Companion 315241940 User Manual MITER SAW Manuals And Guides L0501035
COMPANION Miter Saw Manual L0501035 COMPANION Miter Saw Owner's Manual, COMPANION Miter Saw installation guides
User Manual: Companion 315241940 315241940 COMPANION MITER SAW - Manuals and Guides View the owners manual for your COMPANION MITER SAW #315241940. Home:Tool Parts:Companion Parts:Companion MITER SAW Manual
Open the PDF directly: View PDF 
.
Page Count: 30
| Download | |
| Open PDF In Browser | View PDF |
OPERATOR'S
MANUAL
4
10 in. COMPOUND
MITER SAW
Model No.
315.241940
WARNING: To reduce the risk of
iniury, the user must read and understand the operator's manuat before
using this product,
Customer Hetp Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
983000-437
3-04
Save this manual for future reference
• Warranty and introduction.................................................................................................................................................
2
• General Safety Rules.....................................................................................................................................................
3-4
• Specific Safety Rules.....................................................................................................................................................
4-5
• Symbols.........................................................................................................................................................................
6-7
• Electrical............................................................................................................................................................................
8
• Glossary ofTerms..............................................................................................................................................................
g
• Features.....................................................................................................................................................................
10-12
• Tools Needed .................................................................................................................................................................
12
•
13
Loose Parts ....................................................................................................................................................................
• Assembly...................................................................................................................................................................
13-20
• Operation...................................................................................................................................................................
20-26
• Adjustments..............................................................................................................................................................
27-28
•
Maintenance...................................................................................................................................................................
29
•
Parts Ordering/Service...................................................................................................................................................
30
ONE YEAR FULL WARRANTY
ON COMPANION TOOL
If this Companiontool fails due to a defect in material or workmanshipwithin one year from the date of purchase,
RETURN IT TO THE NEARF__TSEARS STORE IN THE UNITED ffrATE8, and Sears will replace it, free of charge.
This warranty is void if this tool is used for commercial or rental purposes.
This warranty gives you specific legal rights,and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 8t7 WA, Hoffmen Eatates, IL 60179
This tool has many features for making its use more pteas_nt and enjoyable. Safety, performance,end dependability
have been given top pr)oriL'yin the design of this product making )t easy to maintain and operate.
2
,_
• SECURE WORK. Use clamps or a vise to hold work
when practical. It's saferthan usingyour hand and
|rees both hands to operate tool
WARNING: Read and understand all inatrucl
tlone. Failureto follow all inst_'uctionslisted below,
may rssuttin etecLricshock, fire and/or serious
persona_iniury.
•
DON'T OVERREACH. Keep proper footingand bah
ance at all times.
•
MAINTAIN TOOLS WITH CARE. Keep toolssharp and
clean for better and safer performance. Follow instructionsfor lubricating and changingaccessories.
•
DISCONNECT TOOLS. When not in use, before servicing,or when changing attachments,blades, bits,
cutters, etc., all tools shouldbe disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when pluggingin anytool.
USE RECOMMENDED ACCESSORIES. The use of
improper accessories may risk injury.
READ ALL iNSTRUCTIONS
•
•
•
•
•
•
•
•
KNOW YOUR POWER TOOL. Read the operator's
manual carefully.Learnthe eawls applicationsand limitations as well as the specific potential hazardsrelated
to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For examp]e, pipes, radiators, ranges,
refrigeratorenclosures.
KEEP GUARDS IN PLACE and In good working order.
REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed frpm tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and
benchesinvite _ccidenta.
00 NOT _aavetoolsor
pisces of wood on the saw whila It is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not usa power tools in damp or wet focations or
expose to rain. Keep the work areawell tit.
KEEP CHILDREN AND VISITORS AWAY. All visitors
shouldwear safety glassesand be kept a safe dLslance from work area. Do not let visitorscontact tool or
extensioncord white operating.
•
•
• NEVER STAND ON TOOL, Serious injury could occur
if the tool istipped or if the cutting tool is unintentionally contacted.
