0 mmThread milling Max. M5 (ISO), RH or LH rotation, solid cirbideChamfering & engraving Up to 6 mm tool shank.
22 23HSM Jet SpindleHSM Jet SpindleINSTALLATION 22 INSTALLATION3. Loosen the ER11 nut with the provided ER11 wrench, and remove the nut.Figure 34: Loosening ER11 nut4. Insert the tool into the collet.5. Place the collet in the spindle.6. Tighten the ER11 nut with the provided ER11 wrench.7. Check that total runout is less than 0.01 mm.Figure 36: Tightening ER11 nutFigure 35: Collet and tool in the HSM Jet Spindle 2.3.6 Recommendations for tool clamping and cutting tool’s run-out checkingThe HSM Jet spindle is very precision product, designed for high speed machining with a small diameter cutting tools for the accurate machining.We attached great importance to the cutting tool’s setup, correct clamping procedure and tool’s run-out cheching.On the HSM Jet spindle we use a standard clamping tools, as ER11 spring collets and standard clamping accessories.To get a minimum run-out value we propose the using a precised spring collects with exact hole size.According to ISO 15488 the collet run-out tolerances should be checked as shown at the sketch below.1 - test mandrela - test pointFigure 36: Testing of run-out toleranceFor tool shank diameter from 3.0 up to 6.0 mm the distance “L” – run-out measure gauge placement – should be 16 mm.Allowed run-out tolerance at this measuring point on the test mandrel is up to 0.01 mm.The diameter of the test mandrel is the nominal diameter of the collet hole.For the test mandrel, the following specifications apply:a) diameter tolerance: h6 b) cylindricity: 0,002 mm c) parallelism: 0,002 mm d) roundness: 0,002 mm e) surface without longitudinal marks f) maximum surface roughness Rz = 4 µm g) surface hardness: (about 58 HRc)The recommended torque for ER11 nut is 8-10 Nm.The maximum torque for clamping nut shall not be more than 25% above the recommended tightening torque.Higher tightening torque may result in the deformation of the toolholder (ER11 seat).Higher clamping force of the clamping nut at the same time means higher stress on the toolholder (ER11 seat).
24 25HSM Jet SpindleHSM Jet Spindle3.1 Periodic MaintenanceThe HSM Jet Spindle is free of periodic maintenance.3.2 Change Battery on RPM TransmitterThe battery in the RPM transmitter mounted on your HSM Jet Spindle will be drained over time.To change the battery please make procedure as in chapter 2 (Installation p. 10)3.3 Change Filter (optional)ER32 mounting can be supplied with a replaceable net filter. This filter is screwed in and out of its seat.3.4 Storage 3.4.1 Pre-StorageBefore storing the HSM Jet Spindle:• Clean the HSM Jet Spindle with an air blow for 10-15 sec.• Disconnect the HSM Jet Spindle from the display that it is connected to.• Place the HSM Jet Spindle in its case.3.4.2 ConditionsThe HSM Jet Spindle must be stored in conditions meeting the following requirements:• Sheltered from possible adverse weather conditions.• Ideal Storage Temperature Range: 15 ºC to 27 ºC.• Humidity Range: 30% to 60% relative humidity (RH)3 MAINTENANCE WORKING WITH THE HSM Jet Spindle 4Warning:To avoid risks associated with the use of rotating tools it is strongly recommended to use the utmost caution and concentration when working.!The HSM Jet spindle system was developed to create machining conditions that would enable applying optimal cutting speed conditions for small diameter solid carbide tools requiring high RPM.The HSM Jet spindle rotates at its rated speed when idle. When the cutting tool enters the workpiece, it is expected that the rotation speed might slow down by several thousand RPM. If the HSM Jet spindle rotation speed drops by more than several thousand RPM, when the cutting tool enters the workpiece, review the cutting process parameters and adjust them accordingly.HSM Jet Spindles types vs. Cutting tool diameter: HSM Jet spindle type TJS 20K… TJS 30K… TJS 40K…*Cutting tool diameter [mm] 2.0-3.5 1.0 -2.5 0.2-1.5Spindle speed [kRPM ]** 20 30 40 Recommended cutting speed [m/min]for steel ≤ 200 for aluminum ≥ 200* in development** based on coolant pressure 20 bar & flow rate 12 l/minIn order to use the advantages of high speed machining, minimize cutting forces and reduce wear, tool diameter should be selected according to the spindle speed (when possible).• Always select the smallest tool diameter, according to the application requirements.• Always select cutting tools in grades that are suitable for high speed machining.4.1 Recalculating of the Table Feed for HSM Jet spindleThere are two calculating methods of table feed F [mm / min], operating with the HSM Jet spindle:• Existing machining process (transition from machining with a machine spindle to an HSM Jet spindle)• In case of selecting a new machining process4.1.1 Existing machining process:The feed per tooth fz remains constant while the table feed F increases in the same proportion to the HSM Jet Spindle rotation speed.The feed per tooth fz should remain constant while the table feed F is changed.Calculate the table feed F [mm/min] according to the following formula:F ≈ Ratio x F currentF - the new table feed.Ratio - Is the ratio between the machine spindle speed and HSM Jet spindle speed, meaning the new speed divided by the current speed.F current - the current table feed that you would use with your machine.
