Cornelius Quantum Series Users Manual G

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INSTALLATION & SERVICE MANUAL
QUANTUM SERIES
IMI CORNELIUS INC.
www.cornelius.com
Part Number- 720901120
Revision B - November 23, 2004
TABLE OF CONTENTS
UNIT SPECIFICATIONS.................................................................... 1
PREINSTALLATION...........................................................................2
Receiving ..............................................................................................................2
Unpacking............................................................................................................. 2
Counter Location ..................................................................................................2
installation specifications ...............................................................3
Water Supply ........................................................................................................3
Electrical................................................................................................................3
Space ...................................................................................................................3
Connecting Water Supply .....................................................................................3
Filling Unit with Water ...........................................................................................3
Flushing and Sanitizing on Start Up .....................................................................4
Programming Portion Control (optional) ...............................................................4
Cancel/Pour Button .............................................................................................. 4
Concentrate loading and brixing ....................................................5
Placing Concentrate Products on Dispensing Platform........................................ 5
Changing Concentrate Flavor ...............................................................................5
Pump Priming....................................................................................................... 5
Brix Setting........................................................................................................... 5
Cleaning and sanitizing procedures ...............................................6
Daily: System Flush Procedure ............................................................................ 6
Daily: Part Washing.............................................................................................. 6
Weekly: Sanitizing Procedure............................................................................... 6
Weekly: Check Brix Setting .................................................................................. 7
Semi-Annual: General Cleaning........................................................................... 7
Yearly: Replace Pump Tubing.............................................................................. 7
Trouble-shooting guide ................................................................. 11
Quantum Series Installation and Service Manual
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UNIT SPECIFICATIONS
Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circula-
tion if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between
bottom of unit and counter cannot be obstructed in foot print area.
Electrical Connection: 6ft. long (1.83m) power cord with 3-prong plug attached to dispenser.
Export models have line cord less plug.
Power Supply: 15 amps at 120 volts or 10 amps at 220 volts.
Water Connection: 3/8” (0.95 cm) SAE male flare fitting on dispenser.
Water Supply Requirements: 80 psi (5.5 bar) maximum static pressure. 20 psi (1.4 bar) minimum
dynamic pressure; i.e., flowing pressure measured at dispenser water inlet with 3.0 ounces
(88.7ml) per second water flow.
Quantum Series Installation and Service Manual
720901120 - 2 -
PREINSTALLATION
RECEIVING
Each unit is completely tested and inspected before shipment. At time of shipment, the carrier
accepts the unit and any claim for damage must be made with the carrier.
Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists,
have the carrier make a note on the bill of lading and file a claim with the carrier.
UNPACKING
•Remove staples securing carton to pallet.
•Lift carton up and off of unit.
•Remove top insert and shipping bag.
•Open the upper cabinet door and remove installation kit.
•Remove bolts securing unit to pallet.
•Lift unit off of pallet.
•Open the package, take legs and secure them to the bottom of the unit.
NOTE: Do not lay the unit on sides or on the back.
•Tilt the unit only when securing legs.
•If the unit is to be transported from the place where it was unpacked, do not remove the unit
from the pallet. Transport it on the pallet to the installation site.
COUNTER LOCATION
•Select location in well ventilated area, close to grounded electrical outlet. If possible do not
place the unit close to hot and/or steaming machines.
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INSTALLATION
SPECIFICATIONS
WATER SUPPLY
The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very
important that the incoming water line is dedicated for the unit, or at least does not have other
machines connected which could cause a water surge; i.e., a dishwashing machine.
NOTE: For increased cooling capacity the unit should be connected to a remote
recirculating cooling unit. If the location is equipped with a dedicated beverage wa-
ter supply system the juice dispenser should be connected to it.
NOTE: The water supply should be consistent with proper water quality standard
(neutral ph of 7.0 to 8.0), and should not be connected to a water softener. The wa-
ter cooling coil is Copper, and may be affected by poor water conditions (i.e. severe
corrosion and pitting).
Water connections shall be sized, installed, and maintained according to Federal, State, and Local
Laws.
ELECTRICAL
A minimum of 15 amps electrical service is needed for 120V power supply or 10 amps for 220V
supply.
SPACE
The minimum clearance is: 4” (10.16cm) in back and 12” (30.48cm) on top and open to the front if
sides are blocked off. If the sides are open then only 2” (5.08cm) is required in the back. Space
between the bottom of the unit and the counter cannot be obstructed.
NOTE: Condenser air is drawn from the bottom and discharged out the back. Fail-
ure to maintain clearance space will reduce capacity of the unit and cause prema-
ture compressor failure.
CONNECTING WATER SUPPLY
1. Secure 3/8” (0.95cm) flexible hose to the unit water inlet. Make sure that the seal washer is
used (hose and seal washer are included with the installation kit).
2. When securing flare nut use backup wrench on male side of the fitting (unit side) to prevent
twisting of the copper tube inside the unit and/or possible damage to the water strainer/sole-
noid. A water shut off outside the unit is recommended.
FILLING UNIT WITH WATER
To properly prime the unit with water, without air pockets in the system, push the dispensing
switches simultaneously for a few seconds each. Repeat above until a steady flow of water is
observed.
NOTE: Water splashing may occur during the purge cycle.
Quantum Series Installation and Service Manual
720901120 - 4 -
FLUSHING AND SANITIZING ON START UP
Follow standard sanitizing and flushing procedure.
PROGRAMMING PORTION CONTROL (OPTIONAL)
The portion control supplied with your orange juice dispenser has been programmed to pour 7, 12,
and 16 ounce drinks. The “XL” size has also been programmed to pour 16 ounces. Should pour
size adjustments be required, please follow the instructions below:
1. Simultaneously, press and hold “S” (small) and “XL” (extra large) push button switches on the
Portion Control Module until the led “REFILL” light in the corner of the module starts blinking.
Release the switches. The blinking led indicates the programming mode is active.
