Corbin Russwin 80 9380 8000 152 DC8200, DC8210, DC8220 Regular, Parallel Or Top Jamb Mount
User Manual: Corbin Russwin DC8200, DC8210, DC8220 Regular, Parallel or Top Jamb Mount Wiring Diagrams and Instructions
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Installation Instructions
As Easy As
DC8200 Series
B
C
I
Universal Door Closers
Tri-Pack Standard as DC8210
Multi-Sized 1 thru 6
Regular Arm
Jamb Mount
Parallel Arm
Pages
2 & 3
DC8200
A
Pages
4 & 5
DC8210
DC8220
Pages
6 & 7
An improperly installed or incorrectly adjusted door closer may cause property
damage or personal injury; and will void product warranty.
To avoid personal injury, DO NOT DISASSEMBLE THIS DOOR CLOSER BODY.
Door closers must be securely fastened to a properly reinforced door and frame
with fasteners provided.
Door closers with the “A1” HOLD OPEN ARM option are not permitted to be
installed in fire door assemblies.
IMPORTANT:
BEFORE
INSTALLING:
The Americans with Disabilities Act (ADA) requires that doors having door closers
have an opening force not to exceed 5 lbf.
Use standard templating for regular arm and parallel arm applications. Jamb
mounted applications use the template for 140° door opening to achieve the
required opening force.
The door closer's power size adjustment feature may require adjustment to its
lowest setting to comply with ADA opening force guidelines.
An auxilary door stop, by others, is strongly recommended to avoid damage to the
door closer and adjacent property.
Doors should be hung on ball bearing or anti-friction hinges/pivots.
Door closer must not be installed on the exterior of a door in an exterior wall of a
building.
ADA compliant closers are: DC8200, DC8210, DC8220,
Size of Door & Door Closer
Type
Exterior
of
Exterior
Interior
In-swinging Out-swinging
Installation
Regular &
Top Jamb
2'4"
3'0"
3'6"
4'0"
4'6"
5'0"
Parallel
Arm
2'4"
2'6"
3'0"
3'6"
4'0"
4'6"
2'6"
3'0"
3'6"
4'0"
**Max.
Recommended Opening
Force
Closer Size
lbs/f
3'0"
3'6"
4'0"
4'6"
1
2
3
4
5
6
2'6"
3'0"
3'6"
4'0"
1
2
3
4
5
6
8
14
16
22
24
26
8
14
16
22
24
26
TO DETERMINE
HAND OF
YOUR DOOR:
LHR
RHR
LEFT
HAND
DOOR
RIGHT
HAND
DOOR
**NOTE: These forces are for standard templating with bearing type hinges and do not account for pressure differentials and draft.
80-9380-8000-152 Rev. 07/09
1
DC8200 Regular Arm Installation Instructions
A
B
C
This P a g e
A
D
E
Regular Arm
F G
Next Page ( 33 )
Template
Mark Door and Jamb (for QUIK-INSTALL® bracket and arm bracket)
If top rail is 3" (76) or greater, use the template for the QUIK-INSTALL BRACKET provided.
If top rail is 1-3/4" (45) to 2-15/16 (75), use DROP PLATE (754F20) DIMENSIONS denoted by .
*10-5/8
(270)
HINGE OR
PIVOT
CL
DROP PLATE
Mounting Holes (4)
754F20
2-1/4
(57)
3/4
(19)
ARM BRACKET
DOOR
THICKNESS
SEX NUT
LENGTH “L”
1-3/8 (35)
1-9/32 (33)
1-3/4 (44)
& OVER
1-21/32 (42)
FRAME LINE
3/8
(10)
TOP OF DOOR
1/2
(13)
1-5/8
(41)
*5-1/4
(133)
*5-5/8
(143)
1/4-20 THREAD
3/8
(10)
3
(76)
4-3/4
(121)
10
(254)
Drill thru 9/32 (7) Enlarge
to 3/8 (10) Dia. This Side
Only (4 Places)
1
(25)
QUIK-INSTALL BRACKET
754F18
3
(76)
obtain extra closing force add 3" (76) to dimensions marked.
* To
This will limit degree of door opening to 110°.
NOTES:
MOUNTING SCREW SPECIFICATIONS
ARM AND CLOSER BRACKET
#12-14 self-drilling screw.
1/8 (3) diameter pilot hole
required for Wood
Applications.
}
or
{
Check hand of door, see page 1 .
Right Hand Application Shown. Left Hand Opposite.
Dimensions given in inches (mm). Do Not Scale Drawing.
