Craftsman 113199410 User Manual 10 INCH RADIAL SAW Manuals And Guides L0902098
CRAFTSMAN Saw Radial Manual L0902098 CRAFTSMAN Saw Radial Owner's Manual, CRAFTSMAN Saw Radial installation guides
User Manual: Craftsman 113199410 113199410 CRAFTSMAN 10-INCH RADIAL SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10-INCH RADIAL SAW #113199410. Home:Tool Parts:Craftsman Parts:Craftsman 10-INCH RADIAL SAW Manual
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Save This Manual For Future Reference owners manual !_'::_i!i ::i_:: _:i¸_¸¸: !! _'__._i_ ¸:̧:::i:¸¸¸¸¸_¸¸_ MODEL NO. 113.199410 SAW ONLY 113.199450 SAW WITH LEGS Serial Number Model and serial number may be found at the front of the base. You record should model both CRRFTSMRN and serial number in a safe place for future use. IO-INCH RADIAL CAUTION: Read GENERAL and ADDITIONAL • assembly SAFETY • operating INSTRUCTIONS carefully Sold Part No SAW • repair by SEARS, ROEBUCK AND parts CO., Chicago, IL. 60684 U.S.A. 75124 Printed if_ U S/ FULL ONE YEAR If within one workmanship, year from the date of purchase, this Sears will repair it, free of charge. WARRANTY SERVICE IS CENTER/DEPARTMENT THIS warranty APPLIES gives you ONLY specific SEARS, general AVAILABLE BY THROUGHOUT WARRANTY This WARRANTY legal ROEBUCK safety UNITED THIS rights, AND Craftsman SIMPLY THE WHILE ON CRAFTSMAN CO. you DEPT., Saw fails CONTACTING SAW due to a defect THE NEAREST in material SEARS or SERVICE STATES. PRODUCT and Radial RADIAL may IS IN have USE other 698/731A instructions IN THE rights Sears UNITED which STATES. vary from Tower, Chicago, state to state. IL 60684 for power tools 1. KNOW YOUR POWER TOOL Read and understand affixed to the as well tool. as the 2. GROUND This in specific owner's its is potential equipped cord green is the wire 3. KEEP manual applications and and hazards with an grounding to a live to this working wire. Never to fit the conductor connect order, in adjustment and alignment. Form habit ot checking wrenches are removed WORK Cluttered must areas not and due Don't use expose Provide power in 8. MAKE kept or work work wet do the lob well or lighted. distance from work KID-PROOF or by removing Don't force designed safer at the rate for which TOOL or attachment to do a job it was not for. not wear (rings, Nonslip loose 12. USE SAFETY Safety at all resistant face clothing, wrist watches) footwear is hair covering to above the elbow. Wear or before blades, contain Make in. mask long GOGGLES goggles sharp and neckties hair. or jewelry in moving parts. Wear protective Roll long sleeves (must if cutting (Head comply eyeglasses NOT safety operation Protection) with ANSI Z87.1) only have impact glasses. Also, use is dusty, and ear when periods of practical. both hands at all times. clean It's to operate switch changing the position of occur materials to stand further use for breakage recommended that improper if the accompany accessories above or near tool the tool, and of of is tipped the may or if tool to reach a guard be carefully alignment tool on the such that them. moving parts, that may .affect other that is damaged or other checked pe[form conditions part for contacted. the properly parts, plugging PARTS of should Check as ON TOOL is accidentally store such before instructions use could operate and accessories manual The injury Before safest ACCESSORIES owner's the accessories. cause hazards. not and lubricating STARTING is in "OFF" Follow tool best for TOOLS the Serious for instructions ACCIDENTAL sure accessories. its parts, intended should of and operation. any A be properly that that it function. binding mounting, its part to ensure moving other guard or repaired or replaced, 21. DIRECTION Feed of times. Everyday lenses, they are dust gloves, to get caught recommended. work frees balance servicing; when bits, cutters, etc. 17. AVOID will 11. WEAR PROPER APPAREL Do and performance. Follow changing accessories. is damaged tool hold hand, 20. CHECK DAMAGED and extended TOOLS WITH CARE tools it _s necessary designed 10. USE RIGHT to your footing MAINTAIN Do switches, TOOL better a vise 19. NEVER STAND a safe master FORCE will proper Consult locations area space. during 18. USE RECOMMENDED keys. ,t was using cutting padlocks, starter Floor AWAY be WORKSHOP w_th 9. DON'T It should accidents. or sawdust. damp them to rain. Keep adequate surrounding All v_sttors area. and adjusting turning it on. ENVIRONMENT tools 7. KEEP CHILDREN - invite