Corbin Russwin 80 9380 8003 152 DC8210 X Unitrol

User Manual: Corbin Russwin DC8210 x Unitrol Wiring Diagrams and Instructions

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Installation Instructions
As Easy As

A

DC8210 Series

C

F

Universal Door Closers with

Multi-Sized 1 thru 6

Unitrol® Arms (by Norton)

A12 - Hold Open Arm

A11 - Non-Hold Open Arm

STANDARD APPLICATION
WITH 615F58 BRACKET

DEEP REVEAL APPLICATION WITH
M103 OPTION(615F59 CLAMP KIT)

FLUSH PARTITION APPLICATION WITH
M104 OPTION (615F60 BRACKET)

An improperly installed or incorrectly adjusted door closer may cause property
damage or personal injury; and will void product warranty.
To avoid personal injury, DO NOT DISASSEMBLE THIS DOOR CLOSER BODY.
Door closers must be securely fastened to a properly reinforced door and frame
with fasteners provided.
Door closers with a HOLD OPEN ARM (A12) are not permitted to be installed in fire
door assemblies.
Door and frame must be specifically templated for 85°, 90°, 95°, 100°, 105° or
110° door swing.

IMPORTANT:

Size of Door & Door Closer
Type
Exterior
of
Exterior
Interior
In -swinging Out -swinging
Installation

Parallel
Arm

B

2'4"
2'6"
3'0"
3'6"
4'0"
4'6"

2'6"
3'0"
3'6"
4'0"

**Max.
Recommended Opening
Force
Closer Size
lbs/f

1
2
3
4
5
6

8
14
16
22
24
26

TO DETERMINE
HAND OF
YOUR DOOR:
LHR

RHR
LEFT
HAND
DOOR

RIGHT
HAND
DOOR

**NOTE: These forces are for standard templating with bearing type hinges and do not account for pressure differentials and draft.
80-9380-8003-152 Rev. 07/09

1

DC8210 x A11 or A12 Parallel Arm Installation Instructions
A

B

E

D

C

This & Next Following Pages (

3

,

4

F
,

5

)

Page
NOTE:
See chart to select degree of door opening and Door width for your door. Then,
determine frame condition: STANDARD & DEEP REVEAL (use Dim’s. A & B)
or FLUSH PARTITION (use Dim’s A & C).
MINIMUM TOP RAIL for Standard Application: 5 (127)
MINIMUM TOP RAIL for Drop Plate Application: 2 (51)

*Dimension “C” is only used for Flush Partition application (Frame Template A3 ).
DOORS 33" TO 41”
DOORS 28" TO 32”
615F54 NHO ARM (A11)
615F52 NHO ARM (A11)
Opening
615F53 HO ARM (A12)
615F51 HO ARM (A12)

HOLD DEAD
OPEN STOP

85°
90°
95°
100°
105°
110°

90°
95°
100°
105°
110°
115°

Dim. A Dim. B *Dim. C
5-3/4
5-1/4
4-3/4
4-3/8
4
3-3/4

(146)
(133)
(121)
(111)
(102)
(95)

9-3/4 (248) 9-7/8
9-1/4 (235) 9-3/8
8-3/4 (222) 8-7/8
8-3/8 (213) 8-1/2
8
(203) 8-1/8
7-3/4 (197) 7-7/8

A Templates

Dim. A

(251)
(238)
(225)
(216)
(206)
(200)

8-1/8
7-5/8
7-1/8
6-5/8
6-1/4
6

(206)
(194)
(181)
(168)
(159)
(152)

DOORS 42" TO 48”
615F56 NHO ARM (A11)
615F55 HO ARM (A12)

Dim. B *Dim. C

Dim. A

11-7/8 (302) 12
(305)
11-3/8 (289) 11-1/2 (292)
10-7/8 (276) 11
(279)
10-3/8 (264) 10-1/2 (267)
10
(254) 10-1/8 (257)
9-3/4 (248) 9-7/8 (251)

10-1/4 (260)
9-3/4 (248)
9-1/8 (232)
8-1/2 (216)
8
(203)
7-5/8 (194)
2-3/4
(70)

®

2
(51)

Mark Door (for QUIK-INSTALL bracket) and Jamb (for arm bracket).
FRAME STOP
3 Options of Frame Templates:
A1 Standard Application, This Page ( 2 )
A2 Deep Reveal, Page 3
A3 Flush Partition, Page 3

Reveal

615F58
BRACKET

MOUNTING SCREW SPECIFICATIONS
ARM AND QUIK-INSTALL BRACKET

}{

#12-14 self-drilling screw.
1/8 (3) diameter pilot hole
required for Wood Applications.

