Craftsman 113213100 User Manual 8 DRILL PRESS Manuals And Guides L1002141
CRAFTSMAN Drill Press Manual L1002141 CRAFTSMAN Drill Press Owner's Manual, CRAFTSMAN Drill Press installation guides
User Manual: Craftsman 113213100 113213100 CRAFTSMAN 8 DRILL PRESS - Manuals and Guides View the owners manual for your CRAFTSMAN 8 DRILL PRESS #113213100. Home:Tool Parts:Craftsman Parts:Craftsman 8 DRILL PRESS Manual
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SaveThis ManuaJ "_\ For Future Reference P MODEL NO. 113.213100 DRILL PRESS WiTH MAXIMUM DEVELOPED 1/3 HP MOTOR Serial Number Modet and serial number may be found 01 the let1` side of the head, You should record both model and serial number in a safe place for future use. S_ ARS / £RRFTSMRll® MOTORIZED FOR YOUR SAFETY: READ ALL INSTRUCTIONS L... CAREFULLY 8-INCH BENCH MODEL DRILL • assembly • operating • repairpads ..// SEARS, ROEBUCK AND CO., Hoffman Part No, SP5493 Estates, IL 60! 79 U.S.A. Printed in r--h._., ,._._._, FULL ONE YEAR WARRANTY ON CRAFTSMAN DRILL PRESS if within one year from the date of purchase, this Craftsman Dritl Press falls due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. This warranty applies only while this product is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estates, IL 60195 GENERAL SAFETY INSTRUCTmONS FOR POWER TOOLS 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal. 3. KEEP GUARDS IN PLACE In working order, and in proper adjustment and alignment. 4. REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 5. KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust. 6. AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locationsor expose them to rain. Keep work area well lighted. Provide adequate surrounding work space. 7. KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area. 8. MAKE WORKSHOP CHILD-PROOF With padlocks, master switches, by removing starter keys, or storing tools where children can't get them. 9. DON'T FORCE TOOL It will do the job better and safer at the rate for which it was designed. 10. USE RIGHTTOOL Don't force tools or attachment to do a job it was not designed for. 11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties, or jewelry (rings, wrist watches) to get caught in moving parts. NONSLIP footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow. 12. USE SAFETY GOGGLES (HEAD PROTECTION) Wear safety goggles (must comply with ANSI 13. 14. 15. 16. 17. 18. 19. Z87.1) at all times. Everyday eyeglasses are not safety glasses. They only have impact resistant lenses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation. SECURE WORK Use clamps or a vise to hold work when practical. It frees both hands to operate tool. DON'T OVERREACH Keep proper footing and balance at all times. MAINTAIN TOOLS WiTH CARE Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. DISCONNECT TOOLS Before servicing; when changing accessories such as blades, bits, cutters, etc. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plugging in. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards. NEVER STAND ON TOOL OR ITS STAND Serious injury could occur if the tool is tipped or if the cutting toot is accidentally contacted. Do not store materials above or near the tool such that it is necessary to stand on the too! or its stand to reach them. 20. CHECK DAMAGED PARTS Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding or moving parts, breakage of parts, mounting, and any other conditions that may affect itsoperation. A guard or other part that is damaged should be properly repaired or replaced. 21, DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22. NEVER LEAVETOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a complete stop. 2 additiona SAFETY safety instructions SIGNAL press off and unplug it until the particular is properly repaired or replaced. WORDS DANGER: means if the safety information is not followed someone will be seriously injured or killed. WARNaNG: means if the safety information is not followed someone could be seriously injured or killed. CAUTION: means if the safety information followed someone might be injured. c. To avoid injury from parts thrown by the spring, follow instructions exactly as given and shown in adjusting spring tension of quill. is not d. To prevent the workpiece from being torn from your hands, spinning of the toot, shattering the tool or being thrown, always properly support your work so it won't shift or bind on the tool: -- General Safety Instructions for Power Tools. 2 Getting to Know Your Drill Press ........ 15 Basic Drill Press Operation ............. 19 Adjustments .......................... 21 Maintenance .......................... 