Craftsman 113221620 User Manual TABLE SAW Manuals And Guides L0906498
CRAFTSMAN Saw Table Manual L0906498 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
User Manual: Craftsman 113221620 113221620 CRAFTSMAN TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN TABLE SAW #113221620. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual
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f Save This Manual For Future Reference ,__AIRS owners manual MODEL NO. 113.221620 Serial Number Model and serial numLxzrs may be found at the left-hand side of the base. You should record both model and serial number in a safe place for future Use, FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY _'__AIRS/ CRRFTSMRN 8 INCH DIRECT TABLE SA W DRIVE • assembly • operating • repair parts J Sears, Roebuck Part No. SP5311 and Co., Hoffman Estates, IL. 60179 U.S.A. Printed in U.S.A. FULL If within material ONE YEAR WARRANTY one year from the date of purchase, or workmanship, Sears wil! repair ON CRAFTSMAN this Craftsman Table it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY SERVICE CENTER/DEPARTMENT THROUGHOUT This warranty applies only This warranty gives you from state to state. Sears, while specific Roebuck this product legal rights, BEFORE USING THE SAW: WARNING: TO AVOID MISTAKES THAT COULD CAUSE SERIOUS, PERMANENT INJURY, DO NOT PLUG THE SAW IN UNTIL THE FOLLOWING STEPS HAVE BEEN SATISFACTORILY COMPLETED. 2 and alignment (See pages 8-20). Learn the use and function of the ON-OFF switch, guard, spreader, anti-kickback device, miter gauge, fence, table insert and blade elevation and bevel controls. (See page 21). 3. Review and understanding of all safety instructions and operating procedures in this manual. 4. Review of the maintenance methods for this saw. (See page 32). Read the following front of the saw: _tEAD Ii JS[ AND UNDERSTAND _,_ AAD [ DANGER %A_SLAD[ _tP"_DS WHEN _'J' ;_ _ )_ PA'_'F DANGER OWNERS T_4L, BEFORE 2 _ roc, _(]," ]SAW_, FORYOUROWN SAWB_AO_ INSTALLING MANUAL label ' OPERATING PERF_IA_I NEvEeREA, found OPFRATIONS SAFETY: H m£OUND OR MOVING on the MALJHIN[ _q_[H#,NC, ;a_,VER',&_B_Ar)E THE SAW: 1. AVOID DANGEROUS ENVIRONMENT. Use the saw in adry place protected from rain Keep work area well righted. 2. To avoid injury from unexpected saw movement: a. Put the saw on a firm level surface where there is plenty of room for handling and properly supporting the workp_ece. b. Support the saw so the table saw does not rock. c is level and the Bolt the saw to the floor if it tends or slide during normal use. to siip, walk, d. When us=ngtabre extensions over 24" wide on any side of the saw, bolt the saw to the floor or prop up the outer end of the extension from the floor to keep the saw from tipping. 3 Put the saw where neither operators or bystanders must stand in line with the saw blade. 4 GROUND THE SAW- This saw has an approved 3-conductor cord and a 3-prong grounding type pt,Jg. The plug fits grounding type outlets design- Estates, in SEARS States. may also have other and Co., D/817 WA Hoffman Safety is a combination of common sense, staying alert and knowing how your table saw works. Read this manual to understand this saw. THE NEAREST STATES. is in use in the United and you SAW Saw fails due to a defect CONTACTING THE UNITED SAFETY INSTRUCTIONS 1. Assembly TABLE rights which vary IL. 60179 FOR TABLE SAW ed for 120 volt 15 amp circuits. The green conductor in the cord is the grounding wire. To avoid electrocution, NEVER connect the green wire to a live terminal. 5. To avoid injury from electrical shock, make sure your fingers do not touch the plug's met31 prongs when plugging in or unplugging the saw. 6. To avoid back injury, get help or use recommended casters when you need to move the saw. Always get help if you need to lift the saw. Hold the saw close to your body. Bend your knees so you can lift with your legs, not your back. 7. NEVER STAND ON TOOL. Serious injury could occur if the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them. BEFORE EACH USE: 1. Inspect your saw. a. To avoid injury from accidental starting, unplug the saw, turn the switch off and remove the switch key before raising or removing the guard, changing the cutting tool, changing the setup or adjusting anything. b. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect the way it works. If any part is missing, bent, or broken in any way, or any electrical parts don't work properly, turn the saw off and unplug the saw. c. Replace damaged, missing, or failed parts before using the saw again d. Use the sawblade guard, spreader, and antikickback pawls for any thru-sawing (whenever the blade comes through the top of the workp,ece). Make sure the pawls work properly. Make sure the spreader is in line with the sawblade. e. REM©VE ADJUSTING KEYS AND WRENCHES. Form habit of checking for and removing keys and adiusting wrenches from toot before turning it on. f. To avoid injury from jams. slips or thrown pieces (kickback and throwback): 1. USE ONLY RECOMMENDED ACCESSORIES. Follow the instructions that come with the accessories. Consult the owner's manual for recommended accessories. The use of improper accessories may cause risk of injury to persons. 2. Choose the right blade or cutting accessory for the material and the type of cutting you plan to do. 3. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing wheel. They can fly apart explosively. 4. Choose and inspect your cutting tool carefully. a. To avoid cutting tool failure and thrown shrapnel (broken pieces of blade), use only 8" or smaller blades or other cutting tools marked for speeds of 3450 rpm or higher. b. Always use unbroken, balanced blades designed to fit this saw's 5/8" arbor. c. When thru-sawing, (making cuts where the blade comes through the workpiece top) always use a 8" diameter blade. This keeps the spreader in closest to the blade. d. Do not overtighten arbor nut. Use arbor wrenches to "snug" it securely. e. Use only sharp blades with properly set teeth. Consult a professional blade sharpener when in doubt. f. Keep blades clean of gum and resin. 5. Adjust table inserts flush with the table top. NEVER use the saw without the proper insert. 6. Make sure all clamps and locks are tight and no parts have any excessive play. 2. KEEP WORK AREA CLEAN a. Cluttered areas and benches invite accidents. Floor must not be slippery from wax or sawdust. b. To avoid burns or other fire damage, never use the saw near flammable liquids, vapors or gases. Plan ahead to protect your eyes, hands, face, ears. a. To avoid injury, don't do layout, assembly, or setup work on the table while the blade is spinning. It could cut or throw anything hitting the blade. AVOID ACCIDENTAL STARTING - Make sure switch is "OFF" before plugging saw in. Plan your work 1. USE THE RIGHT TOOL - Don't force tool or attachment to do a job it was not designed for. 2. Dress for safety: - Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches). They can get caught and draw you into moving parts. - Wear nonslip - Tie back long footwear. hair. - Roll long sleeves above the elbow Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for long periods of time. Any power saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. WEAR YOUR - For dusty operations, wear a dust mask along with the safety goggles. 3. Inspect your workpiece. Make sure there are no nails or foreign objects in the part of the workpiece to be cut. 4. Plan yourcut to avoid KICKBACKS and THROWBACKS - when a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw: - Never cut FREEHAND: Always use either a rip fence, miter gauge or fixture to position and guide the work, so it won't twist, bind on the blade and kickback. -Make sure there's no debris between the workpiece and its supports. - When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade: - A piece of molding, for example, must lie flat or be held by a fixture or jig that will not let it twist, rock or slip while being cut. Use jigs, fixtures where needed to prevent workpiece shifting. - Use a different, better suited type of tool for work that can't be made stable. - Use extra caution with large, very small or awkward workpieces: -Use extra supports (tables, saw horses, blocks, etc.) for any workpieces large enough to tip when not held down to the table top. NEVER use another person as a substitute for a table extension, or as additional support for a workpiece that is longer or wider then the basic saw table, or to help feed, support or pull the workpiece. - Never confine the piece being cut off. That is, the piece NOT against the fence, miter gauge or fixture. Never hold it, clamp it, touch it, or use length stops against it. It must be free to move. If confined, it could get wedged against the blade and cause a kickback or throwback. - Nevercut morethan one workpieceat a time. -Never turn your table saw "ON" before clearingeverythingexceptthe workpiece andrelatedsupportdevicesoff the table, Plan the way you will push the workpiece - NEVER pull the workpiece finish the cut from the front c. Wait a. Use the guard b. Push loose stick before through. through. Start and of the table saw. 2. Remove keep good additional RIP TYPE the rotation of the into the cutting tool - Always push the workpiece sawb/ade. all the way past the WARNING: DON'T LET FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR TABLE SAW) CAUSE A CARELESS MISTAKE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS ENOUGH TO CAUSE A SEVERE INJURY. blade to stop instructions CUTS ,_ before lifting the for 2 'I II 1. Before actually cutting with the saw, watch it while it runs for a short while. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw off. Unplug the saw. Do not restart until finding and fixing the problem. Before Starling -To avoid kickbacks and slips make sure the rip fence is parallel into the blade, to the sawblade. - Check theantikickback pawls. (See BASlCSAW OPERATION - USING THE RIP FENCE.) The pawls must stop a kickback once it has started. Replace or sharpen antikickback pawls when points become dull. tool for the cut - Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the antikickback pawls may not stop a kickback. Therefore, be especially careful in your set-up and cutting procedures. 4. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from work. Make sure bystanders are clear of the saw and workpiece. 5. Let the blade reach full speed before cutting. 6. DON'T FORCE TOOL. It will do the job better and safer at its designed rate. Feed the workpiece into the blade only fast enough to let it cut without bogging down or binding. 7. Before freeing any jammed material: a. Turn switch "OFF". b. Unplug key. A FEATHERBOARD can help guide the workpiece. See BASIC SAW OPERATION - USING THE RIP FENCE. Always use featherboards for any non-thru rip type cuts. SAW IS RUNNING 3. Set the cutting tool as low as possible you're planning. the guard: Never rip anything shorter than 10" long. When using a push stick or push block, the trailing end of the board must be square. A push stick or block against an uneven end could slip off or push the work away from the fence. - NEVER turn the saw "ON" before clearing the table of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the cut planned. 2. Make sure the top of the arbor or cutting turns toward the front of the saw. inside a long NEVER use the miter gauge when ripping. Use a push stick whenever the fence is 2 to 6 inches from the blade. Use an auxiliary fence and push block whenever the fence must be within 2 inches of the blade. (See "Basic Saw Operation Using The Rip Fence" section.) - As much as possible, keep your face and body to one side of the sawblade, out of line with a possible kickback or throwback. WHENEVER trapped with saw. 4. Wait for guard. footing - Push the workpiece against blade. NEVER feed material from the rear of the saw. to stop. pieces off the table starting another cut. switch 3. Unplug - NEVER reach in back of the cutting tool with either hand to hold down or support the workpiece, remove wood scraps, or for any other reason. - Avoid hand positions where a sudden slip could cause fingers or hand to move into asawblade or other cutting tool. Always parts assembly. c. To remove pieces 1. Turn saw off. - NEVER put your fingers or hands in the path of the sawblade or other cutting tool. - DON'T OVERREACH. and balance. for all moving d. Check blade, spreader and fence for proper alignment before starting, again. 8. To avoid throwback of small, cut off pieces: While cutting -To avoid kickbacks and slips into the blade, always push forward on the section of the workpiece between the saw blade and the rip fence. Never push forward on the piece being cut off. the saw. 4 additional instructions for CROSS CUT TYPE CUTS While cutting -To avoid blade contact, always hold the miter gauge as shown in the BASIC SAW OPERATIONS - USING THE MITER GAUGE. Before starting - NEVER use the rip fence when crosscutting. - An auxiliary wood facing attached to the miter gauge can help prevent workpiece twisting and throwbacks. Attach it to the holes provided. Make the facing long enough and big enough to support your work. Make sure, however, it will not interfere with the sawblade guard. - Use jigs or fixtures to help hold any piece too small to extend across the full length of the miter gauge face during the cut. This lets you properly hold the miter gauge and workpiece and helps keep your hands away from the blade. GLOSSARY BEFORE LEAVING THE SAW 1. Turn the saw off. 2. Wait for blade to stop spinning. 3. Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow switch key. Store it away from children and others not qualified to use the tool. 4. Unplug the saw. OF TERMS FOR WOODWORKING Push Stick A device used to feed the workpiece through the saw during narrow ripping type operations and help keep the operator's hands well away from the blade. Push Block A device used for ripping type operations too narrow to allow use of a push stick. Rabbet A notch in the edge of a workpiece. Resin A sticky, sap base substance that has hardened. Anti-Kickback Pawls (AKB) Device which, when properly maintained, is designed to stop the workpiece from being kicked back at the operator during ripping operations. Arbor The shaft on which a cutting tool is mounted. Crosscut A cutting or shaping operation made across the width of the workpiece. Dado A non-through cut which produces a square sided notch or trough in the workpiece. Featherboard A device which can help guide workpieces during rip type operations. Ripping A cutting operation along the piece. Revolutions Per Minute (RPM) The numberofturnscompleted in one minute. Freehand Performing a cut without using a fence, miter gauge, fixture, hold down or other proper device to keep the workpiece from twisting during the cut. Gum A sticky, sap based residue from wood products. Heel of the work- by a spinning object Sawblade Path The area of the workpiece or table top directly in line with the part of the workpiece which will be, or has been, cut by the blade. Set The distance that the tip of the sawblade tooth is bent (or set) outward from the face of the blade. Misalignment of the blade. Kerf The amount of material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut. Kickback An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw during a rip type operation. Leading End The end of the workpiece operation, is pushed into length Throw-Back Throwing of pieces in a manner similar to a kickback. Thru-Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece. Trailing End The workpiece operation. which, during a rip type the cutting tool first. end last cut by the blade in a ripping Workpiece The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges. Molding A non-through cut which produces a special shape in the workpiece used for joining or decoration. 5 MOTOR SPECIFICATIONS AND ELECTRICAL The AC motor used in this saw is a non-reversible type, with the following specifications: Amperes .............................. 7.8 Hertz ................................. 60 Phase .............................. Single RPM ................................ 3450 Rotation (viewed from Sawblade end) ............ Counterclockwise tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor grounded type outlet as shown. If the outlet you are planning to use for this saw is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to a known ground. CAUTION THE STARTING RELAY IN THIS SWITCH HOUSING IS A GRAVITY SENSITIVE TYPE. TO AVOID DAMAGING YOUR MOTOR, NEVER TURN THE POWER ON UNLESS THE SAW IS UPRIGHT IN SAWING POSITION. CONNECTING TO POWER SOURCE OUTLET This saw must be grounded while in use to protect operator from electrical shock. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. A temporary adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. the A temporary adapter as illustrated is available for connecting plugs to 2-prong receptacles. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. If power cord is worn or cut, or damaged in any way, have it replaced immediately. Your saw is wired for 120 volts and it has a plug that looks like the one shown below. 