Craftsman 113206891 User Manual 6 1/8 INCH JOINTER PLANER Manuals And Guides L0905111
CRAFTSMAN Jointer/Planer Manual L0905111 CRAFTSMAN Jointer/Planer Owner's Manual, CRAFTSMAN Jointer/Planer installation guides
User Manual: Craftsman 113206891 113206891 CRAFTSMAN CRAFTSMAN 6-1/8-INCH JOINTER-PLANER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 6-1/8-INCH JOINTER-PLANER #113206891. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 6-1/8-INCH JOINTER-PLANER Manual
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Save This Manual : For Future Reference owners rnanua! MODEL NO. 113.206932 JOINTER/PLANER WITH LEGS AND MOTOR 113.206891 JOINTERiPLANER WITH LEGS AND MOTOR Serial Number Model and serial number may be found on a plate attached to your base. You should record both model and serial number in a safe place for future use, CAUTION: 6-1/8-iNCH JOINTER-PLANER ® assembly Read ALL iNSTRUCTiONS carefully ® operating • repair parts Sold by SEARS, Part No. 67095 ROEBUCK AND CO., Chicago, _L. 60684 U,S.A. Primed iN US A eneraisafety instructions for power tooas 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and fabels affixed to the tool Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the g rounding wire. Never connect the green wire to a live .... .....terminal. • 3. KEEP GUARDS IN PLACE, : in working order, and in proper adjustment and alignment. 4. REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. . KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust, AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locations or: ....... expose them to rain. Keepw0rkamawel!lighted:. i :::: Provide adequate surrounding workspace :i : 7, KEEP CHILDREN AWAY ........ : All visitors should be kept a safe distance from _ work area. 8, MAKE WORKSHOP CHILD,PROOF with padlocks, master switches, or by removing _ : starter keys. ::i_:_ii:ii 9. DON'T FORCE TOOL It will do the job better and safer atthe rate for which it was designed, 10. USE RIGHT TOOL Don't force tool or attachment to do a job it was not designed for. 11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties Or jewelry (rings, wrist watches) to get caught in moving parts Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow. 12. USE SAFETY GOGGLES (Head Protection) Wear Safety goggles (must comply with ANSI Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation. 13. SECURE WORK Useclamps ora vise to hold work when practical. It's safer than using your hand, frees both hands to operate tool. 14. DON'T OVERREACH Keep proper footing and balance at all times. 15, MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performances. Follow instructions for lubricating and changing accessories. 16. DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits, cutters, etc. 17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plugging in ACCESSORIES. 18. USE RECOMMENDED Consult the owner's manual for recommended accessories. Follow the instructions that accomparty the accessories. The use of improper accessories may cause hazards. 19_ NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do _ not store materials above or near the tool such that it is necessary to stand on the tool to reach i them. 20iCHECK DAMAGED PARTS ::Before further use of the tool, a guard or other partthat is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may effect its operation. A guard or other part that is damaged should be properly repaired or replaced. 21. DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22. NEVER LEAVETOOL RUNNING UNATTENDED : Turn power off. Don't leave tool until it comes toi: a complete stop. :: _: _:i ¸¸i ¸¸:¸ii: ,: i: additional :: _;: safety instructions for jointer-planer Safety is a combination of operator common sense and alertness at all times when the Jointer-Planer is being used. WARN|NG: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR JOINTER-PLANER UNT_IL IT iS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS... AND UNT|L YOU HAVE READ AND UNDERSTOOD THE FOLLOWING. PAG E 1. GENERAL SAFETY INSTRUCTIONS TOOLS ..................................... 2. GETTING FOR POWER 2 TO KNOW YOUR JOINTER-PLANER 3. BASIC MACHINE OPERATION 4. USE OF HOLD-DOWN/PUSH 5, MAINTENANCE 6. STABILITY ................ BLOCKS ............................. 11 17 ......... 18 19 OF MACHINE If there is any tendency for the Jointer-Planer to tip over or move during certain operations such as when planing or jointing long heavy boards, the JointerPlaner (stand) should be bolted to the floor. 7. LOCATION The Jointer-Planer should be positioned so neither the operator nor a casual observer is forced to stand in line with the wood while it is being planed. This machine is intended for indoor use only. Provide adequate lighting. 8. KICKBACKS Kickbacks can cause serious injury. A kickback occurs when the operator looses control of the workpiece causing it to be kicked back toward him. Kic_kbacks-and be avoided by: a. Holding fence. possible injury from them can usually the workpiece firmly against tables and b. Not taking too deep a cut at one time. A deep cut requires more effort to feed the wood while planing and can cause the wood to kickback. A cut between t/32 and 1/16 of an inch deep will produce the best results. C. d. Not jointing, planing, or beveling pieces of wood smaller than recommended. (See section in this manual, "Basic Jointer-Planer Operations.") Smaller pieces of wood can tip over on the tables, or into the cutter head and can be kicked back toward you. Keeping blades sharp. Blades that are dutl or nicked require more effort while planing and will tend to pound the wood rather than cut it, which can cause the wood to kickback. A nicked blade will cut a ridge in your wood and cause the wood to ride u p on the outfeed table. Make sure the cutter blades are installed properly, and cutter blade wedge screws are tight. 9. PROTECTION: EYES; HANDS, FACE, EARS, BODY a. If any part of your jointer is malfunctioning, has been damaged or broken . . . such as the motor switch, or other operating control, a safety device or the power cord.., cease operating immediately until the particular part is properly repaired or replaced. b, Wear safety goggles that comply with ANSI Z87.1 and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. c. Do not plane, joint, or bevel wood shorter than 12 in. Smaller pieces of wood can tip over on the tables, or into the cutterhead and be kicked back toward you. d. Always use the hold down/push block when jointing or beveling wood narrower than 3 in. but never joint or bevel wood narrower than 3/4 in., or less than !/4 inch thick. e. Always use the hold down/push blocks when planing wood thinner than 3 in. but never plane wood thinner than !/2 in. under any circumstances. f. Avoid awkward hand positions, where a sudden slip could cause a hand to move into the cutters. g. Neverturn yourJointer-Planer"ON" before clearing the table(s) of all objects (tools, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned. h. Make sure the cutterhead revolves in the right direction, (toward the infeed table). i. KEEP CUTTER GUARD IN PLACE AND OPERATING PROPERLY AT ALL TIMES. Regularly check the tension of the cutter guard spring to assure satisfactory operation. (See Getting To Know Your Jointer-Planer section.) j. Always feed the wood completely through the cutter head and past the cutter guard so that the guard returns to the rest position against the fence. When using only one hold down/push block to feed the wood, do not place your other hand on the Jointer-Planer. k. Always maintain complete control of the workpiece and provide adequate support for long and heavy workpieces. 