Continental Automotive Systems SMK27 Smart Key ECU User Manual for SMK2 7 Rev1
Continental Automotive Systems Corporation Smart Key ECU for SMK2 7 Rev1
User manual
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. Document : Project : Version: Date: Number of pages: Filename: User Manual for SMK2.7 SMK2.7 Project Code : 0.1 Aug. 26 '11 Engineering change order-No.: Design Freeze No.: 12 User Manual for SMK2.7 Identification No. : 1. 1.1 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.3 2. 2.1 2.2 2.3 3.1 3.2 3.3 Page System configulation Scope of SMART KEY SYSTEM short description of the SYSTEM General Definition of SMART KEY Wireless Communication Concept Description System Architecture Main Functions System Overview / Block Diagram SMK2.7 Configuration Block Diagram Pin Description SMK2.7 ECU SMK 2.7 ECU Test Board for homologation Shape of tool box Switch Method to use Test board 11 12 12 12 12 Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. Contents list Editor : CU Jun Version: 0.1 Document name Project code ECO / DF No. Aug. 26. 2011 File: User Manual for SMK2.7 Rev1.doc Identification No. : Document No. Page 2 / 12 . Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. 1. System configulation 1.1 Scope of SMART KEY SYSTEM The System offers the following features: passive access to two doors and trunk; driver side, passenger side, and trunk/tailgate passive start after interior detection of the SMART KEY FOB (without interior trunk detection) LF-RF communication (based on Continental’s SMART KEY system) passive access/locking of the two front doors via a toggle push button in the door handles passive access trunk/tailgate via the trunk lid switch at the trunk immobilizer backup solution integrated into SMK 2.7 communication to the engine management system via a single line interface communication to the ESCL via a single line interface block of the steering column by the ESCL device 1.2 short description of the SYSTEM 1.2.1 General Definition of SMART KEY The SMART KEY system is a system that allows the user to access and operate a vehicle in a very convenient way. To access the vehicle, no traditional key or remote control unit is needed. The SMART KEY system is triggered by pressing a push button in the door handle. After triggered, the vehicle sends out a request in a limited range. If the SMART KEY FOB receives this request, SMART KEY FOB automatically sends a response to the vehicle. Then the system decides whether to perform a particular action (unlocking, locking…) or to remain inactive. In a similar manner, the SMART KEY system is triggered by pressing a start-stop button in the dash board. After triggered, the vehicle sends out a request in a limited range(especially interior region). If the SMART KEY FOB receives this request, SMART KEY FOB automatically sends a response to the vehicle. Then the system decides whether to perform a particular action (terminal status change…) or to remain inactive. 1.2.2 Wireless Communication Electromagnetic waves are used to exchange information between the vehicle and the SMART KEY FOB. Both, vehicle and SMART KEY FOB are equipped with a transmitter, a receiver and several antennas. Editor : CU Jun Version: 0.1 Document name Project code ECO / DF No. Aug. 26. 2011 File: User Manual for SMK2.7 Rev1.doc Identification No. : Document No. Page 3 / 12 . Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. 