3-PRONG PLUG GROUNDING 3-PRONG PLUG GROUNDING REQUIREMENTS LUG _- PRONG ADAPTER PROPERLY GROUNDED 3-PRONG OUTLET MAKE SURE THIS IS CONNECTED TO A KNOWN GROUND 2-PRONG RECEPTACLE WARNING: THE GREEN GROUNDING LUG EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUND SUCH AS TO A PROPERLY GROUNDED OUTLET BOX. NOT ALL OUTLET BOXES ARE PROPERLY GROUNDED. Plug power cord of fully assembled saw into 120V properly grounded type outlet protected by a 15-amp. time delay or Circuit-Saver fuse or circuit breaker. NOT ALL OUTLETS ARE PROPERLY GROUNDED. IF YOU ARE NOT SURE THAT YOUR OUTLET, AS PICTURED BELOW, IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN. WARNING: TO AVOID ELECTRIC SHOCK, DO NOT TOUCH THE METAL PRONGS ON THE PLUG, WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. WARNING: FAILURE TO PROPERLY GROUND THIS POWER TOOL CAN CAUSE ELECTROCUTION OR SERIOUS SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS, OR NEAR METAL PLUMBING. IF SHOCKED, YOUR REACTION COULD CAUSE YOUR HANDS TO HIT THE CUTTING TOOL. IF POWER CORD IS WORN OR CUT, OR DAMAGED IN ANY WAY, HAVE IT REPLACED IMMEDIATELY TO AVOID SHOCK OR FIRE HAZARD. If you are not sure that your outlet box is properly grounded, have it checked by a qualified electrician. NOTE: already The adapter illustrated is for use only if you have a properly grounded 2-prong receptacle. NOTE: Make sure the proper and is in good condition. extension cord is used The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which will accept the too!'s plug. Extension Cord Length This saw is equipped with a 3-conductor cord and grounding type plug approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green lug and is attached to the Wire Size (A.W.G.) 120V 0-25 Ft. 26-100 Ft. The motor must rotate Counterclockwise from the shaft end. 6 18 16 when viewed CONTENTS WARRANTY ............................. 2 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS ..................... 2 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ....................... 3 MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS ........................ 6 UNPACKING AND CHECKING CONTENTS Tools Needed ........................... List of Loose Parts ...................... .... 7 7 8 ASSEMBLY .............................. 8 Installing Handwheels .................... 8 Adjusting Blade Insert .................... 9 Checking Heeling or Parallelism of Saw Blade to Miter Gauge Groove ......... 10 Adjusting Parallelism of Saw Blade to Miter Gauge Groove ......................... 10 Adjusting 90 Degree Bevel Stop ............ 11 Adjusting Bevel Pointer ................... 12 Adjusting 45 Degree Bevel Stop ............ 13 Installing Table Extensions ................ 13 Aligning Table Extensions ................. 14 To Raise Extension ...................... 14 To Lower Extension ...................... 15 Leveling Extensions ..................... 15 To Lower Outer Edge of Extension .......... 15 To Raise Outer Edge of Extension .......... 15 Aligning Table Extensions with Front of Table . 16 To Move Outer Edge of Extension Back ...... 16 To Move Outer Edge of Extension Forward ... 16 Installing Blade Guard .................... 17 Aligning Spreader ....................... 18 Attaching Rip Fence ..................... 19 Aligning Rip Fence ...................... 20 Adjusting Miter Gauge ................... 20 Mounting Saw to Legs or Bench ............ 20 UNPACKING TOOLS GETTING TO KNOW YOUR SAW ............ On-Off Switch .......................... Elevation Handwheel ..................... Tilt Handwheel .......................... Miter Gauge ............................ Blade Guard ........................... Table Insert ............................ Rip Fence ............................. Removing and Installing Saw Blade ......... To Install Saw Blade ..................... 21 21 22 22 22 22 22 22 22 23 BASIC SAW OPERATION USING THE MITER GAUGE ......................... Work Helpers ........................... Crosscutting ........................... Repetitive Cutting ....................... Miter Cutting ........................... Bevel Crosscutting ...................... Compound Miter Cutting .................. 24 24 25 26 26 27 27 BASIC SAW OPERATION USING THE RIP FENCE ............................ Ripping ............................... Bevel Ripping .......................... Ploughing and Molding ................... Resawing .............................. Rabbeting ............................. Using Featherboards ..................... 27 28 28 30 30 31 31 MAINTENANCE 32 LUBRICATION .......................... ............................ RECOMMENDED 33 ACCESSORIES ........... TROUBLE SHOOTING ..................... 35 REPAIR PARTS ........................... 36 AND CHECKING NEEDED CONTENTS COMBINATION SQUARE MUST STRAIGHT 3/4" THICK. -'-J Medium _-- W renc-hes- _-_ Screwdriver 7/16 in. DRAW BOARD LIGHT ALONG LINE THIS ON Screwdriver Long Nose Pliers BE TRUE. EDGE THIS BE PERFECTLY EDGE, \ #2 Phillips '_''T_ I Ll /- \i,11 / Combination SHOULD BE NO GAP HERE WHEN SQUARE OVER IN DOTTED Square Hex "L" Wrench_es, 3/16", 1/8", 5/32" 34 OR OVERLAP IS FLIPPED POSITION, OF BOARD EDGE MUST STRAIGHT. Model 113.221620 Table Saw with Table Extensions is shipped complete in one carton. Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make certain all items are accounted for, before discarding any packing material. If any parts are missing, do not attempt to assemble the table saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly. A Apply a coat of automobile wax to the table. Wipe all parts thoroughly with a clean, dry cloth. WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS. o___@ LIST OF LOOSE PARTS DESCRIPTION ITEM A Guard Assembly ..................... B Extension Table L.H .................. C Extension Table R.H .................. D Handwheel ......................... E Rip Fence Assembly ................. F Miter Gauge Assembly ................ G Owners Manual ..................... QTY. 1 1 1 2 1 1 1 H K L Loose Parts Bag No. 507545 (Containing the following items): Wrench ...................................................... Bracket Spreader ....................................... Clamp, Spreader ........................................ N O P Q R R S T U V J M Loose Parts Bag No. 507546 (Containing the following items): Washer, 17/64x9/16x3/64 .......................... 4 Screw, Pan Hd. 8-32x3/8 ........................... 2 Nut, Sq. 1/4-20 ........................................... 2 Screw, Soc. Set 1/4-20x7/8 ....................... 2 Lockwasher, Ext. 1/4 ................................. 4 Lockwasher, Ext. #8 .................................. 2 Nut, Hex 1/4-20 .......................................... 2 Screw, Truss Hd. 1/4-20x5/8 ..................... 2 Screw, Flat Hd. 1/4-20x5/8 ...................... 14 Key Switch ................................................. 1 Support Spreader ...................................... 1 Nut, Wing 1/4-20 ........................................ 2 N 2 1 1 ASSEMBLY INSTALLING 1. From among Iockwashers screws. HANDWHEELS REMOVE CARDBOARD FROM UNDERNEATH MOTOR the loose parts find two #8 external and two 8-32 x 3/8 inch long Phillips 2. Install elevation handwheel onto elevation shaft by lining up FLAT SPOT on shaft with flat inside handwheel. Install screw and Iockwasher. 3. Install bevel handwheel onto bevel shaft by lining up FLAT SPOT on shaft with flat inside handwheel. Install screw and Iockwasher. WARNING: Failure to complete the following two steps could result in damage to your saw. 4. Turn elevation handwheel counter-clockwise to pull motor away from inner packing cardboard. 5. Remove cardboard. LOCKWASHER SCREW / SCREW ADJUSTING 1. Turn BLADE INSERT saw over. 2. Loosen remove. Phillips screw in blade insert.., do not 3. Remove blade insert by lifting slightly and pulling insert toward front of saw to disengage from key hole slot. BLADE INSERT \ PHILLIPS HEAD SCREW 4. Tab at rear of insert should firmly. It may be necessary using pliers. 5. Install insert insert under Tighten engage in saw table to bend tab slightly blade insert by placing keyhole slot in over screw head in saw table and pushing to rear of saw table sliding tab in insert saw table ledge. screw. CHECKING HEELING OR PARALLELISM OF SAW BLADE TO MITER GAUGE GROOVE MARK 'X' ON TOOTH While cutting, the material must move in a straight line PARALLEL to the SAW BLADE . . . therefore both the miter gauge GROOVE and the RIP FENCE must be PARALLEL to the SAW BLADE. If the saw blade is not parallel to the miter gauge groove, it is said to have "HEEL". This condition can cause the workpiece to bind or move workpiece away from the rip fence at the end of a cut, possibly causing a kickback. WARNING: TO AVOID ACCIDENTAL START MAKE "OFF" AND PLUG IS NOT POWER SOURCE OUTLET. INJURY FROM SURE SWITCH IS CONNECTED TO 1. Elevate blade to maximum elevation handwheel. height 2. Mark an "X" on one (bent) to the LEFT. of the teeth by which \ turning is SET 3. Place the head of a combination square in the MITER GROOVE. Adjust blade of square so that it just touches the tip of the MARKED tooth. 4. Move square to REAR, rotate blade to see if MARKED tooth again touches blade of square. 5. If tooth touches square the FRONT and REAR, sawblade MITER GAUGE GROOVE. ADJUSTING BLADE TO PARALLELISM MITER GAUGE same amount is PARALLEL at to OF SAW GROOVE If tooth does not touch front and rear the mechanism underneath must be adjusted to make the blade PARALLEL to miter gauge groove. 1. Loosen the four hex socket screws in the top of the table next to the saw blade using a 3/16 inch hex L wrench. This will allow the mechanism below the table to be shifted sideways. 10 2.Folda pieceof cardboardor heavypaperoverthe bladeto protectyour hands. 