• CHECK DAMAREO PARTS. _fore further LLSe
Of
the tOO[,a guard or other pert that is dsmeged should
be carefullychecked to determine that it willoperate
properlyand perform its intended function.Check for
alignment of moving pe_Ls,binding of moving parts,
breakage of parts, mounting and any ot_er conditions
that may aff'ecf:its operation.A guard or other part that
is damaged must be properlyrepaired or replaced by
an authorized service center toavoid risk of personal
injury.
• USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade or cutter againstthe direction of rotation of
blade or cutter only.
• NEVER LEAVE TOOL RUNNING UNATrENDED,
TURN THE POWER OFR Don't leave tool until it
comes to a complete stop.
II PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
MAKEWORKSHOPCHILDPROOFwith
padlock.sand
master switches, or by removingsLarterkeys.
•
DON'T FORCE TOOL. [t will do the job better and
eater at the feed rate for which it was designed.
• USE RIGHT TOOL. Don't force the tool or attachment
to do aiob it was not designed for. Don't use Rfor a
purpose not intended.
• USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use only a
cord heavy enoughto carry the current your product
will draw. An undersizedcord will cause a drop In line
voltage resultingin loss of power and overheating.A
wire gauge size (A.W.G.)of at least 14 is recommended
for an extensioncord 25 feet or less in length. If in
doubt, use the next heavier gauge. The smallerthe
gauge number,the heavierthe cord.
•
PROTECT YOUR HEARING. Wear hearingprotection
duringsxtandsd periodsof operation.
• DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord from heat, oil, and
sharp edges.
• USE OUTDOOR EXTENSION CORDS. When 'Lociis
uead outdoors,usa onlyextension cordswith approved ground connection that are intendedfor use
outdoorsand so marked.
• DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, or jewelry. They can get caught
and draw you into moving parts. Rubber glovesand
nonskid footwear are recommended when working
outdoors.Alsowear protective ha'rrcoveringto contain
long hair.
• ALWAYS WEAR SAFETY GI.ASSEB WITH SIDE
SHIELDS. Everyday eyeglasseshave only impactresistantlenses, they are NOT satety glassas.
•
KEEP BLADES CLEAN, SHARP, AND
WTTH SUFFICIENT SET. Sharp blades minimizestall l
ing and kickback.
• BLADE COASTS AFTER BEING TURNEDOFR
• NEVER USE IN AN EXPLOSNE ATMOSPHERE.
Normal sparkingof the motor could ignite fumes.
3
•
•
•
•
•
•
INSP ECT TOOL CORDS PERIODICALLY. If damaged,
have repaired by a qus_od sarvica t_.hn_lan at _n
authorizedservice fae){ity. The conductor with insulation having an outer surface that is green with or without yellow eVipse isthe equipment-groundingconductor. If repair or replacement of the electric cord or plug
is necessary,do not connect the equipment-grounding
conductorto a[[ve terminal Repair or replace a damaged or worn cord immediately.Stay constantlyaware
of cord location and keep it well away from the rotating
b_da.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL
AND GREASE. Always use a dean c_othwhen cleaning. Never use brake fluids, gasoline, petroleum-based
products, or any solvents to clean tool
STAY ALERT AND EXERCISE CONTROL, Watch
what you are doing and use common sense. Do not
operate too{when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorizedservice center.
USE ONLY CORRECT BLADES. Do not use b{ades
with incorrectsize hoise. Never use blade washers or
b_de bolta that are defective or {nCOTT_"_.
"[hemBx_mum b%adaeapad_ of your saw Is 10 in. (254 ram).
•
FIRMLY CLAMP OR BOLT your miter sew to a workbench or table at approximately hip height.
