Craftsman 113196221 User Manual 10 RADIAL SAW Manuals And Guides L0804015

CRAFTSMAN Saw Radial Manual L0804015 CRAFTSMAN Saw Radial Owner's Manual, CRAFTSMAN Saw Radial installation guides

User Manual: Craftsman 113196221 113196221 CRAFTSMAN 10 RADIAL SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10 RADIAL SAW #113196221. Home:Tool Parts:Craftsman Parts:Craftsman 10 RADIAL SAW Manual

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owner's

manual

MODEL NO.

113.196221

113.196321

SAW WITH LEGS

113.196421

CONTRACTOR'S SAW

Serial

Number.

Model and serial numbers

may be found at the front

of the base.

You should record both

model and serial number in

a safe place for future use.

FOR YOUR

SAFETY:

READ ALL

INSTRUCTIONS

CAREFULLY

_'_E_A/F_S/I:RI1FT$M RN

10-1NCH RADIAL SAW

• assembly

•operating

•repair parts

Sears Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Part No. SP5667 Printed in U.S.A.

Table of Contents

Section Title ................................................................................ Page

Safety ........................................................................................................................ 3

Introduction ............................................................................................................ 12

Assembly ................................................................................................................ 12

Adjustments ............................................................................................................ 19

Alignment ............................................................................................................... 28

Controls .................................................................................................................. 37

Electrical Connections ........................................................................................... 42

Crosscutting ............................................................................................................ 45

Ripping ................................................................................................................... 49

Cutting Aides ......................................................................................................... 58

Accessories ............................................................................................................. 61

Maintenance ........................................................................................................... 63

Troubleshooting ..................................................................................................... 65

Repair Parts ............................................................................................................ 70

FULL ONE YEAR WARRANTY ON CRAFTSMAN STATIONARY TOOL

If, this stationary tool fails due to a defect in material or workmanship within one

year from the date of purchase, CONTACT THE NEAREST SEARS SERVICE

CENTER IN THE UNITED STATES and Sears will repair it, free of charge. This

warranty applies only while this product is in the United States.

If this Radial Saw is used for commercial or rental purposes, this warranty will

apply for ninety days from the date of purchase.

This warranty gives you specific legal rights, and you may also have other rights

which vary from state to state.

SEARS, ROEBUCK AND CO., DEPT 817WA, Hoffman Estates, IL 60179 U.S.A.

Safety

This manual has safety information and

instructions to help users eliminate or reduce

the risk of accidents and injuries, including:

i. Severe cuts, and loss of fingers or other

body parts due to contact with the blade.

2. Eye impact injuries, and blindness, from

being hit by a thrown workpiece, workpiece

chips or pieces of blade.

3. Bodily impact injuries, broken bones, and

internal organ damage from being hit by a

thrown workpiece

4. Shock or electrocution

5. Bums.

M_or Hazards

Three major hazards are associated with

using the radial arm saw for ripping. They

are outfeed zone hazard, kickback, and

wrong way feed.

This section only briefly explains these haz-

ards. Read the ripping and crosscutting safe-

ty sections for more detailed explanations of

these and other hazards.

Outfeed Zone Hazard

Safety Symbol and Signal Words

An exclamation mark inside a triangle is the

safety alert symbol.

It is used to draw' attention to safety info_Tna-

tion in the manual and on the saw. It is

followed by a signal word, DANGER,

WARNING, or CAUTION, which tells the

level of risk:

,_ DANGER: means if the safety infor-

mation is not followed someone will be seri-

ously injured or killed.

,_ WARNING: means if the safety infor-

mation is not followed someone could be

seriously injured or killed.

,_ CAUTION: means if the safety infor-

mation is not followed someone might be

inj are&

Read and follow all safety information

and instructions.

Ai_kDANGER

If you reach around the blade to the outfeed

side when ripping, and try to hold down or

pull the workpiece through to complete a

cut, the rotational force of the blade will pull

your hand back into the blade.

Fingers will be cut off.

Read and follow the information and

instructions under ripping safety.

Safety

Kickback Hazard

Kickback is the uncontrolled propelling of

the workpiece back toward the user during

ripping.

The cause of kickback is the binding or

pinching of the blade in the workpiece.

Several conditions can cause the blade to

bind or pinch.

When a workpiece kicks back, it could hit

hard enough to cause internal organ injury,

broken bones, or death.

Read and follow the information and

instructions under ripping safety.

WARNING

KICKBACKIII_

Wrong Way Feed Hazard

Wrong way feed is ripping by feeding the

workpiece into the outfeed side of the blade.

The rotational force of the blade can grab

and pull the workpiece.

Before you can let go or pull back, the force

could pull your hand along with the work-

piece into the blade. Fingers or hand could

be cut off.

The propelled workpiece could hit a by-

stander, causing severe impact injury or

death.

Read and follow the information and

instructions under ripping safety.

WARNING

Wrong Way Feed

Safety

Guard Function and Features

The guard is a very important safety feature,

designed to reduce the risk of injury associ-

ated with blade contact. Install the guard

correctly. Follow the specific instructions

in the ripping and crosscutting sections to

set and use the guard correctly for each

ty pe of cut.

Guard Features Include:

1 A non-moveable metal upper portion,

(Upper Guard) which is fastened to the

motor by the guard clamp screw, and which

fully covers the upper half of the blade.

2. A moveable clear plastic portion,

(Plastic Lower Guard) which partially cov-

ers the lower half of the blade. It protects

against contact with the side of the blade

during crosscutting when blade is in its rear-

most position and the guard is resting on the

table, so the leading and trailing teeth of the

blade are not exposed. It also protects

against contact with the outfced side of the

blade during ripping, and acts as a barrier to

prevent wrong way feed.

3 A squeeze trigger in the saw handle to

rally raise the clear plastic guard at the start

of a crosscut. Note: 1"his' is necessary

because the guard will not automatically

raise to clear the fence.

4. A hold down to be lowered to just clear

the top of the workpiece for ripping. It acts

a_ a barrier to the infeed side of the blade,

keeps the workpiece from fluttering, and

acts as a sawdust deflector. It is

locked/unlocked by the hold down knob.

5 A riving knife to be lowered to the table

for ripping. It keeps the workpiece kerf

open, thereby reducing blade pinching and

the risk of kickback. It also acts as a barrier

to the hazardous outfeed side and prevents

wrong way feed. It is locked/unlocked by

Upper Guard

Hold Down

Knob

Hold

Down

Handle!Squeeze

Trigger

Pawls/Riving

Knife Knob

Plastic Lower

Guard

Riving

Knife

Pawls

Workpiece

Safety

the pawls/riving knife knob. When lowered

for crosscutting, it acts as a barrier to the

leading edge of the blade.

6. Set of pawls to be lowered to the work-

piece surface for ripping. They allow the

workpiece to pass freely from infeed to out-

feed side, but help stop the kickback motion

from ouffeed to infeed side by grabbing into

the workpiece surface. Pawls must be re-set

each time a different thickness workpiece is

cut.

7. A guard tab to manually raise the plastic

guard at the start of ripping unusual work-

pieces whose size/shape do not cause the

guard to raise automatically.

Guard Tab

Hazards Associated with Clear

Portion of Guard

The following safety information applies to

all blades and accessories.

WARNING

Clear plastic portion of guard will

not provide any protection during

crosscutting if blade is pulled over

your hand, or your hand enters

blade path from front or rear of

blade. Fingers or hand can be cut or

cut off.

_CAUTION

Clear plastic portion of guard can

get caught or jam in fence or table

kerfs. Read and follow the warning

on the guard:

,_WARNING:

TO AVOID INJURY

SHUT OFF POWER

BEFORE CLEARING A

JAMMED LOWER GUARD

WARNING

Clear plastic guard will increase risk of certain hazards:

• During rip and bevel cuts, narrow

cut-off pieces can be pinched

between guard and blade. Cut-off

pieces can kickback.

•In bevel position blade teeth are

fully exposed. Fingers or hand can

be cut off.

• Cut off pieces can jam between

guard and blade. Turn saw off and

wait for blade to stop before freeing

jammed guard or blade.

•Workpiece or cut-off pieces can

be violently thrown by blade. Wear

safety goggles. Stand out of work-

piece path.

Safety Instructions

Read and follow all safety instructions.

Personal Safety Instructions

1. Wear safety goggles labeled "ANSI

Z87.1" on the package. It means the goggles

meet impact standards set by the American

National Standards Institute. Regular eye-

glasses are not safety goggles.

2. Wear close fitting clothes, short sleeved

shirts, and non-slip shoes. Tie up long hair.

Do not wear gloves, ties, jewelry, loose

clothing, or long sleeves. These can get

caught in the spinning blade mad pull body

parts into the blade.

3. Wear dust mask to keep from inhaling

fine particles.

4. Wear ear protectors, plugs or muffs if you

use saw daily.

5. Keep good footing and balance; do not

over-reach.

Work Area Safety Instructions

1. Keep children, pets, and visitors out of

work area; they could be hit by a thrown

workpiece, workpiece chips or pieces of

blade.

2. Turn saw off, remove yellow key, and

unplug before leaving work area. Do not

leave until blade has stopped spinning.

3. Make work area child-proof: remove yel-

low key to prevent accidental start-up; store

key out of sight and reach; lock work area.

4. Keep floors clean and free of sawdust,

wax and other slippery materials.

5. Keep work area well lighted and unclut-

tered.

6. Use saw only in dry area. Do not use in

wet or danap areas.

Safety

Safety Goggles

Dust Mask

Ear Protectors

Safety

Saw Safety Instructions

1. Use guard, pawls and riving knife accord-

ing to instructions. Keep them in working

order.

2. Routinely check saw for broken or dam-

aged parts. Repair or replace damaged parts

before using saw. Check new or repaired

parts for alignment, binding, and correct

installation.

3. Unplug saw before doing maintenance,

making adjustments, correcting alignment,

or changing blades.

4. Do not force saw. Use saw, blades and

accessories only as intended.

5. Have yellow key out and saw switched off

before plugging in power cord.

6. Before turning on saw, clear table of all

objects except workpiece to be cut and nec-

essary fixtures, clamps, or feather-boards.

7. If blade jams, turn saw off immediately,

remove yellow key, the free blade. Do not

try to free blade with saw on.

8. Turn saw off if it vibrates too much or

makes an odd sound. Correct any problem

before restarting saw.

9. Do not layout, assemble, or setup work

with saw on, or while blade is spinning.

10. Keep saw table clean.

11. Store items away from saw. Do not

climb on saw or stand on saw table to reach

items because saw can tip over.

Workpiece Safety Instructions

1. Cut only wood, woodlike or plastic mate-

fins. Do not cut metal.

2. Cut only one workpiece at a time.

Stacking or placing workpieces edge to edge

can cause user to lose control of workpiece.

Safety

3. Rip only workpieces longer than the

diameter of the blade. Do not rip workpieces

that are shorter than the diameter of the

blade being used.

4. Workpieces that extend beyond the saw

table can shift, twist, rise up from the table,

or fall as they are cut or afterwards. Support

workpiece with table extensions the same

height as the saw table.

5. To prevent tipping, support outer ends of

extensions with sturdy legs or an outrigger.

6. Do not use another person to help support

workpieces or to aid by pushing or pulling

on workpieces, because these actions can

cause kickback. Use table extensions.

7. Use clamps or vice to hold workpiece. It's

safer than using your hands.

Blade Safety Instructions

1. Use only blades marked for at least 3450

rpm.

2. Use only 10" or smaller diameter blades.

3. Use blades for their recommended cutting

procedures.

4. Keep blade sharp and clean.

5. Do not overtighten blade nut because

blade collar could warp.

6. Do not turn saw on and off in rapid

sequence because blade can loosen.

7. Blade should stop within 15 seconds after

saw is switched off. ff blade takes longer, the

saw needs repair. Contact Sears Service

Center.

Safety

On-Product Safety Labels

There are several safety labels on the saw.

They alert the user to hazards explained in

the manual and remind the user how to

avoid the hazard.

At the outfeed side, to the right of the

guard near the saw handle is this safety

label to alert you to wrong way feed:

Note where they are located on the saw.

Read and follow the safety information

and instructions in these labels. Refer to

the manual for detailed explanations and

instructions.

TOAVOID \\

INJURY DO \,.

NOT FEED \

MATERIALINTO\

I CUTTINGTOOL

On the infeed side of the guard is this sde-

ty label to remind you to lower the hold

down to just clear the top of the work-

piece for ripping:

On the rear of the yoke, visible from the

infeed side when the saw is in a rip position,

is this safety label to alert you to outfeed

zone hazard:

_DANGER

Safety

Near the saw handle is dais safety label to

"alert you to thrown objects and to remind

you to wear safety goggles: ,&WARNING

On the clear plastic guard is this label:

WARNING: I

TO AVOID INJURY

SHUT OFF POWER !

BEFORE CLEANING A

JAMMED LOWER GUARD ,,

On the bottom surface of the motor, visible

when the cutting tool is horizontal, is this

safety label alerting you to use a guard

when edge molding, and to position the

culling tool behind the fence:

(see Accessories Section)

DANGER

On the front of the yoke is dais general

safety instruction label:

,_WARNING

Assembly

Introduction

In order to get the most enjoyment out of your radial saw it is important that the machine by properly

assembled, adjusted, and aligned. This procedure, although not difficult, takes time; perhaps eight

hours or longer for the inexperienced user. However, after this initial set-up a weekly tune-up can be

completed in approximately ten minutes by checking the alignment and only adjusting those settings

which are incorrect.