3. Graspthe bladeandthecradlerodandmovethe mechanismrightor leftasmallamountasneeded to makethe squaretouchthesameamountfront and rear.Tightenonescrew. 4. Checkwithsquaretodetermineif MARKED tooth touchessquarethe sameamountat front and rear. If it does-- alternatelytightenotherthreescrews slowly. If it doesnot-- loosenscrewandmovebladethe requiredamount. 5. Recheckbladeclearanceto tableandtableinsert to makesurebladedoesnot hit. NOTE:Usethe hexL wrenchasshown.Donotusea pairof pliersor anyothertoolto gainmoreleverage on the setscrewwrench. ADJUSTING 90 DEGREE BEVEL STOP (IMPORTANT: Blade must be square (90 ° ) to table in order to accurately align the saw. Using care in the following adjustments will help assure accurate woodworking cuts.) WARNING: TO AVOID INJURY FROM ACCIDENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE ADJUSTING BEVEL STOP. 1. Raise blade to highest elevation. 2. Turn bevel handwheel just until it stops under moderate pressure. Blade should be 90 ° to the table top. 3. Place a square flush on the table top to the left of the sawblade and slide the square up against the body of the sawblade. NOT against the teeth of the blade. 4. The square should be nearly flush with the body of the sawblade. When this isso, the sawblade is said to be 90 ° with respect to the table top. Notice the bevel pointer on the front of the saw. The pointer should be at 0°. 5. If you feel the blade is not close enough to 90 ° with respect to the table top, further adjustment can be made by performing the following operations. !i ADJUSTING 90 DEGREE BEVEL STOP 1. On the stop bracket are two 10-32 pan head screws which set 90 ° stop position. If condition A exists the two screws need to be turned clockwise to obtain 90 ° setting. If condition B exists the srews should be turned counterclockwise. / I A IBLADE / B /BLADE [ Ii Ii II It !1 tl LL II I/ LI BEVEL HANDWHEEL 2. Turn 1 BEVEL STOP BRACKET I saw over. BEVELSHAFT 3. Rotate bevel crank blade is in approximately 40 ° position and using phillips screwdriver rotate screws slightly in direction necessary to correct gap, (rotate screws equally). Recheck blade position and readjust if necessary. 4. When 90 ° stop position is adjusted to satisfaction re-adjust pointer to 0° position. X J J your BEVEL ADJUSTING SCREWS ADJUSTING If blade BEVEL IS SQUARE 1. Check to table: pointer. If POINTER bevel scale: DOES NOT 2. Remove Elevation 3. Loosen medium screw and screwdriver. 4. Install "----I POINTER Elevation point to the"0" mark on the / Handwheel. adjust / pointer BEVEL POINTER . . . using Handwheel. / t 12 / / \ CHECKING 45 DEGREE BEVEL !. Turn elevation handwheel blade as high as it will go. 2. Turn bevel 45 ° ' handwheel STOP clockwise clockwise to raise to tilt blade to 3. Lay head of combination square on the blade of square as illustrated and place head against the blade• Make sure square is not touching TIP of one of the saw TEETH. 4. The 45 ° blade stop is set during manufacturing• If adjustment is needed proceed to next step. If bevel adjustment is satisfactory go on to installing table extensions• ADJUSTING 45 DEGREE BEVEL r STOP \ 1. The 45 ° blade position is controlled by the location of the sheet metal nut on end of bevel shaft• 45 ANGLE A |LADE 2. If condition A exists the sheet metal nut needs to be turned clockwise (CW) to obtain 45 ° setting• If condition B exists the nut should be turned counterclockwise (CCW). \\ \',,., \\ \\ 3. To correct condition A - Rotate bevel handle CCW approximately 2 turns, place 11/16 inch wrench on sheet metal nut and hold in place while rotating handle counterclockwise in small increments. Recheck blade position after each rotation. /\\ / 45 4. To correct condition B- Same procedure as No. 3, except, rotate handle clockwise while holding nut. 5. Check blade clearance by rotating making sure blade does not strike \\ / ANGLE blade by hand insert or table• \x x\ N\ SHEET METAL NUT BEVEL LINK _/ WASHER _ [_ \\ i \\\ BEVEL SHAFT FLAT HEAD HEX SOCKET SCREWS INSTALLING TABLE EXTENSIONS 1. Among loose parts locate fourteen 1/4-20 inch long flat head hex socket screws. x 5/8 2. Install right table extension and install seven screws using a5/32 inch hex Lwrench. Just start screws. I 3. Install left table extension and install seven screws using a5/32inch hex Lwrench. Just start screws. 13 3. Install left table extensionand install seven screwsusing5/32inch hexL wrench•Juststart screws. L ALIGNING TABLE EXTENSIONS NOTE: The table extensions must be the same height as the table and level. NOTE: When aligning the table extensions, the 1/4-20 x 5/8 inch flat head hex socket screws may "bottomout". If this occurs simply loosen the screws and restart the process for proper alignment. Place combination square on table and extension. _ TO RAISE BE SAME HEIGHT EXTEN_SION SHOULD AS TABLE EXTENSION 1• If extension is low loosen three screws on top of the table extension A, B, and C. See illustration• ,i_j,;t__3!,,,l r i _ i i 1,_,1 _ ; i,I 2• Tighten screws D, E, F, and G underneath table extension to raise extension even with table top front and rear. 3. Check height 4. Repeat with square and tighten A, Band C. EXTENSION for left extension. \• G F ! E ,,D 14 E ' I,_ 1,_,] TO 1. 2. LOWER EXTENSION If extension is too high loosen four screws on underside of the extension D, E, F, and G. See illustration. Tighten screws A, B and extension to lower extension front and rear. 3. Check height E, F and G. 4. Repeat with square ,1 ,L,l,l,l,_,l,l,l,l,[,I,l,i,l,l,l,l,l,l,l,l,l,l,l,l,l,I,] --L_r C on top of table even with table top 1 EXTENSION and tighten screws D, for left extension. SHOULD LEVELING ,i,_,i,l,l,l,i,L,l,,,I,L,l,J,i,l,i,J_,J,i,l,f,_,l,l,l,i, Place combination square on table and extension so that end of blade extends over edge of extension. Hold square firmly on saw table and check for gap between extension and blade of square. TO LOWER OUTER 1. Loosen screws illustration. 2. Tighten is level. 3. Snug screws down 4. Repeat EDGE OF EXTENSION B, E, and Fon right extension. C, D, and G until screws See table extension B, E, and F. EXTENSION for left extension. \\\\ £ TO RAISE OUTER EDGE D\ OF EXTENSION !. Loosen screws C, D, and G on right 2. Tighten level. screws B, E, and F until table extension 3. Snug 4. Repeat down screws for left table BE NO GAP EXTENSIONS extension. is 1 C, D, and G. extension. EXTENSION 15 ALIGNING TABLE FRONT OF TABLE EXTENSIONS 1. Place blade of combination table and table extension. 2. Extension should line square WITH on front of , ;I ! up with ;iij table. J" SHOULD BE NO GAP / // TO MOVE EXTENSION OUTER EDGE BACK OF I 1. Loosen screws illustration. C and 2, Tighten up. B and G until 3. Snug down screws 5. Check left extension. 6. Adjust left extension / • © 'l'['l'l'_ manner. !, \" "'x . •\ F OUTER EDGE FORWARD screws screws OF B and G in right C and 3. Snug down screws 4. Recheck level and extension. F until extension. extension B and G. flatness to table. is lined Check © left i L 4. Recheck 'i'l'!'r,!,r,l,f,l,l,lrr,l,l,!,l,l,l,j,_,l, F TO MOVE EXTENSION 1. Loosen is lined to table. in same S G 2. Tighten up. extension --_JJ-- , '",, • See C and F, level and flatness J extension, ] screws 4. Recheck F in right level and flatness 5. Check left extension. 6. Adjust left extension ...... to table• in same rf:r'_'1'i'!'l'i'i'l'l_ manner. 16 I' "i I'l'_'i_Pi'i'lr_'l'l'['_'l'_'J G SQUARE NUT -_ SUPPORTs.. (_/ TRUSS HEAD SCREW INSTALLING BLADE 5/8 GUARD IN. LONG SOCKET 1. From among shown. the loose parts, find the hardware as _ _ "-_--_ SPREADER _._-_-----__ _// HEAD _-°- SETSCREW 7/8 SPREADER _ _ _ --8 HEX NUT SPREADER CLAMP _V/// _fa IN. LONG BRACKET It- I ""['_-_ t-_ WING NUT "1_ LOCKWASHER EXT. 1/4 IN. BLADE WITH SQUARE TABLE / 2 MAKE SURE THE BLADE AND SQUARE WITH THE IS ALL THE WAY TABLE. 3. Position SPREADER SUPPORT even with the end of the rod. on rod until UP it is \ SPREADER SUPPORT EVEN WITH ROD \',\ ; _ SQUARE NUT 4. Assemble the 7/8 in. long setscrews, nuts, Iockwashers and washers to the SPREADER SUPPORT BRACKET and slip the nuts into the slot in the spreader support. 5. Finger tighten ONLY THE HEX NUTS. • -____ ,- 17 L SETSCREW i / ,.oc,,w,s.ER 6. Laya pieceof flatstraightwoodanda squareon sawtableandrotatethe SPREADER SUPPORT until the bracketis alignedwith square. 7. MAKESURE END OF SUPPORT,BRACKET ANDRODAREEVEN... usingan 1/8in, HexL wrench,TIGHTENTHESETSCREWSONLY. ENDS OF SUPPORT AND BRACKET TO BE EVEN WITH END OF ROD / TIGHTEN SETSCREW ONLY !SPACE EQUAL 3 THICKNESSES ALIGNING APPROX. OF PAPER KERF WOOD i SPREADER IMPORTANT: The SPREADER must always PARALLEL to the sawblade and in the MIDDLE the cut (KERF) made by the sawblade, TO be of BLADE / !lllll I SPREADER NOTE: T_qe spreader is thinner than the width of the KERF by approximately six thicknesses of paper SPACE EQUAL 3 THICKNESSES 1. Make two folds in a small piece (6 x 6 in.) of ordinary NEWSPAPER making three thicknesses. The folded paper will be used as a "spacing gauge". 