Corbin Russwin FM321 (06 12) ED4400, ED4400M And ED4400MA Series Surface Vertical Rod Exit Devices

ED4400, ED4400M and ED4400MA Series Surface Vertical Rod Exit Devices FM321 Installation Instructions

User Manual: Corbin Russwin ED4400, ED4400M and ED4400MA Series Surface Vertical Rod Exit Devices Wiring Diagrams and Instructions

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Installation Instructions
ED4400, ED4400M
& ED4400MA Series
Surface Vertical Rod
Exit Devices

In U.S.:
Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037 USA
www.corbinrusswin.com

ASSA ABLOY

In Canada:
ASSA ABLOY Door Security Solutions Canada
160 Four Valley Drive
Vaughan, Ontario, Canada L4K4T9
www.assaabloy.ca

Technical Product Support: Phone: 888-607-5703

Blade Stop Block
Shim (2 Supplied)
Strike Plate
Top Mounting
Plate

Top Strike
(3) 10-24 x 1-1/4" PFHMS
Top Latch
(3) 10-24 x 1/4" PFHMS

(2) 10-20 x 3/4" PFHMS

(2) 8-32 x 1/4" PFHMS

End Clamp

(3) 8-32 FHMS

Top Rod
End Cap

Latch Cover
Rod Guide
(2) 8 x 1/2" PFH"AB"SMS

(2) 8 x 3/8" PFH"AB"SMS
(2) 1/4-20 PHMS
or (2) #14 Wood Screws

Guide Cover

Outside Trim

Roll Pin
Hole Plug
(Fire Devices)
Dogging
Key

Top Rod Connector
Device Assembly
(See Chart Below)

Device is packed ready for
any compatible trim.

Dogging
(Not a feature of fire labeled devices.)
Feature to hold bolts retracted and
touchpad depressed, for push-pull door
operation.

Bottom Rod
Connector
Roll Pin

To Dog Device
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.

(2) 1/4-20 x 3/4" PFHMS
(Special Head)

Bottom Rod
(2) 8-32 x 5/16" PUFHMS

Rod Guide

Cover
(ED4400 Shown)

Guide Cover
(2) 8 x 1/2" PFH"AB"SMS
Bottom Mounting
Plate

(2) 8 x 3/8" PFH"AB"SMS

Deadbolt
Bottom Bolt Case
(3) 10-24 x 1/4" PFHMS

(2) 1/4-20 x 3/4" PFHMS
(2) 8-32 x 1/4" PFHMS
Bottom Strike

FM321 (06/12)

Latch Cover

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Corbin Russwin, Inc. is prohibited.

1 of 6

®

General Information

ASSA ABLOY
To Change Hands
RHR Device

LHR Device

1/4-20 Sex Nut Option
Recommended for unreinforced
metal doors.

Vertical Lifter Assembly

Vertical Lifter Assembly

(4) 8-32 x 3/16" PRHMS

(4) 8-32 x 3/16" PRHMS

Remove (4) Screws and Vertical Lifter Assembly. Rotate device
to opposite hand (180 degrees). Insert Lifter Assembly and reinstall screws.
Note: Lifter must fit under lift block as shown.

RHR Door

8

1/4-20

6

Rod Extension Options
2" (51mm)
6" (152mm)
12" (305mm)
(Specify Device Finish)

LHR Door

Maintenance
1. Periodically remove covers and coat mechanisms with a silicone
base lubricant. This is particularly required in corrosive
environments for proper product function.
2. Check mounting fasteners periodically. Retighten if found loose.
Apply screw locking compound (available at automotive part
stores) or change part fasteners if screws continue to back out.
3. Periodic checks (and adjustments) of strikes are required to
compensate for changes in the opening (e.g. door sagging).