2. Place the cup under the white mixing valve nozzle and push the selected size button (small,
medium, large, or extra large). Hold the button in until the cup fills to the desired portion, then
release the button repeat the above procedure for the remaining sizes.
3. After programming all the drink sizes, press and release the “cancel/pour” switch to return the
Portion Control to the operational mode. The blinking led light will go out.
If at a future date, it is decided to change the portion size of the drinks, the individual sizes
can be adjusted by the above procedure. It is not necessary to reprogram every size.
The portion control has a full memory retention in case of a power failure.
CANCEL/POUR BUTTON
•Push and release the cancel/pour button to stop the valve from dispensing.
•Push and hold for a continuous pour.
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CONCENTRATE
LOADING AND BRIXING
PLACING CONCENTRATE PRODUCTS ON DISPENSING PLATFORM
To engage the concentrate container, place it in the desired position and press down into bottle
adapter opening on dispensing platform tray (inside the cabinet).
NOTE: Make sure o-ring seal on the container adapter is lubricated; otherwise, you
may experience difficulties with container replacement.
NOTE: Concentrate in the containers must be completely thawed and be within the
temperature range of 35°F - 40°F (1.6°C - 4.4°C). Failing to supply concentrate inside
the recommended temperature range, especially below 35°F (1.6°C), will cause an
out of brix drink.
It is recommended the concentrate be thawed in a refrigerated (35°F - 40°F) (1.6°C - 4.4°C) com-
partment for 36 to 48 hours before use.
It is recommended that the thawed concentrate be thoroughly shaken before use.
CHANGING CONCENTRATE FLAVOR
1. Perform flush cycle
2. Move valve handle to “Dispense” position
3. Replace concentrate container
PUMP PRIMING
1. Follow instructions in paragraph “Placing Concentrate Products on the Dispensing Platform”
2. Close the door (or unit will not activate)
3. Depress the push button until concentrate appears at the dispensing nozzle.
BRIX SETTING
1. Make two (2) full clockwise turns of the corresponding brix knob from the “all the way out” po-
sition (factory set). These two turns will bring you within one turn of proper brix setting. (Refer
to brix table located on the inside of the refrigerated compartment door).
2. Dispense 1/2 cup of juice and discard.
3. Dispense 1/2 cup of juice and use refractometer to check brix level.
4. Clockwise rotation of the knob decreases brix level for example from 13% to 11.5%. Counter-
clockwise will increase brix level for example from 11.5% to 13%.
If a brix problem is experienced, refer to troubleshooting guide.
Quantum Series Installation and Service Manual
720901120 - 6 -
CLEANING AND
SANITIZING
PROCEDURES
DAILY: SYSTEM FLUSH PROCEDURE
1. A 1 quart (0.95 liters) (32 fluid oz. minimum) empty container is needed. Place the empty con-
tainer on the drip tray grill under the nozzle of the dispensing station to be flushed.
2. Open the cabinet door.
3. Choose the valve handle that corresponds with dispensing station to be flushed.
4. Move chosen handle from “dispense” position to the “flush” position.
5. Close the door.
6. Depress and hold push button corresponding with dispensing station to be flushed, until clear
water is dispensed from the nozzle.
7. Move the handle to the “dispense” position.
8. Depress the push button for approximately 0.5 sec. and release. This will release water pres-
sure from the pump system.
It is recommended to use one or more quarts of water to flush a single dispensing station.
DAILY: PART WASHING
1. Remove and wash dispensing nozzle, static mixer, splash plate, drip pan, bracket, and grille
in a mild detergent solution. Rinse thoroughly.
WEEKLY: SANITIZING PROCEDURE
1. Remove juice concentrate container from unit and place in separate refrigerated compart-
ment.
2. Perform flush procedure.
3. Fill a clean empty concentrate container with one quart of extremely hot tap water, approxi-
mately 140°F (60°C) and place into unit. Run the hot water completely through unit into a large
container. When complete remove concentrate container.
4. Remove nozzles and static mixers from unit and rinse under hot tap water to remove excess
pulp.
5. Place nozzles and static mixers in separate container with 1 quart (0.95 liter) of sanitizing so-
lution and agitate vigorously, using brush (P/N 07932) to remove any excess pulp or concen-
trate (allow to soak for 2 minutes).
6. Clean bottle adaptor’s inlet area along with dispensing platform tray with brush and sanitizing
solution to remove concentrate and pulp.
7. Clean valve mixing chambers with brush and sanitizing solution. (This is the cavity from which
the nozzle is removed).
8. Replace nozzles and static mixers into proper location.
Quantum Series Installation and Service Manual
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9. Fill a clean empty concentrate container with 2 quarts (1.9 liters) of sanitizing solution, place
on dispensing platform, and insert bottle fitting into bottle adapter.
NOTE: Do not reuse the same sanitizing solution used to clean nozzles, static mix-
ers, etc.
10. Place handle in dispense position and close door.
11. Run dispensing station for 90 seconds then stop; allow sanitizing solution to remain in lines
for 5 minutes.
12. Dispense remaining sanitizing solution (approximately 90 seconds).
13. Replace sanitizing solution container with a concentrate container, and close door.
14. Depress and hold push buttons until juice appears at outlet of dispensing nozzle.
15. Dispense and discard two 8 oz. cups (236.6 ML) of juice.
NOTE: Wipe internal and external surfaces of cabinet with a clean damp cloth.
WEEKLY: CHECK BRIX SETTING
Tools: Hydrometer or Refractometer
1. Dispense required ounces of juice per brix testing device instructions.
2. Test concentrate to water ratio of dispensed juice per brix testing device instructions.
3. Clockwise rotation of knob decreases brix level (i.e. from 13% to 11.5%). Counterclockwise
rotation of knob increases brix level (i.e. from 11.5% to 13%).
NOTE: If brix problem persists, refer to trouble shooting guide.
