Corbin Russwin ED5400A & ED5470B Series FM16409 13
ED5400A & ED5470B Series FM164 Installation Instructions
User Manual: Corbin Russwin ED5400A & ED5470B Series Wiring Diagrams and Instructions
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® Installation Instructions ED5400 (A) Series ED5470 (B) Series Surface Vertical Rod Exit Devices In U.S.: Corbin Russwin, Inc. 225 Episcopal Road Berlin, CT 06037 USA www.corbinrusswin.com Technical Product Support: Phone: 888-607-5703 FM164 (09/13) Strike Angle Must Engage Strike ASSA ABLOY In Canada: ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan, Ontario, Canada L4K4T9 www.assaabloy.ca Top Strike For Metal, Composite and Wood Doors of Either Hand Shim (2) Supplied Bottom Rod and Latch components not supplied with Less Bottom Rod Devices (LBR), M55 Option Strike Plate 10-24 PFHMS Top Bracket and Strike required for ED5470. Strike Outside Trim (3) 10-24 x 5/8" PFHMS or 10 x 1" PFHWS Device is packed ready for any compatible trim. Top Latch Top Mounting Plate (3) 10-24 x 1/4" PRHMS End Clamp (2) 8-32 x 1/4" PFHMS (2) 1/4-20 X 3/4" PFHMS (3) 8-32 x 1/4" PUFHMS End Cap Latch Cover (2) 8 x 3/8" PFH”AB”SMS Rod Guide (2) 1/4-20 X 3/4" PRHMS or (2) #14 Wood Screws ‘ (2) #8 x 1/2" PRH”AB”SMS Top Rod Guide Cover Top Rod Connector Hole Plug (Fire Devices) Roll Pin Dogging Key Rod Extension 2" 6" 12" 24" - For Doors Over 8' in Height Extension Link (For 2", 6", 12") Dogging Feature to hold bolts retracted and touchpad depressed, for push-pull door operation. Roll Pin Fusible Extension Link for Doors Over 8' in Height To Dog Device 1. Insert dogging key. 2. Hold touchbar depressed. 3. Turn key 1/4 turn clockwise. (2) 1/4-20 X 3/4" PRHMS (Not a feature of fire labeled devices.) Bottom Rod Connector Rod Guide Cover (2) 8-32 x 1/4" PUFHMS Bottom Rod (2) #8 x 1/2" PRH”AB”SMS Bottom Mounting Plate Popper Assembly required for ED5470 (B) Series Fire-Rated Devices with Less Bottom Rod (M55 Option). (2) 8 x 3/8" PFH”AB”SMS Guide Cover Retaining Clip Deadbolt Cap Plug Bottom Bolt Case Popper Refer to separate instruction sheet FM547. (3) 10-24 x 1/4" PRHMS (2) 1/4-20 X 3/4" PFHMS (2) 8-32 x 1/4" PFHMS Strike FM164 (09/13) Latch Cover All dimensions are in inches (mm) unless otherwise noted. Copyright © 2013 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 1 of 8 ® General Information ASSA ABLOY 1/4-20 Sex Nut Option To Change Hands RHR Device LHR Device Recommended for wood composite or unreinforced metal doors. Standard for Fire Rated doors. Lift Block Vertical Lifter Assembly Vertical Lifter Assembly (4) 8-32 x 3/16" PRHMS (4) 8-32 x 3/16" PRHMS Remove (4) Screws and Vertical Lifter Assembly. Rotate device to opposite hand (180 degrees). Insert Lifter Assembly under Lift Block and re-install screws. Note: Lifter must fit under lift block as shown. RHR Door LHR Door Maintenance 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function. 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back out. 3. Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening (e.g. door sagging). 2 of 8 Copyright © 2013 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 8 1/4-20 6 Rod Extension Options 2" (51mm) 6" (152mm) 12" (305mm) 24" (610mm) (Specify Device Finish) Shim Kit Option 697F348 Black Finish Kit consists of (2) Latch Head Shims (Device Cover seats on shim) and (2) End Clamp Shims (End Cap seats on shim), (2) Top and Bottom Latch Shims (Bolt Case Mounting Plates seat on shim), and (4) Rod Guide Shims. Each shim is 1/8" (3.2mm) thick. More than two shim thicknesses 1/4" (6.4mm), require longer device mounting screws (not included). FM164 (09/13) ® Check Before Starting ASSA ABLOY Reinforcement Door Skin Blind Rivet Nut Unreinforced Doors or Frames Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced. Minimum Door Stile: 4-1/2" (114mm) Unreinforced Doors: Use SNB (sex nuts and bolts). Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation. Door Must Swing Freely Unreinforced Frames: Use Blind Rivet Nuts. Recommended fasteners for unreinforced openings are not necessarily supplied by Corbin Russwin. Door Must Not Bind Door Must Not Be Warped Door Must Not Sag 1. Mark Door 2-3/4 (70) Locate and Mark Horizontal and Vertical Centerlines as shown. LHR door shown. Preparation is typical for both door hands. Vertical Reference Caution: If device is mounted higher or lower than shown, rod length must change. Lengthen or cut top and bottom rods as shown on Step 7. LBR - For ED5470 Series Less Bottom Rod Devices, omit bottom latch and strike installation steps and see separate instructions for ED5470 Series top latch and strike. Horizontal Reference Single Door or Pair Without Mullion NOTE: Less Bottom Rod Devices should not be used where security is a primary concern. DOOR FINISHED FLOOR Measure Gap Write Dimension Here: FM164 (09/13) Copyright © 2013 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 3 of 8 ® 2. Prepare Door, Frame, & Sill A. Locate “Device Template” aligning VERTICAL REFERENCE and HORIZONTAL REFERENCE lines on door and template. Tape template to door face. B. Extend centerline of Rod and Strikes from “Device Template” to door top and bottom, on door face. C. Locate Top Latch/Strike, Bottom Case, and Bottom Strike templates, aligned on centerline of Rods and Strikes on door. Tape templates in place and mark holes. D. Locate and tape Trim Template to door (See instructions packed with Trim). E. Mark and prepare holes per installation template: Device and Bolt Case Plates: Each (2) 1/4-20 Machine Screws for metal reinforced doors OR (2) 3/8" (10) Dia. Sex Nuts & Bolts ASSA ABLOY Top Latch & Strike Template VERTICAL REFERENCE Device Template Top Strike: For ED5400 Series (2) 10-24 Machine Screws, or (2) #10 Wood Screws For ED5470 Series (4) 10-24 Machine Screws HORIZONTAL REFERENCE Bottom Case Template Bottom Strike Template FINISHED FLOOR Bottom Strike: 5/8" (16) Dia. 3/4" (19) Deep hole 3. Clear Raised Door Molding LHR DOOR INSIDE FACE Rods & Strikes 4. Size Device Device must seat flush on door surface or on shims that keep it parallel to door face. Device must be field cut to size unless standard opening and device are 36" (0.91m). LHR DOOR OPEN 90° INSIDE FACE (1) Shim Kit #697F348 per 1/4" (6mm) of raised molding Align mounting holes in door with mounting holes in device Align horizontal line on door with edge of device Longer mounting screws needed when more than (2) shim thicknesses of 1/8" (3) are used. See Shim Kit Option on page 2. CL Centerline of Dogging Minimum 3/4 Hole (19) Minimum to Stile Edge 1/2 (13) No gap between end cover & touch bar Mark cutoff line. Cut square on line. 1-15/16 Standard (49) 1-11/16 Minimum (43) 5. Install Device A. Mount trim (Follow Instructions Packed with Trim). B. Seat bar in place. Fasten device head (2 PRHMS or SNB). C. Set bar level. Locate end clamp holes. D. Prepare end clamp mounting holes. Mount end clamp (2 #1/4-20 PRHMS or 3/8 (10) dia. SNB). C B Device Screws (Bolt to door reinforcement, sex nuts, or trim studs) E. Check slide action (Slide travel ~ = 9//16" (14). 1. Depress touchbar (slide should move up). Release touchbar (slide should fall back to original rest position). 