Craftsman 113196221 User Manual 10 RADIAL SAW Manuals And Guides L0804015
CRAFTSMAN Saw Radial Manual L0804015 CRAFTSMAN Saw Radial Owner's Manual, CRAFTSMAN Saw Radial installation guides
User Manual: Craftsman 113196221 113196221 CRAFTSMAN 10 RADIAL SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10 RADIAL SAW #113196221. Home:Tool Parts:Craftsman Parts:Craftsman 10 RADIAL SAW Manual
Open the PDF directly: View PDF .
Page Count: 80
Download | |
Open PDF In Browser | View PDF |
S Save This Manual'_ For Future Reference owner's manual MODEL NO. 113.196221 113.196321 SAW WITH LEGS or 113.196421 CONTRACTOR'S SAW Serial Number. Model and serial numbers may be found at the front of the base. You should record both model and serial number in a safe place for future use. _'_E_A/F_S / I:RI1FT$ M RN 10-1NCH RADIAL SAW FOR YOUR SAFETY: • assembly • operating • repair parts READ ALL INSTRUCTIONS CAREFULLY \ Sears Roebuck Part No. SP5667 and Co., Hoffman Estates, IL 60179 U.S.A. Printed in U.S.A. Table of Contents Section Title ................................................................................ Safety Page ........................................................................................................................ Introduction 3 ............................................................................................................ Assembly 12 ................................................................................................................ Adjustments ............................................................................................................ 19 ............................................................................................................... 28 .................................................................................................................. 37 Alignment Controls 12 Electrical Connections Crosscutting ........................................................................................... 42 ............................................................................................................ 45 Ripping ................................................................................................................... 49 Cutting Aides 58 Accessories ............................................................................................................. 61 ........................................................................................................... 63 Maintenance Troubleshooting Repair Parts ......................................................................................................... ..................................................................................................... ............................................................................................................ FULL ONE YEAR WARRANTY If, this stationary the date of purchase, CENTER IN THE applies ON CRAFTSMAN tool fails due to a defect year from warranty 65 UNITED only while CONTACT STATES in material THE and Sears this product STATIONARY or workmanship NEAREST will repair is in the United If this Radial Saw is used for commercial or rental apply for ninety days from the date of purchase. 70 SEARS TOOL within one SERVICE it, free of charge. This States. purposes, this warranty will This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., DEPT 817WA, Hoffman Estates, IL 60179 U.S.A. Safety This manual instructions has safety information to help users the risk of accidents eliminate and injuries, and M_or Hazards or reduce including: i. Severe cuts, and loss of fingers or other body parts due to contact with the blade. 2. Eye impact injuries, and blindness, from being hit by a thrown workpiece, workpiece chips or pieces of blade. 