10. Warped wood should be surface planed on the concave side for best results. 11. To avoid a rough planed surface, determine if possible, which way the grain emerges from the wood and feed the wood accordingly. /#_ GRAIN EMERGING ROTATION 12. Do not plane edges of plywood, composition materials, or wood that has glue on it or is painted or varnished. Planing these materials witl dull the blades quickly. 3 i, additional safety instructions for jointer-pUaner 15: Never leave the Jointer-Planer work area with the power on; before the Jointer-Planer has come to a complete stop, or without removing and storing the switch key. THAT A CARELESS FRACTION OF A SECOND SUFFICIENT TO INFLICT SEVERE INJURY. 19. Read and follow the instructions danger label on the cutter guard. appearing IS on the 16. Never operate the Jointer-Planerwith protectivecover onthe unused shaft end of the motor removed. DANGER 17. Do not attempt to perform an abnormal or little-used operation without study and the use of adequate hold down/push blocks, jigs, fixtures, stops, etc. SAFETY WEAR GOGGLES PER ANSI OWN Z87.1 AT ALL 2. NEVER PERFORM A JOINTING OR PLANING HEAD OR DRIVE GUARD REMOVED. 3. NEVER MAKE WARNING: THE 2" JOINTER-PLANER PULLEY AND THE 2-1/2" MOTOR PULLEY FURNISHED WILL RUN THE CUTTER HEAD AT APPROXIMATELY 4300 RPM FOR YOUR SAFETY READ AND UNDERSTAND OWNER'S MANUAL BEFORE OPERATING MACHINE 1. WEAR 18. DO NOT perform layout, assembly, or setup work on the table while the cutting toot is rotating: - A JOINTING OR PLANING TIMES. OPERATION CUT DEEPER THAN WITH CUTTER 1/8 INCH. 4. ALWAYS USE HOLD DOWN!PUSH BLOCKS FOR JOINTtNG MATERIAL NARROWER THAN 3 INCHES, OR PLANING MATERIAL THINNE_ THAN 3 INCHES. YOUR The operation of any power too_ can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSl Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. m ' '_'_' contents POWER TOOL GUARANTEE ...................... GENERAL: SAFETY INSTRUCTIONS FOR POWER TOOLS ............................... ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTER-PLANER ............................. MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS .............................. 2 2 3 5 Connecting to Power Source Outlet ............. Check Motor Rotation ........................ UNPACKING AND CHECKING CONTENTS ......... ASSEMBLY .............................. ....... 5 5 6 7 Assembling Steel Legs ........................ 7 Mounting Jointer-Planer On Recommended Craftsman Leg Set .......................... 8 i Checking Cutterblades and Screws .............. 8 i Mounting Switch. _.;, _._. ...... ...... .. :.......9 Insta_i|ng Mot0r, Pulley, V-Belt and Belt Guards ... 9 • installing Siidi'ng Guard_:..... ....... .. :. ...... 10 GETTING TO KNOW YOUR JO1NTER-PLANER _.... 11 DePt h of Cut Handwheel :! .. _.,..., ::. :. .... ,..tl 4 i i , i Fence Locks and Stops ...................... Fence Tilt Scale ............................ Cutter Guard ............................... Infeed Table ................................ On-Off Switch .............................. BASIC JOINTER-PLANER OPERATION ........... Feeding the Workpiece ....................... Using the Hold Down/Push Blocks ............. Beveling ................................... MAINTENANCE ................................ Replacing Cutter Blades ..................... Installing Cutter Guard Spring ................ Sharpening Cutter Blades .................... GENERAL MAINTENANCE ...................... LU BRI CATION ................................. MOTOR MAINTENANCE AND LUBRICATION ...... TR OUBLE-SHOOTI N G .......................... REPAIR PARTS ................................ RECOMMENDED ACCESSORIES ................. 12 12 13 14 16 17 17 18 19 19 t9 21 23 23 23 24 24 26 31 motor specifications and electrica! requirements This machine is designed to use a 3450 RPM motor only. Do not use any motor that runs faster than 3450 RPM. It is wired for operation on 110-120 volts; 60 Hz., alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS. EVEN THOUGH SOME OF THE RECOMMENDED MOTORS ARE DUAL VOLTAGE. THESE CRAFTSMAN MOTORS HAVE BEEN FOUND TO BE ACCEPTABLE FOR USE ON THIS TOOL. HP RPM VOLTS CATALOG NO. t/2 1/2 3/4 3/4 3450 3450 3450 3450 110-120 110-220 110-120 110-120 1216 12!8 t219 1226 It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. A temporary adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset overload protector as their use may be hazardous, CONNECTING ifthe outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to known ground. A temporary adapter as illustrated is available for connecting plugs to 2-prong receptacles. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. GROUNDING TO POWER SOURCE OUTLET LUG This machine must be grounded while in use to protect the operator from electric shock. Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp, dual element time delay or Circuit-Saver fuse or circuit breaker. If you are not sure that your outlet is properly have it checked by a qualified electrician. grounded, _' / WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING, IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE CUTTING BLADE. tf power cord is worn or cut, or damaged in any way, have it replaced immediately. 3-_RONG PLUG PROPE R LY GROUNDED GROUNDING PRONG This power toot is equipped with a 3-conductor cord and grounding type plug listed by Underwriters' Laboratories Association. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. a mating 3-conductor grounded type _ 2-PRONG RECEPTACLE ADAPTER WARNING: THE GREEN GROUNDING LUG EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUND SUCH AS TO A PROPERLY GROUNDED OUTLET BOX. NOT ALL OUTLET BOXES ARE PROPERLY GROUNDED. If you are not sure that your outlet is properly grounded, have it checked by a qualified electrician. NOTE: The adapter illustrated is for tJse only if you already have a properly grounded 2-prong _eceptacle. The use of any extension cord wilt cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.WG.) extension cord. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which will accept the plug on the saw. Wire Size Required (American Wire Gauge No.) 120 V. Lines Extension Cord Length 0-25 Ft. 16 26-50 Ft. 14 51-100 Ft. 12 CHECK This plug requires outlet as shown. _,,_,_.,,,.._' " LIJ MOTOR ROTATION Place the motor on your workbench or on the floor. Standing clear of the motor shaft, plug the motor cord into a properiy grounded outlet. Notice the rotation of the shaft. As you took directly at the motor shaft it shoufd be turning in the counterclockwise direction,_J_"_--, tf the motor shaft is turning counterclockwise, remove the ptuc from the power outlet and continue the assembly procedures. If the motor isturning clockwise, remove the pluc. from the power outlet and foi!ow the instructions on th{ motor labet to reverse the rotation of the motor shaft. unpaC kingand checking contents : .... i: :: : .... Combination Square i / i•i ii i 1/2" Wrench 7116_ Wrench : l Wrench 3i8' Wrench : :: Medium Screwdriver Models t13.206932 and 113.20689t Jointer-Planer are shipped complete in one carton and INCLU DE Steel Legs and Motor. Model 113.206801 Jointer/Planer is shipped complete in one carton but DOES NOT INCLUDE steel legs or motor. Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make certain all items are accounted for, before discarding any packing material. If any parts are missing, do not attempt to assemble the jointer/planer, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly.i. ..... Remove the protective oil that is applied to atl unpainted metal surfaces. Use any ordinary household type grease and spot remover. WARNING: Never use gasoline, naptha or similar highly volatile solvents. Apply a Coat of paste wax to the table .... : 61: • • ; • :i ¸ ..... i;¸ i ¸ ; : : • • TA.LEO LOOSEPARTS No. :, Description .... A Jointer-Ptaner ............... ........... B V-Belt, 1/2 x 52" .. ........................ *C 5/32 Setscrew Wrench ....................... *D 1/8 Setscrew Wrench ........................ *E Motor Pulley, 2-1/2" Dia ...................... *F Sliding Guard Knob ......................... *G Concave Plastic Washer ..................... H Sliding Guard .............................. *J Sliding Guard Rod .......................... *K Nut, 1/2-13 ................................. *L Lockwasher, 1/2 ............................ *M Lockwasher, No. 10 ......................... *N Screw, Pan Hd., 10-32 x 1/4 ................... O Owners Manual ............................. *P Depth of Cut Handwheel ..................... *Q Screw, Sems, 1/4-20 x 1-1/4 .................. R On/Off Power Outlet ........................ *S Washer, 17/64 x 1/2 x 1/32 .................... *T Lockwasher, External 1/4 .................... *U Screw, Pan Hd. 1/4-20 x 1/2 .................. V Jointer-Planer Belt Guard .................... *W Attaching Hardware (2 Nuts, 2 Bolts) X Belt Guard Clips ............................ Y Bracket, Mounting .......................... Z Belt Guard Support Bracket .................. AA Belt Guard Support ......................... AB Screw Pan Hd. 10-32 x 1/2 .................... ACMotor Pulley Belt Guard ...................... AD Switch Key ................................ AE Hold Down!Push Block ...................... Wipe all parts thoroughly with a clean, dry cloth. WARNING.': FOR YOUR OWN SAFETY ;:NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AI_D YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERA- , "Supplied i ! in Loose Parts Bag #67092 Qty.: ; _l i 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 2 2 1 3 1 1 1 2 1 1 2 unpacking and checking contents TABLE OF LOOSE PARTS The Following Parts Are Included With Models 113.206891 and 113,206932 Item No. A B C D E Description Qty. Leg ....................................... End Stiffener ............................... Side Stiffener .............................. Motor Support .............................. Motor ..................................... 4 2 4 1 1 Package of Miscellaneous Small Parts, No, 67035, Consisting of the Following: F G G G H J K K L M N Cord Clip .................................. Hex Nut, 1/4 in. -- 20 (approx. dia. of hole 1/4 in.) ................ HexNut, 5/16in.-18 (approx. dia. of hole 5116 in.) ................ Hex Nut, 1/2 in. -- 13 (approx. dia. of hole 1/2 in.) ................. Truss Hd. Screw, 1/4 in. -- 20 x 5/8 In. long. (Top of screw is rounded) ............. Flat Washer (dia. of hole 11/32 in.) ............. Lockwasher, 1/4 in. External Type (approx. dia. of hole 1/4 in.) ................ Lockwasher, 5/16 in+ External Type (approx. dia. of hole 5/16 in.) ................ Carriage Bolt, 5/16 in. -- 18 x 3/4 long .......... Leveling Foot .............................. Hex Hd. Screw, 5/16 in. -- 18x 2 in............. 2 40 7 8 40 7 40 7 3 4 3 assembly ASSEMBLING H © K L TRUSS HD. SCREW 1/4-20 x 5/8 STEEL M END N ST|FFENER LEGS NOTE: Steel legs are furnished and 113.20689t. with Model 113,206932 From among the loose parts, find the following 40 40 40 8 4 G Hardware: Truss Head Screws, 1/4-20 x 518 Lockwashers, !!4-External Hex Nuts, 114-20 Hex Nuts, t/2-13 Leveling Feet 1. Assemble two (2) Side Stiffeners together using four (4) 1/4-20 Truss head screws, Iockwasher and nuts. Make two (2) Side Stiffener assemblies. The End Stiffeners are placed on top and at each end of Side Stiffener assemblies as shown. Align holes, letter coded "B" (see page 8) in Side Stiffeners and End Stiffeners and then insert 1/4-20 Truss head screws through the 9/32 diameter holes and install Iockwashers and nuts and then tighten. 2. Assemble the four (4) Legs to the Side and End Stiffeners us/ng 1/4-20 screws, lockwashers and nuts as shown. 3. Assemble the Motor Support to the Legs with 1/4-20 screws, Iockwashers and nuts. Motor Support can be assembled to either end of Leg set. 4. Install leveling feet as shown. To level Leg Set, loosen nut on inside of leg and turn nut on the outside to raise or lower feet. Adjust all four leveling feet, if necessary, and then tighten nuts on the inside of leg. NOTE: These adjustment. levelers are not intended for height 7 assembly MOUNTING JOINTER-PLANER i:. From among the loose parts, find the following ware: hard- 4 Carriage Bolts, 5/16-18 x 3/4 3 Hex Head Screws; 5/16-18 x 2 7 Lockwashers, 5/16 in. External Type 7 Washers, 11/32 ID 7 Hex Jam Nuts, 5/16-18 2 Cord Clips 2. Loosen FENCE LOCK KNOB. Tilt fence upward and slide it toward the pulley. 3; Position machine on Leg Setand align mounting hole._ in machine with holes in Leg Set letter coded "A". Mount with three (3) 5/16-18 x 2" Long Hex Head Screws. 4. Place a flat washer, a lock washer and a nut on each screw from underneath the stand and tighten. 5: Place handwheef on shaft aligning ftat surfaces on shaft with flat surfaces on handwheel.., attach with 1-1/4 in. screw. 1f4-20 HEAD / TRUSS SCREW S_DE /\ l DEPTH OF HANDWHEEL STIFFENER FLAT A -- MOTOR EN SUPPORT AT THIS END IIL_ CHECKING CUTTER WASHER TIFFENE BLADES J JJJJl I I i AND SCREWS TOOLS NEEDED : i 5i32" and J°inter). 118" Setscrew Wrenches (furnished with Lead Pencii / Short straight edge (or head of Combination square)i i 1, Insert penci;! in space at end of cutterhead :i to hold ____....._ , L"k. I! ! cutterhead guard open. 2. Lower the infeed table wilth the Depth of Cut Handwheel 3. Rest the straight edge _ WEDGE __ _______ _-- % on edge on the surface of outfeed table so it extends across the open ing between the tables, at three positions: neareach endand atthe middle of the cutter b_ade. 4. Rotate the cutterhead by grasping the 2" die. driven pulley and make sure each knife nicks (touches) the straight edge at all three positions. If not, follow procedure under "REPLACING CUTTER BLADES" on pgs. 19 thru 21. -_'-_ .__ _ ""--..,.__ _ _Y_-_ __ PENCt L CUTTER 5. If a cutter blade adjustment is not required, check each locking screw of each wedge (5/32" setscrew wrench) and tighten if necessary. Hold the pulley while tightening screws and be careful that your fingers do not slip off the wrench, ..... i / •_ : ::: :i, :,i:,i _ ,, • _ ,: ::,: 8 5/32 IN. SETSCREW WRENCH OUTFEED TABLE i, _ : ,: GUARD CUT MOUNTING SW|TCH 2 Lockwashers, External 1/4 1. Locate the following parts: ! On/Off Power Outlet 2 Washers, 17/64 x 1/2 x 1/32 2. Attach On/Off holes. 2 Pan Hd. Screws, 1/4-20 x 1/2 IIj!' INSTALLING GUARDS MOTOR, 1. Locate the following ILLLjl PULLEY, II JI!l II V-BELT outlet to infeed table using two tapped I AND BELT parts: Qty. Description 1 Motor CARRIAGE 5/16-18 1 "L" Bracket ! 