Corbin Russwin 80 9380 8000 152 DC8200, DC8210, DC8220 Regular, Parallel Or Top Jamb Mount

User Manual: Corbin Russwin DC8200, DC8210, DC8220 Regular, Parallel or Top Jamb Mount Wiring Diagrams and Instructions

Open the PDF directly: View PDF .
Page Count: 8

DC8200 Series

IMPORTANT:

BEFORE

INSTALLING:

TO DETERMINE

HAND OF

YOUR DOOR:

An improperly installed or incorrectly adjusted door closer may cause

or and will void product warranty.

To avoid personal injury,

property

damage personal injury;

DO NOT DISASSEMBLE THIS DOOR CLOSER BODY.

Door closers must be securely fastened to a properly reinforced door and frame

with fasteners provided.

Door closers with the “A1” HOLD OPEN ARM option are not permitted to be

installed in fire door assemblies.

LEFT

HAND

DOOR

RIGHT

HAND

DOOR

The Americans with Disabilities Act (ADA) requires that doors having door closers

have an opening force not to exceed 5 lbf.

Use standard templating for regular arm and parallel arm applications. Jamb

mounted applications use the template for 140° door opening to achieve the

required opening force.

The door closer's power size adjustment feature may require adjustment to its

lowest setting to comply with ADA opening force guidelines.

An auxilary door stop, by others, is strongly recommended to avoid damage to the

door closer and adjacent property.

Doors should be hung on ball bearing or anti-friction hinges/pivots.

Door closer must not be installed on the exterior of a door in an exterior wall of a

building.

ADA compliant closers are: DC8200, DC8210, DC8220,

Size of Door&Door Closer

Type

of

Installation Interior Exterior

In-swinging

Exterior

Out-swinging

Recommended

Closer Size

**Max.

Opening

Force

lbs/f

2 4

3 0

3 6

4 0

4 6

5 0

' "

' "

' "

' "

' "

' "

2 4

2 6

3 0

3 6

4 0

4 6

' "

' "

' "

' "

' "

' "

2 6

3 0

3 6

4 0

' "

' "

' "

' "

2 6

3 0

3 6

4 0

' "

' "

' "

' "

3 0

3 6

4 0

4 6

' "

' "

' "

' "

1

2

3

4

5

6

8

14

16

22

24

26

8

14

16

22

24

26

1

2

3

4

5

6

Regular &

Top Jamb

Parallel

Arm

Universal Door Closers

Tri-Pack Standard as DC8210

RHR LHR

Multi-Sized1thru 6

Regular Arm

DC8200

Parallel Arm

DC8210

Jamb Mount

DC8220

80-9380-8000-152 Rev. 07/09

1

7

Pages

&

65

Pages

&

4

As Easy As

AC

BI

Installation Instructions

3

Pages

&

2

**NOTE: These forces are for standard templating with bearing type hinges and do not account for pressure differentials and draft.

DC8200 Regular Arm Installation Instructions

Mark Door and Jamb (for QUIK-INSTALL® bracket and arm bracket)

If top rail is 3 (76) or greater, use the template for the BRACKET provided.

If top rail is 1-3/4 (45) to 2-15/16 (75), use DROP PLATE (754F20) DIMENSIONS denoted by .

QUIK-INSTALL

"

"

Template

Mount

Bracket

QUIK-INSTALL

Mount Closer Body to

BracketQUIK-INSTALL

Drill thru 9/32 (7) Enlarge

to 3/8 (10) Dia. This Side

Only (4 Places)

80-9380-8000-152 Rev. 07/09

2-1/4

(57)

*10-5/8

(270)

C

L

HINGE OR

PIVOT

*5-5/8

(143)

FRAME LINE

ARM BRACKET

QUIK-INSTALL BRACKET

754F18

TOP OF DOOR

10

(254)

1

(25)

3/4

(19)

1/2

(13)

Regular Arm

MOUNTING SCREW SPECIFICATIONS

ARM AND CLOSER BRACKET

}

or{Sex nuts, furnished

when ordered

#12-14 self-drilling screw.

1/8 (3) diameter pilot hole

required for Wood

Applications.

To obtain extra closing force add 3 (76) to dimensions marked.

This will limit degree of door opening to 110°.

"

*

L

3/8

(10)

1/4-20 THREAD

#12-24x5/8 FHMS (4)

*5-1/4

(133)

3

(76)

4-3/4

(121)

3

(76)

1-5/8

(41) 3/8

(10)

A

C

B

2

NOTES:

Check hand of door, see page .

Right Hand Application Shown. Left Hand Opposite.

Dimensions given in inches (mm). Do Not Scale Drawing.

