Craftsman 113221620 User Manual TABLE SAW Manuals And Guides L0906498

CRAFTSMAN Saw Table Manual L0906498 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

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,__AIRS
owners
manual
MODEL NO.
113.221620
Serial
Number
Model and serial numLxzrs
may be found at the
left-hand side of the base.
You should record both
model and serial number
in a safe place for future
Use,
FOR YOUR
SAFETY
READ ALL
INSTRUCTIONS
CAREFULLY
_'__AIRS/CRRFTSMRN
8 INCH DIRECT DRIVE
TABLE SA W
assembly
operating
repair parts
J
Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.
Part No. SP5311 Printed in U.S.A.
FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW
If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in
material or workmanship, Sears wil! repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS
SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty applies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., D/817 WA Hoffman Estates, IL. 60179
SAFETY INSTRUCTIONS FOR TABLE SAW
Safety is a combination of common sense, staying
alert and knowing how your table saw works. Read
this manual to understand this saw.
BEFORE USING THE SAW:
WARNING: TO AVOID MISTAKES THAT COULD
CAUSE SERIOUS, PERMANENT INJURY, DO NOT
PLUG THE SAW IN UNTIL THE FOLLOWING STEPS
HAVE BEEN SATISFACTORILY COMPLETED.
1. Assembly and alignment (See pages 8-20).
2 Learn the use and function of the ON-OFF switch,
guard, spreader, anti-kickback device, miter gauge,
fence, table insert and blade elevation and bevel
controls. (See page 21).
3. Review and understanding of all safety instructions
and operating procedures in this manual.
4. Review of the maintenance methods for this saw.
(See page 32).
Read the following DANGER label found on the
front of the saw:
Ii [ DANGER ] FORYOUROWN SAFETY:
_tEAD AND UNDERSTAND OWNERS MANUAL BEFORE OPERATING MALJHIN[
JS[ %A_SLAD[ _,_ AAD _ )_ T_4L, SAW_, 2 _ roc, _(]," PERF_IA_I OPFRATIONS _q_[H#,NC,
_tP"_DS _'J' ;_ PA'_'F SAWB_AO_ ' NEvEeREA, H m£OUND ;a_,VER',&_B_Ar)E
WHEN INSTALLING OR MOVING THE SAW:
1. AVOID DANGEROUS ENVIRONMENT. Use the
saw in adry place protected from rain Keep work
area well righted.
2. To avoid injury from unexpected saw movement:
a. Put the saw on a firm level surface where there
is plenty of room for handling and properly
supporting the workp_ece.
b. Support the saw so the table is level and the
saw does not rock.
c Bolt the saw to the floor if it tends to siip, walk,
or slide during normal use.
d. When us=ngtabre extensions over 24" wide on
any side of the saw, bolt the saw to the floor or
prop up the outer end of the extension from
the floor to keep the saw from tipping.
3 Put the saw where neither operators or bystand-
ers must stand in line with the saw blade.
4 GROUND THE SAW- This saw has an approved
3-conductor cord and a 3-prong grounding type
pt,Jg. The plug fits grounding type outlets design-
ed for 120 volt 15 amp circuits. The green
conductor in the cord is the grounding wire. To
avoid electrocution, NEVER connect the green
wire to a live terminal.
5. To avoid injury from electrical shock, make sure
your fingers do not touch the plug's met31 prongs
when plugging in or unplugging the saw.
6. To avoid back injury, get help or use recom-
mended casters when you need to move the saw.
Always get help if you need to lift the saw. Hold
the saw close to your body. Bend your knees so
you can lift with your legs, not your back.
7. NEVER STAND ON TOOL. Serious injury could
occur if the tool tips or you accidentally hit the
cutting tool. Do not store anything above or near
the tool where anyone might stand on the tool to
reach them.
BEFORE EACH USE:
1. Inspect your saw.
a. To avoid injury from accidental starting, unplug
the saw, turn the switch off and remove the
switch key before raising or removing the
guard, changing the cutting tool, changing
the setup or adjusting anything.
b. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting,
and any other conditions that may affect the
way it works. If any part is missing, bent, or
broken in any way, or any electrical parts don't
work properly, turn the saw off and unplug the
saw.
c. Replace damaged, missing, or failed parts
before using the saw again
d. Use the sawblade guard, spreader, and anti-
kickback pawls for any thru-sawing (whenever
the blade comes through the top of the work-
p,ece). Make sure the pawls work properly.
