Craftsman 113206891 User Manual 6 1/8 INCH JOINTER PLANER Manuals And Guides L0905111

CRAFTSMAN Jointer/Planer Manual L0905111 CRAFTSMAN Jointer/Planer Owner's Manual, CRAFTSMAN Jointer/Planer installation guides

User Manual: Craftsman 113206891 113206891 CRAFTSMAN CRAFTSMAN 6-1/8-INCH JOINTER-PLANER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 6-1/8-INCH JOINTER-PLANER #113206891. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 6-1/8-INCH JOINTER-PLANER Manual

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MODEL NO.

113.206932

JOINTER/PLANER WITH

LEGS AND MOTOR

113.206891

JOINTERiPLANER WITH

LEGS AND MOTOR

Serial

Number

Model and serial

number may be found

on a plate attached

to your base.

You should record both

model and serial number

in a safe place for

future use,

CAUTION:

Read ALL

iNSTRUCTiONS

carefully

6-1/8-iNCH JOINTER-PLANER

®assembly

®operating

•repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, _L. 60684 U,S.A.

Part No. 67095 Primed iN US A

eneraisafety instructions for

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and

fabels affixed to the tool Learn its application

and limitations as well as the specific potential

hazards peculiar to this tool. 13.

2. GROUND ALL TOOLS

This tool is equipped with an approved

3-conductor cord and a 3-prong grounding type

plug to fit the proper grounding type receptacle. 14.

The green conductor in the cord is the g rounding

wire. Never connect the green wire to a live 15,

.... .....terminal.

•3. KEEP GUARDS IN PLACE,

:in working order, and in proper adjustment and

alignment. 16.

4. REMOVE ADJUSTING KEYS AND WRENCHES

Form habit of checking to see that keys and

adjusting wrenches are removed from tool before 17.

turning it on.

KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. 18.

Floor must not be slippery due to wax or sawdust,

AVOID DANGEROUS ENVIRONMENT

power tooas

safety glasses. Also, use face or dust mask if

cutting operation is dusty, and ear protectors

(plugs or muffs) during extended periods of

operation.

SECURE WORK

Useclamps ora vise to hold work when practical.

It's safer than using your hand, frees both hands

to operate tool.

DON'T OVERREACH

Keep proper footing and balance at all times.

MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest

performances. Follow instructions for lubricating

and changing accessories.

DISCONNECT TOOLS

before servicing; when changing accessories

such as blades, bits, cutters, etc.

AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before

plugging in

USE RECOMMENDED ACCESSORIES.

Consult the owner's manual for recommended

accessories. Follow the instructions that accom-

Don't use power tools indamp or wet locations or: party the accessories. The use of improper acces-

....... expose them to rain. Keepw0rkamawel!lighted:. i:::: sories may cause hazards.

Provide adequate surrounding workspace 19_ NEVER STAND ON TOOL

:i : 7, KEEP CHILDREN AWAY ........ Serious injury could occur if the tool is tipped or

: All visitors should be kept a safe distance from _ if the cutting tool is accidentally contacted. Do

work area. _ not store materials above or near the tool such

8, MAKE WORKSHOP CHILD,PROOF that it is necessary to stand on the tool to reach

with padlocks, master switches, or by removing _ i them.

:starter keys. ::i_:_ii:ii 20iCHECK DAMAGED PARTS

9. DON'T FORCE TOOL ::Before further use of the tool, a guard or other

It will do the job better and safer atthe rate for partthat is damaged should be carefully checked

which it was designed, to ensure that it will operate properly and perform

10.

11.

12.

Z87.1) at all times. Everyday eyeglasses only

have impact resistant lenses, they are NOT

USE RIGHT TOOL

Don't force tool or attachment to do a job it was

not designed for.

WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties Or

jewelry (rings, wrist watches) to get caught in

moving parts Nonslip footwear is recommended.

Wear protective hair covering to contain long

hair. Roll long sleeves above the elbow.

USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply with ANSI

21.

22.

its intended function. Check for alignment of

moving parts, binding of moving parts, breakage

of parts, mounting, and any other conditions that

may effect its operation. A guard or other part

that is damaged should be properly repaired or

replaced.

DIRECTION OF FEED

Feed work into a blade or cutter against the

direction of rotation of the blade or cutter only.

NEVER LEAVETOOL RUNNING UNATTENDED :

Turn power off. Don't leave tool until it comes toi:

a complete stop.

:: _: _:i¸¸i¸¸:¸ii: ,: i: :: _;:

additional safety instructions

Safety is acombination of operator common sense and

alertness at all times when the Jointer-Planer is being

used.

WARN|NG: FOR YOUR OWN SAFETY, DO NOT AT-

TEMPT TO OPERATE YOUR JOINTER-PLANER UNT_IL

IT iS COMPLETELY ASSEMBLED AND INSTALLED

ACCORDING TO THE INSTRUCTIONS... AND UNT|L

YOU HAVE READ AND UNDERSTOOD THE FOLLOW-

ING.

PAG E

1. GENERAL SAFETY INSTRUCTIONS FOR POWER

TOOLS ..................................... 2

2. GETTING TO KNOW YOUR JOINTER-PLANER 11

3. BASIC MACHINE OPERATION ................ 17

4. USE OF HOLD-DOWN/PUSH BLOCKS ......... 18

5, MAINTENANCE ............................. 19

6. STABILITY OF MACHINE

If there is any tendency for the Jointer-Planer to tip

over or move during certain operations such as when

planing or jointing long heavy boards, the Jointer-

Planer (stand) should be bolted to the floor.

7. LOCATION

The Jointer-Planer should be positioned so neither

the operator nor a casual observer is forced to stand in

line with the wood while it is being planed.

This machine is intended for indoor use only. Provide

adequate lighting.

8. KICKBACKS

Kickbacks can cause serious injury. A kickback occurs

when the operator looses control of the workpiece

causing it to be kicked back toward him.

Kic_kbacks-and possible injury from them can usually

be avoided by:

a. Holding the workpiece firmly against tables and

fence.

b. Not taking too deep acut at one time. A deep cut

requires more effort to feed the wood while planing

and can cause the wood to kickback. A cut between

t/32 and 1/16 of an inch deep will produce the best

results.

Not jointing, planing, or beveling pieces of wood

smaller than recommended. (See section in this

manual, "Basic Jointer-Planer Operations.")

Smaller pieces of wood can tip over on the tables,

or into the cutter head and can be kicked back

toward you.

Keeping blades sharp. Blades that are dutl or

nicked require more effort while planing and will

tend to pound the wood rather than cut it, which

can cause the wood to kickback. A nicked blade will

cut aridge in your wood and cause the wood to ride

upon the outfeed table. Make sure the cutter blades

are installed properly, and cutter blade wedge

screws are tight.

for jointer-planer

9. PROTECTION: EYES; HANDS, FACE, EARS, BODY

a. If any part of your jointer is malfunctioning, has

been damaged or broken . . . such as the motor

switch, or other operating control, a safety device

or the power cord.., cease operating immediately

until the particular part is properly repaired or

replaced.

b, Wear safety goggles that comply with ANSI Z87.1

and a face shield if operation is dusty. Wear ear

plugs or muffs during extended periods of operation.

c. Do not plane, joint, or bevel wood shorter than 12

in. Smaller pieces of wood can tip over on the

tables, or into the cutterhead and be kicked back

toward you.

d. Always use the hold down/push block when jointing

or beveling wood narrower than 3 in. but never joint

or bevel wood narrower than 3/4 in., or less than !/4

inch thick.

e. Always use the hold down/push blocks when

planing wood thinner than 3 in. but never plane

wood thinner than !/2 in. under any circumstances.

f. Avoid awkward hand positions, where asudden

slip could cause a hand to move into the cutters.

g. Neverturn yourJointer-Planer"ON" before clearing

the table(s) of all objects (tools, scraps of wood,

etc.) except for the workpiece and related feed or

support devices for the operation planned.

h. Make sure the cutterhead revolves in the right

direction, (toward the infeed table).

i. KEEP CUTTER GUARD IN PLACE AND OPERAT-

ING PROPERLY AT ALL TIMES. Regularly check

the tension of the cutter guard spring to assure

satisfactory operation. (See Getting To Know Your

Jointer-Planer section.)

j. Always feed the wood completely through the

cutter head and past the cutter guard so that the

guard returns to the rest position against the fence.

When using only one hold down/push block to feed

the wood, do not place your other hand on the

Jointer-Planer.

k. Always maintain complete control of the workpiece

and provide adequate support for long and heavy

workpieces.

10. Warped wood should be surface planed on the concave

side for best results.

11. To avoid arough planed surface, determine if possible,

which way the grain emerges from the wood and feed

the wood accordingly.

/#_ GRAIN EMERGING

ROTATION

12. Do not plane edges of plywood, composition materials,

or wood that has glue on it or is painted or varnished.