80-9380-8003-152 Rev. 07/09

or

B
3/8
TYP.
(10)

615F58
BRACKET
615F58
BRACKET

3/4
(19)

1-1/8
(29)

1-1/4
(32)

FRAME STOP
TOP OF DOOR

DROP PLATE
Mounting Holes (4)
754F25

11/16
(17)

NOTES:
Check hand of door, see page 2 .
Right Hand Application Shown
Left Hand Opposite
Dimensions given in inches (mm).
Do Not Scale Drawing.
Closer must be installed in a true
horizontal plane to ensure proper
closer performance.

14-3/8 (365)
13-7/8 (352)
13-1/4 (337)
12-5/8 (346)
12-1/8 (308)
11-3/4 (298)

PIVOT

7/16
(11)

DOOR

Door
Door Template is Typical for
all Frame Templates
A1 , A2 , and A3

(362)
(349)
(333)
(318)
(305)
(295)

1/2 HINGE
(13)
OR C
L

A1 FRAME TEMPLATE 1A

(Standard Application with 615F58 Bracket)
REVEAL
Frame Reveals 1-7/8" to 4-5/8"
(48mm to 117mm)

*Dim. C

Dim. B
14-1/4
13-3/4
13-1/8
12-1/2
12
11-5/8

3/8
(10)

3
(76)

4-3/4
(121)

3
(76)

3/8
(10)
3-1/4
(79)

1
(25)
QUIK-INSTALL
BRACKET 754F18

10
(254)

3/8
(10)

A
1/4-20 THREAD

L

Sex nuts, furnished
when ordered
Drill thru 9/32 (7) Enlarge to
3/8 (10) Dia. This Side Only
(4 Places)

DOOR
THICKNESS

SEX NUT
LENGTH “L”

1-3/8 (35)

1-9/32 (33)

1-3/4 (44)
& OVER

1-21/32 (42)

2

DC8210 x A11 or A12 Parallel Arm Installation Instructions
B

A

D

C

This P a g e

E

F

Following Pages
(4 ,5 )

A2 DEEP REVEAL FRAME TEMPLATE APPLICATION with M103 OPTION (615F59 CLAMP KIT)
Frame Reveals Over 4-5/8" (117mm)
2-3/4
B
HINGE
(70)
DOOR

CL

3/8
TYP.
(10)

2
(51)

OR
PIVOT

Reveal

FRAME

Door

FRAME STOP

CLAMP
Clamps Only
7/16
(11)
4-3/8
(111)

FRAME

615F59
CLAMP (TYP)

CLAMP

5/16
(8)

2-1/8
(54)

Reveal

SPACER

Door

REVEAL

1/2
(13)

Clamps with Spacer

A3 FLUSH PARTITION FRAME TEMPLATE APPLICATION with M104 OPTION (615F60 BRACKET)
Frame Reveals 0" to 1/8" (0mm to 3mm)

C

1-3/4
(44)

B

Door

615F60
BRACKET

1/2
(13)

1-1/2
(38)
2-1/2
(64)

Mount QUIK-INSTALL
Bracket

#12-14 X 1-1/2 FH SELF-DRILLING (4)
OR
1/4-20 X 3/4 FHMS W/ SEX NUTS (4)

Frame

3/4
(19)

Reveal

C

Mount Closer Body to
QUIK-INSTALL Bracket
Start the four mounting screws into the four closer mounting holes.
Place the closer onto the QUIK-INSTALL bracket with the four
mounting screws inserted into the four QUIK-INSTALL bracket slots.
Tighten the four mounting screws to fasten the closer body to the
QUIK-INSTALL bracket.

#12-24 x 5/8 FHMS (4)

80-9380-8003-152 Rev. 07/09

3

DC8210 x A11 or A12 Parallel Arm Installation Instructions
A

B

C

Previous
P a g es ( 2 , 3 )

D Mount Arm to Door Frame

D

E

This
Page

F
Next
Page ( 5 )

E Connect Arm To Closer

Using 1/8" hex wrench provided, close (turn clockwise)
CLOSING SPEED VALVE (see page 4 for location on
closer). DO NOT OVER TIGHTEN.
Open door to approximately 60°
Using wrench on underside of spindle, rotate spindle
approximately 135° toward hinge edge of door.
Install arm on spindle at an approximate 90° angle to door.
Reopen CLOSING SPEED VALVE.
Install and tighten 5/16 Hex Head Arm Washer and Screw assembly.

