Corbin Russwin ED4000/ED5000 Series Aadss1010106
User Manual: Corbin Russwin ED4000/ED5000 Series Parts Manual
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ED4000, ED5000 Series Mechanical Pushpad Exit Devices Parts and Service Manual ED4000, ED5000 Parts Manual Table of Contents Introduction Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Order Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Finish Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Exit Devices ED5200(A), ED4200 Rim Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ED4200M(A) Rim Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ED5200(A), ED4200S Rim Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ED4200SM(A) Rim Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ED4400, ED5400(A) Surface Vertical Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 ED4400M(A) Surface Vertical Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 ED5470(B) Surface Vertical Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13 ED5470(B) x M55 (Less Bottom Rod) Surface Vertical Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 ED4800, ED5800(A) Concealed Vertical Rod Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 ED4800M(A) Concealed Vertical Rod Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19 ED5860(B) Concealed Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21 ED5860B x M55 (Less Bottom Rod) Concealed Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23 ED5600(A), ED5602(A) Mortise Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25 ED5000DB Dummy Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27 ED4000/ED5000 Pushpad Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29 Trim 910, 950, 955, 959 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31 957 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33 9M10, 9M50, 9M55, 9M57 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35 F950, F957, F9M57 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37 910, 950, 955, 959 Parabolic Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39 957 Parabolic Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41 9M10, 9M50, 9M55, 9M57 Parabolic Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43 F950, F957, F9M57 Parabolic Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-45 TH910, TH950, TH955, TH957, TH959 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47 TH9M10, TH9M55, TH9M57 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-49 P950, P957, P9M57 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 P1050, P1057 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 810, 850, 855, 859 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53 F450, F457, 0810, 0855, 0859 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-55 T1455, T1410, T1459 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57 01455, 01459, 01410 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-59 T1450, T1457 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-61 Muséo Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-64 Strikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Handing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-68 Surface Vertical Rod Exit Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Concealed Vertical Rod Exit Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 2 ED4000, ED5000 Parts Manual Introduction Installation Notes 1. Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks & Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings. 2. Refer to the templates and installation instructions for complete door preparation and installation requirements. 3. Machine screws are provided for steel reinforced doors, threaded-to-the-head AB Type screws are provided for wood door applications. In addition, sex nuts and bolts are provided for fire rated devices and are optional for non-rated devices. It is recommended that sex nuts and bolts be used for all exit device applications. This will improve the performance and extend the life of the product. How to Order Parts 1. In order to simplify the ordering procedure and maintain regulatory compliance, parts are only available as listed 2. To order parts, provide the appropriate quantity, part number, finish, hand (when required) and description as directed and illustrated below. For example, use the following configuration to order: A) ten escutcheon assemblies (page 30) in satin chrome B) one surface vertical rod latch cover (page 10) in bright brass Quantity Part Number Finish Hand Description A 10 677F01 626 — Escutcheon Assemblies B 1 650F64 605 — Top Latch Cover For assistance, contact your authorized Corbin Russwin distributor, sales agency or visit our website at www.corbinrusswin.com. Finishes ANSI/BHMA Code Finish Description 605 Bright Brass, Clear Coated 606 Satin Brass, Clear Coated 611 Bright Bronze, Clear Coated 612 Satin Bronze, Clear Coated 613 Dark Oxidized Satin Bronze, Oil Rubbed 613E Dark Oxidized Satin Bronze, Equivalent 618 Bright Nickel, Clear Coated 619 Satin Nickel Plated, Clear Coated 625 Bright Chrome Plated 626 Satin Chrome Plated 626C Satin Chromium Plated with MicroShield® 629 Bright Stainless Steel 630 Satin Stainless Steel 630C 722 Satin Stainless Steel with MicroShield® Black Oxidized Satin Bronze, Oil Rubbed Finish available with MicroShield® antimicrobial coating, additional finishes by special application. Consult factory for availability. 3 ED5200(A), ED4200 Rim Exit Device ED4000, ED5000 Parts Manual See Pushpad section for Pushpad components Pages 28 & 29 ED5200(A) ED4200 Strike Pkg. ED5200(A) Strike Pkg. ED4200 Item Part No. Description Latch Assembly 1 650F358 ED5200 650F368 ED5200A 650F378 ED4200 ED4200 Hub Position ED5200(A) Hub Position Cover 2 650F00 x Fin ED5200 Not Available ED5200(A) 650F03 x Fin ED4200 UL 31 650F308 ED5200(A) Strike Packet 32 650F318 ED4200 Strike Packet 33 655F718 (S02) ED5200 Rim x VR Strike Not Shown 4 ED4000, ED5000 Parts Manual ED4200M(A) Rim Exit Device See Pushpad section for Pushpad components Pages 28 & 29 Strike Pkg. ED4200M(A) Item Part No. Description 1 650F378 ED4200M 756F008 ED4200MA 650F03 x Fin Cover ED4200M only Not Available Cover ED4200MA 650F308 ED4200M(A) Strike Packet Latch Assembly 2 31 HUB POSITION 5 ED4000, ED5000 Parts Manual ED5200S(A), ED4200S Rim Exit Device See Pushpad section for Pushpad components Pages 28 & 29 ED4200S ED5200S(A) Strike Pkg. ED5200S(A) Strike Pkg. ED4200S Item 1 2 30 31 33 Part No. 681F608 681F618 681F62 x Fin Not Available 681F63 x Fin 730F778 650F318 655F718 Description Latch Assembly ED5200S, ED5200SA ED4200S Cover ED5200S ED5200SA UL ED4200S ED5200S(A) Strike Packet ED4200S Strike Packet ED5200S Rim x VR Strike (S02) Not Shown 6 ED4200S Hub Position ED5200S(A) Hub Position ED4000, ED5000 Parts Manual ED4200SM(A) Rim Exit Device See Pushpad section for Pushpad components Pages 28 & 29 Strike Pkg. ED4200SM(A) Item 