• KEEP HANDS AWAY FROM CUTrlNG AREA. Do not
reach underneath wor! B-18.27 ° B-18.27 °
M-10.56 o
B-14.66 °
60 °
M-26.57 ° M-19.96 °
B-3736 ° B-30.60 °
M-18.10 °
B-25._6 °
M-13,54 °
B-99.07 °
M-11.70 = M-10.31 °
B-_9.35 = B-17.23 °
M- 9.23 =
B-16.52 °
65 °
M-22,91 = M-17,07 =
B- 39.86 ° B- 32.19 °
M-13,71 =
B- 25.95 _
M-11.50 =
B- 23.16 °
M- 9.93 °
13-20.29"
M- 8.74"
13-18.06 °
M- 7.82 °
B -16.26 °
70 =
M-18.88 = M-13.95 =
B-41.64 ° B- 33.53 =
M-11.17 °
B-28.02 °
M- 9.35 =
B- 24.06 =
M- 8.06 =
B-21.08'
M- 7.10 =
B- 18.75 =
M- 6.34 °
B- 16.88 °
75 °
M-14.51 °
B- 43.08 °
M-10.65 °
B-34.59 =
M- 8.50 °
B-28.88 =
M- 7.10 °
B-24.78 =
M- 6.12 = M- 5.38 °
B- 21 .Cog
= B- 19.29 =
M- 4.81 °
13- 17.37 =
80 °
M- 8.85 °
B" 44.14 =
M" 7,19 =
B-35.37 °
M- 5.73 =
B-29.50 °
M" 4.78 =
B-25,30 °
M- 4.11 °
B" 22.14 °
M" 3,62 = M" 3.23 °
13"19.68 ° B" 17.72 °
M-
M-
M-2.07
M-1,82
50°
M85 °
90 °
M-32.18 =
B-17.09 °
4.98 ° M-
3.62 =
B. 44.78 o 18-35.84o
I M- 0.0O° M0.00 °
6- 45.00 = B- 36.00 =
2.88 °
2.40 °
°
°
B-19.92 °
M-
1.62 =
B-29.87 °
B-25.61 °
B-22.41 °
M- 0.00 =
B- 30.00 °
M- 0,00 =
B- 25.71"
M.- 0.00 _ M- 0.00 ° M0.00 =
B- 22.50 ° B- 20.00"
B- 18.00 °
Each B (Bevel)and M (_iter) Setting is Given te the Closest 0.005°.
COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES
24
1_.17.93 °
CUT'rING CROWN MOLDING
Your compound mRer saw does an excellent Jobof cutting
crown molding. In general, compound miter saws do a
better job of cutting crownmolding than any other tool
made.
When setting the bevel and miter angles for compound
miters, rememberthat the settingsare interdependent;
changing one angle changes the other angle as well.
Keep in mind that the angles for crownmoldings are very
precLseand diffLcuitto sat. Since it tsvery easy for these
angles to shift, all settings should first be tested on scrap
molding.Also most wells do not have angles of exactly
90", therefore, you witl need to fine tune yoursettings,
In order to fit properly,crown molding must be compound
mitered with extreme accuracy.
The two contact surfaces on a piece of crown molding
that fit flat against the ceilingand the wall of a room are at
angles that, when added together, equal exactly go'. Most
crown molding has a top rear angle (the section that fits
fiat against the cs[Ting)of 52"and a bottom rear angle (the
section that fits fiat against the wall) of 38".
When cutting crown molding by this method the bevel
angle should be set at 33.85".The miter angle shouldbe
set at 31.62" either dght or left, dependingon the desired
cut for the application. See the chart below for correct
angle settings and correct positioningof crownmolding
on miter _ble.
LAYING MOLDING
FLAT ON THE
MITER TABLE
See Figure 31.
"1"o
usethis method for accucateLycut_mg crownmolding
for a 90"inside or outside corner,lay the molding with its
broad back surface flat on the miter table and against the
fence.
52"
The settings in the chart below can be used for cutting All
Standard (U.S.) crownmolding with 52"and 38"angles.
The crown motdthgis plaoe(i fiat on the miter table us'rag
the compound features of your miter saw.
CEILING
INSIDE
CORNER
TOPEDGEAGAINSTFENCE=
* LEFTSIDE,IH$IDE¢6RNER
•
RIGHTSIDE,OWSIDECONNER
FEHCE
•
•
MITERTABLE
0
OUTSIDE
CORNER
0
BOTTOMEDGEAGAINSTFENCE=
RIGHT81DE,iNSIDECORNER
LEFTSLOE,OUTStOE
CORNER
MITERTABLE
0
0
CROWNMOLDINGFLATONMITERTABLE
F(g. 31
25
Bevel
Angle
Typeo#Cut
Setth_g
33.85"
33.85"
33.85"
side, inside comer
1. Top edge.of molding against fence
2. Miter table set fight 31.62"
3. Save left end of cut
Right side, Irmlde comer
1. Bottom edge of molding against fence
2. Miter table set left 31.62"
3. Save (eft end of cut
Left side, outside corner
_. Bottom edge of motding against fence
2. Miter tsble set left 31.62"
WRONG
Fig.33
3. Save right end of cut
33.65"
Right aide, outside comer
1. Top edge of molding against fence
2. Miter table set right 31.62"
3. Save right end of cut
_,
WARNING: To avoid a kickback and to avoid
seriouspersona_injury,never positionthe concave
edge of bowed or warped marsala[ against the fence.