Closer must be installed inatrue horizontal plane to ensure proper closer performance.

Door opening (up to 180°) is dependent upon door, frame, wall and hinge/pivot conditions permitting.

Minimum clearance required over door:

Non-Hold Open: 1-1/2 (39)

Hold Open: 1-11/16 (43)

1

A

C

BF

E

G

D

This P age Next Page(3)

3

DROP PLATE

Mounting Holes (4)

754F20

DOOR

THICKNESS

SEX NUT

LENGTH “L”

1-3/8 (35)

1-3/4 (44)

& OVER

1-9/32 (33)

1-21/32 (42)

Start the four mounting screws into the four closer mounting holes.

Place the closer onto the bracket with the four

mounting screws inserted into the four bracket slots.

QUIK-INSTALL

QUIK-INSTALL

Tighten the four mounting screws to fasten the closer body to the

bracket.QUIK-INSTALL

#12-14X1-1/2 FH SELF-DRILLING (4)

OR

1/4-20 X 3/4 FHMS W/ SEX NUTS (4)

NON-HOLD OPEN ARM ONLY:

Normal mounting position.

Position with pivot point

away from hinge.

Away from

hinge

Attach Arm Bracket to Frame

For Additional 15% Closing Force

Reposition arm mounting bracket so that

pivot point is toward hinge.

FOR MAXIMUM

POWER FOR REGULAR

POWER

Hinge

Standard Position

HOLD OPEN ARM (A1 OPTION ONLY):

HOLD OPEN ARM:

Position so that dial

screw is on

UNDERSIDE of bracket

Position Arm on Closer

Main arm projects straight out at 90° angle to door.

Install and tighten arm screw&washer assembly.

Main arm projects straight out at 90° angle to door.

Remove arm screw and washer from elbow joint and

disassemble arm. Thread the rod into the Arm

Bracket as shown below. Install and tighten arm

screw&washer.

NON-HOLD OPEN ARM ONLY:

HOLD OPEN ARM ONLY:

Preload and Adjust Arm

Open door and slide arm rod into arm loop. Close door, swing arms

so adjusting arm is 90° to frame. With 7/16 wrench INSTALL and

TIGHTEN SCREW SECURELY.

"

Extended Maintenance

NOTE:

DO NOT

Lubricate Arm periodically

withadrop or

two of appropriate lubricant.

When lubricating a

Hold Open Arm,

use any lubricant on the

Holding Surface components.

at

shaded points

NON-HOLD OPEN ARM ONLY:

While door is closed, adjust the Threaded Arm in the Arm Bracket

until the bearing fits back onto the elbow joint on the Main Arm at 90

as shown below.

°

RE-INSTALL AND TIGHTEN SCREW SECURELY.

HOLD OPEN ARM ONLY:

DIAL

SCREW

80-9380-8000-152 Rev. 07/09

Pivot (away from hinge)

MAIN ARM

ARM

TUBE

ARM ROD

SCREW

90°

MAIN ARM

THREADED

ROD

ARM

BRACKET

THREADED

ARM

SCREW 90°

MAIN ARM

E

D

F

Adjust Door Closer: See Page

G

3

DC8200 Regular Arm Installation Instructions

Previous Page(2)This Page

A

C

BF

E

G

D

2

8

#12-14X1-1/2 FH SELF-DRILLING (2)

5/16 HEX HEAD

SCREW&WASHER

ASSEMBLY

L

3/8

(10)

1/4-20 THREAD

Drill thru 9/32 (7) Enlarge to

3/8 (10) Dia. This Side Only

(4 Places)

Mark Door and Jamb (for QUIK-INSTALL and adapter plate)

®

Template

80-9380-8000-152 Rev. 07/09

5/8

(16)

REF.

DOOR

FRAME

ADAPTER

PLATE

SPACER BLOCK

(When required)

NOTES:

Check hand of door, see page 1

Right Hand Application Shown. Left Hand

Opposite.

Dimensions given in inches (mm). Do Not

Scale Drawing.

Closer must be installed inatrue horizontal

plane to ensure proper closer performance.

Door opening (up to 180°) is dependent

upon door, frame, wall and hinge/pivot

conditions permitting.

Countersunk

Holes (x4)

#12-24x5/8 FHMS (4)

To obtain extra closing force add 3 (77) to dimensions marked.

This will limit degree of door opening to 110°.

