Cooltrax Asia Pacific CTRX-UB-T2 RFID Tag User Manual
Cooltrax Asia Pacific Pty Ltd RFID Tag
user manual
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| Mirror Download [FCC.gov] | |
| Document ID | 1062783 |
| Application ID | FZSyM8kSSmpKPLlhDI0AKQ== |
| Document Description | user manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 320.49kB (4006120 bits) |
| Date Submitted | 2009-01-29 00:00:00 |
| Date Available | 2009-01-30 00:00:00 |
| Creation Date | 2008-12-18 12:41:29 |
| Producing Software | Acrobat Distiller 7.0.5 (Windows) |
| Document Lastmod | 2008-12-18 12:41:29 |
| Document Title | Microsoft Word - UMD_Installation_Manual_Thermo_King_V1 1.docx |
| Document Creator | PScript5.dll Version 5.2 |
| Document Author: | Michael.White |
Version 1.1 September 2008 CoolTrax UMD V2 Installation Manual September 2008 THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS. (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION. Warning: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/TV technician for help. Page 2 of 23 CoolTrax UMD V2 Installation Manual September 2008 Table of Contents: Table of Contents: ................................................................................................................................................... 3 UMD Installation V2 RF: Thermo King. ................................................................................................................... 4 Standard System Kit of Parts: ............................................................................................................................. 4 System Installation Initial Setup: ........................................................................................................................ 5 First Step – Install Antenna’s: ............................................................................................................................. 5 Dual Band GSM/GPS Antenna: ....................................................................................................................... 5 RF Antenna: ..................................................................................................................................................... 7 RF Antenna Installation – Physical Location Inside the Trailer: ...................................................................... 9 RF Antenna Installation – Physical Location outside the Trailer Box: ............................................................ 9 Thermo King I‐Box and Loom Assembly: .......................................................................................................... 12 TK uP1V or uPV or uPV1 I‐Box installation: ...................................................................................................... 12 From the Battery Compartment Side of the Controller Cabinet: ................................................................. 13 TK SR2 I‐Box installation: .................................................................................................................................. 14 UMD / Fridge Comms Cable: ............................................................................................................................ 15 UMD to i‐BOX Connection: ............................................................................................................................... 16 Diagnostic Tests: ............................................................................................................................................... 16 System Test: ...................................................................................................................................................... 17 Boot‐Up Sequence: ........................................................................................................................................... 17 Wireless Tag Installation: .................................................................................................................................. 18 CoolTrax Wireless Temperature Tag: ........................................................................................................... 18 CoolTrax Wireless Door Tag and Magnet: .................................................................................................... 19 Post Installation: ............................................................................................................................................... 