Craftsman 113207910 User Manual 225 AMP A.C. ARC WELDER Manuals And Guides L0806060
CRAFTSMAN Welder Manual L0806060 CRAFTSMAN Welder Owner's Manual, CRAFTSMAN Welder installation guides
User Manual: Craftsman 113207910 113207910 CRAFTSMAN 225 AMP A.C. ARC WELDER - Manuals and Guides View the owners manual for your CRAFTSMAN 225 AMP A.C. ARC WELDER #113207910. Home:Tool Parts:Craftsman Parts:Craftsman 225 AMP A.C. ARC WELDER Manual
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CAUTION..
Read
SAFETY
RULES
and
|NSTRUCTION$
carefulJy
i
_
/
• •:
_•_ i: ¸ • i
225 AMP
A. C. ARC WELDER
MODEL NO.
1!3.207910
assembly
SEARS, ROEBUCK AND
Part No. 61222
CO., Chicago,
IL 60684
® eperating
® repair
U.S.A. and SIMPSONS-SEARS
parts
UMITED,
Toronto
P_inte_l _n u,S.
,.
SAFETY
INSTRUCTmONS
TO
OPERATOR
g. Do not weld in locations close to chlorinated
hydrocarbon
vapors
coming from degreasing,
cleaning, or spraying operations, The heat of the rays
of the arc can react with solvent vapors to form
phosgene, a highly toxic gas, and other irritating
products.
a. Do not let bare skin or wet clothing come between
the fo lowing combinations:
3. FLAMMABLE
AND
EXPLOSIVE
MATERIALS
Remove flammable
and explosive
material at least 35
feet from the welding
arc to prevent welding
sparks
or molten
metal from starting
a fire, Keep a charged
type ABC fire extinguisher
within easy reach.
Ground
Clamp
Work Piece
Metal
Welding
on
or
near
containers
which
hold
combustibles
can cause an explosion,
even when they
have been cleaned.
For information
purchase
"Safe
Practices
for Welding
and Cutting
Containers
that
Have
Held
Combustibles"
(A6.G65)
from
the
Work Table
American
Welding
SocieW
Street, New York, New York
80 volts exist between these parts
when welder is on!!!
Wear
protect
dry,
hole
free,
clothing,
cap and
c. When not welding, place
is insulated
from
the
gloves to
and insulate the body.
grounding
b. Take special care to
insulate
yourself
from
ground
using dry insulation
(such as dry Wood) of adequate
welder,
d. Never
size when welding in damp locations, on metal floors
or gratings, and in positions
(such as sitting
or lying)
where parts or large areas of your body can be in
contact with possible grounds.
filter,
and cover plate complying
to protect
your eyes and face
welding
or
c, Wear oil free protective
garments, such as leather
gloves, heavy shirt, cuffless
trousers and high shoes,
2, Inspect
parts.
d. Protect
other
non-flammable
personnel
with
the
cables
or clamp
to
and
any
as a
MAINTENANCE
b. Before
connecting
the we der
receptacle,
check the following:
I,
near_by
screening,
of
position
and disconnect
power supply
at the circuit
breaker or fuse box before doing maintenance
work
inside the machine.
with
from
b, Always
wear
safety
goggles with
side shields
complying-with
ANSI Z87,1 when in a welding area,
or when near slag chipping operation.
suitable
e, Provide
adequate
ventilation
in the welding
area,
particularly
when welding
on galvanized,
lead or
cadmium
plated steel, and other metal which produce
toxic fumes.
f.
can cause overheating
Never apply power to the welder with any part of the
•;Cabinet!"
l"emoved,
Position
on-off= switch
in "Off
2. EYE AND BODY PROTECTION
when
47th
the electrode holder where it
ground system.
Accidental
creating a fire hazard.
connect
the ground cable
4. PREVENTATIVE
condition.
arc
East
e. Never weld anything on or to the welder cabinet,
burn through may cause transformer failure.
d. Do not use welding rod as a cigarette lighter.
sparks and the rays of the
observing open arc welding,
345
object
but the work
piece or metal
work
table,
Con,necting to other ob|ects such as building
ground
can create a fire hazard,
c. Maintain the electrode holder, ground clamp, welding
cable and welding machine
in good, safe operating
a. Use helmet,
ANSi
Z87.1
AWS,
10017,
to
the
"'On-Off"
switch
3.
Inspec_ electrode
or broken parts.
holder
4.