Make sure the spreader is in line with the
sawblade.
e. REM©VE ADJUSTING KEYS AND
WRENCHES. Form habit of checking for and
removing keys and adiusting wrenches from
toot before turning it on.
f. To avoid injury from jams. slips or thrown pieces
(kickback and throwback):
1. USE ONLY RECOMMENDED ACCESSO-
RIES. Follow the instructions that come with
the accessories. Consult the owner's manual
for recommended accessories. The use of
improper accessories may cause risk of injury
to persons.
2. Choose the right blade or cutting accessory
for the material and the type of cutting you
plan to do.
3. Never use grinding wheels, abrasive cut-off
wheels, friction wheels (metal slitting
blades) wire wheels or buffing wheel. They
can fly apart explosively.
4. Choose and inspect your cutting tool carefully.
a. To avoid cutting tool failure and thrown
shrapnel (broken pieces of blade), use only
8" or smaller blades or other cutting tools
marked for speeds of 3450 rpm or higher.
b. Always use unbroken, balanced blades
designed to fit this saw's 5/8" arbor.
c. When thru-sawing, (making cuts where the
blade comes through the workpiece top)
always use a 8" diameter blade. This keeps
the spreader in closest to the blade.
d. Do not overtighten arbor nut. Use arbor
wrenches to "snug" it securely.
e. Use only sharp blades with properly set
teeth. Consult a professional blade shar-
pener when in doubt.
f. Keep blades clean of gum and resin.
5. Adjust table inserts flush with the table top.
NEVER use the saw without the proper insert.
6. Make sure all clamps and locks are tight and no
parts have any excessive play.
2. KEEP WORK AREA CLEAN
a. Cluttered areas and benches invite accidents.
Floor must not be slippery from wax or
sawdust.
b. To avoid burns or other fire damage, never use
the saw near flammable liquids, vapors or
gases.
Plan ahead to protect your eyes, hands, face,
ears.
a. To avoid injury, don't do layout, assembly, or
setup work on the table while the blade is
spinning. It could cut or throw anything hitting
the blade.
AVOID ACCIDENTAL STARTING - Make sure
switch is "OFF" before plugging saw in.
Plan your work
1. USE THE RIGHT TOOL - Don't force tool or
attachment to do a job it was not designed for.
2. Dress for safety:
- Do not wear loose clothing, gloves, neckties
or jewelry (rings, wrist watches). They can get
caught and draw you into moving parts.
- Wear nonslip footwear.
- Tie back long hair.
- Roll long sleeves above the elbow
Noise levels vary widely. To avoid possible
hearing damage, wear ear plugs or muffs
when using saw for long periods of time.
Any power saw can throw foreign objects into
the eyes. This can cause permanent eye
damage. Wear safety goggles (not glasses)
that comply with ANSI Z87.1 (shown on pack-
age). Everyday eyeglasses have only impact
resistant lenses. They are not safety glasses.
Safety goggles are available at Sears retail
catalog stores. Glasses or goggles not in
compliance with ANSI Z87.1 could seriously
hurt you when they break.
WEAR YOUR
- For dusty operations, wear a dust mask along
with the safety goggles.
3. Inspect your workpiece. Make sure there are no
nails or foreign objects in the part of the work-
piece to be cut.
4. Plan yourcut to avoid KICKBACKS and THROW-
BACKS - when a part or all of the workpiece
binds on the blade and is thrown violently back
toward the front of the saw:
- Never cut FREEHAND: Always use either a rip
fence, miter gauge or fixture to position and
guide the work, so it won't twist, bind on the
blade and kickback.
-Make sure there's no debris between the
workpiece and its supports.
- When cutting irregularly shaped workpieces,
plan your work so it will not slip and pinch the
blade:
- A piece of molding, for example, must lie
flat or be held by a fixture or jig that will not
let it twist, rock or slip while being cut. Use
jigs, fixtures where needed to prevent work-
piece shifting.