Planing these materials witl dull the blades quickly.

additional safety instructions for jointer-pUaner

15: Never leave the Jointer-Planer work area with the

power on; before the Jointer-Planer has come to a

complete stop, or without removing and storing the

switch key.

16. Never operate the Jointer-Planerwith protectivecover

onthe unused shaft end of the motor removed.

17. Do not attempt to perform an abnormal or little-used

operation without study and the use of adequate hold

down/push blocks, jigs, fixtures, stops, etc.

18. DO NOT perform layout, assembly, or setup work on

the table while the cutting toot is rotating:

WARNING: THE 2" JOINTER-PLANER PULLEY AND

THE 2-1/2" MOTOR PULLEY FURNISHED WILL RUN

THE CUTTER HEAD AT APPROXIMATELY 4300 RPM

THAT A CARELESS FRACTION OF A SECOND IS

SUFFICIENT TO INFLICT SEVERE INJURY.

19. Read and follow the instructions appearing on the

danger label on the cutter guard.

DANGER - FOR YOUR OWN SAFETY

READ AND UNDERSTAND OWNER'S

MANUAL BEFORE OPERATING MACHINE

1. WEAR SAFETY GOGGLES PER ANSI Z87.1 AT ALL TIMES.

2. NEVER PERFORM A JOINTING OR PLANING OPERATION WITH CUTTER

HEAD OR DRIVE GUARD REMOVED.

3. NEVER MAKE A JOINTING OR PLANING CUT DEEPER THAN 1/8 INCH.

4. ALWAYS USE HOLD DOWN!PUSH BLOCKS FOR JOINTtNG MATERIAL

NARROWER THAN 3 INCHES, OR PLANING MATERIAL THINNE_ THAN 3

INCHES.

WEAR YOUR

The operation of any power too_ can result in foreign

objects being thrown into the eyes, which can result in

severe eye damage. Always wear safety goggles complying

with ANSl Z87.1 (shown on Package) before commencing

power tool operation. Safety Goggles are available at

Sears retail or catalog stores.

m' '_'_'

contents

POWER TOOL GUARANTEE ...................... 2

GENERAL: SAFETY INSTRUCTIONS FOR

POWER TOOLS ............................... 2

ADDITIONAL SAFETY INSTRUCTIONS FOR

JOINTER-PLANER ............................. 3

MOTOR SPECIFICATIONS AND ELECTRICAL

REQUIREMENTS .............................. 5

Connecting to Power Source Outlet ............. 5

Check Motor Rotation ........................ 5

UNPACKING AND CHECKING CONTENTS ......... 6

ASSEMBLY .............................. ....... 7

Assembling Steel Legs ........................ 7

Mounting Jointer-Planer On Recommended

Craftsman Leg Set .......................... 8

i Checking Cutterblades and Screws .............. 8

iMounting Switch. _.;, _._. ...... ...... .. :.......9

Insta_i|ng Mot0r, Pulley, V-Belt and Belt Guards ... 9

• installing Siidi'ng Guard_:..... ....... .. :. ...... 10

GETTING TO KNOW YOUR JO1NTER-PLANER _.... 11

DePt h of Cut Handwheel :! .. _.,..., ::. :. .... ,..tl

i ,

4ii

Fence Locks and Stops ...................... 12

Fence Tilt Scale ............................ 12

Cutter Guard ............................... 13

Infeed Table ................................ 14

On-Off Switch .............................. 16

BASIC JOINTER-PLANER OPERATION ........... 17

Feeding the Workpiece ....................... 17

Using the Hold Down/Push Blocks ............. 18

Beveling ................................... 19

MAINTENANCE ................................ 19

Replacing Cutter Blades ..................... t9

Installing Cutter Guard Spring ................ 21

Sharpening Cutter Blades .................... 23

GENERAL MAINTENANCE ...................... 23

LU BRI CATION ................................. 23

MOTOR MAINTENANCE AND LUBRICATION ...... 24

TR OUBLE-SHOOTI N G .......................... 24

REPAIR PARTS ................................ 26

RECOMMENDED ACCESSORIES ................. 31

motor specifications and

This machine is designed to use a 3450 RPM motor only.

Do not use any motor that runs faster than 3450 RPM. It is

wired for operation on 110-120 volts; 60 Hz., alternating

current. IT MUST NOT BE CONVERTED TO OPERATE

ON 230 VOLTS. EVEN THOUGH SOME OF THE RECOM-

MENDED MOTORS ARE DUAL VOLTAGE.

THESE CRAFTSMAN MOTORS HAVE BEEN

FOUND TO BE ACCEPTABLE FOR USE ON

THIS TOOL.

HP RPM VOLTS CATALOG NO.

t/2 3450 110-120 1216

1/2 3450 110-220 12!8

3/4 3450 110-120 t219

3/4 3450 110-120 1226

CAUTION: Do not use blower or washing machine motors

or any motor with an automatic reset overload protector as

their use may be hazardous,

CONNECTING TO POWER SOURCE OUTLET

This machine must be grounded while in use to protect the

operator from electric shock.

Plug power cord into a 110-120V properly grounded type

outlet protected by a 15-amp, dual element time delay or

Circuit-Saver fuse or circuit breaker.

If you are not sure that your outlet is properly grounded,

have it checked by a qualified electrician.

WARNING: DO NOT PERMIT FINGERS TO TOUCH THE

TERMINALS OF PLUGS WHEN INSTALLING OR

REMOVING THE PLUG TO OR FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS

POWER TOOL CAN INCUR THE POTENTIAL HAZARD

OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED

IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING, IF

AN ELECTRICAL SHOCK OCCURS THERE IS THE

POTENTIAL OF A SECONDARY HAZARD SUCH AS

YOUR HANDS CONTACTING THE CUTTING BLADE.

tf power cord is worn or cut, or damaged in any way, have

it replaced immediately.

PROPE R LY

GROUNDED

3-_RONG

PLUG

GROUNDING

PRONG

electrica! requirements

ifthe outlet you are planning to use for this power tool is of

the two prong type DO NOT REMOVE OR ALTER THE

GROUNDING PRONG IN ANY MANNER. Use an adapter

as shown and always connect the grounding lug to known

ground.

It is recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded

THREE prong outlet.

A temporary adapter as shown below is available for

connecting plugs to 2-prong receptacles. The green

grounding lug extending from the adapter must be con-

nected to a permanent ground such as to a properly

grounded outlet box.

Atemporary adapter as illustrated is available for con-

necting plugs to 2-prong receptacles. The temporary

adapter should be used only until a properly grounded

outlet can be installed by aqualified electrician.

GROUNDING LUG

_' "_,,_,_.,,,.._' LIJ 2-PRONG

/_RECEPTACLE

ADAPTER

WARNING: THE GREEN GROUNDING LUG EXTENDING

FROM THE ADAPTER MUST BE CONNECTED TO A

PERMANENT GROUND SUCH AS TO A PROPERLY

GROUNDED OUTLET BOX. NOT ALL OUTLET BOXES

ARE PROPERLY GROUNDED.

If you are not sure that your outlet is properly grounded,

have it checked by aqualified electrician.

NOTE: The adapter illustrated is for tJseonly if you already

have a properly grounded 2-prong _eceptacle.

The use of any extension cord wilt cause some loss of

power. To keep this to a minimum and to prevent over-

heating and motor burn-out, use the table below to

determine the minimum wire size (A.WG.) extension

cord. Use only 3 wire extension cords which have 3 prong

grounding type plugs and 3-pole receptacles which will

accept the plug on the saw.

Wire Size Required

(American Wire Gauge No.)

120 V. Lines

Extension Cord Length

0-25 Ft. 16

26-50 Ft. 14

51-100 Ft. 12

This power toot is equipped with a 3-conductor cord and

grounding type plug listed by Underwriters' Laboratories

Association. The ground conductor has a green jacket

and is attached to the tool housing at one end and to the

ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type

outlet as shown.

CHECK MOTOR ROTATION

Place the motor on your workbench or on the floor.

Standing clear of the motor shaft, plug the motor cord into

a properiy grounded outlet. Notice the rotation of the

shaft. As you took directly at the motor shaft it shoufd be

turning in the counterclockwise direction,_J_"_--, tf the

motor shaft is turning counterclockwise, remove the ptuc

from the power outlet and continue the assembly pro-

cedures. If the motor isturning clockwise, remove the pluc.

from the power outlet and foi!ow the instructions on th{

motor labet to reverse the rotation of the motor shaft.

unpaCkingand checking contents :

.... , TA.LEO LOOSEPARTS

No. :, Description .... Qty.:

i: :: : Combination Square A Jointer-Ptaner ............... ...........

.... B V-Belt, 1/2 x 52" .. ........................ ; _l

i / i•i ii i

1/2" Wrench : ::

7116_ Wrench

:lWrench

3i8' Wrench Medium Screwdriver

Models t13.206932 and 113.20689t Jointer-Planer are

shipped complete in one carton and INCLU DE Steel Legs

and Motor.