CLAMPING
WIDE WORKPIECES
8ee Figure 34.
CUTIBNG WARPED
See Figures32 - 34.
MATERIAL
When cutting wide workpiecas such as a 2 in, x 6 in.,
boards should be clamped with a C-clamp as shown in
figure 34.
When cutting warped material, always make sure it is
positionedon the miter table with the convex side against
the fence as shown in figure 32.
If the warped material _spositionedthe wrong way as
shown in figure 33, it will pinch the blade near the completion of the out.
RIGHT
Fig. 32
Fig. 34
26
BEVEL PIVOT ADJUSTMENT
_1_ WARNING: Before performingany adjustment,
make sure the tool is unplugged from the power
supply and the switch is in the OFF ( O ) position.
Failureto heed this warning could result in serious
personalinjury.
• Yourcompound miter saw should bevel easily by loosening the bevel lock knoband tiltingthe saw arm to the
left.
• If movement is tight or if there is play in the pivot, have
saw repaired by a qualifiedservicetechnician at your
nearest Sears store or repair center to avoid risk of
personalinjury.
POSITIVESTOP
ADJLIS'TMENT
SCREWFDR
45"/i_GLE8
DEPTH STOP
See Figure 35.
The depth stop limits the blade's downward b'avel.It
allows the blade to go balow the rn_artable enough1o
maintain full cutting sapacitles. The depth stop positions
the blade 1/4 in. from the miter table support.
NOTE; The miter table support is located inside miter
table.
LOCK
The depth stop is factory set to providemaximum cutting
capacity for the "tOin. saw blade providedwith yoursaw.
Therefore, the saw with blade provided shouldnever need
adjusbx_ents.
However, when the diameter of the blade has been reduced due to sharpening,it may be necessary to adjust
the depth stop to providemaximum cutting capacity. ALso,
when a new blade is installed,it is necessaryto check the
clearanos of the blade to the miter table supportbefore
start'rngthe saw. Make adjustmentstf needed.
J
Fig. 35
PIVOT ADJUSTMENTS
NOTE; These adjustments were made at the factory and
normallydo not requirereadjustment.
TRAVEL
PIVOT ADJUSTMENT
• The saw arm should rise completelyto the up position
by itaeif.
• If the saw arm does not raise by itself or if there is play
in the pivot joints, have saw repaired by a qualified
service technician at your nearest Sears store or repair
center to avoid r_skof personal tn)ury.
27
DEPTH STOP ADJUSTMENTS
See Figure 36.
OEPTHSTOP
ADJUSTMENT
8CREW
•
A
Unplugyour saw.
WARNING" Failureto unplug yoursaw could result
in accidents| starting causing possibleserious
personal injury.
• To adjust the depth atop usaa 10 mm wrench or adjustable wrench and Loosenthe hex nut at the rear of
the miter saw arm.
MITER
TABLE
Use a 5 mm hex key wrench to adiuat the depth stop
adjus_ent screw. The saw h_adele lowered by turning
the screw counter-c[ook'wkse
and raised by turning the
screw clockwise.
Lowerthe blade intothe miter table. Check brads
clsarance and maximum cutting distance (distance
from fence where blade enbars)_ front of miter table
slot.
• Readjust if necessary.
• Tighten the hex nut with a 10 mm wrench or adiustable
wrench.
POSITIVE
STOP
ADJUSTMENT
SCREW
FOR
O"ANGLES
• To prevent the depth stop adjustmentscrew from turning while tighteningthe hax nut, carefuJ]yhold Jtwith
the hax key wrench while tighteningthe hax nut.
LOCKNUT(S)
Fig. 36
WARNING:. Do not start youTcompound miter saw
without checking for interferencebetween the blade
and the throat plate, Damage could resultto the
blade if it strikes the throat plate during operation of
the saw.
