Corbin Russwin FM321 (06 12) ED4400, ED4400M And ED4400MA Series Surface Vertical Rod Exit Devices

ED4400, ED4400M and ED4400MA Series Surface Vertical Rod Exit Devices FM321 Installation Instructions

User Manual: Corbin Russwin ED4400, ED4400M and ED4400MA Series Surface Vertical Rod Exit Devices Wiring Diagrams and Instructions

Open the PDF directly: View PDF .
Page Count: 6

®

ASSA ABLOY

In U.S.:

Corbin Russwin, Inc.

225 Episcopal Road

Berlin, CT 06037 USA

www.corbinrusswin.com

In Canada:

ASSA ABLOY Door Security Solutions Canada

160 Four Valley Drive

Vaughan, Ontario, Canada L4K4T9

www.assaabloy.ca

Technical Product Support: Phone: 888-607-5703

Installation Instructions

ED4400, ED4400M

& ED4400MA Series

Surface Vertical Rod

Exit Devices

1 of 6

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

permission of Corbin Russwin, Inc. is prohibited.

FM321 (06/12)

Cover

(ED4400 Shown)

Bottom Rod

Connector

Shim (2 Supplied)

Blade Stop Block

Outside Trim

Device is packed ready for

any compatible trim.

Deadbolt

Bottom Strike

Dogging

Key

Dogging

Feature to hold bolts retracted and

touchpad depressed, for push-pull door

operation.

To Dog Device

1. Insert dogging key.

2. Hold touchbar depressed.

3. Turn key 1/4 turn clockwise.

(Not a feature of fire labeled devices.)

Strike Plate

Top Mounting

Plate

Top Latch

Latch Cover

Bottom Rod

End Cap

Hole Plug

(Fire Devices)

End Clamp

Top Strike

(3) 10-24 x 1-1/4" PFHMS

(3) 10-24 x 1/4" PFHMS

(2) 10-20 x 3/4" PFHMS (2) 8-32 x 1/4" PFHMS

Latch Cover

Top Rod

Rod Guide

(2) 8 x 1/2" PFH"AB"SMS

(2) 8 x 3/8" PFH"AB"SMS

Guide Cover

Roll Pin

Top Rod Connector

Device Assembly

(See Chart Below)

(2) 1/4-20 x 3/4" PFHMS

(Special Head)

Roll Pin

Rod Guide

(2) 8 x 1/2" PFH"AB"SMS (2) 8 x 3/8" PFH"AB"SMS

Guide Cover

Bottom Bolt Case

Bottom Mounting

Plate

(2) 1/4-20 x 3/4" PFHMS

(2) 8-32 x 1/4" PFHMS

(3) 10-24 x 1/4" PFHMS

(2) 8-32 x 5/16" PUFHMS

(2) 1/4-20 PHMS

or (2) #14 Wood Screws

(3) 8-32 FHMS

®

ASSA ABLOY

General Information

Maintenance

1. Periodically remove covers and coat mechanisms with a silicone

base lubricant. This is particularly required in corrosive

environments for proper product function.

2. Check mounting fasteners periodically. Retighten if found loose.

Apply screw locking compound (available at automotive part

stores) or change part fasteners if screws continue to back out.

3. Periodic checks (and adjustments) of strikes are required to

compensate for changes in the opening (e.g. door sagging).

To Change Hands

(4) 8-32 x 3/16" PRHMS

Vertical Lifter Assembly

Remove (4) Screws and Vertical Lifter Assembly. Rotate device

to opposite hand (180 degrees). Insert Lifter Assembly and re-

install screws.

Note: Lifter must fit under lift block as shown.

LHR Device

LHR DoorRHR Door

RHR Device

Vertical Lifter Assembly

(4) 8-32 x 3/16" PRHMS

Shim Kit Option

650F90-8 Black Finish

Kit consists of Device Head Shim (Device

Cover seats on shim), End Clamp Shim

(End Cap seats on shim), Top and Bottom

Latch Shims (Bolt Case Mounting Plates

seat on shim), and (2) Rod Guide Shims.