1 2 30 Part No. Description Latch Assembly 681F618 ED4200SM(A) ED4200SM(A) Hub Position Cover 681F63 x Fin ED4200SM 730F778 ED4200SM(A) Strike Packet 7 ED4400, ED5400(A) Surface Vertical Rod Item Part No. ED4000, ED5000 Parts Manual Description Item Active Head 1 3 23 33 SVR Pack ED5400, ED5400A RHR Consists of the following: 650F398 ED5400, ED5400A LHR Top Mtg. Plate 650F408 ED4400 RHR Bottom Mtg. Plate 650F418 ED4400 LHR Top Rod Connector 34 Rod Connecting Pin 650F01 x Fin ED5400 Not Available ED5400A 650F04 x Fin ED4400 650F298 x Fin Sex Nut Pack (2) required Latch Mounting Screw Packet Screw Packet, Cover Top Strike Packet 704F63 x Fin Drill Jig Floor Bolt UL 650F548 Strike - Bottom Bolt Case #8-32 x 5/16" UFPHMS (5) 32 Description 650F578 650F388 Cover 2 Part No. 35 650F588 ED5400, ED4400 650F598 ED5400A Latches (2) 36 650F60 x Fin Top Rod Top Latch 37 649F99 x Fin Bottom Rod Assembly 650F558 ED5400, ED4400 39 650F62 x Fin Rod Guide Packet 650F568 ED5400A 40 650F978 Pillow Block Packet ED4400 41 675F99 x Fin Rod Guide Cover (2) 42 654F208 Wood Screw Packet Not Shown 650F64 x Fin Cover, Top & Bottom 8 ED4400, ED5400(A) Surface Vertical Rod ED4000, ED5000 Parts Manual Strike Pkg. Part of Item 34 Strike Packet See Pushpad section for Pushpad components Pages 28 & 29 ED4400 41 ED4400 Hub Position ED5400(A) Hub Position 9 ED4000, ED5000 Parts Manual ED4400M(A) Surface Vertical Rod Item Part No. Description Item Part No. Active Head 1 650F408 Bottom Bolt Case ED4400M(A) (Must Specify Hand) 35 Cover 2 3 650F04 x Fin ED4400M Not Available ED4400M(A) 650F298 Sex Nut Pack (4) 2 required Fire Rated Only or M54 option 704F63 x Fin 650F588 ED4400M 650F598 ED4400M(A) 36 650F60 x Fin Top Rod 37 649F99 x Fin Bottom Rod Assembly UL Rod Guide Packet Consists of the following: 39 Screw Packet, Cover 23 650F62 x Fin 650F64 x Fin Screw, #8-32 x 1/4" (2) FPHMS (4) Cover, Top & Bottom Latches (2) 40 675F99 x Fin Rod Guide Cover (2) 41 654F208 Wood Screw Packet Not Shown Top Latch 33 650F558 ED4400M 650F568 ED4400MA 650F578 SVR Pack Consists of the following: Top Mtg. Plate Bottom Mtg. Plate Top Rod Connector Rod Connecting Pin 34 Drill Jig Floor Bolt Strike Latch Mounting Screw Pack 652F298 Sex Nut Pack (4) Fire Rated Only 650F548 Top Strike Packet Guide, Rod (1) Screw, #8 x 1/2 (2) RPHMS (4) #8-32 x 5/16" UFPHMS (5) 32 Description 10 ED4000, ED5000 Parts Manual ED4400M(A) Surface Vertical Rod See Pushpad section for Pushpad components Pages 28 & 29 Strike Packet (2) required 40 ED4400M(A) HUB POSITION 11 ED4000, ED5000 Parts Manual ED5470(B) Surface Vertical Rod Item Part No. 1 Description Item 650F388 ED5470(B) RHR 650F398 ED5470(B) LHR 35 650F01 x Fin ED5470 Not Available ED5470B 3 652F298 Sex Nut Pack (4) (Fire Rated Only) or M54 Quick Code 4 684F42 x Fin Rod Extension Assy., 24" 5 655F17 x Fin Rod Extension Assy., 12" UL Screw Packet, Cover 23 704F63 x Fin #8-32 x 5/16" UFPHMS (5) 32 650F64 x Fin Cover, Top & Bottom Latches (2) Top Latch 33 650F558 ED5470 650F568 ED5470B 697F978 SVR Pack Consists of the following: Top Mtg. Plate Bottom Mtg. Plate Top Rod Connector Rod Connecting Pin 34 Drill Jig Floor Bolt Strike Latch Mounting Screw Pack Latch Mounting Screw (4) (Wood Door Panic) 681F708 Description Bottom Bolt Case Cover 2 Part No. Active Head Top Strike Packet 12 650F588 ED5470 650F598 ED5470B 36 650F60 x Fin Top Rod 37 649F99 x Fin Bottom Rod Assembly 39 650F62 x Fin Rod Guide Packet 40 675F99 x Fin Rod Guide Cover (2-covers) 41 654F208 Wood Screw Packet Not Shown ED4000, ED5000 Parts Manual ED5470(B) Surface Vertical Rod Strike Packet See Pushpad section for Pushpad components Pages 28 & 29 ED5470(B) HUB POSITION 40 13 ED5470(B) x M55 (Less Bottom Rod) Surface Vertical Rod Item Part No. 1 2 Description Item Active Head Part No. Description 654F158 SVR Pack 650F388 ED5470(B) RHR Consists of the following: 650F398 ED5470(B) LHL Top Mtg. Plate Cover Top Rod Connector 650F01 x Fin ED5470 Not Available ED5470B 3 652F298 Sex Nut Pack (4), Fire Only & M54 4 684F42 x Fin Rod Extension Assy., 24" 5 655F17 x Fin Rod Extension Assy., 12" Screw Packet, Cover 23 ED4000, ED5000 Parts Manual 704F63 x Fin Rod Connecting Pin 34 Drill Jig Latch Mounting Screw Pack Latch MountingScrew(2) (wood doors, panic) 36 #8-32 x 5/16" 681F708 Top Strike Packet 650F60 x Fin Top Rod 650F62 x Fin Rod Guide Packet UFPHMS (5) 32 33 650F64 x Fin Cover, Top & Latch 650F558 Top Latch, ED5470 650F568 Top Latch, ED5470B Consists of the following: Guide, Rod (1) 39 Cover, Rod Guide (1) Screw, #8 x 1/2 (2) RPHMS (4) Screw, #8-32 x 1/4" (2) FPHMS (4) 55 744F688 x Fin Popper Packet [Fire Rated (B) Only] 40 675F99 x Fin Rod Guide Cover 41 654F208 Wood Screw Packet Not Shown 14 ED5470(B) x M55 (Less Bottom Rod) Surface Vertical Rod ED4000, ED5000 Parts Manual Strike Packet See Pushpad section for Pushpad components Pages 28 & 29 ED5470(B) HUB POSITION 15 ED4800, ED5800(A) Concealed Vertical Rod Item Part No. ED4000, ED5000 Parts Manual Description Active Head 1 650F438 ED5800(A) RHR 650F448 ED5800(A) LHR 650F458 ED4800 RHR 650F468 ED4800 LHR Cover, Latch Assembly 2 650F02 x Fin ED5800 Not Available ED5800A 650F05 x Fin ED4800 Bottom Bolt Case 35 36 650F748 ED5800 650F758 ED5800A 650F768 ED4800 650F808 Top Rod 707F268 CVR Pack for ED5800(A) & ED4800 Consists of the following: Floor Bolt Strike 650F548 Top Strike Packet Pin, Rod Yoke (2) 46 Set Screw, Yoke Pin Cotter Pin (5) Ring, Retaining (2) 2" Temp Screw (2) Screw Pack Top Latch & Bracket Assembly 47 650F718 ED5800 650F728 ED5800A 650F738 ED4800 49 650F798 Bottom Rod & Coupler Assembly 51 650F818 Top Rod Tube 52 707F257 Arm & Bracket Assy (2) 53 654F208 Wood Screw Packet Not Shown 16 ED4800, ED5800(A) Concealed Vertical Rod ED4000, ED5000 Parts Manual ED5800(A) LATCH BRACKETS FOR METAL DOORS ED5800(A) & ED4800 See Pushpad section for Pushpad components Pages 28 & 29 Strike Packet ED4800 hub position ED5800(B) hub position 17 ED4800M(A) Concealed Vertical Rod Item Part No. ED4000, ED5000 Parts Manual Description Active Head 1 650F458 ED4800M(A) RHR 650F468 ED4800M(A) LHR Cover, Latch Assembly 2 650F05 x Fin ED4800M Not Available ED4800MA UL Bottom Bolt Case 35 36 650F748 ED4800M 650F758 ED4800MA 650F808 Top Rod 707F268 CVR Pack Consists of the following: Floor Bolt Strike 650F548 Top Strike Packet Pin, Rod Yoke (2) 46 Set Screw, Yoke Pin Cotter Pin (5) Ring, Retaining (2) Screw Pack 2" Temp Screw (2) Top Latch & Bracket Assembly 47 650F748 ED4800M 650F758 ED4800MA 49 650F798 Bottom Rod & Coupler Assembly 51 650F818 Top Rod Tube 52 707F257 Arm & Bracket Assy (2) 53 654F208 Wood Screw Packet Not Shown 18 ED4800M(A) Concealed Vertical Rod ED4000, ED5000 Parts Manual TOP STRIKE PACKET PART OF CVR PACK ITEM 46 ED4200M(A) LATCH BRACKETS FOR METAL DOORS Strike Packet See Pushpad section for Pushpad components Pages 28 & 29 ED4800M(A) HUB POSITION 19 ED4000, ED5000 Parts Manual ED5860(B) Concealed Vertical Rod Item