20 UMD Specifications: .......................................................................................................................................... 21 RF Tag Specifications:........................................................................................................................................ 22 Page 3 of 23 Coo olTrax UMD V2 Installattion Manuaal September 2008 UM MD In nstalla ation V2 V RF F: Therrmo King. Sta andard Syystem Kitt of Partss: 1. 2. 3. 4. 5. 6. Univversal Monitoring Device (UMD). Onee Dual Band d Antenna with w co‐axial cables attaached. RF Temperatur re Tags – if required byy the custom mer RF Door Tag an nd Magnet – if required d by the cusstomer RF Truck Moun nt Antenna Onee 1.5M UMD D Power Cable. With the Therm mo King Frid dge interfacce the follow wing additio onal compo onents are rrequired. 1. Onee Thermo Kiing I‐Box wiith installation kit. Thiss item is to be b supplied d by Thermo o King (TK). 2. Onee 1.5M Fridgge Comms Cable. the I‐Bo ox kit is the correct typ pe for the Thermo Kingg Fridge con ntroller deplloyed on the Notte: Ensure that trailler, there arre two typees of TK i‐Bo oxes – SR2 Compatible and µP1V, V & V1 com mpatible. Pictture 1: UMD D System Kitt Page 4 of 23 CoolTrax UMD V2 Installation Manual September 2008 Picture 2: UMD Connections System Installation Initial Setup: 1. Open the front engine bay access doors 2. Open RH electronics compartment access door 3. Turn OFF the main toggle switch on the side or front of the TK Controller cabinet – ensure the fridge is in OFF Mode. 4. Disconnect TK Refrigeration System Battery. If a fridge interface is to be installed AND the fridge controller is a uPIV, uPV or uPVI the system battery must be removed. 5. Open the TK electronics enclosure door. First Step – Install Antenna’s: Dual Band GSM/GPS Antenna: 1. 2. 3. 4. 5. Locate the Dual Band UMD Antenna on top of the fiberglass canopy directly above the header tank and approximately 40mm in from the back edge. Drill a 13mm or 0.5” hole through the canopy. Feed the two separate lengths of antenna cable into 20mm convoluted tubing for protection Remove the split nut from the underside of the antenna. From the top side, lower the two co‐axial cables fully through the drilled hole. Page 5 of 23 CoolTrax UMD V2 Installation Manual 6. 7. 8. September 2008 From the underside of the canopy, place the split nut over both the co‐axial cables with the serrated side up, spin onto the threaded antenna shaft and firmly tighten. Cable tie the co‐axial cables to the TK system’s wiring harness or fixed hardware that does not get hot. Loop and secure the excess co‐axial cable in the UMD cavity and connect and finger tighten the co‐ axial connectors to the UMD. Note: If the UMD is installed inside the Controller Box then the antenna cables can be fed through the existing cable hole/gland at the back and bottom of the Controller box or else a hole can be drilled in the side of the box. Picture 4: GSM/GPS Antenna Location 1/2” Hole drilled in Fridge Unit Canopy GSM/GPS Antenna Installed GSM/GPS Antenna Installed – side shot Dual GSM/GPS or 3G Antenna Page 6 of 23 CoolTrax UMD V2 Installation Manual September 2008 Picture 4: UMD Cable Options for UMD installed in Controller Box: Hole drilled in side of Controller Box for UMD Cables Existing Cable Hole/Gland in bottom of Controller Box which can be used for UMD Cables RF Antenna: The RF antenna should be mounted inside the refrigerated trailer (the “box”) for optimal results when receiving data from RF temperature or door tags located within the trailer. If the customer configuration is for fridge interface only with NO internal RF Tags then the Antenna can be located on the outside of the trailer BUT within the fridge unit so it can’t be seen or easily accessed/tampered with. Internal RF Antenna: 1. 2. 3. 4. 5. 6. 