22 Stability of Drill Press If there is any tendency of the drill press to tilt or move during any use, bolt it to the work bench. Always position BACKUP beneath the workpiece) side of the column. MATERIAL (use to contact the left ,--, Whenever possible, position the WORKPIECE to contact the left side of the column-if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table. If the workpiece is too large to easily support with one hand, provide an auxiliary support, 7. Location Use the drill press in a well lit area and on a level surface clean and smooth enough to reduce the risk of trips, slips, or falls. Use it where neither the operator nor a casual observer is forced to stand in line with a potential kickback. 8. Kickback Kickback is the grabbing of the workpiece by the rotating toot. The workpiece can be thrown at very high speed in the direction of rotation. THIS CAN CAUSE SERIOUS INJURY. To reduce the possibility of injury from kickback: Clamp the workpiece firmly to the table whenever possible. Buffing or sanding wheels or drums should be contacted on the side moving away from you, not the side moving toward you. Use only recommended accessories and follow the instructions supplied with the accessory. -- When using a drill press ten it to a table. -- Never do any work "FREEHAND" (handholding workpiece rather than supporting it on the table), except when polishing. -- Securely lock Head to Column, Table Support to Column, and Table to Table Support before operating drill press. Never move the Head or Table while the -- WSE, always fas- tool is running. 9. Protection: Eyes, Hands, Face, Ears and Body WARNmNG: To avoid being pulled into the spinning tooa -1. Do NOT wear: -- gloves -- necktie -- loose clothing -- jewelry 2. Do tie back long hair a. If any part of your drill Dress is missing, malfunctioning, has been damaged or broken.., such as the motor switch, or other operating control. a safety device or the power cord, turn the dril! part b. Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip. WARNING: For your own safety, do not attempt to operate your drill press untiJ it is completely assembled and instalSed according to the instructions.., and until you have read and understand the following: 1. 2. 3. 4. 5. 5. for drJ! presses -- Before starting the operation, jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration. -- If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support. -- Use fixtures for unusual adequately hold, guide and piece. -- Use the SPINDLE SPEED recommended for the specific operation and workpiece material--check the inside of the Belt Guard for drilling information; for accessories, refer to the instructions provided with the accessories, operations to position work- f. Never climb on the drill press Table, it could break or pu!I the entire drill press down on you. g. Turn the motor Switch Off and put away the Switch Key when leaving the drill press. h. To avoid injury from thrown work or tool contact, do NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating. 3 10. Use only accessories designed for this drill press to avoid serious injury from thrown broken parts or work pieces. The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles comply with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail stores. a. When Cutting Large Diameter Holes: Clamp the workpiece firmly to the table. Otherwise the cutter may grab and spin it at high speed. Use only one piece, cup-type, hole cutters. DO NOT use fly cutters or multi-part hole cutters as they can come apart or become unbalanced in use. Keep speed below 1,500 RPM. b. Drum sanders must NEVER be operated on this drill press at a speed greater than 1800 RPM. c. Do not install or use any drill that exceeds 7" in length or extends 6" below the chuck jaws. They can suddenly bend outward or break. d. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters or rotary planers on this drill press. 11. Note and Follow the Safety Warnings and instructions that Appear on the Panel on the Right Side of the Head: WARNING 12. This Drill Press has 3 speeds as listed below: 620 RPM 1300 RPM 3100RPM See inside of guard for specific placement of belt on pulleys. 13. Think Safety. Safety is a combination of operator common sense and alertness at all times when the drill press is being used. WARNING: Do not allow familiarity (gained from frequent use of your drill press) to become commonplace. Always remember that a careless fraction of a second is sufficient to inflict severe injury. 4 glossary of terms 1. Workpiece The item on which the cutting operations is being performed. 2, Drill The cutting tool used in the drill press to make holes in a workpiece. 4. Revolutions Per Minute (R.P._I.) The number of turns completed by in one minute. a spinning object 5, Spindle Speed The RPM of the spindle. 3. Backup Material A piece of wood placed between the workpiece and table .... it prevents wood in the workpiece from splintering when the drill passes through the backside of the workpiece .... also prevents drilling into the table top. table of contents Page Page General Safety Instructions for Power Tools ...... 