Part No. Description Latch Case Assembly 1 650F438 ED5860(B) RHR 650F448 ED5860(B) LHR Cover, Latch Assembly 2 650F02 x Fin ED5860 Not Available ED5860B 650F748 Bottom Bolt Case ED5860 650F758 Bottom Bolt Case ED5860B 36 650F808 Top Rod 37 655F17 x Fin 12" Rod Assembly 684F42 x Fin 24" Rod Assembly 698F048 CVR Pack 35 UL Rod Extension Assembly Consists of the following: Floor Bolt Strike 681F778 Top Strike Packet Pin, Rod Yoke (2) 46 Set Screw, Yoke Pin Yoke Pin Spacer (2) Cotter Pin (5) Ring, Retaining (2) Screw Pack 2" Temp Screw (2) 49 650F798 Bottom Rod & Coupler Assembly 51 650F818 Top Rod Tube 52 707F257 Arm & Bracket Assy. (2) 53 654F208 Wood Screw Packet Not Shown 20 ED4000, ED5000 Parts Manual ED5860(B) Concealed Vertical Rod Strike Packet See Pushpad section for Pushpad components Pages 28 & 29 21 ED5860(B) x M55 (Less Bottom Rod) Concealed Vertical Rod Item Part No. 1 650F438 ED5860(B) RHR 650F448 ED5860(B) LHR ED4000, ED5000 Parts Manual Description Latch Case Assembly Cover, Latch Assembly 2 650F02 x Fin ED5860 Not Available ED5860B 36 650F808 Top Rod 37 655F17 x Fin 12" Rod Assembly 684F42 x Fin 24" Rod Assembly 698F058 CVR Pack UL Rod Extension Assembly Consists of the following: 681F778 Top Strike Packet Pin, Rod Yoke (1) Set Screw, Yoke Pin 46 Yoke Pin Spacer (1) Cotter Pin (3) Ring, Retaining (1) Screw, 10-24 x 1/2 FHM-PH (6) 8x32x2 Temp Screw (1) 47 681F768 Top Latch & Bracket Assembly, ED5860(B) 51 650F818 Top Rod Tube 52 707F257 Arm & Bracket Assembly (1) 55 744F688 Popper Pack (Fire Rated Only) 56 654F208 Wood Screw Packet Not Shown 22 ED5860(B) x M55 (Less Bottom Rod) Concealed Vertical Rod ED4000, ED5000 Parts Manual Strike Packet See Pushpad section for Pushpad components Pages 28 & 29 23 ED5600(A), ED5602(A) Mortise Exit Device Item 1 2 Part No. Description 706F098 Active Head ED5602(A) RHR 706F108 Active Head ED5602(A) LHR 650F428 ED5600(A) 706F15 Cover ED5602 RHR 706F16 Cover ED5602 LHR 650F02 x Fin ED5600 Not Available ED5600A ED4000, ED5000 Parts Manual Mortise Lock Body Specify Hand 42 678F008 x Hand ED5600T(A) 650F678 x Hand ED5657K(A), ED5657T(A), ED5657K(A) 655F488 x Hand ED5600K(A) 655F698 x Hand ED5600L(A) 43 650F06 x Fin Armored Front 45 650L657020622 Strike Packet 46 706F485 Cylinder Housing ED5602(A) Not Shown 47 706F462 Mortise Cylinder Adapter ED5602(A) Not Shown 429F41 x Fin Mounting Pack Not Shown 48 Screw, 8-32 x 1/4 UFPHMS (2) Screw, #12/12-24 Comb.UFPHMS (2) & Cyl Open Back Strike - Optional Not Shown 49 50 653L163016 622 Straight Lip 1-3/4 Door 653L183016 622 Curved Lip 1-3/4 Door 654F208 Wood Screw Packet Not Shown 24 ED5600(A), ED5602(A) Mortise Exit Device ED4000, ED5000 Parts Manual See Pushpad section for Pushpad components Pages 28 & 29 48 45 25 ED4000, ED5000 Parts Manual ED5000DB Dummy Bar Item Part No. Description 4 650F21 x Fin Bottom Rail, 48" 5 650F93 x Fin Cover 7 650F998 Carrier Bar 11 704F642 x Fin End Cap (2) 704F648 Device Mounting Pack (2) Consists of the following: 21 End Clamp Screw, 1/4-20 X 1 PPHMS 22 704F63 x Fin Packet, Cover Screw 23 654F208 Wood Screw Packet Not Shown 26 ED4000, ED5000 Parts Manual ED5000DB Dummy Bar 22 27 ED4000, ED5000 Parts Manual Pushpad Parts List Item Part No. Description 1 See specific devices - Active Heads 2 See specific devices - Active Heads Covers Bottom Rail 3 691F16 Fin 24" ED4000 656F75 Fin 24" ED5000 650F20 FIn 36" ED4000 650F19 Fin 36" ED5000 650F21 Fin 48" ED4000, ED5000, ED5000DB Bar & Carrier Assembly 5 691F148 24" ED4000 656F768 24" ED5000 650F238 36" ED4000 650F228 36" ED5000 650F248 48" ED4000, ED5000 650F998 48” ED5000DB Cover, Bar 6 656F72 Fin 24" ED4000, ED5000 650F07 Fin 36" ED4000, ED5000 650F08 Fin 48" ED4000, ED5000 676F29 Fin 24" ED4000, ED5000 Embossed (M22) 656F69 Fin 36" ED4000, ED5000 Embossed (M22) 656F70 Fin 48" ED4000, ED5000 Embossed (M22) 710F797 24" ED4000, ED5000 Photoluminescent (M49) 710F737 36" ED4000, ED5000 Photoluminescent (M49) 710F747 48" ED4000, ED5000 Photoluminescent (M49) Cover, End 691F15 Fin 24" ED4000 Hexkey Dogging 691F17 Fin 24" ED4000 Cylinder Dogging 656F73 Fin 24" ED5000 Hexkey Dogging 656F74 Fin 24" ED5000 Cylinder Dogging 650F13 Fin 36" ED4000 Hexkey Dogging 650F14 Fin 36" ED4000 Cylinder Dogging 650F11 Fin 36" ED5000 Hexkey Dogging 650F12 Fin 36" ED5000 Cylinder Dogging 650F15 Fin 48" ED4000, ED5000 Hexkey Dogging 650F16 Fin 48" ED4000, ED5000 Cylinder Dogging 650F93 Fin 48" ED5000DB 8 711F685 622 Touch Pad Cap, Front 9 710F495 622 Touch Pad Cap, Rear 7 10 650F189 Bar Cap, Black Nylon 11 704F62 Fin End Cap 12 650F489 All Except Mortise N/A Mortise Trim Slide (attached to Active Head) Item Part No. Dogging Assembly 14 15 All Except Mortise 694F848 Mortise Trim Slide Retainer HexKey (Standard) 650F968 Cylinder Dogging 656F408 Dogging Key (5/32" Hex) 16 650F279 Dogging Hole Plug 697F862 Cylinder Nut 18 650F959 Cylinder Spacer Collar, Dogging Cylinder 19 20 None Required 1 1/8" Cylinder 270F15 x Fin 1-1/4" Cylinder 610F02 x Fin 1-3/8" Cylinder 654F07 x Fin 1-1/2" Cylinder Cylinder Dogging Cylinder As Ordered Mortise Cylinder x A02 Cam End Clamp Packet 21 22 23 24 25 26 28 56 Trim Slide Retainer 650F489 650F528 17 Trim Slide 13 Description 28 704F648 All except SecureBolt 704F658 SecureBolt Devices 650F288 622 Screw, Pushpad Caps (4) 704F63 Fin Screw Pack, Ecn Cap & Active Head Cover 711F608 Screw Dogging Assembly (2) 650F508 Screw, Trim Slide 650F518 Screw, Active Head to Carrier 650F298 Fin Sex Nut Packet (4-SNB’s) ED5200(A) S #8-32 x 5/8" PHT-PH #10-32 x 1/2" PHT-PH (1) #8-32 x 1/2" FHT-PH (1) #8-32 x 1/4" PHT-C-PH (2) 681F698 Fin SecureBolt (6SNB’s) ED5200SA 704F888 High Impact End Clamp (M109) Optional ED4000, ED5000 Parts Manual Pushpad 23 ED5000 HUB POSITION ED4000, ED4000M (F) HUB POSITION 56 29 ED4000, ED5000 Parts Manual *910, *950, *955, *959 Trim Item Part No. Description Item Part No. Escutcheon Assembly Tailpiece Assembly (All other knobs/levers) 1 677F068 1 3/4" Door w/o Shim Kit 655F708 2 -21/4" Door or Std. Door w/Shim Kit *910, *950 701F648 2 1/2"-3 1/2" Door *955, *959 701F658 3 1/2"-4 1/2" 783F055 x Fin *910 733F44 x Fin 783F06 x Fin 10 Escutcheon Assembly (Muséo Levers) 2 Gear, Drive 11 Lever 677F258 Knob *910 733F53 x Fin *950 12 677F085 Hub, Spring Retaining 733F50 x Fin *955, *959 14 677F098 Cotter Pin Lever and Spindle (non-Muséo) 15 677F078 Nut, Spindle 677F04 X Fin Lustra 677F05 X Fin Newport 677F13 X Fin Essex 677F14 X Fin Regis 677F15 X Fin Citation 677F16 X Fin Armstrong 677F26 X Fin Dirke RHR 677F27 X Fin Dirke LHR 677F28 X Fin Princeton 698F31 X Fin Tuscany 698F32 X Fin Merlot 698F64 X Fin Frascati RHR 698F66 X Fin Frascati LHR 698F68 X Fin Zinfandel RHR 698F70 X Fin Zinfandel LHR 656F45 X Fin Global See Page 62 Muséo Levers 3 See Pages 63-64 Rim Cylinder 5 651F675 Cylinder Housing (*955, *959) 6 655F028 Screw Cylinder Mounting (2) Included with Function Selector Screw Cylinder Housing (*955, *959) 651F508 Screw, Tailpiece Plate (2) 9 651F648 733F48 x Fin Bushing, Nylon 16 677F029 Lever (All except Muséo) 651F389 Knob 806F069 Lever - Muséo Screw Pkt., Mtg. 17 652F128 x Fin 1 3/4"-2" Doors 652F138 x Fin 2"-2 1/4" Doors Torsion Springs Not Shown 651F618 Lever, LHR (Red) 651F628 Lever RHR (Blue) 651F758 Knob 19 651F408 Compression Spring (Under tailpiece) 21 651F708 Bushing, Spacer 27 651F768 Groove Pin (Knob Only) 18 Knob & Spindle SA 7 Description 30 ED4000, ED5000 Parts Manual *910, *950, *955, *959 Trim 1 3 5 2 7 19 6 10 16 9 27 14 17 11 18 12 21 15 31 ED4000, ED5000 Parts Manual *957 Trim Item 1 2 Part No. Description 3 See Pages 63-64 Cylinder, Rim Escutcheon Assy. 623F, 627F 5 651F425 Housing, Cylinder 733F47 x Fin Standard 6 655F028 Screw, Cylinder Mounting (2) 733F52 x Fin Muséo 11 651F648 Gear, Drive Lever and Spindle (non-Muséo) 12 677F085 Spring Retainer Hub 677F04 X Fin Lustra 14 677F098 Cotter Pin 677F05 X Fin Newport 15 677F078 Nut, Spindle 677F13 X Fin Essex 16 677F029 Bushing Lever 677F14 X Fin Regis 677F15 X Fin Citation 677F16 X Fin Armstrong 677F26 X Fin Dirke RHR 677F27 X Fin Dirke LHR 677F28 X Fin Princeton 698F31 X Fin Tuscany 698F32 X Fin Merlot 698F64 X Fin Frascati RHR 698F66 X Fin Frascati LHR 698F68 X Fin Zinfandel RHR 698F70 X Fin Zinfandel LHR Screw Packet, Mtg. 17 Global See Page 62 Muséo Levers 1-3/4" - 2" Doors 652F138 x Fin 2-1/4" Doors Spring, Grip Return 18 27 Knob & Spindle SA 656F45 X Fin 652F128 x Fin 32 651F758 Knob 651F628 Lever Return Spring RHR 651F618 Lever Return Spring LHR 651F768 Groove Pin (Knob Only) ED4000, ED5000 Parts Manual *957 Trim 1 3 2 5 16 6 27 14 17 11 18 12 21 15 33 *9M10, *9M50, *9M55, *9M57 Trim Item 1 Description Item Part No. Escutcheon Assembly 3 See Pages 63-64 Cylinder, Mortise* 733F45 x Fin Cylinder x Lever or Knob 11 651F648 Gear 733F43 x Fin Blank x Lever or Knob 14 677F098 Cotter Pin Escutcheon Assembly Muséo 15 698F088 Nut, Spindle Part No. 733F51 x Fin 2 ED4000, ED5000 Parts Manual Description Thimble Insert, Nylon Lever & Cylinder Hole 677F029 Levers 733F49 x Fin Lever Hole Only 653F50 x Fin Essex 651F389 Knob 653F53 x Fin Lustra 806F069 Muséo 653F56 x Fin Regis 653F59 x Fin Citation 652F128 x Fin 1-3/4" - 2" Doors 653F62 x Fin Dirke RHR 652F138 x Fin 2-1/4" Doors 653F65 x Fin Dirke LHR Consists of the following: 653F68 x Fin Newport Screw, 1/4-20 x 1 OPHMS (2) 653F71 x Fin Armstrong Washer, #14 Finish (2) 653F74 x Fin Princeton 698F32 x Fin Tuscany 698F34 x Fin Merlot 698F65 x Fin Frascati RHR 698F67 x Fin Frascati LHR 698F69 x Fin Zinfandel RHR 698F71 x Fin Zinfandel LHR See Page 62 Muséo Levers 16 Screw Packet, Mtg. 17 25 34 Spindle 698F108 1-3/4" - 2-1/4" *9M10, *9M50, *9M55, *9M57 Trim ED4000, ED5000 Parts Manual 1 3 2 25 16 14 11 17 15 35 ED4000, ED5000 Parts Manual F950, F957, F9M57 Trim Item Part No. Description Escutcheon Assembly 1 733F41 x Fin F950 733F42 x Fin F957 733F46 x Fin F9M57 3 See Pages 63-64 Cylinder, Rim or Mortise 5 651F425 Housing, Cylinder F957 6 655F028 Screw, Cylinder F957 Mounting (2) Screw Packet, Mtg. 17 651F128 x Fin 1-3/4"- 2" DOor 651F138 x Fin 2-1/4" Door Consists of the following: Screw, 1/4-20 x 1 OPHMS (2) Washer, #14 Finish (2) 36 ED4000, ED5000 Parts Manual F950, F957, F9M57 Trim 1 3 5 5 6 17 (NL) (EO) (NL) Access Access by Blank Plate by Key Key 01 03 07 F950 F957 F9M57 37 *910, *950, *955, *959 Parabolic Trim Item Part No. Description ED4000, ED5000 Parts Manual Item Part No. (All other knobs/levers) 1 677F068 1 3/4" Door w/o Shim Kit 655F708 2 -21/4" Door or Std. Door w/Shim Kit *955, *959 701F648 2 1/2"-3 1/2" Door Parabolic Escutcheon 701F658 3 1/2"-4 1/2" 708F26 x Fin *910, *950 708F23 x Fin 10 (Muséo Levers) 2 Description Tailpiece Assembly Parabolic Escutcheon 806F03 x Fin *910, *950 806F04 x Fin *955, *959 Gear, Drive 11 651F648 Lever 677F258 Knob Lever and Spindle (non-Muséo) 12 677F085 Hub, Spring Retaining 677F04 X Fin Lustra 14 677F098 Cotter Pin 677F05 X Fin Newport 15 677F078 Nut, Spindle 677F13 X Fin Essex 677F14 X Fin Regis 677F15 X Fin Citation 677F16 X Fin Armstrong 677F26 X Fin Dirke RHR 677F27 X Fin Dirke LHR 677F28 X Fin Princeton 698F31 X Fin Tuscany 698F32 X Fin Merlot 698F64 X Fin Frascati RHR 698F66 X Fin Frascati LHR 698F68 X Fin Zinfandel RHR 698F70 X Fin Zinfandel LHR Bushing, Nylon 16 677F029 Lever (All except Muséo) 651F389 Knob 806F069 Lever - Muséo Screw Pkt., Mtg. 17 652F128 x Fin 1 3/4"-2" Doors 652F138 x Fin 2"-2 1/4" Doors Torsion Springs 651F618 Lever, LHR (Red) 651F628 Lever RHR (Blue) 651F758 Knob 19 651F408 Compression Spring (Under tailpiece) 20 651F398 Hex Nut Bushing for Spring Knob & Spindle SA 21 651F708 Bushing, Spacer 656F45 X Fin Global 22 783F048 Threaded Post (4) See Page 62 Muséo Levers 24 677F128 Set Screw (1) 1/4"-20 x 1" 3 See Pages 63-64 Rim Cylinder 5 651F675 Cylinder Housing (*955, *959) 26 677F118 Set Screw (10 1/4"-20 x 5/8" (hex nut bushing) 6 655F028 Screw Cylinder Mounting (2) 27 651F768 Groove Pin (Knob Only) Included with Function Selector Screw Cylinder Housing (*955, *959) 651F508 Screw, Tailpiece Plate (2) 7 9 18 38 *910, *950, *955, *959 Parabolic Trim ED4000, ED5000 Parts Manual 1 3 5 2 7 26 6 21 20 16 19 10 8 11 9 27 14 24 18 12 21 15 22 39 17 ED4000, ED5000 Parts Manual *957 Parabolic Trim Item 1 Part No. Description 708F25 x Fin Standard Parabolic Escutcheon 806F05 x Fin 3 See Pages 63-64 Cylinder, Rim Muséo Parabolic Escutcheon 5 651F425 Housing, Cylinder Lever and Spindle (non-Muséo) 6 655F028 Screw, Cylinder Mounting (2) Lustra 11 651F648 Gear, Drive 677F05 X Fin Newport 12 677F085 Spring Retainer Hub 677F13 X Fin Essex 14 677F098 Cotter Pin 677F14 X Fin Regis 15 677F078 Nut, Spindle 677F15 X Fin Citation 16 677F029 Bushing Lever 677F16 X Fin Armstrong 17 652F128 x Fin 1-3/4" - 2" Doors 652F138 x Fin 2-1/4" Doors 677F04 X Fin 2 677F26 X Fin Dirke RHR 677F27 X Fin Dirke LHR 677F28 X Fin Princeton 698F31 X Fin Tuscany Screw Packet, Mtg. Spring, Grip Return 18 651F758 Knob Lever Return Spring RHR 698F32 X Fin Merlot 651F628 698F64 X Fin Frascati RHR 651F618 Lever Return Spring LHR 698F66 X Fin Frascati LHR 22 783F048 Threaded Post (4) 698F68 X Fin Zinfandel RHR 24 677F128 Set screw (1) 1/4"-2Dx1" 698F70 X Fin Zinfandel LHR 27 651F768 Groove Pin (Knob Only) Not Shown Knob & Spindle SA 656F45 X Fin Global See Page 62 Muséo Levers 40 ED4000, ED5000 Parts Manual *957 Parabolic Trim 1 3 22 2 5 16 11 6 7 14 24 18 12 21 15 22 41 17 *9M10, *9M50, *9M55, *9M57 Parabolic Trim Item 1 Description Item Part No. Parabolic Escutcheon Assembly 3 See Pages 63-64 Cylinder, Mortise 708F23 x Fin Cylinder x Lever 11 651F648 Gear 708F26 x Fin Blank x Lever 14 677F098 Cotter Pin Parabolic Escutcheon Muséo 15 698F088 Nut, Spindle Part No. 806F04 x Fin 2 ED4000, ED5000 Parts Manual Description Thimble Insert, Nylon Lever & Cylinder Hole 677F029 Levers 806F03 x Fin Lever Hole Only 653F50 x Fin Essex 651F389 Knob 653F53 x Fin Lustra 806F069 Muséo 653F56 x Fin Regis 653F59 x