Model 113.206801 Jointer/Planer is shipped complete in

one carton but DOES NOT INCLUDE steel legs or motor.

Separate all parts from packing materials and check each

one with the illustration and the list of Loose Parts to make

certain all items are accounted for, before discarding any

packing material.

If any parts are missing, do not attempt to assemble the

jointer/planer, plug in the power cord or turn the switch on

until the missing parts are obtained and are installed

correctly.i. .....

Remove the protective oil that is applied to atl unpainted

metal surfaces. Use any ordinary household type grease

and spot remover.

WARNING: Never use gasoline, naptha or similar highly

volatile solvents.

Apply a Coat of paste wax to the table.... :

Wipe all parts thoroughly with aclean, dry cloth.

WARNING.': FOR YOUR OWN SAFETY ;:NEVER CONNECT

PLUG TO POWER SOURCE OUTLET UNTIL ALL

ASSEMBLY STEPS ARE COMPLETE, AI_D YOU HAVE

READ AND UNDERSTAND THE SAFETY AND OPERA-

*C 5/32 Setscrew Wrench ....................... i

*D 1/8 Setscrew Wrench ........................ 1

*E Motor Pulley, 2-1/2" Dia ...................... 1

*F Sliding Guard Knob ......................... 1

*G Concave Plastic Washer ..................... 2

H Sliding Guard .............................. 1

*J Sliding Guard Rod .......................... 1

*K Nut, 1/2-13 ................................. 1

*L Lockwasher, 1/2 ............................ 1

*M Lockwasher, No. 10 ......................... 2

*N Screw, Pan Hd., 10-32 x 1/4 ................... 2

O Owners Manual ............................. 1

*P Depth of Cut Handwheel ..................... 1

*Q Screw, Sems, 1/4-20 x 1-1/4 .................. 1

R On/Off Power Outlet ........................ 1

*S Washer, 17/64 x 1/2 x 1/32 .................... 2

*T Lockwasher, External 1/4 .................... 2

*U Screw, Pan Hd. 1/4-20 x 1/2 .................. 2

V Jointer-Planer Belt Guard .................... 1

*W Attaching Hardware (2 Nuts, 2 Bolts)

X Belt Guard Clips ............................ 3

Y Bracket, Mounting .......................... 1

ZBelt Guard Support Bracket .................. 1

AA Belt Guard Support ......................... 1

AB Screw Pan Hd. 10-32 x 1/2 .................... 2

ACMotor Pulley Belt Guard ...................... 1

AD Switch Key ................................ 1

AE Hold Down!Push Block ...................... 2

"Supplied in Loose Parts Bag #67092

61: • ..... :

• • ; :i ¸ i;¸ i ¸ ; : • •

unpacking and checking contents

TABLE OF LOOSE PARTS

The Following Parts Are Included With

Models 113.206891 and 113,206932

Item

No. Description Qty.

ALeg ....................................... 4

BEnd Stiffener ............................... 2

C Side Stiffener .............................. 4

D Motor Support .............................. 1

E Motor ..................................... 1

Package of Miscellaneous Small Parts,

No, 67035, Consisting of the Following:

FCord Clip .................................. 2

G Hex Nut, 1/4 in. -- 20

(approx. dia. of hole 1/4 in.) ................ 40

G HexNut, 5/16in.-- 18

(approx. dia. of hole 5116 in.) ................ 7

G Hex Nut, 1/2 in. -- 13

(approx. dia. of hole 1/2 in.) ................. 8

H Truss Hd. Screw, 1/4 in. -- 20 x 5/8 In.

long. (Top of screw is rounded) ............. 40

J Flat Washer (dia. of hole 11/32 in.) ............. 7

K Lockwasher, 1/4 in. External Type

(approx. dia. of hole 1/4 in.) ................ 40

K Lockwasher, 5/16 in+ External Type

(approx. dia. of hole 5/16 in.) ................ 7

LCarriage Bolt, 5/16 in. -- 18 x 3/4 long .......... 3

M Leveling Foot .............................. 4

N Hex Hd. Screw, 5/16 in. -- 18x 2 in............. 3

assembly

ASSEMBLING STEEL LEGS

NOTE: Steel legs are furnished with Model 113,206932

and 113.20689t.

From among the loose parts, find the following Hardware:

40 Truss Head Screws, 1/4-20 x 518

40 Lockwashers, !!4-External

40 Hex Nuts, 114-20

8 Hex Nuts, t/2-13

4 Leveling Feet

1. Assemble two (2) Side Stiffeners together using four

(4) 1/4-20 Truss head screws, Iockwasher and nuts.

Make two (2) Side Stiffener assemblies.

The End Stiffeners are placed on top and at each end

of Side Stiffener assemblies as shown. Align holes,

letter coded "B" (see page 8) in Side Stiffeners and

End Stiffeners and then insert 1/4-20 Truss head

screws through the 9/32 diameter holes and install

Iockwashers and nuts and then tighten.

2. Assemble the four (4) Legs to the Side and End

Stiffeners us/ng 1/4-20 screws, lockwashers and nuts

as shown.

3. Assemble the Motor Support to the Legs with 1/4-20

screws, Iockwashers and nuts. Motor Support can be

assembled to either end of Leg set.

4. Install leveling feet as shown. To level Leg Set, loosen

nut oninside of leg and turn nut on the outside to raise

or lower feet. Adjust all four leveling feet, if necessary,

and then tighten nuts on the inside of leg.

NOTE: These levelers are not intended for height

adjustment.

TRUSS HD. SCREW

1/4-20 x 5/8

L M N

END ST|FFENER

assembly

MOUNTING JOINTER-PLANER

i:. From among the loose parts, find the following hard-

ware:

4 Carriage Bolts, 5/16-18 x 3/4

3 Hex Head Screws; 5/16-18 x 2

7 Lockwashers, 5/16 in. External Type

7Washers, 11/32 ID

7 Hex Jam Nuts, 5/16-18

2 Cord Clips

2. Loosen FENCE LOCK KNOB. Tilt fence upward and

slide it toward the pulley.

3; Position machine on Leg Setand align mounting hole._

in machine with holes in Leg Set letter coded "A".

Mount with three (3) 5/16-18 x 2" Long Hex Head

Screws.

4. Place a flat washer, a lock washer and a nut on each

screw from underneath the stand and tighten.

5: Place handwheef on shaft aligning ftat surfaces on

shaft with flat surfaces on handwheel.., attach with

1-1/4 in. screw.

1f4-20 TRUSS

HEAD SCREW S_DE STIFFENER

//\

A EN TIFFENE

-- MOTOR SUPPORT AT THIS END

FLAT WASHER

DEPTH OF CUT

HANDWHEEL

IIL_ J JJJJl I I i

CHECKING CUTTER BLADES AND SCREWS

TOOLS NEEDED

: 5i32" and 118" Setscrew Wrenches (furnished with 5/32 IN. SETSCREW

OUTFEED TABLE WRENCHiJ°inter).

Lead Pencii /

Short straight edge (or head of Combination square)i :i ____....._ WEDGE

i1, Insert penci;! in space at end of cutterhead to hold ,L"k. I! ! __

cutterhead guard open. _ _______ _--

2. Lower the infeed table wilth the Depth of Cut Hand-

wheel %

3. Rest the straight edge on edge on the surface of

outfeed table so itextends across the open ing between -_'-_ _

the tables, at three positions: neareach endand atthe _ .__

middle of the cutter b_ade. ""--..,.__ _Y_-_

4. Rotate the cutterhead by grasping the 2" die. driven __

pulley and make sure each knife nicks (touches) the PENCt L

straight edge at all three positions. If not, follow CUTTER GUARD

procedure under "REPLACING CUTTER BLADES"

on pgs. 19 thru 21.

5. If a cutter blade adjustment is not required, check

each locking screw of each wedge (5/32" setscrew

wrench) and tighten if necessary. Hold the pulley

while tightening screws and be careful that your

fingers do not slip off the wrench,

..... /

i •_ :::: :i, :,i:,i _ ,, • _ ,:

::,: i, _ : ,:

MOUNTING SW|TCH

1. Locate the following parts:

!On/Off Power Outlet

2Pan Hd. Screws, 1/4-20 x 1/2

IIj!' ILLLjl II JI!l II I

INSTALLING MOTOR, PULLEY, V-BELT AND BELT

GUARDS

1. Locate the following parts:

Qty. Description

1 Motor

1"L" Bracket

2Lockwashers, External 1/4

2 Washers, 17/64 x 1/2 x1/32

2. Attach On/Off outlet to infeed table using two tapped

holes.

! Pulley (Approx. 2-1/2" Dia.)

1 V-Belt 1/2x52

CARRIAGE BOLT

5/16-18 x 3/4

4Carriage Bolt 5/16-18 x 3/4

4Flat Washer5/16 I.D.