to wax DANGEROUS or than 16. DISCONNECT CLEAN benches be sl,ppery 6. AVOID KEYS to see that keys from tool before AREA clamps Keep proper 4. REMOVE ADJUSTING AND WRENCHES Use safer tool. Keep 15. and or muffs) 14. DON'T OVERREACH the IN PLACE (plugs 13. SECURE WORK 3-conductor type plug l he green terminal. GUARDS 5. KEEP protectors operation. labels limitations peculiar approved and a 3 prong grounding ground,ng type receptacle, the in Learn ALL TOOLS tool cord proper the tool. work rotation 22. NEVER OF FEED into of a blade the LEAVE UNATTENDED blade or TOOL Turn power off. Don't complete stop. cutter or cutter against the direction only. RUNNING leave tool until it comes to a additional safety instructions for radial saws CAUTION: Always disconnect the power cord before removing the guard, changing the cutting tool, changing the set-up or making adjustments. Shut off motor before performing layout work on the saw table. -Before starting work, verify that no play exists between the column & column support, or in the WARNING: DO NOT CONNECT POWER CORD THE FOLLOWING STEPS HAVE SATISFACTORI LY COMPLETED: -A UNTIL BEEN !. Assembly II. Examination and operating familiarity with ON-OFF switch, elevation control, yoke index and lock bevel index and lock, carriage lock, guard clamp screw, spreader and ant(kickback device, and miter index and lock. and alignment. III. Review and understanding of all Safety Operating Procedures thru-out manual. Instructions and INSTALLATION 1. Set carriage 2. Bolt the saw to the floor if slide during normal operation. 3. Mount the saw so the table is approximately the floor. 4. Mount the saw so the arm slopes slightly downward the rear so the carriage will not roll forward due gravity. 5. If you attach any kind of table extensions over 24" wide to either end of the saw, make sure you either bolt the saw to the bench or floor as appropriate, or support the outer end of the extension from the bench or floor, as appropriate. MINIMIZE lock before ACCIDENT moving the saw. it tends to slip, walk, 39" or above to to POTENTIAL Most accidents are caused by setup and operating instructions: FAILURE TO FOLLOW (A) GENERAL - - --q DANGER ] TO AVOlO J INJVRV DO NOT _O MATERIAL ; ' i INTO CUTTING _)o_TOOL - J arm, yoke, and bevel locks/clamps large proportion of saw accidents is caused by use of the wrong type blade, dull, badly set, improperly sharpened cutting tools, by gum or resin adhering to cutting tools, and by sawblade misalignment out-of-parallel with the fence. Such conditions can cause the material to stick, jam (stall the saw) or "KICKBACK" at the operator. NEVER ATTEMPT TO FREE A STALLED SAW BLADE WITHOUT FIRST TURNING THE SAW "OFF". If the sawblade is stalled or jammed, shut saw "OFF", remove workpiece, and check sawblade squareness to table surface and to the fence, and check for heel. Adjust as indicated. -CAUTION: DO NOT cycle the motor switch "ON" and "OFF" rapidly, as this might cause the sawblade to loosen. In the event this should ever occur, allow the saw blade to come to a complete stop and re-tighten the arbor nut normally, not excessively. -Do not leave a long board unsupported so the spring of the board causes it to shift on the table. Provide proper support for the workpiece, based on its size and the type of operation to be performed. Hold the work firmly against the fence. - Never use a length stop on the free end or edge of the workpiece whether crosscutting or ripping. Never hang onto or touch the free end of workpiece when crosscutting, or a free piece that is cut off while power is "ON" andtor the saw blade is rotating. In short, the cut-off piece in any "thru-sawing" operation must never be confined it must be allowed Avoid awkward hand positions, where a sudden slip could cause a hand to move into a sawblade or other cutting tool Never reach in back of or around the cutting tool with either hand to hold down the workpiece, or for any other reason; DO NOT place fingers or hands in the path of the sawblade Never saw, dado, mold. or rabbet unless the proper guard (complete with all its parts)is installed and set up as instructed NOTE THE FOLLOWING DANGER LABELS WHICH APPEAR ON THE FRONT OFTHEYOKE AND GUARD - -- carriage, and that are tight. to move laterally. -Make sure your fingers do not contact the terminals when installing or removing the plug to or from a live power source. -- Never power "ON", climb on the saw, or climb is "ON". or before Never