Craftsman 113199410 User Manual 10 INCH RADIAL SAW Manuals And Guides L0902098

CRAFTSMAN Saw Radial Manual L0902098 CRAFTSMAN Saw Radial Owner's Manual, CRAFTSMAN Saw Radial installation guides

User Manual: Craftsman 113199410 113199410 CRAFTSMAN 10-INCH RADIAL SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10-INCH RADIAL SAW #113199410. Home:Tool Parts:Craftsman Parts:Craftsman 10-INCH RADIAL SAW Manual

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MODEL NO.

113.199410

SAW ONLY

113.199450

SAW WITH LEGS

Serial

Number

Model and serial

number may be found

at the front of the base.

You should record both

model and serial number

in a safe place for

future use.

CAUTION:

Read GENERAL

and ADDITIONAL

SAFETY

INSTRUCTIONS

carefully

!_'::_i!i::i_::_:i¸_¸¸:!! _'__._i_¸¸::::i:¸¸¸¸¸_¸¸_

CRRFTSMRN

IO-INCH

RADIAL SAW

• assembly

•operating

•repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No 75124 Printed if_ U S/

FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW

If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect in material or

workmanship, Sears will repair it, free of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

SEARS, ROEBUCK AND CO. DEPT., 698/731A Sears Tower, Chicago, IL 60684

general safety instructions

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels

affixed to the tool. Learn its applications and limitations

as well as the specific potential hazards peculiar to this

tool. 13.

2. GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor

cord and a 3 prong grounding type plug to fit the

proper ground,ng type receptacle, l he green conductor 14.

in the cord is the grounding wire. Never connect the

green wire to a live terminal. 15.

3. KEEP GUARDS IN PLACE

in working order, and in proper adjustment and

alignment.

4. REMOVE ADJUSTING KEYS 16.

AND WRENCHES

Form habit ot checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor

must not be sl,ppery due to wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations or

expose them to rain. Keep work area well lighted.

Provide adequate surrounding work space.

7. KEEP CHILDREN AWAY 19.

All v_sttors should be kept a safe distance from work

area.

8. MAKE WORKSHOP KID-PROOF

- w_th padlocks, master switches, or by removing

starter keys.

9. DON'T FORCE TOOL

It will do the lob better and safer at the rate for which

,t was designed

10. USE RIGHT TOOL

Don't force tool or attachment to do a job it was not

designed for.

11. WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or jewelry

(rings, wrist watches) to get caught in moving parts.

Nonslip footwear is recommended. Wear protective

hair covering to contain long hair. Roll long sleeves

above the elbow.

12. USE SAFETY GOGGLES (Head Protection) 22.

Wear Safety goggles (must comply with ANSI Z87.1)

at all times. Everyday eyeglasses only have impact

resistant lenses, they are NOT safety glasses. Also, use

face or dust mask if cutting operation is dusty, and ear

for power tools

protectors (plugs or muffs) during extended periods of

operation.

SECURE WORK

Use clamps or a vise to hold work when practical. It's

safer than using your hand, frees both hands to operate

tool.

DON'T OVERREACH

Keep proper footing and balance at all times.

MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating and

changing accessories.

DISCONNECT TOOLS

before servicing; when changing accessories such as

blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before plugging

in.

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended

accessories. Follow the instructions that accompany

the accessories. The use of improper accessories may

cause hazards.

NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the

cutting tool is accidentally contacted.

Do not store materials above or near the tool such that

it _s necessary to stand on the tool to reach them.

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that

is damaged should be carefully checked to ensure that it

will operate properly and pe[form its intended function.

Check for alignment of moving parts, binding of moving

parts, breakage of parts, mounting, and any other

conditions that may .affect its operation. A guard or

other part that is damaged should be properly repaired

or replaced,

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction

of rotation of the blade or cutter only.

NEVER LEAVE TOOL RUNNING

UNATTENDED

Turn power off. Don't leave tool until it comes to a

complete stop.

additional safety instructions for radial saws

CAUTION: Always disconnect the power cord before

removing the guard, changing the cutting tool, changing the

set-up or making adjustments. Shut off motor before

performing layout work on the saw table.

WARNING: DO NOT CONNECT POWER CORD UNTIL

THE FOLLOWING STEPS HAVE BEEN

SATISFACTORI LY COMPLETED:

!. Assembly and alignment.

II. Examination and operating familiarity with ON-OFF

switch, elevation control, yoke index and lock bevel

index and lock, carriage lock, guard clamp screw,

spreader and ant(kickback device, and miter index and

lock.

III. Review and understanding of all Safety Instructions and

Operating Procedures thru-out manual.

INSTALLATION

1. Set carriage lock before moving the saw.

2. Bolt the saw to the floor if it tends to slip, walk, or

slide during normal operation.

3. Mount the saw so the table is approximately 39" above

the floor.

4. Mount the saw so the arm slopes slightly downward to

the rear so the carriage will not roll forward due to

gravity.

5. If you attach any kind of table extensions over 24"

wide to either end of the saw, make sure you either bolt

the saw to the bench or floor as appropriate, or support

the outer end of the extension from the bench or floor,

as appropriate.

MINIMIZE ACCIDENT POTENTIAL

Most accidents are caused by FAILURE TO FOLLOW

setup and operating instructions:

(A) GENERAL

- Avoid awkward hand positions, where a sudden slip

could cause a hand to move into a sawblade or other

cutting tool Never reach in back of or around the

cutting tool with either hand to hold down the

workpiece, or for any other reason; DO NOT place

fingers or hands in the path of the sawblade

Never saw, dado, mold. or rabbet unless the proper

guard (complete with all its parts)is installed and set

up as instructed

- NOTE THE FOLLOWING DANGER LABELS WHICH

APPEAR ON THE FRONT OFTHEYOKE AND GUARD

- --q

DANGER J

]TO AVOlO

JINJVRV DO

NOT _O '

MATERIAL i

;INTO

CUTTING I

_)o_TOOL FROM

-- If any part of this radial saw is mJssfng or should

break, bend or fail in any way, or any electrical

component fai! to perform properly, shut off power

switch, remove cord from power supply and replace

damaged, missing and_or failed parts before

resuming operation

IF YOUR SAW MAKES AN UNFAMILIAR NOISE OR IF

IT VIBRATES EXCESSIVELY CEASE OPERATING

IMMEDIATELY UNTIL THE SOURCE HAS BEEN

LOCATED AND THE PROBLEM CORRECTED

- WARNING: ALWAYS KEEP ALERT. DO NOT

ALLOW FAMILIARITY (GAINED FROM

FREQUENT USE OF YOUR SAW) TO CAUSE A

CARELESS MISTAKE ALWAYS REMEMBER

THAT A CARELESS FRACTION OFASECONDIS

SUFFICIENT TO INFLICT SEVERE INJURY.

-Before starting work, verify that no play exists

between the column & column support, or in the

carriage, and that arm, yoke, and bevel locks/clamps

are tight.

-A large proportion of saw accidents is caused by use

of the wrong type blade, dull, badly set, improperly

sharpened cutting tools, by gum or resin adhering to

cutting tools, and by sawblade misalignment

out-of-parallel with the fence. Such conditions can

cause the material to stick, jam (stall the saw) or

"KICKBACK" at the operator. NEVER ATTEMPT

TO FREE A STALLED SAW BLADE WITHOUT

FIRST TURNING THE SAW "OFF". If the

sawblade is stalled or jammed, shut saw "OFF",

remove workpiece, and check sawblade squareness to

table surface and to the fence, and check for heel.

Adjust as indicated.

-CAUTION: DO NOT cycle the motor switch "ON"

and "OFF" rapidly, as this might cause the sawblade

to loosen. In the event this should ever occur, allow

the saw blade to come to a complete stop and

re-tighten the arbor nut normally, not excessively.

-Do not leave a long board unsupported so the spring

of the board causes it to shift on the table. Provide

proper support for the workpiece, based on its size

and the type of operation to be performed. Hold the

work firmly against the fence.

- Never use a length stop on the free end or edge of the

workpiece whether crosscutting or ripping. Never

hang onto or touch the free end of workpiece when

crosscutting, or a free piece that is cut off while

power is "ON" andtor the saw blade is rotating. In

short, the cut-off piece in any "thru-sawing"

operation must never be confined - it must be

allowed to move laterally.

-Make sure your fingers do not contact the terminals

when installing or removing the plug to or from a live

power source.

-- Never climb on the saw, or climb near the saw when

power is "ON". Never leave the saw with power

"ON", or before the cutting tool has come to a

complete stop. Lock the motor switch and put away

the key when leaving the saw.

-Do not use any blade or other cutting tool marked

for an operating speed lower than 3450 RPM. Never

use a cutting tool larger in diameter than the diameter

for which the saw was designed. For greatest safety

and efficiency when ripping, use the maximum

diameter blade for which the saw is designed, since

under these conditions the spreader is nearest the

blade.

-Never turn your saw "ON" before clearing the table

or work surface of all objects (tools, scraps of wood,

etc.) except the workpiece and related feed or

support devices for the operation planned.

- DO NOT perform layout, assembly, or setup work on

the table while the cutting tool is rotating.

Never perform any operation "FREE HAND". This

term means feeding the sawblade into the workpiece

or feeding the workpiece into the sawblade or other

cutting tool without using the fence or some other

device which prevents rotation or twisting of the

workpiece during the operation. Never "RIP" in the

crosscut position. Never make a miter cut with the

arm in the 90 ° crosscut position.

- Never lower a revol_ing cutting tool into the table or

a workpiece without first locking the Carriage Lock

Knob. Release the knob only after grasping the Yoke

Handle. Otherwise the cutting tool may grab the

workpiece and be propelled toward you.

qr,..,_,t_..41'_,._anq,.n_.,..llUI -_._'UI%.ILy ealna_Lml,,e%,,,Lgl%J|ll_ IIL,/I I OUIC;II _.'.'.'.'.'.'.'.'.,_€:]JVV_.'.'_

-]-he sawb}ade, flaflo, or other cutting too) mu_t be 12. DO NO]" pull the workplece through the sawblade

removed from the saw arbor before using the

accessory shaft (rear end of the saw motor). NEVER

operate the saw with cutting tools (including sanding

accessories) installed on both ends of the saw arbor.

Do not tJse fences made of chipboard - use 3/4"

virgin lumber only, extending in one piece from end

to end of the saw table.

(B) RIPPING

Ripping is cutting with the grain or the long way of the

board - it is performed by pushing the workpiece

along the fence and thru the sawblade (sawblade

parallel to the fence).

1. Never apply the feed force to the section of the

workpiece that will become the cut-off (free) piece.

Feed force when ripping must always be applied

between the saw blade and the fence .. . use a

"'PUSH STICK" (see pg. 25 for narrow or short work.)

2. Whenever possible, use the in-rip position - this

provides minimum obstruction for feeding by hand

or push stick as appropriate.

3. Do not release the workpiece before operation is

complete - push the workpiece all the way past the

rear (outfeed or exit) of the sawblade.

4. Make sure by trial before starting the cut that the

antikickback pawls will stop a kickback once it has

started. Keep points of pawls SHARP!

5. Use a push stick when ripping short (under 12

inches) or narrow (under 6 inches wide) workpieces.

6. CAUTION: Never reposition the Guard or

antikickback with power "ON".

7. A "KICKBACK" occurs during a rip-type operation

when a part or all of the workpiece is thrown back

violently toward the operator. It can occur when

the workpiece closes in on the rear (outfeed side) of

the sawblade (pinching), binds between the fence

and the sawblade (heel), or is grabbed by the

sawblade teeth (wrong-way feed) at the outfeed

side. "PINCHING" is generally avoided by

utilization of the spreader, and a sharp sawblade of

the correct type for the workpiece being cut.

"HEEL" can be avoided by maintaining the

sawblade exactly parallel to the fence. Grabbing by

the sawblade teeth can be caused by heel or by

feeding from the wrong direction (see "DANGER"

warning on guard) - it can be avoided by

maintaining parallelism of sawblade to fence,

feeding into the sawblade from the nose of the

guard only, by positioning the spreader and

antikickback properly, and keeping the workpiece

down on the table and against the fence.

8. Position the nose of the guard to just clear the

workpiece, and position/adjust the antikickback

and spreader devices as instructed.

9. NEVER cut more than one piece at a time by

stacking workpieces vertically.

10. NEVER feed a workpiece thru the saw with another

piece (butting second piece against trailing edge of

piece being cut), even if of the same thickness. Feed

each workpiece individually thru the sawblade, and

completely beyond the sawblade, before ripping the

next workpiece. Use push stick if the rip cut is less

than 6" wide.

1 1. NEVER use another person as a substitute for a

table extension, or as additional support for a

workpieee that is longer or wider than the basic saw

table, or to assist in feeding or supporting or pulling

the workpiece.

position your body at the nose (in-feed) side of the

guard: start and complete thecut from that same

side. This will require added table support for long

or wide workpieces that extend beyond the length

or width of the saw table.

