Craftsman 113213151 User Manual 15 FLOOR DRILL PRESS Manuals And Guides L0804024

CRAFTSMAN Drill Press Manual L0804024 CRAFTSMAN Drill Press Owner's Manual, CRAFTSMAN Drill Press installation guides

User Manual: Craftsman 113213151 113213151 CRAFTSMAN 15 FLOOR DRILL PRESS - Manuals and Guides View the owners manual for your CRAFTSMAN 15 FLOOR DRILL PRESS #113213151. Home:Tool Parts:Craftsman Parts:Craftsman 15 FLOOR DRILL PRESS Manual

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MODEL NO.
113.213151
DRmLLPRESS WiTH
MAXIMUM DEVELOPED
1 HP MOTOR
Serial
Number
Model and serial number
may be found at the rear
of the head.
You should record both
model and serial number in
a safe place for future use,
FORYOU
SAFETY:
READALL
INSTRUCTIONS
CAREFULLY
MOTORIZED
®assembJy
® operating
erepair parts
Sold by SEARS, ROEBUCK AND COo_Chicago_ _L606_ U.S.A.
Part No, SP5643
GENERAL SAFETY iNSTRUCTiONS FOR POWER TOOLS
t, KNOW YOUR POWER TOOL
R_a<_ atd ur_de_st_rx, _ file tw_er,% r_anuat _uxi
iabeis affixed to the _ooI. Learn ,ts appi_cabor_ and
hm_tatfo_s as w,_Has the spec&c poter_tai hazar(js
pecuha_ to th,_stoo_
2. GROUND ALL TOOLS
[_'_ _X_ _S @u_,;iDDed w£h ?_rl ;_DDrewed {_-c Dnd _C_Of
(:ors-:ar_ u,,3_prona grouP, ping w_)e :)_ua "- l_, rr,r_
duCto _ _ 1R_' cord _< the {]roi._n(rlrtg w_rt: Neve
connect the q_,_,_,nw_re tda lwr, _emn_na!
3. KEEP GUARDS tN PLACE
_r_ wor_ln_ o_(_el af3d tQ [)r(_De[ _c_ju,_ffr11(_r3] ;_[](i
al_qnmen!
4. REMOVE ADJUSTING KEYS AND WRENCHES
FoH'r_ a h_;_t_t (_t checklnq 10 _t'e th_ _. k_:!_'s _rt_l
adiushng wrench_< are removed from too_ before
'_urf!ff'lQ _t Ot*i
5, KEEP WORK AREA CLEAN
CkJ|tered ;_[_3as atwl t)ertchet_ irlvlte accldeflt_, F/col
m_st not t:,_ _.dlppery gue I_o w_x or saw(_ust
6, AVOID DANGEROUS ENVIRONMENT
DeW[ Ugh: power tools _n damp nr wet _ocattor'_s o{
exI:K_s;eth_',m to ram. Keep work area we!l hqhled
Provide adequate surrour_dmg work space}
7. KEEP CHIfLOREN AWAY
A}I v_S_tors should be k_pl a ;;a_e dista_c_:, from
work area
8, _AKE WORKSHOP CHILD-PROOF
W_th padlocks, master sw_tches by remowng star.
_er keys Or Slortng tOOlS where ch4dren can't get
them
9. DON'T FORCE TOOL
it wilI do the _ob better and safer at me rate for
wR_cn _t wa_ designed
10. USE RIGHTTOOL
Don't force too_s or attachm.ent to do a leo _ was
not deslgnea fon
11. WEAR PROPER APPAREL
Do no_ wear loose CtOth_ng g ioves necKhes or
lewe_ry ,nngs. wnst watches_ to get caught tn rnov.
_g parts NONSLIP footwear _s recommended
Wear protectwe hair covering to con[am _ong hatr
Roti long sleeves peeve the elbow
12, USE SAFETY GOGGLES (HEAD PROTECTION)
Wear safety goggles [must compty w_tn ANSI
Z871) a! aF t_H_es 8ve, yx!ay eyegh:!_sses a,e not
safety glasses P:ey oniy have mpact resistant
encq.s Aiso use face o_ dust mask ff cutting oper
abon _s dusty and ear ;;_;)t,;ttots (plugs or ¢,Aufis}
cunng ex_encted periods or ope_at:o;s
13. SECURE WORK
L!Sf o_rT,,DS Or a VIS© PC DO/C _ ,%,{-!r_, W_!(_n _tac_(:a .
'_ fie( nov hands tC oDe-a[( [o(;
t4 DON'T OVERREACH
I'_'_'_b_ OtgDer tO()_r_q aqc oah:ince al ai! t_mt)s
15. MAINTAIN TOOLS WITH CARE
_eeD too_s snaq:_ an,(_ c_:an for best and safes.;
;;eqormanc( Follow mstru(;t_or_s for _ubncatmg and
cr,,angir}g accessones
16, DISCONNECT TOOLS
Before serwcmq wber chanqmg accessories such
a_ Modes [)_fs c_dtf_,rs etc
17. AVOID ACCIDENTAL STARTING
Make sure sw_tcn ,_ m -OF:I::cos€on before pJug*
grog m
18. USE RECOMMENDED ACCESSORIES
Consun the owner_ manual for recommended ac-
cessones Follow the _nstruct}ons that accompany
the accessones ]he use of ,<[)roPer accessories
may cause hazards
19. NEVER STAND ON TOOL OR ITS STAND
Serious _njury could occur if the too_ is tipped Or _f
the cuthng tool _s acc_den_a_ y contacted. Do not
store matenals above or near me too! such that it
_s necessary to stand on the _oo_ or its stand to
_each them.
20. CHECK DAMAGED PARTS
Before furthe_ use of the [oo_ a guard or other part
that _s damageo should De carefully checked to
ensure that _twdl e_>erate DroDeny and perform its
re[ended function Check for alignment of moving
parrs Dmd_n9 or mowng parrs, breakage of parts.
rnoun[_ng, aria any other COnditions that may affect
its operation. A guara or other part that is damaged
should oe oroDerly reoaired o_ reoiaoed.
21. DIRECTION OF FEED
Feed work into a blade or cutter against the d_rec-
t_on of rotation of the blade or cutter only.
22. NEVER LEAVETOOL RUNNING UNATTENDED
Turn power off. Don't leave tool until it comes to a
complete stop.
additional safety instructions for drim presses
WARNING: For your own safety, do not use your I
drill press unti] it is completely assembled and
installed according to the instructions ° .,and _i
unti_ you have read and understood the follow- I
ing: ]
1. General Safety instructions for Power Too_s, 2
2. Getting to Know Your Drill Press ........ 17
3. Basic Drill Press Operation ............. 23
4. Adjustments .......................... 25
5. Maintenance .......................... 26
6. Stability of Dri_l Press
If there is any tendency of the dril] press to tilt or
move during any use, boit it to the floor or a fiat
piece of !i_" exterior p_ywood _arge enough to
stabilize the drill press Bolt the plywood to the
underside of the Base. so 4t extends at least to
both sides Make sure the plywood won't trip the
operater. Do not use pressed wood panels--
they can break unexpectediy.
If the workpiece is too iarge to easily support with
one hand_ provide an a_xiiary support.
7, Location
Use the dril press in a wei lit area and on a ieve;
surface cfean and smooth enough to reduce the
risk of trips, slips, or falls Use it where neither the
eperator nor a casuat observer is forced to stand
in line with a potent af kickback
8. Kickback
Kickb_ck i._;the grabbing of the workpiece by the
rotating tooi, The workp_ece can be thrown at
very high speed in tI_e d rection of rotation. THIS
CAN CAUSE SERIOUS tNJURY To reduce the
possibility of injury from kickback.
Clamp the workpiece firmly to the table whenever
possible.
