Corbin Russwin FM168 (06 12) ED5600A Series
ED5600A Series FM168 Installation Instructions
Door Lock fm168
User Manual: Corbin Russwin ED5600A Series Wiring Diagrams and Instructions
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® Installation Instructions ED5600(A) Series Mortise Exit Devices In U.S.: Corbin Russwin, Inc. 225 Episcopal Road Berlin, CT 06037 USA www.corbinrusswin.com ASSA ABLOY In Canada: ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan, Ontario, Canada L4K4T9 www.assaabloy.ca Technical Product Support: Phone: 888-607-5703 Handed Mortise Lock (See "To Change Mortise Lock Hand") Device is non handed For Metal, Composite, and Wood Doors Outside Trim Device is packed ready for any compatible trim. RHR Door End Clamp LHR Door (3) 8-32 x 5/16" PUFHMS End Cap (2) 1/4-20 X 3/4" PRHMS or (2) #14 Wood Screws Mortise Lock Hole Plug (Fire Devices) (2) 12-12-24 PUFHM/WS Dogging Key Universal Strike Dogging Device Assembly Feature to hold bolts retracted and touchpad depressed, for push-pull door operation. Cover (2) 1/4-20 x 3/4" PRHMS (Special Head) To Dog Device 1. Insert dogging key. 2. Hold touchbar depressed. 3. Turn key 1/4 turn clockwise. (Not a feature of fire labeled devices.) Armored Front Armored Front Screw (2) 12-12-24 PUFHM/WS 2) 8-32 x 5/16" PUFHMS FM168 (06/12) Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 1 of 5 ® General Information ASSA ABLOY Shim Kit Option To Change Mortise Lock Hand Typical Lock Body with Cover removed and showing only components relevant to lock handing. Other components vary according to function. 650F91-8 Black Finish Guardbolt Plate Assembly (Hold in place while removing guardbolt.) Guardbolt Spring (Note position before removing guardbolt.) Push in Kit consists of Latch Head Shims (Device Cover seats on shim) and End Clamp Shims (End Cap seats on shim). Each shim is 1/8" (3.2mm) thick more than two shim thicknesses 1/4" (6.4mm), require longer device mounting screws (not included). Remove latchbolt assembly in this direction. Note Position of Guard Lever Latchbolt Guard Lever To change lock hand remove, flip latchbolt and guardbolt and reinstall. Nylon Washer (Must be between spring and bracket in case.) Maintenance 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function. 1/4-20 Sex Nut Option Recommended for wood composite or unreinforced metal doors. 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back out. 4 1/4-20 2 2 of 5 Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. FM168 (06/12) ® Check Before Starting ASSA ABLOY Reinforcement Door Skin Blind Rivet Nut Unreinforced Doors or Frames Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced. Minimum Door Stile: 4-1/2" (114mm) Unreinforced Doors: Use SNB (sex nuts and bolts). Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation. Door Must Swing Freely Unreinforced Frames: Use Blind Rivet Nuts. Recommended fasteners for unreinforced openings are not necessarily supplied by Corbin Russwin. Door Must Not Bind Door Must Not Be Warped Door Must Not Sag 1. Mark Door Locate and Mark Horizontal and Vertical Centerlines as shown. Centerline of Door, Lock and Strike 2-3/4 (70) LHR door shown. Preparation is typical for both door hands. Centerline Vertical Reference (ANSI A115.1 Backset) LHR Door Inside Face Note: Centerline of Lock (cutout) must match HORIZONTAL REFERENCE centerline. Centerline Vertical Reference Centerline Horizontal Reference 39-15/16 (1014) FINISHED FLOOR FM168 (06/12) Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 3 of 5 ® 2. Prepare Door & Frame Factory prepared cutouts with field drilled mounting holes are recommended. If door (lock) and frame (strike) have to be mortised in the field, do it before continuing (follow instructions on Installation Template). ASSA ABLOY Spot and prepare mounting holes as follows: A. Locate and tape Trim Template to door. (See instructions packed with trim.) B. Locate “Device