2 Additional Safety Instructions for Drill Presses .... 3 Glossary of Terms .......................... 5 Table of Contents ........................... 5 Motor Specifications and Electrical Requirements .............................. 6 Unpacking and Checking Contents ............. 7 Table of Loose Parts ........................ 7 Location and Function of Controls .............. 9 Assembly ................................ 10 Assembly of Base/Column ............... 10 Installation of Table/Support .............. 10 Installing the Head ..................... 11 Installing Feed Handles ................. 12 Installing the Chuck ..................... 12 Installing Belt Guard Knob ............... 13 Tensioning Belt ......................... 13 Adjusting the Table Square to Head ....... 14 Getting to Know Your Drill Press .............. 15 Spindle Speeds ........................... 16 Feature Descriptions ....................... 16 OnoOff Switch .............................. Basic Drill Press Operation .................. Installing Drills ......................... Positioning Table and Workpiece Tilting Table ........................... Hole Location ......................... Feeding .............................. Drilling to Depth ....................... Depth Scale ............................ Removing the Chuck .................... Adjustments .............................. Quill Return Spring ...................... Maintenance .............................. Lubrication ............................... Recommended Accessories .................. Trouble Shooting .......................... Repair Parts ............................... 5 17 .......... 18 18 19 19 20 20 20 20 21 21 21 22 22 22 23 24 motor specifications and electricam requirements MOTOR SPECiFiCATiONS This dri!l press is designed to use a 1725 RPM motor only. Do not use any motor that runs faster than 1725 RPM. It is wired for operation on 120 volts, 60 Hz. alternating current. WARNING: To avoid injury from unexpected startup, do not use blower or washing machine motors or any motor with an automatic reset overload protector. CONNECTING TO POWER SOURCE OUTLET This machine must be grounded while in use to protect the operator from electric shock. Plug power cord into a 120V properly grounded type outlet protected by a 15-amp. dual element time delay or Circuit breaker. NOT ALL OUTLETS ARE PROPERLY GROUNDED. iF YOU ARE NOT SURE THAT YOUR OUTLET, AS PICTURED BELOW, IS PROPERLY GROUNDED, HAVE iT CHECKED BY A QUALIFIED ELECTRICIAN. WARNING: To avoid electric shock, do not touch the metal prongs on the plug, when installing or removing the plug to or from the outlet. This power tool is equipped with a 3-conductor cord and grounding type plug, approved by Underwriters' Laboratories. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor grounded type outlet as shown. If the outlet you are planning to use for this power tool is of thetwo prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. An adapter as shown below is available for connecting plugs to 2-prong receptacles. WARNING: The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. GROUNDING SCREW LUG \ WARNING: Failure to properly ground this power tool can cause eiectricution or serious shock, particularly when used in damp locations, or near metal plumbing, if shocked, your reaction could cause your hands to hit the cutting tool. o ou o IF POWER CORD IS WORN OR CUT, OR DAMAGED iN ANY WAY, HAVE IT REPLACED IMMEDIATELY TO AVOID SHOCK OR FIRE HAZARD. 3-PRONG PLUG GROUNDING PRONG ALWAYS USE A PROPERLY GROUNDED OUTLET Your unit is for use on ! 20 volts, it has a p_ug that looks like the one above. ADAPTER NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3prong grounding type plugs and 3-pole receptacles which accept the tools plug. Extension Cord Length 0-25 :Feet 26-50 Feet 51-100 Feet Wire Size A.W.G. 16 14 !2 WARNING: To avoid injury from unexpected starting or eaectrica! shock, never connect plug to out_et until aBlassembay is complete and you read aH instructions. Model 113.2!3100 one box. Drill Press is shipped complete in !. Unpacking and Checking Contents a. Separate all "loose parts" from packaging materials and check each item with "Table of Loose Parts" to make sure all items are accounted for, before discarding any packing material. TABLE OF LOOSE PARTS Mtem Description A Head Asm ........................... B Column Suppo_,t Asm ................... C Owner's Manual ...................... D Box of Loose Paris .................... E Bag of Loose Parts ................... F Base ................................ G Table/Support Asm .................... WARNUNG: Bfany parts are missing, do not attempt to assembHe drill press, plug in the power cord, or turn the switch on until the missing parts are obtained and are installed correctly. 