For additional
safety information,
purchase copies
of "Practice
for Occupational
and Educational
Eye
& Face Protection"
(ANSI Z87. I1 and "Safety
in
Broadway,
2
cord
Inspect the power cord and welding cables for Cuts
or burns and make sure blades and ground pin On
the plug are straight.
Welding
American
National
When working
above floor level,
protect
yourself
from a fail should you get a shock, Never wrap the
electrode
cable around any part of your body.
power
and
Cutting"
Welding
Standards
New York,
lever for cracks or broken
jaw insulators
for
cracks
(ANSI
Z49,1)
from
the
Society
or the
American
Institute
ANSI,
1430
New York
10018.
o
i
TOOLS
NEEDED
Screwdriver
3!8-inch
with
from
[medium)
wrench
UNPACKING
figure
2.
The
electrode
cable
is the
one
approx mately
1/2-inch
of the insulation stripped
One end.
7/!6*inch
AND CHECKING
wrench
CONTENTS
This Craftsman
welder is shipped complete
in one carton.
In order
to facilitate
packaging,
certain
items have been
removed
at the factory,
and must
be assembled when
received
by the purchaser.
Remove all items from the loose
parts bag and identify
them by referring
to figure I. These
"'Loose"
parts are listed below and should be accounted
for
before discarding
any packing material. (See figure 1.)
!
2
/
LOOSE PARTS LIST
1
2
3
4
Welding Helmet {Partially assembled)., i ........
Owner's Manual: ...... , ......
...............
Helmet band assembly ......................
Loose Parts Bag
-Containing
the following items:
Electrode H01der ... : : ....................
Ground c_amp. ..................
. ... ....
Receptacle .............
_.......
.. .......
Screw, Hex.-Hd., 1/4-20 x 3/4 in .............
Nut, Hex,, 1/4-26 ........................
Washer, Rat, 17/64 in .......
:...
_/.: ......
L0ckwasher, t/4 in........................
4.
Make sure the wire strands on stripped
end of electrode
cable have not
been "fra,/ed',
Twist
together
with
fingers if necessary.
Insert stripped end of electrode
cable into the electrode
holder and tighten the slotted-head
set screw firmly,
6. Slide the handle
position it until
head of handle
enough to secure
t
Key No.
(Fig, !) Part I_ame
Using a screwdriver,
back out the stetted-head
set screw,
_ocated near the end of electrode
holder until the end of
screw does not protrude
into the wire socket in the end
of holder.
.
4
Figure
3.
Sty.
1
I
1
1
back into place on electrode holder and
the hote in handle is directly over the
locking
screw. Tighten
the screw just
the handle on electrode holder.
ATTACHING
THE GROUND CLAMP
TO THE GROUND CABLE
Attach
the terminal
on end of ground
cable to the
ground clamp, at the hole near the nose of the clamp,
with the 1/4-20 x 3/4-inch screw, !/4-20 nut, 17/64-inch
flat washer and 1!4-inch
lockwasher
furnished
in the
loose parts bag. (See figure 3.)
1
t
t
t
I
I
GROUND
CABLE
SCREW
NUT \_,
DO NOT USE
THESE HOLES
ATTACHING
ELECTRODE
HOLDER
TO ELECTRODE
CABLE
1. Grasp the electrode holder and locate the slotted-head,
handle iocking screw near the mid-point of the insulating
handle
tube.
(See figure 2.) Loosen this screw
approximate|,/two
turns, until the handle can be slipped
off the electrode holder.
2. Slide the handle
off electrode
holder
and insert end of
electrode
cable assembly through
the handle as shown in
Figure
2. Do not
3
use either
of the
holes
in hand!e
ends of ground
clamp.
3. Tighten
the screw firml,/
enough
and prevent
the cable termina!
clamp.
to insure good contact
from
s!ipping
on the
current settings, slight rotation of the knob will cause it
to "snap" into a detent and line up with a number on
the scale=
from One Scale
rotate it until the
the long end
the short end with the lower scale.
Electrical connections between the welder and 230-volt,
single-phase, 60-Cycle a-c power source should be made by a
qualified electrician, A!l wiring must comply with the local
electrical code.
NOTE: Make sure the welder is located at least
12-inches from a walt. or other obstruction (at
both sides) in order to provide an unobstructed
flow of air for adequate cooling.
i
I. It is recommended
that an individual (separate) line be
installed for thewelderwith
a fuse block in the line. For
best results, this circuit should be as short as possible.
For power
leads use armored
cable or non-metallic
sheathed cable, in accordance
with the local electrical
code. The size of the leads wilt depend upon their length
as shown in the table below,
Power Lead Length
Upto 30 feet .......................