28
BRUSH
CAP
_l_ WARNING: When servicing, use onlyidentical
replacement parts. Use of any other part may create
a hazard or cause productdan'_ge.
AI_ WARNING: Always wear safety gogglus or safety
glasseswith side shields during power tool operation
or when blowing dust. If operation is dusty,also
wear a dust mask.
BRUSH
AESEMBLY
BRUgd-I
ASSEMBLY
GENERAL
Avoid usingsolvents when cleaning p_sUo parts. Most
plasticsare susceptibleto damage fTomvarious bJpesof
commemialsolventsand m_y be damaged by theirusa.
Use clean clothsto remove dirt, carbon dust, etc.
BRUSH
CAP
_IL WARNING: Do not at any time let brake fluids,
gasoline, petroleum-basedproducts, penetrating
oils, etc. come in contact with plastic parts.
Chemicals can damage, weaken or destroyplastic
which may result in serious personal injury.
Fig. 37
BRUSH REPLACEMENT
See Figure 37.
It has been found that electric tools are subject to accalarated wear and possibleprernaturelailurawhen they are
used on fiberglassboats, sportscars, wstiboard,spackling compounds, or plsstar.The chips and grindings_om
these materials are highlyabrasive to electric tool parts
such as bearings, brushes,commutators, etc. Consequently,it is not recommended that this tool be used for
extended work on any fiberglassmaterial, wallboard,
spackJIngcompounds, or piaster.During any use on these
materials it is extremely importantthat the tool is cleaned
frequently by blowingwith an air iet.
Your saw has externally accessiblebrush assembliesthat
should be periodicallycheck_edfor wear.
LUBRICATION
• Check for wear. Replace both brusheswhen eitherhas
less than 1/4 in. length of carbon remaining.Do not
replace one side without repfacingthe other.
• Reassemble using new brush assemblies.Make sure
curvature of brush matches curvatureof motor and
that brush moves freely in brush tubs.
• Make s_'s brushc_ is odented correctly (s_'aight)and
replace.
Proceed as follows when rapla¢emant Is required:
• Unplug your saw.
_k
• Remove brushcap with a screwdriver.Brush assembly
is springloaded end wLtlpop out when you remove
brush _,ap.
• Remove brush assembly.
Aft of the bearingsin this tool are lubricatedwith a sufficient amount of high grade lubricant for the life of the unit
under normal operating conditions.Therefore, no further
lubricationIs requlrad.
_IL
WARNING: Failureto unplug your saw could result
in accidental starting causing serious iniury.
WARNING: To ensure safety and raJJabJJil"_,
aJ_
repairs -- with the excaption of the externally
accessible brushes - should be performed by a
qualifiedservice technicianat a Sears store to avoid
risk of personalinjury.
• "l'ightenbrush cap securely.Do not overtighten.
29
Your Home
For repair-In your home-of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made It, no matter who sold Itl
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® (1400-469-4663)
Call anytime, day or night (U.S_, and Canada)
_/._81'LCOm
re.sears.ca
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts & Repair Center.
1-800-488-1222
Call anySme, day or night (U,SJ_. only)
_.ZrM_'I_COIR1
To purchase a protection agreement (U.Sa_.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655
(u.s_.)
Pare pedir servicio de repamci6n
a domicilio, y para ordenar piezas:
1-888.SU.HOGAR
s"
1-800-361-6665
(Canada)
Au Canada pour service en franQais:
1-800-LE-FOYER uc
(1-8oo-533-6937)
(1-888-784-6427 q)
® Reglst8red Tradema_ / _ Trademaz-kI _ Se_loe Marko__m, RoebuckandCo,
® Marca Regb_ada / "raMarca de FJbdca/ =* Marca de Servldo de _Hm=, Roel_ck _
_ Ma_ue de _mmerce f u" Msro_e d_poz_e de _
RoeSucksndCo.
WWW.sears.ca
_.
©Seans, Roebuc_snd Co.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 30 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 3, 2, 1, 4 Create Date : Tue Aug 14 19:28:50 2007 Author : Title : Subject :EXIF Metadata provided by EXIF.tools