2. Remove the protective oil that is applied to the table and column. Use any ordinary household type grease and spot remover. WARNING: To avoid fire or toxic reaction, never use gasoBine, naptha or similar highly volatile solvents. 3. Apply a coat of paste wax to the table and column to prevent rust. Wipe all parts thoroughly with a clean dry cloth. \ A C F Qty, 1 1 1 1 1 1 1 List of loose parts in the box and bags M8x1.25-20 Hex Head Screw (3) Support Lock Handle (1) M5x0.8-12 Pan Head Screw (1) Feed Handle (3) M4 Hex "L" Wrench (1) _Chuck Key (1) Belt Guard Knob (1) Chuck (1) Key-Switch (1) ocation and function 1, BELT GUARD .°. Covers Pu!teys and be!t during operation of drill press. 1t. 2, BELT TENSION LOCK. HANDLE,.. Tighteni_g handles locks motor bracket suppo_ to maintain correct belt distance and tension. COLUMN ,.. Conp, ects head, table, and base or_ a one-piece tube for easy alignment and moveme_t. 12. BEVEL SCALE . . . Shows for bevel ope_at:ons. Scate support. 3. HEAD LOCK SET SCREWS, ° o Locks the head to the column. ALWAYS have them locked in place while operating the drill press. 4_ of controWs 13. TABLE position TABLE SUPPORT ° o. Rides on column to support table. ' BEVEL LOCK frorn 0 -45", 14, TABLE o .. workpiece. 5. COLU_V]N SUPPORT o , . Supports column and provides mounting holes for column to base Provides degree table is tiited is mounted on table . . o Locks the table in any working surface to support 15. FEED HANDLE... Moves the chuck up or down. One or two of the handles may be removed if necessary whenever the workpiece is of such u;qLJsual shape that Jt interferes with the handies. 6o SUPPORT LOCK HANDLE,.. Tightening locks table support to column. Always have it locked in place while operating the Drill Press. 16. CHUCK... _{ccessory 7, BASE. o ° Supports Dri!l Press, For additional stabi!ity, holes are provided in base to bolt Drill Press to bench. (See "Additional Safety Instructiorls Ior Dril! Presses"). Holds drill bit or other recommended to perform desired operations. 17, FEED STOP ROD... to specific depths, Holds step nuts for ddiiing 18, STOP NUTS... Limits the downward movement of the quill at any desired point within its travel, and prevents the pointer from moving upward, 8, SPR_NG CAP o,, Provides means to adjust quill spring tension. 9, DEPTH POINTER... _ndicates drilling depth and is located above stop nuts, 19. ON-OFF SWITCH... Has locking feature vent unauthorized and possible hazardous chiidren and others. ! 10. DEPTH SCALE . . , Shows depth of hole being dri!led in inches and millimeters. BELT to preuse by GUARD \ 8 SPRING CAP 9 DEPTH POINTER 19 2 ON-OFF BELT TEMS| LOCK: 10 DEPTH HANDLE SCALE 3 16_ CHUCK HEAD LOCK SET SCRE¼_S 4 TABLE SUPPORT FEED SPRING ADJUSTMENT 15 FEED HANDLE 18 STOP 17 FEED STOP !4 NUTS TABLE ROD 12 BEVEL SCALE TABLE BEVEL 13 /" 6 SUPPORT LOCK HANDLE LOCK TABLE REMOVED FOR CLARITY 5 COLUMN SUPPO _--_ ON assembly [ ' WARNING: To avoid injury from unexpected I starting or electrical shock, never connect plug 1 to outlet unti! aH assembly stepsare completed and you COMBINATgON read a!l instructions, Check TOOLS NEEDED MEDIUM PHILLIPS SCREWDRIVER MUST THIS ASSEMBLY I, DIA x 20ram below. STRAIGHT BOARD EDGE 3/4' ";'HIS EDGE PERFECTLY EDGE___._,I___/__;_' 84NCH ADJUSTABLE WRENCH SHOULD BE NO GAP SQUARE iS FLIPPED OR OVERLAP OVER MUST BE STRAIGHT WHEN IN DOTTED LONG POSIT_ON COL..UMN ASSEMBLY BOLT OF BASE/COLUMN Position base on floor, Remove protective and discard covering 2, Remove protective sleeve flora coiumn tube and discard, PIace column assembiy on base, and align holes in column support with holes in base, 3, Locate among three (3) 8ram Dia, x 20ram loose pa_ts bag. tong bolts 4, tnsta!l a bott in each hole through column support and base and tighten with adjustable wrench, \ BASE COLUMN TABLE/SUPPORT ASSEMBLY INSTALLATION OF TABLE/SUPPORT ASSEMBLY AND HARDWARE I. Locate tabte!suppod as,_;mb y 2. Slide table/support assembly directiy above base. onto cotumn. Position BASE 10 OF THICK SQUARE _'-8ram BE TRUE. as Uiustrated DRAW LIGHT L_NE ON BOARD A LONG COt_B_NATgON SQUARE ifts accuracy TABLf_£ SUPPORT support lock handle among TABL_ Locate 4. h-_stail support lock i_and/e from ieft side into table st._pporl, Raise tabie to workin 9 height by siidin 9 it on the columr_ and then tighten iock har_die by hand. S U P P O R T ...... LOCK HANDLE 3, !oose parts. COLUMN / / INSTALLING [ THE HEAD CAUTION: The head assembly weighs 25 pounds. Carefully lift head. Remove t. protective l 1/7<_< covering about _} / J HE from head. 2. Carefully lift head above column tube and slide it down on the column as far as it will go. Align head with table and base. COLUMN HEAD LOCK SET SCREWS + Using a 4mm Hex '%" wrench tighten the head lock set screws on the right side of the head, HEAD 11 iNSTALLiNG FEED HANDLES 1. Locate three (3) feed handles among loose parts. 