4 Lockwasher 5/16 I.D.

4 Hex Nut 5/16-18

1Guard Assembly including a guard support,

guard support bracket, self-threading screws,

and clips,

2, Place motor against the motor mounting bracket and

insert bolts through holes in motor base and then

through holes marked "X" in motor mounting bracket.

DO NOT TIGHTEN BOLTS AT THIS TIME. The "L"

bracket which holds the guard support must be slid

between the motor base and the motor mounting

3. Slide long teg of"L" bracket between motor base and

motor mounting brackeL Then sandwich the short leg

of the"L" bracket between the guard support bracket

and the guard support and loosely fasten together

with self-threading screws as shown. _nstall clips onto

belt guard support with long end of clip facing you.

bracket so motor must be loosely assembled to bracket

at this time.

SUPPORT BRA(

///

BRACKET

TWO HOLES CLOSEST

TOGETHER

_CLIPS

t0-32 X112 IN.

SELF-THREADING

SCREW

BELT GUARD_,_ I_

SUPPORT _'_t

2-1/2" MOTOR PULLEY

5/32 INCH

SETSCREW

WRENCH

TIGHTEN

SET SCREW

AGAINST FLAT

ON SHAFT

4. Install the 2-1/2" pulley onto the motor shaft and

tighten the set screw in the pulley hub against the flat

part of the motor shaft.

FLUSH

HERE WtTH

MOTOR SHAFT

6. P0sition btherend Of V:Belt ontoCutter head p_iiey. ........ :

ii1111111 i i ]i i i ii iiii iiii

eupbothpueys dan until they areV-Belt

7. Visually fin tl

perpendicular to the floor by sliding motor sideways

as needed.

8. Press down hard on motor to put tension on theV-Belt

and tighten the motor mounting bolts at this time.

9. Check guard support before tightening motor support

screws to be sure it is centered around motor shaft and

will not rub against shaft when motor is running.

Tighten screws.

10. Push motor pulley belt guard into position onto guard

support.

11. Plug motor cord into outlet on switch box installed

eadier through hole provided in stand.

12, Fasten cord along front side stiffener using the two

cord clips.

'" " I' ' '' ............ ;............ ..............

INSTALLING SLIDING GUARD :

PARTS NEEDED

i.... ::" ....

Sliding Guard

1 Sliding Guard Knob

1 Sliding Guard Rod

OPEN END

II iiiii .lUll II II IH

PULLEYS AND V-BELT

..I-MUST BE STRAIGHT IN-LINE

__ AT 90°WITH RELATIONSHIP

_-_--__. TO THE FLOOR

1,----_V-BELT

[ ........ ! GUARDS REMOVED

/_=___:__.... _ _ FOR PICTURE CLARITY

MOTOR _i_-_r \

//i:'_--_ STRAIGHT LINE

/ / .J _, I UP--DOWN

/ / 9o_'m, \ I

// (I ',',

:2Hex Nuts 1/4-20

......... '1 Rex Nut 1/2 in. - 13

1 Split iockwasher 1/2 in,

2 Ext, tooth Iockwashers

2Sliding Guard Washers(one side of washer is concave)

.2HeX Hd; Screws 1/4-2Ox !/2"

2: Screw i/2" nut all the way onto long end0f rod..:.

place i/2!' !ockwasher next to nut (as illustrated) ....

3. SCrew the sliding guard rod into the jointer as far as it

wil! go with the short end of rod pointing straight up.

4. Tighten the i/2" nutto hold the rod securely in this

position.

2 10-32 x1/4 Pan Hd. Screws

I Belt Guard

....... Ill I J IJ

1:::Positionihe sli;ding guaid !:r0d throughthe opening in

the belt guard asillUstratedl :;...... 1i2, LOCKWAS_R

!:: BELT

__ GUARD

1/2" X 13 /o/ SLIDING

HEX NUT )_/ GUARD ROD

iiii i iiiii i ii iiiJlll

1/2" HEX NUT

GUARD RO0

5. Attach guard to stand with hex hd. screws and nuts.

Make sure belt does not scrape guard.

BELT

6.Attachslidingguardto fence with two pan head

screws and lockwashers,

7. Place one Sliding Guard Washer, concave side DOWN

on support rod.

8. Drop sliding guard onto rod,., place other washer,

concave side UP on rod.., screw on Sliding Guard

Knob.

SLIDING GUARD KNOB

:10-32xl/4 SCREWS'_

EXT. TOOTH

LOCKWASHERS

WASH ER

(CONCAVE SIDE UP)

getting to know your jointer-planer

WARNING: FOR YOUR OWN SAFETY TURN SWITCH

"OFF"AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE MAKING ANY ADJUSTMENTS.

FENCE TILT SCALE

(BEHIND FENCE)

2 FENCE \,

LOCK

KNOB

FENCE

OUTFEED TABLE

SLIDING GUARD

KNOB

BACK OF

JOINTER

5INFEED

TABLE

SLtDE

BRACKET

F.O.TOF /\

JOINTER 4CUTTER GUARD 6 ON-OFF DEPTH OF CUT

SWITCH 1HANDWHEEL

DEPTH OF CUT HANDWHEEL. Tu_rning the hand-

wheel counterclockwise will lower the infeed table

to maximum depth of 1/8 in.

i_N%p /i D_PTHOFCUT

.... /At_LI_ /_HANDWHEEL

___,.___/ /DOWN

..... ..... your joi ............: gettmg to know :nter-pianer

g--re:FENCE LOCKS AND STOPS. _The fence can be

moved across the J:ointer to take full advantage of

the "sharpness" of the blades.

The fence should be positioned to the extreme right

(toward pulley) but not beyond the end of the

blades.

Most of the cutting (usually jointing) will be done

with the fence in this position. As the blades become

dull, the fence can be moved toward the left where

the blades are sharper.

To move the fence, loosen the Fence Lock Knob and

the Sliding Guard Knob and slide to desi red position.

Make sure SLIDE BRACKET is even with surface of

OUTFEED TABLE. tf it is above or below the surface,

loosen screws and adjust it.

a. Always tighten fence lock knob first to align

fence, then tighten sliding guard knob.

b. Before tightening fence lock knob, hold fence

down on outfeed table so it does not rock.

C. 90° Fence Stop positions fence square to tables.

To tilt fence, loosen the fence lock knob and

sliding lock knob and pull the stop out, Tilt to

desired angle and tighten both knobs.

•d.

': e,

To set fence at 90 °to tables, loosen the two

knobs, tilt fence so the stop springs back into

place. Tilt fence back so the stop rests on the

table and tighten both knobs.

45° Fence Stop positions the fence at 45 ° to the

tables.

SL,D,.GGUARDKNOB

PUSH DOWN _-_ __

WHENLOCKING

/"OUTFEED

KNOB %_

: SLIDE BRACKET

: f. To tilt fence to 45 ° loosen the two knobs, pull 900

:.... stop out, tilt fence so the 45 °stop rests on the ....

' ...... table.

....:.... g. Hold fence down on outfeed table and tighten the

::: : =: two knobs. :

: : FENCE TILT SCALE Indicatesl the an:le oi the:: _il -"

fence to the tables. _/Vhen the 90° fenge stop is _: 9o °FENCE _ _Q

correctly adjusted, the fence will be 90 ° to the table STOP t_ _1_ [

and the scale will read 90° , _

To check for squareness, place an accurate square

on infeed table and check fence while locked at 90°

position. MAKE SURE 90 °STOP IS AGAINST SLIDE

BRACKET.

tf fence is not square to table:

a. Slightly loosen fence lock knob and guard lock

knob.

__.-- FENCE TI LT SCALE

INFEED

TABLE

Loosen 90° stop screw with small screwdriver

and turn knurled sleeve which will cause fence to

tilt. Turn sleeve in either ,direction until fence is

square with infeed table,

NOTE: If you cannot square fence by turning

knurled sleeve, loosen three screws "A" and

adjust fence square to table.

Tighten 90°stop Iockscrew and both fence lock

knobs,

tf 90° reading on tilt scale does not line up with

top surface of the slide bracket, _ioosen screws

holding scale and move it... tighten screws.

45" STOP \

_J0_ STOP

SLIDE

BRACKET

SCALE

ADJUSTING

SCREW

'_45 _STOP

LOCKSCREW

TILT

,,ISCALE

"gO ° STOP

LOCKSCRFW

SCALE

ADJUST! NG

SCREW

e. Adjust 45°stop in the same manner.

NOTE: Titt scale will not require adjustment if it

was adjusted for 90° position,

FENCE

HEAD

SQUARE

CUTTER

GUARD

|NFEED

TABLE

] , ,,,, ,,,,,, i i !ll

AUXILIARY FENCE

Some on-edge and other jointing operations require a

higher and/or longer fence than your tool provides. Select

apiece of smooth straight wood of the height and length

required for proper support and bolt itto the tool fence as

shown for these operations. 1/4-20 FLAT HEAD J

SCREW _COUNTERSL

at WARNING:

CUTTER GUARD. Provides protection over the

cutter head. It must always be in place and function-

ing properly.