7. From the engine bay side, locate the cable bundle that goes through the firewall from the diesel / compressor compartment to the refrigerated compartment. Ensure that the area 50mm above the cable bundle is clear of cables and engine bay hardware. The cables from the refrigerated area will enter the engine bay through a 25mm hole to be drilled through the firewall in this area. This area must be cleared for the drilling process so that looms or hardware within the engine bay are not damaged should the drill bit enter the engine bay. From within the refrigerated area, remove the bulk heads and evaporator panel to expose the primary evaporator. Locate the cable loom to the LHS of the evaporator near the lower end of the heat exchanger and the bottom LH corner of the suction pipe. Ref Fig 1 below Mark a point on the firewall approximately 50mm above the cable loom and in between the heat exchanger and the suction pipe. Drill a small pilot hole through the firewall and ensure the loom and hardware clearance from the engine bay side is adequate. If OK, enlarge the hole to 25mm. Remove any drill swarf from both sides of the firewall Page 7 of 23 CoolTrax UMD V2 Installation Manual September 2008 8. Feed the mounting plate onto the RF Antenna Cable and tighten into place using the supplied lock‐nut. 9. Feed the length of antenna cable into 20mm convoluted tubing for protection 10. From inside the trailer feed the connector end of the RF Antenna through the prepared hole leaving sufficient cable to reach the preferred mounting location inside the trailer. 11. Loop and secure the excess co‐axial cable in the cavity and connect and finger tighten the co‐axial RF connector to the UMD 12. Cable tie the antenna cable to existing cabling or components that do not get hot near the firewall hole and up the evaporator cavity. Note: On some trailer bodies it is too difficult to remove the internal bulkhead – there are a number of variations which differ from Manufacturer to Manufacturer – in this case measure up a suitable location to drill a hole through from the front which will exit just to the left of the internal bulkhead and feed the antenna cable through as described above. Note: If the UMD is installed inside the Controller Box then the antenna cable can be fed through the existing cable hole/gland at the back and bottom of the Controller box or else a hole can be drilled in the side of the box. Figure 1: Drill Location for RF Antenna Hole Picture 5: RF Truck Antenna Page 8 of 23 CoolTrax UMD V2 Installation Manual September 2008 RF Antenna Installation – Physical Location Inside the Trailer: For optimal results the antenna should be mounted to the roof of the trailer in a horizontal position. Ensure that the antenna is located out from the back wall as far as possible but where it is still protected from damage by the internal bulkhead of the fridge unit – this provides the best opportunity for the antenna to communicate consistently with any tags located inside the trailer. Wherever possible the RF Antenna should be located 300mm away from any steel such as fridge supports, internal bulk‐heads etc Use P‐Clips to tidy up excess cabling and fasten to the internal wall. Picture 6: RF Antenna Location inside the Trailer Box RF Antenna Location behind the Side Panel of the Fridge Unit RF Antenna Located Above Internal Bulkhead – Horizontal Orientation RF Antenna Installation – Physical Location outside the Trailer Box: If there are no Tags installed within the trailer then the RF Antenna can be located within the fridge unit on the outside of the trailer. The antenna is installed behind one of the side panels of the fridge so that it is out of sight to prevent unauthorized access or tampering with the system. See below for a suggested location. Page 9 of 23 Coo olTrax UMD V2 Installattion Manuaal September 2008 UM MD Powerr Cable: The CoolTrax Power Cablee comes com mplete with h a 2A in‐line fuse. The cable is 1.5 5M long and d has a 6‐Pin connector at one end and eye‐connectors at thee other. Pictture 7: CoollTrax Powerr Cable Pow wer Cable 1. 2. 3. Thread d the powerr cable UMD D connectorr up from th he battery area behind d all the enggine bay harrdware to the UMD. DO N NOT CONNEECT TO THE UMD at this time but leave enou ugh cable in the area off the s that theree will be no o tension on n the cable when it is co onnected. UMD so Coil an nd tie down any excess Power Cab ble Length in n the UMD area. Cable tie t the UMD D Power cab ble from thee UMD areaa down to the battery aarea onto the existing wiring harnesss or fixed hardware th hat does nott get hot. Note: If the UMD is installed inside the Controller Box B then th he power cable can be ffed through h the existin ng cable hole/gland at the backk of the Con ntroller box or else a ho ole can be drilled in thee side for th he power caable na cables. and antenn Note: n also be takken from th he motherbo oard of the controller rather than n from the battery. Continuouss power can Picture 8: Continuous Power takeen from Con ntroller Mottherboard Page 10 off 