Corbin Russwin FM168 (06 12) ED5600A Series

ED5600A Series FM168 Installation Instructions

Door Lock fm168

User Manual: Corbin Russwin ED5600A Series Wiring Diagrams and Instructions

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ASSA ABLOY

In U.S.:

Corbin Russwin, Inc.

225 Episcopal Road

Berlin, CT 06037 USA

www.corbinrusswin.com

In Canada:

ASSA ABLOY Door Security Solutions Canada

160 Four Valley Drive

Vaughan, Ontario, Canada L4K4T9

www.assaabloy.ca

Technical Product Support: Phone: 888-607-5703

Installation Instructions

ED5600(A) Series

Mortise Exit Devices

permission of Corbin Russwin, Inc. is prohibited.

FM168 (06/12)

Cover

Outside Trim

Device is packed ready for

any compatible trim.

For Metal, Composite,

and Wood Doors

2) 8-32 x 5/16" PUFHMS

(3) 8-32 x 5/16"

PUFHMS

(2) 1/4-20 X 3/4" PRHMS or

(2) #14 Wood Screws

End Clamp

End Cap

Hole Plug

(Fire Devices)

Dogging

Key

Dogging

Feature to hold bolts retracted and

touchpad depressed, for push-pull door

operation.

To Dog Device

1. Insert dogging key.

2. Hold touchbar depressed.

3. Turn key 1/4 turn clockwise.

(Not a feature of fire labeled devices.)

Mortise Lock

(2) 12-12-24 PUFHM/WS

Universal

Strike

(2) 12-12-24 PUFHM/WS

Armored Front Screw

Armored Front

(2) 1/4-20 x 3/4" PRHMS

(Special Head)

Device Assembly

LHR DoorRHR Door

Handed Mortise Lock

(See "To Change Mortise Lock Hand")

Device is non handed

1 of 5

To Change Mortise Lock Hand

Guardbolt

Push in

Note Position of

Guard Lever

Latchbolt

Guard Lever

Typical Lock Body with Cover removed and showing only components

relevant to lock handing. Other components vary according to function.

To change lock hand remove,

flip latchbolt and guardbolt

and reinstall.

Nylon Washer

(Must be between spring

and bracket in case.)

Remove latchbolt assembly

in this direction.

Spring

(Note position before removing

guardbolt.)

Guardbolt Plate Assembly

(Hold in place while removing

guardbolt.)

ASSA ABLOY

General Information

Maintenance

1. Periodically remove covers and coat mechanisms with a silicone

base lubricant. This is particularly required in corrosive

environments for proper product function.

2. Check mounting fasteners periodically. Retighten if found loose.

Apply screw locking compound (available at automotive part

stores) or change part fasteners if screws continue to back out.

Shim Kit Option

650F91-8 Black Finish

Kit consists of Latch Head

Shims (Device Cover seats on

shim) and End Clamp Shims

(End Cap seats on shim).

Each shim is 1/8" (3.2mm)

thick more than two shim

thicknesses 1/4" (6.4mm),

require longer device mounting

screws (not included).

1/4-20 Sex Nut Option

Recommended for wood

composite or unreinforced

metal doors.

1/4-20

permission of Corbin Russwin, Inc. is prohibited.

FM168 (06/12)

2 of 5

Door Must Swing Freely Door Must Not Be Warped Door Must Not Bind Door Must Not Sag

1. Mark Door

Unreinforced Doors or Frames

Doors and Frames with walls having a structural thickness

(metal skin plus reinforcement or solid hardwood) to engage

less than (3) full screw threads are considered unreinforced.

Unreinforced Doors: Use SNB (sex nuts and bolts).

Unreinforced Frames: Use Blind Rivet Nuts.

Recommended fasteners for unreinforced openings are not

necessarily supplied by Corbin Russwin.

Reinforcement

Door Skin Blind Rivet Nut

Minimum Door Stile:

4-1/2" (114mm)

Door and frame must meet

structural and dimensional

specifications on exit device

template(s) for door and frame

preparation.

Locate and Mark Horizontal and Vertical

Centerlines as shown.

LHR door shown.

Preparation is typical for both door hands.

Note: Centerline of Lock (cutout) must match

HORIZONTAL REFERENCE centerline.

ASSA ABLOY

Check Before Starting

Centerline

Horizontal

Reference

Centerline Vertical Reference

(ANSI A115.1 Backset)

2-3/4

(70)

Centerline of Door, Lock and Strike

LHR Door

Inside Face

Centerline

Vertical

Reference

39-15/16

(1014)

FINISHED FLOOR

permission of Corbin Russwin, Inc. is prohibited.

FM168 (06/12) 3 of 5

ASSA ABLOY

Device Template

FINISHED FLOOR

2. Prepare Door & Frame

Spot and prepare mounting holes as follows:

A. Locate and tape Trim Template to door. (See instructions packed with trim.)

B. Locate “Device Template” aligning VERTICAL REFERENCE and HORIZONTAL

REFERENCE lines on door and template. Tape template to door face.