30to 50 feet .........................
Over 50 feet ..........................
CAUTION:
Do not attempt
regular household outlet.
Q
Power Lead Size
No.8 AWG
No. 6 AWG
No. 4 AWG
to connect
this welder
Figure
WELDER
Install 50 ampere fuses, of the delayed.action
type such
as "Fustat"
or "Fusetron",
in the fuse block or a 50
the
two p0wer
leeds (see table above for
and a ground
lead (No, 10 AWG, 0r larger)to
terminals
in receptacle as shown in figure 4
230 VOLT
a. Wear the helmet for protection
WARN NG
: NEVER
WELD
THE HELMET
IN CORRECT
size)
the
:
OF THE FACE.
b. It is advisable to wear
POW_I_ L! NES
enough
( D "113
• :
:
:
:
:
C-_._-.-OROUND
Figure
4. Check
4
;
SLOTCONFIGURATION FOP,
50 AMPERE,250 VOLT RECEPTACLE
the "ON-OFF"
is "OFF"
[figure
to the receptacle.
switch
on cabinet
3] and connect
EXPLANATION
OF
the Desired "'Heat"
inside
the welder
securely. To change
the knob.
rotate
WITHOUT
POSITION
WEARING
IN FRONT
heavy gloves, with cuffs
any exposed
portion
long
of the arms
against the "sun-burning"
effect Of the welding arc.
€_ On certain welding jobs it may be desirable to wear
additional
protective
Clothing such as a safety apron,
safety leggings and/or safety spats.
for the particular
welding job to be performed.
For each
welding
current
there
is a corresponding
diameter
welding
rod that will provide
best results. These are
recommended
settings for Craftsman
"mild
steel" rods.
cord
CONTROLS
ROD
1. Pointer Positions
-Twelve welding
heats (ampere settings)
are made with a
single control knob. [See figure 5.) When the long end of
the knob, which serves as a pointer,
is pointed
to the
ampere scale, the end, wilt line up with the upper row of
figures which
is labeled the "'HI"
scale. When rotated
180 degrees, the short end of the knob will line up with
the lower row of figures labeled the "LO" scale.
Z Selecting
A detent
selection
down on
to protect
Of face and eyes.
2. Refer to the following
table and select a welding
rod
having a diameter corresponding
to the current
selected
to make sure it
the plug on welder
OPERATION
1. Before
actually
performing
any welding
operations,
make:sure
the following
safety suggestions are observed.
amp, 240 volt circuit breaker,
Connect
5
to a
SIZE
Mild Steel
..........
Machinable
Cast iron
Hard Surfacing
.......
Contact
Rod
........
3. Insert the bare
electrode holder
-holds the desired
ampere
the ampere selection,
push
to the new position;
:_
...
13/32
40-75
40-75
60-90
60-115
]
t/8
l
5132
I
HEAT SETTING
75-145
75-115
t00-130
130-160
100-160
100-t45
130-145
!80-225
end of welding rod selected
on end of electrode
cable,
3/16
145-225
130-180
160-225
into
the
4. Connect
the ground cable to the piece tobe welded with
the ground clamp. Make sure the contact area is clean in
order to insure a good electrical
connection.
release it, A!ways make sure the mechanism ,snaPs"into
a detent when the knob is released. If downward
force
on the knob iS released when the pointer is between two
5. Place the "ON-OFF"
fan inside the welder
ready for operation.
4
switch
in the "ON"
position.
The
should be.running
and the welder is
trouble shooting
REMOVAL OF POI NTER
FOR DmSASSEMBLY OF CABINET
I,
If for any reason the cabinet top (Key No. 1) has to be
removed,
set the pointer
to the 225 amp setting.
2.
Remove
screw securing
straight
pointer
to shaft
(see Fig. 6).
3.
Pull pointer
4.
Remove
off.
up to remove.
5.
If
the
moveable
contact
{Key
No, 11)
requires
replacement,
be sure that it is positioned
on the 225
amp setting before reassembly of the cabinet top.
6.
After
screws {Key
reptacina
the
Nos. 9 and 10 } and lift
cabinet
top
place
cabinet
a t/8"
top
or 3/32"
diameter
welding
rod (or something
similar)
into the
threaded
hole in the top of the shaft. Note the direction
the rod has to be moved sideways in order to bring the
shaft to the center of the hole in the cabinet.
Do not
remove rod.