Identify Parts

The following parts are included:

Note: Before beginning assembly, check that

all parts are included. If you are missing any

part, do not assemble the saw Contact your

Sears Service Center to get the missing part.

Sometimes small parts can get lost in pack-

aghzg material Do not throw away arty

packagi,g until saw is put together. Check

pacl_zgh_g for missh_g parts before contact-

ing Sears. A complete parts list (Repair

Parts) is at the end of the manual. Use the

list to identify the number of the missing

part.

All models include:

A. Basic Saw Assembly ......... 1

B. Rear Table .......................... 1

C. Spacer Table ...................... 1

D. Fence (wooden) ................. 1

E. Front Table ........................ 1

F. Table Support .................... 2

G. Loose Parts Bag(s) ............ *

H. Bag Containing

Accessory Guard ............... 1

J. Leg ..................................... 4

K. Stiffener, Side .................... 2

L. Stiffener, Front!Rear .......... 2

B C D

Model 113.196421 Only includes:

M. Lower Stiffener .................. 4

* Number varies; bags can contain other

smaller bags. Note: To make assembly easi-

er keep contents of each bag tog_¢ther and

separate from contents of other bags.

K L

Assembly

All models include:

5/16" - 18 x 3/4" long

square head screw (4)

_llqqillllll[tllllliO1/4"-20x 1"long

pan head screw (4)

_ IillJllilll_liH_l_l_lilllllil,lt_

1/4" - 20 x 1-3/4" long

pan head screw (1)

5/16" diam. hex nut (4)

1/4" diam. hex nut (4)

1/4" hex "_

3/16" hex "L'_

_lllllllllll)

_illllllllltlllllil7

#6 - 32 x 1/2 pan head screw (4)

#10 - 32 x 7/8" long

pan head self threading screw (2)

1/4" - 20 x 1" long

slotted cup point set screw (1)

17/64" fiat washer (5)

5/16" flat washer (4)

5/16" lockwasher (4)

1/4" lockwasher (4)

tee nut (1)

wrench (2)

rip scale indicator (2)

yellow key (1)

1/4"U-clip (1)

--6" ] twin nut (2)

table clamp assembly (2)

- thumbscrew

- square nut

- clamp bracket

- cup washer

Assembly

crank arm cap

1/4" diam. x 5/8" long

truss head screw (24)

(40 for 113.196421)

leveling foot (4)

3/8" diatn, hex nut (8)

5/16" diam. hex nut

(4)

1/4" diam. hex nut

(24)

(40 for 113.196421)

1/4" external tooth

lockwasher (24)

(40 for 113.196421)

5/16" diam. external

lockwasher (4)

11/32" x 11/16" x 1/16"

washer (8)

5/16" diam. x 5/8" long

hex head screw (4)

Tools needed for Assembly and Alignment

7116" Wrench

@' _ 1,'2" Wrench

@ ........ @ 9/16"Wrench

15/16" Wrench

Small Hammer

Wrench

Medium Screwdriver

Pliers Phillips Screwdriver

Pencil

Framing Square

Assembly

_k WARNING

Plugging in saw during assembly

could result in electrical shock, or

severe cuts from contact with spin-

ning blade.

Do not plug in saw at any time dur-

ing assembly.

Plug in saw only when it is to be

used.

Assembly Steps

It is important for your safety and to get

accurate cuts that you put the saw together

according to these instructions.

Fol!ow these steps in order.

Assembling steel legs

For easy assembly it is recommended to fin-

ger tighten all screws, lockwashers, and hex

nuts until the legset is fully assembled. Then

go back and tighten all nuts securely.

From among the loose parts, find the follow-

ing Hardware:

24 Truss Head Screws, 1/4-20 x 5/8

24 Lockwashers, 1/4-External

24 Hex Nuts, !/4-20

8 Hex Nuts, 3/8 - 16

4 Leveling Feet

1. Insert three truss head screws through the

three holes near the top of one Leg. Place the

Side Stiffener up to the Leg, as shown, so

that the three screws line up with the holes in

the Side Stiffeners marked with an "X" in

the illustration.

2. Place a lockwasher and hex nut on each

screw and finger tighten the hex nut.

3. Following the same procedure as above,

continue to fasten together the remaining

Legs, Side Stiffeners, and Front/Rear

Stiffeners as illustrated.

4. Set stand upright and securely tighten all

nuts.

5. Install one 3/8-16 hex nut completely onto

each of the leveling feet. Insert one leveling

foot through hole in bottom of each leg and

install a 3/8-16 hex nut.

6. To level steel legs, loosen nut on inside of

leg and turn nut on outside to raise or lower

feet. Adjust all four levelers if necessary, and

then tighten nuts on inside of leg.

Note: These levelers" are not intended for

height adjustment.

For model 113.196421 only

From among the loose parts, find the follow-

ing hardware:

16 Truss Head Screws 1/4-20 x 5/8

16 Lockwashers, 1/4" external

16 Hex Nuts, 1/4 -20

!. Attach the lower leg stifeners to the steel

legs using two (2) screws, lockwasher and

hex nuts on each end. For the short side of

stand, use the inside holes in the stiffeners.

For the long side, use the outside holes.

2. Tighten all nuts securely.

X=Location of Truss Head Screws

Front/Rear

Stiffener

Side Truss Head

Stiffener Screws

3/8" Hex Nuts

Leveling Foot

Assembly

Mounting Saw

1. From _mlong tile loose p'-w'ts,find the fol--

lowing hmdware:

4 ttex tlead Screws, 5/16-18 x 5/8

4 Lockwasher, 5/16 in. External Type

8 Washers, 11/32 ID

4 Hex Jam Nuts, 5/16-t8

2. Place saw on legs so that holes in bottom

of saw line up with holes marked X in top of

legs.

3. Install screws, washers and nuts as shown.

If you mount the saw on any other

Craftsman base or Slat bench, make sure

Elevation Crm_k has proper clearance to

rotate. The saw must be bolted down.

Position saw to slope slightly rearward, so

when tile carriage is installed it will not roll

forward due to gravity. SawBase

Hex Head _ I

Stiffener

Flat Washer

Lockwasher

Hex Nut

Attach Elevation Crank.

Install crank on elevation shaft. Be sure

setscrew is tightened on flat of shaft.

Elevate arm approximately 3 to 4 inches.

Remove shipping block mid discurd.

Leg Leg

/, ,/

%, //

Front /

Sliffener

_WARNING

Saw must slant slightly towards

rear to keep blade carriage from

rolling forward. Workpiece or saw

can move unexpectedly if leg set

rocks. Fingers, hand or arm could

be cut off by blade contact. Adjust

leveling feet before using saw.

Shipping Block

Elevation Crank

(Turn clockwise

to raise arm)

Assembly

Attaching Carriage -Motor to Arm

Remove carriage stop screw, lockwasher and

tag. Read and understand warning tag before

discarding.

Lock miter/arm lock before proceeding.

Holding carriage assembly with both hands,

carefully start and slide the carriage onto the

tracks. The assembly must be held parallel

with the arm so that all four bearings slide

smoothly onto the arm, preventing any

excessive strain on bearings and track.

WARNING

Reinstall carriage stop screw and

Iockwasher to prevent carriage from

rolling off arm.

Remove two (2) motor packing studs that

are threaded into bottom of motor.

Warning

Tab

(_j_ Lockwasher

_,.......,._-_ Stop Screw

_ "'-'- Hex "L" Wrench

(Supplied)

Push toward rear of

saw to lock Miter/Arm

Lever

Install arm cap and arm cap trim

,_WARNING

Make certain power cord is

unplugged.

1 Insert finger under left end of switch lever

and pull out to the "ON" position.

2 Place arm cap in position and install with

(2) 10-32 x 7/8 self threading screws.

3. Push switch to "OFF" position.

Arm Cap Screw

Assembly

Remove saw blade.

1. Tighten carriage lock knob, located on

right side of ann.

2. Loosen guard clamp screw approximately

4 turns.

3. Use one hand to lift the clear plastic guard

at the front of the saw.

4. Use the other hand to grasp the rear of the

guard (below the dust elbow).

5. Rotate the entire guard assembly forward

approximately 45 °.

6. Remove the guard assembly.

7. Motor shaft has left hand threads. Hold

shaft wrench and rotate arbor wrench down

(clockwise).

8. Remove shaft nut, outer collar, saw blade,

and inner collar. Set aside and out of the

way.

Attach Table Supports

1. Set out:

- two table supports

- four 5/16" 18 x 3/4" long square head

screws

- four 11/32" x 7/8" x 1/16" flatwashers

- four 5/16" lockwashers

- four 5/16" hex nuts

2. Attach supports to side frame, making

sure to use correct holes in table supports

and side frame: Use two screws per support

(insert screws through base and then sup-

port); on end of each screw put a flat washer,

lockwasher and nut then finger tighten so

table supports rest in lowest position.

Blade

Rotation

Table

Support

SCreWS

Here

Nut ""_

Lockwasher

Flatwasher

Mount rails using

these holes

Purl down

to |oo_er}

Table

Support

Base

_] Front

This concl_tdes the assembly section. Except for installing table bonds, fence, and table clamps the

saw should be completely assembled. The next section deals with adjusting your saw to remove 'all

"looseness" in order to get accurate cuts.

Adjustments

Arm Lock Adjusting Wheel

Miter/Arm

Lock Lever

With the arm at an "unindexed" position and

the miter lock applied, the locking action

should feel tight and secure.

Considerable effort should be required to

move the ann back towards 0 °. Its is "always

possible to force the arm because of the

leverage advantage the long arm provides.

However, the arm should resist moving

when a reasonable amount of force is

applied.

To check follow these steps:

1. Pull miter/arm lock forward to unlock and

rotate ann to approximately 30° left or right.

2. Lock miter/arm lock by pushfng handle

toward rear of saw.

3. Apply pressure as shown above.

4. If the arm moves easily:

a. Unlock miter lock.

b. Locate the adjusting wheel as shown.

c. Turn wheel clockwise to tighten,

counterclockwise to loosen.

5 Repeat steps 1, 2, 3 above and readjust as

necessary. Arm Lock

Adjusting Wheel

Adjustments

Yoke Clamp Adjustment

To check the yoke clamp adjustment follow

these steps:

1. Pull the yoke lock handle towards the

front of saw to unlock yoke. Pull forward on

the yoke index lever (on the left side of car-

riage) to disengage index pin.

2. Swivel the motor halfway between the

crosscutting and rip position so the index pin

is not engaged.

3. Lock the yoke lock handle.

4. Grasp the motor with both hands and try

to swivel it back into the crosscut position. It

should not move.

5_ If it does move tbllow these steps:

a. Rein,we arm cap.

b. Remove carriage stop screw and lock-

washer with a 1/4 inch hex-L wrench.

c. Grasp the carriage assembly, move it

careful] v off the end of radial ann, hold-

ing it parallel to the radial arm until all

carriage bearings are free of their tracks.

d. Rest lhe motor and carriage assembly

on saw frame.

e. Set yoke lock handle at unlocked posi-

tion. Tighten nut with 15/16" x_,renctl,

until lock handle locks mid-way between

the two legs of the yoke.

f. ltold the motor and carriage assembly

parallel to radial arm and starl the rear

bearings onto the tracks. Continue to hold

the assembly parallel to the tracks unlil

the forward bearings are on the tracks.

g. Slide the carriage rearward on the radi

a[ arn-t tmlld install the carriage stop screw

and lockwashcr.

h. Instal! arm cap.

i. Rcpcul steps 1 4. Read usl if nccc_<s',try.

Lock Washer

Carriage Stop

Screw

15/16" Wrench

Yoke Lock Handle

Arm Cap

Screw

Hex "L" Wrench

(1i44nch)

Adjustments

Bevel Lock Lever

The purpose of the bevel lock lever is to

lock the motor at any angle. To check follow

these steps:

1. Unlock the bevel lock lever. Move the,

bevel index pin to the left and rotate the saw

to approximately 30 °. Lock the bevel lock

lever.

2. Use both hands as shown and try to force

the motor out of position. If the motor

moves, the bevel lock lever needs to be

tightened. On the other hand if it is extreme-

ly hard to lock the bevel lock lever it has

been over -tightened.

3. Follow these steps to adjust:

a. Remove the socket set screw with hex

wrench as shown.

b. Use the bevel lock lever as a wrench to

tighten or loosen the clamp bolt. Do not

over tighten.

c. Repeat steps 1 and 2. Re-adjust if nec-

essary

d. Replace bevel lock lever in the locked

position.

e. Tighten the set screw.