Template” aligning VERTICAL REFERENCE and HORIZONTAL REFERENCE lines on door and template. Tape template to door face. (1) Slot1/2" (12.7) Dia x 1" (25.4) on centers thru inside door face, and Device Template (2) Device holes for 1/4-20 machine screws for metal reinforced doors only, or 3/8" Strike (9.5) Dia sex nuts and bolts. Centerline 3/8 C. Insert lock into mortise, adjust front for door edge (beveled or flat)*. (10) (2) Lock holes for 12-24 machine screws or for #12 wood screws. *NOTE: Lock base front has to be field tightened in place, (two screws, each on lock case top and bottom). D. Seat strike in frame cutout. (2) Strike holes for 12-24 machine screws or for #12 wood screws. LHR DOOR INSIDE FACE Centerline Vertical Reference (Backset) Centerline Horizontal Reference (Device & Lock) FINISHED FLOOR 3. Size Device Device must be field cut to size, unless standard opening and device are 36" (0.91m). HINGE EDGE OF DOOR LHR DOOR OPEN 90° INSIDE FACE ALIGN MOUNTING HOLES IN DOOR WITH MOUNTING HOLES IN DEVICE. NO GAP BETWEEN END COVER & TOUCH BAR ALIGN HORIZONTAL LINE ON DOOR WITH EDGE OF DEVICE Minimum: 3/4 (19) MARK CUTOFF LINE. CUT SQUARE ON LINE. CENTERLINE DOGGING HOLE Minimum to Stile Edge: 1/2 (13) 1-15/16 STANDARD (49) 1-11/16 MINIMUM (43) 4. Clear Raised Door Molding Device must seat flush on door surface or on shims that keep it parallel to door face. (1) Shim Kit #650F91-8 Two Shim Kits maximum for standard device in 1-3/4" (44) door. For thicker doors, consult the factory. 4 of 5 Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. per 1/8" (3mm) of raised molding FM168 (06/12) ® 5. Install Components A. Install Lock Lock in hand, depress guardbolt. Check that latchbolt is deadlocked. Check that latchbolt lever (and cylinder lever, hubs, and thumbpiece lever, if relevant) operate the lock freely. Insert Lock Body into door cavity. Fasten to door edge (2 PUFHM/WS) Note: Centerline Strike Box Strike & Lock Make sure that door reinforcing clips or doorwalls support lock immovable (When Required) (restricting rocking motion). B. Install Armor Front Strike Fit over bolts and fasten to lock base front (2 PUFHMS). Check that bolts retract and extend freely. C. Install Strike Seat in place (lip bend away from opening). Lock Body Fasten to frame (2 PUFHM/WS). Armor Front D. Install Trim Follow instructions packed with trim. E. Install Device Seat Bar in place (Device finger must engage latchbolt lever, thru slot in lock case/cover, as shown in Detail 1). Fasten Device Head (2 PRHMS or SNB). Set Bar level. Locate End Clamp holes. E2 E3 Prepare End Clamp mounting holes. Fasten End Clamp in place. (2 #1/4-20 PRHMS or 3/8" (9.5) Dia. SNB). 1-1/4 F. Check Operation 1/2 (32) Device Screws 1. Depress touchbar (bolt must retract). (13) (Bolt to door reinforcement, Release touchbar (bolt must extend). sex nuts, or trim studs) 2. Actuate trim (bolt must retract). Latch Bolt Lever Release trim actuator (bolt must extend). 3. (NOT FOR FIRE DEVICES) Depress touchbar, turn dogging key clock wise (bar must remain Finger depressed, bolt must remain retracted). Turn dogging key counter clockwise (bar and bolt Finger must return to extended position). Adjusting Bracket 4. Close door. Latchbolt should fully engage into strike cavity, guardbolt should retract over strike ramp. Detail 1 Detail 2 Door should not rattle. NOTE: When resulting operation is faulty, check first for visible binding or interference. If there is no apparent reason for the fault, remove item from the door and recheck its operation before assuming that it is defective. If latchbolt travel is not adequate, adjust device finger as shown on Detail 2. G. Tighten all Mounting Screws. ASSA ABLOY 6. Install Head Cover and End Cap Use (2) 8-32 PFHMS for Cover and (3) 8-32 PFHMS for End Cap. FM168 (06/12) Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 5 of 5
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