23 CoolTrax UMD V2 Installation Manual September 2008 Installing the UMD If you are fitting the UMD to a SB310 or later model TK fridge the UMD is located inside the controller box itself. If you are fitting the UMD to a Spectrum, SL 200/400E or earlier model fridge the UMD is typically located in a space immediately above the controller – see images below. Picture 9: UMD Installation Location. UMD Located Above the Fridge Controller – V2 UMD in picture UMD Located inside the Fridge Controller ‐ V1 UMD in picture UMD attached to bracket on top of Controller Box ‐ V2 UMD in picture The method of fitting the UMD depends upon the fridge controller and where you choose to locate it, the UMD can be fixed to the controller box or fridge chassis with any combination of the following: 1. The UMD can be pop‐riveted or screwed to the chassis of the fridge if it is installed in the gap above the fridge controller box Page 11 of 23 CoolTrax UMD V2 Installation Manual September 2008 2. The UMD can be pop‐riveted directly to the inside of the controller box itself – as seen in the second picture above 3. The UMD can be attached to a mounting bracket and the bracket then secured to the top of the controller box in the case of a SB400 Installation or others. Once the UMD is installed the Thermo King i‐Box can be fitted. Thermo King IBox and Loom Assembly: This procedure should be read in conjunction with the TK I‐Box installation procedure, which forms part of the I‐Box kit. There are at least two different types of I‐Box to suit various types of TK controllers. 1. uP IV or uPV or uP VI or TG V1 – TK Part No# 40‐816 2. SR2 TK part No# 40‐870 Ensure the I‐Box kit provided matches the TK Controller type. Most TK controllers have the optional Data Acquisition System ‘DAS’ fitted. If the DAS is fitted it is located on the inside top of the TK controller door. The DAS is mounted on three fixed studs with its cable loom on the bottom face. This I‐Box installation procedure addresses both options, that is TK Controllers with and without the DAS fitted. TK uP1V or uPV or uPV1 IBox installation: Refer to TK Instruction Sheet for the 40‐816 IF A TK ‘DAS’ BOX IS ALREADY FITTED: 1. 2. 3. 4. 5. Remove the nylok nuts and washers, which secure the DAS box. Pull the DAS box away from the Controller door and let it gently hang by its cable harness. Fit the I‐Box over the three panel studs with the I‐Box connector facing down and firmly secure with three tapped hex spacers supplied in the I‐Box installation kit. Plug in the I‐Box cable harness supplied in the I‐Box installation kit and ensure its connector locking clip engages. Place DAS box over the top of the I‐Box on the three hex spacers and secure it with three screws, plain and shake‐proof washers supplied in the I‐Box installation kit. IF THERE IS NO ‘DAS’ BOX FITTED: 1. 2. Fit the I‐Box over the three panel studs with the I‐Box connector facing down and firmly secure with three plain washers and nylok nuts supplied in the I‐Box installation kit. Plug in the I‐Box cable harness supplied in the I‐Box installation kit and ensure its connector locking clip engages. I‐BOX WIRING: Page 12 of 23 CoolTrax UMD V2 Installation Manual 1. 2. 3. 4. 5. September 2008 Connect the two blue eye terminals, on cables of similar length, to the chassis terminals in the bottom rear of the TK controller cabinet. Connect the back fused lead to switched 12V from the system’s ON/OFF switch. Ensure the lead is connected to the output side of the switch. Push the three female crimped terminals and the longer blue eye terminal lead, jacketed in the black cable sleeving, through the cabinet’s main cable entry port in the bottom rear of the cabinet. From the battery side of the cabinet pull these leads through until the red tape on the loom just appears. Locate the three un‐terminated wires in the I‐Box harness labeled ‘TXD3, RXD3 and COM3’. Strip approximately 4mm of insulation from these wires. Hard wire the i‐Box Harness wires and the UMD Fridge Interface cable as follows: HARNESS WIRE LABEL UMD FRIDGE COMMS CABLE RXD3 Red Wire TXD3 White/Clear Wire COM3 Black Wire From the Battery Compartment Side of the Controller Cabinet: 1. Connect the blue eye terminal to the chassis connection above the cable harness exit from the enclosure. 2. Thread the strain relief back‐shell of the Deutsch connector from the I‐Box kit over the wire harness with the three female crimped terminals with the cable support bracket away from the female terminals. 