13. Plastic and composition (like hardboard) materials

may be cut on your saw. However, since these are

usually quite hard and slippery, the antikickback

pawls may not stop a kickback.

Therefore, rip with the finished side down (next to

the table) and be especially attentive to following

proper set-up and cutting procedures. Do not stand,

or permit anyone else to stand, in line with a

potential kickback.

14. When sawing 1/4" or thinner materials, follow all

normal ripping procedures except set sawblade into

table top at least 1/8". DO NOT let go of or stop

feeding the workpiece between the blade and fence

until you have pushed it completely past the

antikickback pawls. Otherwise the workpiece could

get into the back of the sawblade and be thrown

violently from the saw in the direction opposite to

the feed direction. This is the same action that

would occur if the instructions of the DANGER

warning on the guard is aborted. Do not stand, or

permit anyone else to stand, in line with the path of

a workpiece that may be thrown from the saw in this

manner.

15. Position the saw so neither you, a helper, or a

casual observer is forced to stand in line with the

sawblade.

16. Use extra care when ripping wood that has a

twisted grain or is twisted or bowed -- it may rock

on the table and/or pinch the sawblade.

17. Shaping of wood with a dado head or a molding

head can be performed "top-side" (cutting tool

basically vertical and employing sawblade guard),

or "edge" (saw arbor vertical -- cutting tool

horizontal -- and employing the Accessory molding

head guard).

Ploughing

(Grooving with the grain),

18.

Top side rabbeting,

Top side molding

(shaping) ......

resawing, gaining, coving, with the grain, are

examples of rip-type cuts. The same basic setup

procedures including rotation of the guard and

adjusting and positioning of the AKB/Spreader

device as for in-rip or out-rip cutting, apply.

However, since none of these operations involve

thru-sawing (sawing through the workpiece), there

iS no kerf. Therefore the spreader and AKB pawls

can only be lowered to a position where the

spreader just clears the workpiece.

CAUTION: The AKB/Spreader device will not

stop akickback in this position, but will act as a

holddown and as a guard of the out-feed side of

the sawblade.

For rip or rip-type cuts, the following end of a

workpiece to which a push stick or push board is

applied must be square (perpindicular to the fence)

in order that feed pressure applied to theworkpiece

by the push stick or block does not cause the

workpiece to come away from the fence, and

possibly cause a kickback.

19.Duringripandriptypecuts,theworkpiecemustbe

helddownonthetableandagainstthefencewitha

push stick, push block, or featherboards.A

featherboardismadeofsolidlumberpersketch.

I" 24,, ,l

5/1,5" APART

4 1/2"_

1. ALWAYS RETURN THE CARRIAGE TO THE

FULL REARWARD POSITION AT CONCLUSION

OF EACH CROSSCUT TYPE OPERATION. Never

remove your hand from the Yoke Handle unless the

carriage is in this position. Otherwise the cutting

tool may climb up on the workpiece and be

propelled toward you.

2. Place guard in horizontal position and adjust

antikickback pawls to just clear the top of the fence

2. Never operate this saw when equipped with a dado

head or molding head unless the molding head

guard is installed - see listing of recommended

accessories. The only exception is when "top-side"

dadoing or molding, when the sawblade guard must

be used. See detailed instructions that accompany

the dado head, molding head, and molding head

guard.

3. The use of grinding wheels, abrasive or cut-off

wheels, or wire wheels, can be dangerous and is not

recommended. (Abrasive or cut-off wheels are used

to saw many different materials including metals,

stone, and glass.)

4. Drill Chuck: Do not install or use any twist drill

larger than 1/2-inch in dia., or longer than 7 inches

in length or extending more than 6 inches beyond

the chuck jaws. Do not install or use a'ny reduced

shank drill except of the spade type (1 inch dia. or

smaller). "Use for drilling WOOD and PLASTIC

only."

or workpiece, whichever is higher. This provides

additional guarding.

3. NEVER gang crosscut - lining up more than one

workpiece in front of the fence - stacked vertically,

or horizontally outward on the table - and then

pulling saw thru: the blade could pick up one or

more pieces and cause a binding or loss of control

and possible injury.

4. Do not position the Arm so the operation you are

performing permits the cutting tool to extend

beyond the edges of the Table.

5. Top-side dadoing or molding across the grain are

examples of crosscut-type cuts. The same basic

procedures including positioning of the

AKB/Spreader device as for crosscutting, apply.

(D) ACCESSORIES

1. Use only recommended accessories as listed on

page 33.

NOTE: Do not overtighten arbor nut. Use arbor wrenches

to just "snug" it.

WEAR YOUR

The operation of any power tool can result in foreign

objects being thrown into the eyes, which can result in

severe eye damage. Always wear safety goggles complying

with ANSI Z87.1 (shown on Package) before commencing

power tool operation. Safety Goggles are available at Sears

retail or catalog stores.

electrical connections

POWER SUPPLY

1. Motor Specifications

The A-C motor used in this saw is a capacitor-start

non-reversible type having the following specifications:

Voltage ................................. 120

Amperes ................................ 11.5

Hertz (cycles) ............................. 60

Phase ................................ Single

RPM .................................. 3450

Rotation as viewed from saw blade end . . . Clockwise

CAUTION: Your saw is wired for 120V operation.

Connect to a 120V, 15-Amp. branch circuit and use a

15-Amp. time-delay fuse or circuit breaker.

This machine must be grounded while in use to protect

the operator from electric shock.

IF YOU ARE NOT SURE THAT YOUR OUTLET IS

PROPERLY GROUNDED, HAVE IT CHECKED BYA

QUALIFIED ELECTRICIAN.

WARNING: DO NOT PERMIT FINGERS TO TOUCH

THE TERMINALS OF PLUGS WHEN INSTALLING

OR REMOVING THE PLUG TO OR FROM THE

OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS

POWER TOOL CAN INCUR THE POTENTIAL

HAZARD OF ELECTRICAL SHOCK.

PARTICULARLY WHEN USED IN DAMP

LOCATIONS IN PROXIMITY TO PLUMBING. IF AN

ELECTRICAL SHOCK OCCURS THERE IS THE

POTENTIAL OF A SECONDARY HAZARD SUCH AS

YOUR HANDS CONTACTING THE SAWBLADE.

IF POWER CORD IS WORN OR CUT, OR DAMAGED

IN ANY WAY, HAVE IT REPLACED

IMMEDIATELY.

PROPERLY

GROUNDED OUTLET

3-PRON G PLUG

GROUNDING PRONG

This power tool is equipped with a 3-conductor cord

and grounding type plug which has a grounding prong,

Listed by Underwriters' Laboratories. The ground

-onductor has a green jacket and is attached to the tool

housing at one end and to the ground prong in the

attachment plug at the other end.

This plug requires a mating 3-conductor grounded type

outlet as shown.

electrical connections

If the outlet you are planning to use for this power tool

is of the two prong type DO NOT REMOVE OR

ALTER THE GROUNDING PRONG IN ANY

MANNER. Use an adapter as shown and always connect

the grounding lug to known ground.

It it recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded

THREE prorgoutlet.

A temporary adapter as shown below _s available for

connecting plugs to 2-prong receptacles. The green

grounding lug extending from the adapter must be

connected to a permanent ground such as to a properly

grounded outlet box.

A temporary adapter as illustrated is available for

connecting plugs to 2-prong receptacles. The temporary

adapter should be used only until a properly grounded

outlet can be installed by a qualified electrician.

GROUb_DIh.G LUG

_,D4PTER /

PLuG \ J_-q _.--_ <No,,,_oRou_o

_,<......', ' 'J_%1

NOTE: The adapter illustrated is for use only if you

already have a properly grounded 2-prong receptacle.

MOTOR SAFETY PROTECTION

NOTE: This motor should be blown out, or "vacuumed",

frequently to prevent sawdust interference with normal

motor ventilation.

1. This tool should be connected to a 120 volt, 15 amp

branch circuit with a 15 amp time delay fuse or circuit

breaker. Failure to use the proper size fuse can result in

damage to the motor.

If the motor fails to start, turn the power switch to the

off position immediately. UNPLUG THE TOOL. Check

the saw blade to insure that it turns freely and that its

teeth are not wedged into the table top. After the blade

has been freed, try to start the motor again. If, at this

point, the motor still fails to start, refer to the "Motor

Trouble-Shooting Chart."

If the motor should suddenly stall while cutting wood,

the power switch should be turned off, the tool

unpluged and the blade freed from the wood. The

motor may now be restarted and the cut finished.

Frequent opening of fuses or circuit breakers may result

if motor is overloaded, or if the motor circuit is fused

differently from recommendations. Overloading can

occur if you feed to rapidly or if your saw is misaligned

so that the blade heels. Do not use a fuse of greater

capacity without consulting a qualified electrician.

Although the motor is designed for operation on the

voltage and frequency specified on motor nameplate,

normal loads will be handled safely on voltages not

more than 10% above or below the nameplate voltage.

Heavy loads, however, require that voltage at motor

terminals equals the voltage specified on nameplate.

Most motor troubles may be traced to loose or

incorrect connections, overloading, reduced input

voltage (such as small size wires in the supply circuit) or

to an overly-long supply circuit. Always check the

connections, the load and the supply circuit, whenever

the motor fails to perform satisfactorily. Check wire

sizes and lengths with the table following.

WIRE SIZES

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent

over-heating and motor burn-out, use the table below to

determine the minimum wire size (A.W.G.) extension cord.

Use only 3 wire extension cords which have 3 prong

grounding type plugs and 3-pole receptacles which accept

the tools plug.

NOTE: For circuits of greater length, the wire size must be

increased proportionately in order to deliver ample voltage

to the saw motor.

Length of the

Conductor

Up to 100 feet

100 feet to 200 feet

200 feet to 400 feet

Wire Size Required

(American Wire Gauge Number)

120 Volt Lines

No. 12

No. 8

No. 6

CONTENTS

Guarantee ........................................ 2

General Safety Instructions for Power Tools ........ 2

Additional Safety Instructions for Radial Saws ...... 3

Electrical Connections ............................. 5

Assembly and Alignment .......................... 8

Unpacking and Preassembly ..................... 8

Assembling Steel Legs ........................... 9

Alignment Procedure ........................... 12

Location and Function of Controls ................ 21

Basic Saw Operations ............................ 24

Adjustments to Compensate for Wear ............. 30

Trouble-Shooting ................................ 30

Maintenance and Lubrication ..................... 34

Recommended Accessories ....................... 34

Repair Parts ...................................... 35

LOCATION ANDFUNCTION OF CONTROLS

YOKE PIVOT

LATCH

MITER INDICATOR

BEVEL INDEX LEVER

RfP SCALE INDICATOR

ARM CONTROL LEVER

.ON-OFF

SWITCH

WITH KEY

TABLE CLAMP

ARM LOCK

ADJUSTING WHEEL

£LADE GUARD AND

ANTI KICKBACK/SPR EADE R

ASSEMBLY

GUARD CLAMP

SCREW

_LEVATION CRAN_

CARRIAGE

LOCK KNOB

AN TIKICKBACK/SPREADE R

ADJUSTING WING SCREW

YOKE LOCK

HANDLE

MANUALBRAKE

ACCESSORY SHAFT

BEVELINDEX

INDICATOR BEVEL LOCK

LEVER

assembly and alignment

TOOLS NEEDED

Screwdriver {medium)

7/16-inchwrench #2 Phillips Screwdriver

I/2-inch wrench

9/16-inch wrench

15/16-inch wrench --_-_ _ -J

Hammer

['i",7,,,1..;,,,'",',,,',', :::_: ,.,_.

Framing square

ciL-n# f :_=--

Pliers Pencil

FRAMING SQUARE MUST BE TRUE

CHECKING ACCURACY OF

INSIDE OF SQUARE

CHECKING ACCURACY OF

OUTSIDE OF SSUARE

REAR EDGE OF FRONT TABLE

(FEb, CE, SPACER AND BACK

BOARDS REMOVED) FE_CF ?

DRAW LIOHt LIN_ ON

TABLE ALONG THIS EDGE

DRAW UOHT LINE ON

TABLE ALONG THIS EDGE

SHOULD BE NO GAP OR

OVERLAP HERE WHEN

SQUARE IS FLIPPED OVER

iN DOtteD POSITION

Key No. Table of Loose Parts

]

SHOULD_ENo GAPoR

ovERLAP HERe WHEN

SQUARE IS FLIPPED OVER

IN DOTTED POSITION

Qty.

UNPACKING AND PREASSEMBLY

WARNING: DO NOT CONNECT THE POWER CORD TO

A SOURCE OF POWER. THIS CORD MUST REMAIN

UNPLUGGED WHENEVER YOU ARE WORKING ON

THE SAW.

Model 1 13 199410 Radial Saw is shipped complete in one

carton but DOES NOT INCLUDE steel legs.

Model 1 13.199450 Radial Saw is shipped complete in one

carton but INCLUDES steel legs.

1. Unpacking and Checking Contents

Separate all "'loose" parts from packaging materials and

check each item with "Table of Loose Parts" to make

sure all items are accounted for, before discarding any

packing material.