Check the guard to make sure it is functioning

properly.

a. Posit_on fence to right for maximum width of cut.

b. Pass a 1/4 in. thick piece of wood over cutterhead

between guard and fence.

Guard must return automatically to "rest position"

against fence when free of the wood,

If guard does not return automatically, see Trouble

Shooting and Maintenance Sections.

CUTTER

GUARD

FENCE

:to : yourjo" te lane

getting:: know:: mn r,p r

iCROWNED CUT

5; _,.,EEO_=E"MUST,LWAYSBEPARALLEL.TO

THE OUTFEED TABLE. .....

If the :cUt edge or surface of the workpiece is

CROWNED, it isan indication that the OUTWARD

END of the INFEED table is HIGH and must be

adjusted. :

tf the cut edge or surface of the workpeice is

CONCAVE, it is an indication that the OUTWARD

END of the INFEED table is LOW and must be

adjusted.

Check the infeed table to determine the "out of

parallel" condition.

i:I_,I_<_--_-__ '> _L_ __--_--'-I

: END HIGH

CONCAVE CUT

INFEED TABLE LOW

a. Insert a pencil in space at end of cutterhead to

hold cutterguard open,

b. Place a straightedge (large square or long level)

on outfeed table, First along oneside than along

the other,

c,,Raise infeed table until it touches straightedge,

d, Sight between table and straightedge to determine

high or tow condition of end of infeed table.

PENCIL

OUTFEED

TABLE

,111 iiiii ,,,,i, iiii :111 i iiiiiiiiiiiiiii

ROTATE

BLADE OUT OF

WAY

It is easier to adjust the infeed table whi ethe Jointe r:

is setting on your workbench.

Do not turn the Jointer on its side or upside down to

adjust it, : :: :

WARNING: Attach a strip of wood to two blocks of

wood 10 in. high. Drive enough nails into the strip so

that Jointer does not tip over while resting on blocks

causing possible injury.

a, Remove motor cord from outlet in switch box.

b. Remove Jointer pulley guard and V-belt.

c. Remove Jointer from stand. 10 IN.

d, Place Jointer on blocks.

• H :¸¸•:• :• !: :;: • •_

BLOCKS

OF WOOD

YOUR WORK

BENCH

e. Insert a pencil in space at end of cutterhead to

hold cutterguard open.

f. Wrap a piece of cardboard around cutterhead to

protect your fingers and the blades.., secure

cardboard with apiece of tape.

PENCI L

h. Loosen four lock screws 2 or'3 turns with 1/2 in.

wrench.

VIEW LOOKING UP FOR PARTS IDENTIFICATION

Turning the LEVELING STUDS will RAISE or LOWER

the infeed table.

SCREWING in the studs will RAISE the table...

UNSCREWING them will LOWER the table.

a. With a3/4 in. wrench turn levering studs until

infeed table is parallel with straightedge.

b. While holding studs with wrench, TIGHTEN all

four LOCKSCREWS. ,. tighten each screw a little

bit at a time until all four screws are tight.

c. Recheck with straightedge to make sure infeed

table (in raised and lowered positions) is parallel

to outfeed table.

getting m • "

to,know your jomter-planer

I_'_': ON-OFF SWITCH: it is unlikely that it will be turned

"ON" accidentally, when touched or bumped,

because of the way it is shaped.

Inan emergency, it can be turned "OFF" by striking

it with the palm of the hand.

The "yellow button" is a key, when inserted in the

switch lever, the power may be turned ON and OFF

When it is removed; the power cannot be turned ON.

THIS FEATURE IS INTENDED TO PREVENT

UNAUTHORIZED AND POSSIBLE HAZARDOUS

USE BY CHILDREN AND OTHERS.

aInsert Key into switch.

NOTE: Key is made of yellow plastic.

............... i ] i ii|ll

KEY

NOTE: Key is made of yellow plastic.

b. To turn machine on, insert finger under switch

lever and pull end of switch out.

l II IIIIII II I l lHll I I IIIIIIIIIIII[IUIJIIU

c+TO turn machine OFF... PUSH lever in.

Never leaVe machine unattended until it has

: : come to a complete stop.

JLLIU_IjtJ III I I 'III i ii ii

ii,

i ii ii iiii i i lUlUll.

d. To lock switch inOFF position .... hold switch 1N

with one hand... REMOVE key with other hand.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

LOCK THE SWITCH "OFF" WHEN MACHINE iS

NOT IN USE... REMOVE KEY AND KEEP IT IN A

SAFE PLACE... ALSO... IN THE EVENT OF A

POWER FAILURE (ALL OF YOUR LIGHTS GO

OUT) TURN SWITCH OFF .+. AND REMOVE THE

KEY. THIS WILL PREVENT THE MACHINE FROM

STARTING UP AGAIN WHEN THE POWER COMES

BACK ON.

HOLD

PULL

e. P!ug motor cord into outlet in switch box.

MOTOR

CORD

OUTLET

POWER

CORD

basic jointer-pUaner operation

WARNING: For your own safety, ALWAYS use the hold

down!push blocks when JOINTING wood that is

NARROWER than 3 in.... or when PLANING wood that is

THINNER than 3 in.

Do not plane, joint or bevel wood shorter than 12 in.

Material this short is more difficult to control while being

cut. Small pieces of wood can tip over on the tables or into

the cutterhead and can be kicked back toward you,

For your own safety, never operate this tool with the fence

or guards removed.

For best results, take light cuts. For average planing,

jointing, or beveling, a cut between 1/32 and 1/16 in. deep

will produce the best results.

FEEDING THE WORKPIECE

Hold the board firmly DOWN on both tables and AGAtNST

the fence.,, keep fingers cfose together.

Feed the board at a continuous even rate of speed until the

cut is made along the entire length 'of the board. Any

hesitation or stopping could cause a "step" to be cut on

the edge of the board which would causethe board to ride

up on the outfeed table resulting in a "crooked" edge on ___!_" __._

the board.

JOINTING WOOD THAT IS WIDER THAN 3 IN.

i i i1,1,111,,ll,,m,, ............................................................

As the RIGHT hand passes over the cutterhead, remove

the LEFT hand ... CONTINUE feeding while placing the

LEFT hand behind the RIGHT. Continue feeding in this

manner "hand over hand", until the entire ter_gth of the

board is cut. Pressure should be applied over the cutter-

head and outfeed table.

DO NOT FEED TOO FAST. A slow steady rate of feed

produces a smooth accurate cut. Feeding too fast causes

a "rippled" cut.., makes it difficult to guide the workpiece

accurately and could be hazardous.

PLANING WOOD THAT tS THICKER THAN 3 INo

i.Himl ii I I H I

SUPPORT LONG W'ORKPIECES

_,' ILL IX)

/m i ¸¸ • • • m

basic: omter-planer operatmon,

Always feed WITH THE GRAIN whenever possible, if the

nature of the workpiece is such that it must be fed

AGAINST THE GRAIN, take very light Cuts and feed

slowly. _ _.....

ROTATION

WITH THE GRAIN

AGAINST THE GRAIN

USING THE HOLD DOWN/PUSH BLOCKS

ALWAYS use the hold down/push blocks when JOINTING

wood that is NARROWER than 3 in. or planing wood that is

thinner than 3 in. (as illustrated).

Grasp the hold down/push blocks firmly with the fingers

close together and wrapped around the handle. Position

them flat on top of workpiece, and push the workpiece

down against the table to provide a quality cut and

minimize the chance of akickback.

Hold-down pressure must also be sufficient to prevent

hold-down/push block sliding or slipping on the top face

of workpiece when advancing workpiece over cutter head.

Use a hand over hand motion of the hold down/push

blocks being careful to maintain Control over the workpiece

at all times.

This means that once the workpiece has been fed past

cutter head ontooutfeed table, one hold down/push block

must always maintain contact of workpiece with outfeed

table.

WARNING: If the HOLD. DOWN/PUSH BLOCKS tend to

slip while feeding, clean rubber surface Immediately with

sandpaper.

JOINTING WOOD NARROWER THAN 3"

When planing wood 3/4 in. thick and NARROWER than

the hold down/push block, tilt the hold down/push block

so that it clears the top of the cutterguard while feeding,

Never plane wood that is thinner than 1/2 in .... because it

is apt to Split or shatter and thus has a greater tendency to

kickback_

PLANING WOOD THINNER THAN 3"

BEVELING

Adjust the fence to the desired angle.., tighten fence and

guard lock knobs,

For pieces of wood 3" or wider hold the board firmty down

on both tables and firmly against the fence (as i!lustrated)

with your hands on the side and top of the workpiece,..

keep fingers close together.

NOTE: Removing only the corner on the edge of a board is

known as CHAMFERING while beveling is removing the

corner or the edge of the board down to the boards

surface.