Each shim is 1/8" (3.2mm) thick.

More than two shim kits require longer

device mounting screws (not included).

1/4-20 Sex Nut Option

Rod Extension Options

Recommended for unreinforced

metal doors.

8

6

1/4-20

2" (51mm)

6" (152mm)

12" (305mm)

(Specify Device Finish)

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

permission of Corbin Russwin, Inc. is prohibited.

FM321 (06/12)

2 of 6

Door Must Swing Freely Door Must Not Be Warped Door Must Not Bind Door Must Not Sag

1. Mark Door

Unreinforced Doors or Frames

Doors and Frames with walls having a structural thickness

(metal skin plus reinforcement) to engage less than (3) full

screw threads are considered unreinforced.

Unreinforced Doors: Use SNB (sex nuts and bolts).

Unreinforced Frames: Use Blind Rivet Nuts.

Recommended fasteners for unreinforced openings are not

necessarily supplied by Corbin Russwin.

Reinforcement

Door Skin Blind Rivet Nut

ED4400M & ED4400MA

Minimum Door Stile: 3-1/2" (89mm)

Door and frame must meet

structural and dimensional

specifications on exit device

template(s) for door and frame

preparation.

Locate and Mark Horizontal and Vertical

Centerlines as shown.

FINISHED FLOOR

LHR door shown.

Preparation is typical for both door hands.

Caution: If device is mounted higher or lower than

shown, rod length must change. Lengthen or cut

top and bottom rods as shown on Step 7.

®

ASSA ABLOY

Check Before Starting

Single Door or Pair

Without Mullion

1-1/8

(29)

3 of 6

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

permission of Corbin Russwin, Inc. is prohibited.

FM321 (06/12)

ED4400

Minimum Door Stile: 2" (50mm)

ED4400 Series

C

LCenterline of Stile

Centerline of

Device, Rods,

& Strikes

Centerline of

Device

2-1/16

(52)

ED4400M & MA Series

®

ASSA ABLOY

Top Latch

Template

Device Template

Bottom Strike Template

FINISHED FLOOR

Bottom Case

Template

2. Prepare Door, Frame, & Sill

A. Locate “Device Template” aligning VERTICAL and HORIZONTAL

DEVICE CENTERLINES on door and template. Tape template to door face.

B. Locate Top Latch/Strike, Bottom Case, and Bottom Strike templates, aligned on

centerline of Device, Rods and Strikes on door. Tape templates in place.

C. Locate and tape Trim Template to door (See instructions packed with Trim).

D. Mark and prepare holes:

Device and Bolt Case Plates:

Each (2) 1/4-20 Machine Screws OR

(2) 3/8" (10) Dia. Sex Nuts & Bolts

Top Strike: (2) 10-24 Machine Screws

Bottom Strike: 5/8" (16) Dia. x 3/4" (19) Deep Hole

LHR DOOR

INSIDE FACE

Centerline

Device

Centerline

Device,Rods

& Strikes

3. Clear Raised Door Molding

Device must seat flush on

door surface or on shims that

keep it parallel to door face.

(1) Shim Kit #650F90-8

needed to clear each 1/8" (3mm)

of raised molding

Longer mounting screws needed

when more than (2) shim kits are

used. See Shim Kit Option on

page 2.

5. Install Device

4. Size Device

Device must be field cut to size unless standard opening and

device are 36" (0.91m) or 48" (1.22m).

LHR DOOR (OPEN) INSIDE FACE

Align mounting holes in door

with mounting holes in device

Align horizontal line on door

with edge of device

Minimum 1-3/8

(35)

3/8

(10)

Minimum to Stile Edge

Centerline

of Dogging

Hole

No gap between

end cover &

touch bar

Mark cutoff line.

Cut square on line.