SEMI-ANNUAL: GENERAL CLEANING
1. Remove access port of Y-shaped water solenoid located on water inlet in lower cabinet, clean
stainless steel strainer and reinstall.
2. Clean condenser fins.
3. Clean air inlet grille located in base of unit.
4. Clean lower cabinet interior.
5. Wipe fan blade clean.
YEARLY: REPLACE PUMP TUBING
Removal of Platform (see figure 1):
1. Remove concentrate container from the dispenser and place in a refrigerator.
2. Remove the product shelf.
3. Depress the button on the water line quick disconnect and lift the water line away from the
platform.
4. Unplug the platform electrical connector at the inside rear of the cabinet.
5. Release the catch at the front of the platform by pulling the tab towards yourself with on finger.
Quantum Series Installation and Service Manual
720901120 - 8 -
6. Remove the nozzle and static mixers.
7. Carefully lift and pull the platform from the dispenser and place it in a clean and well lit area
for service.
Replacement of Pump Hose (see figure 2):
1. Remove platform as described above in removal of platform instructions.
2. Remove the two white plastic hose clamps from the pump tube connections. Remove the two
stainless steel concentrate delivery tubes from the hose ends.
3. Loosen and remove the four thumb screws from the pump body.
4. Remove the rear half (only) of the pump body to reveal the hose and rollers.
5. Remove the old hose from the pump body. If the rollers come out with the hose, place in back
into the housing being sure to align the roller assembly shaft keyway to the motor shaft key
so that the two interlock (see figure 3 for step by step pictorial instructions).
6. Firmly press the new hose into the pump body around the roller assembly, being sure to keep
the protruding ends even with each other. Once the hose is in place, replace the outer half of
the pump body. Hold the tubing in place inside pump housing with one hand, capture the lower
part of the tubing with the outer housing, then proceed to capture the shaft of the roller assem-
bly and push the housing straight onto the pump/motor portion of the assembly. Make sure to
capture the hose within the body and not pinch it between the halves. Do not use any tool
other than your finger tips to manipulate the hose into the housing or damage to the hose will
result.
7. While holding the pump halves together by hand, reinsert the four thumb screws and tighten
them in a criss-cross pattern until the two halves are pressed together.
8. Insert the two stainless tubes into the hose ends and fasten them with new clamps using pliers
to tighten the clamps.
Replace platform in unit, reinstall nozzles and static mixers, connect water, install product
shelf and concentrate, and reconnect power to unit.
Quantum Series Installation and Service Manual
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Quantum Series Installation and Service Manual
720901120 - 10 -
Quantum Series Installation and Service Manual
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TROUBLE-SHOOTING
GUIDE
The following pages contain trouble-shooting charts designed to aid an experienced serviceman in
diagnosing any operating problems that may be experienced. In order to gain maximum benefit
from the charts, please note:
1. Start at the beginning of the chart and supply the appropriate answer to each question.
2. Do not skip any section, unless instructed to do so. You may miss the solution to your prob-
lem.
3. Evaluate the possible problem causes in the sequence in which they are presented. In gen-
eral, they began with the most likely and/or easiest to check, and proceed to the less likely
and/or more complicated.
4. If, after checking all indicated causes, the problem is not resolved, it is recommended that you
try a second time. Evaluate symptoms carefully and modify your answers as necessary.
5. If you are unable to resolve a problem after several attempts, contact customer service de-
partment at (1-800-238-3600) for assistance.
PROBLEM PROBABLE CAUSE REMEDY
Totally Inoperative No power to dispenser due
to tripped circuit
breaker.
Reset circuit breaker. Confirm that
breaker is correct size and no
other equipment is operating on
the same circuit. Also confirm
that supply voltage is +10% of
nameplate specifications.
Loose or broken power sup-
ply connection inside
dispenser.
Repair connection
No cooling Line voltage is not within
+10% of nameplate
specifications causing
compressor overload to
trip
Contact an electrician
Both thermostats in OFF
position
Turn ON thermostats and recali-
brate the temperatures to 34oF
-40 oF (1.1 oC –4.5 oC).
Defective compressor over-
load or start capacitor
Replace
Quantum Series Installation and Service Manual
720901120 - 12 -
No cooling (con’t) Defective start relay located
on upper rear shelf
inside dispenser
There should be line voltage on the
black wire of the relay when
there is line voltage present on
the orange OR yellow wire.
Replace relay if it fails this test.
Compressor starts but
hums and trips overload
Seized or shorted compressor,
replace.
Compressor starts but does
not switch off of start
winding
Relay or compressor is defective.
Test and replace faulty item.
Compressor short cycles on
overload
Excessively high discharge pres-
sure due to restricted con-
denser or inoperative
condenser fan motor
Refrigerant leak Repair leak. Evacuate and
recharge system.
No water dispensed,
concentrate only.
No water to dispenser Restore water
Water supply line inside
refrigerated cabinet dis-
connected from pump
platform
Reconnect
Water solenoid located on
pump platform clogged
or defective
Disassemble and clean solenoid.
Replace if necessary.
Main water solenoid/
strainer located at base
of dispenser is clogged,
binding or defective
Remove and clean strainer. Con-
firm 28VDC is present at sole-
noid during dispense. Confirm
solenoid coil is not open. Disas-
semble and clean solenoid.
Water supply pressure is
greater than 80 psi (5.5
bar)
Add external regulator and lower
pressure to 50 psi (3.5 bar)
Quantum Series Installation and Service Manual
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No water dispensed,
concentrate only
(con’t).
Freeze-up of water coil or
concentrate chamber
Unplug dispenser and allow 2-4
hours to thaw. Water or concen-
trate thermostat set too low,
recalibrate to 34oF -40 oF (1.1
oC - 4.5 oC).
Defective water or concentrate
thermostat, replace.