If any parts are missing, do not attempt to assemble

radial saw, plug in the power cord, or turn the switch

on until the missing parts are obtained and are installed

correctly.

2 3 45

Basic Saw assembly .................... 1

Rear table ........................... 1

Table spacer .......................... 1

Rip fence ............................ 1

Front table ........................... 1

Channel, Table Mtg ..................... 2

"Owner's Manual" . .................... 1

Loose Parts Bag Part No. 63895

(containing the following items):

Rip-Scale Indicator ................... 2

Twin Nut (for attaching rip-scale indicator) . 2

Machine Screw, Pan Hd., 6-32 x 1/2" . ..... 4

Hex "L" Wrench, 1/4 .................. 1

Hex "L" Wrench, 3/16 ................. 1

Elevation Crank Assembly .............. !

Arbor Wrench ....................... 1

Shaft Wrench ........................ 1

*Loose Parts Bag Part No. 63894

(containing the following items):

Setscrew, cup pt. 1/4-20 x 3/8 ........... 1

Machine Screw, Pan Hd., 1/4-20 x 1" . .... 4

Washer, Steel (Flat), 17/64 x 5/8 x 1/32" .. 5

Nut, "Tee" . ......................... 1

Screw, Pan Hd. 1/4-20 x 1-3/4" . ......... 1

Nut, Hex 1/4-20 ...................... 4

Lockwasher, 1/4 ..................... 4

Table Clamp ......................... 2

*Loose Parts Bag Part No. 63796

(containing the following items):

Hex "L"Wrench, 1/8" . ................ 1

Switch Key ......................... 1

Lockwasher, 5/16" . .................. 4

Washer, Flat 11/32 x 7/8 x 1/16" . ....... 4

Set Screw, Cup Pt. 1/4-20 x I" . ......... 1

Nut, Lock 5/16-18 .................... 2

Bolt, Sq. Hd. 5/16-18 x 3/4"' . ........... 4

Washer, 21/64x9/16x 1/16" . .......... 2

Nut, Hex 5/16-18 ..................... 4

Loose Parts Bag Part No. 75117

Cap, Arm ........................... 1

Trim, Arm Cap ....................... 1

Screw, Flat Hd. Rec. Type "T" 10-32 x 5/8 3

Screw, Pan Hd. Rec. Type "T" 6-32 x 1/4 .. 2

*This bag included in Loose Parts Bag No. 63895

ThefollowingpartsareincludedwithModel113.199450.

Key

No. Table of Loose Parts Qty.

1 Leg ..................................... 4

2 Stiffener, L.H ............................. 4

3 Stiffener, R.H ............................. 4

Loose Parts Bag Part No. 63752

(containing the following items):

4 - Screw, Truss Hd. 1/4-20 x 5/8 .............. 40

5 - Lockwasher, 1/4 External ................. 40

5 - Lockwasher, 5/16 External ................ 4

6 - Nut, Hex 1/4-20 ......................... 40

6 - Nut, Hex Jam 5/16-18 .................... 4

6 - Nut, Hex 1/2-13 ......................... 8

7 - Foot, Leveling .......................... 4

8 - Screw, Hex Hd. 5/16-18 x 5/8 .............. 4

9 -Washer, 11132x11/16x1116 .............. 8

?©

ASSEMBLING STEEL LEGS

NOTE: Steel Legs are furnished with Model 113.199450.

From among the loose parts, find the following Hardware:

40 Truss Head Screws, 1/4-20 x 5/8

40 Lockwashers, 1/4-External

40 Hex Nuts, 1/4-20

8 Hex Nuts, 1/2-13

4 Leveling Feet

Assemble the Legs as shown.

1. Assemble Two (2) each of right and left hand Stiffeners

to the length shown using 1/4-20 x 5/8" truss head

screws, Iockwashers and hex nuts.

2. Attach the four (4) legs to the Stiffeners using 1/4-20

screws, Iockwashers and nuts.

3. Install leveling feet as shown. To level steel legs, loosen

nut on inside of leg and turn nut on outside to raise or

lower feet. Adjust all four levelers if necessary, and then

t_ghten nuts on inside of leg.

NOTE: These levelers are not intended for height

adjustment.

CAUTION: Leveling feet must be adjusted so the saw does

not rock AND so that the arm slopes slightly downward to

the rear so the carriage will not roll forward due to gravity.

1°

I° °

STIFFENER

L.H.

t7- 3 ;/4 '

0 0 0

0 0

_TIFFENER

R. ;fl.

O O

o o

STIFFENER

L.H.

21 I/'4"

OO O O

O O O

STIFFENER

R.H,

_ "_----------6

-1

assembly and alignment

REMOVE SKIDS FROM BASE

MOUNTING SAW

1. From amon(j the loose parts, fknd the following

hardware:

4 Hex Head Screws, 5/16-18 x 5/8

4 Lockwasher, 5/16 in. External Type

8 Washers, 11/32 ID

4 Hex Jam Nuts, 5/16-18

Place saw on legs so that holes in bottom of saw line up

with holes marked X in top of legs.

Install screws, washers and nuts as shown.

If you mount the saw on any other Craftsman base or flat

bench, make sure Elevation Crank has proper clearance to

rotate. The saw must be bolted down. Position saw to slope

slightly rearward, so when the carriage is installed it will not

roll forward due to gravity.

_AW BASE fl

,Ex .E*D SCrEw '""_11

SrlFFErJER _[c _ 1

FL_',T '.'/ASH_R ---_-_L I

LOZKWASHER /_

(

J (

LEG

o_o

R.H. STIFFENER

L.H, STIFFENER

,11"o

000

ioI 0

LEG

ooo

ATTACH ELEVATION CRANK.

Install setscrew into crank. Install crank on elevation shaft.

Be sure setscrew is tightened on flat of shaft.

ELEVATE ARM TO ITS MAXIMUM HEIGHT.

Remove shipping block and discard.

3BLOCK

ELEVATION CRANK

(TURN CLOCKWISE)

BE positive switch is "OFF" and power cord unplugged

thru-out entire procedure.

REMOVE CARRIAGE STOP SCREW, LOCKWASHER

AND TAG. Read and understand warning tag before

discarding.

wARN .G

TAG

_:_ _ LOCKWASHER

i_/_..--_ STOP SCREW

__ HEX 'L" I_l _Z NC H

SUPPLIED

LOCK ARM BEFORE PROCEEDING.

HOLDING CARRIAGE ASSEMBLY WITH BOTH

HANDS, CAREFULLY START AND SLIDE THE

CARRIAGE ONTO THE TRACKS. The assembly must be

held parallel with the arm so that all four bearings slide

smoothly onto the arm, preventing any excessive strain on

bearings and track.

WARNING: REINSTALL CARRIAGE STOP SCREW TO

PREVENT CARRIAGE FROM ROLLING OFF ARM.

Check for looseness of carriage bearings. Refer to

"Adjusting Carriage Bearings" in "Adjustments to

Compensate for Wear" Section.

INSTALL ARM CAP AND ARM CAP TRIM

WAR NING: Make certain power cord is unplugged.

1. Insert finger under end of switch lever and pul! end out

to the "ON" position.

2. Place arm cap in position and install screws.

3. Attach arm cap trim using screws.

4. Push switch to "OFF" position.

REMOVE SHIPPING SCREWS FROM BOTTOM SIDE

OF MOTOR AND DISCARD.

Use of pliers may be necessary.

REMOVE SAW BLADE.

1. Tighten carriage lock knob.

2. Loosen guard clamp screw, remove guard.

3. Motor shaft has left hand threads. Hold shaft wrench

and rotate arbor wrench down (clockwise).

4. Remove shaft nut, outer collar, saw blade, and inner

collar. Set aside and out of the way. BLADE

RO1AIIO N

PULL DOWN

TO LOOSEN

assembly and alignment

ALIGNMENT PROCEDURE

IMPORTANT:

IN ORDER TO OBTAIN MAXIMUM CUTTING

ACCURACY, THE FOLLOWING SIX STEPS

MUST BE CAREFULLY FOLLOWED.

BECOME THOROUGHLY FAMILIAR WITH

THESE STEPS SO THAT YOU CAN ALWAYS

MAINTAIN YOUR SAW IN PROPER

ALIGNMENT. THE ACCURACY OF EACH

ADJUSTMENT IS ALWAYS DEPENDENT

UPON THE A CCURA C Y OF THE PRECEDING

ADJUSTMENT.

After following the 6 step assembly and alignment

procedure and the Basic Saw operation section refer to

Trouble Shooting section if any difficulty is experienced

when performing any sawing operation.

STEP ONE

NOTE: The following adjustment, performed properly, will

result in the work table being parallel to the arm.

ATTACHING AND LEVELING TABLE MOUNTING

SUPPORT CHANNELS.

1. Attach table mounting support channels with four

square head 5/16-18 x 3/4 screws, Iockwashers and flat

washers and nuts. POSITION SCREWS IN CENTER OF

CHANNEL SLOTS, finger tight to permit channels to

"slip" against the base when leveling.

TABLE MOUNTING

SUPPORT CHANNEL

SQUAREriD. SCREW

5//16-18 X 3//4

SCREWS

HERE

LOCKWASHER |

FLAT WASHER

BASE

[_._.__J FRONT

MOUNT RAILS USING

THESE HOLES

TABLE MOUNTI NG

SUPPORT CHANNEL

2. Release bevel lock lever, move bevel index lever to the

left and rotate the motor to positidn saw blade end of

shaft down. Lock bevel lock.

3. Unlock and hold arm control lever in index release

position as shown. Position arm against left stop

(approximately 50 ° miter). Loosen carriage lock knob

and position carriage directly over left hand channel.

NOTE: For _afety reasons in accordance with the UL

standard, stops have been provided to prevent 360 °

rotation of the radial arm.

4. Slide the arbor wrench handle between end of motor

shaft and mounting channel to act as a feeler gauge.

Carefully lower the motor with elevation crank until

the end of shaft is just touching the arbor wrench. The

wrench should slide back and forth with only slight

resistance. T_0hten screw "'A".

NOTE: Do not change this elevation setting until both

left and right hand table support channels have been

adjusted.

UNLOCK

LOCK INDEX RELEASE

ARBOR WRENCH

SCREW "A"

,12

5. Move arm and carriage to screw "B" and tighten

support in the same manner.

6. Move arm and carriage to right hand support channel

and level in the same manner you adjusted the left hand

support channel.

7. Recheck both support channels to make sure that

t_ghtening screws did not affect the accuracy of the

adjustment.

8. Elevate saw and place motor in vertical position to

provide clearance for installation of front (work) table.

IJ/ TABLE MOUNTING

[/ ....-1 SUPPORTCHANNEL

(LEFT HAND)

SCREW "A"

INSTALLATION OF FRONT (WORK) TABLE.

1. Place front table board upside down on a workbench or

on the floor. Drive T-nut into the hole that is not

co unterbored.

2. Align the counterbored holes with matching holes in

support channels. Install the five 17/64 inch flat

washers, and four 1/4- 20 x 1 inch Pan-Head machine

screws. Just barely start the cup point set screw and the

one (1) ¼ - 20 x 1-3/4 inch Pan Head machine screw in

table center holes.

3. Install one 1/4 Iockwasher and Hex Nut on each of the

four (4) screws in the support channels and tighten.

T-NUT

FRONT TABLE

(IN UPSIDE DOWN POSITION)

HOLE FOR TABLE BOTTOM SIDE

HOLD DOWN SCREWS Or TABLE

T-NUT

(TYPICAL)

1/4-20 X 1-3/4" 1/4-20 X I"

PAN HD. SCREW PAN HD. SCREW

FLAT WASHER FRONT TABLE

_ HEX NUT

LOCKWASHER

Lay the rear table board on edge across the front table

to serve as a straightedge. Sight under this straightedge

to determine whether the front table board is high or

low at its center.

If the front table is high at center, first tighten the

center (1A -- 20 x 1-3/4 inch) hold down screw until the

table is level - then tighten the leveling screw until this

screw is snug.

If table is low at center, first tighten the level4ng screw

until the table is level - then tighten the hold down

scr ew.

If table is not high or low, tighten leveling screw and

center hold down screw snug.

REAR TAiLE BOARD

HOLD DOWN __ 1_-'--._

FRONT TABLE

assembly and alignment

STEP TWO

ADJUSTING COLUMN TUBE IN COLUMN SUPPORT

NOTE: The following adjustment is very CRITICAL. All

future alignment procedures rely on this adjustment being

performed correctly. ALL LOOSENESS MUST BE

REMOVED.

1. Index and lock arm at 0 ° Miter.

While holding the arm with one hand, hold fingers of

other hand as shown, between column tube and column

support. Apply gentle side pressure to the arm in

opposing d,rections. Any side to side or rotational

movement (indicated by arrow) can be felt with finger.

If looseness exists the following adjustments are

required.

2. Loosen (2) "& - 20 Gib set screws on the left side at the

rear of the column support.

