Corbin Russwin FM249 (07 12) CL3800 Series

User Manual: Corbin Russwin CL3800 Series Installation Instructions

Open the PDF directly: View PDF .
Page Count: 4

Download
Open PDF In Browser	View PDF

Installation Instructions
Grade 2 Key-In-Lever
Cylindrical Lockset
CL3800 Series

In U.S.:
Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037 USA
www.corbinrusswin.com

BHMA
CERTIFIED

ASSA ABLOY

In Canada:
ASSA ABLOY Door Security Solutions Canada
160 Four Valley Drive
Vaughan, Ontario, Canada L4K4T9
www.assaabloy.ca

Technical Product Support: Phone: 888-607-5703

IMPORTANT: The accuracy of the door preparation is critical for the proper functioning and security of this lever
handle lock. Misalignment can cause premature wear and a lessening of security.

*Standard Installation for 1-3/4" doors.
See page 2 to adjust for other door thicknesses.

Attention Installer
Please read these instructions carefully to prevent
missing important steps.
Please note: Improper installation may result in
damage to the lock and void the factory warranty.

Install Latchbolt

B
C

Install Lockbody
Install Inside Trim

C
5
6

TEST OPERATION: Rotate levers to see that latchbolt moves freely.
DO NOT FORCE.
If lockset does not operate properly, remove lockset from door and check door preparation.
FM249 (07/12)

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
Permission of Corbin Russwin, Inc. is prohibited.

1 of 4

Door & Frame Preparation
Mark door
Locate and mark horizontal center line at desired height above
floor. Fold template over edge of door, centering on horizontal
line. Mark centers of holes at proper backset. Mark both sides

of the door.

Adjust Lock for Door
Thickness

ASSA ABLOY

Adjust lock to door thickness
if other than 1-3/4” (44mm)
doors *. (Lock pre-set from factory for 1-3/4” door).
A. Remove outside lever (see page 4)
B. Slide off outside cassette assembly.

C. Rotate rose liner to adjust lock to fit door thickness, so
that the distance (Dim. “A”) from the inside of the liner to
the centerline of the retractor is one half of the thickness
of the door (see chart and use door marker).
D. Re-assemble outside cassette assembly onto chassis
assembly (except CL3880 and CL3881 functions).

*Note: For doors more than 2”, verify
lock package is labeled with “D214” option.
Note:
Be sure to verify backset before marking & drilling door.

Outside
Rose Liner
Chassis
Assembly

Drill door
A.

2-1/8” (54mm) hole thru door. Cut ANSI tab notches
as shown on template (except CL3850 and CL3870).

Drill 1” (25mm) hole in edge of door. Cut out for
latch front 5/32” (4mm) deep. 1-1/8” (29mm) wide
x 2-1/4” (57mm) high. Check latch unit for proper
width front and square or round corners
(except CL3850 and CL3870).

Outside
Cassette
Assembly

Lever
Catch

Drill two (2) 11/32” (8mm) Dia. holes through door
for all functions.

(Use door template to set Dim. “A”)
Caution:
To avoid splintering wood doors, drill holes from both sides.

Install Strike

2 of 4

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Corbin Russwin, Inc. is prohibited.

Door
Thickness*

“A”

Screw
Length

1-3/8” (35)

11/16” (17)

1-1/2” (38)

1-3/4” (44)

7/8” (22)

2” (50)

1” (25)

2-1/4” (57)

1-1/8” (29)

2-1/4” (57)
FM249 (07/12)

Cylinder Installation
To Install Interchangeable Core
(With lever already installed on lock)

To Remove
Interchangeable Core

A. Install Tailpiece

ASSA ABLOY

A. Insert key marked
CONTROL and turn
clockwise approximately
15 degrees. See Figure 4.

Tailpiece
Tailpiece
Security Disc**

Pull core and tailpiece
completely out of lever.

Figure 4

Corbin Russwin
Core
Spacer
(Used with 6 Pin
Cylinder Only)

** Verify that security disc
is installed for either 6 or
7 pin Corbin Russwin or
small format cores.

Install Standard Cylinder
Make sure lock is unlocked.
A. Make sure cylinder tailpiece is aligned in same direction as
cylinder bible. Slide cylinder all the way into lever.
• For 6-pin cylinder: Fold retainer at hinge and press fit
retainer halves together as shown.

Schlage® Core

Tailpiece set
for all Schlage
cores except
Primus

Tailpiece
Set for
Primus

B. Insert key marked

• For 7-pin cylinder: Break retainer at hinge and discard
spacer section. Also remove black cylinder spacer from
inside of chassis rollback for clearance.

Figure 2

CONTROL and turn
clockwise approximately
15 degrees.
See Figure 2.