leave the cutting complete stop. Lock the key when leaving -Do for use for and the motor the saw. not use any blade an operating speed a cutting tool larger which the saw was efficiency when near the saw when the saw with power tool has come to a switch and put away or other cutting tool marked lower than 3450 RPM. Never in diameter than the diameter designed. For greatest safety ripping, use the maximum diameter blade for which the saw is designed, since under these conditions the spreader is nearest the blade. I FROM If any part of this radial saw is mJssfng or should break, bend or fail in any way, or any electrical component fai! to perform properly, shut off power switch, remove cord from power supply and replace damaged, missing and_or failed parts before resuming operation IF YOUR SAW MAKES AN UNFAMILIAR NOISE OR IF IT VIBRATES EXCESSIVELY CEASE OPERATING IMMEDIATELY UNTIL THE SOURCE HAS BEEN LOCATED AND THE PROBLEM CORRECTED WARNING: ALWAYS KEEP ALERT. DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW) TO CAUSE A CARELESS MISTAKE ALWAYS REMEMBER THAT A CARELESS FRACTION OFASECONDIS SUFFICIENT TO INFLICT SEVERE INJURY. -Never turn your saw "ON" before clearing the table or work surface of all objects (tools, scraps of wood, etc.) except the workpiece and related feed or support devices for the operation planned. - DO NOT perform layout, assembly, or setup work the table while the cutting tool is rotating. Never perform any operation "FREE HAND". on This term means feeding the sawblade into the workpiece or feeding the workpiece into the sawblade or other cutting tool without using the fence or some other device which prevents rotation or twisting of the workpiece during the operation. Never "RIP" in the crosscut position. Never make a miter cut with the arm in the 90 ° crosscut position. - Never lower a revol_ing cutting tool into the table or a workpiece without first locking the Carriage Lock Knob. Release the knob only after grasping the Yoke Handle. Otherwise the cutting tool may grab the workpiece and be propelled toward you. qr,..,_,t_..41'_,._anq,.n_.,..llUI ealna_Lml,,e%,,,Lgl%J|ll_ -_._'UI%.ILy -]-he sawb}ade, flaflo, or other cutting too) mu_t be removed from the saw arbor before using the accessory shaft (rear end of the saw motor). NEVER operate the saw with cutting tools (including sanding accessories) installed on both ends of the saw arbor. Do not tJse fences made of virgin lumber only, extending to end of the saw table. chipboard - in one piece IIL,/I end DO NO]" pull the workplece through the sawblade position your body at the nose (in-feed) side of the guard: start and complete thecut from that same side. This will require added table support for long or wide workpieces that extend beyond the length or width of the saw table. 13. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the antikickback pawls may not stop a kickback. (B) RIPPING Ripping is cutting with the grain or the long way of the board it is performed by pushing the workpiece along the fence and thru the sawblade (sawblade parallel to the fence). 1. 2. 3. Never apply the feed force to the section workpiece that will become the cut-off (free) Feed force when ripping must always be between the saw blade and the fence . . "'PUSH STICK" (see pg. 25 for narrow or short Whenever possible, provides minimum Therefore, the table) 14. use the in-rip position - this obstruction for feeding by hand or push stick as appropriate. Do not release the workpiece before operation is complete - push the workpiece all the way past the rear (outfeed or exit) of the sawblade. Make sure by trial before starting the cut that the antikickback pawls will stop a kickback once it has started. Keep points of pawls SHARP! 5. Use a push stick when ripping short (under 12 inches) or narrow (under 6 inches wide) workpieces. 6. CAUTION: antikickback 7. A "KICKBACK" occurs during a rip-type operation when a part or all of the workpiece is thrown back violently toward the operator. It can occur when the workpiece closes in on the rear (outfeed side) of Never reposition with power "ON". the Guard 9. NEVER stacking cut more workpieces than one vertically. at a time Position the saw so neither you, a helper, or a casual observer is forced to stand in line with the sawblade. 16. Use extra care when ripping wood that has a twisted grain or is twisted or bowed -- it may rock on the table and/or pinch the sawblade. 