Cooltrax Asia Pacific CTRX-UB-T2 RFID Tag User Manual

Cooltrax Asia Pacific Pty Ltd RFID Tag

user manual

Version1.1 September2008
CoolTraxUMDV2InstallationManual September2008Page2of23THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS. (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION. Warning: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment.  Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/TV technician for help. 
CoolTraxUMDV2InstallationManual September2008Page3of23TableofContents:TableofContents:...................................................................................................................................................3UMDInstallationV2RF:ThermoKing....................................................................................................................4StandardSystemKitofParts:.............................................................................................................................4SystemInstallationInitialSetup:........................................................................................................................5FirstStep–InstallAntenna’s:.............................................................................................................................5DualBandGSM/GPSAntenna:.......................................................................................................................5RFAntenna:.....................................................................................................................................................7RFAntennaInstallation–PhysicalLocationInsidetheTrailer:......................................................................9RFAntennaInstallation–PhysicalLocationoutsidetheTrailerBox:............................................................9ThermoKingI‐BoxandLoomAssembly:..........................................................................................................12TKuP1VoruPVoruPV1I‐Boxinstallation:......................................................................................................12FromtheBatteryCompartmentSideoftheControllerCabinet:.................................................................13TKSR2I‐Boxinstallation:..................................................................................................................................14UMD/FridgeCommsCable:............................................................................................................................15UMDtoi‐BOXConnection:...............................................................................................................................16DiagnosticTests:...............................................................................................................................................16SystemTest:......................................................................................................................................................17Boot‐UpSequence:...........................................................................................................................................17WirelessTagInstallation:..................................................................................................................................18CoolTraxWirelessTemperatureTag:...........................................................................................................18CoolTraxWirelessDoorTagandMagnet:....................................................................................................19PostInstallation:...............................................................................................................................................20UMDSpecifications:..........................................................................................................................................21RFTagSpecifications:........................................................................................................................................22
CooUMStaWitNottrailPictolTraxUMDMDInandardSy1. Univ2. One3. RFT4. RFD5. RFT6. OnehtheTherm1. One2. Onete:Ensuretler,therearture1:UMDV2InstallatnstallaystemKitversalMoneDualBandTemperaturDoorTaganTruckMoune1.5MUMDmoKingFrideThermoKie1.5MFridgthattheI‐BoretwotypeDSystemKittionManuaationVtofPartsitoringDevdAntennawreTags–ifrndMagnet–ntAntennaDPowerCadgeinterfacingI‐BoxwigeCommsCoxkitistheesofTKi‐BotalV2RFs:ice(UMD).withco‐axiarequiredby–ifrequiredble.cethefollowithinstallatCable.correcttypoxes–SR2CPage4ofF:Therlcablesattaythecustomdbythecuswingadditioionkit.ThispefortheTCompatible23rmoKached.merstomeronalcompositemistobhermoKingandµP1V,King.onentsarerbesuppliedgFridgeconV&V1comrequired.dbyThermontrollerdeplmpatible.SeptemboKing(TK).loyedonther2008e
CoolTraxUMDV2InstallationManual September2008Page5of23Picture2:UMDConnectionsSystemInstallationInitialSetup:1. Openthefrontenginebayaccessdoors2. OpenRHelectronicscompartmentaccessdoor3. TurnOFFthemaintoggleswitchonthesideorfrontoftheTKControllercabinet–ensurethefridgeisinOFFMode.4. DisconnectTKRefrigerationSystemBattery.IfafridgeinterfaceistobeinstalledANDthefridgecontrollerisauPIV,uPVoruPVIthesystembatterymustberemoved.5. OpentheTKelectronicsenclosuredoor.FirstStep–InstallAntenna’s:DualBandGSM/GPSAntenna:1. LocatetheDualBandUMDAntennaontopofthefiberglasscanopydirectlyabovetheheadertankandapproximately40mminfromthebackedge.2. Drilla13mmor0.5”holethroughthecanopy.3. Feedthetwoseparatelengthsofantennacableinto20mmconvolutedtubingforprotection4. Removethesplitnutfromtheundersideoftheantenna.5. Fromthetopside,lowerthetwoco‐axialcablesfullythroughthedrilledhole.