18 TO APPROX. OF PAPER LOOKING DOWN ON SAW PIECE STRAIGHT 2. Installthe SPREADER CLAMP.Placespreader between spreaderclamp and bracket. Move forwarduntilallthreeareinline.TIGHTENWING NUTS. 3. Lay a piece of straight flat wood againstthe sawblade.Insertfoldedpaperbetweenspreader andstrip of wood. 4. MAKE SURETHE HEX NUTS UNDERNEATH ARELOOSE• 5. Lift the antikickbackpawlto clearthe woodand hold the spreadertightlyagainstthewood.Make sure the wood is against the saw blade. THREE TIGHTENTHEHEXNUTS. This will alignthe spreaderin the middleof the cut (KERF)madeby sawblade. TIGHTLY AGAINST HOLD WOOD BLADE WOOD t ANTIKICKBACK PAWLS HOLD TIGHTLY SPREADER THICKNESSES OF PAPER WING SPREADER AGAINST WOOD BRACKET SPREADER NOT CLAMP RIP FENCE ATTACHING RIP FENCE Apply a coat of paste wax to the top surface and front ledge of the saw table. This will allow the fence to slide more easily• 1. Loosen fence clockwise. lock knob 2, Attach fence head by placing front ledge in saw table. by turning head counter- of fence over FENCE LOCK KNOB 19 OF MUST LINE UP WITH SLOT FRONT AND ALIGNING RIP FENCE IMPORTANT: saw blade and KICKBACK of adjustment is The rip fence MUST be parallel with miter grooves in order to help prevent the workpiece when ripping. Careful required. MITER REAR 1. Hold head of rip fence and slide on table until the edge of the fence lines up with the right miter slot. 2. Turn fence lock knob clockwise to lock fence. 3. If fence rear: does A. Loosen not line up with the two miter hex screws ADJUSTING MITER and HEAD in top of fence. B. While holding head of rip fence, rip fence right or left until edge miter slot. C. Tighten hex screws not to move fence. slot front alternately LOOSEN SCREWS move rear of lines up with being TWO HEX TO ADJUST careful GAUGE NOTE: The graduations are manufactured to very close tolerances which provide suitable accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it. tf necessary, the miter gauge swiveled slightly to compensate The HEAD should be SQUARE when the pointer points to "0". head can then be and then locked. (90 ° ) with the bar BAR To check for squareness, place an accurate square on the miter gauge. If the head is NOT SQUARE with the bar: 1. Loosen the lock handle. 2. Position the head square the handle. 3. Loosen the screw points to zero. and with the bar.., adjust the pointer, tighten so it 12-3/4 REAR OF SAW t [ MOUNTING SAW TO LEGS OR 4 HOLES .312 DIA. BENCH t! OPENING _ : \ I I \\ If you purchase Craftsman Steel Legs for your saw, assemble them according to the directions furnished with them. \ \ \, 10-7/8 11-7/8 If you mount the saw on any other bench, make sure that there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through. Recommended working height is 33 to 37 in. from the top of the saw table to the floor. , //7 z- 10-3 . 1 11-3/16 NOTE: 2O All dimensions in inches. GETTING TO KNOW YOUR SAW 5 BLADE GUARD 6 SPREADER 8 SAWBLADE\ % 4 MITER MITER LOCK \ ...... TABLE INSERT l/7 R,PFENCE \\\\ GUAGE KN EXTENSION TI 2 ELEVATION HANDWHEEL POWER CORD 1. ON-OFF SWITCH CAUTION: Before turning switch the blade guard is correctly operating properly. 1 ON-OFF SWITCH on, make sure installed and The On-Off Switch has a locking feature. THIS FEATURE IS INTENDED TO HELP PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. A. Insert Key into INSERT KEY switch. B. TO turn saw ON... stand to either side of the blade never in line with it... insert finger under switch lever and pull END of lever out. After blade turning to come switch ON, always allow the up to full speed before cutting. Do not cycle the motor switch on and off rapidly, as this may cause the sawblade to loosen. In the event this should ever occur, allow the sawblade to come to a complete stop and retighten the arbor nut normally, not excessively. Never leave the saw while the power is "ON". TURN C. TO turn saw OFF . . . PUSH lever in. Never leave the saw until the cutting tool has come to a complete stop. D. To lock switch in OFF position.., IN with one hand... REMOVE hand. OFF REMOVE KEY "OFF". WHEN SAW IS NOT IN USE... REMOVE KEY AND KEEP IT IN A SAFE PLACE . . . ALSO . . . IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF . . . LOCK IT AND REMOVE THE KEY. THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. hold switch key with other WARNING: FOR YOUR OWN SAFETY, LOWER BLADE OR OTHER CUTTING TOOL BELOW TABLE SURFACE. (IF BLADE IS TILTED, RETURN IT TO VERTICAL (90 ° ) POSITION). ALWAYS LOCK THE SWITCH 21 2. ELEVATION HANDWHEEL...elevates the blade. clockwise or lowers to elevate •.. Turn counterclockwise to lower• D. Lift insert of saw. 7o NOTE: There are LIMIT STOPS inside the saw which prevent the blade from tilting beyond 45 ° to the LEFT and 90 ° to the RIGHT. (See "Adjustments" section "Blade Tilt, or Squareness of Blade to Table"). RIP FENCE... is locked in place by tightening the lock knob. To move the fence, loosen the knob and grasp the fence with one hand at the front. Holes are provided in the rip fence for attaching wood facing when using the dado head. molding head. Attach it to the fence with two Round Head #10 Wood Screws 2 in. long. To remove the facing, loosen the screws, slide the facing forward and pull the screws through the round holes. 5. BLADEGUARD must always be in place and working properly for all thru-sawing cuts. That is, alt cuts whereby the blade cuts completely through the workpiece. WOOD To remove the guard for special operation, loosen both wing nuts, slide spreader back and up DO NOT DISTURB THE SETTING OF THE SPREADER SUPPORT BRACKET. When replacing the guard, insert spreader between bracket and clamp and slide forward. TIGHTEN BOTH WINGNUTS SECURELY. the blade B. Raise blade C. Loosen REMOVING SAWBLADE below the table "\ \ \, _._ or X '----ROUNO HEAD 10 WOOD AND (Do Not Remove) INSTALLING WARNING: TO AVOID INJURY FROM ACCIDENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING OR INSTALLING SAWBLADE. BLADE NOTE: When installing the blade.., make sure the upper saw teeth are pointing toward the front of the saw.., and that the blade and collars are clean, and free from any burrs. The HOLLOW blade. side of the collars NOTE: before Always place the blade. NOTE: wrench Do not overtighten to just "snug" it. 1. Loosen Phillips not remove. SCREWS CAUTION: When positioning fence for maximum rip, make sure end of fence HEAD is even with edge of table extension. Fence cannot be locked securely beyond the edge of the table extension. surface. guard. Screw. FACING ,\ WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING INSERT. A. Lower must be against the LARGE arbor head screw collar the on the shaft nut. Use the arbor in blade insert... a or Select a piece of smooth straight wood approx. 3/4" thick, at least as long as the rip fence, and at least 7-1/2" wide (high) to permit clamping of featherboards. 4. MITER GAUGE... head is locked in position for crosscutting or mitedng by tightening the lock knob ALWAYS LOCK IT SECURELY WHEN IN USE is removable for removing or other cutting tools . . . front NEVER OPERATE THE SAW WITHOUT THE PROPER INSERT IN PLACE. USE THE SAW BLADE INSERT WHEN SAWING . . . USE THE MOLDING INSERT WHEN MOLDING. 3. TILT HANDWHEEL . . . tilts the blade for bevel cutting• Turn counterclockwise to tilt toward left. • . clockwise to tilt toward right• When the blade is tilted to the LEFT as far as it will go, it should be at 45 ° to the table and the bevel pointer should point 45 ° . 6. TABLE INSERT installing blades from front end, and pull toward Do 2. Remove blade insert by lifting slightly and pulling insert to disengage from key hole slot. 22 INSERT PHILLIPS HEAD SCREW 3. Turn elevation handwheel clockwise motor shaft as high as it will go. to 4. Insert shaft wrench over spacer and arbor wrench flat portions of motor over arbor nut. 5. Hold arbor loosen shaft wrench wrench. and arbor nut PULL LOOSEN/_ TO TO TIGHTEN PUSH raise with ARBOR WR / / ARBOR WRENCH /' / //! TO INSTALL SAWBLADE 1, Install large inner blade collar onto with rounded surface toward motor. 2. Install saw blade onto shaft pointing toward front of saw. 3. Install small outer toward blade. blade collar with with motor FLAT shaft / //- top flat / teeth jl_.J_ _ '_ 4- * SMALL COLLAR _ (1-3_4" DIAMETER} surface ' j: 4. Install arbor nut. Note: Arbor nut should just be snug. Do not overtighten. TOPTEETH TO FRONT IMPORTANT: Do not attempt to run saw without both blade collars properly installed. 5. Install blade insert by placing keyhole slot in insert over screw head in saw table and pushing insert to rear of saw table engaging tab in insert onto saw table ledge. Tighten LARGE COLLAR (2" DIAMETER) SURFACES screw. 23 POINTING OF SAW HEX .... _ _, t.. <*'_-_:_ NU'f BASIC USING SAW OPERATION THE MITER by the back of the blade and thrown toward the operator). Stand to either side of the blade. CROSSCUTTING, MITER CUTTING, BEVEL CUTTING, COMPOUND MITER CUTTING and when RABBETING across the end of a narrow workpiece, the MITER GAUGE is used. 7. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2, 3, and 4. lock the miter gauge securely when rip fence from stalls OFF of the blade and out of or stops while cutting, TURN before attempting to free the 9. Do not reach over or behind the blade to pull the workpiecethrough the cut...tosupportlong or heavy workpieces.., to remove cut-off pieces of material or FOR ANY OTHER REASON. 10. Do not pick up small pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with a tong stick. Otherwise they could be thrown back at you by the rear of the blade. in use. 3. Remove Keep your hands clear the path of the blade. 8. If blade SWITCH blade. 1. Never make these cuts freehand (without using the miter gauge or other auxiliary devices) because the blade could bind in the cut and cause a KICKBACK or cause your fingers or hand to slip into the blade. 2. Always GAUGE table. 11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw in RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. 4. Make sure blade guard is installed for all "thrusawing" operations (when sawblade cuts entirely thru the thickness of the workpiece.) Replace guard IMMEDIATELY after completion of dadoing, molding or rabbeting cuts. Turn the saw OFF. After the blade turning, lift the guard and remove 5. Have blade extend approximately 1/8 in. above top of workpiece. Additional blade exposure would increase the hazard potential. 12. If workpiece is warped, place side DOWN. This will prevent while it is being cut. 6. Do not stand directly in front of the blade in case of a THROWBACK (Small cut-off piece caught has stopped the piece. the CONCAVE it from rocking SLIGHTLY THICKNESS LESS THAN OF WORKPIECE UP TO 3/8" 3/4 WORK HELPERS J'_'_ Before cutting any wood on your the "Basic Saw Operations". saw, study 1-5/8 all of li 'l Notice that in order to make some of the cuts, it is necessary to use certain devices "Work Helpers" like the Push Stick, the Push Block and the Auxiliary Fence, which you can make yourself. _I 15 __- After you have made a few practice cuts, make up these "helpers" before starting any projects. Make the "Push Stick" first. To rip the piece for the push stick, start out with a wide board, say 11-1/2in.wide and set the rip fence 9-3/4 in. from the blade. NOTE: " *_" _ ,_/ All dimensions PUSH THESE EDGES MUST BE PARALLEL t--1/2 NOTCH in inches STICK -.... 3/4 PLYWOOD PUSH STICK AND PUSH BLOCK Make the Push Stick using a piece of 1 x 2. Make the Push Block using a piece of 3/8 in. and 3/4 in. plywood. The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in. should be GLUED to the plywood... DO NOT USE NAILS. This is to prevent dulling the sawblade in the event you mistakingly cut into the push block. Position the handle in the center of the plywood and fasten together with glue and woodscrews. NOTE: 24 All dimensions in inches 3/8 PLYWOOD 3/8 PLYWOOD AUXILIARYFENCE / 3/4 Make one using a piece of plywood. Fasten together woodscrews. 3/8 in. with PLYWOOD and 3/4 in. glue and NOTE: Since the Push Block is used Auxiliary Fence, the 4-3/4 in. dimensions held identical on both the pieces. 1-1/8 with the must be THIS FACE AND THIS EDGE MUST BE PARALLEL _" 14 "t. ,d' I "_. r NOTE: All dimensions in inches. AUXILIARY FENCE CROSSCUTTING CROSSCUTTING is cutting wood across the grain, at 90 °, or square with both the edge and the flat side of the wood. This is done with the miter gauge and blade angle set at"0". The graduations on the miter gauge provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate square, or protractor. If necessary, the miter slightly to compensate WORKPIECE I i I Jtt _----- TABLE gauge head can be swiveled for any inaccuracy. NOTE: The space between the miter gauge the groove in the table is held to a minimum manufacturing. bar and during For maximum accuracy when using the miter gauge, always "favor" one side of the groove in the table. In other words, don't move the miter gauge from side to side while cutting, but keep one side of the bar riding against one side of the groove. SANDPAPER \ NOTE: Glue a piece of sandpaper to the face of the miter gauge head. This will help prevent the workpiece from "creeping" while it is being cut. PLYWOOD CLAMPED TO SAWHORSE i The miter gauge may be used in either of the grooves in the table. Make sure locking knob is tight. When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock knob with your right. When using the RIGHT workpiece with your right with your left hand. hand hand When cutting long workpieces, supported from the floor. LINE groove, hold the and the lock knob make suretheend is 25 FOR CLARITY REPETITIVE CUTTING REPETITIVE CUTTING is cutting a quantity of pieces the same length without having to mark each piece. NOTE: When making workpiece make sure repetitive cuts it is supported. from a long 1. NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUTOFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK. 2. When wnaking repetitive cuts shorter than 6 in., clamp a block of wood 3 in. long to the table to act as a !ength stop. CAUTION: When clamping the block, make sure that the end of the block is well in front of the sawblade. Be sure it is clamped securely. 3. Slic_e the workpiece touches [he block along the miter gauge . . . hold it securely. until it 4. Make the cut.., pull the workpiece back.., push the cut off piece off the table with a long push stick . DO NOT ATTEMPT TO PICK IT UP AS THIS COULD ENDANGER YOUR HANDS. MITER CUTTING TABLE MITER CUTTING is cutting wood at an angle other than 90 ° with the edge of the wood. Follow the same procedure as you would for crosscutting. Adjust the lock it. miter gauge The miter gauge may grooves in the table. to the desired angle, and TOP be used in either of the When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock knob with your right. When using the RIGHT workpiece with your right with your left hand. hand hand groove, hold the and the lock knob 26 VIEW WORKPIECE BEVEL CROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is cut at an angle... other than 90 ° with the fiat side of the wood. Adjust the blade to the desired angle. Use the Miter Gauge in the groove to the RIGHT of the blade. It cannot be used in the groove to the LEFT because the blade guard will interfere. Hold the workpiece with your right hand and the lock knob with your left hand. COMPOUND MITER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood. i ! jJ Adjust the miter gauge and the blade to the desired angle ... Make sure miter gauge is locked. USING THE RIP FENCE RIPPING, BEVEL RIPPING, RESAWING AND RABBETING are performed using the RIP FENCE together with the AUXILIARY FENCE!WORK SUPPORT, PUSH STICK OR PUSH BLOCK. 5. Have blade extend approximately i"_ in. _r,ove top of workpiece. Addttiona! b!_de exf:csc;re would increase the hazard poter_tial WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2, 3 and 4. 7. Keep your hands clear the path of the blade. 6. Do not stand directly in front ofthe blade in case of a KICKBACK. Stand to either side of the blade 3. Remove lock the rip fence miter gauge from securely when 9. in use. table. Do not reach over or behind the blade to pull the workpiece through the cut.., to support long or heavy workpieces . . to remove small cut-off pieces of material or FOR ANY OTHER REASONS. 10. Do not pick up smal pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with a long stick. Otherwise they could be thrown back at you by the rear of the blade. 4. Make sure blade guard is installed for all thrusawing type cuts. Replace the guard IMMEDIATELY following completion of resawing, rabbeting, dadoing, or molding operations. Frequently check the action of ANTIKICKBACK PAWLS by passing workpiece alongside of the spreader while is OFF. and out of 8. If the blade stalls or stops while cutting, TURN SWITCH OFF before attempting to free the blade. 1. Never make these cuts FREEHAND (without using the rip fence or auxiliary devices when required) because the blade could bind in the cut and cause a KICKBACK. 2. Always of the blade 11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. the the saw Turn the saw OFF. After the blade turning, lift the guard and remove Pull the workpiece TOWARD you. If the PAWLS do not DIG into the workpiece and _tOLDit... the pawls must be REPLACED OR SI4ARPENED. See "Maintenance" section. 