17. Shaping of wood with a dado head or a molding head can be performed "top-side" (cutting tool basically vertical and employing sawblade guard), or "edge" (saw arbor vertical -cutting tool horizontal -- and employing the Accessory molding head guard). Ploughing (Grooving with the grain), Top side rabbeting, Top side molding (shaping) ...... resawing, gaining, coving, with the grain, are examples of rip-type cuts. The same basic setup procedures including rotation of the guard and adjusting and positioning of the AKB/Spreader device as for in-rip or out-rip cutting, apply. However, since none of these operations involve thru-sawing (sawing through the workpiece), there iS no kerf. Therefore the spreader and AKB pawls can only be lowered to a position where the spreader just clears the workpiece. to just clear the the antikickback piece When sawing 1/4" or thinner materials, follow all normal ripping procedures except set sawblade into table top at least 1/8". DO NOT let go of or stop feeding the workpiece between the blade and fence until you have pushed it completely past the antikickback pawls. Otherwise the workpiece could get into the back of the sawblade and be thrown violently from the saw in the direction opposite to the feed direction. This is the same action that would occur if the instructions of the DANGER 15. or guard only, by positioning the spreader and antikickback properly, and keeping the workpiece down on the table and against the fence. Position the nose of the guard workpiece, and position/adjust and spreader devices as instructed. procedures. Do not stand, to stand, in line with a warning on the guard is aborted. Do not stand, or permit anyone else to stand, in line with the path of a workpiece that may be thrown from the saw in this manner. the sawblade (pinching), binds between the fence and the sawblade (heel), or is grabbed by the sawblade teeth (wrong-way feed) at the outfeed side. "PINCHING" is generally avoided by utilization of the spreader, and a sharp sawblade of the correct type for the workpiece being cut. "HEEL" can be avoided by maintaining the sawblade exactly parallel to the fence. Grabbing by the sawblade teeth can be caused by heel or by feeding from the wrong direction (see "DANGER" warning on guard) it can be avoided by maintaining parallelism of sawblade to fence, feeding into the sawblade from the nose of the 8. rip with the finished side down (next to and be especially attentive to following proper set-up and cutting or permit anyone else potential kickback. of the piece. applied . use a work.) 4. _.'.'.'.'.'.'.'.'.,_€:]JVV_.'.'_ 12. use 3/4" from I OUIC;II by 10. NEVER feed a workpiece thru the saw with another piece (butting second piece against trailing edge of piece being cut), even if of the same thickness. Feed each workpiece individually thru the sawblade, and completely beyond the sawblade, before ripping the next workpiece. Use push stick if the rip cut is less than 6" wide. CAUTION: The AKB/Spreader device will not stop a kickback in this position, but will act as a holddown and as a guard of the out-feed side of the sawblade. 18. For rip or rip-type cuts, the following end of a workpiece to which a push stick or push board is applied must be square (perpindicular to the fence) in order that feed pressure applied to theworkpiece by the push stick or block does not cause the workpiece to come away from the fence, and possibly cause a kickback. 1 1. NEVER use another person as a substitute for a table extension, or as additional support for a workpieee that is longer or wider than the basic saw table, or to assist in feeding or supporting or pulling the workpiece. 4 19. Duringripandriptypecuts,theworkpiece mustbe helddownonthetableandagainstthefencewitha push stick, push block, or featherboards. A featherboard is madeofsolidlumberpersketch. I" 24,, 2. ,l 3. (C) CROSSCUTTING ALWAYS RETURN THE CARRIAGE TO THE FULL REARWARD POSITION AT CONCLUSION OF EACH CROSSCUT TYPE OPERATION. Never remove your hand from the Yoke Handle unless the Place guard in horizontal position and adjust antikickback pawls to just clear the top of the fence or workpiece, whichever is higher. This provides additional guarding. NEVER gang crosscut - lining up more than Do not position the Arm so the performing permits the cutting beyond the edges of the Table. 