26 27HSM Jet SpindleHSM Jet Spindle4 WORKING WITH THE HSM Jet Spindle For example: If using machine spindle at 8,000 RPM, and the table feed was 160 [mm/min], and you set HSM Jet spindle to 30,000 RPM, then we suggest that your new table feed be:New table feed = 30,000/8,000 x 160=3.75 x 600 [mm/min].In this example your new table feed should be 600 mm/min.4.1.2 New machining processCalculate the table speed F [mm/min] according to the formula: F = n x z x fzRotating speed - n [RPM] The rotating speed for table speed calculation will be determined only after reading the actual rotation speed obtained when the tool has engaged the material.Number of teeth - zFeed per tooth - fz [mm/tooth] - Select according to the tool’s vendor recommendations, taking into consideration the machining material, the application and the tool geometry. Note: For the first trial at both machining processes, it is recommended to increase the table feed gradually by of 3.0-3.5 (not directly 3.75), before setting the table feed to the above calculated value.TROUBLESHOOTING 55.1 Display messagesDisplay message Indicates that Action requiredNO SIGNAL No connected HSM Jet Spindle working in rangeIf no HSM Jet Spindle is currently at work - no action requiredIf a HSM Jet Spindle is working - wait 10 sec. If message persists disconnect and then reconnect it.MULTIPLE SIGNAL More than one device is working at oncePress LIST button, then disconnect one of the HSM Jet SpindleLOW RPM HSM Jet Spindle is spinning too slowCheck: HSM Jet Spindle, filter (if applicable), coolant pressure, and cutting parametersHIGH RPM HSM Jet Spindle is spinning too fastCheck: HSM Jet Spindle, and coolant pressureFAILED TO CONNECT Connection did not succeedRetry the connection process. Still not working? Replace the HSM Jet Spindle battery.FAILED TO DISCONNECT Disconnection did not succeedRetry the disconnection process. Still not working? Replace the HSM Jet Spindle battery.LOW BATTERY Battery is low on power Replace the battery5.2 The HSM Jet Spindle shaft is not rotate or RPM does not correspondcorrectly to coolant pressure (may result in "low RPM" message)1. Check coolant and pressure in cooling system.2. Run coolant through HSM Jet Spindle for 5 min. while idle.3. If issue persists - call for technical assistance.5.3 The HSM Jet Spindle has not been used in the last monthBefore working with the HSM Jet Spindle that has not been used recently, run coolant through the HSM Jet Spindle, when it is assembled on your CNC machine, for 3 to 5 min. Make sure that the HSM Jet Spindle reaches a speed that corresponds to the pressure of the coolant that is pumped through it.
28 29HSM Jet SpindleHSM Jet Spindle WARRANTY SUMMARY 6LIMITED WARRANTY FOR HSM JET SPINDLE1. This Limited Warranty ("Warranty") is given by ISCAR LTD., with registered office at P.O. Box 11, Tefen, Israel, operating through its designated affiliates and/or parties authorized by it in writing (hereinafter, all collectively and each severally - "ISCAR"), as dealer of the spindle for CNC machines known as SPINJET or TYPHOON (the "Product"), to the customer contracting Iscar in respect of the Product ("Customer"). This Warranty shall apply, on the terms specified herein, to any contract, including, but not limited to, contracts of sale, lease, license, placement or services, the subject matter of which is the provision of the Product by ISCAR to Customer, unless otherwise specifically agreed in writing between the said parties.2. ISCAR warrants the Product to be free of defects in material and workmanship and to conform to the applicable ISCAR’s specifications, for a period of 12 months commencing on the date of delivery of the Product to Customer (the "Warranty Period"), subject to normal use, storage and application thereof in accordance with and based on ISCAR’s standard tolerances, instructions of use and recommendations and conform to the applicable specifications provided by ISCAR. Apparent defects shall be reported to ISCAR in writing within 3 working days as of the Customer’s receipt of the Product. Latent defects occurring within the Warranty Period shall be reported in writing within 3 working days as of discovery.3. During the Warranty Period, ISCAR shall, at its option and sole discretion, either repair, replace, or grant credit for, any Product and any component thereof, which are determined by it to be defective pursuant to Section 2 above, at no additional charge to the Customer, and subject to the entire terms and conditions set forth herein.4. This Warranty does NOT cover any damage resulting from extraneous causes not attributable to ISCAR including, inter alia, accident or disaster, misuse, abuse, neglect or improper maintenance, modification or alteration, or attempted unauthorized dismantling and/or repairs by the Customer or any third party, wear or damage resulting from corrosion or processing of abrasive/aggressive resins, damages resulting from operation of the product not within the working parameters and working environment it was designed for, damages resulting from Customer’s non-compliance with applicable laws, regulations, or by-laws, and standard industry practices, as well as any other damage sustained due to causes beyond the reasonable control of ISCAR. 