Buffing or sanding wheeis or drums should be
contacted on the side moving away from you, not
the side moving toward you.
Use oniy recommended accessories and follow
the instructions supplied with the accessory.
9. Protection: Eyes, Hands, Face, Ears and Body
WARNING: To avoid being pulled into the spin-
ning too] -
1, Do NOT wear:
- g_oves
- necktie
- loose clothing
- jewetry
2. DO tie back tong hair
If any part of your drill p_ess is missing malfunc-
tioning, has been damaged or broken .... such
as the motor switch, or other operating centre!,
a safety device or the power cord . . . cease
operating immediateiv until the particular pa_t
is properly repaired or _epiaced.
b Never p_ace your fingers in a position where
they could contact the drill or other c_ttir_g tooi
if the workpiece should unexpectedly shift or
your hand sho_id slip
c. To avoid injury from parts thrown by the spring
follow instRJctions exactly as given and shown
in adjusting spring tension of quiti.
d [0 preverit the workpiece from being tom
flora your hands, spinning of the tooi, shat
tering the tooi or being thrown, always prop-
erly support your work so it won't shift or
b;nd or_ the tool:
..-.- Always posit_on BACKUP MATERIAL use
beneath the workpiece} to cortact the eft
side of _he ce_umn
-- Whenever possible, position the WORK-
PIECE to contac! lhe ieft side of the c,_:_l-
ufnn if it iS tOO short or the tabe _s t_/ted
claret:) soiidiy I(:)the table Use tabe slots
or (s/amp ng ledge around the o_ts de edge
of the table
.... When us_ngadriilpressViCE awaysfas-
ten _[ to the tabie.
..... Neve_ do any work "FREEHAND" (hand-
ilo}d_ng workp_ece rather tf-'a_ suppo_ti_g t
on the tab e). except when poiishi_g
- Secu_e!y lock ;'-lead ar)d Support to Co!utah.
J-able Arrn tO support, and Table to "[abe
Arm before operating driiI press.
-- Never move the Head or Table whJle the
too} is running.
-_- Before starting the operation, jog the moto_
switch tO make sure the dritl or other cutting
tool does not wobbie or cause vibration
_-. If a workpieee overhangs !he _ab!e such
that it wili fali or tip if not hefd clamp it to
the tab]e or provide auxiliary supper1
--o Use fixtu{es for uNusuai operations to
adequately hofd, guide and position work-
p_ece.
-_ Use the SPINDLE SPEED recommended
for the specific operation and workpiece
material--check the iabei inside the Belt
Guard for driihng information: for acces-
series, refer to the instructions provided
wilh the accessories
e. Never climb on the drill press Table it couid
break or put! the entire drili press down ors,
you
f Turn the motor Switch Off and put away the
Switch Key when !eaving the dril press.
g to avoid injury from thrown work o_ tool con.-
tact do NOT perform _ayout assembly, or
setup work on the table wh]e the c_xtt_ng tooi
is rotating.
c
o
/( i ¸¸
i! iiiiii!i!iii iii:i i!iiiiil) !i i ii ii)ii !ii ! i i , :ili i Iii!iiii i : !ii i : !ililiiii : ! i iiii i ii i:
10i Use °nly accessories designed for this drill 121 This Drill Press has 12 speeds as listed below:
Press to avoid se!ious injury from thrown bro; 250 RPM 990 RPM
pa_s or work pieces. 340 RPM i 550 RPM
cutting large dlameter holes: 390 RPM 1620 RPM
the workpiece iirmly to the tablel 510RPM 1900RPM
600 RPM 2620 RPM
Otherwise the cutter may grab and spin it at
high speed.
Use only one piece, Cup-type, hole cutters.
DO NOT use fly cutters or multi-part hole cut-
: ters as they can come apart or become unbal-
anced in use.
Keep speed below 1,500 RPM.
b. Drum sanders must NEVER be operated on
this drill press at a speed greater than 1800
RPM.
c. Do not install or use any drill that exceeds 7" in
length or extends 6" below the chuck jaws, They
can suddenly bend outward or break.
d, Do not use wire wheels, router bits, shaper cut-
ters, circle (fly) cutters or rotary planers on this
drill press.
11_ Note and Follow the Safety Warnings and in-
structions that Appear on the Panel on the
Right Side of the Head:
i"_WARNING
650 RPM 3100 RPM
See inside of belt guard for specific placement of
belt on pulleys.
13. Think Safety. Safety is a combination of operator
common sense and alertness at all times when the
drill press is being used.
WARNING: Do not allow familiarity (gained from]
frequent use of your drill press) to become com- I
monplace. Always remember that a carelessJ
fraction of a second is sufficient to inflict severe I
injury, j
The operations of any power tool can result in foreign
objects being thrown into the eyes, which can result
in severe eye damage. Always wear safety goggles
comply with ANSI Z87.t (shown on Package) before
commencing power tool operation. Safety Goggles
are available at Sears retail stores.
WEAR YOUR
gmessary of terms
1. Workpiece
The item on which the cutting operations is being
performed.
2. Drill
The cutting tool used in the drill press to make holes
in a workpiece,
3. Backup Material
A piece of wood placed between the workpiece and
table .... it prevents wood in the workpiece from
splintering when the drill passes through the back-
side of the workpiece .... also prevents drilling into
the table top.
4. Revolution Per Minute (R.P.M.)
The number of turns completed by a spinning object
in one minute.
5, Spindle Speed
The RPM of the spindle,
_E
table of contents
Page
General Safety Instructions for Power Tools ...... 2
Additional Safety Instructions for Drill Presses .... 3
Glossary of Terms .......................... 5
Table of Contents ........................... 5
Motor Specifications and Electrical
Requirements .............................. 6
Unpacking and Checking Contents ............. 7
Table of Loose Parts ........................ 8
Location and Function of Controls .............. 9
Assembly ................................ 10
Assembly of Column and Table Hardware... 10
Installing the Table ..................... 11
Installing the Head ..................... 11
Mounting Motor ........................ 12
Installing Motor Pulley ................... 12
Tensioning Belt ........................ 12
Installing Belt Guard Knob ............... 13
Motor Connections ..................... 14
Installing Feed Handles ................. 14
Installing the Chuck ..................... 14
Installing Light Bulb ..................... 16
Page
Adjusting the Table Square to Head ....... 16
Bevel Scale ........................... 16
Getting to Know Your Drill Press .............. 17
On-Off Switch ......................... 19
Drilling to a Specific Depth ............... 20
Locking Chuck Desired Depth ............ 20
Removing Chuck and Arbor .............. 21
Re-Installing the Chuck and Arbor ......... 22
Basic Drill Press Operation .................. 23
Installing Drills ......................... 23
Positioning Table and Workpiece .......... 24
Tilting Table ........................... 25
Hole Location ......................... 25
Feeding .............................. 25
Adjustments .............................. 25
Quill Return Spring ..................... 25
Maintenance .............................. 26
Lubrication ............................... 26
Recommended Accessories .................. 26
Trouble Shooting .......................... 27
Repair Parts .............................. 28
motor specificationsand emectricam
opE nCAT O.s
This drill press is designed to use a 1725 RPM motor
only, Do not use any motor that runs faster than 1725
RPM It is wired for operation on 110-120 volts. 60 Hz.
alteinat ng current.
WARNING: To avoid injury from unexpected
startup, do not use blower or washing machine I
motors or any motor with an automatic reset I
overload protector. I
CONNECTING TO POWER
SOURCE OUTLET
This machine must be grounded while in use to protect
the operator from electric shock.
Plug power cord into a 110-120V properly grounded
type outlet protected by a 15-amp. dual element time
delay or Circuit breaker.
Not all outlets are properly grounded. If you are not
sure that your outlet, as pictured below, is properly
grounded, have it checked by a qualified electrician.