Normally a chamfer is made with one cut.,, therefore, a

cut deeper than 1/16 in. may be made,

For pieces of wood less than 3" wide use hold down/push

blocks (as illustrated) on the side of the workpiece so you

can hold the workpiece in toward the fence at all times as

welt as down against the table top,

WARNING: DO NOT CONTACT THE CUTTING KNIVES

OR THE GUARD WITH THE PUSH BLOCKS,

BEVELING BOARD WIDER THAN 3 INCHES

CHAMFER BEVEL

BEVELING BOARD NARROWER THAN 3 INCHES

NOTE: Rabbeting on a Jointer is considered to be a

dangerous operation because it requires removal of the

cutter guard and increases the potential of kickback

because of excessive depth of cut.

NEVER ATTEMPT TO PERFORM A RABBETING OPERA-

TION ON THIS JOINTER, DO NOT OPERATE JOINTERi

PLANER WITH CUTTERHEAD OR BELT GUARDS

REMOVED.

Rabbet cuts should be made on the Radial Saw or Table

Saw by making two cuts with the sawblade or by using the

Dado Head or Molding Head, Rabbet cuts can also be

made using the Shaper or Portable Router.

maintenance

REPLACING CUTTER BLADES

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH

"OFF" AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE ADJUSTING, MAINTAINING, OR

LUBRICATING YOUR JOINTER-PLANER.

1, Remove belt guard.

2. Position fence to right ..,approximately 1/4 in.

beyond cutter blades .... lock it in place,

3, Lower infeed table all the way down,

4, Place block of wood 6-3/4 in, long between cutter-

guard and fence.

,i ii i ii i llll illlllllllllllll

RABBET CUT

BLOCK OF WOOD

:rnaintenance

5. Hold cutterhead pulley firmly with one hand and

loosen Iockscrews in each wedge using a 5/32 in.

setscrew wrench.

BLADE WEDGE

LI FTE R LOCKSCR EW

SCREW WEDGE

HOLD PULLEY

FIRMLY

5/32 IN. /

SETSCREW TURN COUNTER

WRENCH CLOC KWISE

\,j TOLOOSEN

_,- ,, .I _ . _ .......

• i

FENCE NOT SHOWN

FOR PICTURE CLARITY

]111 iii ,i i ii llul i

I I

SMALL SCREWDRIVER

6. While holding cutterhead pulley firmly with one hand,

gently pry up each wedge using ascrewdriver..

remove wedges and blades,

7. Remove the six lifter screws. (Two under each blade.)

8. Clean cutterhead, wedges and screws thoroughly with

Craftsman Gum and Pitch Remover. also remove the

oil from new blades.

"SETSCREW ....

5/32 IN.

WRENCH

BLADE ------

LIFTER WEDGE LOCKSCREW._L_ "---'J

--.--..,_..,...,,. ,,, -,

CUTrER HEAD

SETSCREW

9. Replace the six lifter screws and screw them in all the

way, but do not tighten. Mark each slot 1, 2, and 3. This

witl help you in setting the blades.

• , ,_ : : , i: _, •,:, : • •

_ _/ii:i: :'_i_ /i:__i_i_!i_i}iiii_'_:: _:_i_i__?_:! _.....

MARK SLOTS

20 ¸

10. Insert a blade in slot marked 1. ,, so it projects 1/16 in,

beyond end of the cutterhead.

11, "Insert a wedge next to blade so the flat side of the

wedge is against the blade. Push wedge in manualy

-do not install two locking setscrews at this time."

12. Place head of square on outfeed table, Loosen lifter

screws to raise blade _ntil it just touches square and

slightly raises it, Gently turn cutter head back and

forth with the pulley while raising blade. The blades

should be adjusted just slightly above the outfeed

table, by approximately ,003 in, (thickness of an

average piece of paper).

NOTE: Sears has aknife setting gauge for this purpose.

Cat. #9-2647

1/8 IN. SETSCREW WRENCH

HEAD OF

SQUARE

LIFTER SCREW

ii ,1111iiii

13, "Now install both locking setscrews and tighten (with

the 5/32" setscrew wrench) alternately a little at a time.

Tighten both screws securely, Recheck the blade to

make sure it did not change position."

14. Install other two blades the same way.

INSTALLING CUTTER GUARD SPRING

1, Remove cotter pin from pivot pin in cutter guard and

remove guard (located underneath infeed table).

Spring must appear as in sketch from underside of infeed

table, it will not perform properly if installed upside down,

INFEED_.

f=PRINGI

\ suPPORT/

sc"Lw- i

VIEW LOOKING UP

i i :

•• /_• !•: i/: ¸ _ :•

:2: Position guard as shown, wtthPIVOT PIN above hole

in infeed table: :

3. Align SLOT in pin with TANG in spring, and press

down, :

4. Replace cotter pin.

FENCE

IN PLACE

TANG OF SPRING

IN CENTER OF

HOLE

CUTTER

GUARD

_INFEED

TABLE PIVOT PIN

_"""'_ TANG

5. RAISE end of FENCE, rotate guard COUNTER clock-

wise only enough to CLEAR fence.

6. LOWER fence and tighten both knobs.

H••• •

LIFT FENCE

:= :

i i iiii illl i • ,,i,,,,ll Hi

COUNTER

CLOCKWISE

WIDTH OF

il il II I Hill I IIIIIIIIIIIIIIIIIIIIII II I IIIII III II I IIII I IIII

........ ::: ::

: i :: ....

The normal position of guard (at REST) when fence js :

stationed at MAXIMUM WIDTH OF CUT_: issh0wn as

'position "A". NEVER ROTATE GUARD BE¥0NDI POSI_ ::

TION "B" BECAUSE THIS WOULD EXERT EXCESSIVE _

TENSION ON SPRING WHICH COULD WEAKENOR_.: POSITION "'A"

BREAK IT.

Check operation of GUARD and SPRING.

1. With fence in MAXIMUM WIDTH OF CUT position,

pass a piece of 1/4 in, thick wood on edge (jointing

position) over cutterhead.

2. The guard should return automatically to its REST

position against the fence when free of the wood.

3. If guard does not return to its REST position, remove

cotter pin from pivot pin and remove guard. Check

pivot pin and hole.., make sure there are no burrs,

rust, or other foreign matter. POSITION "B"

4. Apply afew drops of SAE No. 20 or No. 30 engine oil to

pivot pin.

:. 5.: Replace :guard and cotter pin. _i i _

_:::::i;_ tfguard sti!l d°es not return to its REST position,conSult: :: i:: ::

:;::::::your: local: Sears Retail Store: before: using the: j0intet-:: ::: :: :: :

SHARPENII_GCUTTERBLADES

The blades can be honed individually with an ordinary

oilstone.

Make sure your oilstone is not worn in the center. It must

be flat.

Be sure to remove the burr on the flat side.

Ill I Illlll I I I II Illm 'l_'

if the blades are nicked, they must be replaced or

reground. They can be regrounded several times until

they become 9/t6 in. wide. Never install reground blades

less than 9/16 in. wide or unbalanced blades.

Have your knives reground by someone who is competent.

Look in the"Yellow Pages" of you r telephone directory...

see "Sharpening Services". 11116 IN.

NEW BLADE

i , ,,,,,,,,,,,,,,,,,,,, .........

general maintenance

Keep your jot nter-planer clean. Put a carton or some kind

of a container underneath your jointer-planer to catch the

chips. The container should reach above the top of the

motor.

Do not allow pitch to accumulate on the tables, the fence,

Do not allow chips to accumulate on the underside of the

jointer-planer.

Frequently blow out any dust that may accumulate inside

the motor.

If power cord is worn or cut, or damaged in any way, have

the cutter guard, the cutter head or the knives. Clean them

with Craftsman Gum and Pitch Remover.

Apply a thin coat of paste type wax to the tables and fence

so that the wood slides easily while feeding.

' ii iiiiiiipllll iii iiii ,111 i ii IIIImll!lllln

lubrication

it replaced immediately.

I II I I I L I L LLII lllllllll]llJll l

The BALL BEARINGS in this machine are packed with

grease at the factory. They requi re no further lubrication.

The following parts should be oiled occasionally with SAE

No. 20 or No. 30 engine oil.

1. Dovetail spacer and dovetail slide,

2, Elevating screw (first clean with Craftsman Gum and

Pitch Remover).

DOVETAIL

SPACER AND SLIDE

ELEVATING SCREW

VIEW LOOKING UP FOR

PARTS IDE NTI FICATION H

lubrication

MOTOR MAINTENANCE AND LUBRICATION

1. The bearings, in both end shields of the motor, have

been lubricated at the factory with correct lubricant.

No other part of the motor requires lubrication.

2. Re-lubricate motor bearings in accordance with the

instructions on the nameplate. Be sure to wipe off dirt

or grit if present around oil hole caps to prevent any

possibility of foreign material contaminating the oil

wicks that supply the bearings with oil. Use a good

grade of medium weight mineral oit, such as automo-

bile engine noit, SAE 20.