3. Elevate, and then lower the Arm: (a)if the column

binds and elevation is difficult loosen two 5/16 - 18

plated bolts on front side of the column support until

you achieve smooth but firm elevation. (b) If the

column moves side-to-side within the column support,

tighten the two 5/16 -- 18 plated bolts until movement

disappears elevation should be smooth and firm.

4. Now tighten the (2) 1/_ _ 20 Gib set screws until no

noticeable rotational play exists between Column Tube

and Column Support.

5. Recheck elevation and re-adjust if necessary.

BLADE

ROTATION

STEP THREE

SQUARING CROSS CUT TRAVEL (CARRIAGE

TRAVELS IN A STRAIGHT LINE).

1. Index but do not lock arm at 0 ° miter.

2. Install saw blade as shown. Motor shaft has left hand

threads.

NOTE: Do not overtighten arbor nut. Use the arbor wrench

to just "snug" it.

SHAFT WRENCH

° END OF ARBOR WRENCH

RESTING ON TABLE

MOTOR SPACER

SAW BLADE

OLTERC©LLAR_sHAFTNUT i OTOR

lDLLARNER C(

3. Lower arm until saw blade just clears the front table.

Lock the yoke lock handle and bevel lock lever.

4. Place a framing square on the table as shown and

position the blade and square until the leg of the square

ju_.t contacts a tooth of the blade. Mark this tooth.

NOTE: The framing (or combination) square must be

"true" - see start of "Assembly and

Alignment" section on p. 8 for checking

method.

When the carriage is moved back and forth on the arm,

the marked tooth should just touch the square at all

points. If marked tooth moves into square or away

from square the following adjustments are required:

YOKE LOCK

HANDLE

BEVEL INDEX

BEVEL LOCK

LEVER

a. Loosen (3) 3/8- 16 set screws in arm latch at rear

of arm.

b. Move the arm in proper direction to make marked

tooth follow edge of square when the saw blade is

moved along arm in a "cross cut" manner.

c. Lock arm latch.

d. RETIGHTEN (3) setscrews in arm latch as tight as

possible and recheck "cross cut" travel.

NOTE: This squaring of the cross cut travel will

simultaneously set BOTH of the 45 ° miter index

positions.

HEX "L" WRENCH

(SUPPLIED)

assembly and alignment

e. Set miter indicator on 0 ° position as shown.

Position the rip (guide) fence, spacer board and rear

table board behind the front table board as shown.

Install the "wo table clamps in the holes provided for

them at the rear of the table mounting support

channels, and tighten them securely.

NOTE: The life of your saw table will be lengthened

considerably if you will cover the front table with a

fitted piece of 1/= inch plywood. This should be tacked

in place for easy replacement. Use of such a cover will

allow you to do all cutting into the cover, rather than

your table top. WASHER

REAR

SPACER

FRONT TABLE

CLAMP

RiP FENCE

STEP FOUR

SQUARING SAW BLADE TO (WORK) TABLE

NOTE: If alignment procedure step one was not performed,

this adjustment can not be accomplished.

1. Place a framing square on the table with the short leg

against the saw blade. Do not allow the square to rest

against a "set-out" tooth; it must rest flat against the

blade side.

2. If the saw blade is square with the table top (no visible

gap appears between the saw blade and square) and no

adjustment is required. Set bevel indicator to 0 °

reading. If the square does not touch the saw blade as

shown (with square leg held firm against the table top),

perform the following adjustments:

RIP FENCE

SQUARE

o BEVEL INDICATOR

SOL ARE ___

TABLE WRONG

WRONG

Y \-K

RIGHT

a. Tighten carriage lock knob.

b. Remove bevel scale by removing 5/16--18 x 1 Pan

Head Screw.

c. Loosen the four socket head screws with 1/4" Hex"L"

Wrench. Rotate motor while holding square firmly

against saw blade and table top.

d. Slightly tighten each of the four screws and recheck...

Now tighten each screw tight.

e. Reinstall bevel scale and adjust indicator on 0 ° reading.

f. Loosen carriage lock knob.

LOOSEN THESE

FOUR SCREWS

s/]6-]8 x ]

PAN HEAD SCREW

STEP FIVE

SQUARING BLADE TO RIP (GUIDE) FENCE - BLADE

HEEL ADJUSTMENT.

NOTE: If alignment procedure steps two and four were not

performed, this alignment step cannot be accomplished.

Position carriage as shown and tighten carriage lock

knob. Place a framing square against the rip fence and

the saw blade, as shown. The long leg of the square

must be held firmly against both the fence and the table

top, and the short leg must not touch any of the teeth

on the saw blade. Check at several points of blade

ro_ation.

2. If the square does not touch the blade at both of the

two points as shown, a heel condition exists.

LEFT HAND

CARRIAGE COVER

RIP FENCE

SQUARE

FENCE

S©UARE

FENCE

SQUARE

FENCE 1

3. To correct "heel" condition proceed as follows:

a Remove left hand carriage cover.

b Loosen the yoke lock handle.

c Loosen (slightly) the two hex-head screws.

d Rotate the yoke assembly until gap between the

saw blade and square is eliminated.

e Lock yoke lock handle and retighten the two hex-

head screws.

f. Recheck for "heel" and install carriage cover.

g. Loosen carriage lock knob.

NOTE: This alignment procedure will simultaneously set

both ,/oke indexing positions for blade in and out rip.

HEX HEAD SCREWS

LEFT SIDE OF CARRIAGE

assembly and alignment

VERTICAL HEEL ADJUSTMENT

1. With sawblade in 90 ° cutoff position, elevate saw and

rotate motor to vertical position (Blade Horizontal) and

check for heel. Make sure bevel lock lever is locked.

2. Position square perpendicular to fence and between

blade and table, as shown lower arm. Do not allow the

square to rest against a "set-out" tooth, it must rest flat

against the blade side.

BEVEL LOCK

LEVER

If the saw bade is parallel with the table top (no visible

gap appears between the saw blade and square), no

adjustment is required.

If there is a visible gap between saw blade and square, a

bevel heel condition exists and adjustment is required.

a. To correct, unlock bevel lock lever, loosen the rear

motor ntount 3/8-16 nut until you can rotate Cam,

and then rotate Cam as shown until gap between

saw blade and square is eliminated.

b. Tighten nut and bevel lock lever and recheck.

c. Reposit_on motor in crosscut position.

CLOCKW

COUNTER

CLOCKW'I SE

sc,u,_\

FENCE_I !

r--I] €

TABLE RIGHT

I , d-I II

WRO ING

(TURN CAM

COUNTERCLOCKWISE)

WRONG

(TURIN CAM

CLOCKWISE)

STEP SiX

INSTALLING AND ADJUSTING RIP SCALE

INDICATORS.

NOTE: The rip scales and pointers are intended to

be used for quick settings. For greater accuracy,

take direct measurement between blade and fence.

a. Pre-assemble indicator and twin nut, loosen but do

not remove the two screws which attach left hand

carriage (:over.

b. Tilt carriage cover and install rip indicator as shown.

Tighten carriage attaching screws.

c. Loosen but do not remove carriage lock knob in

right hand carriage cover. Install rip indicator in the

same manner. Tighten carriage attaching screws.

SCREW

I I

_]_RIP SCALE

Ill!l \ INDICATOR

TWIN NUT

d. Withthefenceinitsnormalposition(nexttothe

fronttable),loosentheyokelockhandle,pullon

yokepivotlatchknobandrotatetheyokeasshown

to indextheyoke90° fromthecrosscutposition.

Thiswilllocatethesawbladebetweenthemotor

andthefence.Locktheyokeby tighteningthe

yokelockhandle. FENCE

REAR TABLE

FRONT TABLE

Position carriage until the edge of the blade, when

spun by hand, just touches the front face of the

fence. The rip-scale indicator (on the right hand side

of radial arm) should now read "0" inches on upper

portion of the blade "In-Rip" scale. If not, loosen

screws and shift the indicator until it is aligned with

the "0" mark, then tighten the screws.

NOTE: With the saw blade and fence in the position

shown, the upper portion of the blade "In-Rip"

scale is used. If the fence is re-located at the

extreme rear position, the lower portion of the

blade "In-Rip" scale would be used.

RIP SCALE INDICATOR

CARRIAGE

LOCK KNOB

f. The blade "Out-Rip" scale indicator on the left

hand side of the radial arm is adjusted in essentially

the same manner as the blade "In-Rip" indicator,

except the blade should be as shown. With 2 inches

measured between the fence and the face of saw

blade, the rip-scale indicator should be positioned

to read 2 inches on the upper portion of the blade

"Out- Rip" scale.

NOTE: With the saw blade and fence in the position

shown, the upper portion of the blade "Out-Rip"

scale is used. If the fence is moved to rear position

(at the rear of rear table) the lower portion of the

blade "Out-Rip" scale is used.

g. Loosen the yoke lock handle, pull on the yoke

pivot latch knob and return the blade to the 90 °

position.

_1=_

---{ j

2" - MEASURED FROM FENCE

TO NEAREST BLADE TOOTH

assembly and alignment

ALIGNMENT OF SPREADER FOR RIPPING.

WARNING: NEVER POSITION THE GUARD OR

ANTIKICKBACK ASSEMBLY WITH POWER ON; NOR

POSITION ANTIKICKBACK PAWLS BY GRASPING

PAWLS OR SPREADER.

2. Install Blade Guard.

a. Sight (visually) to check for proper alignment of

spreader with saw blade as shown. If the spreader is

not aligned, adjust it as follows:

(1) Looser_ two hex nuts, one on each side of

spreaoer.

(2) Rotate, hex nuts with fingers until the spreader

is directly in line with saw blade.

(3) Tighten both hex nuts firmly.

WING SCREW

SPREADER

3. Check and Adjust the spreader as follows:

a. Loosen the antikickback spreader adjusting wing

screw and with the "tab" position the antikickback

and spreader assembly near the bottom of the blade

and tighten.

ANTIKICKBACK, SPREADER

ADJUSTING WING SCREW

TAB

OUTSIDE VIEW INSIDE VIEW

ANTIKICKBACK PAWLS

FENCE LOCATIONS

Position (A) is used for most cutoff and narrow ripping

operations. Position (B) is used for maximum width

ripping. Position (C) is used to achieve maximum crosscut

capacity in thin work.

Now that you have assembled and aligned your saw, you

are ready to proceed with operating controls section of this

manual. Refer to trouble shooting section if saw does not

perform satisfactorily or any problems should surface after

using the saw.

B CA

f-t r'7 n

,'----1 :-11

location and function of controls

The versatility of the Radial Saw is due, in part, to its

controls, and these are the keys to its successful operation.

Learn to use the controls for all operations before actually

starting to saw.

A series of six diagrams is located on the top surface of the

arm. These designate the controls that must be used in basic

set-ups and operating procedures. You should become

familiar with these diagrams and the operating instructions

that follow, before operating your saw.

YOKE PIVOT

L ,'_TCH

MITER INDICATOR 2

5 ARM CONTROL LEVER

BEVEL INDEX LEVER

RIP SCALE INDICATOR

ON OFF

SWITCH

WITH KEY

IABLECLAMP

ARM LOCK

ADJUSTING WHEEL

DLADE GUARD AND

ANTI KICKBACK/SPREAD ER

ASSEMBLY

GUARD CLAMP

SCREW

ELEVATION CRANI_

DEPTH OF CUT

(ELEVATION)

I i CARRIAGE LOCK

BLADE ANGLE (BEVEL)

ANTI KICKBACK/SPREADER

ADJUSTING WING SCREW

CARRIAGE

LOCK KNOB

YOKE LOCK

HANDLE

MANUAL BRAKE

ACCESSORY SHAFT

BEVELINDEX

INDICATOR

BEVELLOCK

LEVER

location and function of controls

Depth of Cut (Elevation)

a. The diagram shows the elevation crank which _s

used to ra,se and !ower the saw blade.

b. Clockwi,e rotation raises the blade

counterclockwise rotation lowers it. One complete

turn of the handle will raise or lower the saw blade

1/16-inch

Angle of Cut (Miter)

Proper Indexing Method - Experienced operators of

woodworkimj equipment, such as this Craftsman Radial

Saw, acquire the habit of indexing in one direction

only, whene_er a new setting is made in preparation for

a different operation.

Example: When moving the arm to a miter index

position mow_ it slightly past the desired index position,

then return to the index position carefully to index and

lock. Yoke indexing and bevel indexing can be

accomplished in a similar manner. This indexing

technique tends to neutralize any stresses impaired

upon saw components and contributes to the high

degree of accuracy the saw is capable of producing

when operated expertly.

a. The arm control lever locks, unlocks and indexes

the arm for Left and Right Miter cuts.

b. The radial arm has positive, index positions at 0 °

and 4E ° Left and Right. The arm is rotated by

pulling arm control lever to index release position.

With arm control lever released the arm will

automatically index at 0 ° and 45 ° Left or Right.

After positioning arm to the desired miter angle,

push arm control lever to locked position.

UNLOCK INDEX RELEASE

LOCK I',,

,--_ _'"._'_ f'_F--_

It.,-_ // _ll _ %.