1.2.3 Concept Description With this concept it is possible to have a set of interior antennas that cover the vehicle’s interior and a set of exterior antennas that cover the vehicle’s exterior. For an unambiguous separation between the vehicle’s interior and exterior it is sufficient that at least one area is covered exactly by the corresponding operating ranges of the antennas. The functions of the SMART KEY system have to be provided in a clearly defined and limited range. For the up-link from the vehicle to the SMART KEY FOB, a magnetic field with a frequency of 125 kHz and ASK modulation is used. Technical aspects of 125 kHz – magnetic field: virtually no reflections, cubical decrease of field strength allows good range control, released frequency band (ISM), high penetration, low quiescent current demand due to 125 kHz input stage (SMART KEY FOB), less sensitive for detuning compared to higher frequency. For the down-link from the SMART KEY FOB to the vehicle, the standard radio frequency (RF) is used (similar to the classic remote control functions) with FSK modulation. 1.2.4 System Architecture The system is designed as an optional system, making it possible to equip vehicles of the same car-Line with different levels of access control systems. The system is suitable to be integrated into an existing architecture that provides central locking functions with standard remote control. This proposal assumes that the following functions / devices are already present in the vehicle’s architecture. Central locking system (latch / motor – drivers etc.) Standard body control functions Warning buzzer Editor : CU Jun Version: 0.1 Document name Project code ECO / DF No. Aug. 26. 2011 File: User Manual for SMK2.7 Rev1.doc Identification No. : Document No. Page 4 / 12 Main Functions The system allows the user to access and exit (unlock and lock) the vehicle without performing any actions with the SMART KEY FOB. The system allows the user to control ESCL lock/unlock, to operate relaies to provide power(Off, Accessory, Ignition) to other ECU, and to start/stop the vehicle’s engine without performing any actions with the SMART KEY FOB. Additionally, the system offers the user can operate all vehicle functions by contacting the Fob to the Start/stop button, which have Immobilizer antenna(terminal control fuction), and by inserting the mechanical key blade into the door handle(Passive access function). DH : 안테나 코일 housing SMK2.7 Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. 1.2.5 FOB Key Start Stop Button (Immobilizer Antenna included) ESCL LF Antenna Figure 1: Offered System Components Editor : CU Jun Version: 0.1 Document name Project code ECO / DF No. Aug. 26. 2011 File: User Manual for SMK2.7 Rev1.doc Identification No. : Document No. Page 5 / 12 . Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. 1.3 System Overview / Block Diagram SMART KEY FOB Challenge (LF-Up-link) Editor : CU Jun Version: 0.1 Aug. 26. 2011 File: User Manual for SMK2.7 Rev1.doc Response (RF-Down-link) Passive Access Detection Range Passive Access Detection Range Figure 2: Principle of Communication Document name Project code ECO / DF No. Identification No. : Document No. Page 6 / 12 . Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. 2.2 Pin Description Function Connect or No I/O VBAT_CPU A14 VBAT_LOAD Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Analog Input Logic Input Output A1 A_ACC A6 A_IGN1 A4 A_IGN2 A7 O_ACC_RLY A19 O_STARTER_RLY A17 O_IGN1_RLY A5 O_IGN2_RLY A18 O_ESCL_BAT A15 O_ESCL_GND A2 O_ESCLEnable B7 A_RESERVE L_SSB_SW1 L_SSB_SW2 L_DRVToggle Button A20 A25 A8 B9 L_ASTToggle Button A26 L_ESCLUnlock B10 L_BrakeSW L_StopLampFuse B5 B4 L_StartFeedback B13 L_PPosition L_TrunkLidSW L_AST_capa_sensor L_DRV_capa sensor L_RAST_capa_sensor L_RDRV_capa_sensor B12 A21 C17 C6 C14 B3 L_RASTToggle Button A22 L_RDRVToggle Button A9 O_ACC_RLY A19 Editor : CU Jun Version: 0.1 Description Type Supply power to SMK 2.7 VBAT_CPU(Battery voltage) monitoring signal input Supply power to terminal control relay/ backup supply to SMK 2.7 VBAT_LOAD(Battery voltage) monitoring signal input VBD voltage monitoring signal input SSUR(Software Step-Up Regulator) output voltage feedback monitoring signal input Accessory voltage monitoring signal input Pull down Pull down Pull down Pull down Pull down Ignition1 voltage monitoring