Fin Citation 652F128 x Fin 1-3/4" - 2" Doors 653F62 x Fin Dirke RHR 652F138 x Fin 2-1/4" Doors 653F65 x Fin Dirke LHR Consists of the following: 653F68 x Fin Newport Screw, 1/4-20 x 1 OPHMS (2) 653F71 x Fin Armstrong Washer, #14 Finish (2) 653F74 x Fin Princeton 698F32 x Fin Tuscany 698F34 x Fin Merlot 698F65 x Fin Frascati RHR 698F67 x Fin Frascati LHR 698F69 x Fin Zinfandel RHR 698F71 x Fin Zinfandel LHR See Page 62 Muséo Levers 16 Screw Packet, Mtg. 17 22 25 42 783F048 Threaded Post (4) Spindle 698F108 1-3/4" - 2-1/4" *9M10, *9M50, *9M55, *9M57 Parabolic Trim ED4000, ED5000 Parts Manual 1 3 2 22 25 16 14 11 15 17 22 43 F950, F957, F9M5 Parabolic Trim Item Part No. ED4000, ED5000 Parts Manual Description Parabolic Escutcheon 1 708F20 x Fin F950 708F24 x Fin F957 708F22 x Fin F9M57 3 See Pages 63-64 Cylinder, Rim or Mortise 5 651F425 Housing, Cylinder F957 6 655F028 Screw, Cylinder F957 Mounting (2) Screw Packet, Mtg. 17 651F128 x Fin 1-3/4"- 2" DOor 651F138 x Fin 2-1/4" Door Consists of the following: Screw, 1/4-20 x 1 OPHMS (2) Washer, #14 Finish (2) 22 783F048 Threaded Post (4) 44 F950, F957, F9M5 Parabolic Trim ED4000, ED5000 Parts Manual 3 22 5 6 17 22 (NL) (EO) (NL) Access Access by Blank Plate by Key Key 01 03 07 F950 F957 F9M57 45 TH910, TH950, TH955, TH957, TH959 Trim Item 1 2 3 4 5 6 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 ED4000, ED5000 Parts Manual Part # 566F522 x Fin 566F532 x Fin 566F542 x Fin Description Escutcheon - TH950 Escutcheon - TH910 Escutcheon - TH957 566F552 x Fin Escutcheon - TH955, TH959 566F50M x Fin 566F572 x Fin 677F118 566F588 651F468 651F448 651F418 704F898 651F498 651F488 651F478 651F545 651F398 651F408 566F598 655F698 651F508 651F438 386F018 655K03MSECFIN 655K04MSECFIN 684K40MSECFIN 684K43MSECFIN 651F675 651F425 652F148 x Fin 652F158 x Fin 651F10M x Fin Thumbpiece - TH910, TH955, TH959 Grip Screw, Set 1/4-20 x 5/8 - TH910, TH955, TH959 Spacer, Grip - TH910, TH955, TH959 Thumbpiece Support Bracket - TH910, TH955, TH959 Lock Washer Screw, RHM-PH #1/4-20 x 5/8” - TH950, TH957 Screw, PHM-PH #1/4-20 x 1” - TH910, TH955, TH959 Thumbpiece Slider - TH910, TH955, TH959 Thumbpiece Pin - TH910, TH955, TH959 Thumbpiece Spring - TH910, TH955, TH959 Clutch Housing SA - TH910, TH955, TH959 Spring, Bushing, Comp - TH910, TH955, TH959 Compression Spring - TH910, TH955, TH959 Spindle SA - TH910, TH955, TH959 Spindle SA - TH910, TH955, TH959 Screw, PHT-T-PH #6 x 3/8” - TH910, TH955, TH959 Threaded Post Retaining Ring Rim Cylinder Assembly - TH955, TH959 (Non X Class) Rim Cylinder Assembly - TH955, TH959 (X Class) Rim Cylinder Assembly - TH957 (Non X Class) Rim Cylinder Assembly - TH957 (X Class) Cylinder Housing SA - TH955, TH959 Nightlatch Cylinder Housing - TH957 Screw Packet - 1-3/4” - 2” doors Screw Packet - 2-1/4” doors Bottom Escutcheon SA 46 TH910, TH950, TH955, TH957, TH959 Trim ED4000, ED5000 Parts Manual 47 ED4000, ED5000 Parts Manual TH9M10, TH9M55, TH9M57 Trim Item Part # 566F532 x Fin Description Escutcheon - TH9M10 1 566F552 x Fin Escutcheon - TH9M55 566F562 x Fin 566F51M x Fin 566F572 x Fin 566F588 651F578 651F568 651F448 651F418 704F898 651F587 651F608 651F028 651F438 386F018 504K57MSECFIN 594K24MSECFIN 652F148 x Fin 652F158 x Fin 651F10M x Fin Escutcheon - TH9M57 Thumbpiece - TH9M10, TH9M55 Grip Spacer, Grip - TH9M10, TH9M55 Thumbpiece Support Bracket - TH9M10, TH9M55 Thumbpiece Tab - TH9M10, TH9M55 Lock Washer Screw, RHM-PH #1/4-20 x 5/8" - TH9M57 Screw, PHM-PH #1/4-20 x 1" - TH9M10, TH9M55 Thumbpiece Pin - TH9M10, TH9M55 Retaining Ring - TH9M10, TH9M55 Mortise Thumbpiece Spring - TH9M10, TH9M55 Threaded Post Retaining Ring Mortise Cylinder Assembly - TH9M55, TH9M57 (Non X Class) Mortise Cylinder Assembly - TH9M55, TH9M57 (Non X Class) Screw Packet - 1-3/4” - 2” doors Screw Packet - 2-1/4” doors Bottom Escutcheon SA 2 3 5 6 7 8 9 11 12 13 19 20 21 23 24 48 ED4000, ED5000 Parts Manual TH9M10, TH9M55, TH9M57 Trim 49 ED4000, ED5000 Parts Manual P950, P957, P9M57 Trim 7 Item Part No. Description 652F12 x Fin 652F13 x Fin Screw Packet, Mtg. 1-3/4" - 2" Door 2-1/4" Door 1 Consists of the following: Screw 1/4-20 x 1 OPHMS(2) Washer #14 Finish (2) Dummy Pull Nightlatch Mortise Nightlatch 3 See Pages 63-64 Cylinder, Rim or Mortise 5 651F425 Housing, Cylinder (681F) 6 655F028 Screw, Cylinder Mtg. (2) Escutcheon & Pull Assembly 02 P950 03 P957 03 7 P9M57 50 711F22 x Fin P950 711F23 x Fin P957 7155F53 x Fin P9M57 ED4000, ED5000 Parts Manual P1050, P1057 Trim 1 5 3 6 7 Item Part No. Description Screw Packet, Mtg. 1 Dummy Pull Nightlatch 02 03 P1050 P1057 Consists of the following: 652F12 x Fin Screw 1/4-20 x 1 OPHMS(2) 652F13 x Fin Washer #14 Finish (2) 3 See Pages 63-64 Cylinder, Rim 5 651F425 Housing, Cylinder 6 655F028 Screw, Cylinder Mtg. (2) 676F12 x Fin Escutcheon & Pull Assembly (P1050) 676F13 x Fin Escutcheon & Pull Assembly (P1057) 7 51 ED4000, ED5000 Parts Manual *810, *850, *855, *859 Trim Item Part No. Description Item Escutcheon Assembly 651F02 x Fin (Std. lever) 1 651F02 x Fin (Muséo Lever) 651F03 x Fin (Std. lever) 651F03 x Fin (Muséo lever) 2 *855, *859 *810, *850 Part No. Description 656F46 x Fin Global Knob & Spindle Assembly 652F84 x Fin Essex 652F87 x Fin Lustram 652F90 x Fin Regis 652F93 x Fin Citation 652F96 x Fin Dirke RHR 677F04 X Fin Lustra 677F05 X Fin Newport 677F13 X Fin Essex 652F99 x Fin Dirke LHR 677F14 X Fin Regis 653F02 x Fin Newport 677F15 X Fin Citation 653F05 x Fin Armstrong 677F16 X Fin Armstrong 653F08 x Fin Princeton 677F26 X Fin Dirke RHR See Page 62 Muséo Levers 677F27 X Fin Dirke LHR 677F28 X Fin Princeton 698F31 X Fin Tuscany 698F32 X Fin Merlot 698F64 X Fin Frascati RHR 698F66 X Fin Frascati LHR 698F68 X Fin Zinfandel RHR 698F70 X Fin Zinfandel LHR 2 Rack & Tailpiece Assy. Levers/Knobs 28 Knob & Spindle SA 651F828 *810, *855, *859 652F218 *850 29 651F538 Lever, Clutch 30 651F838 Pin, Clutch Lever 31 651F898 Retainer, Clutch Lever Pin (2) 32 651F888 Nut, Cover Plate (2) Not Shown 656F45 X Fin Global See Page 62 Muséo Levers 3 See Pages 63-64 Rim Cylinder 33 652F228 Cam Not Shown 4 See Pages 63-64 Cylinder Collar 34 652F239 Bushing, Nylon Not Shown 35 651F848 Washer, Grip Not Shown 36 651F878 Screw, 8-32 x 7/16, Spindle Housing & Cam Assembly 5 651F965 *855, *859, Housing, Cyl. 655F665 *810, *850 6 655F028 Screw, Cylinder Mounting (2) 7 656F658 Screw, NL Function Not Shown Spring, Rack (2) 37 Thimble Insert, Nylon Not Shown 16 118F299 Standard 651F389 Knob 806F069 Muséo 651F408 25 651F858 Plate, Cover 26 651F948 Spring, Extension (Levers Only) 27 651F928 Nut, Spring Post (Levers Only) Lever 651F868 Knob, Thumbturn 651F17 x Fin 38 806F22 x Fin Spring Under Tailpiece 19 651F938 Not Shown 52 Thimble - Std. Levers Not Shown Thimble - Muséo Levers Not Shown ED4000, ED5000 Parts Manual *810, *850, *855, *859 Trim *810 *855, *859 *850 Cylinder Controls Knob Passage Trim Knob Rigid Dummy Knob Cylinder Controls Lever Passage Trim Lever Rigid