3. Yoke Pivot (Ripping)

a. Two controls are used in this operation. They are:

the yoke pivot latch and the yoke lock handle.

b. The yoke pivot latch automatically indexes the

yoke at each 90 ° position. Pull the spring-loaded

yoke pivot latch forward to release this pin.

c. The yoke lock handle locks the yoke to the carriage

in any position. Pull the handle forward to release

the yoke. push the handle rearward to secure

the yoke.

4. Carriage Lock

a. The carriage lock knob is rotated clockwise to lock

the carriage on the radial arm, and counterclockwise

to release it.

b. When performing crosscutting operations the

carriage lock knob must be rotated

counterclockwise until the carriage is free to travel

along the arm. This knob should be tightened until

the operator is ready to grasp the bevel index

handle and make a cut.

5. Blade Angle (Bevel)

a. The two controls used in angular positioning and

indexing of the motor, to provide the desired

saw blade (bevel) angle, are: bevel lock lever and

bevel-index lever.

b. The beveFindex scale indicates the angular position

of the motor with respect to horizontal, from 0 ° to

90 ° in either vertical position.

c. The bevel index lever automatically indexes the

motor at 0 °, 45 ° and 90 ° . Move bevel index lever

to the left while positioning the blade, then release

it. At any other position it does not engage.

d. The bevel lock lever locks the motor to the yoke

when the motor is in any position. Pull lever to

release and push to lock.

Power Switch and Key

a. Insert key into switch lock.

"-\ //f _ /

b. Insert finger under end of switch lever and pull end

out, to turn switch on.

Push lever in to turn switch off.

WARNING: THIS LOCKING FEATURE IS

PROVIDED TO PREVENT UNAUTHORIZED

USE OF YOUR SAW. ALWAYS REMOVE THE

KEY AND KEEP IT IN A SAFE PLACE. TO

REMOVE KEY, HOLD THUMB ON END OF

LEVER TO KEEP SWITCH IN "OFF" POSITION

,AND PULL KEY STRAIGHT OUT.

WARNING: FOR YOUR OWN SAFETY ALWAYS LOCK

THE SWITCH "OFF" WHEN SAW IS NOT IN USE.

REMOVE KEY AND KEEP IT IN A SAFE PLACE . ..

ALSO IN THE EVENT OF A POWER FAILURE (ALL

YOUR LIGHTS GO OUT) TURN SWITCH OFF. LOCK IT

AND REMOVE THE KEY THIS WILL PREVENT THE

SAW FROM STARTING UPAGAINWHEN THE POWER

COMES BACK ON.

7. The Manual Motor Brake.

a. The manual brake is located on the motor shaft at the

right-hand end of motor.

b. Pressing on the brake button with finger or thumb,

after turning off the ON-OFF switch, will greatly

reduce blade coasting time.

8. Accessory Shaft.

NOTE: When using an accessory such as a drill chuck

attached to end of motor shaft, it will be necessary to

remove the accessory shaft cover.

CAUTION: Motor spacer, both blade collars and shaft

nut must be installed when using accessory shaft. Be

sure to re-install the accessory shaft cover after

removing the accessory.

Use only the following recommended accessories:

Drill chuck, Sanding drum, and Router adapter.

CAUTION: The sawblade, dado, or cutting tool must be

removed from the saw arbor before using the accessory

shaft. NEVER operate the saw with cutting tools

(including sanding accessories) installed on both ends of

the saw arbor.

9. Blade Guard & Antikickback/Spreader Assembly --

Positioning for Ripping.

WARNING: NEVER POSITION THE GUARD OR

ANTIKICKBACK/SPREADER ASSEMBLY WITH

THE SAW RUNNING, NEVER POSITION THE

ANTIKICKBACK/SPREADER ASSEMBLY BY

GRASPING THE PAWLS OR SPREADER; USE THE

TAB LOCATED ON THE ANTIKICKBACK BAR.

A. The Blade Guard is positioned by loosening the guard

clamp screw and rotating the guard so that the

"nose" just clears the workpiece as shown.

WORKPIECE

INFEED

DIRECTION

GUARDCLAMP

SCREW

NOSE OF

GUARD

This adjustment is necessary to:

1 ) Protect the operator from accidentally contacting

the sawblade from the "infeed'" direction.

2) Prevent the workpiece from being lifted from the

table by the sawblade thus minimizing lifting or

fluttering (particularly with thin and/or light

workpieces).

3) Minimize sawdust from being thrown toward the

operator.

4) Minimize the possibility of a thin pusher board

from riding up on top of the workpiece leading to

loss of control of the workpiece.

g. The antikickback and spreader assembly is used

during ripping operations and is adjustable to

accommodate the thickness of the board being

ripped.

The antikickback and spreader assembly is

positioned by loosening the wing screw and with the

tab provided, positioning the antikickback and

spreader assembly until the pawl assumes

approximately the position shown above. Tighten the

wing screw.

ANTI KICKBACK/SPREADER

WING SCREW

GUARD CLAMP TAB

SCREW

WORKPIECE ANTI KICKBACK PAWLS WORKPIECE

ANTIKICKBACK BAR

Make sure by trial -- without saw running -- before

starting the cut that the antikickback pawls will stop a

kickback once it has started. Insert workpiece

alongside spreader under outer set of pawls by

approaching pawls in the feed direction. Push

workpiece sharply in the direction of a kickback

(opposite to direction of feed). Readjust Pawls if they

do not stop the kickback motion by biting into the

workpiece.

These adjustments when properly made will:

Antikickback Pawls

1. Stop a kickback if generated.

Spreader

1. Reduce possibility of kickback by preventing the kerf

from closing on the sawblade.

2. Prevent "wrong-way feed". "Wrong-way feed" is

feeding the workpiece - when the sawblade is in a rip

position - into the out feed side of the cutting tool

(sawblade, dado, molding head, etc,), the side

containing the antikickback/spreader. This can be

extremely hazardous because the sawblade may grab

the workpiece and throw it violently toward the nose of

the guard (infeed side of the tool). See DANGER label on

the outfeed side of the guard just below the dust elbow.

"'Wrong-way feed" differs from "kickback." A

"kickback" is generated by the sides (one or both) of the

teeth, because of binding between the fence (heel),

pinching of the sides of the sawblade (failure to use

spreader), a dull blade, and/or inadequate set of teeth of

sawblade.

3. Act as a partial guard regarding accidental contact with

the sawblade at the outfeed side when ripping, and the

leading edge when crosscutting."

ANTI KICKBACK BAR

(ANTIKICKBACK PAWL

DIRECTION OF

FEED

DIRECTION OF KICKBACK ANTIKICKBACK PAWL POSITION

basic saw operation

Basic saw operations are summarized into six categones,

explained and illustrated in the following paragraphs. A

book entitled "Power Tool Know How Radial Saw is

available at your nearest Sears Retail Store or Catalog

Store. This book contains considerable data applicable to

the radial saw.

NOTE: Refer to paragraphs under 'LOCATION AND

FUNCTION OF CONTROLS" for illustrations and

description of controls.

Cutting a kerf in the table boards and fence.

1. Elevate arm so that thebladeclearsthetopofthefence

and then push the motor to its most rearward position.

2 Lower the arm so that the blade just clears the rear

table. Note: the rear table should be at the same level as

the front table

3. Lock the carriage lock knob. Plug saw into a grounded

outlet (See section titled, "electrical connections").

4. Insert the yellow key into switch and, while holding the

Yoke handle, turn the switch on.

5. With the motor on, lower the sawblade to where it just

cuts into the table approximately 1/32 to 1/16 inch

deep. While holding the Yoke handle and with motor

still on loosen the carriage lock knob and then pull the

motor forward and out to the front stop on the arm. This

will allow the blade to cut through the fence and to cuta

shallow kerf _n the table 1/32 to 1/16 inch deep to

provide for the blade cutting completely through the

workpiece.

NOTE: A kerf will have to be cut into the table prior to

making miter bevel, or rip cuts using this procedure.

CARRIAGE

LOCK KNOB

DIRECTION

OF TRAVEL

'_FENCE

BLADE ROTATION

REQUIREMENTS FOR CROSSCUT

Board position (stationary) against rip fence (guide) and

laying flat on table top.

(OPERATIONS 1 THROUGH 4)

I. Arbor nut must be tight and saw blade guard installed

in horizontal position.

2. Arm control lever must be in locked position.

3. Adjust the antikickback assembly so the pawls just clear

the workpiece or the fence, whichever is higher.

4. Work must be held firmly against table and fence. For

workpieces thicker than the fence is high, install a

higher fence (at least workpiece thickness). Always

place the fence in the most forward position (farthest

from the column support) compatible with the

workpiece being processed and the operation being

performed. With the carriage fully retracted, the blade

must not contact the workpiece when placed against

the fence, within the stated capacities of your saw.

5. Blade should be sharp and correctly set.

6. Hands must be kept well away from saw blade.

7. Yoke lock handle must be in locked position.

8. Bevel index lever must be locked.

9. Blade should cut into the table or plywood cover not

more than 1/32 inch.

10. Pull the saw ,forward just far enough to sever the

tumber. It is dangerous if the blade has been pulled too

far out beyond the piece being cut. When it is returned

it can pick up the right hand piece and throw it over the

fence.

PROPER

(SEE ITEM "10" AT LEFT)

11. For operations No. 3 and No. 4, observe additional

instructions under paragraph "Operating Controls"

"Blade Angle".

OPERATION No. 1 - CROSSCUT

Crosscutting is the process of sawing the workpiece by

pulling the saw blade through it and using the fence as a

support for the edge of the workpiece. Never crosscut

free-hand.

WARNING: BEFORE CROSSCUTTING, MAKE SURE

THE ARM CONTROL LEVER, BEVEL LOCK LEVER

AND YOKE LOCK HANDLE ARE ALL LOCKED. NEVER

USE A LENGTH STOP OR A FIXED GUIDE ON THE

FREE END OR EDGE OF A WORKPIECE. DO NOT

CROSSCUT WORKPIECES THAT PLACE YOUR

HANDS CLOSE TO THE PATH OF THE SAW BLADE.

WHEN MORE EXPERIENCE IS GAINED BY USING

THE SAW, IT WILL BE NOTICED, THAT WHEN

PULLING THE SAW TOWARD YOU DURING

CROSSCUTTING, THE BLADE TENDS TO FEED

ITSELF THROUGH THE WORK DUE TO THE

ROTATION OF THE BLADE AND THE DIRECTION OF

THE FEED. THEREFORE, YOU SHOULD DEVELOP

THE HABIT OF HOLDING YOUR RIGHT ARM

STRAIGHT FROM THE SHOULDER TO THE WRIST.

REPETITIVE CROSSCUTTING

Clamp a "C" clamp (min. 6 inch) using a wood block on

each side of the arm. This will limit the carriage travel

beyond the position necessary to complete the crosscut

operation.

OPERATION No. 2 - MITER CROSSCUT

Miter crosscutting is the process of sawing a board at any

angle other than a 90 ° (square) cut. The 45 ° miter ingle is

a popular one, since two boards cut to 45 ° can be

assembled to form a 90 ° corner for producing a square or

rectangular frame. The radial arm is set to the desired angle

of cut; yoke and bevel settings indexed at 0 ° (and locked)

as in square crosscutting. The board being cut is h#ld firmly

against the fence (guide) and the carriage pulled forward

along the radial arm to perform the desired cut. As in

"Operation No. 1", the carriage should be returned to full

rear position and the saw blade allowed to come to a

complete stop before removing the boards from saw table.

OPERATION No. 3 - BEVEL CROSSCUT

Beve! crosscutting is the process of sawing at 90 ° (square)

across the board with the saw blade set at an angle other

than 90 ° to the saw table. The radial arm and yoke are

indexed at 0 ° and locked, but the bevel is set to the desired

angle of cut. The board is held firmly against the fence and

the carriage pulled forward along the radial arm to produce

the cut. The carriage should be returned to full rearward

position and the saw blade allowed to come to a complete

stop before removing the boards from saw table.

basic saw operations

OPERATION No. 4 - COMPOUND

CROSSCUT

Compound crosscutting is the combination of miter and

bevel crosscuts. The radia: arm and bevel are set to produce

the desired cut the yoke is indexed at 0 ° and locked. The

board is held firmly against the fence and the carriage

pulled forward along the radial arm to produce the cut.

Again, the carriage should be returned to full rearward

position and the saw blade allowed to come to a complete

stop before removing boards from saw table.

REQUIREMENTS WHEN RIPPING

(OPERATIONS 5 AND 6)

1. Carriage lock knob must be locked.

2. Radial arm must be locked in 0 ° position.

3. Workpiece must be kept in firm contact with the fence

and the table. For workpiecesthicker than the fence is

high, install a higher fence(at least the thicknessof the

workpiece).

4. Guard spreader and antikickback (AKB) assembly must

be properly set. OBSERVE INSTRUCTIONS IN

PARAGRAPH, "POSITIONING GUARD, AND

ANTIKICKBACK AND SPREADER ASSEMBLY FOR

RIPPING" UNDER "LOCATION AND FUNCTION

OF CONTROLS".