(1) Slot1/2" (12.7) Dia x 1" (25.4) on centers thru inside door face, and

(2) Device holes for 1/4-20 machine screws for metal reinforced doors only, or 3/8"

(9.5) Dia sex nuts and bolts.

C. Insert lock into mortise, adjust front for door edge (beveled or flat)*.

(2) Lock holes for 12-24 machine screws or for #12 wood screws.

*NOTE: Lock base front has to be field tightened in place, (two screws, each on

lock case top and bottom).

D. Seat strike in frame cutout.

(2) Strike holes for 12-24 machine screws or for #12 wood screws.

LHR DOOR

INSIDE FACE

Centerline

Vertical

Reference

(Backset)

Centerline

Horizontal

Reference

(Device &

Lock)

3. Size Device

HINGE EDGE OF DOOR

NO GAP BETWEEN END

COVER & TOUCH BAR

MARK CUTOFF LINE.

CUT SQUARE ON LINE.

1-15/16

(49)

Minimum: 3/4

(19)

Minimum to Stile Edge: 1/2

(13)

CENTERLINE

DOGGING

HOLE

Device must be field cut to size, unless

standard opening and device are 36" (0.91m).

Strike

Centerline 3/8

(10)

ALIGN MOUNTING HOLES IN DOOR

WITH MOUNTING HOLES IN DEVICE.

ALIGN HORIZONTAL LINE ON DOOR

WITH EDGE OF DEVICE

1-11/16

(43)

STANDARD

MINIMUM

4. Clear Raised Door Molding

LHR DOOR OPEN 90°

INSIDE FACE

Device must seat flush on

door surface or on shims that

keep it parallel to door face.

(1) Shim Kit #650F91-8

per 1/8" (3mm) of raised molding

Two Shim Kits maximum for standard device in 1-3/4" (44) door.

For thicker doors, consult the factory.

Factory prepared cutouts with field drilled mounting holes are

recommended. If door (lock) and frame (strike) have to be mortised in the

field, do it before continuing (follow instructions on Installation Template).

permission of Corbin Russwin, Inc. is prohibited.

FM168 (06/12)

4 of 5

Device Screws

(Bolt to door reinforcement,

sex nuts, or trim studs)

Latch Bolt Lever

1-1/4

(32)

1/2

(13)

E2 E3

Detail 1 Detail 2

Finger

Adjusting Bracket

ASSA ABLOY

5. Install Components

6. Install Head Cover and End Cap

Use (2) 8-32 PFHMS for Cover and (3) 8-32 PFHMS for End Cap.

A. Install Lock

Lock in hand, depress guardbolt. Check that latchbolt is deadlocked.

Check that latchbolt lever (and cylinder lever, hubs, and thumbpiece lever, if

relevant) operate the lock freely.

Insert Lock Body into door cavity. Fasten to door edge (2 PUFHM/WS) Note:

Make sure that door reinforcing clips or doorwalls support lock immovable

(restricting rocking motion).

B. Install Armor Front

Fit over bolts and fasten to lock base front (2 PUFHMS).

Check that bolts retract and extend freely.

C. Install Strike

Seat in place (lip bend away from opening).

Fasten to frame (2 PUFHM/WS).

D. Install Trim

Follow instructions packed with trim.

E. Install Device

Seat Bar in place (Device finger must engage latchbolt lever, thru slot in lock

case/cover, as shown in Detail 1). Fasten Device Head (2 PRHMS or SNB).

Set Bar level. Locate End Clamp holes.

Prepare End Clamp mounting holes. Fasten End

Clamp in place.

(2 #1/4-20 PRHMS or 3/8" (9.5) Dia. SNB).

F. Check Operation

1. Depress touchbar (bolt must retract).

Release touchbar (bolt must extend).

2. Actuate trim (bolt must retract).

Release trim actuator (bolt must extend).

3. (NOT FOR FIRE DEVICES) Depress touchbar,

turn dogging key clock wise (bar must remain

depressed, bolt must remain retracted). Turn

dogging key counter clockwise (bar and bolt

must return to extended position).

4. Close door. Latchbolt should fully engage into

strike cavity, guardbolt should retract over strike ramp.

Door should not rattle.

NOTE: When resulting operation is faulty, check first

for visible binding or interference. If there is no

apparent reason for the fault, remove item from the

door and recheck its operation before assuming that it is

defective. If latchbolt travel is not adequate, adjust device

finger as shown on Detail 2.

G. Tighten all Mounting Screws.

Strike Box

(When Required)

Centerline

Strike & Lock

Strike

Armor Front

Lock Body

permission of Corbin Russwin, Inc. is prohibited.

FM168 (06/12) 5 of 5

Corbin Russwin FM168 (06 12) ED5600A Series

ED5600A Series FM168 Installation Instructions

Door Lock fm168

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