Dummy Lever 09 -- 02 08 -- 02 G855, G859 G810 G850 *855, *859 *810 *850 53 F450, F457, 0810, 0855, 0859 Trim Item Part No. ED4000, ED5000 Parts Manual Description Escutcheon Assembly 1 651F00 x Fin F450 651F01 x Fin F457 651F02 x Fin 0855, 0859 652F03 x Fin 0810 2 656F53 x Fin Thumbturn / Spindle Assembly 3 See Pages 63-64 Cylinder, Rim 4 See Pages 63-64 Collar, Cylinder Housing & Cam Assembly 5 651F965 0855, 0859 651F425 F457, Housing, Cylinder 6 655F028 Screw, Cylinder Mounting (2) 7 656F658 Screw, NL Function 16 651F389 Thimble Insert, Nylon Not Shown 19 651F408 25 651F858 Plate, Cover 28 651F878 Rack & Tailpiece Assembly 29 651F538 Lever, Clutch 0855, 0859 30 651F838 Pin, Clutch Lever 0855, 0859 31 651F898 Retainer, Clutch Lever Pin (2) 0855, 0859 32 651F888 Nut, Cover Plate (2) 33 652F228 Cam Not Shown 34 652F239 Bearing, Nylon Not Shown 35 651F848 Washer, Grip Not Shown 36 651F878 Screw, 8-32 x 7/16 Spindle Not Shown 37 651F868 Spring, Rack (2) Spring Under Tailpiece for 0810, 0855, 0859 Not Shown 54 F450, F457, 0810, 0855, 0859 Trim ED4000, ED5000 Parts Manual F457 F450 0810, 0855, 0859 (EO) Blank Plate (NL) Access by Key Cylinder Controls Thumbturn Passage Active Turn -- 03 11/12 -- F450 F457 0855, 0859 0810 55 ED4000, ED5000 Parts Manual T1455, T1410, T1459 Item Part No. Description Escutcheon Assembly 1 651F09 x Fin T1440 Top 651F08 x Fin T1455, T1459 Top 651F10 x Fin Bottom 2 566F50 x Fin Thumbpiece 3 See Pages 63-64 Cylinder, Rim 4 See Pages 63-64 Collar, Cylinder Housing, Cylinder, Gear 5 655F675 T1410 655F685 T1455, T1459 6 655F028 Screw, Cylinder Mounting (2) 7 656F658 Screw, NL Function 17 652F10 x Fin 1 3/4" - 2" Door Screw Packet, Mtg. 652F11 x Fin 2-1/4" Door Screw Packet, Mtg. Consists of the following: Screw, 1/4-20 x 1 OPHMS (1) Washer, #14 Finish (1) Spring Under Tailpiece T1455, T1459, T1410 Not Shown 19 25 651F858 Plate, Cover 28 695F608 Rack & Tailpiece Assy 29 651F538 Lever, Clutch T1455, T1459 30 651F838 Pin, Clutch Lever T1455, T1459 31 651F898 Retainer, Clutch Lever Pin (2)T1455, T1459 32 651F888 Nut, Cover Plate (2) 37 651F868 Spring, Rack (2) Not Shown 38 651F37 x Fin Pull, Offset 39 651F438 Screw Post (2) 40 651F448 Lockwasher, Screw (2) 50 651F988 Pin, 5/32 x 1-1/8, Groove Not Shown 56 ED4000, ED5000 Parts Manual T1455, T1410, T1459 Trim Cylinder Controls T-Piece Passage Active T-Piece 05/06 -- T1455, T1459 T1410 57 ED4000, ED5000 Parts Manual 01455, 01459, 01410 Trim Item Part No. Description Escutcheon Assembly 656F63 x Fin 01455, 01459 top 656F62 x Fin 01410 Top 651F10 x Fin Bottom 2 656F53 x Fin Thumbturn/Spindle Assy. 3 See Pages 63-64 Cylinder, Rim 4 See Pages 63-64 Collar, Cylinder 1 Housing , Cylinder 5 655F685 01455, 01459 655F675 01410 6 655F028 Screw, Cylinder Mounting (2) 7 656F658 Screw, NL Function 16 651F389 Thimble Insert, Nylon Not Shown Screw Packet, Mtg. 17 652F108 x Fin 1-3/4" - 2” Door 652F118 x Fin 2-1/4" Door Consists of the following: Screw, 1/4-20 x 1 OPHMS (1) Washer, #14 Finish (1) 19 651F408 Spring Under Tailpiece 01455, 01459 Not Shown 25 651F858 Plate, Cover 28 651F828 Rack & Tailpiece Assy 29 651F538 Lever, Clutch 01455, 01459 30 651F838 Pin, Clutch Lever 01455, 01459 31 651F898 Retainer, Clutch Lever Pin (2) 01455, 01459 32 651F888 Nut, Cover Plate (2) 33 652F228 Cam Not Shown 34 652F239 Bearing, Nylon Not Shown 35 651F848 Washer, Grip Not Shown 37 651F868 Spring, Rack (2) Not Shown 38 651F37 x Fin Pull, Offset 39 651F438 Screw Post (2) 40 651F448 Lockwasher, Screw Post (2) 50 651F958 Pin, 5/32 x 1-1/8, Groove Not Shown 58 ED4000, ED5000 Parts Manual 01455, 01459, 01410 Trim Cylinder Controls T-Turn (Passage) Active T-Turn 11/12 -- 01455, 01459 01410 59 ED4000, ED5000 Parts Manual T1450, T1457 Trim Item Part No. Description Escutcheon Assembly 651F04 x Fin T1457 Top 651F06 x Fin T1450 Top 651F10 x Fin Bottom 3 See Pages 63-64 Cylinder, Rim 4 See Pages 63-64 Collar, Cylinder 5 651F425 Housing, Cylinder T1457 6 655F028 Screw, Cylinder Mounting (2) 1 Screw Packet, Mtg. 17 652F108 x Fin 1-3/4" - 2" Door 652F118 x Fin 2-1/4" Door Consists of the following: Screw, 1/4-20 x 1 OPHMS (1) Washer, #14 Finish (1) 38 651F37 x Fin Pull, Offset 39 651F438 Screw Post (2) 40 651F448 Lockwasher, Screw Post (2) 60 ED4000, ED5000 Parts Manual T1450, T1457 Trim T1450 T1457 (NL) Cylinder by Pull (DT) Pull Plate 03 02 T1457 T1450 61 ED4000, ED5000 Parts Manual Muséo Levers Georgia Part No. Description Pablo Part No. Description 800*02 x Fin 101 801*12 x Fin 117 800*807 x Fin 102 801*82 x Fin 126 RHR 800*12 x Fin 103 801*87 x Fin 126 LHR 800*17 x Fin 104 801*72 x Fin 124 801*77 x Fin 125 Salvador Part No. Description 800*27 x Fin 106 800*32 x Fin 107 800*37 x Fin 108 800*42 x Fin 109 800*47 x Fin 110 801*62 x Fin 123 802*02 x Fin 128 Jackson Part No. Description 800*22 x Fin 105 801*27 x Fin 119 RHR 801*32 x Fin 119 LHR 801*42 x Fin 121 RHR 801*47 x Fin 121 LHR 801*52 x Fin 122 RHR 801*57 x Fin 122 LHR Piet Part No. Description 801*92 x Fin 127 RHR 802*46 x 629 21G 29 29 29 801*97 x Fin 127 LHR 803*56 x 629 21G 29 30 29 804*91 x 630 21G 30 30 30 804*96 x 630 21G 30 29 30 Marc Part No. Description 802*82 x 630 21L 30 BK 30 800*52 x Fin 111 RHR 802*87 x 630 21L 30 BN 30 800*57 x Fin 111 LHR 802*92 x 629 21L 29 BK 29 800*62 x Fin 112 RHR 807*97 x 629 21L 29 BN 29 800*67 x Fin 112 LHR 803*02 x 629 21M 29 30 29 800*72 x Fin 113 RHR 803*07 x 630 21S 30 BK 30 800*77 x Fin 113 LHR 803*12 x 629 21S 29 BK 30 800*82 x Fin 114 RHR 803*17 x 630 21W 30 BH 30 800*87 x Fin 114 LHR 803*22 x 629 21W 29 BH 29 800*92 x Fin 115 RHR 803*27 x 629 23M 29 00 30 800*97 x Fin 115 LHR 803*42 x 629 23M 29 00 29 801*02 x Fin 116 RHR 803*47 x 630 23M 30 00 30 801*07 x Fin 116 LHR 803*52 x 630 23M 30 00 29 802*12 x Fin 130 RHR 803*32 x 629 25M 29 00 29 802*17 x Fin 130 LHR 803*37 x 630 25M 30 00 30 800*22 x Fin 131 RHR 804*877 x 629 27M 29 00 29 800*827 x Fin 131 LHR 804*877 x 629 27M 30 00 30 800*32 x Fin 132 RHR 800*37 x Fin 132 LHR 62 ED4000, ED5000 Parts Manual Cylinders 700 Series KRM* & Cylinder Dogging Mortise cylinders Description Part Number 6-pin 7-pin 6-pin, IC 7-pin, IC 6-pin, IC, less core 7-pin, IC, less core 6-pin, Security 6-pin, Security IC 7-pin, Pyramid Security 7-pin, Pyramid Security IC 7-pin, Pyramid High Security 7-pin, Pyramid IC High Security 1000-118-A02 1000-114-A02-7 1080-114-A02 1080-112-A02-7 1070-114-A02 1070-112-A02-7 1010-118-A02 1090-114-A02 1027-114-A02 1037-114-A02 1020-114-A02 1030-114-A02 Cylinder Dogging Collars N/A 270F15 270F15 654F07 270F07 654F07 N/A 270F15 270F15 270F15 270F15 270F15 Key Removable Mullions* Part Number Cylinder Collar 1000-118-A02 1000-114-A02-7 1080-114-A02 1080-112-A02-7 1070-114-A02 1070-112-A02-7 1010-118-A02 1090-114-A02 1027-114-A02 1037-114-A02 1020-114-A02 1030-114-A02 None Required None Required None Required 447F42 None Required 447F42 None Required None Required None Required None Required None Required None Required *The 700 