3. Insert the three female terminals into the 6 way Deutsch connector from the I‐Box kit from the connector rear and ensure they a pressed fully home and locked. These are to be inserted as follows : 4. WIRE LABEL DEUTSCH CONNECTOR LOCATION 5. TXD2 6. RXD2 7. COM2 8. Insert the three blanking / sealing pins into the unused connector locations, D, E & F 9. Screw the strain relief onto the rear of the connector and tighten. 10. Cable tie the three wire cable bundle to the strain relief. 11. Locate the unused 6 way Deutsch connector that should be tied down with the cable bundle that runs behind the battery on the floor of the engine bay. This cable / connector assembly should have a sealing cap fitted. Remove the cap. 12. Connect and lock the Deutsch connector from the I‐Box to this connector. 13. Stow the mated connectors and cable tie to the main wiring harness. Page 13 of 23 CoolTrax UMD V2 Installation Manual September 2008 Picture10: i‐Box Connection to Deutsch Connector Deutsch Connector located behind the battery i‐Box connected to Deutsch Connector Picture 11: DAS TK SR2 IBox installation: Refer to TK Instruction Sheet provided with the 40‐870 Kit. With these units there will not be a separate DAS box fitted so the three internal studs on the controller cabinet door should be free. I‐BOX INSTALLATION: Page 14 of 23 CoolTrax UMD V2 Installation Manual 1. 2. September 2008 Fit the I‐Box over the three panel studs with the I‐Box connector facing down and firmly secure with three plain washers and nylok nuts supplied in the I‐Box installation kit. Plug in the I‐Box cable harness supplied in the I‐Box installation kit and ensure its connector locking clip engages. I‐BOX WIRING: 1. 2. 3. 4. Cut off the three female crimped terminals from the leads labeled TXD2, RXD2 and COM2 and strip approximately 4mm of insulation from these leads. Hard wire the i‐Box Harness wires with the UMD fridge Interface cable wires as per the connections below Push the COM2 blue eye terminal lead through the cabinet’s main cable entry port in the bottom rear of the cabinet. From the battery side of the cabinet pull this lead through until the red tape on the wire just appears. Connect this lead to the chassis connection point on the firewall, behind the Controller cabinet Attach the 8 pin connector to the connector labeled J12 on the TK Controller PCB. UMD / Fridge Comms Cable: Picture 12: Interface Cable The UMD Fridge comms cable can be installed in two ways. OPTION 1: The UMD Fridge comms cable can be installed through the grommeted hole in the bottom rear of the controller cabinet if there is room. This is the preferred option. If there is not room to fit the UMD comms cable in this area, the second option may be used. OPTION 2: The UMD Fridge comms cable can be installed through an existing hole in the side of the TK Controller Cabinet. This hole has a sealing patch fitted over it. If this option is used, the hole must be re‐sealed with silicone adhesive after the UMD Comms cable has been installed. OPTION 1 Cable Installation: 1. 2. Feed the UMD Fridge Comms cable from the UMD down the back of the TK Controller cabinet behind the engine bay hardware. (In the same area that the other UMD cables have been run.). Leave enough cable in the UMD area so that when the UMD Comms Cable connector is connected to the UMD there is no tension on the cable or connector. Cable tie the UMD Comms cable at the rear of the TK Controller cabinet. Page 15 of 23 CoolTrax UMD V2 Installation Manual 3. September 2008 From the battery compartment side , gently push the three loose crimped male pins and cable body through the grommeted hole in the bottom rear or the TK Controller cabinet. Pull any excess cable length into the TK Controller cabinet. OPTION 2 Cable Installation: 1. 2. 3. 4. Push a hole through the sealing patch where the hole is in the TK Controller cabinet (Ref. Fig. 6.) Feed the UMD Fridge Comms across the top of the TK Controller cabinet, down the side and through the formed hole. Leave enough cable in the UMD area so that when the UMD Comms Cable connector is connected to the UMD there is no tension on the cable or connector. Pull any excess cable length into the TK Controller cabinet. Silicone seal around the formed hole. UMD to iBOX Connection: For µP1V, V and V1 i‐Boxes: 1. 2. 3. The Rxd3 wire connects to the UMDs comms cable red wire The Txd3 wire connects to the UMDs comms cable white / clear wire. The Com3 connects to the UMDs comms cable black wire. For SR2 i‐Boxes: 1. 