Refrigerant solenoid stuck open
or not closing fully. Evacuate
system, replace solenoid valve
and recharge
No water and no con-
centrate, refrigeration is
working
Service switch located
under drip tray in OFF
position
Turn on switch
Door switch open Door switch must be closed in
order to operate pump. Check
switch operation and replace if
necessary
No water and no con-
centrate, refrigeration is
working
6.25 amp Fuse inside front
electrical box blown
Replace with 6.25 amp, 250VAC
slow blow fuse and test
No output from Transformer
located on rear upper
shelf
Confirm transformer output by
measuring for 26VAC at fuse.
Replace transformer if neces-
sary
Defective voltage regulator
board (VRB) located
inside front electrical
box
Measure across the blue and black
wire located in the upper left
corner of the board. There
should be 28VDC present when
the dispense button is pressed.
Replace VRB if necessary
Defective portion control
board
Disconnect wire harness from rear
of portion control, close door
switch and short the orange
and black wires together on the
harness. If unit dispenses por-
tion control board is defective. If
it does not dispense the voltage
regulator board is defective.
Quantum Series Installation and Service Manual
720901120 - 14 -
No concentrate dis-
pensed, water only
Dispense tube not fully
engaged into recepta-
cle on concentrate
pouch
Refer to Concentrate Loading sec-
tion of this manual
Dispense tube discon-
nected from mixing
chamber
Refer to Concentrate Loading sec-
tion of this manual
Slide block on pump in
open position
Close and lock the slide block.
Refer to Concentrate Loading
section of this manual
Switch on pump platform in
FLUSH position
Move switch to RUN position
Concentrate too cold, not
properly thawed Concentrate should be 34oF -40 oF
(1.1 oC –4.5 oC) prior to loading
Defective pump motor Replace pump motor
Excessive remnant left
in empty concen-
trate pouch
Concentrate pouch improp-
erly thawed Concentrate should be 34oF -40 oF
(1.1 oC –4.5 oC) prior to loading
Concentrate pouch and/or
dispense tube improp-
erly installed
Refer to Concentrate Loading sec-
tion of this manual
Concentrate refill light
comes on prema-
turely
Concentrate pouch improp-
erly thawed Concentrate should be 34oF -40 oF
(1.1 oC –4.5 oC) prior to load-
ing.
Concentrate pouch and/or
dispense tube improp-
erly installed
Refer to concentrate loading sec-
tion of this manual
Loose wiring Check wiring connections between
the pump motor and the VRB
board
Bad VRB board Replace VRB board
Bad pump motor Replace pump motor
Concentrate refill light
does not come on at
all
Pump improperly locked or
pump is open
Close and lock Pump
Run/flush switch is in the
FLUSH position
Move switch to the RUN position
Quantum Series Installation and Service Manual
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Concentrate refill light
does not come on at
all (con’t)
Improperly loaded tube Refer to concentrate loading sec-
tion of this manual
Bad VRB board Replace VRB board
Bad portion control Replace portion control
Warm Drink Incoming water supply too
warm
Optimum performance is achieved
when the dispenser utilizes
water from a pre-cooler
Ambient air too warm Relocate dispenser
Excessive demand on dis-
penser
Add water pre-cooler or second
dispenser
Dirty condenser coil Clean condenser coil
Inoperative condenser fan Replace condenser fan motor
Defective water thermostat Replace thermostat
Loss of refrigerant charge
due to leak in system
Repair leak and recharge system
Water continuously drips
from nozzle when in
OFF mode
Main water solenoid at base
of unit or water solenoid
on pump platform not
shutting off tightly
Clean solenoid(s), replace parts as
necessary
No Flush Cycle Run/Flush switch on pump
platform in Run mode
Move switch to Flush position
Defective Run/Flush switch
on pump platform (con-
centrate continues to
dispense while in Flush
mode)
Replace Run/Flush switch
Concentrate warm,
water cold
Concentrate thermostat is
turned off or not cali-
brated properly
Calibrate to be 34oF -40 oF (1.1 oC
–4.5 oC)
Concentrate thermostat
defective (stuck open)
Replace thermostat and calibrate
to 34oF -40 oF (1.1 oC –4.5 oC)
Defective start relay located
on upper rear shelf
inside dispenser
There should be line voltage on the
black wire of the relay when
there is line voltage present on
the orange OR yellow wire.
Replace relay if it fails this test.
Quantum Series Installation and Service Manual
720901120 - 16 -
Concentrate warm,
water cold (con’t)
Loss of refrigerant charge
due to leak in system
Repair leak and recharge system
Brix Problem Water supply pressure too
low, less than 20 psi (1.4
bar) flowing or water
pressure fluctuates
sharply
Correct water supply problem to
ensure a constant 40 psi (3 bar)
flowing to the dispenser
Water flow control binding
or spring is defective
Clean and/or replace parts as nec-
essary
Improperly thawed concen-
trate. Brix changes as
the concentrate temper-
ature changes (concen-
trate becomes thinner
as temperature rises)
Concentrate should 34oF -40 oF
(1.1 oC –4.5 oC) prior to loading
Check that the rollers on the
pump are spinning
freely with no tube in
place
If they are sticky or locked up see
platform removal and cleaning
procedure.
Pump Inoperative Pump motor defective 28VDC should be present at pump
motor during dispense. If volt-
age is present and motor does
not start, replace pump motor
No power to transformer or
no 28VAC output from
transformer
Confirm transformer has line volt-
age present on primary side. If
no 28VAC output from the sec-
ondary replace transformer
Defective voltage regulator
board (VRB) located
inside front electrical
box
Measure across the blue and black
wire located in the upper left
corner of the board. There
should be 28VDC present when
the dispense button is pressed.
Replace VRB if necessary
Defective portion control
board
Disconnect wire harness from rear
of portion control, close door
switch and short the orange
and black wires together on the
harness. If unit dispenses por-
tion control board is defective. If
it does not dispense the voltage
regulator board is defective.