7,
Place the free end of the rod through
the hole in the
pointer and slide the pointer down the rod untN it rests
on the water lip around the hole in the cabinet.
8.
Rotate
9.
the point_,,r
on the rod so that
the "HI"
the pointer
is set to the 225 amp setting.
Now
the rod
move
sideways
I
Figure 6
hub of the pointer
slips through
and rests on top of the shaft.
!0. While keeping the hub of the pointer
centered
in the
hole in the cabinet,
slightly
rotate the knob back and
forth
until you feel the hex hole in the bottom
of the
end of
as in paragraph 6 until
the
the hole in the cabinet
pointer
down,
engage the hex shaft; then gently push straight
Release the knob
and remove
the rod, The
pointer
should
11. Install
now
be indexed
the screw through
at the
the pointer
225 amp setting,
into the
hex shaft,
i.......
TROUBLE
SHOOTING
CHART
WARNING: Make sure the branch circuit main disconnect switch or circuit fuses are
removed (or welder plug and cord removed from its receptacle) before removing the
welder cabinet or lid. Placing the "ON-OFF" switch on the welder in the "OFF" position
does not remove voltage from the power leads inside the welder - BE SAFE AND BE
ALIVE, OPEN THE BRANCH CIRCUIT.
PROBABLE
TROUBLE
CAUSE
1: Tight fan motor
2, Loose or broken
leads_
Fan does not run, but
welder operates,
shaft,
motor
REMEDY
I. Replace motor.
2. Remove
cabinet
top and repair
leads.
_, , ,,
1iImproperly
fU ed
Fan and welder do not
operate, or c0ntinualiy
blow fuses.
protected.
2. Short-clrcuited
3, Shorted
4. Blown
circuit
coil.
leads.
fuse, or open
breaker,
5. Remove cabinet top and repair.
6. Turn switch "ON",
If switch fails to toggle
replace it,
,,,
Open or loose leads,
6. "ON-OFF"
switch not
closed.
,
:
I. Low line voltage.
I. Have a voltage check
2. Welding
power
2. Check
5°
.....
Welding current low or
weak.
I
Can't
hold
an arc.
I. Use 50 ampere fuses of the delayed action type such
as "Fusetron"
or ,Fustat";
or a 50 ampere 240 volt
circuit
breaker,
2. Rem0ve the top and look for charred, burned or
blackened
coils, Replace the transformer and switch
assembly.
3, Remove the top and separate leads that touch each other.
4. Replace fuse, or reset the circuit
breaker.
3.
current setting
too low.
Poor connections.
4,
Welding cable too
tong, or too small,
1,
2.
performed
company.
current recommended
being used,
3. Check electrode
connections.
4. Shorten length,
holder,
for the electrode
and electrode
cable
or increase size of cable.
1, Use AC or AC-DC
Low
2, Use rods of 1!Sqnch maximum
on t30 amperes, or less,
rod.
by the !ocal
ground
Using a D.C, welding
rod.
hydrogen
"ON",
rods,
diameter,
or smaller
parts
•
i ¸
//
•
CRAFTSMAN
':
A_
_MODEI_NUMBER
ARC WELDER
1!3.207910
51
9
47\
eANY
ATTEMPT
TO REPAIR THIS
TRANSFORMER MAY CREATE A HAZARD
UNLESS
REPAIR
IS DONE BY A
QUALIFIED
SERVICE TECHNICIAN.
REPAIR SERVICE IS
NEARESTSEARS STORE.
16_
10
41
\
\[
\\
<26
37
]
PARTS LIST FOR CRAFTSMAN A-C ARC WELDER
MODEL NUMBER 113.207910
WHEN ORDERING
REPAIR
PARTS. ALWAYS
GIVE THE FOLLOWING
INFORMATION
1. THE PART NUMBER
3. THE MODEL NUMBER
2. THE PART DESCRIPTION
4. THE CODE NUMBER
5. THE NAME OF ITEM
ARC WELDER
AS SHOWN ON THIS LIST:
113.207910
Always order by Part Number - not by Key Number
Key
No.
Part
No.
61224
9426307
3
4
5
6
7
61225
61226
61227
61119
448035
60012
9426106
10
273229
11
12
13
14
61228
61229
115109
9422329
15
16
17
18
19
20
2t
22
23
61223
134556
116120
60141
61251
61107
61143
30307
436695
24
116118
Key
No,
Description
Cabinet, Top
*Screw, Type BA, No, 8 x t/2,
Pan Hd. Slotted
i Plate, Selector
Pointer
Screw, Nylon
Handle
*Screw, Mach., No. 10-32 x 1/2,
Pan Hd. Slotted
Nut, Hex Lock
*Screw, Type BA, No. t0 x 1/2,
Pan Hd. Slotted
*Screw, Hex ind. Washer Hd.,
1/4-20 x 1/2
Contact, Movable
Guide
Lockwasher, External 1/4
*Screw, Hex.lnd. Washer Hd.
