Corbin Russwin ED5400A & ED5470B Series FM16409 13

ED5400A & ED5470B Series FM164 Installation Instructions

User Manual: Corbin Russwin ED5400A & ED5470B Series Wiring Diagrams and Instructions

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Page Count: 8

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Page 7
Page 8

All dimensions are in inches (mm) unless otherwise noted.

Dogging

Feature to hold bolts retracted and

touchpad depressed, for push-pull door

operation.

To Dog Device

1. Insert dogging key.

2. Hold touchbar depressed.

3. Turn key 1/4 turn clockwise.

(Not a feature of fire labeled devices.)

(2) 1/4-20 X 3/4" PRHMS

Cover

(3) 10-24 x 1/4" PRHMS

Top Latch

Bottom Bolt Case

Top Rod

(2) 1/4-20 X 3/4" PFHMS

Bottom Rod

Connector

Deadbolt

Strike Latch Cover

(2) 8-32 x 1/4" PFHMS

Bottom Mounting Plate

(2) #8 x 1/2" PRH”AB”SMS

Guide Cover

(2) 8 x 3/8" PFH”AB”SMS

Rod Guide

Roll Pin

Latch Cover

Strike

Strike Plate

Shim (2) Supplied

(3) 10-24 x 5/8" PFHMS or

10 x 1" PFHWS

Top Mounting Plate

Hole Plug

(Fire Devices)

(2) 8-32 x 1/4" PUFHMS

Rod Guide

Guide Cover

(3) 10-24 x 1/4" PRHMS

(2) 8-32 x 1/4" PFHMS

(2) 8 x 3/8"

PFH”AB”SMS

Top Rod Connector

(2) #8 x 1/2" PRH”AB”SMS

(2) 1/4-20 X 3/4" PFHMS

‘

Dogging Key

(3) 8-32 x 1/4"

PUFHMS

(2) 1/4-20 X 3/4" PRHMS or

(2) #14 Wood Screws

End Clamp

End Cap

Top Bracket and Strike

required for ED5470.

Strike Angle Must

Engage Strike Top Strike

ASSA ABLOY

In U.S.:

Corbin Russwin, Inc.

225 Episcopal Road

Berlin, CT 06037 USA

www.corbinrusswin.com

In Canada:

ASSA ABLOY Door Security Solutions Canada

160 Four Valley Drive

Vaughan, Ontario, Canada L4K4T9

www.assaabloy.ca

Technical Product Support: Phone: 888-607-5703

Installation Instructions

ED5400 (A) Series

ED5470 (B) Series

Surface Vertical Rod Exit Devices

FM164 (09/13)

Bottom Rod

Roll Pin

Outside Trim

Device is packed ready for

any compatible trim.

For Metal, Composite and

Wood Doors of Either Hand

Bottom Rod and Latch

components not supplied with

Less Bottom Rod Devices

(LBR), M55 Option

Popper Assembly required for ED5470 (B) Series

Fire-Rated Devices with Less Bottom Rod (M55 Option).

Retaining Clip

Popper

Cap

Plug

Refer to separate instruction sheet FM547.

Fusible Extension

Link for Doors

Over 8' in Height

Rod Extension

12"

24" - For Doors

Over 8' in Height

Extension Link

(For 2", 6", 12")

1 of 8

permission of Corbin Russwin, Inc. is prohibited.

FM164 (09/13)

10-24 PFHMS

ASSA ABLOY

General Information

Maintenance

1. Periodically remove covers and coat mechanisms with a silicone

base lubricant. This is particularly required in corrosive

environments for proper product function.

2. Check mounting fasteners periodically. Retighten if found loose.

Apply screw locking compound (available at automotive part

stores) or change part fasteners if screws continue to back out.

3. Periodic checks (and adjustments) of strikes are required to

compensate for changes in the opening (e.g. door sagging).

To Change Hands

(4) 8-32 x 3/16" PRHMS

Vertical Lifter Assembly

Remove (4) Screws and Vertical Lifter Assembly. Rotate device

to opposite hand (180 degrees). Insert Lifter Assembly under

Lift Block and re-install screws.

Note: Lifter must fit under lift block as shown.

Lift Block

LHR Device

LHR DoorRHR Door

RHR Device

Vertical Lifter Assembly

(4) 8-32 x 3/16" PRHMS

Shim Kit Option

697F348 Black Finish

Kit consists of (2) Latch Head Shims

(Device Cover seats on shim) and (2) End

Clamp Shims (End Cap seats on shim), (2)

Top and Bottom Latch Shims (Bolt Case

Mounting Plates seat on shim), and (4)

Rod Guide Shims.