Closer must be installed in a true horizontal plane to ensure proper closer performance.
Door opening (up to 180°) is dependent upon door, frame, wall and hinge/pivot conditions permitting.
Minimum clearance required over door:
Non-Hold Open: 1-1/2 (39)
Hold Open: 1-11/16 (43)
B
Mount QUIK-INSTALL
Bracket
C
L
Sex nuts, furnished
when ordered
Mount Closer Body to
QUIK-INSTALL Bracket
Start the four mounting screws into the four closer mounting holes.
Place the closer onto the QUIK-INSTALL bracket with the four
mounting screws inserted into the four QUIK-INSTALL bracket slots.
Tighten the four mounting screws to fasten the closer body to the
QUIK-INSTALL bracket.
#12-14 X 1-1/2 FH SELF-DRILLING (4)
OR
1/4-20 X 3/4 FHMS W/ SEX NUTS (4)
#12-24 x 5/8 FHMS (4)
80-9380-8000-152 Rev. 07/09
2
DC8200 Regular Arm Installation Instructions
A
B
C
D
Previous Page ( 22 )
D
Attach Arm Bracket to Frame
E
F G
This Page
HOLD OPEN ARM (A1 OPTION ONLY):
NON-HOLD OPEN ARM ONLY:
Pivot (away from hinge)
#12-14 X 1-1/2 FH SELF-DRILLING (2)
Standard Position
Normal mounting position.
Position with pivot point
away from hinge.
For Additional 15% Closing Force
Reposition arm mounting bracket so that
pivot point is toward hinge.
Hinge
Away from
hinge
E
FOR MAXIMUM
POWER
DIAL
SCREW
HOLD OPEN ARM:
Position so that dial
screw is on
UNDERSIDE of bracket
FOR REGULAR
POWER
HOLD OPEN ARM ONLY:
Position Arm on Closer
Main arm projects straight out at 90° angle to door.
Remove arm screw and washer from elbow joint and
disassemble arm. Thread the rod into the Arm
Bracket as shown below. Install and tighten arm
screw & washer.
NON-HOLD OPEN ARM ONLY:
Main arm projects straight out at 90° angle to door.
Install and tighten arm screw & washer assembly.
5/16 HEX HEAD
SCREW & WASHER
ASSEMBLY
ARM
BRACKET
MAIN ARM
MAIN ARM
F
THREADED
ROD
Preload and Adjust Arm
NON-HOLD OPEN ARM ONLY:
Open door and slide arm rod into arm loop. Close door, swing arms
so adjusting arm is 90° to frame. With 7/16" wrench INSTALL and
TIGHTEN SCREW SECURELY.
HOLD OPEN ARM ONLY:
While door is closed, adjust the Threaded Arm in the Arm Bracket
until the bearing fits back onto the elbow joint on the Main Arm at 90°
as shown below. RE-INSTALL AND TIGHTEN SCREW SECURELY.
ARM ROD
SCREW
ARM
TUBE
G
80-9380-8000-152 Rev. 07/09
90°
Extended Maintenance
Lubricate Arm periodically at
shaded points with a drop or
two of appropriate lubricant.
NOTE: When lubricating a
Hold Open Arm, DO NOT
use any lubricant on the
Holding Surface components.
MAIN ARM
THREADED
ARM
SCREW
Adjust Door Closer: See Page
90°
8
3
DC8210 Parallel Arm Installation Instructions
B
A
C
E
D
F G
This P a g e
A
Template
H
I
Next Page ( 55 )
®
Mark Door and Jamb (for QUIK-INSTALL and adapter plate)
If top rail is 5-1/4 (133) or greater, use the template for the QUIK-INSTALL BRACKET provided.
If top rail is 1-3/4 (44) to 5-1/8 (130), use DROP PLATE (754F25) DIMENSIONS denoted by .
2-3/4
(70)
*8-1/8
(206)
5/8
(16)
CL
SPACER BLOCK
(When required)
FRAME STOP
1-1/2
(38)
1/4
(6)
5/8
(16)
CL
HINGE
OR
PIVOT
PA ADAPTER
PLATE
FRAME STOP
TOP OF DOOR
FRAME
ADAPTER
PLATE
DOOR
NOTES:
5/8
(16)
REF.
DOOR
Check hand of door, see page 11
Right Hand Application Shown. Left Hand
Opposite.
Dimensions given in inches (mm). Do Not
Scale Drawing.
1/2
(13)
3
(76)
4-3/4
(121)
3
(76)
*3-1/8
(79)
3/8
(10)
3-1/16
(78)
1
(25)
QUIK-INSTALL BRACKET
754F18
MOUNTING SCREW SPECIFICATIONS
ARM AND CLOSER BRACKET
#12-14 self-drilling screw.