I/4-20 x 3/4
e Transformer Asm., Switch
*Nut, Hex., 5/16-18 x 9/16 x 7/32
*Lockwasher, 5/16
*Washer,Plain, 11/32 x 7/8 x 1/t6
Bracket, Support
Receptacle
Plug and Cord
Connector, Cable
*Screw,MachO,No. 8-32 x !/2,
Pan Hd. Slotted
* Lockwasher, N o. 8
Part
No,
Description
25
26
115998
193255
27
28
29
30
31
30254
110969
60237
126218
9415477
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51
51439
9414920
138167
115120
61017
30284
61230
61161
61231
37005
138166
60136
61234
61233
60033
61235
61236
9422149
37952
_Nut,Hex,No,8-32
x 11/32 x !/8
*Screw, Mach.No, 6-32 × 3/t6,
Pan Hd, Slotted
Switch
*Washer,Plain, I/2 x 1-1/4 x 3/32
*Bolt, Carriage, 5/16-18 x 1
*Bolt,Carriage,5/16-18
x 3/4
*Screw, Mach., 1/4-20 x 3/4,
lnd.Hex Hd.
Clamp, Ground
*Washer, t7/64 x 5/8 x 1/!6
Lockwasher 1/4
*Nut, Hex.,1/4-20 x 7/16 x 3/!6
Relief, Cable Strain
Holder, Electrode
Cabinet, Bottom
Motor
Bracket, Fan
Blade° Fan (w/Set Screw)
Lockwasher, int.Tooth No. B
*Washer,Plain 13/64 x 5/8 x t/32
Cable Asm.,Ground
Cable Assembly,Electrode
*Screw,Maeh.,5/16-18
x 3/4 Hex.Hd.
Spring
Shaft, Asm.
Washer,Plain, 15/32 x 3/4 x 1/ 16
-i-Helmet Assembly, Welding
{Partially Assembled)
61222
*
t
Standard
Hardware
Item. May be Purchased Locally.
Stock Item. May be secured through
the Hardware
Departments
Stores
o
or Catalog
Order
of
Owners
most
Sears
Manual
(Not
or Simpsens-Sears
Houses.
Any attempt
to repair this transformer
may create a hazard unless repair
technician,
Repair service is available at your nearest Sears Store.
Craftsman
power
tools
(or
welders)
guaranteed for one year to give complete
will be repaired free of charge,
This guarantee
service centers
is done
are
by a qualified
unconditionally
satisfaction
or the tool
service is available through
any of our stores,
throughout
the United States or Canada.
SEARS, ROEBUCK AND CO • SIMPSONS-SEARS
LIMITED
or
service
Illustrated)
Retail
How
l Sears
to ORDER
Repair
Parts
The Model Number will be found on the selector plate attached
to the top of the welder cabinet. Always mention the Model
Number when requesting service or repair parts for your ARC
WELDER.
o_er$
manual
All parts listed herein may be ordered through
SEARS,
ROEBUCK AND CO. or SIMPSONS-SEARS
LIMITED.
When
ordering parts by mail, selling prices will be furnished
on
request or parts will be shipped at prevailing prices and you wil!
be billed accordingly.
WHEN ORDERING
REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING
INFORMATION
AS SHOWN IN THIS LIST.
1. The
2. The
3. The
4. The
5. The
PART NUMBER
PART DESCRIPTION
MODEL NUMBER 113.207910
CODE NUMBER
NAME of ITEM - ARC WELDER
Sears
SER VICE
is at
YOUR
SERVICE
wherever
YOU
live or move
in the U.S.A.
SEARS,
ROEBUCK
Part No. 61222
AN D CO:;
Your
Sears
discover
country.
takes
on
added
value
when
you
that Sears has over 2,000 Service Units through out the
Each
is staffed
by Sears-trained,
professional
technicians
:ChiCago,
merchandise
using Sears approved parts and methods.
IL 60684
U.S.A;
and
Form No. SP3775-3
SIMPSONS-SEARS
LIMITED,
Printed
Toronto
in U.S.A.
5/74
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