Each shim is 1/8" (3.2mm) thick. More than

two shim thicknesses 1/4" (6.4mm), require

longer device mounting screws (not

included).

1/4-20 Sex Nut Option

Rod Extension Options

Recommended for wood

composite or unreinforced

metal doors.

Standard for Fire Rated doors.

1/4-20

2" (51mm)

6" (152mm)

12" (305mm)

24" (610mm)

(Specify Device Finish)

permission of Corbin Russwin, Inc. is prohibited.

FM164 (09/13)

Door Must Swing Freely Door Must Not Be Warped Door Must Not Bind Door Must Not Sag

1. Mark Door

Unreinforced Doors or Frames

Doors and Frames with walls having a structural thickness

(metal skin plus reinforcement or solid hardwood) to engage

less than (3) full screw threads are considered unreinforced.

Unreinforced Doors: Use SNB (sex nuts and bolts).

Unreinforced Frames: Use Blind Rivet Nuts.

Recommended fasteners for unreinforced openings are not

necessarily supplied by Corbin Russwin.

Reinforcement

Door Skin Blind Rivet Nut

Minimum Door Stile:

4-1/2" (114mm)

Door and frame must meet

structural and dimensional

specifications on exit device

template(s) for door and frame

preparation.

Locate and Mark Horizontal and Vertical

Centerlines as shown.

FINISHED FLOOR

LHR door shown.

Preparation is typical for both door hands.

Caution: If device is mounted higher or lower than

shown, rod length must change. Lengthen or cut

top and bottom rods as shown on Step 7.

LBR - For ED5470 Series Less Bottom Rod

Devices, omit bottom latch and strike installation

steps and see separate instructions for ED5470

Series top latch and strike.

NOTE: Less Bottom Rod Devices should not be

used where security is a primary concern.

ASSA ABLOY

Check Before Starting

Single Door or Pair

Without Mullion

Horizontal Reference

Vertical Reference

DOOR

Measure Gap

Write Dimension Here:

2-3/4

(70)

FM164 (09/13) 3 of 8

permission of Corbin Russwin, Inc. is prohibited.

ASSA ABLOY

op Latch &

Strike T

emplate

Device Template

Bottom Strike Template

FINISHED FLOOR

Bottom Case

Template

2. Prepare Door, Frame, & Sill

A. Locate “Device Template” aligning VERTICAL REFERENCE and HORIZONTAL

REFERENCE lines on door and template. Tape template to door face.

B. Extend centerline of Rod and Strikes from “Device Template” to door top and

bottom, on door face.

C. Locate Top Latch/Strike, Bottom Case, and Bottom Strike templates, aligned on

centerline of Rods and Strikes on door. Tape templates in place and mark holes.

D. Locate and tape Trim Template to door (See instructions packed with Trim).

E. Mark and prepare holes per installation template:

Device and Bolt Case Plates:

Each (2) 1/4-20 Machine Screws for metal reinforced doors OR

(2) 3/8" (10) Dia. Sex Nuts & Bolts

Top Strike: For ED5400 Series (2) 10-24 Machine Screws, or

(2) #10 Wood Screws

For ED5470 Series (4) 10-24 Machine Screws

Bottom Strike: 5/8" (16) Dia. 3/4" (19) Deep hole

LHR DOOR

INSIDE FACE

VERTICAL

REFERENCE

HORIZONTAL

REFERENCE

Rods & Strikes

3. Clear Raised Door Molding

Device must seat flush on

door surface or on shims that

keep it parallel to door face.

(1) Shim Kit #697F348

per 1/4" (6mm) of raised molding

Longer mounting screws needed when

more than (2) shim thicknesses of 1/8" (3)

are used. See Shim Kit Option on page 2.

5. Install Device

4. Size Device

Device must be field cut to size unless

standard opening and device are 36" (0.91m).

LHR DOOR OPEN 90° INSIDE FACE

Align mounting holes in door

with mounting holes in device

Align horizontal line on door

with edge of device

Minimum 3/4

(19)

1-15/16

(49)

1/2

(13)

Minimum to Stile Edge 1-11/16

(43)

LCenterline

of Dogging

Hole

No gap between

end cover &

touch bar

Mark cutoff line.

Cut square on line.

Standard

Minimum

A. Mount trim (Follow Instructions Packed with Trim).

B. Seat bar in place. Fasten device head (2 PRHMS or SNB).

C. Set bar level. Locate end clamp holes.

D. Prepare end clamp mounting holes. Mount end clamp (2 #1/4-20 PRHMS or 3/8 (10) dia. SNB).

Device Screws

(Bolt to door reinforcement, sex nuts, or trim studs)

1/2

(13)

1-1/4

(32)

E. Check slide action (Slide travel = 9//16" (14).

1. Depress touchbar (slide should move up). Release

touchbar (slide should fall back to original rest

position).