2. Screw the feed handles tightly into the threaded holes in the hub. INSTALMNG FEED HANDLE THE CHUCK 1. Locate the chuck among loose parts. 2. Clean out the TAPERED HOLE in the chuck; clean the spindle nose with a clean cloth. Make sure there are no foreign particles sticking to the surfaces. The slightest piece of dirt on the spindle nose or in the chuck will prevent the chuck from seating properly. This will cause the drill to "wobble." NOTE: If TAPERED HOLE in the chuck is extremely dirty, use a cleaning solvent on the clean cloth, CHUCK _ 3. Push the chuck up on the spindle nose as far as it will go. 4. Turn chuck sleeve clockwise and open jaws in chuck completely, 5. Lightly tap the nose of the chuck with a piece of wood to insure proper seating of the chuck on the spindle. NOSE SPINDLE CHUCK 12 \ HUB 5mm DIA, × 12ram LONG CROSS RECESS SCREW BELT GUARD INSTALLING KNOB BELT GUARD KNOB 1. To attach belt guard knob, use knob and 5mm Dia. x 12mm long pan hd. screw in loose parts bag. tnstalf screw in hole located in guard and attach knob, turning until tight. PAN HD. SCREW WARNING: To avoid possibHe injury keep guard in place and in proper working order while operating. TENS_ONING BELT NOTE: The Drill Press is shipped with the belt installed, but it should be properly tensioned before use. 1. Lift guard from right side and leave opened on hinge. 2. Release Belt Tension Lock Handle located on right side of Drill Press head. Puit right side of motor toward front of dHII press to relieve spring tension on belt. Tighten the belt tension lock handle. 3. Choose speed for drilling operation, and move belt to correct position for desired speed. NOTE: Refer to chart inside belt guard for Recommended Drilling Speeds. 4. Loosen belt tension lock handle and move right side of motor rearward to apply tension to the belt. 5. Tighten Belt Tension Lock Handle. NOTE: Belt SHOULD deflect approximately 1/2" by thumb pressure at mid-point of belt between pulleys. 6. Close belt guard. 7. If belt slips while drilling, readjust belt tension. i 13 LOCK HANDLE ADJUSTING HEAD THE TABLE SQUARE TO NOTE: The combination square must be "true." See the beginning of the "Assembly" section for a method to check four square. 1. Insert precision round steel rod or straight drill bit approximately 3" long into chuck and tighten. 2. With table raised to working height and locked on column, place combination square flat on table beside rod. ROD COMBINATION SQUARE [ I 3. If an adjustment is necessary, loosen the table bevel lock bolt with adjustable wrench. (This adjustment is located under the table). 4. Align the table square to the rod by tilting table. 5. Retighten table bevel lock bolt. TABLE BLE BEVEL LOCK BOLT 14 9 tt_ng to know your e ddli press 1 BELT GUARD / 15 FEED HANDLE 2 19 ON-OFF BELT SWITCH TENSION HANDLE LOCI4 3 HEAD LOOK SCREWS FEED SPRING ADJUSTMENT 16 4 CHUCK FEED SPRING TABLE SUPPORT 9 DEPTH POINTER 14 TABLE 18 . STOP NUTS COLUMN 5 COLUMN 8 SPRING 7 CAP BASE "_ FEED STOP 10SCALE ROD SPINDLE ASSEMBLY OF DRILL PRESS 13 6 SUPPORT DEPTH LOCK TABLE HANDLE BEVEL _ _..______ SPUNES LOCK 12 BEVEL SCALE TABLE REMOVED FOR CLARITY CHUCK CHUCK KEY 15 SUPPOF:tT S, ET This Drill Press has 3 speeds as listed below: 620 RPM 1300 RPM 3100 RPM SPINDLE SPEEDS iN R.P.M° See inside of belt guard for specific placement of belts on pulleys. Feature Descriptions 1. BELT GUARD... Covers pulleys and belt during operation of drill press. 2. BELT TENSION LOCK HANDLE... Tightening handle locks motor bracket support to maintain correct belt distance and tension, 13. TABLE BEVEL LOCK... position from 0o-45 o. 14. TABLE •.. workpiece. Rides on column to support 5. COLUMN SUPPORT . . . Supports column and provides mounting holes for column to base, 6. SUPPORT LOCK HANDLE... Tightening locks table support to column. Always have it locked in place while operating the Drill Press. 17. FEED STOP ROD,.. Holds stop nuts for drilling to specific depths. 18, STOP NUTS.,. Limits the downward movement of the quill at any desired point within its travel. !9, ON-OFF SWITCH ... Has locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. 7. BASE... Supports Drill Press. For additional stability, holes are provided in base to bolt Drill Press to bench (See "Additional Safety Instructions for Drill Presses,") 8. SPRING CAP,.. spring tension. Provides working surface to support 15. FEED HANDLE ... For moving the chuck up or down. One or two of the handles may be removed if necessary whenever the workpiece is of such unusual shape that it interferes with the handles. 16. CHUCK ... Holds drill bit or other recommended accessory to perform desired operations, 3. HEAD LOCK SET SCREWS... Locks the head to the column. ALWAYS have them locked in place while operating the drill press, 4. TABLE SUPPORT... table. Locks the table in any 20, CHUCK KEY, . . It is a self-ejecting chuck key which will "pop" out of the chuck when you'let go of it. This action is designed to help prevent throwing of the chuck key from the chuck when power is turned "ON". Do not use any other key as a substitute, order a new one if damaged or lost. Provides means to adjust quill 9. DEPTH POINTER... Indicates drilling depth, 10. DEPTH SCALE... Shows depth of hole being drilled in inches and millimeters. 