12. If workpiece side DOWN. rocking while 27 is warped, This will it is being has stopped the piece. place the CONCAVE help prevent it from ripped. WORKPIECE RIPPING RIPPING is cutting a piece of wood with the grain, or lengthwise. This is done using the rip fence. Position the fence to the desired WIDTH OF RIP and lock in place. Before A. B C. D. starting TABLE to rip, be sure Rip Fence is parallel to sawblade. Spreader is properly aligned with sawblade. Anti-Kickback pawls are functioning properly. Rip fence knob is tightened to secure the fence to the tabte. Position the fence to the desired WIDTH OF RIP by measuring the distance from the sawblade. When ripping LONG BOARDS always use a work support. A simple plywood one can be made to a sawhorse. BEVEL RIPPING or LARGE by clamping ALWAYS SUPPORT LONG WORKPIECES PANELS, a piece of When bevel ripping material 6 in. or narrower, use fence on the right side of the blade ONLY. This will provide more space between the fence and the sawblade for use of a push stick. If the fence is mounted to the left, the sawblade guard may interfere with proper use of a push stick. When "WIDTH OF RIP" is 6 in. and WIDER use your RIGHT hand to feed the workpiece until it is clear of the table. Use LEFT hand ONLY to guide the workpiece.., not PUSH the workpiece with the left hand. do 28 When "WIDTH OF RIP" is2 in. to6 in. wide USE THE PUSH STICK to feed the work. i WIDTH When "WIDTH OF RIP" is NARROWER than 2 in., the push stick CANNOT be used because the guard will interfere USE the AUXILIARY FENCE/WORK suPPORT and PUSH BLOCK. Attach Auxiliary Fence/Work with two "C" clamps. Support to rip fence \ \ \ Feed the workpiece by hand along the AUXILIARY FENCE until the end is approx. 1 in. past the front edge of the table Continue to feed using the PUSH BLOCK until the cut is complete. Hold the workpiece in position and install the PUSH BLOCK by sliding it on top of the AUXILIARY FENCE/WORK SUPPORT (This May Raise Guard). \ \\ 29 OF RIP ._ BAFFLE NarrowstripsthickerthantheAuxiliaryFence/Work Supportmayenterthe guardandstrikethe baffle. CAREFULLYraiseguardonlyenoughto clearthe workpiece.UsePUSHBLOCKto completecut. RESAWING RESAWING is a "thru-sawing" cut made by ripping a piece of wood through its thickness. Do not attempt to res'aw BOWED or WARPED material. NOTE: To RESAW a piece of wood it will be necessary to remove the blade guard ... and usethe AUXILIARY FENCE/WORK SUPPORT. (See "Work Helpers"). Clamp SLIDE without it to the table so that the workpiece will EASILY but not TILT or MOVE SIDEWAYS BINDING between the two fences. Do not clamp directly to the bottom edge of thetable because the "swivel" of the clamp will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" clamp. WARNING: FOR YOUR OWN SAFETY ... 1. DO NOT "BACK UP" (REVERSE FEEDING) WHILE RESAWlNG BECAUSE THIS COULD CAUSE A KICKBACK. 2. MAKE FIRST PASS TO A DEPTH SLIGHTLY LESS THAN ONE-HALF THE WIDTH OF THE BOARD; KEEP SAME FACE OF BOARD AGAINST FENCE FOR SECOND PASS AS THE FIRST PASS. 3. INSTALL BLADE COMPLETION OPERATION. PLOUGHING GUARD OF AND SMALL BLOCK OF WOOD IMMEDIATELY UPON THE RESAWING MOLDING MOLDING is shaping the workpiece with the grain the long way of the workpiece, using the fence. Use featherboards and push sticks as required. PLOUGHING is grooving with the grain the long way of the workpiece, using the fence. USE featherboards and push sticks as required. PLOUGHING MOLDING 3O RABBETING RABBETING is known as cutting out a section of the corner of a piece of material, across an end or along an edge. To makea RABBET requirescutswhich do not go all the way through the material. Therefore the blade guard must be removed. 1. Remove blade FIRST ISECOND RABBET guard. RABBETING ALONG THE EDGE i / 3. For rabbeting across an end, for workpiece 101/2" and narrower make the rabbet cut with the board flat on the table. Using the miter gauge fitted with a facing, follow the same procedures and instructions for cross cutting making successive cuts across the width of the workpiece to obtain the desired width of cut. DO NOT use the rip fence for rabbeting across the end. FEATHERBOARD CLAMPS "C" WORK SUPPORT non thrugauge. Use featherboards for all other non "thru-sawing" operations (when sawblade guard must be removed). Featherboards are used to keep the work in contact with the fence and table as shown, and to stop kickbacks. FEATHERBOARD to the fence, the Mount featherboards to fence and table as shown, so that leading edges of featherboards will support workpiece until cut is complete, and the workpiece has been pushed completely past the cutter (sawblade, dado head, molding head, etc.) with a pushstick, as in ripping. Before starting the operation cutter below table surface): (switch "OFF" i Replace the sawblade thru-sawing operation guard as soon is complete. as the ,/ / and (a) Install featherboards so they exert pressure on the workpiece; be positive they are secure, and (b) Make sure by trial that the featherboards stop a kickback if one should occur. J Rabbet cuts can also be made in one pass of the workpiece over the cutter using the dado head or molding head. FEATHERBOARDS board J RABBETING ACROSS THE END "C" Add 8 inch high flat facing full length of the fence. / / / 4. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF RABBETING OPERATION, Featherboards are not employed during sawing operations when using the miter / ,y / 2. For rabbeting along an edge (long way of workpiece) as shown, add facing to rip fence approximately as high as the workpiece is wide. Adjust rip fence and blade to required dimensions; then make first cut with board flat on table as any rip (type) cut; make second cut with workpiece on edge. Follow all precautions, safety instructions, and operational instructions as for ripping, or rip type operations, including feather boards and push stick, etc. USING CUT CUT will non 31 / CLAMPS MAINTENANCE WARNING: TO AVOID INJURY FROM ACCIDENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW. Do not allow sawdust to accumulate inside the saw. Frequently blow out any dust that may accumulate ,nside the saw cabinet and the motor. Freq_,ent!y clean your cutting Gum and Pitch Remover. tools with Craftsman A coat of automobile-type v,._x applied to the table wlii help to keep the surface clean and allow wor,.p=eces to slide more freely. Treat unplated and unpainted steel parts and surfaces with Sears "Stop Rust' If the power cord is worn or cut, or damaged way. have it replaced immediately.. in any Make sure are always pawls the teeth of the ANTIKICKBACK sharp. To sharpen: 3. Rotate pawl toward rear of spreader above top of spreader. so that teeth are 4. Hold spreader with left hand and place pawl over corner or workbench. 1. Identify the dull tooth or teeth. Remove blade guard. Assembly from saw. 5. Sharpen the dull tooth using a few light strokes fine-cut file. 2. Remove 10-32 x 11/4pan head screw from guard link to seperate guard link and guard from blade spreader. 6. Reassemble pawls. 32 guard when finished of a sharpening LUBRICATION The saw motor bearings have been packed at the factory with proper lubricant and require no additional lubrication. The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil. 1. Elevation guide slot and pivot. 2. Elevation screw threads. 3. Bevel screw threads Gum & Pitch Remover.) 4. Bevel 5. Cradle 6. Bearing and elevation pivot (First link pivot pin bearing points clean in miter with Craftsman J points. points. gauge and rip fence. The saw table and other major parts are made of aluminum and require no special care. A coat of automobile-type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely. Treat unplated and unpainted steel parts and surfaces with Sears "Stop Rust." ] "}iF BEARING POINTS BEVEL BEVEL NUT LINK F_ ;.""_-'-----'_ , I I IL I Ill cr_ k_J _" _ I _ _ I _ _' ILl i ELEV"''ON il Jl i I I I_F_I L-Y II " _ I 33 GUIDE SLOT | AND PIVOTLi / IN CRADLE ii I Sears Recommends ITEM CAT. the Following Accessories NO. Saw Blades ................................................ See Catalog Molding Head Set ...................................... Dado Insert ....................................................... See Catalog 9-22281 Molding Insert ................................................... Sears may recommend the manual. See Catalog Dado Set .................................................... See Catalog Steel Legs ......................................................... Do not use any accessory unless you have received and read complete instructions for use. WARNING: Use only accessories recommended for this saw. Using other accessories may be dangerous. 9-22244 TROUBLE SHOOTING WARNING: TO AVOID INJURY FROM ACCIDENTAL START, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING. TROUBLE TROUBLE Excessive Cannot when vibration. make SHOOTING PROBABLE 1. square cut out 1. Miter crosscutting. Cuts binds, burns stalls motor when Blade gauge -- GENERAL REMEDY CAUSE of balance. 1. Discard Blade 1. See section not adjusted 1. Dull blade tooth set. 2. Warped ripping. with 1. Sharpen improper 2. Make board. "Miter blade. Gauge." not true at 90 ° side 3. See "Assembly" section, "Aligning 4. Spreader out of 4. See "Assembly" Blade Guard." section, "Installing section, "Blade 1. Stop nuts 1. Sawdust Excessive 1. Blade wobble. or hollow not 1. See "Assembly" properly screw "Squareness on threads or elevating of tilt not of Blade 1. See "Maintenance Rip Fence". Tilt, 1. Replace installed 2. Make and Lubrication" blade. sure the is between properly. before 34 large motor blade). or to Table." screw. has excessive wobble. 