3. Bodily impact injuries, broken bones, and internal organ damage from being hit by a thrown workpiece 4. Shock or electrocution Three major hazards are associated with using the radial arm saw for ripping. They are outfeed zone hazard, kickback, and wrong way feed. This section only briefly explains these hazards. Read the ripping and crosscutting safety sections for more detailed explanations of these and other hazards. Outfeed Zone Hazard 5. Bums. Ai_kDANGER Safety Symbol and Signal Words An exclamation mark inside a triangle is the safety alert symbol. It is used to draw' attention to safety info_Tnation in the manual and on the saw. It is followed by a signal word, DANGER, WARNING, or CAUTION, which tells the level of risk: ,_ DANGER: means if the safety information is not followed someone will be seriously injured or killed. ,_ WARNING: means if the safety information is not followed someone could be seriously injured or killed. A CAUTION: means if the safety infor- mation is not followed inj are& Fingers will be cut off. Read and follow the information A ,_ If you reach around the blade to the outfeed side when ripping, and try to hold down or pull the workpiece through to complete a cut, the rotational force of the blade will pull your hand back into the blade. someone might be Read and follow all safety information and instructions. instructions under ripping safety. and Safety Kickback Hazard Kickback is the uncontrolled propelling of the workpiece back toward the user during ripping. WARNING The cause of kickback is the binding or pinching of the blade in the workpiece. Several conditions can cause the blade to bind or pinch. KICKBACKIII_ When a workpiece kicks back, it could hit hard enough to cause internal organ injury, broken bones, or death. Read and follow the information instructions under ripping and safety. Wrong Way Feed Hazard Wrong way feed is ripping by feeding the workpiece into the outfeed side of the blade. WARNING The rotational force of the blade can grab and pull the workpiece. Before you can let go or pull back, the force could pull your hand along with the workpiece into the blade. Fingers or hand could be cut off. Wrong Way Feed The propelled workpiece could hit a bystander, causing severe impact injury or death. Read and follow the information instructions 4 under ripping safety. and Safety Guard Function The guard designed and Features is a very important to reduce ated with blade correctly. feature, the risk of injury associ- contact. Follow in the ripping safety Install the guard the specific instructions and crosscutting set and use the guard sections correctly to for each ty pe of cut. Guard Features Include: 1 A non-moveable (Upper Guard) metal which motor by the guard fully covers clear Guard) Lower ers the lower plastic most position when so the leading contact during prevent on the teeth of the It also protects side of the and acts as a barrier to way feed. trigger in the saw handle raise the clear plastic because is in its rear- is resting with the outfced wrong of a crosscut. cov- It protects and trailing ripping, 3 A squeeze rally partially blade and the guard blade are not exposed. blade and which with the side of the blade crosscutting against Handle!Squeeze Trigger to the portion, which half of the blade. contact table, is fastened clamp screw, (Plastic during portion, the upper half of the blade. 2. A moveable against upper Note: guard at the start 1"his' is necessary the guard Upper Guard will not automatically to be lowered to just clear the top of the workpiece for ripping. a_ a barrier side of the blade, to the infeed keeps the workpiece from fluttering, acts as a sawdust deflector. It is locked/unlocked by the hold down 5 A riving knife for ripping. It keeps Plastic Lower Guard Hold Down Knob raise to clear the fence. 4. A hold down Pawls/Riving Knife Knob to to be lowered It acts and Riving Knife knob. to the table the workpiece Pawls kerf open, thereby reducing blade pinching and the risk of kickback. It also acts as a barrier to the hazardous wrong outfeed side and prevents way feed. It is locked/unlocked by ? Hold Down Workpiece Safety the pawls/riving knife knob. When lowered for crosscutting, it acts as a barrier to the leading edge of the blade. 6. Set of pawls to be lowered to the workpiece surface for ripping. They allow the workpiece to pass freely from infeed to outfeed side, but help stop the kickback motion from ouffeed to infeed side by grabbing into the workpiece surface. Pawls must be re-set each time a different thickness workpiece is Guard Tab cut. 7. A guard tab to manually raise the plastic guard at the start of ripping unusual workpieces whose size/shape do not cause the guard to raise automatically. _CAUTION Hazards Associated with Clear Portion of Guard The following safety information all blades and accessories. Clear plastic portion of guard can get caught or jam in fence or table kerfs. Read and follow the warning on the guard: applies to WARNING Clear