Note: The clamp bolt has a left handed

thread. Therefore, to increase the clamping

effect, rotate the bevel lock lever -when

used as a wrench -from right to left, or

clockwise when viewed from above. If you

accidentally rotate it the wrong way and dis-

engage the bolt from the matching steel nut,

it will be necessary to remove the Yoke

Handle, and Bevel Scale, in order to rein-

stall the bolt into the nut.

l 1

Bevel

Index

Bevel

Lock

Lever

[_ Bevel Lock

Lever

Lockwasher

1/8" Hex "C" Wrench

Bevel Lock Lever

In Locked Position

Adjustments

Arm to Column Adjustment

If you can move the end of the radial arm up

and down when the ann is unlocked, adjust

as directed below:

a. Remove two (2) screws from rear cover

plate. Tighten evenly top two 3/8-16 bolts

until arm moves firmly. There should be

no vertical or horizontal movement in the

arm when miter/arm lock is locked and

unlocked.

b. Bottom two nuts should be snugged

evenly, but not nearly as tight as top two

bolts.

c. Re-Install Rear Cover Plate.

3/8-16 Bolts

3/8-16 Nuts

Adjusting Column Tube in Column

Support

This adjustment serves two purposes;

• To remove any looseness between the col-

umn tube and column support to insure

accurate cuts; and

•To allow the column tube to raise and

lower smoothly.

Note: The following adjustment is very criti-

cal All future alignment procedures rely on

this adjustment being performed correctly.

All looseness must be removed.

1. Index and lock arm at 0 ° Miter.

While holding the arm with one hmad,

hold fingers of other hand as shown,

between column tube and column sup-

port. Apply gentle side-to-side pressure at

end of arm. Any side-to-side or rotational

movement can be felt with finger at arrow

location. If looseness exists, the following

adjustments are required.

Adjustments

2. lax)sen (2) 1/4 - 20 Gib socket cap screws

on the left side at the rear of the column sup-

port slightly (1/2 turn).

Front

Hex "L" Wrench _ _ "_

(Supplied) 1_ I

3. Elevate, and then lower the Ann:

a. If the column tube binds and elevation

is difficult, loosen two 5/16 - 18 plated

bolts on front side of the column support

until you achieve smooth but firm eleva-

tion.

b. If the column tube moves side-to-side

within the column support, tighten the

two 5/16 - 18 plated bolts until movement

disappears - elevation should be smooth

and firm.

4. Now tighten the (2) 1/4 - 20 Gib socket

cap screws until no noticeable rotational

play exists between Column Tube and

Column Support as shown in step 1.

5. Turn the elevation handwheel to raise and

lower the saw. If movement is too difficult

slightly loosen the socket cap screws.

Front

Bright Plated

Bolts

Adjusting Carriage Bearings

ff the carriage bearings are loose it not only

allows the saw blade to move up, down, and

sideways but also results in inaccurate cuts.

Before following these steps make sure the

tracks (steel rods) and carriage bearings have

been cleaned by wiping them with a clean

cloth.

When properly adjusted, the top and bottom

face of all four bearing grooves should be in

contact with the arm tracks for their entire

length and carriage should roll smoothly

with some resistance.

To test for looseness between bearings and

tracks on radial arm, perform the following

steps.

1. Remove left-hand carriage cover. (2

screws)

2. Push the carriage to its full rearward posi-

tion.

3. Grasp front carriage bearing as shown and

hold as tight as possible. At the same time

pull carriage forward. If you can stop the

bearing from turning, it requires adjusting.

4. Check rear bearing in the same manner.

5. Adjust as follows:

a. Use two 1/2" wrenches to loosen nut

just enough to permit the eccentric screw

to turn.

b. Rotate the eccentric screw a partial turn

Oefl or right) as required to take up loose-

ness.

c. Hold the head of eccentric screw in the

position established in the preceding step

and tighten nut on underside of carriage.

Correct adjustment exists when you can-

not keep the bearings from turning.

However, excessive bearing pressure will

cause difficult operation and rapid wear.

d. Install carriage cove1;

Adjustments

Eccentric

Screw

Carriage

Washer

Assembly

Carriage

Bearing

Plain

Washer Loekwasher

Nut

Left Side Carriage Bearings

Adjustments

Positioning Table Supports!Installing Front Table/Leveling Front Table

Note: The goal in aztjusting the table supports and leveling the front table is to make sure that the

table is the same distance from the radial arm at all points. This ensures that when the table and

blade are installed the clearance between them will be equal at all points.

Positioning Table Supports

1. Release bevel lock lever, move bevel

index lever to the left and rotate the motor to

position arbor shaft down. Lock bevel lock.

2. Unlock and hold nfiter/arm lock lever in

index release position as shown. Position

arm against left stop (approximately 50 °

miter). Loosen carriage lock knob and posi-

tion arbor shaft directly over left hand chan-

nel.

Note: For safety reasons in accordance with

the UL standard, stops have been provided

to prevent 360 °rotation of the radial arm.

3. Slide the arbor wrench handle between

end of motor shaft and table support to act as

a feeler gauge. Carefully lower the motor

with elevation crank until the end of shaft is

just touching the arbor wrench. The wrench

should slide back and forth with only slight

resistance. Tighten screw "'A".

Unlock

Note: Do not change this elevation setting

until both left and right hand table support

channels have been adjusted.

Index Release

Position

Miter!Arm

Lock Handle

BevelLock

Lever

Arbor Wrench

Screw "A"

4, Move arm and carriage to screw "B".

Adjust position of table support so that the

arbor wrench just slips between the end of

the motor shaft and the support. Tighten

screw "B".

5. Move arm and carriage to right hand table

support and level in the same manner as in

step 4.

6. Recheck both support channels to make

sure that tightening screws did not affect the

accuracy of the adjustment.

7. Elevate saw and return motor to horizon-

tal position to provide clearance for installa-

tion of front work table.

ArborW_,_._ __

_l-_-'" //J Table Mounting

/j/ Support Channel

YScre/w "B" (Left Hand)

Screw "A"

Adjustments

Installing Front Table

1. Set out:

- front table

- tee nut

- 1/4" U-clip

- 1/4" diam. x 7/8" long cup point set

screw

- four 1/4" diam x 1" long pan head

screws

- 1/4" diam. x 1-3/4" long pan head

screw

- five 17/64" I.D. x 5/8" O.D. flat

washers

- four l/4" lock washers

- four 1/4" diam. hex nuts.

2. Identify top and bottom of table: top has

counterbored holes. Place table bottom side

up on solid surface. Hammer tee nut into

leveling hole. (This hole is not counter-bored

from the top).

T-Nut

3. Snap U-clip onto front edge of base so

hole lines up with hole just to the left of cen-

ter notch.

4. Place table, top side up, on saw so center

counterbored hole lines up with hole in U-

clip. Note: Table will extend over front edge

of saw frame.

Adjustments

5. Drop a flat washer into each counter-

bored hole.

6. Start 1-3/4" long pan head screw through

center hole and into U-clip, but do not fully

tighten.

7. Start cup point set screw through leveling

hole and into tee nut, but do not fully tight-

en.

8. Put 1" long pan head screw in each of four

remaining holes and through matching holes

in table supports. On end of each screw, put

lock washer then nut and tighten with screw-

driver.

1;4-20 x|-3/4" 17164"

Pan Head Screw Flat Washer

1/4-20 x7/8" Cup Point Set

Screw

1/4-20 x 1"

Pan Head Screw

_Front Table

Hex Nut

Make Front Table Flat

1. Place rear table on its edge, across center

of front table. Check for gap between sur-

faces.

If there is less than 1/32" gap, tighten cup

point set screw until it touches frame (look

underneath table), then tighten center (1-3/4"

long) pan head screw.

If there is more than 1/32" gap, close gap

by raising or lowering center of front table:

to raise center, tighten cup point set screw

against frame;

to lower center, tighten center (1-3/4" long)

pan head screw.

2. When gap is closed, make sure cup point

set screw touches frame (look underneath

table), and center (1-3/4" long) pan head

screw is tightened.

Rear Table

Board

_ _HoldDown

Screw Leveling ]j

Set Screw

This concludes adjusting your saw where you have removed "all"looseness" or slack between the

different parts of the saw. The next section deals with actually aligning the sawblade to get accurate

cuts.

Alignment

This section applies to all three models cov-

ered by this manual.

The saw and blade must be aligned correctly

for two reasons:

1) to prevent binding of the blade and work-

piece, which can cause jams, kickbacks, or

thrown workpieces;

2) to make accurate cuts.

Alignment and Adjustment Steps

The following alignments and adjustments

must be made in order. If you miss an

adjustment, you must go back, make the

missed adjustment, and repeat all steps from

that point on.

These adjustments are like fine tuning a

piece of equipment. Often, a series of steps

must be repeated more than once in order to

get the adjustment right. There are many

adjustments to make. Because some adjust-

ments may be awkward, you may want to

ask someone to help you.

Before you start, make sure the framing

square is true.

Square Crosscut Travel

The goal of this adjustment is to make accu-

rate crosscuts. To do so, the radial arm must

be square to the fence, otherwise, there will

be a slight miter angle in all crosscuts.

Squaring cross cut travel.

1. Index but do not lock arm at 0 ° miter.

2. Install saw blade as shown. Motor shaft

has left hand threads.

Note: Do ru-)tovertighten arbor nut. Use the

arbor wrench to just "snug" it.

,_WARNING

Plugging in saw during alignment

could result in accidental start-up

and severe cuts from contact with

spinning blade.

Do not plug in saw at anytime dur-

ing alignment or adjustment.

Plug in saw only when it is to be

used. Check Framlng Square

This edge must

be straight

I I

Draw light

line on board f

along this edge

Should be no gap or overlap here when

square is flipped over to dotted position.

Blade

Rotation

k_ o End of arbor wrench

_// resting on table

1_fff_

Saw

Blade _/_

Outor/li \

Collar (;__i Motor

,hoot

Collar

Alignment

3. Lower arm until saw blade just clears the

front table. Lock the yoke lock handle and

bevel lock lever.

4. Place a framing square on the table, as

shown, with one leg of square t-manly against

rear edge of front table. Position the blade

and square until the leg of the square just

contacts a tooth of the blade. Mark this

tooth.

5. When the carriage is moved slowly back

and forth on the arm, the marked tooth

should just touch the square at NI points. If

marked tooth moves into or away from

square the following adjustments are

required:

a. Loosen (3) 3/8 - 16 set screws in arm

latch at rear of arm.

b. Move the arm in direction to make

marked tooth follow edge of square when

the saw blade is moved "alongarm in a

"cross cut" manner.

c. Lock miter/arm lock.

d. Retighten (3) setscrews in ann latch as

fight as possible and recheck "cross cut"

travel.

Note: This squaring of the cross cut travel

will simultaneously set both of the 45 °miter

index positions.

6. Set miter indicator on 0° position using

end of blade wrench.

Miter, Arm Lock Lever

(

Yoke Lock

Handle

Tooth

'Bevel Lock

Lever

3,'16" Hex "L" Wrench

(Supplied)

Ali nment

Install Table Clamps

1. Insert fence, then spacer table, then rear

table.

2. Set out two unassembled table clamps:

- two cup washers

- two clamp brackets

- two square nuts

- two thumbscrews

3. Slip square nut into slot at top of clamp

bracket.

4. Insert thumbscrew through rear opening,

and turn c!ockwise until it comes out other

side about 1/2". Note: If you put screw in

front opening, clamp will not work.

5. Tilt clamp bracket forward and snap into

place in opening at rear of table support.

6. Hold cup washer with concave side

against rear table. Turn thumbscrew clock-

wise until it snaps into washer.

7. Repeat steps for other table clamp.

8. Tighten thumbscrews to clamp table sec-

tions in place.

Front

Table

Spacer Rear

Fence Table Table

Square

Nut

waCshPr .__

Thumbscrew

Clamp

Bracket

Alignment

Square Blade to Table for

Crosscutting

The goal of this adjustment is to make the

blade square to the table so that crosscuts

will be accurate; otherwise all crosscuts will

have a slight bevel angle.

1. Lower blade until it just dears front table.

Lock bevel, miter, rip, and yoke locks.

2. Place a framing square on the table with

the short leg against the saw blade and long

leg parallel to fence. Do not allow the square

to rest against a "set-out" tooth; it must rest

flat against the blade side.

3. If the saw blade is square with the table

top (no visible gap appears between the saw

blade and square) no adjustment is required.

Set bevel indicator to 0 ° reading. If the

square does not touch the saw blade as

shown (with square leg held firmly against

the table top), perform the following adjust-

ments:

SquareN _!

Correct /I

Table

IIWrong

a. Tighten rip lock knob.

b. Remove handle by removing 5/16-18

socket head screw and lockwasher.

c. Slightly loosen the four socket head

screws with 1/4" Hex "L" Wrench. Rotate

motor while holding square fn'rnly against

saw blade and table top.

d. Slightly tighten each of the four screws

and recheck...Now tighten each screw

tight.

e. Reinstall handle and adjust indicator to

0 ° reading.

f. Loosen rip lock knob.

Rip

Fence

Bevel

Indicator

Square

(Place parallel

to fence)

Wrong

,(til

@--'_Jt_ /HeadScrew

5/16" Lockwasher _'_'_

1.;4" Hex "L" Wrench "_'_

(Supplied)

Alignment

Square Blade to Fence

The goal in setting the blade square to the

fence is to reduce the risk of kickback when

ripping. This adjustment will also reduce

splintering of the workpiece and buming of

the keff during ripping and crosscutting.