2. Blade collars is facing slowly. parallel Tilt crank and elevating crank turn hard. (Causes oversize kerf and unsmooth cut) concave feed not adjusted, or 45 ° positions. blade. 3. Rip fence to blade. alignment. blade use a different or replace sure "down" Cut and properly. or not listed in See your nearest Sears store for other accessories. 9-22282 Taper Jig .................................................... other accessories collar and (2" blade. Dia.) (Installed section. TROUBLE SHOOTING -- MOTOR NOTE: Motors used on wood-working tools are particulary susceptible to the accumulation of sawdust and wood chips and should be blown out or "vaccummed" frequently to prevent interferences with normal motor ventilation. NOTE: The starting relay is a GRAVITY SENSITIVE TYPE. NEVER TURN THE POWER ON WHILE THE SAW IS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR. TROUBLE Excessive PROBABLE noise. CAUSE REMEDY 1. Motor 1. Have motor checked by qualified technician. Repair service your nearest Sears store. 1. Circuit Motor fails to develop full power. (Power output of motordecreases rapidly with decrease in voltage at motor terminals For example, a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is capable, while a reduction of 20% in voltage reduction causes of 36% in maximum power overloaded 2. Undersize too wires starts slowly fails to come full speed. Motor or up to 3. General or circuit overloading of power company facilities. (In some sections of the country, demand use other circuit of existing generating systems.) 4. Incorrect and fuses or circuit 1. Low voltage-will relay. through not trip not operating. 2. Increase wire sizes, or reduce See "Motor Specification and length of wiring. Electrical section. 3. Request a voltage company. 4. Install correct 1. Request check from the power fuses due a voltage company. 2. Have relay 1. or circuit check breakers out sawdust the work power slower to provide circulation through See "Maintenance to from replaced. Do not cut so fast-Feed 2. Clean cooling. (Air restricted motor on line overloaded. 2. Improper circulation or motors the saw. distribution in power relay using the capacity 1. Motor appliances when at for electrical may exceed 2. Starting overheats. same Requirements" power output.) 1. Do not and long. breakers Motor with lights, appliances other motors. serwce is available normal motor. and Lubrication" into blade. air section. sawdust, accumulating inside of saw. Starting relay in motor will not operate (Motor does not come up to full speed.) Motor stalls (resulting in blown fuses or tripped circuit breakers). 1. Burned relay contacts to extended caused etc.), hold-in by low line (due periods 1. Have relay replaced from 2. Place 1. Starting 2. Voltage 1. Have relay not operating. too tow to permit do not and request a voltage check company. voltage. 2. Saw not in upright position. 3. Loose or broken connections. motor to reach speed. 3. Fuses or circuit the power operating saw in upright 3. Have wiring relay 2. Request posihon. checked and repaired, replaced. a voltage check from the power company. breakers 3. Install proper size fuses or circuit breakers. have sufficient capacity. Frequent opening of fuses or circuit breakers. 1. Motor 2. Fuses do overloaded. or circuit breakers not have 1. Don't 2. Install cut so fast-Feed proper size fuses sufficient capacity. 3. Starting (motor normal relay not operating does not reach speed). 35 3. Have relay replaced. work slower or circuit into blade. breakers. J t f "_-" I \ _ fl_ 4O 40 _..--..--7 ;7 63 68 \\ 1 \ z 7O \ j_ \ \ / 65 \ i_.- --__'_I 52 _S 65 / 27 26 / t / ,/ 63 / f_ / / 7_ \ 49 55 \ s3 \ 40 56 1 59 \ _,o / 32 54 51 L_ SO $1 5'l 42 J \ J \ 4,1',k, 44 43 4S _ _^ 3_ o PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW MODEL NO. 113.221620 FIGURE Key No. Part No. 1 2 62905 STD60!103 3 4 5 6 7 62436 62625 816075 62908 805297-9 805297-1 9 10 11 12 13 !4 15 62931 62915 STD600805 62909 62937 62924 STD601105 16 17 18 19 20 21 62936 62442 60256 803709 167085 ISTD510603 22 23 24 62913 62925 62938 25 26 27 28 29 3O 31 508179 62642 STD541025 62809 STD551225 STD541625 60074 32 33 34 35 36 STD551012 STD541025 62643 60314 9420417 37 STD611005 38 39 40 816072 816073 STD551037 2 Part No. Key No. Description Bracket, Cradle *Screw, Hex Washer Hd. Type "T" 10-32 x 3/8 Nut Hanger Rod, Cradle Extension, Table L.H. Screw, Socket Flat Hd. 1/4-20 x 5/8 Screw, Flat Hal. 5/16-18 x 1-1/4 Table Insert, Table *Screw, Pan Hd. 8-32 x 1/2 Extension, Table R.H. Fence Assy., Rip (See Fig. 3) Plate, Switch *Screw, Pan Hd. Cross Recess Type "T" 10-32 x 1/2 Lead Assembly Switch, Locking Key, Locking Connector, Wire Cord with Plug *Screw, Pan Rec. Type "T" 6-32 x 3/8 Housing, Switch eRelay Gauge Assembly, Miter {See Fig. 4) Guard Assembly (See Fig. 2) ) Support, Spreader *Nut, Square 1/4-20 Bracket, Spreader *Lockwasher, External 1/4-20 *Nut, Wing 1/4-20 Screw, Socket Set 1/4-20 x 7/8 *Washer, 17/64 x 9/16 x 3/64 *Nut, Hex 1/4-20 Clamp, Spreader Screw, Truss Hd. 1/4-20 x 5/8 Screw, Washer Type "T" 1/4-20 x 5/8 *Screw, Pan Rec. Type "AB" No. 10 x 1/2 Panel, Front Indicator. Bevel *Washer, .380 x 47/64 x 1/16 41 42 43 44 45 46 47 48 49 5O 60240 62912 STD551208 STD510803 62901 814638 STD522506 STD551125 816071 806762-7 51 52 53 54 55 56 57 58 59 6O 61 60540 62919 62917 62923 816O76 9414920 60388 814663 65093 62900 6O548 62 63 62989 60541 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 60546 60545 9-32666 60547 6362 62498 62992 62856 STD541025 60539 62922 STD551025 1814770 13540 iSTD551210 507545 507546 SP53! *Standard Hardware Item - May be purchased locally. fStock Item - May be secured through the Hardware Department of most Sears Retail Stores and Catalog Order House. *If this part is removed, discard and replace with a new Push Nut. oRelay 1 must Description *Nut, Push 3/8 Handwheel, 3-5/8 *Lockwasher, No. 8 *Screw, Pan 8-32 x 3/8 Base Plate, Thrust *Screw, Hex 1/4-20 x 5/8 *Lockwasher, 1/4 Bracket Lead Screw Screw, Pan Hd. Type "T" 10-32 x 1-1/8 Ring, Retaining 11/!6 Nut, Elevation Link Pin, Guide Shaft, Tilt Washer, 17/64 x 5/8 x 1/ii4 Nut, Self-Threading Shaft, Elevation Clip, Wire Baffle Screw, Hex Washer Type _r" 1/4-20 x 3/8 Bracket, Lead Screw Screw, Hex Locking !/4--20 x 3/4 Washer, Spring Washer, Nylon -i'Blade, 8" Collar, Outer Nut, Saw Arbor Collar, Inner Cradle oMotor *Nut, Hex 1/4-20 Ring, Retaining 1/4 Pin, Guide *Washer, 17/64 x 1/2 × 1/32 Link Wrench *Lockwasher Ext. #10 Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) Owners Manual (Not Illustrated) accompany motor when motor I t = is returned for service. Any attempt to repair this motor may create a hazard unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Store. 37 REPAIR PARTS PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW MODEL NO. 113,221620 2 5 4 J/f / / i / 12 11 , / GUARD ASSEMBLY 508179 ALWAYS ORDER BY PART NUMBER--NOT Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. 436593 818822 STD541411 818833 818820 STD582025 802955-7 62561 818831 455734 62559 62519 62921 BY KEY NUMBER Description Screw, Pan Hd. 10-32 x 11/4 Link, Guard Nut, Lock 10-32 Guard Pin *Ring, Retaining 1/4 _Ring, Retaining 1/4 Pawl Blade, Spreader Pin, Roll 1/8 x 3/4 Spacer, Link Spring, Pawl Pin *Standard Hardwareltem--May Locally Be Purchased -A-If this part is removed, discard and replace with a new ring, retaining. 38 6 PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW MODEL NO. 113.221620 1 2 4 FIGURE RIP FENCE Part No. Key No. 3 ASSEMBLY FIGURE 62937 62906 STD522505 Channel, Fence *Screw, Hex Hd. Sems 1/4-20 x. 1/2 3 4 5 6 7 62985 62482 STD541231 60543 62939 Head, Fence Knob, 1-1/4 Dia. *Nut, Hex Jam 5/16-18 Screw, Truss Hd. 5/16-18 Clip, Shoe Hardware Key No. Description 1 2 *Standard MITER Item - May be Purchased 1 2 3 4 5 6 7 8 x 2 GAUGE Part No. 62176 ST,D551010 62173 62175 STD510803 38724 60544 62927 4 ASSEMBLY 62938 Description Knob, Miter Gauge *Washer, 13/64 x 5/8 x 1/32 Gauge, Miter Pin, Miter Pivot *Screw, Pan Hd. 8-32 x 3/8 Pointer Spacer Rod, Miter Gauge Locally. *Standard 39 Hardware Item - May be Purchased Locally. 8 INCH DIRECT DRIVE SEARS TABLE SAW owner's manual MODEL NO. For the repair or replacement parts you need Call 7 am - 7 pm, 7 days a week 113.221620 1-800-366-PART (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7247) The model number of your 10 inch Table Saw will be found on a plate attached to your saw, at the rear of the base. Forthe location of a Sears Repair Service Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 When requesting service or ordering parts, always provide the following information: • Product • Model For information on purchasinga Sears Maintenance Agreementor to inquire about an existing Agreement Cal( 9 am - 5 prn, Monday-Saturday Type Number • Part Number 1-800-827-6655 • Part Description SEARS IW;/:/;l, r/;i,']:;trl[H_'JI America's k,, j Sears, Roebuck Part No. SP5311 Repair SpeclafJsts _. and Co., Hoffman Estates, Form No. SP5311-4 IL. 60179 U.S.A. Printed in U.S.A. 12/95
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