#12-14 X 1-1/2 FH SELF-DRILLING (6)

ALL ANGLES SHOWN ARE APPROXIMATE

DO

OR

DO

OR

90°
ARM

90°

135°
WRENCH

Rotate 135°

60°
DOOR

SPINDLE
ARM
CENTERLINE
SPINDLE
ROTATED 135°

SPINDLE AT REST

HOLD OPEN ADJUSTMENTS - A12 ARMS ONLY

Rotate

Hold Open
“On”

Hold Open Force
To Decrease
Hold Open
Force

To Increase
Hold Open
Force

Hold Open
“Off”

80-9380-8003-152 Rev. 07/09

4

DC8210 x A11 or A12 Parallel Arm Installation Instructions
A

F

Adjust Closer

B

D E

C

Previous P a g es (

2

,

3

,

4

)

F
This
Page
Size of Door

Spring Power Adjustment

Exterior
In
Swing

2' 4" (712)

2'6" (764)

Locate spring power adjuster from Illustration below

DC8200 Size 1 thru 6 Adjustment See Chart
DC8200 SPRING POWER ADJUSTMENT CHART

2' 6" (764)

Spring Power

3'0" (915)

All DC8200 closers are factory set at an approximate Size 3. 3' 0" (915) 3'6" (1067) 2'6" (764)
Adjust closer as necessary for door size using this chart.
Readjustment may be required to suit prevailing conditions. 3' 6" (1067) 4'0" (1219) 3'0" (915)

LATCHING
SPEED VALVE
Date Stamp
(on end of closer)
MM-YY
MM = Month
YY = Year

2-7

Equivalent
Closer Size
(Approx.)
3

7-11

4

11-15

5

15-17

6

Exterior Adjustment
No. Full Turns
Out
Clockwise
Swing

Interior

CLOSING
SPEED VALVE
BACKCHECK
INTENSITY VALVE

OPTION M71
DELAYED
ACTION VALVE
SPRING POWER ADJUSTER

e

ed

Delayed
Action
Option
M71

Backcheck

Clo
s

Turn valve COUNTER-CLOCKWISE to reduce backcheck
or CLOCKWISE to increase backcheck. (Backcheck should
be set to give a soft cushioning action, not a sudden stop.)

Latch

Closing Speed Valve

(1/8 Allen Wrench Provided)

To adjust speed of door closing from fully open to a position
2" to 5" from closed, turn Closing Speed Valve CLOCKWISE
to SLOW closing, COUNTER-CLOCKWISE to SPEED
closing.

Latching Speed Valve

(1/8 Allen Wrench Provided)

After closing speed has been obtained, turn latching speed valve
CLOCKWISE to SLOW latching or COUNTER-CLOCKWISE to
SPEED latching for last 2" to 5" of door travel.
NOTE: Set combination of CLOSING and LATCHING speeds to
between 3 and 7 seconds Use of door by handicapped,
elderly or small children may require even greater
closing time.

Delayed Action Valve

door closing cycle from fully open down to 70°, where the
closing speed valve then begins its control.

Backcheck Intensity Valve

ing

Sp

(1/4" ALLEN WRENCH)

(1/8 Allen Wrench Provided)

Installing Cover
Slip cover over closer.
Hold tightly against QUIK-INSTALL® Bracket surface.
Secure on each side with 6-32 x 1/4" PBHMS screws.
Insert is removable.
Place in unused opening.

Full Cover
(Standard)

Turn valve CLOCKWISE to SLOW closing, COUNTERCLOCKWISE to SPEED closing. Delayed action may be
adjusted from 20 seconds to 90 seconds, depending on
degree of door swing. Delay occurs at the beginning of the

Copyright © 2007, 2009, Corbin Russwin, Inc., an ASSA ABLOY Group company. All
rights reserved. Reproduction in whole or in part without the express written permission
of Corbin Russwin, Inc. is prohibited.

80-9380-8003-152 Rev. 07/09

5



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