1. Lower blade until it just clears table.

2. Unlock rip lock, Pull blade forward to

front of arm. Lock rip lock.

3. Place square so short edge is against fence

and long edge is against fiat surface of blade

(not on a tooth), just below blade collar.

4. There should be no gap between blade

and square. Note: Not all blades are perfect-

ty flat. Check different points along blade

surface by making quarter turns and looking

for gap each time. Consider overall fit of

blade. If there is no gap, no adjustment is

needed.

5. If there is a visible gap between the saw

blade and square adjust as follows:

a. Remove left hand carriage cover.

b. Loosen the yoke lock handle. (on right

side of carriage).

c. Loosen slightly the two hex-head

screws holding yoke index pin.

d. Rotate the yoke assembly until gap

between the saw blade and square is elim-

inated.

e. Lock yoke lock handle. Retighten the

two hex-head screws.

f. Recheck blade squareness.

g. Install carriage cover.

h. Loosen carriage lock knob and return

blade to rear of arm.

Note: This alignment procedure will simul-

taneously set both yoke indexing positions

for blade in and out rip.

Left Hand

Carriage Cover I

Rip Fence

Fence I

Square ]_

Hex Head Screws

Left side of Carriage

Ali, nment

Make Blade Parallel to Table

The goal of this adjustment is to keep the

workpiece from being thrown or damaged.

This adjustment will also reduce splintering

of the workpiece and burning of the kerr

during ripping and crosscutting.

1. Lock arm in straight crosscut position.

2. Pull blade forward and lock rip lock.

3. Raise blade at least 2" above table.

4. Lock motor at 90 ° bevel (blade horizon-

tal).

5. Place square so long side is on table under

right side of blade, and short side hangs

down vertically at front of saw.

6. Lower radial ann until blade surface, not a

tooth, just rests on square.

7. There should be no gap between blade

and square. Note: Not all blades are perfect-

ly flat. Check different points along blade

surface by making quarter turns and looking

for gap each time. Consider overall fit of

blade. If there is no gap, no adjustment is

needed.

8. If there is a visible gap between saw blade

andsquare, a bevel heel condition exists and

adjustment is required.

a. To correct, unlock bevel lock lever.

Loosen the rear motor mount nut until

you can rotate Cam. Rotate Cam as

shown until gap between saw blade and

square is eliminated.

b. Tighten nut.

c. Tighten bevel lock lever and recheck

blade to square.

d. Reposition motor to crosscut position

with blade at rear of arm.

Correct

Blade

Square

Table

Wrong Wrong

Alignment

Installing and Adjusting Rip Scale

Indicators.

Note: The rip scales and pointers are

intended to be used for quick settings. For

greater accuracy, take direct measurement

between blade and fence.

1. Pre-assemble indicator and twin nut.

Loosen but do not remove two screws which

attach left hand carriage cover.

2. Tilt carriage cover and install rip indicator

with twin nut on inside of cover. Tighten

carriage cover attaching screws.

3. Loosen but do not remove rip lock knob

in right hand carriage cover. Install rip indi-

cator. Tighten carriage cover attaching

screws.

4. With fence in its normal position (next to

front table), loosen yoke lock handle, pull

yoke index lever forward and rotate yoke to

the left to index yoke 90 ° from the cross cut

position. This will locate saw blade between

motor and fence. Lock yoke lock handle.

5. Position carriage until edge of blade,

when spun by hand, just touches front face

of fence. The rip-scale indicator (on the fight

hand side of radial arm) should now read

"0" inches on upper portion of the blade "In-

Rip" scale. If not, loosen screws and shift

the indicator until it is aligned with the "0"

mark, then tighten the screws.

Note: With saw blade and fence in the posi-

tion shown, the upper portion of blade "In-

Rip" scale is used. Iffence is moved to

extreme rear position, the lower portion of

blade "In-Rip" scale would be used.

Screw #6-32 x 1/2

_[_Jl'_, I Rip Scale

lndicator

Twin Nut

Fence

Yoke Lock Handle

Front

Table

Yoke Index Lever

[

Table Spacer Board

Rip Scale Indicator

Or] _

Rip

Lock Knob

Alignment

6. The blade "Oul-Rip'" scale indicator on

left hand side of the radial arm is adjusled in

essentially the same manner as blade "In-

Rip" indicator, except position blade with 2

inches between fence and face of saw blade.

The rip-scale indicator should be positioned

to read 2 inches on upper portion of the

blade "Out-Rip" scale.

Note: With saw blade and fence in the posi-

tion shown, the upper portion of the blade

'Out-Rip" scale is used. If fence is moved to

e_rtreme rear position the lower portion of

blade "Out-Rip" scale is used.

7. Loosen the yoke lock handle, pull the

yoke index lever forward and return the

blade to the crosscut position.

Note: Blade is now aligned. It is important

that you periodically check alignment and

adjustment to insure accurate cuts and

improve and safety of cutting procedures.

2"-Measured from fence

to nearest blade tooth

Install Guard

The guard is a very important safety feature.

It covers a large part of the blade and helps

protect against severe cuts. Always use the

guard.

I. Lock motor at 0 ° bevel (blade vertical).

2. Use one hand to lift clear plastic guard;

use other hand to grasp rear of guard (below

dust elbow). Position guard so riving knife

laces front of saw.

3. Tilt front of guard down about 45°; place

over blade; rotate guard to level position.

Note: Make sure notc'h in guard fits onto tab

on motor. This will prevent movement of

guard about motor. Squeeze handle trigger

to make sure it fully raises clear plastic

guard. If it does not, remove and re-install

,_,uard, making sure that trigger mechanism

engages pull link on guard.

4. Tighten guard clamp screw.

Parallel

Alignment

Align Riving Knife to Blade

The goal of this adjustment is to position the

riving knife directly in line with the blade.

Riving knife alignment is an important safe-

ty factor. The riving knife rides in the kerf of

the cut workpiece during ripping to keep the

two sides of the workpiece from pinching on

the blade. Blade pinching is a cause of kick-

back.

1. Lock yoke in in-rip position (blade

towards column, motor towards front of

arin).

2. Lower arm until blade just clears table.

3. Unlock rip lock while holding up lower

plastic guard, move yoke back until blade

touches fence. Lock rip lock.

4. Loosen pawls/riving knife knob. Lower

riving knife to the table and tighten knob.

The riving knife should rest flat against

fence.

5. If adjustment is needed:

i) loosen riving knife bracket screw.

ii) slide riving knife so it rests ag_finst

fence.

iii) secure riving knife bracket screw.

6. Raise riving knife and tighten pawls/riv-

ing knife knob.

Fence_ _ PawlsRiving Knife

Correct: Blade and Riving Knife

are in Line and Flat Against Fence.

Wrong: Riving Knife

on Top of Fence. Wrong: Riving Knife

Away from Fence.

Pawls/Riving Knife

Knob

Riving Knife

Bracket Screw

Controls

Bevel Index Lever

r Lock Lever

Yellow Key

Control

_ter/Arm Lock

Function

Frees radial ann to move; locks

in any desired position; pre-set

indexed positions at 0 °, 45°L,

45°R

Operation/Comments

Pull lever forward to release

index then swing ann left or

right

Hold in unlocked position while

moving arm

On-Off Switch

Yellow Key

Bevel Index Lever

Turns motor on/off

Allows saw to be switched on

Indexes the saw blade to 0°,

45 °, or 90 ° pre-set index posi-

tions

Pull on, push off

Requires yellow key

Insert into on-off switch

Remove after turning saw off

Move bevel index lever to the

left while positioning the blade,

then release it

Controls

Yoke Index

Lever

Table Clamp

Bevel Lock Lever

Elevation Crank

Con_ol

BevelLock Lever

Elevation Crank

Table Clamp

Yoke Index I.ever

Function

Frees motor to rotate; locks in

any desired position

Raises/lowers radial arm

Frees table sections to allow

changing fence position

Frees yoke to rotate between rip

and crosscut positions

Operation/Comments

Pull lever to release and push to

lock

Support motor before unlocking

because it can swing down

quickly

Bevel index lever must be un-

indexed before moving motor

Turn clockwise to raise, coun-

terclockwise to lower

Tttrn clockwise to tighten, coun-

terclockwise to loosen

Pull the spring loaded yoke

pivot latch forward to release

this pin

Controls

Saw

Handle

Bevel Lock Lever

Rip Scale &

Indicator

Rip Lock

Yoke Lock

Handle

(ontrol

Yoke [rock Handle

Rip I.ock

Rip Scale & Rip

Indicators

Saw Itandle

Function

Locks yoke in rip or crosscut

position

locks carriage to radial arm for

ripping

Tells approximate distance

between blade and fence when

saw" is in in-rip or out-rip posi-

tion

Provides grasping surface so

carriage can be moved.

Contains trigger mechanism to

raise clear plastic guard when

making a crosscut

Operatio=_iComments

Pull handle forward to release;

push handle reward to tighten

Yoke index lever must be un-

indexed b@)re rotating yoke

Rotate counterclockwise to

release carriage; turn clockwise

to Lock carriage in position

Lock before rq)ping

Move blade carriage akmg arm

to align line on indicator with

desired number on scale

Grasp to move blade carriage

Squeeze tr_,qer to fidly raise

cIear plastic guard. Clear

guard must be raised over fence

to crosscut

Controls

j tn

Hold Down

Guard Clamp

Screw

Guard Pawls/Riving

Knife Knob

Bracket

Riving Knife

Pawls

Control

Guard Clamp

Screw

Guard

Hold Down

Knob

Hold Down

Riving Knife

Bracket

Function

Secures guard to motor; frees

guard for removal

Protects against contact with

upper blade; partially protects

against contact with lower

blade; acts as sawdust deflector

Frees hold down to move up

and down; locks hold down in

place

During ripping, acts as partial

barrier to infeed side of Made;

keeps infeed side of workpiece

from fluttering; acts as sawdust

deflector

Prevents side to side movement

of riving kqifc and provides

means for adjusting alignment

Operation/Comments

Turn counterclockwise to

loosen, clockwise to tighten

Upper part remains fixed in

level position. Notch in guard

fits securel), into matching tab

on motor

Clear guard is moveable: fully

raise over fence to crosscut; See

Saw Handle; most workpieces

will automatically raise clear

guard during ripping; See

Guard Tab

Turn counterclockwise to

loosen, clockwise to tighten

For ripping, lower hold down to

top of workpiece surface, then

raise slightly and lock in place.

For crosscutting lock in fully

raised position

[x)osen to align riving knife,

then tighten

Controls

Pawls/Riving

Knife Knob

Pawls

Riving Knife

Control

Guard Tab

Function

Provides manual way to raise

clear plastic guard during rip-

ping when workpiece fails to

raise it

Operation!Comments

Push and hold until workpiece

clears guard, then release

Pawls/Riving

Knife Knob

Pawls

Riving Knife

Frees pawls and riving knife to

independently move up and

down

During ripping, slow or stop

kickback by digging into work-

piece; when lowered during

crosscutting, provide partial bar-

tier to leading edge of blade

Reduces kickback by keeping

kerr open; when lowered during

crosscutting, provides partial

barrier to leading edge of blade

Turn _unterclockwise to

loosen, clockwise to tighten

For ripping, set pawl level on

workpiece surface. For safety

reasons set pawls before rip-

ping; See Ripping Set-Up for

details and illustrations

For ripping, lower to table

For safety reasons riving knife

must be in line with blade. See

Alignment: Riving Knife to

Blade

Electrical Connections

Motor Specifications

The AC motor used on this saw is a capaci-

tor-start, non-reversible type. The models

covered in this manual have the following

specifications:

Specification: Model Model Model

113.196221 113.196321 113.196421

Rated H.R 1.5 1.5 1.5

Max Developed H.R 2.5 2.75 3.0

Voltage 120 120/240 120/240

Amperes l 1 12/6 13/6.5

Hertz (cycles) 60 60 60

Phase single single single

RPM 3450 3450 3450

,arbor Shall Rotation clockwise clockwise clockwise

Run Capacitor No No Yes

Note: If saw does not start when switched

on, immediately turn saw off and refer to

Troubleshooting. Leaving the switch on will

destroy the motor.

,_ WARNING

If not properly grounded, this power

tool could cause electrical shock,

particularly when used in damp

locations.

_IL WARNING

If electrical shock occurs, your

reaction to shock could bring hands

into contact with blade.

_,WARNING

To avoid electric shock or fire,

immediately replace worn, cut, or

damaged power cord.

The unit is wired for 120V and has a plug

that looks like this:

3-Prong

Plug

Grounding

Prong

Properly

Grounded

Outlet

Power Supply

,_ WARNING

Saw is factory wired for 120V opera-

tion. Connect to 120V, 15-AMP

branch circuit and use 15-AMP time

delay fuse or circuit breaker.

Failure to connect in this way could

result in injury from shock or fire.

The saw must be properly grounded. Not all

outlets are properly grounded. If you are not

sure that your outlet is properly grounded,

have it checked by a qualified electrician.

The power tool is equipped with a 3-conduc-

tor cord and grounding type plug listed by

Underwriters' Laboratories. The ground

conductor has a green jacket and is attached

to the too! housing at one end and to the

ground prong in the attachment plug at the

other end.