21. BELT TENSION... Belt" (Page 13). 11. COLUMN... Connects head, table, and base on a one-piece tube for easy alignment and movement. Refer to section "Tensioning 22, DRiLLiNG SPEED.,. Can be changed by placing the belt in any of the STEPS (grooves) in the pulleys. See Spindle Speed chart inside belt guard. 12. BEVEL SCALE... Shows degree table is tilted for bevel operations. Scale is mounted on table support, if it is to be used for quick reference where accuracy is not critical. To determine the approximate drilling speed, refer to the table inside the belt guard. 16 ONoOFF SW_TCH Insert KEY into switch. NOTE: Key is made of Yellow plastic. / To turn drill ON,,. Insert finger under switch lever and puli. \ To turn drill OFF... Push lever in. In an emergency: If the drill bit BINDS.., STALLS... STOPS...or tends to tear the workpiece loose...you can QUICKLY turn the drill OFF by hitting the switch with the palm of your hand. To lock switch in OFF position,,, hold switch IN with one hand... REMOVE key with other hand. WARNING: For your own safety, always lock the switch "Off" when drill press is not in use.,, remove key and keep it in a safe place , • • also.., in the event of a power failure (all of your lights go out) or blown fuse or tripped circuit breaker, turn switch off.., lock it and remove the key. This will prevent the drill press from starting up again when the power comes back on. !7 basic drill press operation -- Securely tock Head to Column, Table Sup.port to Column, and Tabte to Table Support before operating dril! press. -- Never move the Head or Table while the tool is running. -- Before starting the operation, jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration. -- If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support, -- Use fixtures for unusual operations to adequately hold, guide and position workpiece. -- Use the SPINDLE SPEED recommended for the specific operation and workpiece maN. terial--check the panel inside the guard cover for drilling information; for accessories, refer to the instructions provided with the accessories. f. Never climb on the drill press Tabte, it could break or pull the entire drill press down on you. g. Turn the motor Switch Off and remove the Switch Key when leaving the drill press. h. To avoid injury from thrown work or tool contact, do NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating. Follow the following instructions for operating your drill press to get the best results and to minimize the likeUihood of personal injury. WARNING: For your own safety, aSways observe the safety precautions here and on pages 2, 3, and 4, 1. Protection: Eyes, Hands, Face, Ears and Body WARNING: To avoid being pulled into the spinning tool -1. Do NOT wear: - gloves -- necktie - loose clothing - jewelry 2. Do tie back long hair a, b, c, d. If any part of your drill press is missing, malfunctioning, has been damaged or broken.., such as the motor switch, or other operating control, a safety device or the power cord, turn the drill press off and unplug it until the particular part is properly repaired or replaced. Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip. 2. Use onJy accessories designed for this drill press to avoid serious injury from thrown broken parts or work pieces. a. When Cutting Large Diameter Holes: Clamp the workpiece firmly to the table. Otherwise the cutter may grab and spin it at high speed. To avoid injury from, parts thrown by the spring, follow instructions exactly as given and shown in adjusting spring tension of quill. To prevent the workpie,ce from being torn from your hands, spinning of the tool, shattering the tool or being thrown, always properly support your work so it won't shift or bind on the tool: -- Always position BACKUP MATERIAL (use beneath the workpiece) to contact the left side of the column. -- Whenever possible, position the WORKPIECE to contact the left side of the column-if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table. -- When using a drill press VISE, always fasten it to a table. -- Never do any work "FREE HAND" (handholding workpiece rather than supporting it on the table), except when polishing. INSTALLING Use only one piece, cup-type, hole cutters. DO NOT use fly cutters or multi-part hole cutters as they can come apart or become unbalanced in use. Keep speed below 1,500 RPM. b. Drum sanders must NEVER be operated on this drill press at a speed greater than 1800 RPM. c. Do not install or use any drili that exceeds 7" in length or extends 6" below the chuck jaws. They can suddenly bend outward or break. d. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters or rotary planers on the drill press. DRILLS CHUCK KEY Insert drill into chuck far enough to obtain maximum GRIPPING of the CHUCK JAWS . . . the jaws are approx. 1" long. When using a small drill do not insert it so far that the jaws touch the flutes (spiral grooves) of the drill. CHUCK Make sure that the drill is CENTERED in the chuck before tightening the chuck with the key. Tighten the drill sufficiently, so that it does not SLIP while drilling. Turn the chuck key clockwise terclockwise to loosen. JAWS to tighten--coun18 POSiTiONiNG TABLE AN{} WORKP_ECE Lock the table to the coiumn in a position so that the tip of the drill is just a iittle above the top of the work piece, A_ways place a piece of BACK-UP t_4ATERtAL (wood. plywood . . .) on the table underneath the wo_kpi_:_ce. This will prevent "splintering" or making a heavy bur_ on the underside on the workpiece as the drill breaks through. To keep the backup material from spinning out of control, it must contact the left side of the coiumn, as illustrated. WARNING: To prevent workpiece or the backup material from being torn from your hand while driHi_J, position the_'_ against the _eft side of the eo_um_o _f the workpiece or the backup materia_ are not tor_g enough to reach the coBumn, o_amp them to the table° Failure to do this could result in personal injury_ BACK°U _ MATER_AL WORKP_'ECE, For small pieces that cannot be c_amped to the tabie, use a dril! press vise (Qptiona! accessory). DRILLwsEPRESS WAIRNBNG: The vise must be emamped or bolted to the table to avoid inju_'y 1'rein spinning work and vise or tooU breakage, BOLT OR CLAMP ViSE TgLTING TABLE To use the table in a bevel (tilted) position, the bevel lock with adjustable wrench. Tilt table Retighten to desired angle by reading loosen BEVEL LOCK bevel scale. bevel lock. BEVEL SCALE 19 WARNING: To avoid injury from spinning work or tool breakage, always clamp workpiece and backup material securely to table before operating drill press with the table tilted. Before turning the switch ON, bring the drill down to the workpiece lining it up with the hole location. FEEDING Pull down on the feed handles with only enough effort to allow the drill to cut, 'To return table to original position: loosen the bevel lock, tilt table back to 0° on bevel scale, and retighten bevel lock. Feeding TOO SLOWLY might cause the drill to burn •.. Feeding TOO RAPgDLY might stop the motor... cause the belt or drill to SLiP... tear the workpiece LOOSE or BREAK the drill bit. HOLE LOCATION When drilling metal it may be necessary to lubricate the tip of the drill with cutting oil or motor oil to prevent burning of the drill tip. Make an indentation in the workpiece where you want the hole.., using a CENTER PUNCH or a SHARP NAIL, DRtLLUNG TO DEPTH To drill a BLIND hole (not all the way through) to a given depth, can be done two ways. pEPTH STOP 1. Mark the depth of the hole on the side of the workpiece. 2. With the switch OFF bring the drill bit down until the TIP or lips are even with the Mark. 3. Spin the lower nut down to contact the depth stop tug on the Head. 4. Spin the upper nut down and tighten against the lower nut. ANOTHER MARK WAY -- DEPTH SCALE 1. Turn the switch off. 2. Place workpiece on table. Raise table until tip of drill touches top of workpiece. Remove workpiece from table. DEPTH SCALE 3. Turn the feedhandle until the pointer points to the desired depth on the depth scale. DEPTH STOP 4. Hold the feed handle at this position. 5. Spin the lower stop nut down until it touches the depth stop. 6. Spin the upper stop nut down against the tower stop nut and tighten. 7. The chuck or drill will now be stopped after traveling downward the distance selected on the depth scale. 2O UPPER LOWER STOP NUT STOP NUT SLEEVE REMOVING _----_ I \_ THE CHUCK 1. Open jaws of chuck as wide as they will go by turning chuck sleeve. CHUCK L_L( F_ I\\ 2. Carefully tap chuck with mallet in one hand while holding chuck in other hand to prevent dropping it when released from spindle nose. SPRING CAP adjustments NOTCH BOSS WARNING: For your own safety turn switch "Off" and remove plug from power source outlet before making any adjustments. To avoid injury from thrown parts due to spring release, follow instructions carefully and wear eye goggles. QUILL RETURN \l JAM NUT (OUTER) SPR1NG STANDARD NUT (INNER) 1. Move the stop nuts down to their lowest position and lock in place with wrench to prevent quill dropping while tensioning spring. 2. Lower table for additional clearance. 3. Work from left side of Drill Press. STOP NUTS 4. Place screwdriver in lower front notch of spring cap, and hold it in place while loosening and removing jam [outer] nut only. 5. With screwdriver remaining in notch, loosen large standard [inner] nut (approximately 1/8") until notch disengages from boss on head. DO NOT REMOVE THIS NUT. 6. Carefully turn screwdriver counter clockwise and engage next notch in boss. DO NOT REMOVE SCREWDRIVER. 