5. Top-side dadoing or molding across the grain are examples of crosscut-type cuts. The same basic procedures including positioning of the AKB/Spreader device as for crosscutting, apply. electrical accessories as listed on connections 4. Motor Specifications The A-C motor used in this non-reversible type having the saw is a capacitor-start following specifications: Voltage ................................. Amperes ................................ Hertz (cycles) ............................. Phase ................................ RPM .................................. Rotation as viewed from saw blade end . . . 120 11.5 60 Single 3450 Clockwise CAUTION: Your saw is wired for Connect to a 120V, 15-Amp. branch 15-Amp. time-delay fuse or circuit 120V operation. circuit and use a breaker. This machine must be grounded the operator from electric shock. in use to protect IF YOU ARE NOT SURE PROPERLY GROUNDED, QUALIFIED ELECTRICIAN. WARNING: DO NOT PERMIT THE TERMINALS OF PLUGS OR REMOVING THE PLUG OUTLET. WARNING: POWER HAZARD while THAT HAVE including metals, Drill Chuck: Do not install or use any twist drill larger than 1/2-inch in dia., or longer than 7 inches in length or extending more than 6 inches beyond the chuck jaws. Do not install or use a'ny reduced shank drill except of the spade type (1 inch dia. or smaller). "Use for drilling WOOD and PLASTIC only." NOTE: Do not overtighten to just "snug" it. arbor nut. Use arbor wrenches WEAR YOUR The operation objects being of any power tool can result in foreign thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. IF POWER CORD IS WORN OR CUT, IN ANY WAY, HAVE IT IMMEDIATELY. OR DAMAGED REPLACED 3-PRON G PLUG PROPERLY GROUNDED OUTLET I GROUNDING PRONG YOUR OUTLET IS IT CHECKED BYA This FINGERS TO TOUCH WHEN INSTALLING TO OR FROM THE IF NOT PROPERLY TOOL CAN INCUR OF ELECTRICAL materials PARTICULARLY WHEN USED IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. POWER SUPPLY 1. a dado operation you are tool to extend (D) ACCESSORIES recommended with one 4. Use only page 33. equipped The use of grinding wheels, abrasive or cut-off wheels, or wire wheels, can be dangerous and is not recommended. (Abrasive or cut-off wheels are used workpiece in front of the fence - stacked vertically, or horizontally outward on the table - and then pulling saw thru: the blade could pick up one or more pieces and cause a binding or loss of control and possible injury. 1. saw when to saw many different stone, and glass.) carriage is in this position. Otherwise the cutting tool may climb up on the workpiece and be propelled toward you. 3. this dadoing or molding, when the sawblade guard must be used. See detailed instructions that accompany the dado head, molding head, and molding head guard. 4 1/2"_ 2. operate head or molding head unless the molding head guard is installed - see listing of recommended accessories. The only exception is when "top-side" 5/1,5" APART 1. Never GROUNDED THIS THE POTENTIAL SHOCK. power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, Listed by Underwriters' Laboratories. The ground -onductor has a green jacket and is attached to the tool housing at one end and to the attachment plug at the other end. This plug requires outlet as shown. a mating ground 3-conductor prong in the grounded type electrical connections If the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown the grounding lug to known ground. and always temporary connecting grounding connected grounded adapter as shown connect below electrician grounded _s available for 5. A temporary adapter as illustrated is available for connecting plugs to 2-prong receptacles. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. 6. _,D4PTER PLuG LUG / \ J_-q _.--_ _,<......', ' 'J_%1 Frequent if motor opening of fuses or circuit breakers may result is overloaded, or if the motor circuit is fused differently from recommendations. Overloading can occur if you feed to rapidly or if your saw is misaligned so that the blade heels. Do not use a fuse of greater capacity without consulting a qualified electrician. plugs to 2-prong receptacles. The green lug extending from the adapter must be to a permanent ground such as to a properly outlet box. GROUb_DIh.G If the motor should suddenly stall while cutting wood, the power switch should be turned off, the tool unpluged and the blade freed from the wood. The motor may now be restarted and the cut finished. 4. It it recommended that you have a qualified replace the TWO prong outlet with a properly THREE prorgoutlet. A 3.
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