The plug requires a mating 3-conductor

grounded type outlet as shown above. If you

have an outlet that is of the 2-prong type, it

is recommended that you have a qualified

electrician replace it with a properly ground-

ed 3-prong outlet.

Electrical Connections

_, WARNING

To maintain proper tool grounding,

if outlet you are planning to use for

this power tool is a2-prong type do

not remove or alter grounding

prong in any manner.

An adapter is available for connecting the

plug to 2-prong receptacles. The green

grounding lead or grounding lug extending

flom the adapter must be connected to a per-

manent ground such as to a properly ground-

ed outlet box.

Extension Cords

Note: Make sure the proper extension cord

is used and is in good condition.

The use of any extension cord will cause

some loss of power. Determine the mini-

mum wire size (American Wire Gauge No.

(AWG #)) extension cord per table. Use only

3-wire extension cords with 3-prong ground-

ing type plug and 3-pole receptacles which

accept the tool's plug.

Motor Protection & Reset Button

The motor protector opens the circuit and

stops the motor when the motor temperature

exceeds a safe level, the motor is overload-

ed, or a low voltage condition exists.

When the protector activates, immediately

turn saw off, remove yellow key and wail

tot motor to cool. Push red re-set button and

listen/feel for click to indicate protector is

re-sel. If you do not hear/feel a click, molor

is still too hot. Wait a while longer and

repeat. (It may take over one hour for the

motor to cool sufficiently for protector to

reset.)

Grounding

Lug

3-Prong /_=_ Make Sure This Is

Plug _'/ ]1_ Connected To A

2-Prong

Receptacle

Note: The adapter illustrated is for use only

if you already have a properly grounded 2-

prong receptacle.

Extension Cord

Length

Wire Sizes Required for

120V (A.W.G.)

!10-120V

0-25 Ft 14

26-50 Ft. 12

Note: The smaller the gauge numbe_ the

heavier the cord. For circuits farther away

['rom the electrical circuit box, wire size

must be increased proportionately to deliver

ample vo#age to the motor.

Manual

Re-Set

Button

(Red)

Electrical Connections

Dual Voltage Motors

Models 113.196321 and 113.196421 ONLY!

To Change Motor Voltage to 240 A.C.

Under normal home workshop conditions, if

full voltage is supplied to the motor, your

saw will operate efficiently on 120V. If any

of the following conditions exist, it will be

advisable to have a qualified electrician

reconnect the motor for 240V operation:

• heavy duty operation

• either undersized or overloaded branch

circuit serves the saw

• power company cannot correct a low volt-

age situation.

The following procedure to change motor

voltage should be performed only by a quali-

fied electrician. Note: Whenever cltanging

tlw ,n+'itch position from 120 to 240V,, make

certain that all necessary steps (including

proper fitsing of the branch circuit) are com-

pleted.

1. Unplug saw.

2. Remove pan head screw from top of

motor cover. Remove motor cover panel at

blade end of motor.

3. Use small screwdriver to slide dual volt-

age switch to 240V position.

4. Re-insrall motor cover panel.

5. Replace 120V power cord plug with

240V, 15 amp, 3-prong plug.

6. Connect power cord white mad black leads

to two "hot" plug blades; connect power

cord grounding wire to plug ground prong.

7. Plug cord into 240V, 15 amp, 3-blade

receptacle. Make sure receptacle is connect-

ed to a 240V A.C. power supply through a

240V branch circuit having at least a 15 amp

time delay fuse or circuit breaker. Note: No

adapter is available for this o_pe plug.

,_ DANGER

To avoid electric shock, unplug saw

before changing motor voltage.

Pan Head

Screw

Molor Cover

Panel

Dual Voltage

Switch

Crosscutting Defined

Crosscutting is cutting a workpiece to

length. The workpiece is held fh-mly against

the fence, and the blade is pulled through the

work_iece to make the cut. Straight, bevel,

miter, and compound cuts can be made.

Crosscutting Safety

The hazards associated with crosscutting

include: exposed blade teeth, rolling car-

riage, and thrown workpiece. This section

explains these hazards and tells how to avoid

them or reduce the risk of their happening.

Read this section before making any type

of crosscut. Follow these steps every time

you make a crosscut.

Exposed Blade Teeth

WARNING

During crosscutting, blade teeth

can be exposed. To reduce risk of

having fingers, hand or arm cut off:

_/Correctly install and use guard.

_/Lower pawls or riving knife to clear

fence or workpiece, whichever is high-

er, by 1/4". Lowered pawls or riving

knife act as partial barrier to front of

blade.

"4Keep hands away from blade and out of

blade path. Keep hand holding down

workpiece at least 8" from blade.

Blade can come off table edge beyond

30 ° left miter position. Use right miter

position whenever possible.

"4Do not cut freehand. You will not be

able to control workpiece.

_/If blade jams, turn off saw, remove yel-

low key, then free blade.

Straight

Crosscutting

Bevel

Miter

Compound

Rolling Carriage

WARNING

When saw is turned on, blade can

suddenly come forward. To reduce

risk of this happening:

",]Keep one hand on saw handle when

turning saw on.

x]Adjust leveling feet to make sure radial

ann slants slightly toward rear.

Thrown Workpiece

,_ CAUTION

Workpiece could be picked up by

spinning blade and thrown. You

might be hit by thrown workpiece.

To reduce risk of thrown workpiece:

",]Make sure installed fence is at least half

as high as the workpiece, and never less

than 3/4".

x/Start and finish cut with blade in rear-

most position, behind fence.

",/Firmly hold workpiece flat on table and

up against fence. Cut only one work-

piece at a time.

_/Pull blade through workpiece only far

enough to complete cut, and never

more than half the diameter of blade.

Do not touch or move workpieces until

blade has stopped spinning.

_/Use length stop only on end of work-

piece which is held down.

_/Use table extensions to support work-

pieces that extend beyond table.

Crosscutting

Crosscut Kerfs

A kerf or shallow cut is needed in the table

and fence to serve as a path for the blade and

to ensure that the blade cuts all the way

through the workpiece. A kerf is needed for

each different cutting path.

To make an approximately 1/16" deep kerf:

1. Prepare table:

- put fence in font position

-tighten table clamps

2. Prepare blade:

- lock blade in crosscut position

- lock radial arm at desired miter angle

- lock motor at desired bevel angle*

- unlock rip lock and push blade to

rearmost position, behind fcnce

- lower blade* to just clear table

- lower pawls or riving knife to clear

fence by 1/4".

*raise clearp&stic guard b(fore changing

bevel angle and when lowering beveled

blade, otherwise it may jam into table.

3. Grasp saw handle, then turn saw on. Keep

one hand on saw handle through step 6.

4. Slowly lower blade until it touches table,

then lower one more full turn of crank.

5. Squeeze handle trigger to fully raise clear

plastic guard so it will clear fence. Pull blade

through fence and across table as l_tr as it

will go.

6. Push blade to rearmost position, behind

fence, and turn saw off. Keep hand on saw

handle until blade stops spinning.

Making Crosscuts

Follow these steps to make crosscuts.

1 Prepare table:

-put fence in front position

- tighten table clamps

2. Prepare blade:

- lock blade in crosscut posilion

- lock radial arm at desired miter angle

- lock motor at desired bevel angle*

- unlock rip lock and push blade to

rearmost position, behind fence

-lower blade into keff* but not touch-

ing kerf bottom (blade should move

freely).

*raise clear plastic guard before changing

bevel angle and when lowering beveled

blade, otherwise it may jam into table.

3 Position workpiece against fence, and

lower pawls or riving knife to clear fence or

workpiece, whichever is higher, by 1/4".

4. Grasp saw handle, then turn saw on. Keep

one hand on saw handle through step 7.

5. Hold workpiece down and against fence.

Keep hand at least 8" away from blade.

6. Squeeze handle trigger to fully raise clear

plastic guard so it will clear fence and

workpiece. Pull blade through workpiece but

only far enough to complete cut, and never

more than half the diameter of blade.

7. Push blade carriage to rearmost position,

behind fence, and turn saw off. Keep hand

on saw handle until blade stops spinning.

Crosscutting

Repetitive Crosscutting

Repetitive crosscutting is the repeated and

continuous cutting of many pieces of lumber

to the same length. Carriage and length stops

can help make this type of crosscutting more

efficient.

A carriage stop def'mes the distance needed

to pull the blade through to complete each

cut. This will prevent pulling the blade

through more than the recommended dis-

tance.

To make a carriage stop use Ix2 lumber:

i) cut two pieces, each 2" long

ii) clamp a piece on each side of radial

ann, so blade carriage stops at distance

needed to complete cut

iii) check that clamps do not interfere

with hand grip on saw handle.

A length stop defines the cut length and

ensures that all pieces will be cut to the same

size. Clamp a piece of 1x2 lumber on the

fence to define the cut length. Use a length

stop only on the end of the workpleee

which is held down.

Carriage

Stop

Crosscutting Hints

1. To extend life of table top, buy auxiliary

table cover (see Accessories) or make one

out of 1/4" plywood or fiberboard. Clamp or

nail to original table top, section by ,section.

If you use nails, nail in the four comers to

make sure blade will not contact nails.

2. Make several fences, so each will have

only a few kerfs (See Cutting Aides). Too

many kerfs will weaken a fence.

3. Keep table clean of chips and sawdust.

4. Use sharp blades, and use the right blade

for each job.

5. When making miter or bevel cuts, use

extra force to hold workpiece down because

it tends to move during these types of cuts.

6. When cutting hard woods, like oak, or

making compound cuts, keep arm holding

saw handle rigid and pull blade through

slowly.

7. To keep cut line accurate, periodically

check blade alignment.

8. Do not cut severely warped or crooked

workpieces.

Ripping

Ripping Defined

Ripping is changing the width of a work-

piece by cutting along its length. The work-

piece is fed into the blade, which rotates in a

fixed position, parallel to the fence and a set

distance from the fence. A solid fence (no

kerfs) serves as a guide for the workpiece.

Place the fence in the front position for nar-

rower workpieces, or in the rear position for

wider ones.

In-Rip and Out-Rip Positions

hi-rip and out-tip refer to blade position.

In-rip: the blade is toward the column, and

the motor is toward the table front. In-tip is

recommended because this position allows

better visibility of the workpiece and your

hands. Use in-rip when you set the blade 1/2

to 16" from the fence.

Out-rip: the blade is toward the table front,

and the motor is toward the column. Use

out-tip only when you set the blade 12" or

more from the fence.

Do not set the blade closer than 1/2" to

the fence. The radial saw is the wrong tool

for such a narrow cut. A band saw would

be more appropriate for this type of cut.

Example: To rip 2" off a10" wide board, set

blade in in-rip position 8" from rear fence.

Ripping _.P._fety

The hazards associated with ripping include:

outfeed zone hazard, kickback, and wrong

way feed. This section explains these haz-

ards and tells how to avoid them or reduce

the risk of their happening.

Read this section before making any type

of rip cut. Follow these steps every time

you make a rip cut.

Outfeed Zone Hazard

-_DANGER

Rotational force of blade can pull

hands and fingers back into blade.

Touching, holding, or pulling on

outfeed side of workpiece while

blade is still spinning will result in

fingers, hand or arm being cut off.

To reduce risk of outfeed hazard:

Set pawls and riving knife; they act as

partial barrier to outfeed side.

4 Start and finish cut from infeed side.

"4Keep both hands on infeed side.

Keep hands away from outfeed side.

Push workpiece through to complete

cut. Do not reach around to pull it.

"4If blade jams, turn saw off, remove yel-

low key, then free blade.

Kickback

Kickback is the uncontrolled propelling of

the workpiece back toward the user.

,_ WARNING

Kickback can happen when blade is

pinched or bound by workpiece.

Pinching or binding can happen

when:

• pawls and riving knife are not used or

not set correctly

• riving knife is not aligned with blade

• blade is not parallel to fence

• workpiece is twisted or warped and

rocks on table top

• pressure is put on ouffeed side of work-

piece

• workpiece is released before being

pushed past pawls

• user touches or tries to pull workpiece

through outfeed side before blade has

stopped spinning.

Ripping

a DANGER

, --WARNING

KICKBACK

Ripping

To reduce risk of kickback:

_/Set pawls and riving knife according to

ripping set-up procedure. Correctly set

riving knife is more likely to prevent

workpiece from binding or pinching

blade; correctly set pawls are more

likely to grab into workpiece to stop or

slow kickback if one happens.

_/Check that riving knife is in line with

blade (see Alignment: Riving Knife to

Blade).

_/Cut only straight workpieces so surface

will lie flat on table and edge will stay

tight against fence. If you must cut an

irregular workpiece, attach a straight

edge (see Cutting Aides).

_/Push workpiece through from infeed to

ouffeed side until it is completely past

pawls.

",/Use featherboard (see Cutting Aides).

_/Keep hands away from outfeed side.

_/If blade jams, turn saw off, remove yel-

low key, then free blade.

When cutting composition materials, or

other materials with one smooth and

one rough side, put rough side up so

pawls will be more likely to grab.

Wrong Way Feed

Wrong way feed is ripping by feeding the

workpiece into the ouffeed side of the blade.

_kWARNING

Rotational force of blade will pull

workpiece through violently if work-

piece is fed in same direction as

blade rotates (wrong way feed).