5. Blade should be sharp and correctly set.

6. When ripping narrow stock, less than 6 inches but more

than 2 inches between the guard and the fence (guide),

use a "Push Stick" at least 1/4" thick and at least 16"

long so the workpiece is clear of the blade beSore your

hand contacts the guard.

NOTE: Do not attempt to make the "Push Stick" on the

radial saw -- use hand tools, or band saw, or saber

saw.

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

UP TO 3/8" PUSH STICK

SLIGHTLY LESS

THAN 90 °(I-INCH SQUARES) PLYWOOD

GREATER

THAN 2"

When ripping stock 2 inches or less between the blade

and fence (guide) use an Auxiliary Fence and Push

Block. Make these work helpers to the dimensions

shown.

Make the Auxiliary Fence using a piece of 3/8 in. and

3/4 in. plywood. Fasten together with glue and nails.

Make the Push Block using a piece of 3/8 in. and 3/4

in. plywood.

NOTE: Since the Push Block is used with the Auxiliary

Fence, the 4-3/4 in. dimensions must be held identical

on both the pieces.

The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in.

should be GLUED to the plywood... DO NOT USE

NAILS. This is to prevent dulling the sawblade in the

event you mistakingly cut into the push block.

Position the handle in the center of the plywood and

fasten together with glue and woodscrews.

The push block should feed the stock being ripped

until the stock is clear of the rear of the blade, and

then pulled back with use of the grip.

Hands must be kept well away from saw blade.

9. Saw blade MUST be parallel to fence, to minimize

possibility of kickbacks.

10. When ripping narrower than 3/8 in., position the

sawblade to remove the narrow strip from edge of

workpiece furthest from the fence. Follow procedures

as above based on distance from blade to fence.

2" OR LESS

THIS FACE AND THIS

EDGE MUST BE PARALLEL

3/8" PLYWOOD

AUXILIARY FENCE

NOTE: All dimensions in inches

THESE EDC_S MUST

PARALLEL

318 __

-4_L_IJ3/8" PLYWOOD

2-1/:

1-1/4

PUSH BLOCK

3/8 3/8

OPERATION No. 5 - OUT-RIPPING

AND IN-RIPPING

1. Ripping is the prqcess of sawing the workpiece by

feeding it into the saw blade when using the fence as a

guide and as a positioning device to obtain the desired

width of cut. The sawblade is parallel to the fence.

WARNING: NEVER RIP FREE-HAND. BEFORE

RIPPING, MAKE SURE THE GUARD, AND

ANTI KICKBACK AND SPREADER ASSEMBLY ARE

SET UP PROPERLY. ALSO, MAKE SURE THE SAW

BLADE IS PARALLEL WITH THE FENCE. NEVER

RIP WORKPIECES SHORTER THAN THE SAW

BLADE DIAMETER.

2. Since the work is pushed along the fence, it must have a

straight edge in order to make sliding contact with the

fence. Also, the work must make solid contact with the

table, so that it will not wobble. Provide a straight edge,

even if this means temporarily nailing of an auxiliary

straight-edged board to the work. If the workpiece is

warped, turn the hollow side down.

3. Always use the saw guard and make sure the spreader is

correctly aligned with the saw kerf and antikickback

pawls properly adjusted. Wood cut with the grain tends

to spring the kerf closed and bind the blade and a

kickback could occur.

4. Stand a little to one side of center to be clear of work

,n case of kickback.

5. When ripping short or narrow work, always use a push

stick applied to the section of the workpiece between

the blade and fence . . . push the work past the blade so

_t is clear of the blade. This procedure will minimize the

possibility of kickbacks.

In-Ripping. The radial arm and bevel are indexed at 0 ° and

locked, but the yoke is turned 90-degrees in a clockwise

direction (viewed from above) from the crosscut position.

Thus, when standing in front of the saw, the blade would

be rotating counterclockwise. After positioning the guard

and antikickback mechanism the workpiece is fed from the

right-hand side of the saw. The "Blade In-Rip" scale is on

the right-hand side of radial arm.

Out-Ripping. The radial arm and bevel are indexed at 0 °

and locked, but the yoke is turned 90-degrees in a

counterclockwise direction (viewed from above), from the

crosscut position. When standing in front of the saw, blade

would be rotating clockwise. After positioning the guard

and antikickback mechanism the workpiece is fed from the

left-hand side of the saw. The"Blade Out-Rip" scale is on

the left hand side of radial arm.

OPERATION No. 6 - BEVEL RIPPING

Bevel ripping is either in-ripping or out-ripping as described

above, except the saw blade is tilted out of perpendicular to

the saw table surface. The radial arm is indexed at 0 ° and

locked, the bevel is set to the desired bevel angle and the

yoke is positioned for in-ripping (saw blade at rear) or

out-ripping (saw blade at front), as required. All

requirements and observations applicable to normal ripping

operations also apply to bevel ripping.

basic saw operations

DADOING

Instructions for operating the Dado Head are contained in

booklet furnished with the Dado Head.

The saw arbor is designed for dado heads up to 13/16

inches wide. Do not install a wider dado head on the arbor.

Take several passes if required dado cut exceeds 13/16 inch.

When installing the dado head on the arbor, ALWAYS

install the inside "loose collar" first. Be sure the teeth of

the chippers are placed to fall in blade gullets, and chippers

are approximately equally spaced around the arbor.

DO NOT install the outside loose collar. Make sure the

arbor nut is tight. Install the arbor nut directly against the

outer blade of dado head.

For best results and to avoid excessive load on the motor,

NEVER CUT A 13/16" WIDE DADO, DEEPER THAN

3/4" IN ONE PASS.

MOLDING/SANDING

Instructions for operating the Molding Head are contained

in a booklet furnished with the Molding Head.

For use of Molding Head Cutter or Drum Sander with saw

arbor vertical the rear table requires an opening (next to

rear face of fence) for clearance. Cut this opening as shown.

REAR TABLE II_-[ -_F--I.h3" ]12-1/2"

_1 8--] J/2 I1_ l

For top-side rabbeting or molding in the in-rip position,

relieve the fence by positioning the cutting tool at the

desired location on the arm, locking the Carriage Lock

Knob, and lowering the cutting tool slowly into the fence -

remove only as much material from the fence as is

necessary.

NEVER USE A DADO HEAD OR MOLDING HEAD WITH THE SAW ARBOR VERTICAL WITHOUT INSTALLING AND

ADJUSTING A MOLDING HEAD/DADO GUARD. FOR TOP-SIDE DADOING OR MOLDING, INSTALL AND ADJUST

THE SAWBLADE GUARD AND ANTIKICKBACK ASSEMBLY FOR RIPPING OR CROSSCUTTING AS APPROPRIATE.

adjustments to compensate for wear

ADJUSTING BEVEL LOCK LEVER

1. The purpose of this lever is to lock the motor at any

angle. To adjust, remove the set screw with wrench as

shown. Use the bevel lock lever as a wrench to tighten

the clamp bolt. Do Not Over Tighten. Replace bevel

lock lever in locked position and tighten the set screw.

NOTE: The clamp bolt has a left handed thread. Therefore,

to increase the clamping effect, rotate the bevel lock lever

- when used as a wrench - from right to left, or clockwise

when viewed from above. If you accidentally rotate it the

wrong way and disengage the bolt from the matching steel

nut, it will be necessary to remove the Handle Trim, Yoke

Handle, and Bevel Scale, in order to reinstall the bolt in the

nut.

YOKE LOCK HANDLE ADJUSTMENT.

1. This handle provides a friction lock between the upper

face of the yoke and the bottom face of the carriage.

It should eliminate any play or rotation between these

two parts when locked. Its proper position for saw

operation is approximately midway between the two

sides of the yoke.

When sufficient wear has occured to permit the handle

to move considerably to the rear, or strike the yoke

before locking, the handle must be adjusted as follows:

2. Remove arm cap trim and arm cap.

3. Remove carriage stop screw and Iockwasher with a 1/4

inch hex-L wrench.

4. Grasp the carriage assembly, move it carefully off the

end of radial arm, holding it parallel to the radial arm

until all carriage bearings are free of their tracks.

5. Rest the motor and carriage assembly on saw work

table and re-install carriage stop screw and Iockwasher.

CARRIAGE STOP

SCREW

ARM CAP

ARM CAP TRIM

\ /

HEX-I'Ll' WRENCH

(V4 .qCH)

T_ Readjust

6. Set yoke handle at unlocked position. Tighten nut with

15/16 wrench, until lock handle locks mid-way

between the two sides of the yoke. Remove carriage

stop screw and Iockwasher.

7. Hold the motor and carriage assembly parallel to radial

arm and start the rear bearings onto the tracks.

Continue to hold the assembly parallel to the tracks

until the forward bearings are on the tracks.

8. Slide the carriage rearward on the radial arm and

INSTALL THE CARRIAGE STOP SCREW AND

LOCKWASHER.

9. Install arm cap and arm cap trim.

15/16" WRENCH

ARM TO COLUMN

With the arm control lever unlocked and in irndex

release position, the arm should move firmly with no

vertical play in the arm.

The arm should fit snugly on the column. If not, then

adjust.

a. Remove two (2) screws from rear cover plate and

tighten evenly top two 3/6-16 bolts, until arm

moves firmly and there is no vertical or horizontal

movement in the arm when arm control lever is

locked or unlocked.

b. Bottom two nuts should be snugged evenly, but not

nearly as tight as top two bolts.

c. Re-Install Rear Cover Plate.

3/8-]6 BOLTS

ADJUSTING CARRIAGE BEARINGS

In proper adjustment the top and bottom radii of all four

bearings should be in contact with the arm tracks for their

entire length and carriage should roll freely but with some

resistance.

To test for looseness between bearings and tracks on radial

arm, perform the following steps.

1. Remove left-hand carriage cover.

2. Push the carriage to its full most rearward position.

3. Finger hold front carriage bearing as shown and apply

as much force as possible and at the same time pull

carriage forward. If you can stop the bearing from

turning it will require adjusting.

adjustments to compensate for wear

4, Check rear bearing in the same manner and adjust as

follows:

a. Loosen nuts just enough to permit the eccentric

screws to turn.

b. Rotate the eccentric screws a partial turn (left or

right) as required to take up looseness.

c. Hold the heads of eccentric screws in the position

established in the preceding step and tighten nuts

on unders,de of carriage. Correct adjustment exists

when you cannot keep the 'bearings from turning.

However, excessive bearing pressure will cause

difficult operation and rapid wear.

d. Install carriage cover.

CARRIAGE

'HASHER ASSEMBLY

BEARING

PLAIN WASHER LOCKWASHER

NUT

ARM LOCK ADJUSTING WHEEL

Arm control lever operates a brake shoe that locks and

releases the arm, and automatically releases the arm index

pin for 0 ° & 45 ° miter settings.

The lock action should feel tight and secure. Considerable

amount of effort must be applied to the lever to lock the

arm.

NOTE: Lever must be in unlocked position while making

adjustment.

If adjustment is required, turn arm lock adjusting wheel

under front of the arm clockwise to tighten, counter-

clockwise to loosen.

TIGHTEN

ARM LOCK

ADJUSTING WHEEL

trouble-shooting

HA VE YOU FOLLOWED ALL SIX STEPS OF

THE ALIGNMENT PROCEDURE? IF YOU

HAVE NOT FOLLOWED THEM IN THEIR

PROPER SEQUENCE, YOU CANNOT

EXPECT A CCURA TE CUTTING RESUL TS.

In addition to the proper alignment of your saw, you underneath workpiece or between workpiece and

must also bocorne familiar with the following practices fence•

_n order to expect the best results. 5. Workpiece must be held tightly against fence and

1. Edge of workp_ece which is placed against fence must down against the table . this is especially important

be as straight as the long side of your framing square, when making angle cuts because the workpiece has a

2. Workpiece must be as flat as the front table board on tendency to move.

your saw. 6. Always use the correct sawblade for the job... Always

3. There must be no sawdust or other wood chips keep it sharp•

between the fence ana the front table board 7 When making a four sided frame:

4. There must be no sawdust or other wood chips a. The two side pieces must be exactly the same length.

b. The top and bottom pieces must be exactly the same

length.

c. Always place the same edge of the workpieceagainst,

the fence.., turn the workpiece end for end for the

successive cuts and mark a pencil line on thetable for

gauging the required length.

Deviation from any of the above practices will have an

effect on the accuracy of the cuts that you make.

THIS EDGE OF BOARD

AGAINST FENCE FOR ALL CUTS

FENCE

//-,I

lsr CUT

Turn workpiece over end for end...keep same edge against

fence when making successive cuts.

\\ I

PENCILLINE FOR

GAUGING REQUIRED LENGTH

_T SCRAP

[

WARNING: REMOVE POWER CORD FROM POWER

SOURCE BEFORE TROUBLE SHOOTING.

NOTE: Changing one adjustment will effect another, so it is

best to perform all of the alignment procedures when

correcting any one problem.