3. If disassembly of the motor is necessary, it should be

returned to your neareast Sears retail or mail-order

store in order to prevent voiding the guarantee.

NOTE: The speed of this motor can not be regulated or

changed.

4: Every effort should be madeto prevent foreign material

from entering the motor. When operated under condi-

tions likely to permit accumulations of dust, dirt, or

waste within the motor, a visual inspection should be

made at frequent intervals. Accumulations of dry dust

can usually be blown out successfully.

NOTE: Motors used on wood-working tools are

particularly susceptible to the accumulation of sawdust

and wood chips and should be blown out or

"vacuumed" frequently to prevent interference with

normal motor ventilation and proper operation of the

centrifugally-operated starting switch.

.................... iiip |ll=,l

trouble shooting

iiiillll ,.ll |. i ill.i ill. jll ill i i i ill

WARNING: FOR YOUR OWN SAFETY, TURI_ SWITCH "OFF" AND REMOVE PLUG FROM

POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR JOINTERPLANER,

TROUBLE SHOOTING CHART

TROUBLE PROBABLE CAUSE REMEDY

Motor will not run. 1, Defective On-Off switch. ' "' i'i Replace defective parts before using machine again.

..... .... Defective switch cord.

'Defective switch box:

............. receptacle.

2. Motor protector open, ionly

if your motor is equipped

' :_: : With an overload ProteCtor).

Other Cause :::,:::i:,:,,

Wood strikes ouffeed ......................Blades improperly adjusted

table after passing over below surface of outfeed table,i

cutter head. .....

Ripples on planed 1. One blade set higher than

surface, other.

2. Feeding wood too fast.

Planed surface not Infeed table out of adjustment.

straight.

Excessive gouging at Blades set too high above

end of cut, ouffeed table.

90° and 45° cuts 1. Fence stops not adjusted

inaccurate, properly.

2. Fence slide bracket not

even with table.

Infeed table loose. 1. Dovetail spacer requires

adjustmenL

i 2_ Female dovetail loose from

................... .... : table.

Cutter guard doesnot : f 1: Return spring broken, or

function properly, 1 i spring has been weakened.

:_. _ ':':: :: 12! Improper assembly of

ii _ :: I:_:: spriSgor guard mounting.

2. Consu_tt Sears Service, Any attempt to repair this motor

may create a HAZARD unless repair is done by a

qualified service technician. Repair service is available

at your nearest Sears Store.

Re-adjust blades, see Maintenance section.

1. Re-adjust blades, see Maintenance section.

2. Feed wood slower.

Re-adjust infeed table, see Getting To Know your Jointer

Planer section.

Reset blades, see Maintenance section.

1. Re-adjust fence stops, see Getting To Know your

Jointer Planer section.

2. Re-adjust slide bracket, see Getting To Know your

Jointer Planer section.

1. Tighten screw, key 10, see fig. 3, Parts List.

2. Tighten screws, key 17, see fig. 3, Parts List.

1."Replace spring immediately. See Maintenance "secti'oni'

2, See Maintenance section.

TROUBLE SHOOTING -- MOTOR

NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation

of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent

interterence with normal motor ventilation and proper operation of the centrifugally-

operated starting switch,

TROUBLE PROBABLE CAUSE

Excessive noise. 1, Motor° 1.

1. 1.

Motor fails to develop

full power, NOTE:

LOW VOLTAGE: (Power

output of motor

decreases rapidly with

decrease in voltage at

motor terminals. For

exampte, a reduction of

10% in voltage causes a

reduction of 19% in

maximum power output

of which the motor is

capable, and a reduction

of 20% in voltage causes

a reduction of 36% in

maximum power output.)

Motor starts slowly

or fails to come up

to full speed.

Motor overheats.

Starting switch in motor

will not operate,

Motor stalls (resulting

in blown fuses or

tripped circuit breakers).

Frequent opening of

fuses or circuit

breakers.

Circuit overloaded with

lights, appliances and other

motors,

Undersize wires or circuit

too long.

General overloading of

power company facilities,

!. Low voltage will not trip

relay,

2. Windings burned out or

open.

3, Starting relay not operating.

1. Motor overloaded.

2. Improper cooling. (Air

circulation restricted

through motor due to

sawdust, accumulating

inside of motor),

1, Burned switch contacts

(due to extended hold-in

periods caused by low line

voltage, etc.).

2. Shorted capacitor.

3. Loose or broken

connections.

1. Starting switch not

operating,

2, Voltage too tow to permit

motor to reach operating

speed.

3. Fuses or circuit breakers

do not have sufficient

capacity.

1. Motor overloaded.

2. Fuses or circuit breakers

do not have sufficient

capacity.

3. Startring switch not

operating (motor does not

reach speed),

REMEDY

Have motor checked by qualified service technician,

Repair service is available at your nearest Sears store,

Do not use other appliances or motors on same circuit

when using the jointer,

2, Increase wire sizes, or reduce length of wiring. See

"Motor Specifications and Electrical Requirements"

section,

3. Request a voltage check from the power company.

!, Request voltage check from the power company.

2_ Have motor repaired or replaced.

3. Have relay replaced.

1, Feed work slower into blade,

2. Clean out sawdust to provide normal air circulation

through motor, See "Maintenance and Lubrication"

section.

1. Have switch replaced and request avoltage check

from the power company.

2, Have capacitor tested and replace if defective.

3. Have wiring checked and repaired.

1, Have switch replaced.

2. Request voltage check from the power company.

3, Install proper size fuses or circuit breakers.

1. Feed work slower.

2. Install proper size fuses or circuit breakers.

3. Have switch replaced.

FIGURE 1

55 56 35

• i/

CRAFTSMAN 6-1/8 INCH JOINTER-PLANER MODELS 113.206801,113.206932 AND 113.206891

Always order by Part Number - Not by Key Number

FIGURE 1 -- PARTS LIST

Key Part

NO, No.

STD512505

STD551225

STD551012

60381

18437

21013

67020

21622

STD582062

18441

3509

38879

60345

STD328012

STD503103

STD522505

67008

STD541025

STD304520

STD328022

60252

STD601105

60253

69184

60254

60255

9-12001

9-12004

37887

60096

Description

•. 11

"Screw, Pan Hd, 1/4-20 x 1/2

•Lockwasher, External 1/4

•Washer, 17/64 x 1/2 × t/32

Outlet, On/Off Power (See Fig. 5)

Washers

Fence Assembly, Complete (See Fig. 4)

Knob

Washer, Sliding Guard

•Ring, Retaining 5/8

Ring, Reta;ning

Bearing Bali

Ring, Bowed Retaining

Spacer

•Pulley with Set Screw, 2" Dia, × 112"

V-Groove, 5/8" Bore, Keyed

"Screw, Set, 5/16-18 x5/16, Soc. Hd.

•Screw, Hex Hd. t/4-20 x 1/2

Belt Guard, PulLey

•Nut, Hex 1/4-20

•Belt, "V" 1/2-52

"Pulley with Set Screw, 2-1/2 Dia. x 1/2"

V-Groove, 5/8" Bore, Keyed

Guard-Belt, Motor

•Screw, Type 23 Pan 10-32 x 1/2"

Support-Belt Guard

Bracket, Mounting

Bracket-Support

Clip "S"

+Motor (See Fig. 6)

(Supplied with Model 113.206932)

+Motor (See Fig. 6)

(Supplied with Modet 113.206891)

•Wrench, Hex 1/8

•Wrench, Hex 5/32

Key Part

No. No.

30 STD522512

31 63410

32 67016

33 STD541031

34 102832

35 67017

36 STD551025

37 STD551125

38 STD551150

39 120238

40 21638

41 18516

42 STD551131

43 STD523117

44 21733

45 60078

46 STD580025

47 21636

48 37158

49 67062

50 67021

51 21237

52 132275

53 21450

54 18112

55 80116

56 21632

57 60117

56 60118

-- 67092

67095

Description

nnl ....

*Screw Mach., 1/4-20 x 1-1/4 Truss Hd.

w/Lockwasher

Knob, 3-1/4

Shaft, Elevating

*Nut, Hex 5/16-18

Screw, Set, 5/16-18 x 1 Full Dog Pt.,

Slotted Hal.

Sleeve

*Washer, Piain, 17/64 I.D.

*Lockwasher, !/4

*Lockwasher, 1/2

Nut, Hex 1/2-13

Rod, Sliding Guard

Stud, Leveling

*Lockwasher, 5/16

*Screw, Hex Hd., 5/16-!8 x 1-3/4

Support-Guard Pin

*Screw, Mach., 5/16-18 x 1/2", Hex Hd.

*Key, Woodruff, No. 9

Arbor

Ring, Retaining Bowed 5/8

Push Block/Hold Down

Base

Bracket, Fence Slide

Screw, Mach., t/4-20 x 1, Fil. Hd. Slotted

Head Assembly, Complete Cutter

+Blade, Cutter

Screw, Cap. No. 10-32 x 3/4 Soc. Hal.