Hands and fingers could be pulled

along with workpiece into spinning

blade before you can let go or pull

back. Fingers, hand or arm could be

cut off. Propelled workpiece could

hit bystander.

To eliminate risk of wrong way feed:

_/Feed workpiece against blade rotation.

_/Set pawls and riving knife; they act as

partial barrier to ouffeed side.

WARNING

Wrong Way Feed

Ripping

Hold Down Function

The hold down must be set correctly during

tipping to act as barrier against the infeed

side of the blade, to help keep the workpiece

flat on the table, and to deflect workpiece

chips. It must be lowered to just clear the

workpiece.

The hold down must be re-set each time a

different thickness workqgiece is cut.

Follow the Ripping Set-Up Procedure to

correctly set the hold down.

Set Hold-Down to

just clear __

workpiece ___

Pawls and Riving Knife Function

The pawls and riving knife must be set cor-

rectly during tipping to reduce the risk of

kickback, to prevent wrong way feed, and to

act as a barrier to the hazardous outfeed side

of the blade.

The riving knife rests on the table. It keeps

the workpiece kerf open. This reduces the

chances that the cut workpiece will spring

closed and pinch the blade. Pinching the

blade is a cause of kickback.

The pawls rest level on the upper surface of

the workpiece. During cutting they "allow the

workpiece to pass freely from the infeed to

the outfeed side, but help stop the kickback

motion from ouffeed to infeed side by grab-

bing into the workpiece surface.

The pawls must be re-set each time a differ-

ent thickness workpiece is cut.

Follow the Ripping Set-Up Procedure to

correctly set the pawls and riving knife.

Set Riving Knife

fully down

Set Pawl level

on workpiece

__J_

Ripping

Ripping Set-up Procedure

Follow these stepsbefore ripping.

These steps must be repeated each time a

different thickness workpiece is ripped. A

kerf must be made for each different

width cut. Also see the special notes for

bevel set-up that follow this section.

1. Prepare table:

- insert solid (no kerfs) fence (Note:

Use auxiliary fence when blade is set

1/2 to 2"from fence (See Cutting

Aides)

- tighten table clamps.

2. Prepare blade:

- lock radial arm at 0 ° miter

- lock blade in in-rip position*

- lower blade to just clear table

- lock blade carriage desired distance

from fence. Note: Make sure wider

part of worlqoiece will be between

blade and fence.

*use out-rip position for rips 12" or wider.

3. Make kerf:

a) turn saw on

b) lower blade about 1/16" into table

c) turn saw off and remove yellow

key.

4. Place workpiece parallel to and up against

blade.** Note: Workp&ce will be between

blade and table front.

5. Lower hold down** to workpiece, then

raise slightly so it just clears top surface of

workpiece. Lock in place.

6. Lower riving knife to table. Lower pawls

to workpiece surface.** Move workpiece

toward outfeed side until one set of pawls

rests level on workpiece surface. Lock in

place.

** bevel set-up: see special notes, next page

WARNING

If workpiece is pushed along fence

with kerfs, workpiece could get

caught on kerf, pinch blade and

cause kickback. Do not use cross-

cutting fence for ripping.

In-Rip Set-Up

Setting Guard For Rip Cut

8. Remove workpiece from table.

9. Ready push stick or push block.

10. Set up table extension(s) and support

their outer ends. Do not use another person

to support workpieces because this can

cause kickback and it exposes helper to

potential hazards at outfeed side.

Special Notes for Bevel Set-Up

_CAUTION

Bevel ripping creates unique prob-

lems of visibility and feeding.

Before cutting, check the set-up

using both in-rip and out-rip. Use

the position that gives the best

combination of workpiece visibility

and push stick clearance.

,_WARNING

Bevel the edge that is not against

the fence.

1. When setting bevel angle, raise radial arm

to allow sufficient clearance for blade and

guard to not jam in table.

2. When blade is beveled manually raise

clear plastic guard before lowering blade to

table or kerf, otherwise it may jam in the

table.

3. To set hold down, place workpiece direct-

ly under guard nose, rather than parallel to

blade.

4. To set pawls, place workpiece directly

under set of pawls closer to table. This set of

pawls will keep contact with workpiece sur-

face.

Making Rip Cuts

Follow these steps to make in-rip cuts. For

out-rip cuts, reverse hand functions; that is,

put right hand on table and use left hand to

support and push workpiece.

1. Follow ripping set-up procedure.

In-ripping

Ripping

2. Insert yellow key and turn saw on.

3. Stand at infeed side and out of line of

workpiece, in case of kickback. Start and

finish cut from infeed side.

4. Put workpiece on table, in front of hold

down, and tight against fence. To hold work-

piece in position, put left hand on table, at

least 8" in front of hold down, and lightly

press fingers against workpiece. Support

workpiece with table extension or right

hand.

,_CAUTION

For large workpieces use a feather-

board in place of your hand on the

table. It gives better support. (See

cutting aides)

5. With fight hand, push workpiece under

hold down and into blade. Keep left hand

fixed on table, applying slight pressure to

keep workpiece against fence.

6. Use right hand to continue to apply feed

pressure to part of workpiece close to fence.

Keep hand at least 8" in front of hold down.

Note: Most worbpieces will automatically

raise clear plastic guard as they pass from

infeed to ouOreed side. Unusually tall and

narrow workpieces may not raise clear

guard. When this happens, push guard tab

to raise guard, then release tab when guard

rests on top of workpiece surface.

_IL CAUTION

Pushing guard tab means using

only one hand to control workpiece.

While pushing tab, use extra care to

guide workpiece and to keep hand

at least 8" in front of hold down.

Release tab as soon as clear guard

rests on workpiece.

7. When end of workpiece gets to table, use

push stick or block, instead of hand, on part

of workpiece between blade and fence to

push until workpiece is completely past

pawls.

8. Turn saw off and wait for blade to stop

spinning before touching workpieee.

Out-ripping

Tab

Keep Hand

Back 8"

In-ripping

Keep Hand

Back 8"

Ripping

Dado Blades, Molding Heads

See Accessories for information on safety,

installation and use of dado blades and

molding heads.

Edging

Edging is the use of a dado blade or molding

head in the horizontal position. It is an

advanced technique that requires a molding

head guard and a sr,ecial fence. See

Accessories for information on safety, instal-

lation and use of dado blades and molding

heads for edging. See Cutting Aides for

information on making the special fence.

Ripping Hints

1. To extend life of table top, buy an auxil-

iary table cover (see Accessories), or make

one out of 1/4" plywood or fiberboard.

Clamp or nail to original table top, section

by section. If you use nails, nail in the four

comers to make sure blade will not contact

nails.

2. Keep table clean of chips and sawdust.

3. Use shmp blades.

4. Use the right blade for each job.

5. For workpiece with one smooth and one

rough surface, such as paneling or finished

fiberboard, cut with rough surface up so

pawls will be more likely to grab in case of

kickback.

6. _ib keep cut line accurate, periodically

check blade alignment.

7. If you must cut an irregular workpiece,

attach a sn-aight edge (see Cutting Aides).

Cutting Aides

Before cutting any wood on your saw, study

all of the Crosscutting and Ripping

Instructions found on pages 41 through 53.

As you learn new radial arm saw wood-

working techniques, you'll see that many

types of cuts need different support and

feeding devices, known as jigs or fixtures.

They can help you make cuts more accurate-

ly. By helping to steady the workpiece and

keep you away from the blade, they can help

you safely use your saw for certain cuts.

Many people custom build their own jigs

and fixtures. Jigs and fixtures are often

designed for a particular cut.

You can use your radial saw to easily make

many jigs and fixtures. To get you started,

we've included instructions for some simple

ones. After you have made a few practice

cuts, make up these jigs before starting any

projects. Make the push stick first.

Push Sticks

Make the push stick using a piece of 1 x 2.

(see drawing top right tor dimensions and

shapes)

Push Block

There are any number of ways to properly

cut your v, ork pieces to make a push block.

The following steps describe one way you

can proceed.

Making the base:

•Start with a piece of 3/8" plywood at least

5-5/8" wide or wider and 12" long or

longer.

•Make two ripcuts. Perform the first ripcut

along the long side of the 3/8" plywood to

create a 3/8" wide strip. Next ripcut the

3/8" plywood to a width of 5-1/8".

• Crosscut the 3/8" plywood to 12" long.

•Crosscut a 2-1/2" piece offof the 3/8"

wide by 3/8" thick strip and save this short

piece for later.

•The next cuts will create the 3/8" by 9-

1/2" notch in the base. Mark the long edge

of the board 2-1/2'" from one end. Make a

crosscut into the edge, stopping about 3/4"

into the board. Set the saw to the in-rip

position and rip the width lo 4-3/4" along

the same edge as the stopped crosscut.

Stop the ripcut where the two cuts inter-

sect. Turn off the saw and remove the base

piece. The base should [lOW measure as

shown.

Push Stick

3/4"

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

UP TO 3/8"

90 °NOTCH 1/2" _

-X

€

-.,,II]2"

Material For Push Block

_'_ At Least 12"

3/8" THICK PLYWOOD

BASE

At Least

5-5/8"

At Least 12" _--

3/4" THICK PLYWOOD

HANDLE

At Least

Cutting out the Base

_2-1/2" (save)

-4"Th Cut 1 st Cut

2 nd Cut

12"

Creating the Notch

1st Cut

i2nd Cut

-_----_-Ji--- 2-112"

4-3/4"

Finished Base

5"i]8"

+,+,+

12"

4-3/4"

_THESE I

EDGES

MUST BE

PARALLEL

Cutti Aides

Making the handle:

• Miter crosscut a piece of 3/4" fllick ply-

wood to the shape and size shown. The

mitered comers can be any size that looks

like the drawing (about 1-1/2" by 1-1/2").

Putting it together:

• Using good quality wood working glue,

glue the 2-1/2" strip saved earlier to the

base as shown. Important: Do not use

nails or screws. This is to prevent dulling

of the saw blade in the event you cut in to

the push block.

• Position the handle at the edge of the ply-

wood base as shown. Fasten them togeth-

er with glue and wood screws.

Important: Make sure the screw heads

do not stick out from the bottom of the

base. The bottom must be flat and smooth

enough to slide along the auxiliary fence

you are now ready to make.

Auxiliary Fence:

Making the base:

• Start with a piece of 3/8" thick plywood at

least 5-1/2" ',vide and at least 30" long.

• Cut the piece to 5-1/2" wide and 30" long.

Making the side pieces:

• Using 3/4" plywood at least 30" long, rip-

cut one piece 2-1/4" wide and one piece

3-1/4" wide.

• Separately, crosscut both pieces to 30"

long.

Putting Rtogether:

• Glue and then fasten with screws the side

pieces to the base as shown. Make sure

the edge of the base and the face of the

side piece are parallel as indicated in the

note next to the drawing. Important: Make

sure the screw or nail heads do not stick

out from the bottom of the base. The bot-

tom must be flat and smooth enough to

rest on the saw table without rocking.

Glue -_

Use 2 screws in at least 2 equally

spaced locations _long fence

(for a total ot 4 screws)

Cutting out the handle

1-112"V Jl _1-1/2"

12"

Assembly

only joint

Screwhead must be AI [

flush or recessed

Auxiliary Fence

2-1/4" L-3/4" PLYWOOD

4-3/4"

3/8"

THIS FACE AND

THIS EDGE MUST

BE PARALLEL

Cutting Aides

Clamp the featherboard to the front table, so

that the angled edge of the featherboard is

against the workpiece on the infeed side of

the blade. Do not clamp the featherboard

against the cut off part (out-feed side) of

the workpiece. If clamped to the outfeed

side, the featherboard can squeeze the

kerf closed, put binding pressure on the

blade, and cause kickback.

Straight Edge for Irregular Workpiece

_WARNING

If you try to rip an irregular work-

piece, it could bind blade and cause

kickback.

ff the workpiece you want to rip does not

have a straight edge, attach a straight-edged

board to the workpiece:

a) place irregular side of workpiece

against fence

b) put straight-edged board on top of

workpiece and against fence

c) tack straight edged board to work

piece.

Note: Straight-edged board must not extend

beyond leading end of workpiece and

should cover workpiece width only enough

to pass between blade and fence.

Note: Use fence at least as high as com-

bined heights of workpiece and straight-

edged board.

Accessories Safety

1. Use only accessories listed in this section.

Use of any other accessory or attachment

might increase the risk of injury to you or

others.

2. Read and follow instructions that come

with accessory.

3. Do not install accessories on both enck_of

arbor shaft at same time.

4. Do not use twist drill bits longer than 7"

because they can bend and break.

5. Use a spade type drill 1" or smaller in

diameter for drilling only wood or plastic.

6. Do not use reduced shank drills.

7. Remove blade wrenches before turning

saw on.

,_DANGER

Grinding wheels, abrasive or cut off

wheels, or wire wheels can break

explosively and throw pieces. You

can be blinded or receive a life

threatening puncture wound. Do

not use grind wheels, abrasive or

cut off wheels, or wire wheels.

_, WARNING

When using accessory shaft,

exposed arbor shaft can pull in

clothing, hair or jewelry as it

rotates. Broken bones and severe

cuts could occur.

Follow personal safety instructions.