1 Pulley (Approx. V-Belt 1/2x52 4 Carriage 4 Flat Washer5/16 4 Lockwasher 4 Hex Nut 5/16-18 1 Guard Assembly including a guard support, guard support bracket, self-threading screws, and clips, BOLT x 3/4 2-1/2" Dia.) Bolt 5/16-18 x 3/4 I.D. 5/16 I.D. 2, Place motor against the motor mounting bracket and insert bolts through holes in motor base and then through holes marked "X" in motor mounting bracket. DO NOT TIGHTEN BOLTS AT THIS TIME. The "L" bracket which holds the guard support must be slid between the motor base and the motor mounting bracket so motor must be loosely assembled to bracket at this time. BRACKET TWO HOLES TOGETHER 3. Slide long teg of"L" bracket between motor base and motor mounting brackeL Then sandwich the short leg of the"L" bracket between the guard support bracket and the guard support and loosely fasten together with self-threading screws as shown. _nstall clips onto belt guard support with long end of clip facing you. CLOSEST _CLIPS SUPPORT /// 2-1/2" 5/32 INCH SETSCREW WRENCH BRA( BELT t0-32 X 112 IN. SELF-THREADING SCREW GUARD_,_ I_ SUPPORT MOTOR _'_t PULLEY TIGHTEN SET SCREW AGAINST FLAT ON SHAFT 4. Install the 2-1/2" pulley onto the motor shaft and tighten the set screw in the pulley hub against the flat part of the motor shaft. HERE MOTOR FLUSH WtTH SHAFT 9 6. P0sition btherend Of V:Belt ontoCutter i ii1111111 i i ] i i head p_iiey. ........ : : i ii iiii OPEN iiii II iiiii .lUll II END II IH eupbothpu eys d 7. Visually fin perpendicular as needed. tl an V-Belt until they are to the floor by sliding motor sideways PULLEYS AND V-BELT ..I-MUST BE STRAIGHT IN-LINE __ AT 90° WITH RELATIONSHIP _-_--__. TO THE FLOOR 1 ,----_V-BELT 8. Press down hard on motor to put tension on theV-Belt and tighten the motor mounting bolts at this time. 9. Check guard support before tightening motor support screws to be sure it is centered around motor shaft and will not rub against shaft when motor is running. Tighten screws. [ ........ ! GUARDS REMOVED / _=___:__ .... _ _ FOR PICTURE CLARITY MOTOR _i_-_r \ 10. Push motor pulley belt guard into position onto guard support. 11. Plug motor cord into outlet on switch box installed eadier through hole provided in stand. 12, Fasten cord along front cord clips. ' " " I' ' '' INSTALLING ;............ GUARD / / _, I 9o_'m, \ I STRAIGHT UP--DOWN LINE ( I ',', : : 2 Hex Nuts 1/4-20 Sliding Guard ::" ......... .... 1 Sliding Guard Knob '1 Rex Nut 1/2 in. - 13 1 Split iockwasher 1/2 in, 2 Ext, tooth Iockwashers 1 Sliding Guard Rod 2 Sliding Guard Washers(one .2HeX .J .............. PARTS NEEDED i .... i:'_--_ // side stiffener using the two ............ SLIDING / / / / side of washer is concave) 2 10-32 x 1/4 Pan Hd. Screws I Belt Guard Hd; Screws 1/4-2Ox !/2" ....... Ill I J IJ iiii 1/2" 1:::Positionihe sli;ding guaid !:r0d throughthe the belt guard asillUstratedl :;...... i iiiii i ii iiiJlll HEX NUT opening in 1i2, LOCKWAS_R !:: 2: Screw i/2" nut all the way onto long end0f rod..:. place i/2!' !ockwasher next to nut (as illustrated) .... BELT GUARD / 3. SCrew the sliding guard rod into the jointer as far as it wil! go with the short end of rod pointing straight up. 4. Tighten the i/2" position. nutto hold the rod securely in this 1/2" X 13 HEX NUT__ /o/ )_/ y SLIDING GUARDROD GUARD BELT 5. Attach guard to stand with hex hd. screws and nuts. Make sure belt does not scrape guard. RO0 SLIDING 6.Attachslidingguardto fence :10-32xl/4 with two pan head screws and lockwashers, GUARD KNOB WASH ER (CONCAVE SIDE UP) SCREWS'_ EXT. TOOTH LOCKWASHERS 7. Place one Sliding Guard Washer, concave side DOWN on support rod. 8. Drop sliding guard onto rod,., place other washer, concave side UP on rod.., screw on Sliding Guard Knob. getting to know your jointer-planer WARNING: FOR YOUR OWN SAFETY TURN SWITCH "OFF"AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS. FENCE TILT SCALE (BEHIND FENCE) 2 FENCE LOCK KNOB 2 FENCE SLIDING OUTFEED \, TABLE BACK OF JOINTER GUARD KNOB 5 INFEED TABLE SLtDE BRACKET F.O.TOF / JOINTER 4 CUTTER \ GUARD 6 OF CUT 1 DEPTH HANDWHEEL ON-OFF SWITCH i_N%p /i D_PTH OFCUT Ii DEPTH OF CUT HANDWHEEL. Tu_rning the handwheel counterclockwise will lower the infeed table to maximum depth of 1/8 in. .... /At_LI_ ___,.___/ / _ HANDWHEEL / DOWN : gettmg ..... to know ..... :your joi nter-pianer ............ g--re:FENCE LOCKS AND STOPS. _The fence can be moved across the J:ointer to take full advantage of the "sharpness" of the blades. The fence should be positioned to the extreme right (toward pulley) but not beyond the end of the blades. SL,D,.G GUARD KNOB Most of the cutting (usually jointing) will be done with the fence in this position. As the blades become dull, the fence can be moved toward the left where the blades are sharper. PUSH DOWN _-_ __ WHEN LOCKING To move the fence, loosen the Fence Lock Knob and the Sliding Guard Knob and slide to desi red position. Make sure SLIDE BRACKET is even with surface of OUTFEED TABLE. tf it is above or below the surface, loosen screws and adjust it. a. Always tighten fence lock knob first to align fence, then tighten sliding guard knob. /"OUTFEED b. Before tightening fence lock knob, hold fence down on outfeed table so it does not rock. • ': .... ...... ....:.... : : : : 90 ° Fence Stop positions fence square to tables. To tilt fence, loosen the fence lock knob and sliding lock knob and pull the stop out, Tilt to desired angle and tighten both knobs. d. To set fence at knobs, tilt fence place. Tilt fence table and tighten e, : : ' C. : =: : 90 ° to tables, loosen the two so the stop springs back into back so the stop rests on the both knobs. % : _ SLIDE BRACKET 45 ° Fence Stop positions the fence at 45 ° to the tables. f. To tilt fence to 45 ° loosen the two knobs, pull 900 stop out, tilt fence so the 45 ° stop rests on the table. .... g. Hold fence down on outfeed table and tighten the two knobs. : FENCE TILT SCALE Indicatesl the an:le fence to the tables. _/Vhen the 90 ° fenge oi the:: stop and the scale will read 90 ° , To check for squareness, place an accurate square on infeed table and check fence while locked at 90 ° position. MAKE SURE 90 ° STOP IS AGAINST SLIDE BRACKET. tf fence is not square to table: a. Slightly knob. _il -" is _: 9o ° FENCE _ correctly adjusted, the fence will be 90 ° to the table 12 KNOB loosen fence lock knob and guard lock STOP _Q t_ _1_ [ __.-- FENCE TI LT SCALE _ INFEED TABLE b. SCALE ADJUSTING SCREW Loosen 90 ° stop screw with small screwdriver and turn knurled sleeve which will cause fence to tilt. Turn sleeve in either ,direction until fence is square with infeed table, '_45 45" NOTE: If you cannot square fence by turning knurled sleeve, loosen three screws "A" and adjust fence square to table. Co Tighten knobs, 90° stop Iockscrew STOP \ _ STOP LOCKSCREW TILT ,,ISCALE _J0_ STOP "gO ° STOP LOCKSCRFW and both fence lock SCALE ADJUST! SCREW d. tf 90 ° reading on tilt scale does not line up with top surface of the slide bracket, _ioosen screws holding scale and move it... tighten screws. NG / SLIDE BRACKET HEAD OF SQUARE FENCE \ |NFEED TABLE e. Adjust 45° stop in the same manner. NOTE: Titt scale will not require was adjusted for 90 ° position, adjustment if it CUTTER GUARD ] , ,,,, ,,,,,, i i !ll AUXILIARY FENCE Some on-edge and other higher and/or longer fence a piece of smooth straight required for proper support shown for these operations. jointing operations require a than your tool provides. Select wood of the height and length and bolt it to the tool fence as 1/4-20 FLAT HEAD SCREW J _COUNTERSL CUTTER at WARNING: GUARD CUTTER GUARD. Provides protection over the cutter head. It must always be in place and functioning properly. Check the guard properly. FENCE to make sure it is functioning a. Posit_on fence to right for maximum width of cut. b. Pass a 1/4 in. thick piece of wood over cutterhead between guard and fence. Guard must return automatically to "rest position" against fence when free of the wood, If guard does not return automatically, see Trouble Shooting and Maintenance Sections. 