series key removable mullion was discontinued on January 1, 2010. The cylinders and cylinder rings are listed for reference only. 900 Series Trim Rim cylinders Description 6-pin 7-pin 6-pin, 7-pin, 6-pin, 7-pin, 6-pin, 6-pin, 7-pin, 7-pin, 7-pin, 7-pin, IC IC IC, less core IC, less core Security Security IC Pyramid Pyramid IC Pyramid Security Pyramid Security Part Number 3000-058 3000-058-7 3080-058 3080-058-7 3070-058 3070-058-7 3010-058 3090-058 3020-058 3030-058 3027-058 3037-058 Cylinder Collar None Required 422F88 422F88 686F98 422F88 686F98 None Required 422F88 422F88 422F88 422F88 422F88 57 Function Part Number 3000-200N* 3000-200-7 3080-178 3080-178-7 3070-178 3070-178-7 3010-200 3090-178 3020-200N 3030-178 3027-200N 3037-178 Cylinder Collar** None Required 422F88 422F88 686F98 422F88 686F98 422F88 422F88 422F88 422F88 422F88 422F88 *For K157, substitute -200 **K157 uses the 270F15 cylinder ring 900 Series KRM Mortise cylinders 900 Series KRM Mortise cylinders Description 6-Pin 7-Pin 6-Pin, IC 7-Pin, IC 7-pin, Pyramid High Security 7-pin, Pyramid Security 7-pin, Pyramid High Security IC 7-pin, Pyramid Security IC Security Security IC 6-pin, IC, less core 7-pin, IC, less core Part Number 1000-118-A62 1000-114-A62-7 1080-114-A62 1080-112-A62-7 1020-114-A62 1027-114-A62 1030-114-A62 1037-114-A62 1010-118-A62 1090-114-A62 1070-114-A62 1070-112-A62-7 Quick Code 6P 7P C6 C7 PHS PS PCHS PCS HS CHS CL6 CL7 900 Series Cylinder Collar 1-1/8" 1-1/4" or 1-1/4" IC 1-1/2" IC 1-1/8" 610F01* 447F43* 609F37* 447F42* *Specify Finish 900 Series Mortise Trim Mortise cylinders Description 6-pin 7-pin 6-pin, 7-pin, 6-pin, 7-pin, 6-pin, 6-pin, 7-pin, 7-pin, 7-pin, 7-pin, IC IC IC, less core IC, less core Security Security IC Pyramid High Security Pyramid IC High Security Pyramid Security Pyramid Security IC Part Number 1000-112-A02 1000-112-A02-7 1080-112-A02 1080-112-A02-7 1070-112-A02 1070-112-A02-7 1010-112-A02 1090-112-A02 1020-112-A02 1030-112-A02 1027-112-A02 1037-112-A02 63 WS700 Series Cylinder Collar Cylinder Collar None Required None Required None Required None Required None Required None Required None Required None Required None Required None Required None Required None Required 1-1/4" or 1-1/2" IC 1-1/4" IC 610F01* 609F36* ED4000, ED5000 Parts Manual Cylinders Inside Cylinder For ED5602 Double Cylinder Exit Device Rim cylinders ED5202 Double Cylinder Exit Device Rim cylinders ED5602 Double Cylinder Exit Device Rim cylinders Description Part Number Cylinder Collar Description ED5202 Double Cylinder Exit Device Rim cylinders Part Number Cylinder Collar 6-pin 3000-200 270F15 6-pin 3000-138 270F15 7-pin 3000-200-7 654F07 7-pin 3000-138-7 654F07 6-pin, IC 3080-178 654F07 6-pin, IC 3080-114 654F07 7-pin, IC 3080-178-7 654F08 7-pin, IC 3080-114-7 654F08 6-pin, IC, less core 3070-178 654F07 6-pin, IC, less core 3070-114 654F07 7-pin, IC, less core 3070-178-7 654F08 7-pin, IC, less core 3070-114-7 654F08 6-pin, Security 3010-200 654F07 6-pin, Security 3010-138 654F07 6-pin, Security IC 3090-178 654F07 6-pin, Security IC 3090-114 654F07 7-pin, Pyramid 3020-200 654F07 7-pin, Pyramid 3020-138 654F07 7-pin, Pyramid IC 3030-178 654F07 7-pin, Pyramid IC 3030-114 654F07 7-pin, Pyramid Security 3027-200 654F07 7-pin, Pyramid Security 3027-138 654F07 7-pin, Pyramid Security 3037-178 654F07 7-pin, Pyramid Security 3037-114 654F07 900 Series KRM Cylinder Collar Packet Rim Thumbturn Description Part Number Rim Thumbturn - 1-3/8" 3300 -138 Rim Thumbturn - 1-3/8" - Ergonomic 3300-138-M34 Rim Thumbturn - 2" 3300-200 Rim Thumbturn - 2" - Ergonomic 3300-200-M34 Mullion Series Cylinder Length and Type 1-1/8" 1-1/4" 1-1/4" IC 447F42* 610F01* 609F36* 907BKM 908BKM 910KM 610F01* 447F43* 609F37* Note: Cylinder collar packets contain a collar and spring washer. *Specify finish when ordering packets. 64 1-1/2" IC WS707AKM WS708AKM ED4000, ED5000 Parts Manual Strikes Rim Devices 11/16" (17mm) standard 650F308 optional (S02) ED5200 (A) 730F778 655F718 standard ED5200 650F318 ED4200 ED4200M (A) ED5200S ED4200S ED5200S (A) ED4200S 7200 Rim ED4200SM (A) ED4200SM Rim Devices 2" (50mm) 1-1/8" (41mm) standard 650F548 ED5400 (A) Top ED5800 (A) Top standard 650F878 standard Bracket for SVR Top Strike in Flush Transom Opening 681F778 2-1/8" (54mm) 1" (25mm) standard ED5860B Top 650F578 681F708 ED5470B 650F888 Mortise Devices standard 650L657020 All mortise (non-Handed) standard box 120F768 for ANSI Prep 65 open back strike 653L183016 for door pair when code allows use ED4000, ED5000 Parts Manual Accessories Shim Kits Shim Packets Shim Packets 697F348 ED5400 Series 697F368 ED4400 Series Cylinder Dogging Kits Designed to convert a panic device from hex key dogging to cylinder dogging. Not permitted on fire-rated devices. Surface and Concealed Vertical Rod Extension Kits Used to extend the height of standard length rods for 7110(F)(8'max), 7120, 7160(F), 7170(F), and 7210 Series exit devices. Bar Length Part No. 36" 653F12 x Fin 36" NS 653F14 x Fin 48" 653F13 x Fin 697F338 ED5200, ED5600, ED5800 Series 697F358 ED4200, ED4800 Series Rod Extension Assembly 2" 655F15 x Fin (Panic) 6" 655F16 x Fin (Panic) 12" 655F17 x Fin (Panic) 12" 655F17 x Fin (Fire rated) 24” 684F42 x Fin (Fire rated) Retro Fit Kits Schlage® Cam and Housing Assembly Part Number: 720F688 66 Extension Link ED4000, ED5000 Parts Manual Handing Instructions Handing Left Hand Reverse: Hinges on left, opens outward. For handed devices, specify LHR. Right Hand Reverse: Hinges on right, opens outward. For handed devices, specify RHR. Note: Doors with Panic-Exit and Fire Exit hardware must open out. Therefore, hands must be reverse bevel. Rim Devices ED5200 (A), ED5200S (A), ED4200, ED4200S, ED4200SM (A), ED4200M (A) Series These devices are non-handed. Vertical Rod Devices, Surface and Concealed ED5400 (A), ED5470 (B), ED5800 (A), ED5860 (B), ED4400, ED4400M (A), ED4800, ED4800M (A) Remove four screws and vertical lifter assembly. Turn device to opposite (180 degrees) orientation, insert lifter assembly and reinstall screws. NOTE: Lifter must fit under lift block as shown. 67 ED4000, ED5000 Parts Manual Handing Instructions Mortise Devices 5600(A) Series To reverse, remove latch bolt and deadlatch, flip both over and reinstall. Also flip cylinder set screw and clamp assembly. Illustration depicts typical lockbody with cover removed. Only components relevant to lock handing are shown. Other components vary according to lock function. x7 Lever Handle Trim 1. Remove cotter pin. 2. Remove castle nut. 3. Observe spring orientation: LHR: Red spring (part # 651F61-8) Short lead is at 11 o’clock and long lead is to lever side of stump at 6 o’clock. RHR: Blue spring (part # 651 F62-B) Short lead is at 11 o’clock and long lead is to lever side of stump at 6 o’clock. 4. Remove round housing, spring and spacer. 5. Note orientation of Mgap” which governs rotation in gear and remove gear. 6. Rotate lever 180°. 