2. 3. The RXD2 wire to the UMD cable RED wire The TXD2 wire to the UMD cable WHITE / CLEAR wire The COM3 wire to the UMD cable BLACK wire Final Steps to Connect UMD and I‐BOX: Unplug the dust cap on the UMD ‘COMM 1’ connector Connect the UMD Fridge Comms Cable to the ‘COMM 1’ port on the UMD Diagnostic Tests: In all cases, after these connections are made and the I‐box and UMD are ON, the following voltages should be present. • Set a Digital Multi Meter to DC volts • Connect the meters negative lead to the chassis and connect the positive lead of the multi meter to UMD cable RED Wire. This should read ‐8 to ‐11 Volts • Move the meters positive lead to the UMD cable WHITE / CLEAR wire. This should read 0 volts • Then move the meters positive lead to RXD(x) from the Thermo King I‐Box. This should read 0 Volts (To RED wire on UMD) • Then move the meters positive lead to the TXD(x) from the Thermo King I‐Box. This should read ‐8 to ‐ 11 Volts (to Black wire on UMD) Page 16 of 23 CoolTrax UMD V2 Installation Manual September 2008 Make sure all the leads are fully insulated and supported after the correct connections are verified. System Test: 1. 2. 3. 4. 5. Check the Engine Bay for any tools, fixings or off‐cuts, which may have been left behind. Install and re‐connect TK System Battery Tie all new I‐Box and UMD looming within the TK Controller Cabinet. Un‐plug the UMD ‘POWER’ connector dust‐cap and connect the UMD Power lead. Turn ON the TK Controller using the main 12V ON/OFF switch and be prepared for the refrigeration system to start. 6. Ensure that the RED led in the I‐Box in either a uP or an SR application is glowing a steady RED. 7. Screw closed the TK Controller Cabinet Door. Please Note: Always connect the power to the UMD last! BootUp Sequence: 1. 2. 3. 4. 5. Within approximately 30 seconds the UMD ‘Power’ LED will light up GREEN, followed closely by the battery light. Shortly after the Signal LED will begin to flash, assuming that there is GPRS or 3G service available on the GSM/3G network. The IP LED will at first flash and then remain in a constant ON State once an IP connection has been established The GPS LED will light up a constant RED to indicate that GPS has been acquired – typically in 30 secs or less. If RF Tags have been installed then the RF LED will flash every few seconds as the tags communicate with the RF Reader section of the UMD Picture 13: UMD LED’s Page 17 of 23 Coo olTrax UMD V2 Installattion Manuaal September 2008 Wireless Ta ag Installlation: comm municates with w CoolTraax remote teemperaturee and door ssensors via wireless; th his The new RFID UMD savees consideraable installaation time. Dependingg on the cusstomers dessire to havee independeent temperature read ding points in the traileer or a doorr open and close tag an nd magnet, CoolTrax provides RF capable taggs which com mmunicate with w our UM MD, these taags should located by the t installer according to the custtomer’s requ uirements. Pictture 14: Wirreless Temp perature and d Door Tagss Wireless Tem mperature Tag Wirelesss Door Tag aand Magnett Coo olTrax Wiireless Te emperature Tag: Each h CoolTrax Tag T has a flanged basee with holess to allow th he installer to t either screw or pop‐rivet the taag to the trailer wall or door. Cheeck with Coo olTrax or the customerr for information in resspect to wheere the tagss should be located in each trailler. Imp portant Notte: The RFID D Tags supplied with a UMD are sp pecific for th hat particular UMD the ey must be kept with h and installed with thee specific UMD. If RF Tags from an nother UMD D Kit are insstalled they will not be able to repo ort to that UMD. Tem mperature and a Door Taags need to be located in a positio on within the trailer wh here they will not be daamaged in th he trailers normal dailyy operations – by fork‐lifts when loading palleets etc. Page 18 off 23 CoolTrax UMD V2 Installation Manual September 2008 Example Temperature Tag Locations: Picture 15: Wireless Temperature Tags Temperature Tag located above the load line along the trailer wall. Temperature Tag located by the Return Air duct CoolTrax Wireless Door Tag and Magnet: The location of the Door Tags and Magnet will vary according to the various body types of the trailer and whether the fitted doors are roller or barn style. The important consideration, again, is to locate the Tag and Magnet in a position where they will not be damaged. This