5. This Warranty shall not apply in the event the Customer fails to pay for the Product in full and/or on a timely basis as set out in any sale, license, lease, placement, or services agreement, or any other legal instrument which has been executed by ISCAR and the Customer, including, without limitation, invoices issued by ISCAR or its local authorized agent to Customer from time to time.6. Warranty service may be obtained by returning the defective Product or any component thereof during the Warranty Period to ISCAR with proof of purchase and date of delivery. Any and all repairs shall be carried out, and this Warranty shall accordingly cover only such repairs, at the premises of ISCAR and/or its local authorized agent and/or supplier. However, ISCAR strongly recommends that the Customer obtains preliminary support from ISCAR by e-mail and/or telephone prior to returning the Product to ISCAR.7. In case Customer desires to exercise its right under this Warranty, the Customer shall, at they own and exclusive expense, place the Product at ISCAR’s premises for inspection, and repair or replacement, if necessary. The Customer shall bear all costs associated with the transportation of the Product from the Customer’s premises to ISCAR’s premises and back to Customer’s premises once inspection and where required - repair or replacement, have been performed by ISCAR.8. ISCAR retains the right to examine and inspect the Product once received from the Customer in order to determine, inter alia, the cause of the alleged defect, and whether this Warranty applies.6 WARRANTY SUMMARY9. Replacement parts shall be furnished on an exchange basis and may be either reconditioned or new.All defective parts which were replaced hereunder shall become the property of ISCAR.10. THIS WARRANTY IS THE ONLY WARRANTY OFFERED BY ISCAR AND IS IN LIEU OF ANY IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO, WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR USE OR PURPOSE, ANY AND ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED, DENIED AND EXCLUDED. BY BUYING THE PRODUCT THE CUSTOMER AGREES AND ACKNOWLEDGES THAT THE REMEDY AVAILABLE TO HIM AS SPECIFIED HEREIN, IS IN LIEU OF ANY REMEDIES THAT MAY BE OTHERWISE AVAILABLE TO HIM, NOW OR IN THE FUTURE, WHETHER IN LAW OR IN EQUITY. ANYTHING STATED HEREIN TO THE CONTRARY NOTWITHSTANDING, IN NO EVENT WILL ISCAR BE LIABLE FOR ANY SPECIAL, PUNITIVE, INCIDENTAL, EXEMPLARY OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOSS OF ANY PROFIT, BUSINESS, PRODUCTION OR REVENUE), NOR FOR INJURY TO PROPERTY, ARISING OUT OF THE USE, MISUSE OR INABILITY TO USE THE PRODUCT, EVEN IF ISCAR HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES OR LOSSES, OR FOR ANY CLAIM BY ANY OTHER PARTY. 11. This Warranty, including any and all undertakings, guarantees or assurances provided herein by ISCAR, is specifically limited to the Customer, and not imputed by ISCAR, whether directly or indirectly, expressly or impliedly, to any other person or entity, including any subsequent buyer or user, bailee, licensee, assignee, employee, or agent of Customer.12. Your statutory rights are and shall remain unaffected by this Limited Warranty, all terms and conditions of this Warranty are subject to the relevant law applicable in the jurisdiction in which the Product was purchased, unless otherwise agreed by the parties in writing. If any provision hereof is declared by any competent legal authority to be invalid or unenforceable for any reason under applicable law, then such provision shall be reformed to the extent necessary to make it valid and enforceable under that law. Every provision hereinabove is intended to be severable and, if any term or provision hereof is determined to be illegal, invalid or unenforceable for any reason whatsoever and cannot be reformed so as to be legal, valid and enforceable, such provision shall be deemed severed herefrom and the illegality, invalidity or unenforceability of such provision shall not affect the legality, validity and enforceability of the remainder of this Limited Warranty.
30 31HSM Jet SpindleHSM Jet SpindleWhenever a malfunction cannot be solved by the solutions mentioned in the troubleshooting section, you are requested to consult the ISCAR/IMC representative for further assistance or instructions. The unit should not be returned before receiving written approval from ISCAR/IMC. The serial number for the unit must be indicated on your claim form (you can find this information on the rear of the unit housing). We hope this information will be helpful. Our goal is to provide the best possible service to our customers.This device has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in residential installations. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio and television reception.However, there is no guarantee that interference will not occur in a particular installation. If this device does cause such interference, which can be verified by turning the device off and on, the user is encouraged to eliminate the interference by one or more of the following measures:- Re-orient or re-locate the receiving antenna.- Increase the distance between the device and the receiver.- Connect the device to an outlet on a circuit different from the one that supplies power to the receiver.- Consult the dealer or an experienced radio/TV technician.This device complies with FCC Rules Part 15: Operation is subject to two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference that may be received or that may cause undesired operation.To comply with FCC Section 1.310 for human exposure to radio frequency electromagnetic fields, implement the following instruction:A distance of at least 20 cm between the equipment and all persons should be maintained during the operation of the equipment.7 Customer Service after Purchase FCC Compliance Statement 8Warning:Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.!
websitePhoneAddressLOGOV.1 06/2014

Navigation menu