WARNING: To avoid electric shock, do not touch I
the metal prongs on the plug, when installing or
removing the plug to or from the outlet.
WARNING! Failure to properly ground this
Ipower tool can cause electrmution or serious
shock, particularly when used in damp loca-
tions, or near metal plumbing;if shocked, your
reaction could cause your hands tohit the cut-
ring tool.
'if power cord is worn or cut, or damaged in any
Way, have it replaced immediately to avoic
shock or fire hazard.
3-PRONG
PLI IG
ALWAYS USE A
PROPERLY GROUNDED
OUTLET
requirements
Th!s powe_ too! is equipped with a 3-conductor cord
and grounding type plug, approved by Underwriters'
Laboratories and the Canadian Standards Association.
The ground conductor has a green jacket and is at-
tached to the toot housing at one end and to the ground
prong in the attachment plug at the other end.
This plug requires a mating 3-conductor grounded type
outlet as shown,
if the outlet you are planning to use for this power tool
is of the two prong type, DO NOT REMOVE OR ALTER
THE GROUNDING PRONG IN ANY MANNER. Use
an adapter as shown and always connect the grounding
lug to known ground.
It is recommended that you have a qualified electrician
replace the TWO prong outlet with a properly grounded
THREE prong outlet.
An adapter as shown below is available for connecting
plugs to 2-prong receptacles,
WARNING: The green grounding lug extending 1
from the adapter must be connected to a perma- t
nent ground such as to a proper_y grounded
outlet box.
GROUNDING LUG
SCR_,,., \
3-PRONG _ _ MAKE SURE THIS IS
ADAPTER
NOTE: The adapter illustrated is for use only if you
already have a properly grounded 2-prong receptacle.
Adapter is not allowed in Canada by the Canadian Elec-
trical Code.
The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent over-
heating and motor burn-out, use the table below to
determine the minimum wire size (A.W.G) extension
cord. Use only 3 wire extension cords which have 3-
prong grounding type plugs and 3-pole receptacles
which accept the tools plug.
Your unit is for use on less than 120 volts. It has a plug Extension Cord Length Wire Size A.W.G
that looks like the one above, 0-25 Feet 16
2_50 Feet 16
5i-100 Feet 12
unpacking and checking contents
WARNING: To avoid injury from unexpected
starting or electrical shock, do not pmug the
power cord into a source of power. This cord
must remain unpJugged whenever you are work-
ing on the drill press.
Model 113.213151 Drill Press is shipped complete in
one box.
1. Unpacking and Checking Contents
a. Separate all "loose parts" from packaging mate-
rials and check each item with "Table of Loose
Parts" to make sure all items are accounted for,
before discarding any packing material.
WARNING: if any parts are missing, do not I
attempt to assemble drill press, plug in the I
power cord, or turn the switch on until the miss- I
ing parts are obtained and are instamled correct- I
[Y" J
2. Remove the protective oil that is applied to the
table and column. Use any ordinary household type
grease and spot remover.
WARNING: To avoid fire or toxic reaction, never
use gasoline, naptha or similar highly volatile
so vents.
3. Apply a coat of paste wax to the table and column
to prevent rust. Wipe all parts thoroughly with a clean
dry cloth.
TABLE OF LOOSE PARTS
gtem Description City.
A Table .............................. 1
B Column Support Asm .................. 1
C Owner's Manual ...................... 1
D Motor .............................. 1
E Bag of Loose Parts ................... 2
F Base ............................... 1
G Head Asm ........................... 1
H Box of Loose Parts ................... 1
A
H
°/
DC
A
\A
,i_iii_iI'_ _ It_r_ Descr _ p_ior_ _ Oty, __ __P _
A FeedHandle ::. : i.i:i:i..i... 3 _--- -- -'_
B Key Drift.,. , : ; .......... 1
C WrenchHex "L',3mm'''', ...: .... .i:...i:, 1C,,_,-
D Wrench Rex"L 5mm ,.i: ...... :..:..i 1
E Cranki. ........... i: ..... i.,::..., i
F Clamp Column ............... i ...... : 1 D_,_
G Wrench Hex Box 24rnrn ................ 1
G
List of Loos Parts in Box
Item Description Qty.
HChuck .............................. 1
IChuck Key .......................... 1
i
!
List of Loose Parts in Bag
item Description Qty.
J Screw Hex HD. M10 x1.5-40 ........... 4
K Key-Switch., ._.., ................. 1
L Knob (Guard) : .................... 1
,!
List of Loose Parts in Bag
Item Description Qty.
O idler Pulley Assembly ........ .... i. ,. 1
P Pulley-Motor ......................... 1
Q Belt "V" 3/8 x 24 ..................... 1
R Belt "V" 3/8 x 26 ..................... 1
S Screw-Hex HD. M8 x 1.25-20 ........... 4
T Washer-5/16 x 7/8 x 5/64 .............. 8
U Nut-Hex M8 x 1.25 ................... 4
J
J
N
$
8
_ _ _i i _ i _ _ i _
T U
ooation and function of controls
1. BELTTENSION HANDLE... Turn handle counter
clockwise to apply tension to belt, turn handle
clockwise to release belt tension.
2. BELT TENSION LOCK HANDLES... Tightening
handles locks motor bracket support and BELT
TENSION HANDLE to maintain correct belt dis-
tance and tension.
3. HEAD LOCKS, ., Lock the head to the column.
ALWAYS have them locked in place while operat-
ing the drill press.
4. SUPPORT LOCK... Tightening locks table sup-
port to column. Always have it locked in place while
operating the Drill Press.
5. TABLE CRANK .. . Turn clockwise to elevate
table. Support lock must be released before operat-
ing crank.
6. TABLE BEVEL LOCK... Locks the table in any
position from 0"-45 °
7. TABLE LOCK... Allows table to be rotated in
various positions and locked.
8. FEED HANDLE ...For moving the chuck up or
down. One or two of the handles may be removed
if necessary whenever the workpiece is of such
unusual shape that it interferes with the handles.
9. CHUCK... Holds drill bit or other recommended
accessory to perform desired operations,
10, BEVEL SCALE . .. Shows degree table is tilted
for bevel operations. Scale is mounted on side of
arm.
11. SPRUNG CAP,.. Provides means to adjust quill
spring tension.
12. DEPTH SCALE... Allows operator to adjust drill
press to drill to a desired depth.
13. DRILL "ON-OFF" SWITCH ... Turns drill press
on and off .... also used to lock drill press in off
position.
14. LIGHT "ON-OFF" SWITCH... Turns the light on
and off.
t5. CHUCK KEY... Used to tighten drill in the chuck
and also to loosen the chuck for drill removal.
16, DEPTH SCALE LOCK.., Locks the depth scale
at selected position.
14
16
13
10 6
7
TABLE REMOVED
FOR CLARITY
P
Q
Q
0:._.
£::::
assembly
IWARNiNG: For your own safety, never connect
lplug to power source outlet until all assembly
Isteps are completed.
- TOOLS NEEDED ......................
COMBINATION
SQUARE
MEDIUM 8-iNCH ADJUSTABLE
SCREWDRIVER WRENCH
-- 03
FRAMING SQUARE MUST BE TRUE.
Check its accuracy as illustrated below.
DRAW LIGHT
LINE ON BOARD
ALONG THIS X,,,.__ ,_ //
EDGE '_',
J
SHOULD BE NO GAP OR OVERLAP WHEN
SQUARE IS FLIPPED OVER IN DOTTED POSiTiON
STRAIGHT EDGE OF
BOARD 3/4" THICK--
THIS EDGE MUST BE
PERFECTLY STRAIGHT
ASSEMBLY OF COLUMN AND TABLE
HARDWARE
1. Position base on floor, Remove protective covering
and discard
2. Remove protective sleeve from column tube and
discard. Place column assembly on base. and aligr
holes in column support with holes Ln oase,
3, Locate (4) four lOmm Di& x 40mm long bolts (see
illustration) in loose parts bag.