13 : yourjo"mnter,p laner getting:::toknow:: i CROWNED CUT i:I_ ,I_<_--_-__ ' > _L_ __--_--'-I 5; _,.,EEO_=E" MUST,LWAYS BE PARALLEL.TO THE OUTFEED TABLE. ..... If the : cUt edge or surface of the workpiece is CROWNED, it isan indication that the OUTWARD END of the INFEED table is HIGH and must be : END HIGH adjusted. : tf the cut edge or surface of the workpeice is CONCAVE, it is an indication that the OUTWARD END of the INFEED table is LOW and must be adjusted. Check the infeed table to determine parallel" condition. the "out CONCAVE CUT of INFEED TABLE LOW ROTATE BLADE OUT OF WAY PENCIL a. Insert a pencil in space at end of cutterhead to hold cutterguard open, b. Place a straightedge (large square or long level) on outfeed table, First along oneside than along the other, c,,Raise " infeed table until it touches straightedge, d, Sight between table and straightedge to determine high or tow condition of end of infeed table. ,111 ii iii ,,,,i, iiii :111 OUTFEED TABLE i iiiiiiiiiiiiiii It is easier to adjust the infeed table whi ethe Jointe r : is setting on your workbench. Do not turn the Jointer on its side or upside down to adjust it, : :: : WARNING: Attach a strip of wood to two blocks of wood 10 in. high. Drive enough nails into the strip so that Jointer does not tip over while resting on blocks causing possible injury. a, Remove motor cord from outlet in switch box. ! b. Remove Jointer pulley guard and V-belt. c. Remove Jointer from stand. 10 IN. d, Place Jointer on blocks. BLOCKS OF WOOD • H : ¸¸•:• :• !: :;: • •_ YOUR WORK BENCH 14 PENCI L e. Insert a pencil in space at end of cutterhead hold cutterguard open. to f. Wrap a piece of cardboard around cutterhead to protect your fingers and the blades.., secure cardboard with a piece of tape. h. Loosen four lock screws 2 or'3 turns with 1/2 in. wrench. VIEW LOOKING UP FOR PARTS IDENTIFICATION Turning the LEVELING STUDS will RAISE or LOWER the infeed table. SCREWING in the studs will RAISE the table... UNSCREWING them will LOWER the table. a. With a 3/4 in. wrench turn levering studs until infeed table is parallel with straightedge. b. While holding studs with wrench, TIGHTEN all four LOCKSCREWS. ,. tighten each screw a little bit at a time until all four screws are tight. c. Recheck with straightedge to make sure infeed table (in raised and lowered positions) is parallel to outfeed table. 15 m • " getting to,know your jomter-planer I_'_': ON-OFF SWITCH: it is unlikely that it will be turned "ON" accidentally, when touched or bumped, because of the way it is shaped. Inan emergency, it can be turned "OFF" by striking it with the palm of the hand. The "yellow button" is a key, when inserted in the switch lever, the power may be turned ON and OFF When it is removed; the power cannot be turned ON. / KEY THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. NOTE: a Insert Key into switch. Key is made of yellow plastic. NOTE: Key is made of yellow plastic. ............... i b. To turn machine on, insert finger lever and pull end of switch out. l II IIIIII II ] i i i |ll under switch I l lHll I I ii, IIIIIIIIIIII[IUIJIIU J c+ TO turn machine OFF... PUSH lever in. Never leaVe machine unattended come to a complete stop. :: JLLIU_IjtJ III I I ' III i until it has ii ii i ii ii iiii i i lUlUll. HOLD d. To lock switch inOFF position .... hold switch 1N with one hand... REMOVE key with other hand. WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE iS NOT IN USE... REMOVE KEY AND KEEP IT IN A SAFE PLACE... ALSO... IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF .+. AND REMOVE THE KEY. THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. PULL \ 16 J MOTOR CORD f e. P!ug motor cord into outlet in switch box. OUTLET POWER CORD basic jointer-pUaner operation WARNING: For your own safety, ALWAYS use the hold down!push blocks when JOINTING wood that is NARROWER than 3 in.... or when PLANING wood that is THINNER than 3 in. Do not plane, joint or bevel wood shorter than 12 in. Material this short is more difficult to control while being cut. Small pieces of wood can tip over on the tables or into FEEDING the cutterhead and can be kicked back toward you, For your own safety, never operate this tool with the fence or guards removed. For best results, take light cuts. For average planing, jointing, or beveling, a cut between 1/32 and 1/16 in. deep will produce the best results. THE WORKPIECE Hold the board firmly DOWN on both tables and AGAtNST the fence.,, keep fingers cfose together. cut is made along the entire length 'of the board. Any hesitation or stopping could cause a "step" to be cut on Feed the board a continuous evencausethe rate of speed the the edge of the at board which would boarduntil to ride up on the outfeed table resulting in a "crooked" edge on the board. ___!_" __._ JOINTING i i i1,1,111 ,,ll,,m,, WOOD THAT IS WIDER THAN 3 IN. ............................................................ As the RIGHT hand passes over the cutterhead, remove the LEFT hand ... CONTINUE feeding while placing the LEFT hand behind the RIGHT. Continue feeding in this manner "hand over hand", until the entire ter_gth of the board is cut. Pressure should be applied over the cutterhead and outfeed table. DO NOT FEED TOO FAST. A slow steady rate of feed produces a smooth accurate cut. Feeding too fast causes a "rippled" cut.., makes it difficult to guide the workpiece accurately and could be hazardous. PLANING WOOD THAT tS THICKER i.Himl ii THAN 3 INo II H I SUPPORT LONG W'ORKPIECES _,' ILL IX) t7 / m i ¸¸ • basic: omter-planer • • m operatmon, WITH THE GRAIN Always feed WITH THE GRAIN whenever possible, if the nature of the workpiece is such that it must be fed AGAINST THE GRAIN, take very light Cuts and feed slowly. _ _..... ROTATION AGAINST THE GRAIN ROTATION USING THE HOLD DOWN/PUSH BLOCKS ALWAYS use the hold down/push blocks when JOINTING wood that is NARROWER than 3 in. or planing wood that is thinner than 3 in. (as illustrated). Grasp the hold down/push blocks firmly with the fingers close together and wrapped around the handle. Position them flat on top of workpiece, and push the workpiece down against the table to provide a quality cut and minimize the chance of a kickback. Hold-down pressure must also be sufficient to prevent hold-down/push block sliding or slipping on the top face of workpiece when advancing workpiece over cutter head. Use a hand over hand motion of the hold down/push blocks being careful to maintain Control over the workpiece at all times. JOINTING WOOD NARROWER THAN 3" This means that once the workpiece has been fed past cutter head ontooutfeed table, one hold down/push block must always maintain contact of workpiece with outfeed table. WARNING: If the HOLD. DOWN/PUSH BLOCKS tend to slip while feeding, clean rubber surface Immediately with sandpaper. PLANING When