signal input/ Pull down Supply power to starter relay output Ignition2 voltage monitoring signal input Pull down Accessory relay control output diagnosis signal input Starter relay control output diagnosis signal input Ignition1 relay control output diagnosis signal input Ignition2 relay control output diagnosis signal input ESCL(Electronic Steering Column Lock) - power supply output diagnosis signal input ESCL(Electronic Steering Column Lock) ground supply output diagnosis signal input ESCL(Electronic Steering Column Lock) Enable output diagnosis signal input Reserved analog signal input Starter Stop Button switch1 signal input Starter Stop Button switch2 signal input Driver door toggle button switch signal input Assistant door toggle button switch signal input Unlock signal input for ESCL(Electronic Steering Column Lock) Brake pedal pressing signal input Stop lamp fuse failure detection signal input Parking/ Neutral (P/N) inhibit start switch acquisition signal input Parking Position signal input Trunk Lid switch signal input Assistant capa sensor signal input Driver capa sensor signal input Rear assistant capa sensor signal input Rear driver capa sensor signal input Rear assistant door toggle button switch signal input Rear driver door toggle button switch signal input Accessory relay control output Document name Remarks ESCL option ESCL option ESCL option Pull down RESERVE Pull up Pull up Pull up Pull up Pull up ESCL option Pull down Pull down Pull down Pull up Pull up Pull up Pull up Pull up Pull up Pull up Pull up High side Project code ECO / DF No. Aug. 26. 2011 File: User Manual for SMK2.7 Rev1.doc Identification No. : Document No. Page 9 / 12 . Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. O_STARTER_RLY O_IGN1_RLY O_IGN2_RLY A17 A5 A18 O_ESCL_BAT A15 O_ESCL_GND A2 O_ESCLEnable B7 O_SSB_ILLUM_PWR C13 O_SSB_ILLUM_GND C1 O_SSB_LED_AMBER/ACC O_SSB_LED_BLUE/IGN O_SSB_LED_OFF O_IMMO_IND O_EXTERIOR_BUZZER VS F_WheelSpeed RPM F_RPM O_DRV_SIDE_ANTENNA_pwr O_DRV_SIDE_ANTENNA_gnd O_AST_SIDE_ANTENNA_pwr O_AST_SIDE_ANTENNA_gnd O_BUMPER_ANTENNA_pwr O_BUMPER_ANTENNA_gnd LF O_TRUNK_ANTENNA_pwr Antenna O_TRUNK_ANTENNA_gnd Output O_INTERIOR_ANTENNA#1_pwr O_INTERIOR_ANTENNA#1_gnd O_INTERIOR_ANTENNA#2_pwr O_INTERIOR_ANTENNA#2_gnd O_HATSHELF_ANTENNA_pwr O_HATSHELF_ANTENNA_gnd Immo Ant. O_IMMO_ANT_pwr Output O_IMMO_ANT_gnd B16 C12 C3 C2 B11 B8 A23 C11 C22 C10 C21 C9 C20 C8 C19 C5 C16 C4 C15 C7 C18 B6 B14 High speed CAN C_CAN_H B2 C_CAN_L B1 Low speed CAN B_CAN_H A12 B_CAN_L A13 EMS Com EMS_COM A24 ESCL ESCL_COM Com. Diagnostic DIAG_K RF Com. RF_COM POWER_GND1 Ground POWER_GND2 Editor : CU Jun Version: 0.1 A11 B15 A10 A3 A16 Starter relay control output Ignition1 relay control output Ignition2 relay control output ESCL Electronic Steering Column Lock) power source control output Ground source supply for ESCL(Electronic Steering Column Lock) ESCL(Electronic Steering Column Lock) Enable control output Starter Stop Button illumination power source output Starter Stop Button illumination ground source output Starter Stop Button AMBER/ACC LED output Starter Stop Button BLUE/IGN LED output Starter Stop Button OFF LED output IMMO indicator LED output Exterior Buzzer control output Vehicle Speed data input from brake system RPM frequency data input from EMS Driver side antenna power output Driver side antenna power ground Assistant side antenna power output Assistant side antenna power ground Bumper antenna power output Bumper antenna power ground Trunk antenna power output Trunk antenna power ground Interior Antenna#1 power output Interior Antenna#1 power ground Interior Antenna#2 power output Interior Antenna#2 power ground hatshelf Antenna power output hatshelf Antenna power ground O_IMMO Antenna power output O_IMMO Antenna power ground output High speed CAN network communication line(high) High speed CAN network communication line(low) Low speed CAN network communication line(high) Low speed CAN network communication line(low) EMS(Engine Management System) communication line ESCL(Electronic Steering Column Lock) communication line Diagnostic Communication line K for Tester RF Communication line Power ground1 Power ground2 Document name High side High side High side ESCL option ESCL Low side option ESCL High side option High side High side Low side Low side Low side Low side Low side High side ESCL option Project code ECO / DF No. Aug. 26. 