Quantum Series Installation and Service Manual
- 17 - 720901120
Machine continues to
dispense after dis-
pense button is
released or dis-
penses without
operator input
Portion control pad stuck in
on position
Disconnect the wire harness from
the rear of the portion control
and close the door. If unit does
not dispense on its own the por-
tion control is bad (stuck on)
Relay on voltage regulator
board (VRB) stuck on.
Disconnect the 4-wire harness
from the lower right corner of
the VRB. If the unit continues to
dispense on its own the VRB is
defective (relay stuck on)
Sold Out light illumi-
nates when concen-
trate no longer
passes through the
pump.
The concentrate is improp-
erly thawed. The tem-
perature is not
maintained between
34×F - 40×F(1.1-4.5×C)
Assure proper thawing procedures
have been followed per the
Minute Maid company instruc-
tions.
Check that McDonald’s walk-in
cooler temperature is on the
proper set point.
Check the dispenser cabinet tem-
perature is at 34×F - 40×F(1.1-
4.5×C).
High Brix readings result in
a poor, pulsating/splash-
ing dispense, erratic
pump amp draw, and
consequently erratic
sold-out indications.
Check drink brix in procedure
described on equipment P.M.
card using the hydrometer pro-
vided.
Check the drink flow rate under
normal operating conditions.
The dispenser should pour a
drink at a flow rate of approxi-
mately 1.5 oz. Per second or
greater. If the flow rate is less, a
check described in the Sold Out
section should be completed.
Quantum Series Installation and Service Manual
720901120 - 18 -
Sold Out light illumi-
nates when concen-
trate no longer
passes through the
pump.(con’t)
Improper loading proce-
dures will usually result
in low brix conditions
and thus erratic sold out
indications.
Check that the pouch of juice is
properly loaded in the pouch
holder. Tube fitting should be
located at the bottom of the
pouch holder and the tube
should be approximately cen-
tered in the bottom portion of
the opening of the holder.
Check that the tube is correctly
loaded in the pump and the
pump is fully locked (top and
bottom slide pins should be
fully engaged into the pump
body).
Tube has been stretched
through pump when it
was loaded. Pouch may
not be seated correctly.
Adjust pouch. If pouch is loaded
correctly there should be ample
tube to reach the mixing cham-
bers without stretching the
tube.
Check that the rollers on the
pump are spinning
freely with no tube in
place.
If the rollers are sticky or locked up
see the platform removal and
cleaning procedure.
Sold Out light fails to
reset itself after door
is opened and
closed (Sold Out
light stays illumi-
nated)
Check the operation of the
reset switch located at
the bottom left hand
side of the door.
Adjust Switch.
IMI Cornelius Inc.
One Cornelius Place
Anoka, MN 55303-1592
U.S.A.
Total Systems Commitment
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
45200001
45200002
45200003
45200004
45200101
45200102
45200103
45200104
45400001
45400002
45400101
45400102
45400103
45400104
45500001
45500002
45500101
45500102
45650001
45650003
45650101
45650103
45650104
45650105
MODEL NO.