Locate arbor shaft under radial arm:

lock blade carriage in out-rip posi-

tion, then bevel motor to -90 °.

Accessories

Information for Dado

1. Put inside loose collar on arbor shaft first,

then install dado. Tighten blade nut directly

against outside surface of dado.

2. Saw arbor is designed for dado up to

13/16" wide. Use of wider dado could cause

dado and blade nut to spin off. To make larg-

er than 13/16" wide cut, take several passes

with dado.

3. To avoid excessive load on motor when

making a 13/16" wide cut, limit depth of cut

to 1/8" in one pass.

Information for Edging

Edging is the use of a dado or molding head

in the horizontal position. Edging requires

the use of a molding head guard (see

Accessories List)

1. Use molding head guard for edging with

molding head mad dado blade. Follow

instructions that come with guard. Do not

edge with a blade.

,_DANGER

Edging without a guard can bring

hands and fingers too close to

blade. Hands, fingers and arm could

be cut off. Buy, install, and follow

instructions for molding head

guard.

,_WARNING

Blade cannot be guarded in hori-

zontal position. Edge with guarded

molding head or dado. Do not edge

with blade.

2. Whenever possible, edge with arm locked

at indexed 0° miter, so blade carriage is

more likely to lock firmly.

3. Before edging, with saw unplugged mad

yellow key out, turn cutting tool by hand to

make sure it does not strike guard or any

other part of saw.

Accessories

Accessories for this Saw

These accessories are designed to fit this

saw. Read and follow instructions that come

with accessory.

Item ............................................................. Catalog No.

Auxiliary Table Cover ................................... see catalog

Blades (t0" with 5/8" hole) ........................... see catalog

Dado Blades

Adjustable Dado

7"-24 toolh carbide ................................... see catalog

7"-32 tooth carbide ................................... see catalog

7"-16 t(×_th carbide ................................... see catalog

8"-48 tooth carbide ................................... see catalog

Satin Cut [)ado

7". .............................................................. see catalog

8". ............................................................. see catalog

8" carbide .................................................. see catalog

Standard Cut Dado

8". .............................................................. see catalog

Drill Chuck & Key ........................................ see catalog

Dust Collector .................................................... 9-29963

Extenskm Table ............................................. see catalog

Leg Set Caster ................................. 9-22221 or 9-22222

Molding Heads

7" bits not included .................................. see catalog

7"-27 piece set .......................................... see catalog

7"-15 piece set .......................................... see catalog

Sanding Wheel - 10", ..................................... see catalog

Sanding Drum .................................................... 9-25246

Taper Jig ........................................................ see catalog

Guards

Molding Head Guard -8". ........................ see catalog

Accessor_ L*)wer Guard ............................... 9-290t0

(supplied with saw)

Books

Power To_l Know ttow tlandbook ............. 9-29114

Maintenance

General Information

When new, the saw requires no hthrication.

Tile saw has been partially aligned and all

bearings are lubricated and sealed for life. In

time, in order to keep file saw in good work-

ing order, it will be necessary to clean, lubri-

cate and re-align.

,_WARNING

To avoid shock, burns, or lacera-

tions from accidental start up of

saw, turn power switch off and

unplug saw before doing mainte-

nance or servicing saw.

Oil Here

Cleaning

Periodically remove any heavy build-up of

sawdust that may accumulate on the saw.

The absorbing tendency of sawdust will

draw lubricants away from the areas where

they are needed. Wipe the carriage bearings

and _'ack surfaces with a dry or lightly oiled

cloth.

To avoid motor damage due to sawdust

build-up, which interferes with normal

motor ventilation, vacuum the motor often.

Lubrication

Do not lubricate motor bearings, carriage

bearings, or the area between the miter lock

and the column tube. Motor and carriage

bearings are sealed and do not need added

lubrication.

Areas that should be lubricated periodically

are the bevel index pin, swivel index pin,

and column tube.

You can lubricate other points if necessary,,

but only when sticking or binding occurs.

Use a small amount of SAE No. 10W30

automotive engine oil. Excess oil attracts air-

born dust and sawdust.

Cam

Surface

Bevel Index Pin

Oil Here

Cam

Surface

Swivel Index Pin

Apply a few drops of oil to top of pin and

allow to flow down sides of pin. Move pm

up and down in its housing to work the oil

over sides of pin.

Maintenance

Replacing Pawls

Make sure the teeth of the pawls are "always

sharp. If they become dull the pawls must be

replaced:

1. Use 7/16" wrench to remove hex nut.

Remove old pawls.

2. Install new pawls, Place spacers exactly

as shown.

3. Re-install hex nut.

4. Check that pawls work freely.

Blade Changing

To change the saw blade:

1. Turn switch off, remove yellow key, and

unplug saw.

2. Remove guard.

3, Use both blade wrenches in scissor action

to loosen blade nut. Note: Arbor shaft has

left-hand threads. Turn nut clockwise to

loosen.

4. Remove nut, blade collar, and blade.

Install ne_ blade, making sure that arrow is

on outside and points clockwise.

5. Re-install blade collar and nut. Note: Do

not overtighten nut because this can cause

blade collar to warp and blade to wobble

during cutting.

6. Re-install guard.

Lubricating Blade Guard Assembly

If guard becomes difficult to raise:

1. Clean sawdust from the slot and slider.

2. Regrease with a small amount of light

grease applied to the slot and slider. Also

add a thin coat of grease between the

Trigger and the Pull Link.

Adjusting the Trigger

If the Trigger becomes loose side-to-side,

adjust the setscrews at the top of the Yoke

Handle. Use a 1/8" hex wrench to tighten

setscrews tight. Then back off one setscrew

unti! the T:-igger moves freely.

Grease

Pull Link

here _Slider

Slot

Adjust setscrews

Troubleshooting

HAVE YOU FOLLOWED ALL STEPS OF THE

ALIGNMENT PROCEDURE? IF YOU HAVE

NOT FOLLOWED THEM IN THEIR PROPER

SEQUENCE, YOU CANNOT EXPECT ACCU-

RATE CUTTING RESULTS.

In addition to the proper alignment of your

saw, you must also become familiar with the

following practices in order to expect the

best results.

1. Edge of workpiece which is placed

against fence must be as straight as the long

side of your flaming square.

2. Workpiece must be as flat as the front

table board on your saw.

3. There must be no sawdust or other wood

chips between the fence and the front table

board.

4. There must be no sawdust or other wood

chips underneath workpiece or between

workpiece and fence.

5. Workpiece must be held tightly against

fence and down against the table...this is

especially important when making angle

cuts because the workpiece has a tendency

to move.

6, Always use the correct sawblade for the

job...Always keep it sharp.

7. When making a four sided frame:

a. The two side pieces must be exactly the

same length.

b. The top and bottom pieces must be

exactly the same length.

c. Always place the same edge of the

workpiece against, the fence...turn the

workpiece end for end for the succes-

sive cuts and mark a pencil line on the

table for gauging the required length.

Deviation from any of the above practices

wi!l have an effect on the accuracy of the

cuts that you make.

This Edge ol Board

Against Fence For All Cuts

/Fence

Turn Workpiece Over End For End...Keep Same Edge

Against Fence When Making Successive Cuts.

Pencil Line For

Gauging Required Length

L I 3rd Cut

Scrap

Troubleshooting

Motor Problem

Motor overheats or stalls

While motor is running, fuses

blow

Possible Cause(s)

Overloaded power line

Feeding rote too fast

Improper motor cooling

Saw blade "hasheel

Saw blade is dull

Motor Overloaded

Need 15 amp circuit

Need 15 amp slow-blow fuse

Low voltage

What to Do

Reduce line load by removing

other lights, appliances

Slow down rate of feed

Vacuum sawdust from motor to

allow normal air circulation

Check alignment

Sharpen blade

Slow down rate of feed

Call your electrician

Install correct fuses

Check voltage. Norm'_ loads can

lye,vffely handled at 10% above or

below nameplate voltage; heavy

loads need same voltage at motor

terminal as on nameplate

Motor starts slowly or fails to

come to ful! lx_wer

Incorrect gauge extension cord

Overloaded power line

Undersize wires or circuit too long

Refer to table in Electxical

Connections

Reduce line load by removing

other lights, appliances

Increase wire size or shorten

length of wiring

Motor will not run Protector circuit open

Low voltage

Sawdust build-up

Bent or bound-up arbor shaft

Push re-set button; listen and feel

for click

Check power line for correct volt-

age

Vacuum motor

Check that shaft turns freely by

hand; if it doesn't, contact Sears

Fuses blow when motor is turned

Internal damage Take ,sawto Sears for service

Troubleshooting

Cutting Problem

Inaccurate cut

Possible Cause(s)

L_x)se locks

Saw blade out of alignment

What to Do

Check miter, rip, bevel, and swivel

locks. See AdiusUnents secliou

Ch c_:k alignment

Cros.scuts not accurate at indexed

miter positions

Depth of crosscut varies from one

side of workpiece to other

Saw cuts at slight bevel

Sawdust between workpiece and

fence

Fence not straight

Swivel lock loose or not locked

Crosscut travel not .square with

fence

Carriage assembly loose on arm

Am_ not indexing properly

Looseness between column tube

and column support

Table not parallel with radial ann

Blade not square to table

Table not parallel to radial arm

Bevel lock loose

Work table not flat

Carriage bearings loose

Keep front table clean

Replace lence

Adjust swivel lock for wear

Square blade crosscut travel

Adjust carriage bearings, then

realign _w

Adjust miter lock for wear

Adjust column support

Adjust table supports

Square blade to table for crosscut-

ting and ripping

Adjust table supports

Adjust bevel lock

Adjust or replace table

Adjust carriage bearings, then

realign _w

Wolkpiece kerr rough with tooth

marks from blade Blade not square to fence

Using improper blade for desired

finish cut

Square blade to fence

Use proper srnooth_utting blade

Blade tends to advance through

workpiece too fast during crosseut-

ring

Blade dull

User pulls blade through work-

piece too fast

Sharpen or replace blade

Pull blade slowly and steadily

through workpiece

Troubleshooting

Cutting Problem

Workpiece strikes riving knife dur-

ing ripping

Workpiece binds, smokes, and

motor slows or stops when ripping

Possible Cause(s)

Riving knife nol in line with blade

Saw blade out of "alignment

Warped workpiece

Feed rate too fast

Carriage assembly kx_

Fence not straight

Dull or incorrect blade

What to Do

Align riving knife to blade

Re-align

Do not cut ,severely warped pieces

Slow feed rote

Adjust carriage bearings, then

realign saw

Replace lence

Shaq_en or replace blade

Board pulls away from fence dur-

ing ripping

Saw blade out of alignment

May occur as normal result of

applying feed pressure

Re-align

U_ featherboard on infexxtside

Saw Problem

Radial arm moves when locked in

a non-indexed miter position

Motor moves when bevel lock is

locked

Yoke moves when rip lock is

locked

Blade carriage does not travel

smoothly on arm

Possible Cause(s)

Miter not locked lirmly

Bevel not locked firmly

Rip lock not locked fu-mly

Dirty track

Carriage bearings set too tight

Rip lock rubbing track

Worn steel track

Bad carriage bearing

What to Do

Adjust miter lock for wear

Adjust bevel lock for wear

Adjust rip lock for wear

Clean and lubricate track

Adjust carriage bearings, then re-

align saw

I_x×_senRip Lock

Replace track

Replace carnage bearing

Blade does not stop spinning with-

in 15 seconds after saw is turned

off

Blade nut loose

Internal damage

Tighten blade nut

Take saw back to Sears for service

Notes

"--4

OPARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221; 113.196321 & 113.196421

13 14 15 16

23 24 25 26 27

RGURE1

::0

Ill

"13

e,,,,,i-

PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221; 113.196321 & 113.196421

Always order by Part Number - Not by Key Number

Key Part

No No. Descriplion

FIGURE 1

63518

75090

60339

60353

815649

63669

STD601105

63670

821361

63686

805494

436594

STD551010

63884

63885

STD541110

STD551131

9421620

821473-3

60337

STD512520

821367

Cord, with Plug

Cover, Rear Arm

Screw, Hex Hd Locking, 3/8-16

x 2-1/8 High Strength

Washer, .380 x 47/64 x 1t8

Bearing, Arm

Scale, Miter

* Screw, Pan Rec. Hd

10-32 x 3/8

Indicator, Miter

Trim Arm

Pad, Arm Trim

Nut, Square 3/8-16

* Screw, Pan Rec. Hd 10-32 x

1-1!2

* Washer, 13/64 x 7t16 x !/16

Knob, L.H. Lever Arm

Knob, R.H Lever Arm

* Nut, Hex 10/32

Arm Assembly, See Fig. 5

* Lockwasher, 5116

Screw, Soc. Hd Cap 5/16-18

x 1/2

Cap, Arm

Screw, Type 'T' Pan Hd

10/32 x 7/8

Yoke Assembly, See Fig. 2

* Screw, Pan Hd 1/4-20 x 1-3/4

Table, Rear

Key Part

No No.