CoolTraxUMDV2InstallationManual September2008Page6of236. Fromtheundersideofthecanopy,placethesplitnutoverboththeco‐axialcableswiththeserratedsideup,spinontothethreadedantennashaftandfirmlytighten.7. Cabletietheco‐axialcablestotheTKsystem’swiringharnessorfixedhardwarethatdoesnotgethot.8. Loopandsecuretheexcessco‐axialcableintheUMDcavityandconnectandfingertightentheco‐axialconnectorstotheUMD.Note:IftheUMDisinstalledinsidetheControllerBoxthentheantennacablescanbefedthroughtheexistingcablehole/glandatthebackandbottomoftheControllerboxorelseaholecanbedrilledinthesideofthebox.Picture4:GSM/GPSAntennaLocation1/2”HoledrilledinFridgeUnitCanopy GSM/GPSAntennaInstalledGSM/GPSAntennaInstalled–sideshot DualGSM/GPSor3GAntenna
CoolTraxUMDV2InstallationManual September2008Page7of23Picture4:UMDCableOptionsforUMDinstalledinControllerBox:HoledrilledinsideofControllerBoxforUMDCablesExistingCableHole/GlandinbottomofControllerBoxwhichcanbeusedforUMDCablesRFAntenna:TheRFantennashouldbemountedinsidetherefrigeratedtrailer(the“box”)foroptimalresultswhenreceivingdatafromRFtemperatureordoortagslocatedwithinthetrailer.IfthecustomerconfigurationisforfridgeinterfaceonlywithNOinternalRFTagsthentheAntennacanbelocatedontheoutsideofthetrailerBUTwithinthefridgeunitsoitcan’tbeseenoreasilyaccessed/tamperedwith.InternalRFAntenna:1. Fromtheenginebayside,locatethecablebundlethatgoesthroughthefirewallfromthediesel/compressorcompartmenttotherefrigeratedcompartment.Ensurethatthearea50mmabovethecablebundleisclearofcablesandenginebayhardware.Thecablesfromtherefrigeratedareawillentertheenginebaythrougha25mmholetobedrilledthroughthefirewallinthisarea.Thisareamustbeclearedforthedrillingprocesssothatloomsorhardwarewithintheenginebayarenotdamagedshouldthedrillbitentertheenginebay.2. Fromwithintherefrigeratedarea,removethebulkheadsandevaporatorpaneltoexposetheprimaryevaporator.3. LocatethecableloomtotheLHSoftheevaporatornearthelowerendoftheheatexchangerandthebottomLHcornerofthesuctionpipe.RefFig1below4. Markapointonthefirewallapproximately50mmabovethecableloomandinbetweentheheatexchangerandthesuctionpipe.5. Drillasmallpilotholethroughthefirewallandensuretheloomandhardwareclearancefromtheenginebaysideisadequate.6. IfOK,enlargetheholeto25mm.7. Removeanydrillswarffrombothsidesofthefirewall
CoolTraxUMDV2InstallationManual September2008Page8of238. FeedthemountingplateontotheRFAntennaCableandtightenintoplaceusingthesuppliedlock‐nut.9. Feedthelengthofantennacableinto20mmconvolutedtubingforprotection10. FrominsidethetrailerfeedtheconnectorendoftheRFAntennathroughthepreparedholeleavingsufficientcabletoreachthepreferredmountinglocationinsidethetrailer.11. Loopandsecuretheexcessco‐axialcableinthecavityandconnectandfingertightentheco‐axialRFconnectortotheUMD12. Cabletietheantennacabletoexistingcablingorcomponentsthatdonotgethotnearthefirewallholeanduptheevaporatorcavity.Note:Onsometrailerbodiesitistoodifficulttoremovetheinternalbulkhead–thereareanumberofvariationswhichdifferfromManufacturertoManufacturer–inthiscasemeasureupasuitablelocationtodrillaholethroughfromthefrontwhichwillexitjusttotheleftoftheinternalbulkheadandfeedtheantennacablethroughasdescribedabove.Note:IftheUMDisinstalledinsidetheControllerBoxthentheantennacablecanbefedthroughtheexistingcablehole/glandatthebackandbottomoftheControllerboxorelseaholecanbedrilledinthesideofthebox.Figure1:DrillLocationforRFAntennaHolePicture5:RFTruckAntenna
CoolTraxUMDV2InstallationManual September2008Page9of23RFAntennaInstallation–PhysicalLocationInsidetheTrailer:Foroptimalresultstheantennashouldbemountedtotheroofofthetrailerinahorizontalposition.Ensurethattheantennaislocatedoutfromthebackwallasfaraspossiblebutwhereitisstillprotectedfromdamagebytheinternalbulkheadofthefridgeunit–thisprovidesthebestopportunityfortheantennatocommunicateconsistentlywithanytagslocatedinsidethetrailer.WhereverpossibletheRFAntennashouldbelocated300mmawayfromanysteelsuchasfridgesupports,internalbulk‐headsetcUseP‐Clipstotidyupexcesscablingandfastentotheinternalwall.Picture6:RFAntennaLocationinsidetheTrailerBoxRFAntennaLocationbehindtheSidePaneloftheFridgeUnitRFAntennaLocatedAboveInternalBulkhead–HorizontalOrientationRFAntennaInstallation–PhysicalLocationoutsidetheTrailerBox:IftherearenoTagsinstalledwithinthetrailerthentheRFAntennacanbelocatedwithinthefridgeunitontheoutsideofthetrailer.Theantennaisinstalledbehindoneofthesidepanelsofthefridgesothatitisoutofsighttopreventunauthorizedaccessortamperingwiththesystem.Seebelowforasuggestedlocation.
CooUMTheconPictPowolTraxUMDMDPowerCoolTraxPnectoratoture7:CoolwerCable1. ThreadtotheUMDs2. Coilan3. CabletharnesNote:IftheUMDhole/glandandantennNote:ContinuousPicture8:CV2InstallatrCable:PowerCableneendandlTraxPowerdthepowerUMD.DONsothattherendtiedowntietheUMDssorfixedhisinstalledatthebacknacables.spowercanContinuoustionManuaecomescomeye‐connerCablercableUMDNOTCONNEewillbenoanyexcessDPowercabhardwarethinsidethekoftheConnalsobetakPowertakealmpletewithctorsattheDconnectorECTTOTHEotensiononPowerCabblefromthehatdoesnotControllerBntrollerboxkenfromthenfromConPage10ofha2Ain‐lineother.rupfromthUMDatthnthecablewbleLengthineUMDareatgethot.BoxthenthorelseahohemotherbontrollerMotf23efuse.ThehebatteryaistimebutwhenitiscontheUMDadowntothepowercaolecanbedoardofthetherboardcableis1.5areabehindleaveenouonnected.area.hebatteryablecanbefdrilledinthecontroller5MlonganddalltheengughcableinareaontotfedthroughesideforthratherthanSeptembdhasa6‐Pinginebayhartheareaofheexistinghtheexistinhepowercanfromtheber2008nrdwarefthewiringngcableablebattery.