7. Flip gear over and reinstall, observing proper gap orientation for new direction of rotation: LHR 6 - 8 o’clock RHR 4 - 6 o’clock 8. Install spring of opposite hand (color). Place spring around spindle with long lead against gear and to lever side of post. Place housing (gap side toward lever) over spring and spindle until square in housing begins to slide down on spindle. While applying downward pressure on housing, wind short lead of spring toward lever until housing snaps Into place. 9. Replace spacer in housing. Spring, housing and spacer should now be oriented as indicated in step 3 above. Note: Housing gap will always be to the lever side and spring will be slightly pre loaded when properly installed. 10. Be sure lever thimble is seated properly in escutcheon. Reinstall nut but do not over tighten. Lever should rotate freely. 11. Replace cotter pin. 68 ED4000, ED5000 Parts Manual Surface Vertical Rod Exit Devices If top latch does not engage properly, check alignment. When locked, latch bolt should not be preloaded by strike (Area A). Shim or reposition strike if necessary. Bolts extend automatically when door closes and top strike hits tripping lever. Top bolt should retract flat. Bottom bolt should travel 1/2” and engage 3/8” into strike in down position, without dragging on floor surface in up position. Rod Adjustment 1. Remove active case cover screws and cover. 2. Remove rod guide cover screws and rod guide covers. Tilt rods, top and bottom, out of engagement in active case and out of rod guides. 3. Adjust top rod first. Push up on top rod to fully retract top latch with hold back feature engaged. With device in dogged position (panic devices) or Pushpad fully depressed (fire devices), adjust top rod so that the square head of the rod connector slides into engagement in the active case. Shorten rod an additional 1/2 turn. 4. Adjust bottom rod. With top rod engaged, top latch retracted in hold back position, and touch bar dogged or fully depressed, adjust bottom rod so that the deadbolt clears the strike by 1/16”. The bottom rod should be in position in the active case with the square head of the connector hanging in the slide. 5. Check device operation by opening and closing the door. When present, operate the device with the outside trim. An additional minor adjustment may be required for full retraction and correct strike engagement. 6. Reinstall the rod guide covers and the active case cover. Maintenance 1 . Periodically remove covers and coat mechanisms with an appropriate lubricant. This is regularly required in corrosive environments for proper product operation. 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound or change part fasteners if screws continue to back out. 3. Periodic checks and adjustments of rods may be required to compensate for door or frame sag. ED5400 69 Concealed Vertical Rod Exit Devices ED4000, ED5000 Parts Manual Rods should move freely inside door. Bolts extend automatically when door closes and top strike is tripped. Top bolt should retract flat. Bottom bolt should travel 1/2” and engage 3/8” into strike in down position, without dragging on floor surface in up position. If top latch does not engage properly check alignment. When locked, latch bolt should not be preloaded by strike (Area A). Shim or reposition strike if necessary. Rod Adjustment for Bolt Throw 1. Remove Latch assembly cover screws and cover. 2. Use 3/32” Allen wrench to loosen set screws C1 and C2. 3. Adjusting screws B1 and B2 only provide fine rod adjustment. If screws bottom out before proper device operation, door and device must be removed. Larger adjustments may then be made either by threading rod in or out, or by moving cotter pin to different hole in rod. 4. Adjust top rod first. With device in dogged position (panic devices) or Pushpad fully depressed (fire devices), adjust top rod so that the top latchbolt is flush and the hold back feature is engaged. Lengthen top rod an additional 1/2 turn. 5. Adjust bottom rod. With top latch retracted in hold back position, and touch bar dogged or fully depressed, adjust bottom rod so that the deadbolt clears the strike by 1/16”. The bottom rod should be in position in the active case with the square head of the connector hanging in the slide. 6. Check device operation by opening and closing the door. When present, operate the device with the outside trim. An additional minor adjustment may be required for full retraction and correct strike engagement. 7. When finished, lock adjusting screws in place with Allen set screws. Caution: To avoid thread damage and provide positive locking, be sure Allen set screws engage flats on adjusting screws. Maintenance 1. Periodically remove covers and coat exposed mechanisms with an appropriate lubricant. This is regularly required in corrosive environments for proper product operation. 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound or change part fasteners if screws continue to back out. 3. Periodic checks and adjustments of rods may be required to compensate for door or frame sag. ED5800 70 ED4000, ED5000 Parts Manual Troubleshooting Guide 1. Many problems with the operation of exit devices are caused by factors other than the device itself. Among the most common is a misalignment or an improper fit of the door within the frame. 2. Another common source of problems is improper installation. Even if all cutouts and screw holes are properly located, exit devices must be securely fastened to properly reinforced doors. Hollow doors and frames with a structural thickness (metal skin plus reinforcement, or solid hardwood) must have at least three full screw threads to be considered reinforced. 3. Most problems with dogging occur on vertical rod devices. When the dogging function is hard to engage or will not work at all, the rods may be incorrectly adjusted allowing the mechanism to bottom out. Readjust rods per the device instructions or as outlined on the previous pages. ED4000, ED4000M HUB POSITION ED5000 HUB POSITION 71 In U.S. Corbin Russwin Architectural Hardware 225 Episcopal Road Berlin, CT 06037 Phone: 800-543-3658 Fax: 800-447-6714 corbinrusswin.com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan, Ontario Canada L4K 4T9 Phone: 800-461-3007 Fax: 905-738-2478 www.assaabloy.ca For more information regarding Corbin Russwin Locksets, Exit Devices, Door Controls and Key Systems, contact your authorized Corbin Russwin Distributor or Sales Representative. Corbin Russwin and Design® is a registered trademark of Corbin Russwin, Inc, an ASSA ABLOY Group company. Other products’ brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under US copyright laws. All contents current at time of publication. Corbin Russwin, Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 2000-2016 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 45255-9/16
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