4, Install a bolt in each hole through column support
and base and tighten with adjustable wrench.
1Omm DIA. x 40rnm
COLUMN LONG BOLT /_," /
soPpO.T . f /
COLUMN
5. Locate table crank and support lock in loose parts
bOX,
6. Install support lock from left side into table support
and tighten by hand.
7. Install table crank assembly and tighten set screw
with a3mm HEX "E'wrench, Do not overtighten. Set
screw should be tightened against the flat section
of the shaft. SUPPORT
LOCK
TABLE
SUPPORT
=L__/PTABLE
PORT
8. Position column collar over rack and tighten set
screw in collar using 3rnm HEX "L" wrench supplied
in loose parts bag. Collar shou d not be angled on
the column. Only tighten set screw enough to keep
collar _nplace: rack should still slide freely in collar
COLUMN
COLUMI
NOTICE: To avoid column or collar damage, do
not ovettighten set screw.
10
INSTALLING THE TABLE
SUPPORT
LOCK
t. Loosen support lock and raise table support by
turning table crank cRockwise until support is at a
working height level. Tighten support lock.
TABLE
SUPPORT
TABLE
RACK
TABLE
SUPPORT
Remove protective covering from table and dis-
card. Place table in table support and tighten table
lock (located under table) by hand.
mNSTALLING THE HEAD
[CAUT'ON: The head assembly weighs about 551
pounds, Carelully lift head.
1. Remove protective bag from head assembly and
discard. Carefully lift head above column tube and
slide it onto column making sure head slides down
over column as far as possible, Align head with
table and base.
2. Locate (2) two lOmm dia. x 12ram long set
screws (see illustration) in loose parts bag.
TABLE t
LOCK TABLE
.i_; _ f
lOmm DIA. X 12mm "
SET SCREW HEAD
LOCK
3. Install a set screw in each hole (as indicated) on
the right side of the head, and using a 5mm hex
"L" wrench, tighten the two head lock set screws.
11
MOUNTING MOTOR f
1 Locate four (4) 8mm Dia x 20mm long hex head j/
bolts, eight (8) flat washers, and four (4) hex nuts
among loose parts. JY _'_
2. install hex head bolts through motor bracket on j,z _
f J
head. --, ,jJ.- /
3. Place motor in position so motor base slots line up . _:4
with motor bracket SlOtS.Install flat washers and
hex nuts as illustrated, iDo not tighten)
4. Motorshaftshould be as c_oseas possibletocenter
of round opening in belt guard.
8ram DIA. x 20turn LONG BOLT HEX NUT AT WASHER
iNSTALLiNG MOTOR PULLEY
1. Find the motor pulley in loose parts _3ag.
2, Slide pulley onto motor shaft. Line up the flat sur-
face on the motor shaft with the set screw in pu Iley.
3. Make sure the pulley does not rest on the lower
guard.
4. Tighten the set screw using a 3ram Hex"L" wrench.
M( :KET
MOTOR
BASE
HEX
NUT
FLAT
WASHER
HEAD
BOLT
MOTOR
PULLEY
SET SCREW
FLAT
SURFACE
iNSTALLiNG AND TENSIONING BELT
WARNING: To avoid injury due to accidental
starting always turn drill press off and remove
switch key before making belt adjustments.
t. Place a straight edge such as a piece of wood,
metal, or framing square across the top of pulleys.
2. Move the motor upward untilthe pulleys are in line.
Tighten the motor mount nuts using an adjustable
wrench,
NOTE: To avoid rattles or other noise, motor frame \
must not touch lower belt guard. \ \
3. Release Belt Tension Lock handles located on
each side of Drill Press head by turning them
counterclockwise.
STRAIGHT EDGE
LOWER
BELT
GUARD
BELT
TENSION
LOCK
HANDLE
MOTOR
MOUNT
NUTS MOTOR
BELT
TENSION
HANDLE
4 _oosen Belt Tension handle by turning clockwise.
12
5. Locate center pulley assembly in loose parts bag
and place in proper hole.
SPINDLE PULLEY
6. Locate two (2) V-belts in the loose parts bag,
7, Use speed chart inside belt guard to choose speed
for drilling operation. Install belts in correct position
for desired speed, The longer of the two belts is
always positioned between the spindle pulley and
idler pulley.
NOTE: Refer to inside belt guard for Recommended
Drilling Speeds.
8. Apply tension to belt by turning Belt Tension Handle
counter clockwise until belt deflects approximately
1/2 inch by thumb pressure at its center.
9, Tighten Belt Tension Lock Handles.
NOTICE: Over tensioning belt may cause motor
not to start or damage bearings.
10. If belt slips while drilling, readjust belt tension.
BELT
TENSION
HANDLE
BELT GUARD KNOB
5ram DIA ×8ram LONG
SCREW
BELT GUARD
PAN HD,
tNSTALUNG BELT GUARD KNOB
1. To attach belt guard knob, locate knob and 5ram
Dia. x 8mm long pan hd. screw in loose parts bag.
Install screw in hole located in guard and attach
knob turning until tight,
WARNING: To avoid possible injury keep guard
l in place and in proper working order while oper-
[ating.
IDLER PULLEY
BELT
TENSION
LOCK
-- HANDLE
!3
MOTOR CONNECTIONS
WARNING: For your own safety, never connect I
' p|ug to power source outlet until aH assembJy
steps are completed.
1. Open motor connector box cover located o qunder-
side of motor using a flat blade screwdriver.
WARNING: To avoid electrocution, never con-
nect anything but the ground wire (colored
green) to the green screw.
2. Remove GREEN SCREW and insertthrough round
metal terminal on the end of the GREEN wire of
power cord,
3. Reinsert GREEN SCREW in threaded hole that it
was removed from and tighten securely,
4 Insert terminal end of WHITE wire on spade termi-
na (next to silver o_) marked #4 on tile motor.
Push terminal firmly until seated.
5 Insert terminal end of BLACK wire on spade termi-
nal !next to copper post) marked #1 on the motor,
Push terminal firmly until sea_eo.
6. Close motor connector box being sure tl_at power
cord is seated n strain relief groove and tighten
box cover screws.
7. Do not plug in 3ower cable.
BLACK WIRE TO
TERMINAL #1
COPPER POST
GREEN WIRE
TO GREEN SCREW
STRAIN RELIEF
GROOVE
4/HITE WIRE
TO TERMINAL #4
;ILVER POST
MOTOR
BLACK,_. /BLACK_ BLACK @
POWER CORD _ MOTOR CORD _ WHITE
GREEN
GREEN
IGROUND)
iNSTALLiNG FEED HANDLES
I. Locate three (3) feed handles among loose parts.
2. Screw the feed handles into the threaded no_es in
the hub and tighten.
HUB
FEED
HANDLE
INSTALLING THE CHUCK
Clean out the TAPERED HOLE in the chuck. Clean
both tapered surfaces on the arbor with a clean
cloth. Make sure there are noforeign particles stick-
ing to the surfaces. The slightest piece of dirt on
any of these surfaces wilt prevent the chuck from
seating properly, This will cause the drill to
"wobble. _ARBOR
CLEAN THIS
SURFACE
14
\
\
2. Slide the chuck up over the arbor as illustrated. SPINDLE
CHI
3. Unlock support lock and raise table so its about
two (2) inches below tip of chuck.
4, Turn chuck sleeve clockwise and open jaws in
chuck completely.
5, Turn feed handles counterclockwise and force
chuck against table until chuck is secure.