CoolTraxUMDV2InstallationManual September2008Page11of23InstallingtheUMDIfyouarefittingtheUMDtoaSB310orlatermodelTKfridgetheUMDislocatedinsidethecontrollerboxitself.IfyouarefittingtheUMDtoaSpectrum,SL200/400EorearliermodelfridgetheUMDistypicallylocatedinaspaceimmediatelyabovethecontroller–seeimagesbelow.Picture9:UMDInstallationLocation.UMDLocatedAbovetheFridgeController–V2UMDinpictureUMDLocatedinsidetheFridgeController‐V1UMDinpictureUMDattachedtobracketontopofControllerBox‐V2UMDinpictureThemethodoffittingtheUMDdependsuponthefridgecontrollerandwhereyouchoosetolocateit,theUMDcanbefixedtothecontrollerboxorfridgechassiswithanycombinationofthefollowing:1. TheUMDcanbepop‐rivetedorscrewedtothechassisofthefridgeifitisinstalledinthegapabovethefridgecontrollerbox
CoolTraxUMDV2InstallationManual September2008Page12of232. TheUMDcanbepop‐riveteddirectlytotheinsideofthecontrollerboxitself–asseeninthesecondpictureabove3. TheUMDcanbeattachedtoamountingbracketandthebracketthensecuredtothetopofthecontrollerboxinthecaseofaSB400Installationorothers.OncetheUMDisinstalledtheThermoKingi‐Boxcanbefitted.ThermoKingIBoxandLoomAssembly:ThisprocedureshouldbereadinconjunctionwiththeTKI‐Boxinstallationprocedure,whichformspartoftheI‐Boxkit.ThereareatleasttwodifferenttypesofI‐BoxtosuitvarioustypesofTKcontrollers.1. uPIVoruPVoruPVIorTGV1–TKPartNo#40‐8162. SR2TKpartNo#40‐870EnsuretheI‐BoxkitprovidedmatchestheTKControllertype.MostTKcontrollershavetheoptionalDataAcquisitionSystem‘DAS’fitted.IftheDASisfitteditislocatedontheinsidetopoftheTKcontrollerdoor.TheDASismountedonthreefixedstudswithitscableloomonthebottomface.ThisI‐Boxinstallationprocedureaddressesbothoptions,thatisTKControllerswithandwithouttheDASfitted.TKuP1VoruPVoruPV1IBoxinstallation:RefertoTKInstructionSheetforthe40‐816IFATK‘DAS’BOXISALREADYFITTED:1. Removethenyloknutsandwashers,whichsecuretheDASbox.2. PulltheDASboxawayfromtheControllerdoorandletitgentlyhangbyitscableharness.3. FittheI‐BoxoverthethreepanelstudswiththeI‐BoxconnectorfacingdownandfirmlysecurewiththreetappedhexspacerssuppliedintheI‐Boxinstallationkit.4. PlugintheI‐BoxcableharnesssuppliedintheI‐Boxinstallationkitandensureitsconnectorlockingclipengages.5. PlaceDASboxoverthetopoftheI‐Boxonthethreehexspacersandsecureitwiththreescrews,plainandshake‐proofwasherssuppliedintheI‐Boxinstallationkit.IFTHEREISNO‘DAS’BOXFITTED:1. FittheI‐BoxoverthethreepanelstudswiththeI‐BoxconnectorfacingdownandfirmlysecurewiththreeplainwashersandnyloknutssuppliedintheI‐Boxinstallationkit.2. PlugintheI‐BoxcableharnesssuppliedintheI‐Boxinstallationkitandensureitsconnectorlockingclipengages.I‐BOXWIRING:
CoolTraxUMDV2InstallationManual September2008Page13of231. Connectthetwoblueeyeterminals,oncablesofsimilarlength,tothechassisterminalsinthebottomrearoftheTKcontrollercabinet.2. Connectthebackfusedleadtoswitched12Vfromthesystem’sON/OFFswitch.Ensuretheleadisconnectedtotheoutputsideoftheswitch.3. Pushthethreefemalecrimpedterminalsandthelongerblueeyeterminallead,jacketedintheblackcablesleeving,throughthecabinet’smaincableentryportinthebottomrearofthecabinet.Fromthebatterysideofthecabinetpulltheseleadsthroughuntiltheredtapeontheloomjustappears.4. Locatethethreeun‐terminatedwiresintheI‐Boxharnesslabeled‘TXD3,RXD3andCOM3’.Stripapproximately4mmofinsulationfromthesewires.5. Hardwirethei‐BoxHarnesswiresandtheUMDFridgeInterfacecableasfollows:HARNESSWIRELABEL