2011 File: User Manual for SMK2.7 Rev1.doc Identification No. : Document No. Page 10 / 12 . Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. 2.3 SMK2.7 ECU SMK 2.7 ECU manages all functions related to “Passive Access”, “Passive Unlocking” , “Passive Authorization for Operation”, "Terminal control" . SMK 2.7 ECU reads the inputs (Door Lock/unlock, SSB SW, ESCL unlock status, PARK position Switch, Brake input SW etc.), controls the outputs (e.g. exterior or interior antennas, terminal control output, ESCL power, Immobilizer antenna), and communicates via the CAN/LIN (depends on the vehicle) as well as a single line interface to further devices of the car. For the communication with the SMART KEY FOB, SMK 2.7 ECU generates a request (challenge) as an encoded and modulated 125 kHz signal at the inductive antenna outputs and receives the SMART KEY FOB’s response via the external RF receiver. Or for immobilizer communicaiton, SMK 2.7 ECU sends 125Khz LF signal to SSB's immobilizer antenna, and receives Response from Immobilizer antenna. The main functional blocks of the SMK 2.7 ECU are: Power supply Microcontroller with FLASH Memory Single Line Interface to ESCL Single Line Interface to EMS Input stage LF antenna amplifier/driver Immobilizer Antenna output ESCL power supply Terminal Control(ACC, IGN1/2, Start Rly) CAN communication with Other ECU Immobilizer communication The LF antenna amplifier/driver generates a 125 kHz sinusoidal carrier signal, which is distributed to the different antennas. The signal for Interior antenna and exterior antenna is 100%-ASK modulated by switching on and off the carrier (the data is Manchester encoded). The power of the carrier is adjustable by software, which means, it is possible to set the power level of the antenna driver for every LF-telegram (e.g. power level stored in the EEPROM) in case of PASE LF Antenna. And also the signal for immobilizer antenna is ASK modulated signal. Amplitude Shift Keying for write and AM/PM for the read operation. The receiver charteristics(amplifier gain, filter cutoff frequencies) can be optimized to system and transponder requirements. Editor : CU Jun Version: 0.1 Document name Project code ECO / DF No. Aug. 26. 2011 File: User Manual for SMK2.7 Rev1.doc Identification No. : Document No. Page 11 / 12 3.1 Shape of tool box OFF Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder GM-Eintragung. Proprietary data, company confidential. All rights reserved. Confié à titre de secret d'entreprise. Tous droits réservés. Comunicado como segredo empresarial. Reservados todos os direitos. Confidado como secreto industrial. Nos reservamos todos los derechos. 3 SMK 2.7 ECU Test Board for homologation 3.2 Switch No. OFF Output ALL ANTENNA OUTPUT OFF DRV ANTENNA OUTPUT AST ANTENNA OUTPUT BUMPER ANTENNA OUTPUT INTERIOR1 ANTENNA OUTPUT INTERIOR2 ANTENNA OUTPUT HATSHELF ANTENNA OUTPUT TRUNK ANTENNA OUTPUT IMMO ANTENNA OUTPUT Remark 3.3 Method to use Test board Prepare VB, GND wire to connect Tool Box. Connect Power(VB, GND) to Tool Box. Connect Harness connector to SMK ECU Unit. After selecting swich No. , give VB power to test board.(Do not give overvoltage) Editor : CU Jun Version: 0.1 Document name Project code ECO / DF No. Aug. 26. 2011 File: User Manual for SMK2.7 Rev1.doc Identification No. : Document No. Page 12 / 12
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