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
QUANTUM SERIES
1 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
12
16
17
20
30
31
32
21
26
27 28
23
24
25
10
14
29
13
18
19
22
FIGURE 1. GENERAL ASSEMBLY
1
2
2
2
3
3
3
4
5
6
78
9
11
15
33
34 35
35
36
36
36
36
36
36
36
36
37
38
39
39
40
41
41
41
42
36
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 QUANTUM SERIES
2 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
Item
No. Part No. Name
1 0720405 Nut 1/4-20
2 0730202 Washer No. 10 Split Lock
3 0706903 Screw No. 10-32 x 1/2” TH SS
115V 60HZ
07061002 Screw No. 10 x 5/8” HHWF
230V 50HZ
4 07344 Bushing Snap 3000 and 4000 Series
5 45366 Brkt and Tube Drain
3000 and 4000 Series
6 0733904 Bushing Snap
7 45107 Cover Elec Box 1000 and 2000
Series
7245669 Cover Elec Box 3000 Series
45408 Cover Elec Box 4000 Series
8 45159001 Panel Splash 1000 and 2000 Series
45667100 Panel Splash 3000 Series
45459100 Panel Splash 4000 Series
9 45003 Nozzle Mixer O-Ring Asy
31525037 O-Ring .739 I.D.
45123 Mixer Static
48808001 Nozzle Mixing
10 470725 Plug Butn
11 45354 DoorAsy 1000 Series(SeeFigure8)
45241 DoorAsy 2000 Series(SeeFigure8)
45390 DoorAsy 3000 Series(SeeFigure8)
45470 DoorAsy 4000 Series(SeeFigure8)
12 7245550 Cover Asy 1000 Series
(See Figure 10)
45296006 Cover Asy 2000 Series
(See Figure 10)
45394005 Cover Asy 3000 Series
(See Figure 10)
45481006 Cover Asy 4000 Series
(See Figure 10)
13 309852000 Clamp 1000, 2000 and 3000 Series
77060900 Fitg T-Brb 3/8 1000, 2000 and 3000
Series
49034 Tube 1000, 2000 and 3000 Series
14 45439 Washer Nylon
15 Refrigeration Asy (See Figure 2)
16 Cabinet Asy (See Figure 3)
17 45115 Platform Asy 1000 Series (See
Figure 4)
45215 Platform Asy 115V 60HZ, 2000 and
4000 Series (See Figure 4)
45215001 Platform Asy 230V 50HZ, 2000 and
4000 Series (See Figure 4)
45315 Platform Asy 115V 60HZ, 3000
Series (See Figure 4)
18 45129001 Drip Tray, 1000 Series
45129100 Drip Tray, 2000 Series
45678100 Drip Tray, 3000 Series
45430100 Drip Tray, 4000 Series
Item
No. Part No. Name
19 45155001 Cup Rest, 1000 Series
45255003 Cup Rest, 2000 Series
45677003 Cup Rest, 3000 Series
45455003 Cup Rest, 4000 Series
20 45158 Shelf, 1000 Series
45117 Shelf, 2000 Series
45317 Shelf, 3000 Series
45417 Shelf, 4000 Series
21 45444 Strap
22 Electrical Box Asy (See Figure 12)
23 45151 Brkt Water Coil 1000 and 2000
Series
45666 Brkt Water Coil 3000 Series
45451 Brkt Water Coil 4000 Series
24 46546 Arm Asy
45152 Brkt Asy Drip Tray 1000 Series
(Not Shown)
25 96561 Plate Door Support 1000 Series
45436 Plate Door Support 2000, 3000 and
4000 Series
26 7245443 Panel RH Side
27 49154 Plate Hinge Upper
28 45165100 Coil Wtr Asy
29 49155 Hinge Bolt Shoulder
30 309852000 Clamp
31 49157 Bushing Upper Hinge
32 45199 Panel Top 1000 and 2000 Series
45659 Panel Top 3000 Series
45445 Panel Top 4000 Series
33 45125 Panel Back 1000 and 2000 Series
7245665 Panel Back 3000 Series
45425 Panel Back 4000 Series
34 7245765 Brkt Cabinet 1000 and 2000 Series
7245763 Brkt Cabinet 3000 Series
7245764 Brkt Cabinet 4000 Series
35 07115001 Screw TF 08-32 TRPH 12
36 0704106 Screw 8-32 x 1/4” THMS
37 45088 Cover Botm Hinge
38 45087 Cover Top Hinge
39 0702901 Screw 8-32 x 3/8” FHM
40 45164 Brkt Flavor Strip 2000 Series
45032 Holder Flavor Label 3000 Series
45464 Holder Flavor Label 4000 Series
41 0730104 Washer Plain Flat 10
42 0720406 Nut No. 10-32
43 Item Not Used
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
QUANTUM SERIES
3 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
1
2
4
8
20
21
22
15
16 17 18
910
11
13
14
19
3567
12
FIGURE 2. REFRIGERATION AND FRAME ASSEMBLY
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 QUANTUM SERIES
4 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
(SEE FIGURE 2)
Item
No. Part No. Name
Refrigeration and Frame Ass’y
1 729011105 Kit Compressor, 120V 60HZ
729011106 Kit Compressor, 230V 50HZ
2 08474 Clip Spring
3 07301046 Washer Ft .468 I.D.
4 08467 Grommet Compressor
5 45163001 Mtr Asy and Cond 115V 60HZ (See
Figure 9)
45163002 Mtr Asy and Cond 230V 50/60HZ
(See Figure 9)
6 7240691 Grommet
7 45148 Baffle Cond (1000 and 2000 Series)
45670 Panel Baffle Cond (3000 Series)
45448 Panel Baffle Cond (4000 Series)
8 289521 Screw No. 8-32 xy 3/8” HHS
9 45073 Dryer
Item
No. Part No. Name
10 45373010 Solenoid Valve 120V 60HZ
45373020 Solenoid Valve 230V 50/60HZ
11 Box Elec Asy (See Figure 11)
12 45105100 Frame (1000 and 2000 Series)
45671100 Frame (3000 Series)
45405100 Frame (4000 Series)
13 07115001 Screw TF 08-32 TRPH 12
14 60342002 Insert Thd 3/8-16
15 2124713 Fitg Stght 3/8MF x 3/8MPT
16 45091001 Valve Water Solenoid 24V
17 03824001 Nut Jam 7/8-14
18 30041001 Fitg Bulkhead
19 04442 Spacer
20 0702609 Screw MA 8-32 BDPH 24
21 7221320 Strain Relief
22 46384 Cord Serv 115V 60HZ
46384001 Cord Serv 220V 50HZ
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
QUANTUM SERIES
5 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
FIGURE 3. UPPER CABINET ASSEMBLY
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 QUANTUM SERIES
6 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
(SEE FIGURE 3)
Item
No. Part No. Name
Upper Cabinet Asy
1 45051 Stud Latch No. 10-32
2 45119 Gasket Liner (1000 and 2000
Series)
45662 Gasket Liner (3000 Series)
45419 Gasket Liner (4000 Series)
3 45141 Wrap Front (1000 and 2000 Series)
45657 Wrap Front (3000 Series)
45441 Wrap Front (4000 Series)
4 45142 Panel Botm Front (1000 Series)
45207 Panel Botm Front (2000 Series)
45664 Panel Botm Front (3000 Series)
45407 Panel Botm Front (4000 Series)
5 45167 Liner Inner Asy (1000 Series)
45220 Liner Inner Asy (2000 Series)
45654100 Liner Inner Asy (3000 Series)