UMDFRIDGECOMMSCABLERXD3RedWireTXD3White/ClearWireCOM3BlackWireFromtheBatteryCompartmentSideoftheControllerCabinet:1. Connecttheblueeyeterminaltothechassisconnectionabovethecableharnessexitfromtheenclosure.2. Threadthestrainreliefback‐shelloftheDeutschconnectorfromtheI‐Boxkitoverthewireharnesswiththethreefemalecrimpedterminalswiththecablesupportbracketawayfromthefemaleterminals.3. Insertthethreefemaleterminalsintothe6wayDeutschconnectorfromtheI‐Boxkitfromtheconnectorrearandensuretheyapressedfullyhomeandlocked.Thesearetobeinsertedasfollows:4. WIRELABELDEUTSCHCONNECTORLOCATION5. TXD2    A6. RXD2    B7. COM2    C8. Insertthethreeblanking/sealingpinsintotheunusedconnectorlocations,D,E&F9. Screwthestrainreliefontotherearoftheconnectorandtighten.10. Cabletiethethreewirecablebundletothestrainrelief.11. Locatetheunused6wayDeutschconnectorthatshouldbetieddownwiththecablebundlethatrunsbehindthebatteryontheflooroftheenginebay.Thiscable/connectorassemblyshouldhaveasealingcapfitted.Removethecap.12. ConnectandlocktheDeutschconnectorfromtheI‐Boxtothisconnector.13. Stowthematedconnectorsandcabletietothemainwiringharness.
CoolTraxUMDV2InstallationManual September2008Page14of23Picture10:i‐BoxConnectiontoDeutschConnectorDeutschConnectorlocatedbehindthebatteryi‐BoxconnectedtoDeutschConnectorPicture11:DASTKSR2IBoxinstallation:RefertoTKInstructionSheetprovidedwiththe40‐870Kit.WiththeseunitstherewillnotbeaseparateDASboxfittedsothethreeinternalstudsonthecontrollercabinetdoorshouldbefree.I‐BOXINSTALLATION:
CoolTraxUMDV2InstallationManual September2008Page15of231. FittheI‐BoxoverthethreepanelstudswiththeI‐BoxconnectorfacingdownandfirmlysecurewiththreeplainwashersandnyloknutssuppliedintheI‐Boxinstallationkit.2. PlugintheI‐BoxcableharnesssuppliedintheI‐Boxinstallationkitandensureitsconnectorlockingclipengages.I‐BOXWIRING:1. CutoffthethreefemalecrimpedterminalsfromtheleadslabeledTXD2,RXD2andCOM2andstripapproximately4mmofinsulationfromtheseleads.2. Hardwirethei‐BoxHarnesswireswiththeUMDfridgeInterfacecablewiresaspertheconnectionsbelow3. PushtheCOM2blueeyeterminalleadthroughthecabinet’smaincableentryportinthebottomrearofthecabinet.Fromthebatterysideofthecabinetpullthisleadthroughuntiltheredtapeonthewirejustappears.Connectthisleadtothechassisconnectionpointonthefirewall,behindtheControllercabinet4. Attachthe8pinconnectortotheconnectorlabeledJ12ontheTKControllerPCB.UMD/FridgeCommsCable:Picture12:InterfaceCableTheUMDFridgecommscablecanbeinstalledintwoways.OPTION1:TheUMDFridgecommscablecanbeinstalledthroughthegrommetedholeinthebottomrearofthecontrollercabinetifthereisroom.Thisisthepreferredoption.IfthereisnotroomtofittheUMDcommscableinthisarea,thesecondoptionmaybeused.OPTION2:TheUMDFridgecommscablecanbeinstalledthroughanexistingholeinthesideoftheTKControllerCabinet.Thisholehasasealingpatchfittedoverit.Ifthisoptionisused,theholemustbere‐sealedwithsiliconeadhesiveaftertheUMDCommscablehasbeeninstalled.OPTION1CableInstallation:1. FeedtheUMDFridgeCommscablefromtheUMDdownthebackoftheTKControllercabinetbehindtheenginebayhardware.(InthesameareathattheotherUMDcableshavebeenrun.).LeaveenoughcableintheUMDareasothatwhentheUMDCommsCableconnectorisconnectedtotheUMDthereisnotensiononthecableorconnector.2. CabletietheUMDCommscableattherearoftheTKControllercabinet.