25 821368

26 63432

27 821366

28 102711

29 STD551012

30 STD512510

31 37384

32 37530

33 STD551125

34 STD541025

35 818161

36 818166

37 120399

38 818162

39 -

40 STD541437

41 63467

42 60342

43 63881

44 9420417

45 -

46 63683

47 63682

48 3540

- SP5667

Description

Table, Spacer

Fence, Rip

Table, Front

Screw, Set SL. Cup 1/4-20 x 1

* Washer, 17/64 x 5/8 x 1t32

* Screw, Pan Hd 1/4-20 x 1

Nul, Tee

Nut, "U" Clip

* Lockwasher, 1/4

Nut, Hex 1/4-20

Shoe, Table Clamp

Bracket, Clamp

Nut, Square 5/16 - 18

Screw, Clamp

Base Assembly, See Fig. 3

* Nut, Lock 3/8-16

Cap, Flag Terminal

Bolt, Sq. Hd 3/8-16 x 2-1/4

Clamp, Cord

Screw, Type 'q-" Hex Washer

Hd 1/4-20 x 5!8

Guard Assembly, See Fig. 4

Wrench, Hex "L" 3/16

Wrench, Hex "L" 1/4

Wrench

Owners Manual (Not Illustrated)

* Standard Hardware Item- May Be Purchased Locally.

mill

PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221; 113.196321 & 113.196421

28 2

• Any attempt to repair this motor may create a HAZARD unless repair

is done by a qualified service technician. Repair service is available

at your nearest Emerson Retail Store.

FIGURE 2

PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221; 113.196321 & 113.196421

FIGURE 2 - YOKE ASSEMBLY

Key Part

No No. Description

1 STD601105

2 63661

3 63786

4 STD510605

5 120399

6 63657

7 63893

8 63658

9 63656

10 STD55!031

11 STD551231

12 STD523107

13 63778

14 63782

15 63777

!6 STD541462

17 STD551062

18 30567

19 3053O

20 60336

21 63779

22 63528

23 30521

24 63659

25 63660

26 63641

27 STD541231

28 30495

29 62498

30 9-32668

31 STD541437

32 STD551037

33 63652

34 63651

*Screw, Type "F' Pan Rec. Hd

10-32 x 1/2

Cover, L.H. Carriage

Indicator, Rip

*Screw, Pan Rec. Hd 6-32 x 1/2

Nut, Square 5/16-18

Housing, Index Pin

Pin Assembly, Index

Spring, Index

Bracket, Spring

* Washer, 21/64 x 3/4 x 1/16

*Lockwasher, 5/16, Ext. Tooth

* Screw, Hex Hd 5/16-18 x 3/4

Screw, Eccentric

Washer Assembly, Carriage

Bearing

Bearing, Carriage

*Nut, Lock 5/8-11

*Washer, .630 x 1.125 x .093

Bumper

Nut, Speed

Bolt, Hex Hd 5/16-18 x 1-1/2

High Strength

Bearing, Sleeve

Shoe, Rip Lock

Spring, Swivel Latch

Cover, R.H. Carriage

Knob, Carriage Lock

Carriage

* Nut Hex Jam 5/16-18

Nut, Shaft

Collar

1"Blade, Saw

* Nut, Lock 3/8-16

* Washer, .380 x 47/64 x 1/16

Cam, Motor

Stud, Motor

Key Part

No No. Description

35 63469

36 63642

37 63648

38 63643

39 63644

40 60333

41 63645

42 30582

43 63620

44 60337

45 STD600803

46 63662

47 821354

48 821342

49 9421628

5O STD551131

51 60288

52 9421627

53 63650

54 63649

55 60335

56 63647

57 STD551210

58 806214

59 STD523120

60 63646

61 821506

-- 821545

62 30613

63 STD600805

Bushing, Rubber

Yoke

Knob, Bevel Index

Stud, Yoke Clamp

Handle, Yoke Lock

Nut, Square L.H. 5/16-18

Pin, Index

Cap, Shaft

Trim, Yoke

* Screw, Type 'T' Pan Rec. Hd

10-32 x 7/8

* Screw, Type 'T' Pan Rec. Hd

8/32 x 5/16

Indicator, Bevel

Trigger

Handle, Yoke

Screw, Soc. Cap 5/16-18 x 2

* Lockwasher, 5/16

Screw, Set 1/4 - 20 x 3/8

Screw, Soc. Cap

5/16-18 x 1-5/8

Plate, Retainer

Ring, Index

Screw, Hex Hd L.H.

5/16-18 x 2

Lever, Bevel Lock

* Lockwasher, Ext. Tooth No. 10

Screw, Hex Soc. Button Hd

Cap 10-32 x 5/8

* Screw, Hex Hd 5/16-18 x 2

Cap, Yoke

• Motor (Model 113.196421)

Motor (Models 113.196221,

113.196321)

Clamp, Cord

Screw, Pan

TY 'q-" 8-32 x 1/2

*Standard Hardware Item - May Be Purchased Locally.

1-Stock item - May be secured through the hardware

departments of most Sears Retail Stores.

• Any attempt to repair this motor may create a HAZARD unless

repair is done by a qualified service technician. Repair service is

available at your nearest Sears Store.

MIIIIm II

PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221; 113.196321 & 113.196421

18 19

26 27

28 46 45

FIGURE 3

::D

(1)

mll

'!3

Key

PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221 ; 113.196321 & 113.196421

Always order by Part Number - Not by Key Number

FIGURE -3BASE ASSEMBLY

Part

No.

STD503705

63623

60330

63611

63610

STD572510

821346

9416187

STD523110

60078

STD541037

STD551137

60340

STD523712

186648

817398-1

60367

60336

63609

821348

63500

63614

Description

* Screw, Soc. Set 3/8-16 x 1/2

Latch, Arm

Ring, Retaining 3"

Tube

Gib, Column Tube

* Pin, Roll 1/4x 1

Nut, Elevation

* Screw, Type "T" Hex Washer

Hd. 5/16-18 x 3/4

* Screw, Hex Hd. 5/16-18 x 1

* Screw, Hex Hd. 5/16-18 x 1/2

* Nut, Hex 3/8-16

* Lockwasher, 3/8

* Washer, .380 x 7/8 x 1/8

*Screw, Hex Hd 3/8-16 x 1-1/4

* Screw, Hex Hd. 5/16-18 x 1-7/8

Screw, Locking Capl/4-20 x 5/8

Bolt, Hex Hd. 5/16-18 x 1-7/8

High Strength

Bolt, Hex Hd. 5/16-18 x 1-1/2

High Strength

Support, LH.

Shaft, Elevating

Washer, Thrust .502 x .927

x.031

Bearing

Key Part

No No.

23 60300

24 818164

25 STD541450

26 63619

27 STD541031

28 STD541431

29 STD581037

30 818165

31 63617

32 STD551050

33 STD581050

34 821333

35 STD541025

36 STD551125

37 63622

38 63435

39 STD551012

40 STD522505

41 STD502503

42 63434

43 63621

44 818199

45 STD551031

46 STD551131

47 109163

Description

Washer, 1/2 x 7/8 x .010

(as required)

Gear, Bevel

* Nut, Lock 1/2-13

Support, R.H.

* Nut, Hex 5/16-18

* Nut, Lock 5/16-18

* Ring, Retaining 3/8

Gear, Pinion

Bearing, Elevating Shaft

* Washer, .515 x .875 x .032

* Ring, Retaining 1/2

Shaft, Elevating Crank

*Nut, 1/4-20

* Lockwasher 1/4

Bracket, Bearing

Bushing

* Washer, 17/64 x 9/16 x 3/64

* Screw, Hex Hd. 1/4-20 x 1/2

* Screw, Soc. Set 1/4-20 x 3/8

Crank, Elevating

Base

Channel, Table Mounting

* Washer, 11/32 x 7/8 x 1/16

* Lockwasher, 5/16

* Bolt, Square Hd 5/16-18 x 3/4

* Standard Hardware Item - May Be Purchased Locally.

"!3

34-

PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221; 113.196321 & 113.196421

Always order by Part Number - Not by Key Number

29 28_

SEE DETAIL "A"

13 14

2 3 4

Location of Lower Guard

Lower

GuardS,ot .,___r _!

Lower

_Screw

Washer

nner Guard

imlml ii

FIGURE 4 DETAIL "A"

PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221; 113.196321 & 113.196421

Always order by Part Number -Not by Key Number

Key Part

No No. Description

FIGURE 4 - GUARD

821217

821313

STD551012

815865

STD601105

802392-47

808447-6

820529

STD551031

820521

820515

STD541425

STD551025

815815

820517

STD512510

820512

824159

Screw, Guard Clamp

Link, Purl

*Washer, 17/64 x 5/8 x 1/16

Screw, He)( Washer Hd Type

"IT' 1/4 - 20 x 1/2

* Screw, Pan Hd Type

"-IT' 10-32 x 5

Spacer #10 x ,125

Washer, Spring

Knob, 5/16-18

*Washer

21/64 x 5/8 x 1/16

Spacer

Knife, Riving

* Nut, Lock 1/4-20

* Washer

17/64 x 5/8 x 1/16

Pawl, AKB

Bushing

*Screw, Pan Hd. 1/4-20 x 1

Holder, AKB

Screw, Flat Hd Type "TT"

1/4- 20 x 9/16

Key Part

No No. Description

820519

STD551225

820530

808822-1

820532

809019-4

805641-1

STD533107

820985

808380

805548-10

821312

821311

82131O

821314

60413

63258

821449

824158

Nut, Slotted 1/4 - 20

*Lockwasher 1/4

Support, Knife

Nut, Push 1/4

Bolt

Bolt, Rd Hd Short Neck

5/16 - 18 x 1-3/4

Ring, Retaining

* Bolt, R.H. Short Neck

5/16 - 18 x 5/8

Lower, Inner Guard

Scr Plastite #8-16 x 1/2

Washer 3/16

Guard

Link

Guard, Lower

Hold Down

Nut, Push 5/16

Elbow, Dust

Nut, Square 5/16 - 18 Double

Strap-Retainer

*Standard Hardware Item - May Be Purchased Locally.

"!3

Repair Parts

PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221, 113.196321 & 113.196421

3 4

FIGURE 5 - ARM ASSEMBLY

Key

Part

No.

63626

63629

63631

63628

9420417

63883

63632

63630

63633

60240

STD551031

63872

STD551012

60208

63638

Description

Housing, Pin

Pin, Arm Index

Pawl, Arm Lock

Spring, Tension

Screw, Type "T" Hex Washer

Key Part

No No.

16 63637

17 63636

18 63773

19 STD601103

Description

Pin, Clevis

InsuLation

* Screw, Type "T" Pan Hd

10-32 x 3/8

Hd 1/4-20 x 5/8

Guide

Rod, Index

Spring, Arm Lock

Rod, Arm Lock

.Nut, Push 3/8

Washer, 21/64 x 1 x 1i8

Lever, Arm Lock

" Washer, 17/64 x 5/8 x 1/32

* Nut, Push 114

Pin, Lever

20 STD551210

21 63639

22 448337

23 9-22255

24 STD600805

25 63896

26 63878

27 60440

* Lockwasher, Ext. Tooth N10

Track

Screw, Type 'q" Rd. Hd

10-32 x 5/8

1"Key

* Screw, Type 'q" Pan Hd

8-32 x 1/2

Switch, Locking

(Includes Key No. 23)

Arm, Radial

Clamp, Cord

* Standard Har_'_are Item may be Purchased Locally.

. It this part is removed, discard and replace with a new

Push Nut.

Repair Parts

PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW

MODEL NUMBERS 113.196221, 113.196321 & 113.196421

Key

FIGURE 6- LEG SET

Part

No.

821343

60314

821779

821780

STD551225

STD541025

STD523106

Description

Leg

Screw, Truss Hd. 1/4-20 X 5/8

Stiffener, Side

Stiffener, Front/Rear

* Lockwasher, External 1/4

* Nut, Hex 1/4-20

* Screw, Hex Hd 5/16-18 x 5/8

Key

Part

No.

STD551031

STD551131

STD541231

STD541037

803835-1

821360

Description

* Washer, 11/32 x 11/16 x 1/16

* Lockwasher, External 5/18

* Nut, Hex Jam 5/16-18

* Nut, Hex 3/8-16

Foot, Leveling

Lower Stiffener

(113.196421 Only)

* Standard Hardware Item may be Purchased Locally.

owner's

manual

SERVICE

MODEL NO.

113.196221

113.196321

SAW WITH LEGS

113.196421

CONTRACTOR'S SAW

The model number of your

lO-Inch Radial saw is found at

the front of the base.

When requesting service or

ordering parts, always provide

the following information:

• Product Type

• Model Number

•Part Number

•Part Descripbon

Part No. SP5667

10-1NCH RADIAL SAW

For the repair or replacement parts you need

Call 7 am -7 pm, 7 days a week

1-8OO-366-PART

(1-800-366-7278)

For in-home major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7247)

For the location of a

Sears Repair Service Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

SEARS

q;{:_ fl;l,']:;irJ[_]_'Jl

Arner,C_l S ,_paff SL_ecla/!sts

Sears Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Form No, SP5667-5 Printed in U,S,A, 5/96

Craftsman 113196221 User Manual 10 RADIAL SAW Manuals And Guides L0804015

CRAFTSMAN Saw Radial Manual L0804015 CRAFTSMAN Saw Radial Owner's Manual, CRAFTSMAN Saw Radial installation guides

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