1-1/2" (38mm)

ED4400 Series

2-3/8" (60mm)

ED4400M & MA Series

A. Mount trim (Follow Instructions Packed with Trim).

B. Seat bar in place. (Projecting C-Cam boss must penetrate into door hole.) Fasten device head (2 PRHMS or SNB).

C. Set bar level. Locate end clamp holes.

D. Prepare end clamp mounting holes. Mount end clamp (2 #1/4-20 PRHMS or 3/8 (10) dia. SNB).

CD

1/2

(13)

1-1/4

(32)

E. Check slide action (Slide travel = 9//16" (14). must remain in up position). Turn dogging key

counterclockwise (bar should extend, slide should fall back to

1. Depress touchbar (slide should move up). Release

rest position). NOTE: When resulting operation is faulty,

touchbar (slide should fall back to original rest position).

check first for visible binding or interference. If there is no

2. Activate trim (slide should move up). Release trim

apparent reason for the fault, remove item from the door and

activator (slide should fall back to rest position).

recheck its operation before assuming that it is defective.

3. (NOT FOR FIRE DEVICES) Depress touchbar, turn

dogging key clockwise (bar must remain depressed, slide F. Tighten all mounting screws.

~

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

permission of Corbin Russwin, Inc. is prohibited.

FM321 (06/12)

4 of 6

Top

Strike Template

Device Screws

(Bolt to door reinforcement, sex nuts, or trim studs)

B

Soffit to Cutoff

All dimensions are in inches (mm) unless otherwise noted.

6. Set Latches, Strikes & Guides ®

ASSA ABLOY

Strike Plate

(Ridges Face

Down)

Strike

NOTE: Reserve third

screw for Step 8 E .

Blade Stop Mount shown. When

Formed Stop is used, omit

Blade Stop Block and mount

Strike with 5/8" long screws (in

791 Strike Pack).

Shim

(2 supplied)

(Start with One)

(2) 10-24 x 1-1/4" MS

Top Strike Detail

Rod Guide Detail

(Typical 2 Places)

(2) 8 x 1/2" POH"AB"SMS

Rod Guide

• Locate Rod Guide as dimensioned. Spot (2)

mounting holes.

• Prepare holes.

Metal Door: .140 (3.50) dia. inside face

• Mount Guide.

Bottom Strike Detail

Strike

(Press in Place)

Centerline of

Device Mounting Holes, Rods & Strikes

Top Mounting

Plate

Bottom

Bolt Case

5 of 6

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

permission of Corbin Russwin, Inc. is prohibited.

FM321 (06/12)

Blade Stop Block

NOTE: Bottom Bolt will retract to 1/8" (3) above

Floor Strike. Floor coverings in the door path must

be laid accordingly.

®

ASSA ABLOY

To Lengthen Rods

• Use Rod Extension(s) to extend Rod to length needed or longer (2", 6",

or 12" Rod Extensions available).

• Cut excess length from end of rod with pin hole.

• Apply screw locking compound* to Rod Extension(s) male threads.

Thread Extension(s) until seated tight over Rod.

(*)Available at automotive parts store.

To Cut Rods

• Cut from end with pin hole. NEVER CUT

THREADED END.

• Press Jig until it bottoms over Rod.

• Drill 1/8" (3) dia. hole thru, 3/8" (10) from end of

Rod.

8. Complete Installation

7. Prepare Rods

MAINTENANCE:

1. Periodically remove covers and coat

mechanisms with a silicone base lubricant. This is

particularly required in corrosive environments for

proper product function.

2. Check mounting fasteners periodically.

Retighten if found loose. Apply screw locking

compound (available at automotive part stores) or

change part fasteners if screws continue to back

up.

3. Periodic checks (and adjustments) of rods is

required to compensate for changes in the

opening (e.g.: door sagging).

PRESS FLUSH

SHORTER (CW)

LONGER (CCW)

TOP ROD

Install Latch Covers, Rod Guide

Covers, and Device Cover

SHORTER (CW)

LONGER (CCW)

BOTTOM ROD

See Page 1 for fastener specifications.

Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written

permission of Corbin Russwin, Inc. is prohibited.

FM321 (06/12)

6 of 6