*

Parallel Arm

HINGE

OR

PIVOT

C

L

*3-1/2

(89)

FRAME STOP PA ADAPTER

PLATE

QUIK-INSTALL BRACKET

754F18

TOP OF DOOR

10

(254)

1

(25)

3-1/16

(78)

C

L

5/8

(16)

DOOR

FRAME STOP

2-3/4

(70)

5/8

(16)

1-1/2

(38)

1/4

(6)

*8-1/8

(206)

1/2

(13) *3-1/8

(79)

3

(76)

4-3/4

(121)

3

(76)

3/8

(10)

If top rail is 5-1/4 (133) or greater, use the template for the BRACKET provided.

If top rail is 1-3/4 (44) to 5-1/8 (130), use DROP PLATE (754F25) DIMENSIONS denoted by .

QUIK-INSTALL

A

C

Mount

Bracket

QUIK-INSTALL

B

4

1

DC8210 Parallel Arm Installation Instructions

A

C

BF

E

G

D

This P age Next Page(5)

IH

5

DOOR

THICKNESS

SEX NUT

LENGTH “L”

1-3/8 (35)

1-3/4 (44)

& OVER

1-9/32 (33)

1-21/32 (42)

Mount Closer Body to

BracketQUIK-INSTALL

Start the four mounting screws into the four closer mounting holes.

Place the closer onto the bracket with the four

mounting screws inserted into the four bracket slots.

QUIK-INSTALL

QUIK-INSTALL

Tighten the four mounting screws to fasten the closer body to the

bracket.QUIK-INSTALL

MOUNTING SCREW SPECIFICATIONS

ARM AND CLOSER BRACKET

}

or

{

Sex nuts, furnished

when ordered

#12-14 self-drilling screw.

1/8 (3) diameter pilot hole

required for Wood

Applications.

#12-14X1-1/2 FH SELF-DRILLING (4)

OR

1/4-20 X 3/4 FHMS W/ SEX NUTS (4)

Mount Adapter Plate

Bracket on Jamb

Mount Arm Bracket

NON-HOLD OPEN ARM: HOLD OPEN ARM ONLY (A1 Option)

Connect and Position Arms

Open door and slide arm rod into arm loop. Close

door, swing arms so that they form a “V” position,

as in Step 8. With 7/16 wrench, INSTALL AND

TIGHTEN SCREW SECURELY.

"

HOLD OPEN ONLY

RE-INSTALL AND TIGHTEN SCREW SECURELY.

Remove main arm screw from elbow joint and disassemble

arm. Thread the rod into the Arm Bracket as shown below.

While door is closed, adjust the Threaded Arm in the Arm

Bracket until the bearing fits back onto the elbow joint on

the Main Arm and formsa"V" as shown below.

Position Arm onto Closer

Using hex wrench provided, turn closing speed and latching speed

valves clockwise until completely closed. DO NOT OVER TIGHTEN.

Using wrench, turn under side of spindle 45° toward the closer

tube until it reaches the diamond position (fig. 2). Immediately

place arm on spindle so that it is parallel to the closer body.

Install and tighten arm screw and washer assembly.

Reopen valves.

Fig. 1 Fig. 2

Square position

At rest

Diamond position

Rotated 45°

Install with dial

screw facing down.

DIAL SCREW

80-9380-8000-152 Rev. 07/09

Pivot point must

be AWAY from hinge

edge of door.

3-0

(76)

MAX.

MINIMUM

POWER

ARM TUBE

ARM ROD

Power Adjustment

To increase the power of the closer, re-adjust the arm so

it is nearer the door. To decrease power, re-adjust the arm

so it is farther away from the door and then secure screw

in arm loop (non-hold open) or elbow joint (hold open).

Extended Maintenance

TONOD:ETON

Lubricate Arm periodically with a drop

or two of appropriate lubricant.

When lubricating a Hold Open Arm, use

any lubricant on the Holding Surface components.

at shaded points

SCREW

THREADED

ARM ARM

BRACKET

MAIN ARM

1-1/2

(38) MIN. MAXIMUM

POWER

AWAYFROMHINGEEDGEOFDOOR

5/16 Hex Head

Screw&Washer Assembly

Rotate 45°

Closer Tube

E

D

G

Adjust Door Closer: See Page

I

F

H

Using holes spotted on soffit or stop in

Step mount adapter plate bracket.

A

5

DC8210 Parallel Arm Installation Instructions

Previous Page(4)This Page

A

C

BF

E

G

DH I

4

8

1/4-20X1/2 POHMS WITH PATCH (2)

#12-14 X 1-1/2 FH SELF-DRILLING (4)

NARROW

E

2-3/8

(60)

1-3/4

(45)

C

1-1/2

(38)

1-7/8

(48)

D

3/4

(19)

3/8

(10)

F

4

(102)

3-1/2

(89)

STANDARD

HEADER

WIDTH

L

3/8

(10)

1/4-20 THREAD

Drill thru 9/32 (7) Enlarge to

3/8 (10) Dia. This Side Only

(4 Places)

DOOR

THICKNESS

SEX NUT

LENGTH “L”

1-3/ (35)

1-3/4 (44)

& OVER

1-9/32 (33)

1-21/32 (42)

Mark Door and Jamb (for QUIK-INSTALL bracket and adapter plate)

use dimensions in template below.