7. Tighten standard nut with wrench only enough to engage boss. Do not overtighten as this will restrict quill movement. 8. Move stop nuts to upper most position and check tension while turning feed handles. 9. If there is not enough tension on spring, repeat steps 4-8 moving only ONE notch each time and checking tension after EACH repetition. 10. Proper tension is achieved when quill returns gently to full up position when released from 3/4" depth. 12. Check quill while feeding to have smooth and unrestricted movement. If movement is too tight, loosen jam nut and SLIGHTLY loosen standard nut until unrestricted. Retighten jam nut. 1 1. When there is enough tension after checking, replace jam nut and tighten to standard nut, BUT do not overtighten against standard nut. 21 maintenance "Off" and remove plug from power source outlet I before WARNING: For your own safety, turndrill switch maintaining or lubricating your press. _wGREEN iRE 8LACK, __ CONN Frequently blow out any dust that may accumulate inside the motor. A coat of automotive type paste wax applied to the table and column will help to keep the surfaces clean. WARNING: To avoid shock or fire hazard, if the power cord is worn or cut, or damaged in any way, have it replaced immediately. Wiring Diagram SPINDLE ASSEMBLY OF DRILL PRESS 1_.,,-----H SPLINES (GROOVES) lubrication All of the BALL BEARINGS are packed with grease at the factory, They require no further lubrication. Periodically lubricate the SPLINES (grooves) in the spindle, and the RACK (teeth of the quill). Sears Recommends Drill Bits ......................... See Drill Press Vises ................... See 5 pc, Stop Collar Set ............... See Sanding Drums ................ 9-2497 -I5 Piece Drum Sanding Kit .......... See the Following Accessories Buffing Wheels up to 4" dia. max ...... See Catalog Power Tool Know-How Handbook ........ 9-291 !7 Catalog Catalog Catalog 9-2498 Catalog Sears may recommend other accessories not listed in the manual. See your nearest Sears store for other accessories. Do not use any accessory unless you have received and read complete instructions for its use. 22 trouble shootir g WARNING: For your own safety, turn switch "Off" and always remove plug from power source out_et before troubSe shooting. ® CONSULT YOUR LOCAL SEARS pROBABLE TROUBLE Noisy Operation SERVICE CENTER IF FOR ANY REASON MOTOR WILL NOT RUN. REMEDY CAUSE 1. Adjust tension, See section "ASSEMBLY--TENSIONING BELT." 2. Lubricate spindle. See "Lubrication" section. 3. Checking tightness of retaining nut on pulley, and tighten if necessary. 4. Tighten setscrews in pulleys. 1. Incorrect belttension. 2. Dry Spindle. Drill Bit Burns 3. Loose spindle 4, Loose motor 1, Incorrect pulley. pulley. 1. Change speed. See section "Getting To Know Your Drill Press"... DRILLING SPEED. 2. Retract drill bit frequently to clear chips. 3. Resharpen drill bit. 4. Feed fast enough...allow drill bit to cut. 5. Lubricate drill bit. See "Basic Drill Press Operation" section. speed. 2. Chips notcomingout of hole. 3. Dull Drill Bit. 4. Feeding too slow. 5. Not lubricated. Drill bit leads off... hole not round. 1. Resharpen drill bit correctly. Hard grain in wood or lengths of cutting lips and/or angles not equal. 2. Bentdrill bit. 2. Replace drill bit. Wood splinters on underside, 1. No "back-up material" under workpiece. 1. Use"back-up material"... See Basic Drill Press Operation" section. Workpiece torn loose from hand. 1. Not supported or clamped properly. 1. Support workpiece or clamp it... See "Basic Drill Press Operation" section. Drill bit Binds in workpiece. 1. Workpiece pinching drill bit or excessive feed pressure. 2. Improper belt tension. 1. Support workpiece or clamp it... See "Basic Drill Press Operation" section. 2. Adjusttension... See section "ASSEMBLY--TENSIONING BELT." Excessive drill bit runout or wobble. 1. Bent drill bit. 2. Worn spindle bearings. 3. Drill bit not properly installed in chuck. 4. Chuck not properly installed. 1. Use a straight drill bit. 2. Replace bearings 3. Install drill bit properly...See "Basic Drill Press Operation" section. 4. Install chuck properly.., refer to "Unpacking and Assembly Instruct!.: ns . .. INSTALLING THE CHUCK/' Quill Returns too slow or too fast. 1. Spring has impropertension. 1. Adjust spring tension... See section. "Adjustments--Quill Return Spring." Chuck will not stay attached to spindle it falls off when trying to install it. 1. 1. Dirty, grease, or oil on the tapered inside surface of chuckor on the spindles tapered surface. 23 1. Using a household detergent-clean the tapered surface of the chuck and spindle to remove all dirt, grease and oil. repair parts / o% o @ _L .J \ \ a_ /// / _F w'- LH td U. 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