- Use a different, better suited type of tool for
work that can't be made stable.
- Use extra caution with large, very small or
awkward workpieces:
-Use extra supports (tables, saw horses,
blocks, etc.) for any workpieces large
enough to tip when not held down to the
table top. NEVER use another person as a
substitute for a table extension, or as addi-
tional support for a workpiece that is longer
or wider then the basic saw table, or to help
feed, support or pull the workpiece.
- Never confine the piece being cut off. That
is, the piece NOT against the fence, miter
gauge or fixture. Never hold it, clamp it,
touch it, or use length stops against it. It
must be free to move. If confined, it could
get wedged against the blade and cause a
kickback or throwback.
- Nevercut morethan one workpieceat a
time.
-Never turn your table saw "ON" before
clearingeverythingexceptthe workpiece
andrelatedsupportdevicesoffthetable,
Plan the way you will push the workpiece through.
-NEVER pull the workpiece through. Start and
finish the cut from the front of the table saw.
-NEVER put your fingers or hands in the path of
the sawblade or other cutting tool.
- NEVER reach in back of the cutting tool with
either hand to hold down or support the work-
piece, remove wood scraps, or for any other
reason.
- Avoid hand positions where a sudden slip could
cause fingers or hand to move into asawblade or
other cutting tool.
- DON'T OVERREACH. Always keep good footing
and balance.
- Push the workpiece against the rotation of the
blade. NEVER feed material into the cutting tool
from the rear of the saw.
- Always push the workpiece all the way past the
sawb/ade.
- As much as possible, keep your face and body to
one side of the sawblade, out of line with a
possible kickback or throwback.
- NEVER turn the saw "ON" before clearing the
table of all tools, wood scraps, etc., except the
workpiece and related feed or support devices
for the cut planned.
WHENEVER SAW IS RUNNING
WARNING: DON'T LET FAMILIARITY (GAINED
FROM FREQUENT USE OF YOUR TABLE SAW)
CAUSE A CARELESS MISTAKE. ALWAYS
REMEMBER THAT A CARELESS FRACTION OF A
SECOND IS ENOUGH TO CAUSE A SEVERE
INJURY.
1. Before actually cutting with the saw, watch it
while it runs for a short while. If it makes an
unfamiliar noise or vibrates a lot, stop immedi-
ately. Turn the saw off. Unplug the saw. Do not
restart until finding and fixing the problem.
2. Make sure the top of the arbor or cutting tool
turns toward the front of the saw.
3. Set the cutting tool as low as possible for the cut
you're planning.
4. KEEP CHILDREN AWAY. All visitors should be
kept a safe distance from work. Make sure
bystanders are clear of the saw and workpiece.
5. Let the blade reach full speed before cutting.
6. DON'T FORCE TOOL. It will do the job better
and safer at its designed rate. Feed the workpiece
into the blade only fast enough to let it cut
without bogging down or binding.
7. Before freeing any jammed material:
a. Turn switch "OFF".
b. Unplug the saw.
c. Wait for all moving parts to stop.
d. Check blade, spreader and fence for proper
alignment before starting, again.
8. To avoid throwback of small, cut off pieces:
a. Use the guard assembly.
b. Push loose pieces off the table with a long
stick before starting another cut.
c. To remove pieces trapped inside the guard:
1. Turn saw off.
2. Remove switch key.
3. Unplug saw.
4. Wait for blade to stop before lifting the
guard.
additional instructions for
RIP TYPE CUTS
NEVER use the miter gauge when ripping.
Use a push stick whenever the fence is 2 to 6
inches from the blade. Use an auxiliary fence and
push block whenever the fence must be within 2
inches of the blade. (See "Basic Saw Operation
Using The Rip Fence" section.)
Never rip anything shorter than 10" long.
When using a push stick or push block, the
trailing end of the board must be square. A push
stick or block against an uneven end could slip
off or push the work away from the fence.
AFEATHERBOARD can help guide the work-
piece. See BASIC SAW OPERATION - USING
THE RIP FENCE. Always use featherboards for
any non-thru rip type cuts.