SUPPORT
LOCK
\
HANDLE
!5
CHUCK
SLEEVE
|NSTALUNG LIGHT BULB
than 60 watt) into the
!ii ¸¸¸_V¸¸:: i !
/_iill i_:__ _i_I _i_i_i,_i_i,. _ _ _
_ _i:_i!i_i_i_ _!_ i i__ _
ADJUSTING THE TABLE SQUARE
TO HEAD
NOTE: The combination square must be 'true. See
"Unpacking and Checking Contents" secuon for
method.
1. Insert a straight ground steel roe ('not included_
approximately 3" long into chuck and tighten.
2. With table raised to working height and lOCked Dn
column place combination square flat on table oe-
side roe.
3. If an adjustment is necessary, moosen the set
screw under bevel lock with 3ram Hex "L"
wrench, then loosen the table bevel lock with the
24mnq flat wrench (included). (These adjustments
are located under the table),
4, Align the table souare to the rod by rotating the
table until the square and rod are in line.
5. Retigmen table bevel lock.
6. Retigmen set screw, BEVEL _ U /_" /
BEVEL SCALE
NOTE: The bevel scale has been included to orovide
a quick method for beveling the table _o approximate
angles. If precise accuracy is necessary, asouare, or
other precision measuring tool should be used to posi-
tion the table.
1. To use the bevel scale ao the following:
a. Loosen set screw and table bevel lock (see step
3 above).
D Move table so desired angle or bevel scale is
straight across from zero line on table support.
c. Retighten table bevel lock and set screw. POINTER
SCALE
TABLE
/
16
getting te know your dri_Spress
FEED SPRING
ADJUSTMENT FEED
SPRING
17
SPRING
CAP
LIGHT "ON-OFF"
SWITCH
26
DRILL SPEED
TABLE
(nNSJDE BELT
GUARD)
1
BELT GUARD
t- _,J
_o
27
DRILL "ON-OFF"
SWITCH
2
BELT TENSION
LOCK HANDLE
23
SUPPORT LOCK
22
BEVEL SCALE /
21
TABLE LOCK
QUILL AND SPINDLE ASSEMBLY
iNSIDE OF DRILL PRESS
SPLINES
(GROOVES)
RACK
(TEETH)
,t8
CHUCK
19
ARM
20
_BLE BEVEL LOCK
(UNDER TABLE)
16
DEPTH
SCALE LOCK
15
DEPTH SCALE
iNDICATOR
f
14
DEPTH SCALE
SPINDLE
13
WEDGE KEY TABLE
24 _,,_.......__._ ARBOR
CHUCK KEY H
-\
12
COLUMN
11
COLUMN
2
BELT TENSION
LOCK HANDLE
3
BELT TENSION
HANDLE
4
HEAD LOCK
'5
FEED HANDLE
6
COLUMN COLLAR
7
TABLE SUPPORT
8
TABLE CRANK
RACK
17
T_I_ Diili Press has t2 sp_ed_ as listed belowi : see inside of be!t guard for specific placement of belts
.... o_n_...,u,,,,,,D°_ 990 RPM on pulleys.
/ ii ¸
i_i,_ii_i_ii '_i_ i_i 340 RPM 1550 RPM
390 RPM 1620 RPM
510 RPM 1900 RPM
600 RPM 2620 RPM
650 RPM 3100 RPM
SPINDLE SPEEDS IN RoPoMo
250
600
1620
340
650
1900
390
990
2620
510
1550
3!00
1. BELT GUARD ASSEMBLY . . . Covers pulleys
and belt during operauon of drill press.
2 BELT TENSION LOCK HANDLES... Tightening
handles locks motor bracket support and BELT
TENSION HANDLE to maintain correct be!t dtS-
tance and tenston.
3, BELT TENSION HANDLE ... Turn handle counter
clockwise to apply tension to belt. turn handle
clockwise to release belt tension.
4. HEAD LOCKS... Lock tne head to the column
ALWAYS qave thenq locked in place while operab
_ng the drill press
5. FEED HANDLE . . . For moving the chuck up or
down, One or two of the handles may oe removeo
if necessary whenever the worKo_ece _s of such
unusual shape that it interferes w_th the handles
6. COLUMN COLLAR ... Holds the rack to the col-
umn. Rack remafns movable in collar to permit
table support movements.
7. TABLE SUPPORT,.. Rides on column to support
arm and table.
8. TABLE CRANK . . . Turn clockwise to elevate
table. Support lock must be released before operat-
ing crank.
9 RACK... Combines with gear mechanism to pro-
vide easy elevation of table by hand operated table
crank
10. BASE... Supports Drill Press For additional sta-
bility, holes are provided in base to bolt Dril Press
to floor. {See 'Additional Safety Instructions for Drill
Presses.q
11 COLUMN SUPPORT... Supports column, guides
rack. and provides mounting holes for column to
ease
12. COLUMN... Connects iqead, table, ana ease on
a one-piece tube for easy alignment and move-
ment.
13. TABLE .. . Provides working surface to support
workpiece.
DEPTH SCALE . .. Shows depth of hope being
drllleo.
14
15 DEPTH SCALE _NDICATOR... Indrcates dr_t ing
depth selected on depth sca=e
16 DEPTH SCALE LOCK... Locks :no oepth scale
to selected aeoth
1 SPRING CAP... Provides means to adjust qu_ll
spnng _ension
18 CHUCK... Holc_s dril b_t or otlqer recornnended
accessory to perform posited operations
9. ARM... Extends oeyond tabte suDoort for mount
_ng ancJ ahgntng the table.
20. TABLE BEVEL LOCK... Locks the table Jn any
Position from 0 -45
21. TABLE LOCK... Table can be rotated in various
3ositions and poked
22. BEVEL SCALE ... Shows degree table is tiited
for bevel operahons Scale _s mounted on side of
arm.
23.
24
25
26
SUPPORT LOCK. . Tigntentng locks table sup-
port to column. Always have =tlocked in place while
operating the Dri Press.
CHUCK KEY ... It is a self-ejechng chuck key
which wil "pop" out of tlqe chuck wnen you let go
of i[ This action is designed to help prevent throw-
ing of the chuck key from the cnuc_ when power
Js _urnec "ON" Do qot use any other key as a
substitute order a new one if damagea of iost
BELT TENSION,.. Refer to section "Assem 31y-In-
stalling and ]ension_ng Belt"
DRILLING SPEED... Can be changed by placing
the uelt in any of the STEPS tgroovesl n the puF
leys. See Spindle Speed inside belt guarG
To determine the ao#roximate drilling speed refer
to the table inside the belt guard.
18
27. ORILL "ON-OFF" SWITCH .... Has Socking fea-
ture, THIS FEATURE IS INTENDED TO HELP
PREVENT UNAUTHORIZED AND POSSIBLE
HAZARDOUS USE BY CHILDREN AND
OTHERS.
Insert KEY into switch.
NOTE: Key is made of yellow pmastic.
To turn drill ON . .
Insert finger under switch lever and pull.
®
To turn drill OFF... Push lever in,
In an emergency;.. , the drill bit BINDS... STALLS
• . . STOPS... or tends to tear the workpiece loose
. . you can QUICKLY turn the drill OFF by hitting the
switch with the palm of your hand.
To lock switch in OFF position.., hold switch IN with
one hand... REMOVE key with other hand.
WARNING: For your own safety, always push the
switch "OFF" when drill press is not in use...
remove key and keep it in asafe place.., also..
in the event of apower failure (all of your lights
go out) or blown fuse or tripped circuit breaker,
turn switch off,., and remove the key. This will
prevent the drill press from starting up again
when the power comes back on.
t9
DRiLLiNG TO A SPECIFIC DEPTH
To drill a BLIND hole Inot all the way through) to a
given depth, proceed as follows.