CoolTraxUMDV2InstallationManual September2008Page16of233. Fromthebatterycompartmentside,gentlypushthethreeloosecrimpedmalepinsandcablebodythroughthegrommetedholeinthebottomrearortheTKControllercabinet.PullanyexcesscablelengthintotheTKControllercabinet.OPTION2CableInstallation:1. PushaholethroughthesealingpatchwheretheholeisintheTKControllercabinet(Ref.Fig.6.)2. FeedtheUMDFridgeCommsacrossthetopoftheTKControllercabinet,downthesideandthroughtheformedhole.LeaveenoughcableintheUMDareasothatwhentheUMDCommsCableconnectorisconnectedtotheUMDthereisnotensiononthecableorconnector.3. PullanyexcesscablelengthintotheTKControllercabinet.4. Siliconesealaroundtheformedhole.UMDtoiBOXConnection:ForµP1V,VandV1i‐Boxes:1. TheRxd3wireconnectstotheUMDscommscableredwire2. TheTxd3wireconnectstotheUMDscommscablewhite/clearwire.3. TheCom3connectstotheUMDscommscableblackwire.ForSR2 i‐Boxes:1. TheRXD2wiretotheUMDcableREDwire2. TheTXD2wiretotheUMDcableWHITE/CLEARwire3. TheCOM3wiretotheUMDcableBLACKwireFinalStepstoConnectUMDandI‐BOX:UnplugthedustcapontheUMD‘COMM1’connectorConnecttheUMDFridgeCommsCabletothe‘COMM1’portontheUMDDiagnosticTests:Inallcases,aftertheseconnectionsaremadeandtheI‐boxandUMDareON,thefollowingvoltagesshouldbepresent.• SetaDigitalMultiMetertoDCvolts• ConnectthemetersnegativeleadtothechassisandconnectthepositiveleadofthemultimetertoUMDcableREDWire.Thisshouldread‐8to‐11Volts• MovethemeterspositiveleadtotheUMDcableWHITE/CLEARwire.Thisshouldread0volts• ThenmovethemeterspositiveleadtoRXD(x)fromtheThermoKingI‐Box.Thisshouldread0Volts(ToREDwireonUMD)• ThenmovethemeterspositiveleadtotheTXD(x)fromtheThermoKingI‐Box.Thisshouldread‐8to‐11Volts(toBlackwireonUMD)
CoolTraxUMDV2InstallationManual September2008Page17of23Makesurealltheleadsarefullyinsulatedandsupportedafterthecorrectconnectionsareverified.SystemTest:1. ChecktheEngineBayforanytools,fixingsoroff‐cuts,whichmayhavebeenleftbehind.2. Installandre‐connectTKSystemBattery3. TieallnewI‐BoxandUMDloomingwithintheTKControllerCabinet.4. Un‐plugtheUMD‘POWER’connectordust‐capandconnecttheUMDPowerlead.5. TurnONtheTKControllerusingthemain12VON/OFFswitchandbepreparedfortherefrigerationsystemtostart.6. EnsurethattheREDledintheI‐BoxineitherauPoranSRapplicationisglowingasteadyRED.7. ScrewclosedtheTKControllerCabinetDoor.PleaseNote:AlwaysconnectthepowertotheUMDlast!BootUpSequence:1. Withinapproximately30secondstheUMD‘Power’LEDwilllightupGREEN,followedcloselybythebatterylight.2. ShortlyaftertheSignalLEDwillbegintoflash,assumingthatthereisGPRSor3GserviceavailableontheGSM/3Gnetwork.3. TheIPLEDwillatfirstflashandthenremaininaconstantONStateonceanIPconnectionhasbeenestablished4. TheGPSLEDwilllightupaconstantREDtoindicatethatGPShasbeenacquired–typicallyin30secsorless.5. IfRFTagshavebeeninstalledthentheRFLEDwillflasheveryfewsecondsasthetagscommunicatewiththeRFReadersectionoftheUMDPicture13:UMDLED’s