planing wood 3/4 in. thick and NARROWER than the hold down/push block, tilt the hold down/push block so that it clears the top of the cutterguard while feeding, Never plane wood that is thinner than 1/2 in .... because it is apt to Split or shatter and thus has a greater tendency to kickback_ 18 WOOD THINNER THAN 3" BEVELING Adjust the fence to the desired angle.., guard lock knobs, tighten fence and For pieces of wood 3" or wider hold the board firmty down on both tables and firmly against the fence (as i!lustrated) with your hands on the side and top of the workpiece,.. keep fingers close together. NOTE: Removing only the corner on the edge of a board is known as CHAMFERING while beveling is removing the corner or the edge of the board down to the boards surface. Normally a chamfer is made with one cut.,, cut deeper than 1/16 in. may be made, therefore, a For pieces of wood less than 3" wide use hold down/push blocks (as illustrated) on the side of the workpiece so you can hold the workpiece in toward the fence at all times as welt as down against the table top, WARNING: DO NOT CONTACT THE CUTTING OR THE GUARD WITH THE PUSH BLOCKS, CHAMFER BEVELING BOARD WIDER THAN 3 INCHES KNIVES BEVEL BEVELING BOARD NARROWER THAN 3 INCHES ,i ii i ii i llll illlllllllllllll NOTE: Rabbeting on a Jointer is considered to be a dangerous operation because it requires removal of the cutter guard and increases the potential of kickback because of excessive depth of cut. NEVER ATTEMPT TO PERFORM A RABBETING OPERATION ON THIS JOINTER, DO NOT OPERATE JOINTERi PLANER WITH CUTTERHEAD OR BELT GUARDS REMOVED. Rabbet cuts should be made on the Radial Saw or Table Saw by making two cuts with the sawblade or by using the Dado Head or Molding Head, Rabbet cuts can also be made using the Shaper or Portable Router. RABBET CUT BLOCK OF WOOD maintenance / REPLACING CUTTER BLADES WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE ADJUSTING, MAINTAINING, OR LUBRICATING YOUR JOINTER-PLANER. 1, Remove belt guard. 2. Position fence to right . . , approximately beyond cutter blades .... lock it in place, 1/4 in. 3, Lower infeed table all the way down, 4, Place block of wood 6-3/4 in, long between guard and fence. cutter- 19 :rnaintenance HOLD PULLEY FIRMLY 5. Hold cutterhead pulley firmly with one hand and loosen Iockscrews in each wedge using a 5/32 in. setscrew wrench. SETSCREW WRENCH 5/32 IN. TURN COUNTER CLOC KWISE / \ , j TOLOOSEN _,- BLADE ,, .I • WEDGE LOCKSCR EW LI FTE R SCREW _ . _ ....... i WEDGE FENCE NOT SHOWN FOR PICTURE CLARITY ]111 iii ,i i ii llul I I SCREWDRIVER SMALL 6. While holding cutterhead pulley firmly with one hand, gently pry up each wedge using a screwdriver.. remove wedges and blades, " 5/32 IN. SETSCREW WRENCH .... BLADE -----LIFTER WEDGE LOCKSCREW._L_ --.--..,_..,...,,. "---'J ,,, -, t 7. Remove the six lifter screws. (Two under each blade.) 8. Clean cutterhead, wedges and screws thoroughly with Craftsman Gum and Pitch Remover. also remove the oil from new blades. 9. Replace the six lifter screws and screw them in all the way, but do not tighten. Mark each slot 1, 2, and 3. This witl help you in setting the blades. • , ,_ : : , i: _, •,:, : • • _ _/ii:i: :'_i_ / i:__i_i _!i_i}iiii_' _: : _:_ i_i__? _:! _..... 20 ¸ CUTrER HEAD SETSCREW MARK SLOTS i 1/8 IN. SETSCREW WRENCH 10. Insert a blade in slot marked 1. ,, so it projects 1/16 in, beyond end of the cutterhead. HEAD OF SQUARE 11, "Insert a wedge next to blade so the flat side of the wedge is against the blade. Push wedge in manualy -do not install two locking setscrews at this time." 12. Place head of square on outfeed table, Loosen lifter screws to raise blade _ntil it just touches square and slightly raises it, Gently turn cutter head back and forth with the pulley while raising blade. The blades should be adjusted just slightly above the outfeed table, by approximately ,003 in, (thickness of an average piece of paper). NOTE: Sears has a knife setting gauge for this purpose. Cat. #9-2647 LIFTER SCREW ii ,1111 iiii 13, "Now install both locking setscrews and tighten (with the 5/32" setscrew wrench) alternately a little at a time. Tighten both screws securely, Recheck the blade to make sure it did not change position." 14. Install other two blades the same way. INFEED_. INSTALLING CUTTER GUARD SPRING 1, Remove cotter pin from pivot pin in cutter guard and remove guard (located underneath infeed table). / I \ f=PRINGI \ suPPORT/ Spring must appear as in sketch from underside of infeed table, it will not perform properly if installed upside down, sc"Lw- VIEW LOOKING i UP 2! FENCE CUTTER GUARD IN PLACE i i •• : /_• !•: i/: ¸ :2: Position guard as shown, wtthPIVOT in infeed table: : 3. Align SLOT down, _ : i • PIN above hole in pin with TANG in spring, and press : TANG OF SPRING IN CENTER OF HOLE 4. Replace cotter pin. _INFEED TABLE PIVOT PIN _"""'_ TANG LIFT 5. RAISE end of FENCE, rotate guard COUNTER wise only enough to CLEAR fence. FENCE clock- 6. LOWER fence and tighten both knobs. H••• • COUNTER CLOCKWISE : il il : II i I Hill I IIIIIIIIIIIIIIIIIIIIII :: II I .... i i ........ = iiii illl : i • ,,i,,,,ll Hi ::: IIIII III II I IIII The normal position of guard (at REST) when fence js WHICH COULD IIII : stationed at MAXIMUM WIDTH OF CUT_: issh0wn as 'position "A". NEVER ROTATE GUARD BE¥0NDI POSI_ TION "B" BECAUSE THIS WOULD EXERT EXCESSIVE TENSION ON SPRING BREAK IT. I :: :: _ WEAKEN OR_ .: POSITION "'A" Check operation of GUARD and SPRING. 1. With fence in MAXIMUM WIDTH OF CUT position, pass a piece of 1/4 in, thick wood on edge (jointing position) over cutterhead. WIDTH OF 2. The guard should return automatically to its REST position against the fence when free of the wood. 3. If guard does not return to its REST position, remove cotter pin from pivot pin and remove guard. Check pivot pin and hole.., make sure there are no burrs, rust, or other foreign matter. POSITION 4. Apply afew drops of SAE No. 20 or No. 30 engine oil to :. pivot pin. 5.: Replace :guard and cotter pin. _i _:::::i;_ tfguard sti!l d°es not return to its REST position,conSult: :;::::::your: local: Sears Retail Store: before: using the: j0intet-:: i _ ::: :: :: i:: :: :: : "B" SHARPENII_G CUTTERBLADES The blades can be honed individually with an ordinary oilstone. Make sure your oilstone be flat. is not worn in the center. It must Be sure to remove the burr on the flat side. Ill I Illlll I I I II Illm 'l_' if the blades are nicked, they must be replaced or reground. They can be regrounded several times until they become 9/t6 in. wide. Never install reground blades less than 9/16 in. wide or unbalanced blades. Have your knives reground by someone who is competent. Look in the"Yellow Pages" of you r telephone directory... see "Sharpening Services". 