1. Mark the depth of the hole on the side of the work-
piece.
2. Loosen the depth scale lock.
3. With the switch OFF. bring the drill down until the
TIP or tips of the drill are even with the Mark.
4. Turn the depth scale counterclockwise until it stops
moving,
5. Tighten the depth scale lock.
6. The drill will now be stopped at this aepth until the
depth scale is readlusted.
DEPTH
SCALE LOCK
DEPTH
SCALE
MARK
.... L
ANOTHER WAY -- DEPTH SCALE l, (30
!. With the switch OFF. loosen the depth scale lock.
2. Place workplece on table. Adjust table until the tip DEPTH
of the drill is just a little above the top of the work- SCALELOCK
piece, turn the depth scale counter clockwise to
zero.
3, Turn the depth scale clockwise until the depth
scale indicator pornts to the desired drilling depth
on the depth scale.
4. Tighten the depth scale lock.
5. The chuck or drill will now be stopped after travel-
ing downward the distance selected on the depth
scale.
DEPTH_
DEPTH SCALE
INDICATOR
LOCKING CHUCK DESIRED DEPTH
1. With the switch off--loosen the depth scale lock.
2. Turn the feed handles until the chuck _s at the
desired aepth. Hold feed handles at this position.
2O
3. Turn the depth scale clockwise until it stops.
4. Tighten the depth scale lock.
5. The chuck will now be held at this depth when the
feed handles are released.
DEPTH SCALE
LOCK
:ALE
REMOVING CHUCK AND ARBOR
1. With switch off -- adjust depth scale to hold drill
at a depth of (3) three inches. (See instructions for
"Locking chuck at desired depth").
2. Align key holes in spindle and quill by rotating the
chuck by hand, (See illustration)
3, Insert key wedge into key holes.
4, Tap key wedge lightly until the chuck and arbor
fall out of spindle.
NOTE: Place one hand below chuck to catch it when
it falls out,
SPINDLE KEY
HOLE
QUILL KEY
HOLE
ARBOR
LOCKING
COLLAR
CHUCK
SLEEVE
WEDGE KEY
CHUCK
CHUCK
BODY
21
RE-INSTALLiNG THE CHUCK. AND ARBOR
C_ea_ the tapered surface on the arbor with a clean
cloth, Make sure there are no foreign particles stiCK-
_ng to the surface. The slightest piece of dirt on
th_s surface will prevent the arbor from seating
properly This will cause the drill to "wobble."
2, S_ide arbor inlo spindle on drilt press,
3. Push up on chuck/arbor assembly as you rotate
them. You wil! feel rectangular end of arbor slip
mto a notch in the spindle,
WARNING: Make sure the rectangular end of the 1
arbor has slipped into the notch in the spindle 1
before going on to step 4. Failure to follow this_
direction may allow the chuck to come iooseJ
during operation, fly out, and hit the operator. I
BODY
SPINDLE
CHUCK
4, Unlock support lock and raise table so its about
two (2) inches below tip of chuck.
5, Turn chuck sleeve clockwise and open jaws in
chuck completely,
6, Turn feed handles counterclockwise and force
ChUCk against table until arbor is secure,
SUPPORT
LOCK
\
CHUCK
SLEEVE
FEED
HANDLE
CHUCK
22
iii
basic press
Follow the foilowinginstruction,s foroperat ng you_ drll
press toget the best _esu ts aridto Rin}r__ze t!e ikeli
hood of personal injury.
WARNING: For your own safety, a_ways observe]
I the safety precautions here and on pages 2. 3, l
Land4. "'j
!, Protection: Eyes, Hands, Face, Earsand Body
WARNING: To avoid being pulled into the spin-
ning tool-
I. Do NOT wear:
- gloves
-necktie
- loose clothing
-jewelry
2. Do tie back long hair
a.
b.
c,
d,
If any part of your drill press is rams{rig, f.'nalfunc-
Itching,- has been damaged or broken such
as the motor switch, or other ope_atmg control.
a safety device or the power cord , .(:ease
operating immediately until the particu!ar part
is p_operly repaired or replaced
Never place your fingers in a position where
they could contact the drill of other cutting toci
if the workpiece should unexpectedly shift or
your hand should slip.
To avoid injury from parts thrown by the spring,
follow instructions exactly as gwen and shown
in adjusting spring tension of quill
To prevent the workpiece from being torn from
your hands, spinning of the tool. shattering the
tool or being thrown, always properly support
your work so it won't shift or bind on the tool:
-- Always position BACKUP MATERIAL (use
beneath the workpiece) to contact the left
side of the column.
-- Whenever possible, position the WORK-
PIECE to contact the !eft side of the col-
umn-if it is too short or the table is tilled,
clamp solidly to the table use table stets or
clamping ledge around the outside edge of
the table.
- When using a drill press VICE, always fasten
it to the table.
-- Never do any work "FREEHAND" (hand-
holding workpiece rather than supporting it
on the table), except when polishing
operation
__ Securely lock Head and Support to Column,
Table Arm to support, and Table to Tab!e
Arm before operating drill press.
._ Never move the Head or Table while the
_:oot is running.
_ Before starting the operation, jog the motor
switch to make sure the drill or other cutting
tool does not wobble or cause vibration.
- If a vvorkpiece overhangs the table such that
it wilt fall or tip if not held clamp it to the
table or provide auxiliary support.
...... use fixtures for unusual operations to
adequately hold, guide and position work-
piece.
..... Use the SPINDLE SPEED recommended
for the specific operation and workpiece ma-
teria!-check the panel on the left side of
the head for drilling information: for acces-
sories, refer to the instructions provided with
the accessories.
÷ Never c_imb on the drili press Table, it could
break or pull the entire drill press down on you,
g Turn the motor Switch Off and put away the
Switch Key when leaving the drill press,
h To avoid injury from thrown work or tool contact,
do NOT perform layout, assembly, or setup
work on the table while the cutting tool is rotat-
ing.
2. Use only accessories designed for this drit_
press to avoid serious injury from thrown bro-
ken parts or work pieces.
a. When cutting large diameter holes:
Clamp the workpiece firmly to the table.
Otherwise the cutter may grab and spin it at
high speed.
Use only one piece, cup-type, hote cutters,
DO NOT use fly cutters or multi-part hole cut-
ters as they can come apart or become unbal-
anced in use.
Keep speed below 1,500 RPM
b. Drum sanders must NEVER be operated on
this drill press at a speed greater than 1800
RPM.
c. Do not install or use any drill that exceeds 7" in
length or extends 6" below the chuck jaws. They
can suddenly bend outward or break.
d. Do not use wire wheels, router bits, shaper cut-
ters, circle (fly) cutters or rotary planers on the
drill press.
INSTALUNG DRILLS iN CHUCK
With the switch off and the key removed, insert drill
into chuck far enough to obtain maximum GRIPPING
of the CHUCK JAWS.., the jaws are approx, t" long.
When using a small drill do not insert it so far that the
jaws touch the flutes (spiral grooves) of the drill.
Make sure that the drill is CENTERED in the chuck
before tightening the chuck with the key.
Tighten the drill sufficiently, so that it does not SLIP
while drilling.
Turn the chuck key clockwise to tighten_-_coun..
terclockwise to loosen. 23
JAWS
;K KEY
POSITiONiNG TABLE AND WORKPmECE
Lock the table to the column in a position so that the
tip of the drill is just a little above the top of the work-
piece.
Always place a piece of BACK-UP MATERIAL (wood
plywood . .) on the table underneath the workplece
This will c,revent "SlOlintering" or making a heavy burr
on the underside of the worKpiece as the drill breaks
through. To keep the backup materia from spinning
out of control, it must contact the left side of the column
as Ilustrated.