The usual operating "troubles" are listed in the following

paragraphs with the necessary corrections listed.

RADIAL SAW DOES NOT MAKE ACCURATE 0° or

45 ° MI TE R CROSSCUTS.

a. Looseness between column tube and column

support.

Align as described in Alignment Procedure Section

Step Two.

b. Crosscut travel not properly adjusted.

Refer to Step Three in Alignment Procedure

Section Squaring Crosscut Travel.

c. Column is Loose in Support.

Refer to Step Two in Alignment Procedure.

d. Arm Not Indexing Properly.

Refer to Arm Lock Adjusting Wheel in Adjustments

to Compensate for Wear section.

e. Carriage Assembly Loose on Arm.

Refer to Carriage Bearing Adjustment in adjustment

to Compensate for Wear Sections.

f. Looseness between Yoke and Carriage Assembly.

Refer to "Yoke Lock Handle" adjustment in

adjustment to Compensate for Wear Section.

g. Sawdust between Work Piece and Fence.

Keep Front Work Table Clean,

FINISH CUT END SQUARE

I-

[ q

: c

FINISH CUT END SQUARE

r- q

FENCE EDGE FENCE EDGE

FINISH CUT LOOKS LIKE THIS -- 0 ° CROSSCUT

OR LIKE THIS--45 ° MITER.

h. Rip Fence Not Straight.

Replace Fence.

2. SAW CUTS AT ANGLE - NOT 90 ° TO TABLE TOP.

a. Table support channels not properly leveled.

Refer to Step One under Alignment Procedure

Section.

b. Blade not square to work table top.

Refer to Step Four in Alignment Procedure Section.

3. BLADE ANGLE (BEVEL) CUTS NOT ACCURATE.

a. Corrective Action is the same as paragraph 2A and

B above.

b. Carriage Bearings Loose.

Refer to adjusting carriage bearing in adjustments to

compensate for wear section.

?HOULD BE 90 _

ANGLE

SQUARE

c. Bevel Lock Handle Loose.

Refer to Adjustment Bevel Lock Handle in

Adjustment to Compensate for Wear Section.

trouble-shooting

4. SAW KERF (CUT EDGE) OF STOCK ROUGH

TOOTH MARKS LEFT ON EDGE OF SAW KERF.

NOTE:

This conditioo is commonly called "HEEL".

Crosscutting or Miter Cutting

"Heeling" will tend to slide the workpiece along the

guide fence, as the cut is being made, and make a

square cut almost impossible.

Refer to step 5 under Alignment Procedure Section

- "Squaring Blade to Fence."

Bevel Crosscutting Or Bevel Ripping.

Refer to Step 5 Under Alignment Procedure Section

Vertical Heel Adjusting.

Using Improper Blade for Finish Cut Desired.

Use Proper Smooth Cutting Blade.

;FENCE

ROUGH KERF -_-L_WIDE CUT "_---

EDGE _-_""_- (KERF)

5. WOOD BINDS, SMOKES AND MOTOR SLOWS

DOWN OR STOPS WHEN RIPPING.

a. Dull blade or warped board.

Sharpen or replace the saw blade. Avoid the

attempted use of severly warped material.

b. Feed rate too fast.

Slow Feed Rate.

c. Saw blade heels.

Check and align as described in Alignment

Procedure Section, Step Five.

d. Fence not straight.

Replace fence.

e. Carriage Assembly Loose on Arm.

Refer to adjusting carriage bearings in adjustments

to compensate for wear section.

6. BOARD PULLS AWAY FROM FENCE WHEN

RIPPING.

a. Saw Blade has heel.

Corrective action is the same as preceding

instructions explained in paragraph c.

7. WORKPIECE STRIKES SPREADER WHEN RIPPING.

a. Adjust spreader per instructions in Step Six under

"Alignment of Spreader for Ripping".

8. SAW DOES NOT TRAVEL SMOOTHLY ON ARM

TRACKS.

a. Dirty tracks.

Clean Tracks.

b. Bad Bearing.

Replace Bearing.

c. Worn Tracks

Replace Tracks

9. CLAMPING FORCE NOT SUFFICIENT AT MITER

ANGLES OTHER THAN 45 °.

a. Arm Control Lever requires Adjustment.

Refer to Arm Lock Adjusting Wheel in Adjustments

to Compensate for Wear Section.

10. CLAMPING FORCE NOT SUFFICIENT AT BEVEL

ANGLES OTHER THAN 45 °.

a. Bevel Lock Lever Requires adjusting.

Refer to Adjusting Bevel Lock Lever in

Adjustments to Compensate for Wear Section.

IN RIP POSITION

FENCE

HEEL TO RIGHT:

INCORRECT

TOP VIEW WITH ARM 90 ° TO THE FENCE

FEED

HEEL TO LEFT:

INCORRECT

PARALLEL

WITH FENCE

CORRECT

11. DEPTH OF CUT VARIES FROM ONE END OF

WORK PIECE TO THE OTHER.

a. Table Top not parallel with Arm.

Refer to Attaching and Leveling table Mtg. Support

Channels in Step One Align. Section.

12. BLADE TENDS TO ADVANCE THROUGH LUMBER

TOO FAST.

a. Dull Blade.

Replace or sharpen blade.

b. Not advancing Saw Blade properly.

Draw Saw Blade across lumber with a slow and

steady pull.

MOTORTROUBLE-SHOOTING CHART

NOTE: Motors used on wood-working tools are particularly

susceptible to the accumulation of sawdust and wood chips

and should be blown out or "vacuumed" frequently to

prevent interference with normal motor ventilation.

TROUBLE PROBABLE CAUSE SUGGESTED REMEDY

Motor will not run.

Motor will not run and

fuses "'BLOW".

Motor fails to develop

full power. (Power output

of motor decreases rapidly

with decrease in voltage at

motor terminals. For

example: a reduction of

10% in voltage causes a

reduction of 19% in

maximum power output

of which the motor is

capable, while a reduction

of 20% in voltage causes

a reduction of 36% in

maximum power output.)

Motor overheats,

Motor starts slowly or

fails to come up to full

speed.

Motor stalls (resulting in

blown fuses or tripped

circuit breakers).

Frequent opening of

fuses or circuit breakers.

1. Low voltage.

1. Short circuit in line,

cord or plug.

2. Incorrect fuse in power line.

Power line overloaded with

lights, appliances and other

motors.

Undersize wires or circuit

too long.

General overloading of

power company's facilities.

(In many sections of the

country, demand for

electrical power exceeds

the capacity of existing

generating and distribution

systems.)

1. Excessive feed rate when

crosscutting or ripping.

2. Improper cooling. (Air

circulation restricted

through motor due to

sawdust, etc.)

3. Saw blade has "heel".

1. Low Voltage -- will not trip

starting switch.

2. Blade teeth wedged into table.

1. Voltage too low to permit

motor to reach operating

speed.

2. Fuse or circuit breaker

do not have sufficient

capacity.

1. Motor overloaded.

2. Fuse does not have

sufficient capacity.

1. Check power line for proper voltage.

1. Inspect line, cord and plug for damaged

insulation and shorted wires.

2. Install 15 amp Time Delay Fuse.

I. Reduce the line load.

2. Increase wire sizes, or reduce length of wiring.

3. Request a voltage check from the power company.

1. Slow down rate of feed.

2. Clean out sawdust to provide normal air

circulation through motor.

3. Refer to Alignment Procedure Section of

manual Step Five.

1. Correct low voltage condition.

2. Free blade from table.

1. Correct the low line voltage condition.

2. Replace fuse with 15 amp

Time Delay Fuse.

1. Reduce motor load.

2. Replace fuse with 15 amp

Time Delay Fuse.

maintenance and lubrication

MAINTENANCE

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH

"OFF" AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE MAINTAINING OR LUBRICATING

YOUR SAW.

When you receive your new Craftsman radial saw, it

requires no lubrication. The radial saw has been partially

aligned and all bearings are lubricated and sealed for life. In

time, however, ,n order to keep your saw in perfect

working order and accurate, it will be necessary to lubricate

and realign. In fact, your radial saw needs more of a

cleaning than a lubrication.

Make sure the tt;eth of the ANTIKICKBACK pawls are

always sharp. If they become dull, remove 5/16 hex nut

(Key #8 on p. 431 of antikickback assembly and flip Pawls

so new sharp point is in working position (see section titled

"Positioning Guard, Antikickback and Spreader Assembly,

For Ripping", sketch of Par. 2). Reassemble Pawls and

Spreader to antikickback Bar. Check Spreader for proper

alignment - correct if indicated. Replace Pawls when

second set of teeth are no longer sharp.

LUBRICATION

Your saw is prec4sion built and should be kept clean and

properly lubricated. Before describing the various points

which may periodically require lubrication, IT IS MORE

I I

IMPORTANT TO FIRST MENTION THE VARIOUS

POINTS WHICH SHOULD NOT BE LUBRICATED.

NO LUBRICATION REQUIRED

Do not lubricate carriage ball bearings or motor bearings as

these are sealed ball bearings and require no added

lubrication.

Do not lubricate between radial arm cap and radial arm.

PERIODICALLY LUBRICATE THESE POINTS

Use SAE No. 10W-30 automotive engine oil and refer to

Parts List for locations. Apply a few drops of oil along the

swivel latch pin and bevel index pin only if the pin has a

tendency to stick. Remove the left-hand carriage cover and

use oil sparingly to prevent it from getting on the ball

bearings or races.

A light film of oil should be wiped on the face of the

column tube to lubricate the fit between the column tube,

and column support.

The thread on the elevation shaft assembly can be

lubricated through the oil hole in the center of the radial

arm cap.

CAUTION: Excessive oil at any location will attract

airborne dust particles and sawdust.

recommended accessories

ITEM CAT. NO.

Stand ................................. 9-22205

Steel Legs .............................. 9-22238

Casters ...................... 9-22221 or 9-22222

Drill Chuck & Key ........................ 9-2980

*Molding Head Guard - 7-inch .............. 9-29524

*Molding Head Guard -8-inch .............. 9-29523

Rotary Surface Planer -Carbide Tip ......... 9-29513

Sanding Wheel - 8-inch .................... 9-2274

Sanding Wheel -lO-inch .................. 9-22723

Dust Collector .......................... 9-16997

ITEM CAT. NO.

Taper Jig ................................ 9-3233

*Satin Cut Dado - 7-inch .................... 9-3257

*Satin Cut Dado - 8-inch .................... 9-3253

*Molding Head Three Cutter ................. 9-3214

Sanding Drum - 3-inch ................... 9-25246

•Lower Retractable Guard

(for 90 ° crosscutting only) ................ 9-29009

"Power Tool Know How Handbook"

Radial Saw ............................. 9-2917

Sawblades (10" dia. w/5/8"" bore) ....... See Catalog

*Before purchasing or using any of these accessories, read

and comply with additional safety instructions No. "(D)2"

on p. 5 of this manual.

•Meets OSHA Requirements as of 8-73.

The above recommended accessories are current and were

available at the time this manual was printed.

NOTE: This lower retractable guard is designed to provide

additional protection to the operator in an axial direction

to the sawblade (perpendicular to the plane of the

sawblade ):

(a) When NOT in the cut (guards in full down position

(touching the table) and carriage in full rear position

behind fence):

(b) When saw is set up to perform 90 ° crosscut operations

(sawblade 90 ° to table surface and arm in 90 ° crosscut

position).

The lower retractable guard will NOT provide protection to

the operator, either crosscutting or ripping:

(a) Axially when in the cut, because the inner and outer

guards ride or,. top of the fence or workpiece during the

cutting operation, exposing the teeth of the sawblade;

(h) Radially (in a direction in line with the cutting teeth);

between the axial and radial directions.

Potential risks of injury may be introduced if the lower

retractable guard is used for other than 90 ° crosscut

operations, including:

(a) Becoming caught or jammed in prior kerfs in the fence

oJ table;

(b) Giving the operator a false sense of security when

performing miter, bevel, and rip cuts;

bevel and compound miter cuts.

(d) Jamming for certain in-rip cuts.

The following warning appears on the Lower Outer Guard:

repair parts

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL 113.199410 AND 113.199450

4 1 /

FIGURE 1 -- LEG SET (MODEL 113.199450 ONLY)

Key

No.

Part

No.

63749

60314

63751

63750

STD 551225

STD 541025

Description

Leg

Screw, Truss Hd. 1/4-20 x 5/8

Stiffener, R.H.

Stiffener, L.H.

*Lockwasher, External 1/4

*Nut, Hex 1/4-20

STD 523106

STD 551031

STD 551131

STD 541231

STD 541250

803835

63752

*Screw, Hex Hd. 5/16-18 x 5/8

*Washer, 11/32 x 11/16x 1/16

*Lockwasher, External 5/1 6

*Nut, Hex Jam 5/16-18

*Nut, Hex Jam 1/2-13

Foot, Leveling

Bag of Loose Parts (Not Illustrated)

* Standard Hardware Item - May be Purchased Locally.

(,,)

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL 113.199410 AND 113.199450

L..-- /I /_

/ /

14 15 16

_42 46 47

:/24

20 21

22 23

27 28 29

Key

No.