11116 IN. NEW BLADE i , ,,,,,,,,,,,,,,,,,,,, ......... general maintenance Keep your jot nter-planer clean. Put a carton or some kind of a container underneath your jointer-planer to catch the chips. The container should reach above the top of the motor. Do not allow chips to accumulate on the underside of the jointer-planer. Do not allow pitch to accumulate on the tables, the fence, the cutter guard, the cutter head or the knives. Clean them with Craftsman Gum and Pitch Remover. If power cord is worn or cut, or damaged it replaced immediately. Frequently the motor. blow out any dust that may accumulate inside in any way, have Apply a thin coat of paste type wax to the tables and fence so that the wood slides easily while feeding. ' ii iiiiiiipllll iii i iii ,111 i ii IIIImll!lllln I II I I I L I L LLII lllllllll]llJll l lubrication The BALL BEARINGS in this machine are packed with grease at the factory. They requi re no further lubrication. The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil. 1. Dovetail spacer and dovetail slide, 2, Elevating screw (first clean with Craftsman Gum and Pitch Remover). DOVETAIL SPACER AND SLIDE ELEVATING VIEW PARTS SCREW LOOKING UP FOR IDE NTI F ICATION H 23 lubrication MOTOR MAINTENANCE AND LUBRICATION 1. The bearings, in both end shields of the motor, have been lubricated at the factory with correct lubricant. No other part of the motor requires lubrication. 2. Re-lubricate motor bearings in accordance with the instructions on the nameplate. Be sure to wipe off dirt or grit if present around oil hole caps to prevent any possibility of foreign material contaminating the oil wicks that supply the bearings with oil. Use a good grade of medium weight mineral oit, such as automobile engine noit, SAE 20. 3. If disassembly of the motor is necessary, it should be returned to your neareast Sears retail or mail-order store in order to prevent voiding the guarantee. .................... iiip iiiillll |ll=,l ,.ll NOTE: The speed of this motor can not be regulated or changed. 4: Every effort should be madeto prevent foreign material from entering the motor. When operated under conditions likely to permit accumulations of dust, dirt, or waste within the motor, a visual inspection should be made at frequent intervals. Accumulations of dry dust can usually be blown out successfully. NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation and proper operation of the centrifugally-operated starting switch. |. i ill.i ill. jll ill i i i ill trouble shooting WARNING: FOR YOUR OWN SAFETY, TURI_ SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR JOINTERPLANER, TROUBLE TROUBLE PROBABLE SHOOTING CHART CAUSE REMEDY Motor will not run. ..... .... 1, Defective On-Off switch. ' "' i'i Replace defective parts before using machine again. Defective switch cord. ' Defective switch box: ............. receptacle. 2. Consu_tt Sears Service, Any attempt to repair this motor 2. Motor protector open, ionly may create a HAZARD unless repair is done by a if your motor is equipped qualified service technician. Repair service is available ' :_: : With an overload ProteCtor). at your nearest Sears Store. Other Cause : : :,:::i:,:,, Wood strikes ouffeed ...................... Blades improperly adjusted Re-adjust blades, see Maintenance section. table after passing over below surface of outfeed table,i cutter head. ..... 1. Re-adjust blades, see Maintenance section. Ripples on planed 1. One blade set higher than surface, other. 2. Feed wood slower. 2. Feeding wood too fast. Planed surface not straight. Infeed table out of adjustment. Re-adjust infeed table, see Getting To Know your Jointer Planer section. Excessive gouging at end of cut, Blades set too high above ouffeed table. Reset blades, see Maintenance 90° and 45° cuts inaccurate, 1. Fence stops not adjusted properly. 2. Fence slide bracket not even with table. 1. Re-adjust fence stops, see Getting To Know your Jointer Planer section. 2. Re-adjust slide bracket, see Getting To Know your Jointer Planer section. Infeed table loose. 1. Dovetail spacer requires adjustmenL 2_ Female dovetail loose from 1. Tighten screw, key 10, see fig. 3, Parts List. 2. Tighten screws, key 17, see fig. 3, Parts List. 1."Replace spring immediately. i ............... .... .... : table. Cutter guard doesnot : f 1: function properly, 1 i :_. _ ':':: :: 12! ii _ :: I:_:: 24 section. Return spring broken, or spring has been weakened. Improper assembly of spriSgor guard mounting. 2, See Maintenance section. See Maintenance "secti'oni' TROUBLE SHOOTING -- MOTOR NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interterence with normal motor ventilation and proper operation of the centrifugallyoperated starting switch, TROUBLE PROBABLE CAUSE REMEDY Excessive noise. 1, Motor° 1. Have motor checked by qualified service technician, Repair service is available at your nearest Sears store, Motor fails to develop full power, NOTE: LOW VOLTAGE: (Power output of motor decreases rapidly with decrease in voltage at motor terminals. For exampte, a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is capable, and a reduction of 20% in voltage causes a reduction of 36% in maximum power output.) 1. Circuit overloaded with lights, appliances and other motors, 2. Undersize wires or circuit too long. 1. Do not use other appliances when using the jointer, Motor starts slowly or fails to come up to full speed. 3, General overloading of power company facilities, !. Low voltage will not trip relay, 2. Windings burned out or open. 3, Starting relay not operating. or motors on same circuit 2, Increase wire sizes, or reduce length of wiring. See "Motor Specifications and Electrical Requirements" section, 3. Request a voltage check from the power company. !, Request voltage check from the power company. 2_ Have motor repaired or replaced. 3. Have relay replaced. Motor overheats. 1. Motor overloaded. 2. Improper cooling. (Air circulation restricted through motor due to sawdust, accumulating inside of motor), 1, Feed work slower into blade, 2. Clean out sawdust to provide normal air circulation through motor, See "Maintenance and Lubrication" section. Starting switch in motor will not operate, 1, Burned switch contacts (due to extended hold-in periods caused by low line voltage, etc.). 2. Shorted capacitor. 3. Loose or broken connections. 1. Have switch replaced and request a voltage check from the power company. Motor stalls (resulting in blown fuses or tripped circuit breakers). Frequent opening of fuses or circuit breakers. 1. Starting switch not operating, 2, Voltage too tow to permit motor to reach operating speed. 3. Fuses or circuit breakers do not have sufficient capacity. 1. Motor overloaded. 2. Fuses or circuit breakers do not have sufficient capacity. 3. Startring switch not operating (motor does not reach speed), 2, Have capacitor tested and replace if defective. 3. Have wiring checked and repaired. 1, Have switch replaced. 2. Request voltage check from the power company. 3, Install proper size fuses or circuit breakers. 1. Feed work slower. 2. Install proper size fuses or circuit breakers. 3. Have switch replaced. 25 15 !4 12 1: 52 51 40 50 22 23 24 16 37 25 36 47 26 44 9 11 48 54 55 56 FIGURE 1 35 27 32 • i/ CRAFTSMAN 6-1/8 INCH JOINTER-PLANER Always MODELS order by Part Number 113.206801,113.206932 AND 113.206891 - Not by Key Number FIGURE 1 -- PARTS LIST Key NO, Part No. • . 1 2 3 4 9 !0 !I 12 13 14 STD512505 STD551225 STD551012 60381 18437 21013 67020 21622 STD582062 18441 3509 38879 60345 STD328012 15 16 17 18 19 20 STD503103 STD522505 67008 STD541025 STD304520 STD328022 2! 