Shim Kit Option
650F90-8 Black Finish
Kit consists of Device Head Shim (Device
Cover seats on shim), End Clamp Shim
(End Cap seats on shim), Top and Bottom
Latch Shims (Bolt Case Mounting Plates
seat on shim), and (2) Rod Guide Shims.
Each shim is 1/8" (3.2mm) thick.
More than two shim kits require longer
device mounting screws (not included).

2 of 6

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Corbin Russwin, Inc. is prohibited.

FM321 (06/12)

®

Check Before Starting

ASSA ABLOY

Reinforcement
Door Skin

Blind Rivet Nut

Unreinforced Doors or Frames

ED4400
Minimum Door Stile: 2" (50mm)

Doors and Frames with walls having a structural thickness
(metal skin plus reinforcement) to engage less than (3) full
screw threads are considered unreinforced.

ED4400M & ED4400MA
Minimum Door Stile: 3-1/2" (89mm)

Unreinforced Doors: Use SNB (sex nuts and bolts).

Door and frame must meet
structural and dimensional
specifications on exit device
template(s) for door and frame
preparation.

Door Must Swing Freely

Unreinforced Frames: Use Blind Rivet Nuts.
Recommended fasteners for unreinforced openings are not
necessarily supplied by Corbin Russwin.

Door Must Not Bind

Door Must Not Be Warped

Door Must Not Sag

1. Mark Door
Locate and Mark Horizontal and Vertical
Centerlines as shown.

ED4400 Series

1-1/8
(29)

ED4400M & MA Series

2-1/16
(52)

CL Centerline of Stile

LHR door shown.
Preparation is typical for both door hands.
Caution: If device is mounted higher or lower than
shown, rod length must change. Lengthen or cut
top and bottom rods as shown on Step 7.

Centerline of
Device, Rods,
& Strikes

Centerline of
Device

Single Door or Pair
Without Mullion

FINISHED FLOOR

FM321 (06/12)

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Corbin Russwin, Inc. is prohibited.

3 of 6

®

2. Prepare Door, Frame, & Sill
A. Locate “Device Template” aligning VERTICAL and HORIZONTAL
DEVICE CENTERLINES on door and template. Tape template to door face.

ASSA ABLOY

Top
Strike Template

B. Locate Top Latch/Strike, Bottom Case, and Bottom Strike templates, aligned on
centerline of Device, Rods and Strikes on door. Tape templates in place.

Top Latch
Template

C. Locate and tape Trim Template to door (See instructions packed with Trim).
D. Mark and prepare holes:
Device and Bolt Case Plates:
Each (2) 1/4-20 Machine Screws OR
(2) 3/8" (10) Dia. Sex Nuts & Bolts

Device Template

Bottom Strike Template

Bottom Strike: 5/8" (16) Dia. x 3/4" (19) Deep Hole

Device must seat flush on
door surface or on shims that
keep it parallel to door face.

Centerline
Device

Bottom Case
Template

Top Strike: (2) 10-24 Machine Screws

3. Clear Raised Door Molding

LHR DOOR
INSIDE FACE
Centerline
Device,Rods
& Strikes

FINISHED FLOOR

4. Size Device
Device must be field cut to size unless standard opening and
device are 36" (0.91m) or 48" (1.22m).
LHR DOOR (OPEN) INSIDE FACE
Align mounting holes in door
with mounting holes in device

(1) Shim Kit #650F90-8
needed to clear each 1/8" (3mm)
of raised molding

No gap between
end cover &
touch bar

Align horizontal line on door
with edge of device

Longer mounting screws needed
when more than (2) shim kits are
used. See Shim Kit Option on
page 2.

1-3/8
Minimum
(35)
Minimum to Stile Edge

Mark cutoff line.
Cut square on line.