®

Template

B

14

(356)

HINGE

CONDITION

5-1/8

(130)

12-1/2

(318)

5-1/8

(130)

12-3/8

(314)

3-3/8

(86)

10-1/2

(267)

Butts, Offset

Pivots, and

Swing Clear

Hinges

110°

140°

180°

140° CENTER

HUNG

*

Dimensions “A” and “B” are taken from

centerline of hinge as shown and apply to

pivot point of swing clear hinges. Offset

and center hung pivots.

*Must be single acting door.

Mount

Bracket to Jamb

QUIK-INSTALL

80-9380-8000-152 Rev. 07/09

F

MIN.

A

FRAME STOP

ARM BRACKET

QUIK-INSTALL BRACKET

754F18

TOP OF DOOR

10

(254)

1

(25)

D

2-1/4

(57) B

C

CEILING LINE

EMIN.

TOP OF FRAME

Jamb Mount

A

6-7/8

(175)

OPENING

MAXIMUM

6

A

B

NOTES:

Check hand of door, see page .

Right Hand Application Shown. Left Hand Opposite.

Dimensions given in inches (mm). Do Not Scale Drawing.

Closer must be installed inatrue horizontal plane to ensure proper closer performance.

All degrees of door opening are dependent upon door, frame, wall and hinge/pivot conditions permitting.

1

DC8220 Jamb Mount Installation Instructions

A

C

BF

E

G

D

This P age Next Page(7)

7

DO NOT USE THIS TEMPLATE WITHADROP PLATE (754F24).

Use the template addendum (80-9380-8009-152) included with 754F24

Drop Plate orders.

C

Mount Closer Body to

BracketQUIK-INSTALL

Start the four mounting screws into the four closer mounting holes.

Place the closer onto the bracket with the four

mounting screws inserted into the four bracket slots.

QUIK-INSTALL

QUIK-INSTALL

Tighten the four mounting screws to fasten the closer body to the

bracket.QUIK-INSTALL

MOUNTING SCREW SPECIFICATIONS

ARM AND CLOSER BRACKET

}

or

{

Sex nuts, furnished

when ordered

#12-14 self-drilling screw.

1/8 (3) diameter pilot hole

required for Wood

Applications.

#12-14X1-1/2 FH SELF-DRILLING (4)

Normal mounting position.

Position with pivot point

away from hinge.

For Additional 15% Closing Force

Reposition arm mounting bracket so that

pivot point is toward hinge.

Standard Position

NON-HOLD OPEN ARM ONLY:

Attach Arm Bracket to Door HOLD OPEN ARM (A1 Option):

Adjust Door Closer: See Page

FOR MAXIMUM

POWER

FOR REGULAR

POWER

Hinge

Pivot (away from Hinge)

80-9380-8000-152 Rev. 07/09

Away from hinge

Install with dial screw

facing down

DIAL

SCREW

FRAME STOP

90°

ARM

BRACKET

THREADED

ARM

SCREW

MAIN ARM

ARM ROD

SCREW

ARM

LOOP

90°

MAIN ARM

THREADED

ROD

ARM

BRACKET

MAIN ARM

Position Arm on Closer

Preload and Adjust Arm

Open door and slide arm rod into arm loop. Close door,

swing arms so adjusting arm is 90° to frame. With 7/16

wrench, INSTALL and TIGHTEN SCREW SECURELY.

"

Main arm projects

straight out at 90° angle

to door. Install and

tighten arm screw &

washer assembly.

Extended Maintenance

NOTE:

DO NOT

Lubricate Arm periodically

with a drop or

two of appropriate lubricant.

When lubricating a

Hold Open Arm,

use any lubricant on the

Holding Surface components.

at

shaded points

Main arm projects straight

out at 90° angle to door.

Remove main arm screw

from elbow joint and

disassemble arm. Thread

the rod into the Arm Bracket

as shown below.

Install and tighten arm

screw&washer assembly.

While door is closed, adjust the Threaded Arm in

the Arm Bracket until the bearing fits back onto the

elbow joint on the Main Arm at 90 as shown below.°

RE-INSTALL and TIGHTEN SCREW SECURELY.