WARNING: To prevent the workpiece or the
backup r_aterial from being torn from your hand
while drilling, position them against the left side
of the column, if the workpiece or the backup
material are not long enough to reach the col°
umn, clamp them to the table. Failure to do this
could result in personal injury.
BACK-UP
MATERIAL
WORKPIECE
\
For small pieces that cannot be clamped to the table.
use a drill press wse (Optional accessory.)
WARNING: The vise must be clamped or bolted
to the table to avoid injury from spinning work
and vise or tool breakage,
WORKPIECE
DRILL PRESS "X
ViSE
BOLT OR CLAMP
ViCE SECURELY
24
TILTING TABLE
To use the table in a bevel (tilted) position, loosen
the set screw under table bevel lock with a 3mm
Hex "L" wrench• Loosen bevel lock with the 24mm
flat wrench.
Tilt table to desired angle by reading bevel scale. Re-
tighten bevel lock and set screw.
BEVEL SCALE U
SET SCREW
BEVEL LOCK
WARNnNG: To avoid injury from spinning workI
or tool breakage, always clamp workpiece and
backup material securely to table before operat-
ing driBIpress with the tabte tilted.
To return table to original position: loosen set screw
and bevel lock, tilt table back to 0° on bevel scale, and
retighten set screw--then tighten bevel lock.
HOLE LOCATION
Make a DENT in the workpiece where you want the
hole.., using aCENTER PUNCH or a SHARP NAIL•
Before turning the switch ON, bring the drill down to
the workpiece lining it up with the hole location.
FEEDING
Pull down on the feed handles with only enough effort
to allow the drill to cut.
Feeding TOO SLOWLY might cause the drill to burn
. . Feeding TOO RAPIDLY might stop the motor...
cause the belt or drill to SLIP . . .tear the workpiece
LOOSE or BREAK the drill bit.
When drilling metal, it may be necessary to lubricate
the tip of the drill with motor oil to prevent burning the
drill tip.
adjustments
WARNING: For your own safety turn switch
"OFF" and remove plug from power source out-
let before making any adjustments. To avoid
injury from thrown parts due to spring release,
follow instructions carefully, and wear eye gog-
gles.
NOTCH
JAM NUT
(OUTER)
BOSS
CAP
NOTCH
QUILL RETURN SPRING
1. With the chuck at its highest possible position, turn
the depth scale clockwise until it stops and tighten
the depth scale lock. This will prevent the quill drop-
ping while tensioning the spring.
2. Lower table for additional clearance,
3. Work from left side of Drill Press.
4. Place screwdriver in lower front notch of spring
cap, and hold it in place while loosening and remov-
ing jam [outer] nut only.
5. With screwdriver remaining in notch, loosen large
standard [inner] nut (approximately 118")until notch
disengages from boss on head. DO NOT REMOVE
THIS NUT.
6. Carefully turn screwdriver counter clockwise and
engage next notch in boss. DO NOT REMOVE
SCREWDRIVER
7. Tighten standard nut with wrench onty enough to
engage boss. Do not overtighten as this will restrict
quill movement.
NUT
(INNER)
8. Move stop nuts and depth pointer to upper most
position and check tension while turning feed han-
dles.
9. if there is not enough tension on spring, repeat
steps 4-8 moving only ONE notch each time and
checking tension after EACH repetition.
10. Proper tension is achieved when quill returns gently
to fuli up position when released from 3/4" depth.
! 1. When there is enough tension after checking, re-
place jam nut and tighten to standard nut, BUT do
not overtighten against standard nut.
12. Check quill whib feeding to have smooth and un-
restricted movement, If movement is too tight,
loosen jam nut and SLIGHTLY !oosen standard
nui until unrestricted Retighten jam nut
25
maintenance
WARNING: For your 0wn safety, turn switch 1
'OFF" and remove plug from pov_er source out'_
let before maintaining or lubiricating your drill I
Frequently blow out any dust that may accumulate in,
side the motor.
A coat of furniture-type paste wax applied to the table
and column will help to keep the surfaces clean.
IWARNING: To avoid shock or fire hazard, if the I
power cord is worn or cut, or damaged in any I
way, have it replaced immediately. I
¢:::
lubrication
Allof the BALL BEARINGS are packed with grease at
the factory. They require no further lubrication.
Periodically lubricate the gear and rack, table elevation
mechanism, the SPLINES (grooves) in the spindle, and
the RACK (teeth of the quill). See "Getting to Know
Your Drill Press."
r--
o
.o
WIRING DIAGRAM
.-.
o
Sears Recommends the Following Accessories o
Mortising Chisel and Bits ............ See Catalog
Clamping Kit ...................... See Catalog
15 Piece Drum Sanding Kit .......... See Catalog
Sanding Drums ................ 9-2497 -- 9-2498
Buffing Wheels up to 4" dia. max ...... See Catalog
Power Tool Know-How Handbook ........ 9-29117
Drill Bits ......................... See Catalog
Hold-Down and Guide .................. 9-2457
Drill Press Vises ................... See Catalog
Drill Press Mortising Kit ............. See Catalog
Hole Saw up to 2 1/2" dia. max....... See Catalog
5 pc. Stop Collar Set ............... See Catalog
Sears may recommend other accessories not listed in the manual.
See your nearest Sears store for other accessories.
Do not use any accessory unless you have received and read complete instructions for its use.
i ¸
_i!-i¸¸ .
troubWe shooting
WARNING: For your own safety, turn switch "OFF" and always remove pUugfrom power source outlet-]
before troubge shooting. ]
® CONSULT YOUR LOCAL SEARS SERVICE CENTER IF FOR ANY REASON MOTOR WILL NOT RUN.
TROUBLE
NoisyOperation
Drill Burns
Drill leads off...
hole not round.
Wood splinters on
underside.
Workpiece torn
loose from hand.
Drill Binds in
workpiece.
Excessive drill
runout or wobble.
QuilmReturns
tooslowor too
fast.
Chuck will not stay
attached to spindle
it falls off when
trying to install it.
PROBABLE CAUSE
1. Incorrectbelttension.
2, Dry Spindle.
3. Loose spindle pulley.
4. Loose motor putley,
1. Incorrect speed,
2, Chips not coming out
of hole.
3, Dull Drill.
4, Feeding too slow.
5. Not lubricated.
1. Hard grain in wood or
lengths of cutting
lips and/or angles
not equal.
2. Bentdrill bit.
1. No"back-up material"
under workpiece.
1. Not supportedor
clamped properly.
1. Workpiece pinching drilt
or excessive feed pressure.
2. Improper belt tension.
1, Bent drill.
2. Worn spindle bearings.
3. Drill not properly
installed in chuck.
4. Chuck not properly installed.
1. Spring has impropertension.
1. Dirty, grease, or oil on the
tapered inside surface of chuck-
oron the spindles tapered
surface.
REMEDY
1. Adjust tension, See section
"ASSEMBLY--TENSIONING BELT."
2. Lubricate spindle. See "Lubrication"
section.
3. Checking tightness of retaining nut on
pulley, and tighten if necessary.
4, Tighten setscrews in pulleys.
1, Change speed. See section "Getting
To Know Your Drill Press"...
DRILLING SPEED,
2. Retract drill frequently to clear chips.
3, Resharpen or replace drill.
4. Feed fast enough,,, allow drill to cut,
5. Lubricate drill. See "Basic Drill Press
Operation" section.
1. Resharpen drill correctly, or replace.
2. Replace drill bit.
1. Use"back-up material".,. See Basic
Drill Press Operation" section.
!. Support workpiece or clamp it... See
"Basic Drill Press Operation" section.
1. Support workpiece or clamp it... See
"Basic Drill Press Operation" section.
2. Adjust tension,.. See section
"ASSEMBLY--TENSIONING BELT,"
1, Use a straight drill.