plastic portion of guard will not provide any protection during crosscutting if blade is pulled over your hand, or your hand enters blade path from front or rear of blade. Fingers or hand can be cut or cut off. ,_WARNING: TO AVOID INJURY SHUT OFF POWER BEFORE CLEARING A JAMMED LOWER GUARD WARNING Clear plastic guard will increase • During rip and bevel cuts, narrow cut-off pieces can be pinched between guard and blade. Cut-off pieces can kickback. • In bevel position blade teeth are fully exposed. Fingers or hand can be cut off. risk of certain hazards: • Cut off pieces can jam between guard and blade. Turn saw off and wait for blade to stop before freeing jammed guard or blade. • Workpiece or cut-off pieces can be violently thrown by blade. Wear safety goggles. Stand out of workpiece path. Safety Safety Instructions Read and follow all safety instructions. Personal Safety Instructions 1. Wear safety goggles labeled "ANSI Z87.1" on the package. It means the goggles meet impact standards set by the American National Standards Institute. Regular eyeglasses are not safety goggles. Safety Goggles 2. Wear close fitting clothes, short sleeved shirts, and non-slip shoes. Tie up long hair. Do not wear gloves, ties, jewelry, loose clothing, or long sleeves. These can get caught in the spinning blade mad pull body parts into the blade. 3. Wear dust mask to keep Dust Mask from inhaling fine particles. 4. Wear ear protectors, use saw daily. plugs or muffs if you 5. Keep good footing and balance; do not over-reach. Ear Protectors Work Area Safety Instructions 1. Keep children, pets, and visitors out of work area; they could be hit by a thrown workpiece, workpiece chips or pieces of blade. 2. Turn saw off, remove unplug before leave leaving until blade 3. Make work yellow work has stopped spinning. area child-proof: low key to prevent accidental key out of sight and reach; key, and area. Do not remove start-up; yelstore lock work area. 4. Keep floors clean and free of sawdust, wax and other slippery materials. 5. Keep work area well lighted and uncluttered. 6. Use saw only in dry area. Do not use in wet or danap areas. \ \ \ Safety Saw Safety Instructions 1. Use guard, pawls ing to instructions. order. and riving Keep knife accord- them in working 2. Routinely check saw for broken or damaged parts. Repair or replace damaged parts before using saw. Check new or repaired parts for alignment, binding, and correct installation. 3. Unplug saw before doing maintenance, making adjustments, correcting alignment, or changing blades. 4. Do not force saw. Use saw, blades and accessories only as intended. 5. Have yellow key out and saw switched off before plugging in power cord. Workpiece Safety Instructions 1. Cut only wood, woodlike or plastic matefins. Do not cut metal. 2. Cut only one workpiece at a time. Stacking or placing workpieces edge to edge can cause user to lose control of workpiece. 6. Before turning on saw, clear table of all objects except workpiece to be cut and necessary fixtures, clamps, or feather-boards. 7. If blade jams, turn saw off immediately, remove yellow key, the free blade. Do not try to free blade with saw on. 8. Turn saw off if it vibrates too much or makes an odd sound. Correct any problem before restarting saw. 9. Do not layout, assemble, or setup work with saw on, or while blade is spinning. 10. Keep saw table clean. 11. Store items away from saw. Do not climb on saw or stand on saw table to reach items because saw can tip over. Safety 3. Rip only workpieces longer than the diameter of the blade. Do not rip workpieces that are shorter than the diameter of the blade being used. 4. Workpieces that extend beyond the saw table can shift, twist, rise up from the table, or fall as they are cut or afterwards. Support workpiece with table extensions the same height as the saw table. 5. To prevent tipping, support outer ends of extensions with sturdy legs or an outrigger. 6. Do not use another person to help support workpieces or to aid by pushing or pulling on workpieces, because these actions can cause kickback. Use table extensions. 7. Use clamps or vice to hold workpiece. safer than using your hands. Blade Safety It's Instructions 1. Use only blades marked for at least 3450 rpm. 2. Use only 10" or smaller diameter 3. Use blades for their recommended procedures. 