1/8 (3) diameter pilot hole
or Sex nuts, furnished
required for Wood
when ordered
Applications.
}
Closer must be installed in a true horizontal
plane to ensure proper closer performance.
Door opening (up to 180°) is dependent
upon door, frame, wall and hinge/pivot
conditions permitting.
*3-1/2
(89)
10
(254)
obtain extra closing force add 3 (77) to dimensions marked.
* To
This will limit degree of door opening to 110°.
B
Parallel Arm
{
Mount QUIK-INSTALL
Bracket
#12-14 X 1-1/2 FH SELF-DRILLING (4)
OR
1/4-20 X 3/4 FHMS W/ SEX NUTS (4)
C
3/8
(10)
L
1/4-20 THREAD
DOOR
THICKNESS
SEX NUT
LENGTH “L”
1-3/8 (35)
1-9/32 (33)
1-3/4 (44)
& OVER
1-21/32 (42)
Drill thru 9/32 (7) Enlarge to
3/8 (10) Dia. This Side Only
(4 Places)
Mount Closer Body to
QUIK-INSTALL Bracket
Start the four mounting screws into the four closer mounting holes.
Place the closer onto the QUIK-INSTALL bracket with the four
mounting screws inserted into the four QUIK-INSTALL bracket slots.
Tighten the four mounting screws to fasten the closer body to the
QUIK-INSTALL bracket.
Countersunk
Holes (x4)
#12-24 x 5/8 FHMS (4)
80-9380-8000-152 Rev. 07/09
4
DC8210 Parallel Arm Installation Instructions
A
B
D
C
E
F G
4 )
Previous Page ( 4
D
Mount Adapter Plate
Bracket on Jamb
E
H
I
This Page
Mount Arm Bracket
HOLD OPEN ARM ONLY (A1 Option)
NON-HOLD OPEN ARM:
1/4-20 X 1/2 POHMS WITH PATCH (2)
DIAL SCREW
#12-14 X 1-1/2 FH SELF-DRILLING (4)
Using holes spotted on soffit or stop in
Step A mount adapter plate bracket.
F
Install with dial
screw facing down.
Position Arm onto Closer
Using hex wrench provided, turn closing speed and latching speed
valves clockwise until completely closed. DO NOT OVER TIGHTEN.
Using wrench, turn under side of spindle 45° toward the closer
tube until it reaches the diamond position (fig. 2). Immediately
place arm on spindle so that it is parallel to the closer body.
Install and tighten arm screw and washer assembly.
Reopen valves.
Fig. 1
Square position
At rest
G
Pivot point must
be AWAY from hinge
edge of door.
OM
Y FR
AWA
Connect and Position Arms
HOLD OPEN ONLY
Remove main arm screw from elbow joint and disassemble
arm. Thread the rod into the Arm Bracket as shown below.
While door is closed, adjust the Threaded Arm in the Arm
Bracket until the bearing fits back onto the elbow joint on
the Main Arm and forms a "V" as shown below.
RE-INSTALL AND TIGHTEN SCREW SECURELY.
ARM TUBE
MAIN ARM
THREADED
ARM
ARM ROD
Power Adjustment
To increase the power of the closer, re-adjust the arm so
it is nearer the door. To decrease power, re-adjust the arm
so it is farther away from the door and then secure screw
in arm loop (non-hold open) or elbow joint (hold open).
3-0 MAX.
(76)
MINIMUM
POWER
80-9380-8000-152 Rev. 07/09
Closer Tube
Rotate 45°
Open door and slide arm rod into arm loop. Close
door, swing arms so that they form a “V” position,
as in Step 8. With 7/16" wrench, INSTALL AND
TIGHTEN SCREW SECURELY.
I
OR
Fig. 2
Diamond position
Rotated 45°
SCREW
H
DO
E OF
EDG
E
G
HIN
5/16 Hex Head
Screw & Washer Assembly
ARM
BRACKET
Extended Maintenance
Lubricate Arm periodically at shaded points with a drop
or two of appropriate lubricant.
NOTE: When lubricating a Hold Open Arm, DO NOT use
any lubricant on the Holding Surface components.
1-1/2 MIN.
(38)
Adjust Door Closer: See Page
MAXIMUM
POWER
8
5
DC8220 Jamb Mount Installation Instructions
A
A
B
C
This P a g e
Template
E
D
F
Jamb Mount
G
Next Page ( 77 )
®
Mark Door and Jamb (for QUIK-INSTALL bracket and adapter plate)
use dimensions in template below.