2. Replace bearings.
3. Install drill properly... See"Basic
Drill Press Operation" section,
4, Install chuck properly,,, refer to
"Unpacking and Assembly Instructions
,., INSTALLING THE CHUCK."
1. Adjust spring tension,.. See section.
"Adjustments--Quill Return Spring."
1. Using a household detergent-clean the
tapered surface of the chuck and spindle to
remove all dirt, grease and oil.
27
34
33
32
31
30
29
PARTS LiST FOR CRAFTSMAN 15" DRILL PRESS
MODEL NO. 113.213151
.,...49
45 \
44
\
39
46
41 43
47
48
14
28
42
25
26
27
11
13
19
24
16
FIGURE 1PARTS LiST
b,3
¢O
PARTS LiST FOR CRAFTSMAN 15" DRILL PRESS
MODEL NO. 113.213151
Always order by Part Number--Not by Key Number
FIGURE 1 PARTS LiST
Key Part
No No. Description
1 817317
2 STD835016
3 817495
4 817329-2
5 STD375008
6 817336
7 STD852012
8 STD841217
9 817557
!0 STD840812 [
11 STD851008
! 2 817328-2
13 STD835020
14 817516
! 5 817320
16 817494
i 7 817391
18 817303
19 821735
20 817343
21 817300
22 817546
23 817344
24 817774
25 STD852005
Lever-Adjusting
* Screw-Hex HD. M8 x 1.25-16
Support-Motor Bracket
Cord-Power
* Connector-Wire
Mount-Motor
* Lockwasher 12mm
* Nut-Hex M12 x 1.75
Motor
* Nut-Hex M8 x 1.25
*Washer-M8 x 16 x 1.6
Cord-Motor
*Screw-Hex HD.
M8 x 1.25-20
Support-Motor Bracket
Knob-Motor Adjusting
Handle-Belt Tension
Screw-Hex Soc. Set
M10 x 1.5-12
Pin-Stop
Hub Asm,
Lock-Depth Screw
Guide-Scale
Knob
Rod
Ring-Depth Stop w/Scale
* Lockwasher-Ext, M5
Key Part
No No. Description
26 816755-4
27 817552
28 820240
29 820248-2
30 817354
31 817547
32 9-22256
33 816113
34 821741
35 STD841015
36 817308
37 821755-2
38 821738-2
39 817307
40 817306
41 817305
42 817304
43 817778-2
44 60475
45 817321
46 STD833012
47 816755-3
48 63418
49 813317-6
50 813317-8
-- SP5643
Screw-Pan HD M5 x 0.8-8
Box-Switch
Screw-Pan HD M5 x 0.8-16
Screw Pan HD M4.2 x 1.4-8
Switch-Rocker
Cover-Switch Plate
1Key-Switch
Switch-Locking
Lead 3"
* Nut-Hex M10 x 1,5
Screw-SL Special 10 x 1,5-27
Nut Hex M12x 1,5-6
* Nut Hex M12 x 1.5-10
Cap-Spring
Spring-Torsion
Retainer-Spring
Seat-Spring
Head w/Pointer & Trim
Tie-Wire
Socket-Bulb Asm.
* Screw-Pan HD M6 x 1.0-12
Screw Pan HD M5 x 0.8-12
Clamp-Cord
Wrench Hex "L" 3mm
Wrench Hex "L" 5mm
Owners Manual
(Not Illustrated)
u==
"=O
*Standard Hardware Item - May Be Purchased Locally.
Repair Parts
repmr pans
i i
!(
PABTS LIST FOR CRAFTSMAN 15" DRILL PRESS
MODEL NO. 113.213!51
4
7
/
13-
9
Always order by Part Number-Not by Key Number
FIGURE 2 PARTS L_ST
KeYi
No ;
m
1
2
3
4
5
6 '
7
8
I
i
9
Pa_
NO.
817325
508047
817544
STD315225
STD303240
817779-3
817543
817548
817358-1
Description
Knob
Pivot-Idler
Pulley-Center
* Bearing-Ball 15ram
Belt-"V" 3/8 x 24
Guard wtLabe_s
Pulley-Motor
Screw-He× Soc. Set
M6 x 1.6-10
Screw-Wash HD.
M6 x 1.0-16
* Standard Hardware Item -- May Be Purchased Locaily
Key
No
10
1]
12
13
14
15
16
17
t8
!
Pa_
No.
821734
816755-3
817537
817545
STD315245
817536
821742
817511-2
820294
I
Description
m_ .....
InsertPulley
Screw-PN HD, M5 × 0,8-8
Ring-Retaining
Pulley-Spindle
* Bearing-Ball 20ram
Spacer
Nut-Pulley M24 × 1.5 L.H.
"Belt "V" 3/8 x 26
Washer- Feam
3O
repair parts
PARTS LeST FOR CRAFTSMAN 15" DRILL PRESS
MODEL NO. 113.213151
12
J
11
Always order by Part Number--Not by Key Number
FIGURE 3 PARTS LIST
Key Part Description
No. No.
1
2
3
4
5
6
81 7309
81 7310
81 7311
STD315235
817535
817532
Locknut M17x 1.0
Ring-Locking
Washer
*Bearing-Ball 17mm
Gasket-Quill
Tube.Quill
*Standard Hardware Item -- May Be Purchased Locally.
I
Key l Part I ....
NOl I NO. uescrlptlorl
8 817339 I Key-Chuck
9 817340 t Chuck
10 817341 Arbor
11 817531 Spindle
12 j STD315245 *Bearing Ball
P
31
repair parts
PARTS LIST FOR CRAFTSMAN 15" DRILL PRESS
MODEL NO. 113.213151
2o/
19
°_---.
Always order by Part Number--Not by Key Number
FIGURE 4PARTS LIST
Key Pa_
No No.
i
1 817478
2 820245
3 821861
4 821880
5 821882
6 821881
7 STD836040
8 817577
9 817348
Description
Collar-Rack
Screw-Hex Soc. Set
M6 x 1,0-10
Support-Table w/Indicator
Tube-Column
Rack
Support-Column
* Screw-Hex HD. M10 x 1,5-40
Base
Crank
Key I Pa_
No I No,
--,--,=--,---4 ----
1 817288
12 I 821732
13 1817290-1
14 1817777-1
!5 I 817575
16 1817294
17 I 817350
18 I 817349
19 1817391
20 1821926
Description
........ =
Pin-Gear
Screw-Hex HD. M16 x 2.0G5
Clamp-Table
Arm-Table w!Scale
Table
Clamp-Column
Gear-Helical
Worm-Elevation
Screw-Hex Soc. Set
M10x !.5-12
Wrench Hex Box 24ram
32
i!i
NOTES
33
NOTES
m
35
ff
MODEL NO.
113.213151
DR_LLPRESSWITH
MAXaMUM DEVELOPED
]HP MOTOR
The model number of your
Drill Press will be found on a
plate attached to the left
side of the head.
When requesting service or
ordering parts, always pro-
vide the following informa-
tion:
Product Type
Model Number
Part Number
Part Description
MOTORIZED
For the repair 8r repJacement parts you need
Call 7 am - 7 pro, 7 days a week
I-eOO-3GG-PART
(1-800-356-72781
Forin-home majorbrand repairservice
Call 24 hours a day, 7 days a week
1-8OO-4oRBPA|R
(1-800-473-7247)
For the location of a
Sears Repair Service Center in your area
Call 24 hours a day, 7 days a week
1-800--488-1222
Fer information e. purchasing aSears
Maintenance Agreement or to inquire
about an eeisting Agreement
Call 9 am - 5 prn, Monday-Saturday
1-800-827-6655
America's Repair Specialists
SEARS,ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
Part No. SP5643 Form No, SP5643-2 Printed in China t0/95

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