45420100 Liner Inner Asy (4000 Series)
Item
No. Part No. Name
6 45027001 Bushing
7 11761 Harn Door (1000 Series: Not
Shown)
11762 Harn Door (2000 Series: Not
Shown)
11763 Harn Door (3000 Series: Not
Shown)
11823 Harn Door (4000 Series: Not
Shown)
8 0704105 Screw No. 8-32 x 1/2” THMS
9 0704101 Screw MA No. 8-32 TRPH 12
10 04441 Spacer Lower
11 0702609 Screw MA No. 8-32 BDPH 24
12 46366 Bushing Hinge
13 45132 Brkt Conn Platform (1000 Series)
45232 Brkt Conn Platform (2000 and 4000
Series)
45632 Brkt Conn Platform (3000 Series)
14 0704001 Screw No. 8 x 3/8”
15 47121004 Magnet Door Seal
16 47121005 Magnet Door Seal (1000 and 2000
Series)
47121006 Magnet Door Seal (3000 Series)
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
QUANTUM SERIES
7 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 17
18
19
20
21
22
23
18
24
25
26
27
27
27
27
27
28
FIGURE 4. PLATFORM ASSEMBLY
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 QUANTUM SERIES
8 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
(SEE FIGURE 4)
Item
No. Part No. Name
45115 Platform Asy (1000 Series)
45215 Platform Asy (2000 and 4000
Series)
45315 Platform Asy (3000 Series)
1 0704101 Screw MA 8-32 TRPH 12
2 71822081 Washer Holdown
3 309852000 Clamp
4 45026 Adapter Bottle Asy (See Figure 5)
5 45033 Support Bottle Right
6 45034 Support Bottle Left
7 45391001 Adapter Caddy Support (1000
Series)
45391002 Adapter Caddy Support (2000 and
4000 Series)
45391003 Adapter Caddy Support (3000
Series)
8 45137 Panel Splash Platform (1000 Series)
45236 Panel Splash Valves (2000 and
4000 Series)
45345004 Cover Platform (2000 and 4000
Series)
7245036 Panel Splash Valves (3000 Series)
45345003 Cover Platform (3000 Series)
9 45185 Pump and Mtr Asy (See Figure 7)
10 7245174 Manifold Asy Water (1000 Series)
45274 Manifold Asy Water (2000 and 4000
Series)
45041 Manifold Asy Water (3000 Series)
11 45283 Bushing
12 45045 Block Valve Asy
13 45046 Latch
Item
No. Part No. Name
14 45047 Guide Latch
15 45048 Washer Latch
16 720800077 Rivet Latch
17 45114 Platform (1000 Series)
45214 Platform (2000 and 4000 Series)
45314 Platform (3000 Series)
18 07032001 Screw No. 8-18 x 7/16”
19 45173 Tube Asy Suction (1000 Series)
45276 Tube Asy Suction (2000 and 4000
Series)
45068003 Tube Asy Suction (3000 Series)
20 45069 Line Discharge Asy (1000 and 3000
Series)
45273 Tube Asy Discharge (2000 and 4000
Series)
21 45160 Brkt Botl Adapter (1000 Series)
7245262 Brkt Support Botl Adap (2000 and
4000 Series)
45339 Brkt Caddy Support (3000 Series)
22 398033000 O-Ring .239 I.D.
23 48195006 Clamp Hose
24 481950062 Clamp
25 45275 Tube Asy Discharge (2000 and 4000
Series)
26 45068001 Line Suct Asy (3000 Series)
45277 Tube Asy Suction (2000 and 4000
Series)
45068002 Tube Asy Center Suction (3000
Series)
27 0704001 Screw No. 8-x 3/8”
28 0704105 Screw No. 8-32 x 1/2” THMS
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
QUANTUM SERIES
9 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
1
2
3
45
6
7
8
9
10
11
12
13
14
15 16
17
18
19
20
21
22
23
24
25
23
26
27
28
23
23
28
FIGURE 5. VALVE BLOCK ASSEMBLY
Item
No. Part No. Name
45045 Block Valve Asy
1 45177 Holder Poppet Seal
2 0720406 Nut No. 10-32
3 71815321 Ring Retaining
4 7215323 Armature
5 18070002 Gasket Rubber Valve Block
6 18367 Spring Armature
7 19695001 Guide
8 31525021 O-Ring 1.114 I.D.
9 18071 Seat Armature
10 48258005 Spring Syrup
11 45192 Valve Body Mixing
12 45193 Valve Body Water
13 45029 Plate Coil Retainer
14 47011 Diaph Valve
Item
No. Part No. Name
15 45180 Spring Acutuator
16 45189 Poppet
17 45179 Support Diaphram
18 45195 Plate Front Valve Block
19 45186 Spring
20 48520001 Coil Asy 24V DC
21 48978 Flo Cntl Bonnet Asy
22 48979103 Sleeve and Piston Asy Water
60281001 Sleeve Syrup Ceramic
23 07032001 Screw No 8-18 x 7/16
24 16779003 Frame Solenoid
25 49612 Port Valve Water
26 31525020 O-Ring .176 I.D.
27 31525060 O-Ring .459 I.D.
28 48378 Brkt Support Valve
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 QUANTUM SERIES
10 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
Item
No. Part No. Name
45026 Adapter Bottle Asy
1 45060001 Adapter Caddy Top
2 45060002 Adapter Caddy Run and Flush
3 45060003 Adapter Caddy Bottom
4 31525062 O-Ring .118 I.D.
5 31525014 O-Ring .489 I.D.
6 31525061 O-Ring 1.489 I.D.
7 07015001 Screw No. 8-18 x 3/4”
8 45043 Pin Sensor Soldout
9 31525064 O-Ring .488 I.D.
10 60068021 Switch Snap Portion Control
11 45076 Pin Actuator
12 60067086 Screw No. 2-56 x 7/16”
13 45084001 Plate Support Bottle
1
2
3
4
5
6
6
7
8
9
10
11
12
13
FIGURE 6. BOTTLE ADAPTER ASSEMBLY
1
2
3
4
5
6
7
7
8
FIGURE 7. PUMP AND MOTOR ASSEMBLY
Item
No. Part No. Name
45185 Pump and Motor Asy
1 45016001 Motor Pump
2 45728001 Rotor Asy
3 45050 Block Asy Mtg Pump and Motor
4 45017001 Screw Thumb Pump
5 0702905 Screw No. 8-32 x 3/4” FHMS
Item
No. Part No. Name
6 45037001 Tubg Neoprene .250 I.D. (Sold by
the Foot)
7 45727 Body Pump Asy
8 45283 Bushing
9 45098 Kit Pump Tube Replacement
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
QUANTUM SERIES
11 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
Item
No. Part No. Name
45241 Door Asy Back (1000 and 2000
Series)
45390 Door Asy Back (3000 Series)
45470 Door Asy Back (4000 Series)
1 45281 Panel Rear Door (1000 and 2000
Series)
45386 Panel Rear Door (3000 Series)
45477 Panel Rear Door (4000 Series)
2 7233023 Switch Safety
3 7245120 Gasket Door Mag (1000 and 2000
Series)
45320 Gasket Door Mag (3000 Series)
45431 Gasket Door Mag (4000 Series)
4 7245780 Frame Door Gasket (1000 and 2000
Series)
7245781 Frame Door Gasket (3000 Series)
7245782 Frame Door Gasket (4000 Series)
5 7245779 Rivet .236 Dia.