2. Activate trim (slide should move up). Release trim

activator (slide should fall back to rest position).

3. (NOT FOR FIRE DEVICES) Depress touchbar, turn

dogging key clockwise (bar must remain depressed,

slide must remain in up position). Turn dogging key

counterclockwise (bar should extend, slide should fall

back to rest position).

F. Tighten all mounting screws.

FM164 (09/13)

permission of Corbin Russwin, Inc. is prohibited.

All dimensions are in inches (mm) unless otherwise noted.

6. Set Latches, Strikes & Guides ®

ASSA ABLOY

Strike Plate

(Ridges Face

Down)

Strike

Shim

(2 supplied)

(Start with One)

(2) 10-24 x 5/8" MS

(2) #10 x 1" WS

(Flat Head)

Top Strike Detail for

ED5400 Series

Rod Guide Detail

(Typical 2 Places)

(2) 8 x 1/2" POH"AB"SMS

Rod Guide

• Locate Rod Guide as dimensioned. Spot (2)

mounting holes.

• Prepare holes.

Metal Door: .140 (3.50) dia. inside face

Wood Door: .140 (3.50) dia. x 3/4" (19) deep

• Mount Guide.

Bottom Strike Detail

Strike

(Press in Place)

NOTE: Reserve third

screw for Step 8 E .

Centerline of

Device Mounting Holes, Rods & Strikes

Top Mounting

Plate for

ED5400 Series

Popper Assembly

for ED5470 Series

Fire Rated Devices

with Less Bottom

Rod (M55 Option)

Bottom

Bolt Case

FM164 (09/13) 5 of 8

permission of Corbin Russwin, Inc. is prohibited.

Top Strike Detail for

ED5470 Series

NOTE: Reserve two

screws for Step 8 E .

Strike Angle Must

Engage Strike Top Strike

(2) 10-24 PFHMS

ASSA ABLOY

To Lengthen Rods

• Use Rod Extension(s) to extend Rod to length needed or longer (2", 6",

12", or 24" Rod Extensions available).

• Cut excess length from end of rod with pin hole.

• Apply screw locking compound* to Rod Extension(s) male threads.

Thread Extension(s) until seated tight over Rod.

(*)Available at automotive parts store.

To Cut Rods

• Cut from end with pin hole. NEVER CUT

THREADED END.

• Press Jig until it bottoms over Rod.

• Drill 1/8" (3) dia. hole thru, 3/8" (10) from end of

Rod.

8. Complete Installation

7. Prepare Rods

MAINTENANCE:

1. Periodically remove covers and coat

mechanisms with a silicone base lubricant. This is

particularly required in corrosive environments for

proper product function.

2. Check mounting fasteners periodically.

Retighten if found loose. Apply screw locking

compound (available at automotive part stores) or

change part fasteners if screws continue to back

up.

3. Periodic checks (and adjustments) of rods is

required to compensate for changes in the

opening (e.g.: door sagging).

PRESS FLUSH

SHORTER (CW)

LONGER (CCW)

TOP ROD

Install Latch Covers, Rod Guide

Covers, and Device Cover

SHORTER (CW)

LONGER (CCW)

BOTTOM ROD

See Page 1 for fastener specifications.

FM164 (09/13)

permission of Corbin Russwin, Inc. is prohibited.

(ED5400)

Install two remaining screws in

top to lock strike (ED5470).

For use in conjunction with instruction sheets and door marker templates packed

with exit device. Holes and slots are identified below by exit device series and

trim. Prep door and frame for only those features required for the exit device

being installed.

Frame

Door Stop

Door

Template

All ED5000 Exit Devices

Rim and

SecureBolt

Mortise

ED5200S

Against Frame Stop or Mullion

(when applicable)

For Rim and SecureBolt

Exit Devices Only

Vertical Reference

Trim Only

Against Door Surface

Trim Only

Horizontal

Reference

Trim Only

Vertical Reference

Concealed Vertical Rod

ASSA ABLOY

Plastic Installation Template for ED5000 Exit Devices

FM164 (09/13) 7 of 8

permission of Corbin Russwin, Inc. is prohibited.

FM164 (09/13)

permission of Corbin Russwin, Inc. is prohibited.

ASSA ABLOY

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Corbin Russwin ED5400A & ED5470B Series FM16409 13

ED5400A & ED5470B Series FM164 Installation Instructions

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