CooWiThesavereadcomrequPictCooEachtheChetrailImpwithrepoTemintholTraxUMDrelessTanewRFIDUesconsideradingpointsmmunicatewuirements.ture14:WirWolTraxWihCoolTraxTtrailerwalleckwithCooler.portantNothandinstalorttothatUmperatureahetrailersnV2InstallatagInstallUMDcommableinstallainthetrailewithourUMrelessTempWirelessTemirelessTeTaghasaflordoor.olTraxorthte:TheRFIDledwiththeUMD.andDoorTanormaldailytionManualation:municateswationtime.eroradoorMD,thesetaperatureandmperatureemperatuangedbaseecustomerDTagssuppespecificUagsneedtoyoperationalwithCoolTraDependingropenandcagsshoulddDoorTagsTagreTag:ewithholesrforinformliedwithaUMD.IfRFTbelocateds–byfork‐Page18ofaxremotetegonthecusclosetaganlocatedbytsstoallowthationinresUMDarespTagsfromaninapositioliftswhenlf23emperaturestomersdesndmagnet,theinstalleWirelessheinstallertspecttowhepecificforthnotherUMDonwithinthoadingpalleeanddoorssiretohaveCoolTraxpraccordingsDoorTagatoeitherscerethetagshatparticulDKitareinsetrailerwhetsetc.sensorsviaeindependerovidesRFctothecustandMagnetreworpopsshouldbearUMDthestalledtheyheretheywSeptembwireless;thenttempercapabletagtomer’st‐rivetthetalocatedineeymustbewillnotbeillnotbedaer2008hisaturegswhichagtoeachkeptabletoamaged
CoolTraxUMDV2InstallationManual September2008Page19of23ExampleTemperatureTagLocations:Picture15:WirelessTemperatureTagsTemperatureTaglocatedabovetheloadlinealongthetrailerwall.TemperatureTaglocatedbytheReturnAirductCoolTraxWirelessDoorTagandMagnet:ThelocationoftheDoorTagsandMagnetwillvaryaccordingtothevariousbodytypesofthetrailerandwhetherthefitteddoorsarerollerorbarnstyle.Theimportantconsideration,again,istolocatetheTagandMagnetinapositionwheretheywillnotbedamaged.Thisrequiresacarefulassessmentbytheinstalleronacasebycasebasisastherearesomanyvariationsfromtrailertotrailerandevenbetweenthedifferentdoortypes.InstallationOptions:1. OntheInsideoftheBarndoorswiththemagnetlocatedontheRHdoor(lookingfrominsidethetrailerout2. IftheTrailerbodyhasalipalongthetopattherearthenthetagcanbelocatedontheinsideofthatlipwhereitisprotectedandthemagnetattachedtoabracketontheinsideofthedoor3. InthecaseofarollertypedoorthetagistypicallylocatedontheinsideLHsidewalldirectlyadjacenttotherollerdoorandthemagnetlocatedontherollerdooritself–checkingforclearancewhenthedooris“rolledup”.Seepicturebelow.
