Corbin Russwin FM249 (07 12) CL3800 Series

User Manual: Corbin Russwin CL3800 Series Installation Instructions

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®

ASSA ABLOY

In U.S.:

Corbin Russwin, Inc.

225 Episcopal Road

Berlin, CT 06037 USA

www.corbinrusswin.com

In Canada:

ASSA ABLOY Door Security Solutions Canada

160 Four Valley Drive

Vaughan, Ontario, Canada L4K4T9

www.assaabloy.ca

Technical Product Support: Phone: 888-607-5703

Installation Instructions

Grade 2 Key-In-Lever

Cylindrical Lockset

CL3800 Series

FM249 (07/12) Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

Permission of Corbin Russwin, Inc. is prohibited. 1 of 4

5

6

7

IMPORTANT: The accuracy of the door preparation is critical for the proper functioning and security of this lever

handle lock. Misalignment can cause premature wear and a lessening of security.

Attention Installer

Please read these instructions carefully to prevent

missing important steps.

Please note: Improper installation may result in

damage to the lock and void the factory warranty.

TEST OPERATION: Rotate levers to see that latchbolt moves freely.

DO NOT FORCE.

If lockset does not operate properly, remove lockset from door and check door preparation.

*Standard Installation for 1-3/4" doors.

See page 2 to adjust for other door thicknesses.

C

A

B

AInstall Latchbolt 12

Install Lockbody 3

CInstall Inside Trim

4567

BHMA

C E R T I F I E D

B

®

ASSA ABLOY

FM249 (07/12)

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

permission of Corbin Russwin, Inc. is prohibited.

2 of 4

Mark door

Locate and mark horizontal center line at desired height above

floor. Fold template over edge of door, centering on horizontal

line. Mark centers of holes at proper backset. Mark both sides

of the door.

Note:

Be sure to verify backset before marking & drilling door.

Drill door

A. 2-1/8” (54mm) hole thru door. Cut ANSI tab notches

as shown on template (except CL3850 and CL3870).

B. Drill 1” (25mm) hole in edge of door. Cut out for

latch front 5/32” (4mm) deep. 1-1/8” (29mm) wide

x 2-1/4” (57mm) high. Check latch unit for proper

width front and square or round corners

(except CL3850 and CL3870).

C. Drill two (2) 11/32” (8mm) Dia. holes through door

for all functions.

Caution:

To avoid splintering wood doors, drill holes from both sides.

Adjust lock to door thickness

if other than 1-3/4” (44mm)

doors .

*(Lock pre-set from factory for 1-3/4” door).

A. Remove outside lever (see page 4)

B. Slide off outside cassette assembly.

C. Rotate rose liner to adjust lock to fit door thickness, so

that the distance (Dim. “A”) from the inside of the liner to

the centerline of the retractor is one half of the thickness

of the door (see chart and use door marker).

D.Re-assemble outside cassette assembly onto chassis

assembly (except CL3880 and CL3881 functions).

*Note: For doors more than 2”, verify

lock package is labeled with “D214” option.

Door

Thickness* “A”

1-3/8” (35)

1-3/4” (44)

2” (50)

2-1/4” (57)

11/16” (17)

7/8” (22)

1” (25)

1-1/8” (29)

Install Strike

Screw

Length

1-1/2” (38)

2” (50)

2-1/4” (57)

2-1/4” (57)

Outside

Rose Liner

Chassis

Assembly

Outside

Cassette

Assembly Lever

Catch

(Use door template to set Dim. “A”)

Door & Frame Preparation Adjust Lock for Door

Thickness

®

ASSA ABLOY

FM249 (07/12) Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

Permission of Corbin Russwin, Inc. is prohibited. 3 of 4

A. Install Tailpiece

To Install Interchangeable Core

(With lever already installed on lock)

Tailpiece

Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference only.

C. Insert core into lever and return

key to its original horizontal

position locking core in place.

See Figure 3.

D. Withdraw key.

Test lockset for

correct function

with operating key.

E. Control key has no

further use in lockset

installation and must

be safeguarded for

return to Security personnel

when installation is complete.

A. Insert key marked

CONTROL and turn

clockwise approximately

15 degrees. See Figure 4.

B. Pull core and tailpiece

completely out of lever.

Make sure lock is unlocked.

A. Make sure cylinder tailpiece is aligned in same direction as

cylinder bible. Slide cylinder all the way into lever.

• For 6-pin cylinder: Fold retainer at hinge and press fit

retainer halves together as shown.

• For 7-pin cylinder: Break retainer at hinge and discard

spacer section. Also remove black cylinder spacer from

inside of chassis rollback for clearance.

7/8"

(22) 11/16"

(17)

Standard Cylinder Tailpieces

6 PIN 7 PIN

ACTUAL

SIZE

SHOWN

Tailpiece

Corbin Russwin

Core

Security Disc**

B. Insert key marked

CONTROL and turn

clockwise approximately

15 degrees.

See Figure 2.

Schlage®Core

Tailpiece

Set for

Primus

Tailpiece set

for all Schlage

cores except

Primus

Corbin Russwin conversion kit for Schlage ®

cylinders with CL3800 lockset.

1. Remove threaded collar and Schlage®tailpiece.

2. Install CL3800 tailpiece

with threaded collar.

(adjust collar for proper

end play of plug.)

Figure 4

Figure 2

Figure 3

To Remove

Interchangeable Core

Install Standard Cylinder

CORRECT WRONG

Cam

Lever Catch

6

3

9

12

6

3

9

12

CL3855 Classroom Function Timing

Before installing cylinder:

• Turn Cam so points are up and down, 6 o’clock and 12 o’clock

(See Below)

After installing

cylinder, test

operation:

• Key should rotate

180° both ways

• If cylinder rotates 360°,

remove cylinder and check cam orientation.

Cylinder Installation

Spacer

(Used with 6 Pin

Cylinder Only)

** Verify that security disc

is installed for either 6 or

7 pin Corbin Russwin or

small format cores.

®

ASSA ABLOY

FM249 (07/12)

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

permission of Corbin Russwin, Inc. is prohibited.

4 of 4

LEVER STYLE REMOVAL INSTALL

Push / Turn Button

Hold in button,

push release tool into

release hole,

remove lever

Push button in,

slide lever on.

Make sure lever

will not pull off

Plain Lever

Push release tool

into release hole,

remove lever

Slide lever over

lever catch.

Make sure lever

will not pull off

Cylinder Lever Rotate key 45° clockwise

(from shed position),

Push in release tool into

release hole, remove lever

Insert key and rotate

45° (from shed

position), slide lever

on.

Make sure lever

will not pull off

Interchangeable Core Lever

Remove cylinder and

tailpiece, (see page 3)

Use flat blade screwdriver

to pull back lever catch,

remove lever

Slide lever over

lever catch

Make sure lever

will not pull off

LEVER CATCH

(Move in direction of arrow)

LEVER

ROSE

45°

FRONT VIEW

OF TURNPIECE

45°

#8-32 SELF

TAPPING SCREWS

For CL3880 & CL3881 Function Only.

Optional Installations

For CL3890 & CL3891 Function Only.

RELEASE

TOOL

RELEASE

TOOL

RELEASE

TOOL

Lever Removal and Installation