NON-HOLD OPEN ARM ONLY:

HOLD OPEN ARM ONLY (A1 Option):

NON-HOLD OPEN ARM ONLY: HOLD OPEN ARM ONLY (A1 Option):

7

E

D

F

G

DC8200 Jamb Mount Installation Instructions

Previous Page(6)This Page

A

C

BF

E

G

D

6

8

#12-14X1-1/2 FH SELF-DRILLING (2)

OR

1/4-20X3/4 FHMS W/ SEX NUTS (2)

5/16 HEX HEAD

SCREW&WASHER

ASSEMBLY

5/16 HEX HEAD

SCREW&WASHER

ASSEMBLY

Interior Exterior

In

Swing

Exterior

Out

Swing

LATCHING

SPEED VALVE BACKCHECK

INTENSITY VALVE

CLOSING

SPEED VALVE

SPRING POWER ADJUSTER

(1/4 ALLEN WRENCH)"

Size of Door

Regular &

TJ Mounting (Approx.)

Equivalent

Closer Size

DC8200 SPRING POWER ADJUSTMENT CHART

2 4 (712)

2 6 (764)

3 0 (915)

3 6 (1067)

' "

' "

' "

' "

1-5

5-8

8-13

13-15

3

4

5

6

2 6 (764)

3 0 (915)

' "

' "

2 6 (764)

3 0 (915)

3 6 (1067)

4 0 (1219)

' "

' "

' "

' "

Spring Power Adjustment

DC8200 Size 1 thru 6 Adjustment See Chart

All DC8200 closers are factory set at an approximate

Adjust closer as necessary for door size using this chart.

Readjustment may be required to suit prevailing conditions.

Size 3.

Locate spring power adjuster from Illustration below

Backcheck Intensity Valve

Turn valve COUNTER-CLOCKWISE to reduce backcheck

or CLOCKWISE to increase backcheck. (Backcheck should

be set to give a soft cushioning action, not a sudden stop.)

To Adjust Hold Open (A1 Option)

Open the door to desired position and tighten the hold open

screw firmly (For RH application, turn screw on underside

CLOCKWISE. For LH application, turn screw COUNTER-

CLOCKWISE.) Place the hold open dial over the hex head

of the bracket screw so that one of the slots in the dial is

directly over small screw hole tapped in bracket. Seat the

dial tightly over the bracket. INSERT DIAL SCREW AND

TIGHTEN SECURELY.

Latching Speed Valve

After closing speed has been obtained, turn latching speed valve

CLOCKWISE to SLOW latching or COUNTER-CLOCKWISE to

SPEED latching for last 2 to 5 of door travel.

NOTE: Set combination of CLOSING and LATCHING speeds to

between3and 7 seconds Use of door by handicapped,

elderly or small children may require even greater

closing time.

" "

Closing Speed Valve

To adjust speed of door closing from fully open to a position

2 to 5 from closed, turn Closing Speed Valve CLOCKWISE

to SLOW closing, COUNTER-CLOCKWISE to SPEED

closing.

" "

Delayed Action Valve

Turn valve CLOCKWISE to SLOW closing, COUNTER-

CLOCKWISE to SPEED closing. Delayed action may be

adjusted from 20 seconds to 90 seconds, depending on

degree of door swing. Delay occurs at the beginning of the

door closing cycle from fully open down to 70°, where the

closing speed valve then begins its control.

Latch

C

l

o

s

i

n

g

S

p

e

e

d

B

a

c

k

c

h

e

c

k

D

e

l

a

y

e

d

A

c

t

i

o

n

Option

M71

Plastic Cover

(Standard)

(1/8 Allen Wrench Provided)

(1/8 Allen Wrench Provided)

(1/8 Allen Wrench Provided)

Date Stamp

(on end of closer)

MM-YY

HOLD OPEN

SCREW

DIAL

DIAL

SCREW

80-9380-8000-152 Rev. 07/09

OPTION M71

DELAYED

ACTION VALVE

Insert is removable.

Place in unused opening.

2-7

7-11

11-15

15-17

Spring Power Adjustment

No. Full Turns Clockwise

Parallel Arm

Mounting

8

MM=Month

YY=Year

DC8000 Installation Instructions - Closer Adjustment

Slip cover over closer.

Hold tightly against QUIK-INSTALL® Bracket surface.

Secure on each side with 6-32 x 1/4 PBHMS screws."

Installing Cover

Copyright © 2006, 2009, Corbin Russwin, Inc., an ASSA ABLOY Group company. All

rights reserved. Reproduction in whole or in part without the express written permission

of Corbin Russwin, Inc. is prohibited.