4. Keep blade sharp and clean. blades. cutting 5. Do not overtighten blade nut because blade collar could warp. 6. Do not turn saw on and off in rapid sequence because blade can loosen. 7. Blade should stop within 15 seconds after saw is switched off. ff blade takes longer, the saw needs repair. Contact Sears Service Center. Safety On-Product Safety Labels There are several safety labels on the saw. They alert the user to hazards explained in the manual and remind the user how to avoid the hazard. At the outfeed side, to the right of the guard near the saw handle is this safety label to alert you to wrong way feed: Note where they are located on the saw. Read and follow the safety information and instructions in these labels. Refer to the manual for detailed instructions. / I TO AVOID \\ INJURY DO \,. NOT FEED \ MATERIALINTO \ I CUTTING TOOL On the infeed ty label down piece side of the guard to remind to just you to lower clear is this sdethe hold the top of the work- for ripping: _DANGER On the rear infeed side when is this safety zone hazard: 10 of the yoke, visible from the the saw is in a rip position, label to alert you to outfeed explanations and Safety Near the saw handle "alert you to thrown you to wear On the clear is dais safety objects safety label to ,&WARNING and to remind goggles: plastic guard is this label: = On the bottom surface of the motor, visible TO AVOID INJURY SHUT OFF POWER BEFORE CLEANING A WARNING: JAMMED LOWER GUARD ! I ,, DANGER when the cutting tool is horizontal, is this safety label alerting you to use a guard when edge molding, and to position the culling tool behind the fence: (see Accessories Section) ,_WARNING On the front of the yoke is dais general safety instruction label: 11 Assembly Introduction In order to get the most enjoyment assembled, hours adjusted, or longer out of your radial saw it is important and aligned. This procedure, for the inexperienced completed in approximately which are incorrect. although user. However, ten minutes not difficult, that the machine takes time; perhaps after this initial set-up by checking the alignment a weekly and only adjusting Identify Parts The following Note: part, Sears parts are included: Before all parts beginning are included. do not assemble Service Sometimes check that If you are missing assembly, any the saw Contact Center aghzg material can get lost in pack- Do not throw away arty packagi,g until saw is put together. pacl_zgh_g for missh_g parts ing Sears. A complete Parts) your to get the missing part. small parts parts contact- list (Repair is at the end of the manual. list to identify the number Check before Use the of the missing part. All models include: A. Basic Saw Assembly ......... 1 B. Rear Table .......................... 1 B C D F C. Spacer Table ...................... 1 D. Fence (wooden) ................. E. Front Table ........................ 1 1 F. Table Support 2 G. Loose Parts .................... Bag(s) ............ * H. Bag Containing Accessory J. Guard ............... Leg ..................................... K. Stiffener, Side .................... L. Stiffener, Front!Rear Model 113.196421 1 4 2 d .......... 2 Only includes: K M. Lower Stiffener .................. 4 * Number smaller varies; er keep contents separate _2 bags can contain bags. Note: To make other assembly easi- of each bag tog_¢ther and from contents of other bags. by properly L eight tune-up can be those settings Assembly All models include: 5/16" diam. 5/16" - 18 x 3/4" long square head screw (4) 1/4" diam. hex nut (4) hex nut (4) _llqqillllll[tllllliO 1/4"-20x 1"long(4) pan head screw 1/4" hex "_ _ IillJllilll_liH_l_l_lilllllil,lt_ 1/4" - 20 x 1-3/4" long 3/16" hex "L'_ pan head screw (1) #6 - 32 x 1/2 pan head screw (4) wrench (2) _lllllllllll) #10 - 32 x 7/8" long pan head self threading screw (2) rip scale indicator 1/4" - 20 x 1" long _illllllllltlllllil7 slotted cup point set screw (2) (1) yellow key (1) 17/64" fiat washer (5) © © © 1/4"U-clip 5/16" flat washer (4) 5/16" lockwasher 1/4" lockwasher tee nut (1) (4) (4) i --6" ] (1) twin nut (2) table clamp assembly - thumbscrew (2) - square nut - clamp bracket - cup washer 13 Assembly crank arm cap © 1/4" diam. x 5/8" long truss head screw (24) (40 for 113.196421) @ leveling foot (4) C) 3/8" diatn, hex nut (8) @ 5/16" diam. hex nut @ 1/4" external tooth lockwasher (24) (40 for 113.196421) 5/16" diam. external lockwasher (4) 11/32" x 11/16" x 1/16" washer (8) (4) © 5/16" diam. x 5/8" long hex head screw (4) 1/4" diam. hex nut (24) (40 for 113.196421) Tools needed for Assembly and Alignment 7116" Wrench @' _ 1,'2" Wrench Wrench @ ........ @ 9/16"Wrench Medium 15/16" Screwdriver Wrench Pliers Phillips Screwdriver Framing Small Hammer Pencil 14 I Square Assembly _k WARNING Plugging in saw during assembly could result in electrical shock, or severe cuts from contact with spinning blade. Do not plug in saw at any time during assembly. Plug in saw only when it is to be used. Assembly Steps It is important for your safety and to get accurate cuts that you put the saw together according to these instructions. Fol!ow these steps in order. Assembling steel legs For easy assembly it is recommended to finger tighten all screws, lockwashers, and hex nuts until the legset is fully assembled. Then go back and tighten all nuts securely. From among the loose parts, find the following Hardware: 24 Truss Head Screws, 1/4-20 x 5/8 24 Lockwashers, 1/4-External 24 Hex Nuts, !/4-20 8 Hex Nuts, 3/8 - 16 5. Install one 3/8-16 hex nut completely onto each of the leveling feet. Insert one leveling foot through hole in bottom of each leg and install a 3/8-16 hex nut. 6. To level steel legs, loosen nut on inside of leg and turn nut on outside to raise or lower feet. Adjust all four levelers if necessary, and then tighten nuts on inside of leg. Note: These levelers" are not intended for height adjustment. For model 113.196421 From among the loose parts, find the following hardware: 16 Truss Head Screws 16 Lockwashers, 1/4-20 x 5/8 1/4" external 16 Hex Nuts, 1/4 -20 !. Attach the lower leg stifeners to the steel legs using two (2) screws, lockwasher and hex nuts on each end. For the short side of stand, use the inside holes in the stiffeners. For the long side, use the outside holes. 2. Tighten all nuts securely. X = Location of Truss Head Screws 4 Leveling Feet 1. Insert three truss head screws through the three holes near the top of one Leg. Place the Side Stiffener up to the Leg, as shown, so that the three screws line up with the holes in the Side Stiffeners marked with an "X" in the illustration. 2. Place a lockwasher only Front/Rear Stiffener and hex nut on each screw and finger tighten the hex nut. 3. Following the same procedure as above, continue to fasten together the remaining Side Stiffener Truss Head Screws Legs, Side Stiffeners, and Front/Rear Stiffeners as illustrated. 4. Set stand upright and securely tighten all nuts. 3/8" Hex Nuts Leveling Foot 15 Assembly Leg Mounting Saw / 1. From _mlong tile loose p'-w'ts,find the fol-lowing hmdware: 4 ttex tlead Screws, 4 Lockwasher, 8 Washers, 5/16-18 Leg , ,/ %, // x 5/8 5/16 in. External Type 11/32 ID 4 Hex Jam Nuts, 5/16-t8 2. Place saw on legs so that holes in bottom of saw line up with holes marked X in top of legs. 3. Install screws, washers and nuts as shown. If you mount the saw on any other Craftsman base or Slat bench, make sure Elevation Crm_k has proper clearance to rotate. The saw must be bolted down. Position saw to slope slightly rearward, so when tile carriage is installed it will not roll forward due to gravity. SawBase Hex Head _ I Stiffener Flat Washer Front / Sliffener _WARNING Saw must slant slightly towards rear to keep blade carriage from rolling forward. Workpiece or saw can move unexpectedly if leg set rocks. Fingers, hand or arm could be cut off by blade contact. Adjust leveling feet before using saw. Lockwasher Hex Nut Attach Elevation Crank. Install crank on elevation setscrew shaft. Be sure is tightened on flat of shaft. Shipping Block Elevation Crank (Turn clockwise to raise arm) \ \ Elevate arm approximately 3 to 4 inches. Remove shipping block mid discurd. 16 \ \ Assembly Attaching Carriage - Motor to Arm Remove carriage stop screw, lockwasher and tag. Read and understand warning tag before discarding. Warning Tab (_j_ Lockwasher _,.......,._-_ _ Stop Screw "'-'- Hex "L" Wrench (Supplied) Lock miter/arm lock before proceeding. Holding carriage assembly with both hands, carefully start and slide the carriage onto the tracks. The assembly must be held parallel with the arm so that all four bearings slide smoothly onto the arm, preventing any excessive strain on bearings and track. Push toward rear of saw to lock Miter/Arm Lever WARNING Reinstall carriage stop screw and Iockwasher to prevent carriage from rolling off arm. Remove two (2) motor packing studs that are threaded into bottom of motor. Arm Cap Install arm cap and arm cap trim Screw ,_WARNING Make certain unplugged. power cord is 1 Insert finger under left end of switch lever and pull out to the "ON" position. 