CoolTraxUMDV2InstallationManual September2008Page20of23Picture16:WirelessDoorTagsDoorTagfittedtoaRollerDoorInstallation DoorTagandMagnetfittedtoBarnDoorPostInstallation:OncethephysicalinstallationoftheunitiscompleteandtheUMDispoweredoncontactCoolTraxSupportstaffsothattheycancheckthattheunitisreportingasexpected.OncontactprovidethefollowingInstallationDetails(viaphoneorfaxthecompletedInstallerTemplateprovidedbyCoolTrax):1. TheCustomerName2. TheFleetIDoftheTrailer3. TheUMDID(locatedonthefrontoftheUMD–typicallyUBXXXX4. TheFridgeModel5. TheSensorlocationwithSensorID–iffitted6. Theinstallernameandcontactdetails–mobilephonenumbertocalloncetheunithasbeentestedPleaseensurethatCoolTraxstaffconfirmsthattheunitisreportingdataasexpectedBEFOREthetrailerleavestheinstallerspremises.CoolTraxstaffwillaskyoutoconductanumberoffridgeoperationsaspartoftheInstallationChecktomakesuretheunitfridgeinterfaceiscorrectlyinstalledandconfigured.• PowerthefridgeunitonandofftochecktheFridgeInterfaceisfunctioningasexpected• ChangeSetPointTemperature
CoolTraxUMDV2InstallationManual September2008Page21of23• OpenandClosetheRearDoortotestDoorTagiffitted.CoolTraxSupportContacts:AndrewWongYen–(613)96866011JosephBortignon–(613)96866011UMDSpecifications:UMD Power  Power Supply  12VDC to 48VDC  Average Power Consumption  Less than 2W  Internal Fuse  2A (not field replaceable) Discrete  Type  Closing contact  No of Channels  2 WiFi Interface  Band  430 MHz UHF ISM  Transmit Power  10 dBm Max Burst Transmission  Receive Sensitivity  -100 dBm typical  Range  50m typical in clear line of sight Serial Data Comms  Comm 1  RS-232  Data Rate  9600 Baud Standard - configurable up to 38.4K Baud by firmware  Function  Typical use for fridge interface  Comm 2  RS-232  Data Rate  9600 Baud Standard - configurable up to 38.4K Baud by firmware  Function  Typical use for firmware upgrades GPS   Specifications subject to available / visible satellites Acquisition Time  Power Up  < 1min typical
CoolTraxUMDV2InstallationManual September2008Page22of23 Re-acquisition  < 1 sec typical Accuracy  Horizontal  < 2.5 meters CEP Enclosure Dimensions  Length  2170 mm  Width   103 mm  Height  95 mm  Min height clearance  160 mm Mounting Centers  (4 by 5.0mm slot holes in base flanges)  Mountable in any attitude  Length  157 mm  Width   60 mm Environmental Specifications  Sealing  IP65  Operational Temperature  -30°C to +60°C (external) RFTagSpecifications:Tag Power  Internal battery  3.6V lithium thionyl chloride  Average Power Consumption  Less than 70 uW  Expected Life  < 3 years Range and Accuracy  Temp measurement accuracy  ±0.50C by calculation  Temp range  -300C to +700C  Stabilisation period  4 hrs typical Sample Rates and Temperature Data Storage  Sample send rate (temp mode)  20 secs average  Sample rate (consignment mode)  1 min to 4 hrs in 1 min increments  Temp data storage capacity (consignment mode)  31,488 samples  Temp data upload rate  400 samples per sec  Range  50m typical in clear line of sight WiFi Interface  Band  430 MHz UHF ISM
CoolTraxUMDV2InstallationManual September2008Page23of23 Transmit Power  10 dBm Max Burst Transmission  Receive Sensitivity  -100 dBm typical  Range  50 m typical in clear line of sight Enclosure Dimensions  Length  97 mm  Width   40 mm  Height  22 mm Mounting Centers  (2 by 3.5mm by 13mm slot holes in base flanges)  Mountable in any attitude subject to antenna requirements Environmental Specifications  Sealing  Wet assembled  Operational Temperature  -30°C to +70°C (external) 

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