22 23 24 25 26 27 60252 STD601105 60253 69184 60254 60255 9-12001 5 6 7 9-12004 28 29 37887 60096 Part No. 11 Hardware Description nnl "Screw, Pan Hd, 1/4-20 x 1/2 • Lockwasher, External 1/4 •Washer, 17/64 x 1/2 × t/32 Outlet, On/Off Power (See Fig. 5) Washers Fence Assembly, Complete (See Fig. 4) Knob Washer, Sliding Guard • Ring, Retaining 5/8 Ring, Reta;ning Bearing Bali Ring, Bowed Retaining Spacer • Pulley with Set Screw, 2" Dia, × 112" V-Groove, 5/8" Bore, Keyed "Screw, Set, 5/16-18 x 5/16, Soc. Hd. •Screw, Hex Hd. t/4-20 x 1/2 Belt Guard, PulLey • Nut, Hex 1/4-20 •Belt, "V" 1/2-52 "Pulley with Set Screw, 2-1/2 Dia. x 1/2" V-Groove, 5/8" Bore, Keyed Guard-Belt, Motor • Screw, Type 23 Pan 10-32 x 1/2" Support-Belt Guard Bracket, Mounting Bracket-Support Clip "S" +Motor (See Fig. 6) (Supplied with Model 113.206932) +Motor (See Fig. 6) (Supplied with Modet 113.206891) • Wrench, Hex 1/8 •Wrench, Hex 5/32 *Standard t_ -4 Key No. Description Item - May be purchased 30 STD522512 31 32 33 34 63410 67016 STD541031 102832 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 56 -- 67017 STD551025 STD551125 STD551150 120238 21638 18516 STD551131 STD523117 21733 60078 STD580025 21636 37158 67062 67021 21237 132275 21450 18112 80116 21632 60117 60118 67092 67095 locally. +Stock Item - May be secured through the Hardware Sears Retail Stores or Catalog Order Houses. Department .... *Screw Mach., 1/4-20 x 1-1/4 Truss Hd. w/Lockwasher Knob, 3-1/4 Shaft, Elevating *Nut, Hex 5/16-18 Screw, Set, 5/16-18 x 1 Full Dog Pt., Slotted Hal. Sleeve *Washer, Piain, 17/64 I.D. *Lockwasher, !/4 *Lockwasher, 1/2 Nut, Hex 1/2-13 Rod, Sliding Guard Stud, Leveling *Lockwasher, 5/16 *Screw, Hex Hd., 5/16-!8 x 1-3/4 Support-Guard Pin *Screw, Mach., 5/16-18 x 1/2", Hex Hd. *Key, Woodruff, No. 9 Arbor Ring, Retaining Bowed 5/8 Push Block/Hold Down Base Bracket, Fence Slide Screw, Mach., t/4-20 x 1, Fil. Hd. Slotted Head Assembly, Complete Cutter +Blade, Cutter Screw, Cap. No. 10-32 x 3/4 Soc. Hal. Wedge, Cutter Blade Screw, Set, 5/16-24 x 7/8 Soc. Hal. Screw, Mach., No. 10-32 × 1/2, Flat Soc. Hd, Bag of Loose Parts (Not Illustrated) Owners Manual {Not Illustrated) of most repair parts CRAFTSMAN 6'1/8 INCH JOINTER-PLANER MO D E LS 113.206801,113.206932 AN D 113.206891 2 ! 2 FIGURE 4 Key No. • 1 2 3 4 5 6 7 8 9 10 FIGURE 2 m LEGS PARTS Part No. LiST Description 67033 60314 STD55t225 STD541025 67032 62614 62204 67034 STD541250 803835 67035 Stiffener, End e Screw, Truss Hd 1/4-20 x 5/8 e*Lockwasher, 1/4 External e'Nut, Hex 1/4-20 Stiffener, Side Leg e Clip, Cord Support, Motor e'Nut, Hex Hal. 1/2-13 • Foot, Leveling Bag of Loose Parts (Not lltus.) 2 HARDWARE -- FOR MOUNTING STD532507 STD55123I STD551031 STD523120 STD541231 TOOL AND MOTOR e'Bolt, Carriage 5116-18 x 3/4 e*Lockwasher, 5/16 External e'Washer, 11/32 x 11/16 x 1/16 e'Screw, Hex Hd. 5/16-18 x 2 e'Nut, Hex 5/16-18 • Supplied in Loose Parts Bag 67035 *Standard 28 ••; _•:• • • •: •: ::• ) •;:: , : • : i ::: : i !• ••i • I•L i:•: :: Hardware Item - May be Purchased Locally. CRAFTSMAN 6-1/8 INCH JOINTER-PLANER MODELS 113.206801, 113.206932 AND 113.206891 _---_ _- " 21 2 5 3 FIGURE Key No. Part No. i , 1 STD561210 2 67015 3 67014 4 STD511107 5 STD551210 6 STD551010 7 38779 8 6701t 9 167012 10 STD522505 11 STD551025 12 21812 *Standard 3 -- INFEED Hardware lllll TABLE PARTS Key No. Description i 23 20 \ FIGURE 3 22 LIST Part No. Description lip *Pin, Cotter, t/8 x 1 Guard Table (with Name Plate) *Screw Pan Hd 10-32 x 7/8 *Lockwasher No 10 *Washer, No 10 Spring, Guard Plate Support Bushing *Screw, Cap, 1/4-20 x 1/2, Hex Hd. *Washer, Plain, 17164 Plate, Tension Item -- May Be Purchased 13 14 15 16 17 18 21422 21219 21218 STD551131 21635 STD523112 Spacer, Dovetail Dovetail, Male Dovetail, Female *Lockwasher, 5/16 Screw, Spl. *Screw, Cap, 5/16-I8 Hex Hd 19 20 2! 22 23 STD55!031 2!204 STD54t025 STD551125 STD522510 *Washer, 5/16 Linkage Assembly *Nut, Hex., t/4-20 *Lockwasher, I/4 "Screw, Cap, 1t4-20 x 1-1/4 x 1, He× Hd. Loca!ly. 29 repair parts 1 2 3 4 5 12 17 16 15 FIGURE 4 FIGURE Key No, Part No. ,,,,,,,, ] t 2 21013 21440 21430 _ STD522512 21232 7 21736 STD551010 STD510802 8 ••i 4 -- 21013 FENCE Key No. Description PARTS Part No. LIST Description i Fence Assembly Plunger Assembly Pin Assembly, Stop *Screw, Hex Hd., 1/'4-20 x 1-1/4 Plate, Fence End Scale, Fence Tilt _ *Washer, Plain, 13/64 *Screw, Mach., No.;8-32 x 1/4, Bind Hd., Slotted Screw, Set, 1/4.20 x 1/2", Full Dog PL, Slotted Body, Fence 102817 21229 I I f FtGURE ill l I I III: I STD551210 STD511102 12 13 67009 STD533725 I Hm'dware Item -- May BePurchased '111 10 11 14 21738 15 STD551037 16 47624 17:62331 IoCii Key.o's. 10 !1 *Standard ASSEMBLY *Lockwasher, Ext. #10 *Screw, Mach., No. 10-32 x 1/4, Pn Hd., Slotted Guard, Cutter *Bolt, Carriage, 3/8-16 x 2-1/2 Round Head Retainer, Bolt *Washer, 13/32 x 13/16 x 1/16 Spacer Knob Assembly, Lock I Locally. I li=l IIIIIIIIIIIIIIIIIIlill IIIIIIIIIIIJl 5 -- ON/OFF 5 POWER OUTLET 60381 6 Key No. 1 2 •5 Part No. 60381 60375 60380 60256 60374 60376 448007 Description eOn/Off Power Outlet Complete Cord, Molded Housing, Switch Key, Switch Switch, Locking Cover, Switch Screw, Pan Hd. No. 6 x 3/4 eDoes Not Include Key No. 3 Order Separately 3O If required. CRAFTSMAN 6-1/8 INCH JOINTER-PLANER MODELS 113.206801,113.206932 AND 113.206891 NOTE: ANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY QUALIFIED SERVICE TECHNICIAN. ] 2 REPAIR SERVICE IS AVA|LABLE AT YOUR NEAREST SEARS STORE. FIGURE Key No. 6 -- MOTOR PaH No. 1 60306 2 3 64088 64258 PARTS LIST Description Screw, 8-32 x 3/8, Thread Cutting, Slotted, Serrated Cover, Terminal Cord with Plug i i i 'IIH Hd I TERMINAL GREEN MOTOR CONNECTIONS WARN I NG: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETED. INTERNAL LOCKWASHER 1, Open motor connector box cover located on left end of motor (viewed from rear of saw) using a flat blade screwdriver. 2, Remove GREEN SCREW and lockwasher and insert screw through round metal terminal on the end of the GREEN wire of power cord with !ockwasher between terminal and motor frame. (See illus.) 3, Reinsert GREEN SCREW in the threaded hole. Tighten securely. -TO 4, Insert te,rminat end of WHITE wire on spade terminal marked T4 on the motor. Push terminal firmly until seated. GREEN GREEN STRAIN WIRE SCREW RELIEF WHITE WIRE TO TERMINAL T4 5, Insert terminal end of BLACK wire on spade terminal marked T1 on the motor, Push terminal firmly until seated. 6. Close motor connector box being sure that power cord is seated in the largest strain relief groove, and tighten box cover screws, RECOMMENDED ACCESSORIES ITEM Steel Legs ................................ Floor Stand ............................... Cutter Blades .............................. Power Tool Know-how Handbooks Radial Saw ............................... Table Saw ............................... Knife Setting Gauge ......................... Chip Collector ............................ CAT. NO. 9-22245 9-22216 9-2293 9-2917 9-2918 9-2647 9-29977 The above recommended accessories are current were available at the time this manual was printed, and 31 owners manual SERVICE MODEL NO. 6-1/8 raNCH JOUNTER-PLANER Now that you have purchased your jointer-planer, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. 113.206932 JOINTER/PLANER WITH LEGS AND MOTOR The model number of your 6-1/8 inch jointer-planer found on a plate attached to your base. will be 113.206891 JOINTER/PLANER WITH LEGS AND MOTOR HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR FOLLOWING INFORMATION: PARTS, ALWAYS GIVE PART NUMBER PART DESCRIPTION MODEL NUMBER 1 t 3.206801 113.206932 113.206891 NAME OF ITEM 6=1/8 INCH JOINTER-PLANER THE All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. Sold by SEARS, Part No. 67095 ROEBUCK AND CO., Form No. SP4925-2 Chicago, IL. 60684 U.S.A. Printed in U.S.A. 3/8f
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