DO NOT USE THIS TEMPLATE WITH A DROP PLATE (754F24).
Use the template addendum (80-9380-8009-152) included with 754F24
Drop Plate orders.
QUIK-INSTALL BRACKET
754F18
OPENING
MAXIMUM
TOP OF FRAME
10
(254)
1
(25)
CEILING LINE
A
FMIN.
EMIN.
FRAME STOP
TOP OF DOOR
C
ARM BRACKET
110°
6-7/8
(175)
14
(356)
140°
5-1/8
(130)
180°
3-3/8
(86)
Butts, Offset
Pivots, and
Swing Clear
Hinges
10-1/2
(267)
140°
5-1/8
(130)
12-3/8
(314)
HEADER
WIDTH
B
MOUNTING SCREW SPECIFICATIONS
ARM AND CLOSER BRACKET
#12-14 self-drilling screw.
1/8 (3) diameter pilot hole
or Sex nuts, furnished
required for Wood
when ordered
Applications.
}
B
L
1/4-20 THREAD
Drill thru 9/32 (7) Enlarge to
3/8 (10) Dia. This Side Only
(4 Places)
NOTES:
C
1-1/2
STANDARD
(38)
1-7/8
NARROW
(48)
3/8
(10)
{
12-1/2
(318)
* CENTER
HUNG
Dimensions “A” and “B” are taken from
centerline of hinge as shown and apply to
pivot point of swing clear hinges. Offset
and center hung pivots.
*Must be single acting door.
D
2-1/4
(57)
HINGE
CONDITION
A
D
E
F
3/4
(19)
3/8
(10)
2-3/8
(60)
1-3/4
(45)
4
(102)
3-1/2
(89)
DOOR
THICKNESS
SEX NUT
LENGTH “L”
1-3/ (35)
1-9/32 (33)
1-3/4 (44)
1-21/32 (42)
& OVER
Check hand of door, see page 1 .
Right Hand Application Shown. Left Hand Opposite.
Dimensions given in inches (mm). Do Not Scale Drawing.
Closer must be installed in a true horizontal plane to ensure proper closer performance.
All degrees of door opening are dependent upon door, frame, wall and hinge/pivot conditions permitting.
B
Mount QUIK-INSTALL
Bracket to Jamb
#12-14 X 1-1/2 FH SELF-DRILLING (4)
80-9380-8000-152 Rev. 07/09
C
Mount Closer Body to
QUIK-INSTALL Bracket
Start the four mounting screws into the four closer mounting holes.
Place the closer onto the QUIK-INSTALL bracket with the four
mounting screws inserted into the four QUIK-INSTALL bracket slots.
Tighten the four mounting screws to fasten the closer body to the
QUIK-INSTALL bracket.
6
DC8200 Jamb Mount Installation Instructions
A
B
C
E
D
Previous Page ( 66 )
D
F G
This Page
Attach Arm Bracket to Door
HOLD OPEN ARM (A1 Option):
NON-HOLD OPEN ARM ONLY:
#12-14 X 1-1/2 FH SELF-DRILLING (2)
OR
1/4-20 X 3/4 FHMS W/ SEX NUTS (2)
Standard Position
Normal mounting position.
Position with pivot point
away from hinge.
Pivot (away from Hinge)
Away from hinge
For Additional 15% Closing Force
Reposition arm mounting bracket so that
pivot point is toward hinge.
FRAME STOP
Hinge
FOR REGULAR
POWER
E
Install with dial screw
facing down
FOR MAXIMUM
POWER
Position Arm on Closer
NON-HOLD OPEN ARM ONLY:
Main arm projects
straight out at 90° angle
to door. Install and
tighten arm screw &
washer assembly.
DIAL
SCREW
HOLD OPEN ARM ONLY (A1 Option):
Main arm projects straight
out at 90° angle to door.
Install and tighten arm
screw & washer assembly.
Remove main arm screw
from elbow joint and
disassemble arm. Thread
5/16 HEX HEAD
SCREW & WASHER the rod into the Arm Bracket
ARM
ASSEMBLY
as shown below.
5/16 HEX HEAD
SCREW & WASHER
ASSEMBLY
BRACKET
MAIN ARM
F
Preload and Adjust Arm
NON-HOLD OPEN ARM ONLY:
Open door and slide arm rod into arm loop. Close door,
swing arms so adjusting arm is 90° to frame. With 7/16"
wrench, INSTALL and TIGHTEN SCREW SECURELY.