Wedge, Cutter Blade

Screw, Set, 5/16-24 x 7/8 Soc. Hal.

Screw, Mach., No. 10-32 × 1/2, Flat Soc. Hd,

Bag of Loose Parts (Not Illustrated)

Owners Manual {Not Illustrated)

-4

*Standard Hardware Item - May be purchased locally.

+Stock Item - May be secured through the Hardware Department of most

Sears Retail Stores or Catalog Order Houses.

repair parts CRAFTSMAN 6'1/8 INCH JOINTER-PLANER

MO D ELS 113.206801,113.206932 AN D 113.206891

4•

FIGURE 2

FIGURE 2 mLEGS PARTS LiST

Key

No.

Part

No.

67033

60314

STD55t225

STD541025

67032

62614

62204

67034

STD541250

803835

67035

Description

Stiffener, End

e Screw, Truss Hd 1/4-20 x 5/8

e*Lockwasher, 1/4 External

e'Nut, Hex 1/4-20

Stiffener, Side

Leg

eClip, Cord

Support, Motor

e'Nut, Hex Hal. 1/2-13

• Foot, Leveling

Bag of Loose Parts (Not lltus.)

HARDWARE FOR MOUNTING TOOL AND MOTOR

-- STD532507

STD55123I

STD551031

STD523120

STD541231

e'Bolt, Carriage 5116-18 x 3/4

e*Lockwasher, 5/16 External

e'Washer, 11/32 x 11/16 x 1/16

e'Screw, Hex Hd. 5/16-18 x 2

e'Nut, Hex 5/16-18

••;_•:• • • •: •: ::• ) •;:: ,: • : i ::: :i !• ••i• I•L i:•: ::

•Supplied in Loose Parts Bag 67035

*Standard Hardware Item - May be Purchased Locally.

CRAFTSMAN 6-1/8 INCH JOINTER-PLANER

MODELS 113.206801, 113.206932 AND 113.206891

_---__- "21 22

2 \

FIGURE 3 5 3

Key Part

No. No.

i,i

1STD561210

2 67015

3 67014

4 STD511107

5 STD551210

6 STD551010

7 38779

8 6701t

9 167012

10 STD522505

11 STD551025

12 21812

FIGURE 3 -- INFEED TABLE PARTS LIST

Description

lllll lip

*Pin, Cotter, t/8 x1

Guard

Table (with Name Plate)

*Screw Pan Hd 10-32 x 7/8

*Lockwasher No 10

*Washer, No 10

Spring, Guard

Plate Support

Bushing

*Screw, Cap, 1/4-20 x 1/2,

Hex Hd.

*Washer, Plain, 17164

Plate, Tension

Key

No. Part

No.

13 21422

14 21219

15 21218

16 STD551131

17 21635

18 STD523112

19 STD55!031

20 2!204

2! STD54t025

22 STD551125

23 STD522510

Description

Spacer, Dovetail

Dovetail, Male

Dovetail, Female

*Lockwasher, 5/16

Screw, Spl.

*Screw, Cap, 5/16-I8 x 1-1/4

Hex Hd

*Washer, 5/16

Linkage Assembly

*Nut, Hex., t/4-20

*Lockwasher, I/4

"Screw, Cap, 1t4-20 x 1, He× Hd.

*Standard Hardware Item -- May Be Purchased Loca!ly.

repair parts

12345

17 16 15

FIGURE 4

FIGURE 4 -- 21013 FENCE ASSEMBLY PARTS LIST

Key Part

No, No.

,,,,,,,, ]i

21013

t21440

221430

_STD522512

21232

21736

STD551010

7 STD510802

8 ••i 102817

21229

Description

Fence Assembly

Plunger Assembly

Pin Assembly, Stop

*Screw, Hex Hd., 1/'4-20 x1-1/4

Plate, Fence End

Scale, Fence Tilt _

*Washer, Plain, 13/64

*Screw, Mach., No.;8-32 x 1/4,

Bind Hd., Slotted

Screw, Set, 1/4.20 x 1/2", Full

Dog PL, Slotted

Body, Fence

IoCii Key.o's.10 !1

*Standard Hm'dware Item -- May BePurchased Locally.

'111 I I f ill l I I III: I I li=l IIIIIIIIIIIIIIIIIIlill IIIIIIIIIIIJl

Key Part

No. No.

10 STD551210

11 STD511102

12 67009

13 STD533725

14 21738

15 STD551037

16 47624

17:62331

FtGURE 5 -- ON/OFF POWER OUTLET 60381

Key

No.

Description

*Lockwasher, Ext. #10

*Screw, Mach., No. 10-32 x 1/4,

Pn Hd., Slotted

Guard, Cutter

*Bolt, Carriage, 3/8-16 x 2-1/2

Round Head

Retainer, Bolt

*Washer, 13/32 x 13/16 x 1/16

Spacer

Knob Assembly, Lock

Part

No.

60381

60375

60380

60256

60374

60376

448007

Description

eOn/Off Power Outlet Complete

Cord, Molded

Housing, Switch

Key, Switch

Switch, Locking

Cover, Switch

Screw, Pan Hd. No. 6 x 3/4

•5

eDoes Not Include Key No. 3 Order Separately If required.

] 2

CRAFTSMAN 6-1/8 INCH JOINTER-PLANER

MODELS 113.206801,113.206932 AND 113.206891

NOTE:

ANY ATTEMPT TO REPAIR THIS MOTOR

MAY CREATE A HAZARD UNLESS

REPAIR IS DONE BY QUALIFIED

SERVICE TECHNICIAN.

REPAIR SERVICE IS AVA|LABLE

AT YOUR NEAREST SEARS STORE.

FIGURE 6 -- MOTOR PARTS LIST

Key PaH

No. No.

1 60306

264088

3 64258

Description

Screw, 8-32 x 3/8, Thread

Cutting, Slotted, Serrated Hd

Cover, Terminal

Cord with Plug

MOTOR CONNECTIONS

WARN I NG: FOR YOUR OWN SAFETY, NEVER CONNECT

PLUG TO POWER SOURCE OUTLET UNTIL ALL

ASSEMBLY STEPS ARE COMPLETED.

1, Open motor connector box cover located on left end

of motor (viewed from rear of saw) using a flat blade

screwdriver.

2, Remove GREEN SCREW and lockwasher and insert

screw through round metal terminal on the end of the

GREEN wire of power cord with !ockwasher between

terminal and motor frame. (See illus.)

3, Reinsert GREEN SCREW in the threaded hole. Tighten

securely.

4, Insert te,rminat end of WHITE wire on spade terminal

marked T4 on the motor. Push terminal firmly until

seated.

5, Insert terminal end of BLACK wire on spade terminal

marked T1 on the motor, Push terminal firmly until

seated.

6. Close motor connector box being sure that power

cord is seated in the largest strain relief groove, and

tighten box cover screws,

ii i 'IIH I

TERMINAL

GREEN

INTERNAL

LOCKWASHER

GREEN WIRE

-TO GREEN SCREW

STRAIN RELIEF

WHITE WIRE TO

TERMINAL T4

RECOMMENDED ACCESSORIES

ITEM CAT. NO.

Steel Legs ................................ 9-22245

Floor Stand ............................... 9-22216

Cutter Blades .............................. 9-2293

Power Tool Know-how Handbooks

Radial Saw ............................... 9-2917

Table Saw ............................... 9-2918

Knife Setting Gauge ......................... 9-2647

Chip Collector ............................ 9-29977

The above recommended accessories are current and

were available at the time this manual was printed,

owners

manual

SERVICE

MODEL NO.

113.206932

JOINTER/PLANER WITH

LEGS AND MOTOR

113.206891

JOINTER/PLANER WITH

LEGS AND MOTOR

HOW TO ORDER

REPAIR PARTS

6-1/8 raNCHJOUNTER-PLANER

Now that you have purchased your jointer-planer, should a

need ever exist for repair parts or service, simply contact

any Sears Service Center and most Sears, Roebuck and Co.

stores. Be sure to provide all pertinent facts when you call

or visit.

The model number of your 6-1/8 inch jointer-planer will be

found on a plate attached to your base.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER

1t 3.206801

113.206932

113.206891

NAME OF ITEM

6=1/8 INCH JOINTER-PLANER

All parts listed may be ordered from any Sears Service

Center and most Sears stores. If the parts you need are not

stocked locally, your order will be electronically transmitted

to a Sears Repair Parts Distribution Center for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. 67095 Form No. SP4925-2 Printed in U.S.A. 3/8f

Craftsman 113206891 User Manual 6 1/8 INCH JOINTER PLANER Manuals And Guides L0905111

CRAFTSMAN Jointer/Planer Manual L0905111 CRAFTSMAN Jointer/Planer Owner's Manual, CRAFTSMAN Jointer/Planer installation guides

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