2. Activate trim (slide should move up). Release trim activator (slide should fall back to rest position). 4 of 8 Copyright © 2013 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. D 1/2 (13) 1-1/4 (32) 3. (NOT FOR FIRE DEVICES) Depress touchbar, turn dogging key clockwise (bar must remain depressed, slide must remain in up position). Turn dogging key counterclockwise (bar should extend, slide should fall back to rest position). F. Tighten all mounting screws. FM164 (09/13) ® 6. Set Latches, Strikes & Guides Top Strike Detail for ED5400 Series ASSA ABLOY Top Strike Detail for ED5470 Series Shim (2 supplied) (Start with One) Strike Angle Must Engage Strike Top Strike Strike Plate (Ridges Face Down) Strike (2) 10-24 PFHMS (2) 10-24 x 5/8" MS or (2) #10 x 1" WS (Flat Head) NOTE: Reserve third screw for Step 8 E . Top Mounting Plate for ED5400 Series NOTE: Reserve two screws for Step 8 E . Rod Guide Detail (Typical 2 Places) (2) 8 x 1/2" POH"AB"SMS Rod Guide • Locate Rod Guide as dimensioned. Spot (2) mounting holes. • Prepare holes. Metal Door: .140 (3.50) dia. inside face Wood Door: .140 (3.50) dia. x 3/4" (19) deep Centerline of Device Mounting Holes, Rods & Strikes • Mount Guide. Bottom Strike Detail Strike (Press in Place) Popper Assembly for ED5470 Series Fire Rated Devices with Less Bottom Rod (M55 Option) Bottom Bolt Case All dimensions are in inches (mm) unless otherwise noted. FM164 (09/13) Copyright © 2013 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 5 of 8 7. Prepare Rods ® 8. Complete Installation ASSA ABLOY To Lengthen Rods • Use Rod Extension(s) to extend Rod to length needed or longer (2", 6", 12", or 24" Rod Extensions available). • Cut excess length from end of rod with pin hole. • Apply screw locking compound* to Rod Extension(s) male threads. Thread Extension(s) until seated tight over Rod. (*)Available at automotive parts store. To Cut Rods • Cut from end with pin hole. NEVER CUT THREADED END. • Press Jig until it bottoms over Rod. • Drill 1/8" (3) dia. hole thru, 3/8" (10) from end of Rod. SHORTER (CW) TOP ROD LONGER (CCW) MAINTENANCE: 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function. 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back up. 3. Periodic checks (and adjustments) of rods is required to compensate for changes in the opening (e.g.: door sagging). PRESS FLUSH SHORTER (CW) BOTTOM ROD LONGER (CCW) (ED5400) Install two remaining screws in top to lock strike (ED5470). Install Latch Covers, Rod Guide Covers, and Device Cover See Page 1 for fastener specifications. 6 of 8 Copyright © 2013 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. FM164 (09/13) ® Plastic Installation Template for ED5000 Exit Devices For use in conjunction with instruction sheets and door marker templates packed with exit device. Holes and slots are identified below by exit device series and trim. Prep door and frame for only those features required for the exit device being installed. ASSA ABLOY Door Frame Template Door Stop All ED5000 Exit Devices Vertical Reference Concealed Vertical Rod Trim Only Against Door Surface Against Frame Stop or Mullion (when applicable) For Rim and SecureBolt® Exit Devices Only Rim and SecureBolt® Mortise Trim Only Horizontal Reference ED5200S Concealed Vertical Rod Trim Only All ED5000 Exit Devices Vertical Reference FM164 (09/13) Copyright © 2013 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 7 of 8 ® ASSA ABLOY This page intentionally left blank. 8 of 8 Copyright © 2013 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. FM164 (09/13)
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