ARM ROD
90°
HOLD OPEN ARM ONLY (A1 Option):
While door is closed, adjust the Threaded Arm in
the Arm Bracket until the bearing fits back onto the
elbow joint on the Main Arm at 90° as shown below.
RE-INSTALL and TIGHTEN SCREW SECURELY.
Extended Maintenance
Lubricate Arm periodically at
shaded points with a drop or
two of appropriate lubricant.
NOTE: When lubricating a
Hold Open Arm, DO NOT
use any lubricant on the
Holding Surface components.
SCREW
ARM
LOOP
MAIN ARM
THREADED
ROD
ARM
BRACKET
THREADED
ARM
MAIN ARM
90°
SCREW
G
80-9380-8000-152 Rev. 07/09
Adjust Door Closer: See Page
8
7
DC8000 Installation Instructions - Closer Adjustment
Spring Power Adjustment
Size of Door
Interior
Exterior
In
Swing
2' 4" (712)
2'6" (764)
Spring Power Adjustment
Locate spring power adjuster from Illustration below
DC8200 Size 1 thru 6 Adjustment See Chart
DC8200 SPRING POWER ADJUSTMENT CHART
2' 6" (764)
No. Full Turns Clockwise Equivalent
Exterior
Out
Regular & Parallel Arm Closer Size
Swing TJ Mounting Mounting
(Approx.)
1-5
3'0" (915)
All DC8200 closers are factory set at an approximate Size 3. 3' 0" (915) 3'6" (1067) 2'6" (764)
Adjust closer as necessary for door size using this chart.
Readjustment may be required to suit prevailing conditions. 3' 6" (1067) 4'0" (1219) 3'0" (915)
Date Stamp
(on end of closer)
MM-YY
MM = Month
YY = Year
e
ed
5
13-15
15-17
6
(1/4" ALLEN WRENCH)
Backcheck Intensity Valve
Clo
s
Slip cover over closer.
Hold tightly against QUIK-INSTALL® Bracket surface.
Secure on each side with 6-32 x 1/4" PBHMS screws.
(1/8 Allen Wrench Provided)
Insert is removable.
Place in unused opening.
(1/8 Allen Wrench Provided)
After closing speed has been obtained, turn latching speed valve
CLOCKWISE to SLOW latching or COUNTER-CLOCKWISE to
SPEED latching for last 2" to 5" of door travel.
NOTE: Set combination of CLOSING and LATCHING speeds to
between 3 and 7 seconds Use of door by handicapped,
elderly or small children may require even greater
closing time.
Delayed Action Valve
4
SPRING POWER ADJUSTER
To adjust speed of door closing from fully open to a position
2" to 5" from closed, turn Closing Speed Valve CLOCKWISE
to SLOW closing, COUNTER-CLOCKWISE to SPEED
closing.
Latching Speed Valve
7-11
11-15
Installing Cover
Latch
Closing Speed Valve
5-8
8-13
Turn valve COUNTER-CLOCKWISE to reduce backcheck
or CLOCKWISE to increase backcheck. (Backcheck should
be set to give a soft cushioning action, not a sudden stop.)
ing
Sp
OPTION M71
DELAYED
ACTION VALVE
Backcheck
3
CLOSING
SPEED VALVE
BACKCHECK
INTENSITY VALVE
LATCHING
SPEED VALVE
Delayed
Action
Option
M71
2-7
(1/8 Allen Wrench Provided)
Turn valve CLOCKWISE to SLOW closing, COUNTERCLOCKWISE to SPEED closing. Delayed action may be
adjusted from 20 seconds to 90 seconds, depending on
degree of door swing. Delay occurs at the beginning of the
door closing cycle from fully open down to 70°, where the
closing speed valve then begins its control.
DIAL
Plastic Cover
(Standard)
To Adjust Hold Open (A1 Option)
Open the door to desired position and tighten the hold open
screw firmly (For RH application, turn screw on underside
CLOCKWISE. For LH application, turn screw COUNTERCLOCKWISE.) Place the hold open dial over the hex head
of the bracket screw so that one of the slots in the dial is
directly over small screw hole tapped in bracket. Seat the
dial tightly over the bracket. INSERT DIAL SCREW AND
TIGHTEN SECURELY.
HOLD OPEN
SCREW
Copyright © 2006, 2009, Corbin Russwin, Inc., an ASSA ABLOY Group company. All
rights reserved. Reproduction in whole or in part without the express written permission
of Corbin Russwin, Inc. is prohibited.
80-9380-8000-152 Rev. 07/09
DIAL
SCREW
8
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