Centerline
of Dogging
Hole

3/8
(10)

Soffit to Cutoff
1-1/2" (38mm)
ED4400 Series
2-3/8" (60mm)
ED4400M & MA Series

5. Install Device
A. Mount trim (Follow Instructions Packed with Trim).
B. Seat bar in place. (Projecting C-Cam boss must penetrate into door hole.) Fasten device head (2 PRHMS or SNB).
C. Set bar level. Locate end clamp holes.
D. Prepare end clamp mounting holes. Mount end clamp (2 #1/4-20 PRHMS or 3/8 (10) dia. SNB).
C

B Device Screws
(Bolt to door reinforcement, sex nuts, or trim studs)

E. Check slide action (Slide travel =~9//16" (14).
1. Depress touchbar (slide should move up). Release
touchbar (slide should fall back to original rest position).
2. Activate trim (slide should move up). Release trim
activator (slide should fall back to rest position).
3. (NOT FOR FIRE DEVICES) Depress touchbar, turn
dogging key clockwise (bar must remain depressed, slide

4 of 6

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Corbin Russwin, Inc. is prohibited.

D

1/2
(13)

1-1/4
(32)

must remain in up position). Turn dogging key
counterclockwise (bar should extend, slide should fall back to
rest position). NOTE: When resulting operation is faulty,
check first for visible binding or interference. If there is no
apparent reason for the fault, remove item from the door and
recheck its operation before assuming that it is defective.
F. Tighten all mounting screws.
FM321 (06/12)

®

6. Set Latches, Strikes & Guides
Top Strike Detail

ASSA ABLOY

Blade Stop Block
Shim
(2 supplied)
(Start with One)
Strike Plate
(Ridges Face
Down)
Strike
(2) 10-24 x 1-1/4" MS

Top Mounting
Plate

NOTE: Reserve third
screw for Step 8 E .
Blade Stop Mount shown. When
Formed Stop is used, omit
Blade Stop Block and mount
Strike with 5/8" long screws (in
791 Strike Pack).

Rod Guide Detail
(Typical 2 Places)
(2) 8 x 1/2" POH"AB"SMS

Rod Guide
• Locate Rod Guide as dimensioned. Spot (2)
mounting holes.
• Prepare holes.
Metal Door: .140 (3.50) dia. inside face

Centerline of
Device Mounting Holes, Rods & Strikes

• Mount Guide.

Bottom Strike Detail
Strike
(Press in Place)

NOTE: Bottom Bolt will retract to 1/8" (3) above
Floor Strike. Floor coverings in the door path must
be laid accordingly.

Bottom
Bolt Case

All dimensions are in inches (mm) unless otherwise noted.
FM321 (06/12)

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Corbin Russwin, Inc. is prohibited.

5 of 6

7. Prepare Rods

®

8. Complete Installation

ASSA ABLOY

To Lengthen Rods
• Use Rod Extension(s) to extend Rod to length needed or longer (2", 6",
or 12" Rod Extensions available).
• Cut excess length from end of rod with pin hole.
• Apply screw locking compound* to Rod Extension(s) male threads.
Thread Extension(s) until seated tight over Rod.
(*)Available at automotive parts store.
To Cut Rods
• Cut from end with pin hole. NEVER CUT
THREADED END.
• Press Jig until it bottoms over Rod.
• Drill 1/8" (3) dia. hole thru, 3/8" (10) from end of
Rod.

SHORTER (CW)
TOP ROD
LONGER (CCW)

MAINTENANCE:
1. Periodically remove covers and coat
mechanisms with a silicone base lubricant. This is
particularly required in corrosive environments for
proper product function.
2. Check mounting fasteners periodically.
Retighten if found loose. Apply screw locking
compound (available at automotive part stores) or
change part fasteners if screws continue to back
up.
3. Periodic checks (and adjustments) of rods is
required to compensate for changes in the
opening (e.g.: door sagging).

PRESS FLUSH

SHORTER (CW)
BOTTOM ROD
LONGER (CCW)

Install Latch Covers, Rod Guide
Covers, and Device Cover
See Page 1 for fastener specifications.

6 of 6

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Corbin Russwin, Inc. is prohibited.

FM321 (06/12)
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