2 Place arm cap in position and install with (2) 10-32 x 7/8 self threading screws. 3. Push switch to "OFF" position. 17 Assembly Remove saw blade. 1. Tighten carriage lock knob, located on right side of ann. 2. Loosen guard clamp screw approximately 4 turns. 3. Use one hand to lift the clear plastic guard at the front of the saw. Purl down to |oo_er} Blade Rotation 4. Use the other hand to grasp the rear of the guard (below the dust elbow). 5. Rotate the entire guard assembly approximately 45 °. forward 6. Remove the guard assembly. 7. Motor shaft has left hand threads. Hold shaft wrench and rotate arbor wrench down (clockwise). 8. Remove shaft nut, outer collar, saw blade, and inner collar. Set aside and out of the way. Attach Table Supports 1. Set out: - two table supports - four 5/16" 18 x 3/4" long square head screws - four 11/32" x 7/8" x 1/16" flatwashers - four 5/16" lockwashers - four 5/16" hex nuts Table Table Support Support \ SCreWS 2. Attach supports to side frame, making sure to use correct holes in table supports and side frame: Use two screws per support (insert screws through base and then support); on end of each screw put a flat washer, lockwasher and nut then finger tighten so table supports rest in lowest position. Here Nut ""_ Lockwasher Flatwasher Base _] Mount rails Front using these holes This concl_tdes saw should "looseness" 18 the assembly be completely in order section. assembled. to get accurate Except for installing The next section cuts. table bonds, fence, deals with adjusting and table clamps the your saw to remove 'all Adjustments Miter/Arm Arm Lock Adjusting Lock Wheel Lever With the arm at an "unindexed" position and the miter lock applied, the locking action should feel tight and secure. Considerable move effort the ann back should be required towards to 0 °. Its is "always possible to force the arm because leverage advantage of the the long arm provides. However, the arm should resist moving when a reasonable amount of force is applied. To check follow these steps: 1. Pull miter/arm lock forward to unlock and rotate ann to approximately 30° left or right. 2. Lock miter/arm lock by pushfng handle toward rear of saw. 3. Apply pressure as shown above. 4. If the arm moves easily: a. Unlock miter lock. b. Locate the adjusting wheel as shown. c. Turn wheel clockwise to tighten, counterclockwise to loosen. 5 Repeat steps 1, 2, 3 above and readjust as necessary. Arm Lock Adjusting Wheel 19 Adjustments Yoke Clamp Adjustment To check the yoke clamp adjustment these steps: Yoke Lock Handle follow 1. Pull the yoke lock handle towards the front of saw to unlock yoke. Pull forward on the yoke index lever (on the left side of carriage) to disengage index pin. 2. Swivel the motor halfway between the crosscutting and rip position so the index pin is not engaged. 3. Lock the yoke lock handle. 4. Grasp the motor with both hands to swivel it back into the crosscut should not move. 5_ If it does move a. Rein,we tbllow and try position. It these steps: arm cap. Lock Washer b. Remove carriage stop screw and lockwasher with a 1/4 inch hex-L wrench. Arm Cap c. Grasp the carriage assembly, move it careful] v off the end of radial ann, holdScrew ing it parallel carriage to the radial bearings arm until all are free of their tracks. d. Rest lhe motor on saw frame. and carriage assembly e. Set yoke lock handle at unlocked position. Tighten nut with 15/16" x_,renctl, until lock handle locks mid-way between Carriage Stop Screw Hex "L" Wrench (1i44nch) the two legs of the yoke. f. ltold the motor and carriage assembly parallel to radial arm and starl the rear bearings onto the tracks. Continue to hold the assembly parallel to the tracks unlil the forward bearings are on the tracks. g. Slide the carriage rearward the carriage a[ arn-t tmlld install 15/16" on the radi stop screw and lockwashcr. h. Instal! arm cap. i. Rcpcul steps I 2O 1 4. Read usl if nccc_
Source Exif Data:File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 80 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 4, 0, 0, 13 Create Date : Mon Jul 21 01:36:24 2008 Author : Title : Subject :EXIF Metadata provided by EXIF.tools