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL 113.199410 AND 113.199450

Always order by Part Number -- Not by Key Number.

Part

No.

63518

75090

60339

60353

63879

63669

STD601105

63670

75115

63686

STD541037

436594

STD551010

63884

63885

STD541110

STD551131

9421620

63880

449236

75116

STD610602

STD512520

63948

63429

63432

Description

FIGURE 2

Key

No.

Cord, with Plug

Cover, Rear Arm

Bolt, Hex Hd. Locking, 3/8-16 x 2-1/4

High Strength

Washer, .380 x 47/64 x 1/8

Bearing, Arm

Scale, Miter

*Screw, Pan Rec. Hd. !0-32 x 1/2

Indicator, Miter

Trim, Arm

Pad, Arm Trim

*Nut, Square 3/8-16

Screw, Pan Rec. Hd. 10-32 x 1-1/2

*Washer, 13/64 x 7/16 x 1/16

Knob, L.H. Lever Arm

Knob, R.H. Lever Arm

*Nut, Hex 10/32

Arm Assembly, See Fig. 5

*Lockwasher, 5/16

Screw, Soc. Hd. Cap 5/16-18 x 1/2

Cap, Arm

Screw, Type "'T'" Flat Rec. Hd. 10/32 x 5/8

Trim, Arm Cap

*Screw, Type "BT" Pan Cross 6/20 x 5/1 6

Yoke Assembly, See Fig. 3

*Screw, Pan Hd. 1/4-20 x 1-3/4

Table, Rear

Table, Spacer

Fence, Rip

Part

No.

63947

102711

STD551025

STD512510

37384

37530

STD551125

STD541025

STD541431

STD551031

63536

STD541437

63467

60342

63881

9420417

63258

30505

63683

63682

63062

3540

63894

63895

63796

75117

75124

Description

Table, Front

Screw, Set SI. Cup 1/4-20 x 1

!*Washer, 17/64 x 5/8 x1/32

i'Screw, Pan Hd. 1/4-20 x 1

Nut, Tee

Nut, "U" Clip

*Lockwasher, 1/4

*Nut, Hex 1/4-20

*Nut, Lock 5/16-18

*Washer, 21/64 x 9/16 x 1/16

Clamp, Table

Base Assembly, See Fig. 4

*Nut, Lock 3/8-16

Cap, Flag Terminal

Bolt, Sq. Hd. 3/8-16 x 2-1/4

Clamp, Cord

Screw, Type "'T'" Pan Rec. 10-32 x 1/2

Guard Assembly, See Fig. 6

Elbow, Dust

Wrench, Hex "'L'" 1/8

Wrench, Hex "L" 3/16

Wrench, Hex "'L" 1/4

Wrench, Shaft

Wrench Arbor

Bag, Loose Parts (Not Illustrated)

Owners Manual (Not Illustrated)

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL 113.199410 AND 113.199450

13 20 20

11 27rI

30\_ 29

. \Q

• ANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A

HAZARD UNLESS REPAIR IS DONE BY QUALIFIED

TECHNICIAN.

REPAIR SERVICE ISAVAILABLEAT YOUR NEAREST SEARS

STORE. SEE NOTE ON PAGE 40.

40 41

Figure 3

\ 43

45 46

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL 113.199410 AND 113.199450

FIGURE 3 -- YOKE ASSEMBLY

Key Part

No. No. Description

STD601105

63661

63786

STD510605

120399

63657

63893

63658

63656

STD551031

STD551231

STD523107

63778

63782

63777

STD541462

STD551062

30567

30530

60336

63779

63528

30521

63659

63660

63641

STD541231

30495

62498

60175

STD541411

*Screw, Type "T" Pan Rec. Hd. 10-32 x 1/2

Cover, LH Carriage

Indicator, Rip

*Screw, Pan Rec. Hd. 6-32 x 1/2

Nut, Square 5/16-18

Housing, Index Pin

Pin Assembly, Index

Spring, Index

Bracket, Spring

*Washer, 21/64 x 3/4 x 1/16

*Lockwasher, 5/16, Ext. Tooth

*Screw, Hex Hd. 5/16-18 x 3/4

Screw, Eccentric

Washer Assembly, Carriage Bearing

Bearing, Carriage

*Nut, Lock 5/8-11

*Washer, .630 x 1.125 x .093

Bumper

Nut, Speed

Bolt, Hex Hd. 5/16-18 x 1-1/2

High Strength

Bearing, Sleeve

Shoe, Rip Lock

Spring, Swivel Latch

Cover, R.H. Carriage

Knob, Carriage Lock

Carriage

*Nut, Hex Jam 5/16-18

Nut, Shaft

Collar

Blade, Saw

*Nut, Lock 3/8-16

*Standard Hardware Item - May be Purchased Locally.

I{ey

No.

Pa rt

No.

STD551037

63652

63651

63469

30613

STD600805

9421623

STD551131

63710

63648

63643

63644

60333

63713

STD600803

63714

63645

64563

STD510802

63608

63649

63650

63712

160343

9421627

60335

163647

STD551210

60334

STD523120

63646

63711

Description

*Washer, .380 x 47/64 x 1/16

Cam, Motor

Stud, Motor

Bushing, Rubber

Clamp, Cord

*Screw, Pan Rec. Type "T" 8-32 x 1/2

Screw, Hex Soc. Cap 5/16-18 x 7/8

*Lockwasher, 5/16

Yoke

Knob Assembly, Bevel Index

Stud, Yoke Clamp

Handle, Yoke Lock

Nut, Square L.H. 5/16-18

Indicator, Bevel

*Screw, Pan Rec. Type "T" 8-32 x 5/16

Handle, Yoke

Pin, Index

Guard, Shaft

*Screw, Pan Rec. Type "T" 8-32 x 1/4

oMotor

Ring, Index

Plate, Retainer

Scale, Bevel

Screw, Pan Hd. 5/16-18 x 1

Screw, Soc. Cap 5/16-18 x 1-5/8

Screw, Hex L.H. 5/16-18 x 2

Lever, Bevel Lock

*Lockwasher, External No. 10

Screw, Hex Soc. Button Hd. Cap 10-32 x 5/8

*Screw, Hex 5/16-18 x 2

Cap, Yoke

Spacer, Motor

Any attempt to repair this motor may create a hazard unless

repair is done by qualified service technician.

Repair service is available at your nearest Sears store. See

note on page 42.

Figure 4

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL 113.199410 AND 113.199450

FIGURE 4 -- BASE ASSEMBLY

Key Part

No. No. Description

1 STD503705

2 63623

3 60330

4 63611

5 63610

6 STD572510

7 63612

8 9416187

9 STD523110

10 60078

11 STD541037

12 STD551137

13 60340

14 STD523712

15 186648

16 60329

17 60367

18 60336

19 63609

20 63613

21 63500

22 63614

23 60300

*Screw, Soc. Set 3/8-16 x 1/2

Latch, Arm

Ring, Retaining 3"

Tube Assembly

Gib, Column Tube

*Pin Roll 1/4 x 1

Nut, Elevation

*Screw, Type "T" Hex Washer Hd.

5/16-18 x3/4

*Screw, Hex Hd. 5/16-18 x 1

*Screw, Hex Hd. 5/1 6-18 x 1/2

*Nut, Hex 3/8-16

*Lockwasher, 3/8

*Washer, .380 x 7/8 x 1/8

*Screw, Hex Hd. 3/8-16 x 1-1/4

*Screw, Hex Hd. 5/16-18 x 1-7/8

Screw, Locking Set 1/4-20 x 3/8

Bolt, Hex Hd. 5/16-18 x 1-7/8

High Strength

Bolt, Hex Hd. 5/16-18 x 1-1/2

High Strength

Support, L.H.

Shaft Assembly, Elevating

Washer, Thrust .502 x .927 x .031

Bearing

Washer, 1/2 x 7/8 x .010 (as required)

Key Part

No. No.

63615

STD541450

STD580014

63619

STD541031

STD541431

STD581037

63618

63617

STD551050

STD581050

63616

STD541025

STD551125

63622

63435

STD551012

STD522505

STD502503

63434

75105

63673

STD551031

STD551131

109163

Description

• i

Gear, Bevel

*Nut, Lock 1/2-13

*Key, Woodruff 1/8 x1/2

Support, R.H.

*Nut, Hex 5/16-18

*Nut, Lock 5/16-18

*Ring, Retaining 3/8

Gear, Pinion

Bearing, Elevating Shaft

*Washer, .515 x .875 x .032

*Ring, Retaining 1/2

Shaft, Elevating Crank

*Nut, 1/4-20

*Lockwasher 1/4

Bracket, Bearing

Bushing

*Washer, 17/64 x 9/16 x 3/64

*Screw, Hex Hd. 1/4-20 x 1/2

*Screw, Soc. Set 1/4-20 x 3/8

Crank Assembly

Base Assembly

Channel, Table Mounting

*Washer, 11/32 x 7/8 x 1/16

*Lockwasher, 5/16

*Bolt, Square Hd. 5/16-18 x 3/4

Standard Hardware Item - May be Purchased Locally

repair parts

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL 113.199410 AND 113.199450

Key

No.

FIGURE 5 -- ARM ASSEMBLY

Part

No.

63626

63629

63631

63628

9420417

63883

63632

63630

63709

STD376112

63467

63725

63716

63767

STD601103

60240

63633

60332

Description

Housing, Pin

Pin, Arm Lock

Pawl, Arm Lock

Spring, Tension

Screw, Type "'T" Hex Washer

Hd. 1/4-20 x 5/8

Guide

Rod, Index

Spring, Arm Lock

Spring, Clip

@Capacitor

Cap, Flag Terminal

iORelay

Cord

Clamp, Capacitor

*Screw, Type "'T" Pan Hd.

10-32 x 1/2

fNut, Push 1/4

Rod Assembly, Arm Lock

Washer, 21/64 x 1 x 1/8

Key Part

No. No.

19 63872

20 STD551025

21 _60208

22 63638

23 63637

24 63636

25 60440

26 63768

27 63773

28 STD551210

29 63639

30 448437

60256

STD600805

63664

63663

63878

Description

Lever Assembly

"Washer, 17/64 x5/8 x 1/32

Nut, Push

Pin, Lever

Pin, Clevis

Clamp, Cord

Lead, 8" Red

Insulation

*Lockwasher, External NIO

Track

Screw, Type "T'" Rd. Hd.

10-32 x 5/8

Key, Switch

*Screw, Type "'T "° Pan Hd. Cross

8-32 x 1/2

Guard, Switch

Switch, Locking

Includes Key No. 31)

Arm Radial

* Standard Hardware Item -- May be Purchased Locally.

+ If this part is removed, discard and replace with a new

Push Nut.

• Relay and Capacitor must accompany motor when motor

is returned for service.

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL 113.199410 AND 113.199450

456 7

13 14

FIGURE 6 -- GUARD ASSEMBLY

Key Part

No. No. Description

63681

120399

63541

63540

STD 551010

STD 601103

60219

STD 541231

63271

Guard

*Nut, Square, 5/16-18

Bar, Antikickback

Guide, Antikickback

*Washer, 13/64 x 5/8 x 1/32

*Screw, Type "T" Pan Hd.

10-32 x 3/8

Screw, Wing 5/16-18 x 1/2

*Nut, Hex., 5/16-18

Paw!, Antikickback

Key Part

No. No. Description

STD 582043

63270

63269

63539

60435

STD 541008

STD 551108

63538

STD 510805

*Ring, Retaining 7/16

Spreader

Bearing

Screw, Guard Clamp (Includes

Key No. 14)

Grip

*Nut, Hex, 8-32

*Lockwasher, External Tooth No. 8

Clamp, Guard

*Screw, Pan Hd., 8-32 x 1/2

*Standard Hardware Item - May be Purchased Locally.

SEARS

owners

manual

SERVICE

MODEL NO.

113.199410

SAW ONLY

113.199450

SAW WITH LEGS

HOW TO ORDER

REPAIR PARTS

IO-INCH RADIAL SAW

Now that you have purchased your 10-inch radial saw, should a

need ever exist for repair parts or service, simply contact any

Sears Service Center and most Sears, Roebuck and Co. stores.

Be sure to provide all pertinent facts when you call or visit.

The model number of your 10-inch radial saw will be found on

a label attached to your saw, at the front of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION

PART NUMBER PART DESCRIPTION

MODEL NUMBER

113.199410

113.199450

NAME OF ITEM

10-INCH RADIAL SAW

All parts listed may be ordered from any Sbars Service Center

and most Sears stores. If the parts you need are not stocked

locally, your order will be electronically transmitted to a Sears

Repair Parts Distribution Center for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. 751 24 Form No. SP4930-1 Printed in U.S.A. 1/86

Craftsman 113199410 User Manual 10 INCH RADIAL SAW Manuals And Guides L0902098

CRAFTSMAN Saw Radial Manual L0902098 CRAFTSMAN Saw Radial Owner's Manual, CRAFTSMAN Saw Radial installation guides

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