requires a careful assessment by the installer on a case by case basis as there are so many variations from trailer to trailer and even between the different door types. Installation Options: 1. On the Inside of the Barn doors with the magnet located on the RH door (looking from inside the trailer out 2. If the Trailer body has a lip along the top at the rear then the tag can be located on the inside of that lip where it is protected and the magnet attached to a bracket on the inside of the door 3. In the case of a roller type door the tag is typically located on the inside LH side wall directly adjacent to the roller door and the magnet located on the roller door itself – checking for clearance when the door is “rolled up”. See picture below. Page 19 of 23 CoolTrax UMD V2 Installation Manual September 2008 Picture 16: Wireless Door Tags Door Tag fitted to a Roller Door Installation Door Tag and Magnet fitted to Barn Door Post Installation: Once the physical installation of the unit is complete and the UMD is powered on contact CoolTrax Support staff so that they can check that the unit is reporting as expected. On contact provide the following Installation Details (via phone or fax the completed Installer Template provided by CoolTrax): 1. 2. 3. 4. 5. 6. The Customer Name The Fleet ID of the Trailer The UMD ID (located on the front of the UMD – typically UBXXXX The Fridge Model The Sensor location with Sensor ID – if fitted The installer name and contact details – mobile phone number to call once the unit has been tested Please ensure that CoolTrax staff confirms that the unit is reporting data as expected BEFORE the trailer leaves the installers premises. CoolTrax staff will ask you to conduct a number of fridge operations as part of the Installation Check to make sure the unit fridge interface is correctly installed and configured. • Power the fridge unit on and off to check the Fridge Interface is functioning as expected • Change Set Point Temperature Page 20 of 23 CoolTrax UMD V2 Installation Manual • September 2008 Open and Close the Rear Door to test Door Tag if fitted. CoolTrax Support Contacts: Andrew Wong Yen – (613) 9686 6011 Joseph Bortignon – (613) 9686 6011 UMD Specifications: UMD Power Discrete WiFi Interface Serial Data Comms Power Supply 12VDC to 48VDC Average Power Consumption Less than 2W Internal Fuse 2A (not field replaceable) Type Closing contact No of Channels Band 430 MHz UHF ISM Transmit Power 10 dBm Max Burst Transmission Receive Sensitivity -100 dBm typical Range 50m typical in clear line of sight Comm 1 RS-232 Data Rate 9600 Baud Standard configurable up to 38.4K Baud by firmware Function Typical use for fridge interface Comm 2 RS-232 Data Rate 9600 Baud Standard configurable up to 38.4K Baud by firmware Function Typical use for firmware upgrades Specifications subject to available / visible satellites GPS Acquisition Time Power Up < 1min typical Page 21 of 23 CoolTrax UMD V2 Installation Manual September 2008 Re-acquisition < 1 sec typical Accuracy Horizontal < 2.5 meters CEP Enclosure Dimensions Length 2170 mm Width 103 mm Height 95 mm Min height clearance 160 mm (4 by 5.0mm slot holes in base flanges) Mountable in any attitude Length 157 mm Width 60 mm Sealing IP65 Operational Temperature -30°C to +60°C (external) Internal battery 3.6V lithium thionyl chloride Average Power Consumption Less than 70 uW Expected Life < 3 years Temp measurement accuracy ±0.50C by calculation Temp range -300C to +700C Stabilisation period 4 hrs typical Sample send rate (temp mode) 20 secs average Sample rate (consignment mode) 1 min to 4 hrs in 1 min increments Temp data storage capacity (consignment mode) 31,488 samples Temp data upload rate 400 samples per sec Range 50m typical in clear line of sight Band 430 MHz UHF ISM Mounting Centers Environmental Specifications RF Tag Specifications: Tag Power Range and Accuracy Sample Rates and Temperature Data Storage WiFi Interface Page 22 of 23 CoolTrax UMD V2 Installation Manual September 2008 Transmit Power 10 dBm Max Burst Transmission Receive Sensitivity -100 dBm typical Range 50 m typical in clear line of sight Length 97 mm Width 40 mm Height 22 mm Mounting Centers (2 by 3.5mm by 13mm slot holes in base flanges) Mountable in any attitude subject to antenna requirements Environmental Specifications Sealing Wet assembled Operational Temperature -30°C to +70°C (external) Enclosure Dimensions Page 23 of 23
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