C. Insert core into lever and return
key to its original horizontal
position locking core in place.
See Figure 3.

Standard Cylinder Tailpieces

D. Withdraw key.
Test lockset for
correct function
with operating key.

ACTUAL
SIZE
SHOWN

E. Control key has no
further use in lockset
installation and must
be safeguarded for
return to Security personnel
when installation is complete.

7/8"
(22)

6 PIN

11/16"
(17)

7 PIN

Figure 3
Corbin Russwin conversion kit for Schlage ®
cylinders with CL3800 lockset.

CL3855 Classroom Function Timing
Before installing cylinder:

1. Remove threaded collar and Schlage ® tailpiece.

• Turn Cam so points are up and down, 6 o’clock and 12 o’clock
(See Below)

Cam
Lever Catch

After installing
cylinder, test
operation:

6
• Key should rotate
180° both ways
CORRECT
• If cylinder rotates 360°,
remove cylinder and check cam orientation.

WRONG

2. Install CL3800 tailpiece
with threaded collar.
(adjust collar for proper
end play of plug.)

Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference only.
FM249 (07/12)

3 of 4

Lever Removal and Installation

ASSA ABLOY
LEVER STYLE

REMOVAL

INSTALL

Hold in button,
push release tool into
release hole,
remove lever

Push button in,
slide lever on.

Push / Turn Button

RELEASE
TOOL

Make sure lever
will not pull off

Plain Lever
Push release tool
into release hole,
remove lever

Slide lever over
lever catch.

Make sure lever
will not pull off

RELEASE
TOOL

Cylinder Lever

Rotate key 45° clockwise
(from shed position),
Push in release tool into
release hole, remove lever

RELEASE
TOOL

Insert key and rotate
45° (from shed
position), slide lever
on.

Make sure lever
will not pull off

Interchangeable Core Lever
LEVER CATCH
(Move in direction of arrow)
ROSE
LEVER

Remove cylinder and
tailpiece, (see page 3)
Use flat blade screwdriver
to pull back lever catch,
remove lever

Slide lever over
lever catch

Make sure lever
will not pull off

Optional Installations
For CL3880 & CL3881 Function Only.

For CL3890 & CL3891 Function Only.
45°

FRONT VIEW
OF TURNPIECE

45°

#8-32 SELF
TAPPING SCREWS

4 of 4

FM249 (07/12)

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.5
Linearized                      : No
Profile CMM Type                : Lino
Profile Version                 : 2.1.0
Profile Class                   : Display Device Profile
Color Space Data                : RGB
Profile Connection Space        : XYZ
Profile Date Time               : 1998:02:09 06:49:00
Profile File Signature          : acsp
Primary Platform                : Microsoft Corporation
CMM Flags                       : Not Embedded, Independent
Device Manufacturer             : IEC
Device Model                    : sRGB
Device Attributes               : Reflective, Glossy, Positive, Color
Rendering Intent                : Perceptual
Connection Space Illuminant     : 0.9642 1 0.82491
Profile Creator                 : HP
Profile ID                      : 0
Profile Copyright               : Copyright (c) 1998 Hewlett-Packard Company
Profile Description             : sRGB IEC61966-2.1
Media White Point               : 0.95045 1 1.08905
Media Black Point               : 0 0 0
Red Matrix Column               : 0.43607 0.22249 0.01392
Green Matrix Column             : 0.38515 0.71687 0.09708
Blue Matrix Column              : 0.14307 0.06061 0.7141
Device Mfg Desc                 : IEC http://www.iec.ch
Device Model Desc               : IEC 61966-2.1 Default RGB colour space - sRGB
Viewing Cond Desc               : Reference Viewing Condition in IEC61966-2.1
Viewing Cond Illuminant         : 19.6445 20.3718 16.8089
Viewing Cond Surround           : 3.92889 4.07439 3.36179
Viewing Cond Illuminant Type    : D50
Luminance                       : 76.03647 80 87.12462
Measurement Observer            : CIE 1931
Measurement Backing             : 0 0 0
Measurement Geometry            : Unknown
Measurement Flare               : 0.999%
Measurement Illuminant          : D65
Technology                      : Cathode Ray Tube Display
Red Tone Reproduction Curve     : (Binary data 2060 bytes, use -b option to extract)
Green Tone Reproduction Curve   : (Binary data 2060 bytes, use -b option to extract)
Blue Tone Reproduction Curve    : (Binary data 2060 bytes, use -b option to extract)
Page Count                      : 4
Create Date                     : 2012:07:30 10:50:36-04:00
Modify Date                     : 2012:07:30 10:50:36-04:00
Producer                        : Corel PDF Engine Version 15.2.0.686
Author                          : Owner
Creator                         : CorelDRAW X5
Title                           : FM249 (07-12)

EXIF Metadata provided by EXIF.tools

Corbin Russwin FM249 (07 12) CL3800 Series

Navigation menu

Versions of this User Manual:

Views

Navigation