6 45432 Switch Rocker
1
2
3
4
5
6
FIGURE 8. REAR DOOR ASSEMBLY
Item
No. Part No. Name
45175001 Motor Asy Fan 9W 120V 60HZ
45175002 Motor Asy Fan 9W 230V 50/60HZ
1 0726802 Nut Tinnerman
2 45159 Panel Splash
3 41757 Washer
4 48004 Motor Fan 9W 120V 60HZ
48013 Motor Fan 9W 230V 50/60HZ
5 45168 Blade Fan
6 96285001 Screw No. 8-36 x 3/8”
7 45161 Cond Coil
1
2
3
4
5
6
7
FIGURE 9. CODENSER MOTOR ASSEMBLY
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 QUANTUM SERIES
12 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
1
2
3
4
5
6
7
9
FIGURE 10. DOOR COVER ASSEMBLY
Item
No. Part No. Name
45296006 Cover Asy Merchndsr Push Button
(2000 Series)
45296007 Cover Asy Merchndsr Portion
Control (2000 Series)
45296009 Cover Asy Merchndsr Portion
Control, Illuminated (2000 Series)
45394005 Cover Asy Merchndsr Push Button
(3000 Series)
45394007 Cover Asy Merchndsr Push Button,
Illuminated (3000 Series)
45394008 Cover Asy Merchndsr Portion
Control, Illuminated (3000 Series)
45481006 Cover Asy Merchndsr Push Button
(3000 Series)
45481007 Cover Asy Merchndsr Portion
Control (4000 Series)
45481008 Cover Asy Merchandsr Push Button,
Illuminated (4000 Series)
45481009 Cover Asy Merchandsr Portion
Control, Illuminated (4000 Series)
Item
No. Part No. Name
1 45224004 Cover Merchndsr (2000 Series)
45224005 Cover Merchndsr Illuminated (2000
Series)
45377004 Cover Merchndsr (3000 Series)
45377005 Cover Merchndsr Illuminated (3000
Series)
45472004 Cover Merchndsr (4000 Series)
45472005 Cover Merchndsr Illuminated (4000
Series)
2 07301029 Washer Ft .125 I.D.
3 0712901 Screw No. 4 x 5/16”
4 45018001 Board Push Button
49280001 Portion Cntl Board
5 49230 Overlay Asy Push Button
49231 Overlay Asy Portion Control
6 7245399 Bezel Push Button
45398 Bezel Portion Control
7 45435 Lock and Keys
8 11771 Jumper Asy Strain Relief
(Not Shown)
9 04037 Clip
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
QUANTUM SERIES
13 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
1
2
3
45
6
7
8 9
10
11
12
13
14
FIGURE 11. ELECTRICAL BOX (DC) ASSEMBLY
Item
No. Part No. Name
Box Elec Asy
1 07061001 Screw No. 10 x 3/8”
2 0733903 Bushing Snap
3 07115001 Screw TF 8-32 TRPH 12
4 0734801 Rivet Pop
5 59328001 Fuse 6.25 Amp
6 7245059 Fuseholder
7 45106 Box Elec (1000 and 2000 Series)
45673 Box Elec (3000 Series)
45414 Box Elec (4000 Series)
Item
No. Part No. Name
8 45138 Reg Voltage Asy (1000 Series)
45238 Reg Voltage Asy (2000 and 4000
Series)
45674 Reg Voltage Asy (3000 Series)
9 46306 Thermostat Concentrate
10 46307 Thermostat Water Evap
11 49273 Block Term
12 45432 Switch
13 07061003 Screw No. 10 x 3/8” HHWF
14 348871 Screw No. 8-32 x 1/4”
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 QUANTUM SERIES
14 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
Item
No. Part No. Name
Box Elec Asy
1 45110 Box Elec (1000 and 2000 Series)
45668 Box Elec (3000 Series)
45410 Box Elec (4000 Series)
2 07061001 Screw No. 10 x 3/8”
3 49273 Block Term
4 46308 Relay Start 115V 60HZ
463081 Relay Start 220V 50HZ
5 0735201 Bushing
6 07061003 Screw No. 10 x 3/8”
7 45028 Transfrmr 115V 60HZ (Not Shown)
45028001 Transfrmr 240V 50HZ (Not Shown)
8 60600002 Ballast (Not Shown)
1
2
3
45
6
FIGURE 12. ELECTRICAL BOX (AC) ASSEMBLY
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001
QUANTUM SERIES
15 of 16
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255
www.cornelius.com
ILLUSTRATED PARTS LIST
QUANTUM SERIES JUICE DISPENSER
Item
No. Part No. Name
45138 Reg Voltage Asy (1000 Series)
45238 Reg Voltage Asy (2000 and 4000
Series)
45338 Reg Voltage Asy (3000 Series)
1 45162 Brkt Voltage Regulator
45675 Brkt Voltage Regulator (3000 Series)
2 45056 Support P.C. Board
3 45012002 Board Voltage Regulator
4 45004 Kit Mounting
5 45004001 Insulator Voltage Reg 1
2
3
4
4
5
FIGURE 13. VOLTAGE REGULATOR ASSEMBLY
Item
No. Part No. Name
45190 Tank Asy
1 46433 Retainer
2 463571 Tank Ball Check
3 7229192 Gasket Adaptor
4 31525010 O-Ring .737 I.D.
5 1836701 Spring Adapter
6 7245246 Fitg Adaptor Tank
7 45260001 Lid Tank
8 45260 Tank
9 45248 Adaptor Asy Tank
1
2
3
4
5
6
7
8
9
FIGURE 14. TANK ASSEMBLY
Manual Part No. 720901120IPL
4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 QUANTUM SERIES
16 of 16
Rev A

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