,_ 2 'I
I I
Before Starling
-To avoid kickbacks and slips into the blade,
make sure the rip fence is parallel to the sawblade.
- Check theantikickback pawls. (See BASlCSAW
OPERATION - USING THE RIP FENCE.) The
pawls must stop a kickback once it has started.
Replace or sharpen antikickback pawls when
points become dull.
- Plastic and composition (like hardboard) mater-
ials may be cut on your saw. However, since
these are usually quite hard and slippery, the
antikickback pawls may not stop a kickback.
Therefore, be especially careful in your set-up
and cutting procedures.
While cutting
-To avoid kickbacks and slips into the blade,
always push forward on the section of the work-
piece between the saw blade and the rip fence.
Never push forward on the piece being cut off.
4
additional instructions for
CROSS CUT TYPE CUTS
Before starting
- NEVER use the rip fence when crosscutting.
- An auxiliary wood facing attached to the miter
gauge can help prevent workpiece twisting and
throwbacks. Attach it to the holes provided.
Make the facing long enough and big enough to
support your work. Make sure, however, it will
not interfere with the sawblade guard.
- Use jigs or fixtures to help hold any piece too
small to extend across the full length of the miter
gauge face during the cut. This lets you properly
hold the miter gauge and workpiece and helps
keep your hands away from the blade.
While cutting
-To avoid blade contact, always hold the miter
gauge as shown in the BASIC SAW OPERA-
TIONS - USING THE MITER GAUGE.
BEFORE LEAVING THE SAW
1. Turn the saw off.
2. Wait for blade to stop spinning.
3. Make workshop child-proof. Lock the shop. Dis-
connect master switches. Remove the yellow
switch key. Store it away from children and
others not qualified to use the tool.
4. Unplug the saw.
GLOSSARY OF TERMS FOR WOODWORKING
Anti-Kickback Pawls (AKB)
Device which, when properly maintained, is design-
ed to stop the workpiece from being kicked back at
the operator during ripping operations.
Arbor
The shaft on which a cutting tool is mounted.
Crosscut
A cutting or shaping operation made across the
width of the workpiece.
Dado
A non-through cut which produces a square sided
notch or trough in the workpiece.
Featherboard
A device which can help guide workpieces during rip
type operations.
Freehand
Performing a cut without using a fence, miter gauge,
fixture, hold down or other proper device to keep the
workpiece from twisting during the cut.
Gum
A sticky, sap based residue from wood products.
Heel
Misalignment of the blade.
Kerf
The amount of material removed by the blade in a
through cut or the slot produced by the blade in a
non-through or partial cut.
Kickback
An uncontrolled grabbing and throwing of the work-
piece back toward the front of the saw during a rip
type operation.
Leading End
The end of the workpiece which, during a rip type
operation, is pushed into the cutting tool first.
Molding
A non-through cut which produces a special shape
in the workpiece used for joining or decoration.
Push Stick
A device used to feed the workpiece through the saw
during narrow ripping type operations and help
keep the operator's hands well away from the blade.
Push Block
A device used for ripping type operations too narrow
to allow use of a push stick.
Rabbet
A notch in the edge of a workpiece.
Resin
A sticky, sap base substance that has hardened.
Ripping
A cutting operation along the length of the work-
piece.
Revolutions Per Minute (RPM)
The numberofturnscompleted by a spinning object
in one minute.
Sawblade Path
The area of the workpiece or table top directly in line
with the part of the workpiece which will be, or has
been, cut by the blade.
Set
The distance that the tip of the sawblade tooth is
bent (or set) outward from the face of the blade.
Throw-Back
Throwing of pieces in a manner similar to a kickback.
Thru-Sawing
Any cutting operation where the blade extends
completely through the thickness of the workpiece.
Trailing End
The workpiece end last cut by the blade in a ripping
operation.
Workpiece
The item on which the cutting operation is being
done. The surfaces of a workpiece are commonly
referred to as faces, ends, and edges.
5
MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS
The AC motor used in this saw is a non-reversible type,
with the following specifications:
Amperes .............................. 7.8
Hertz ................................. 60
Phase .............................. Single
RPM ................................ 3450
Rotation (viewed from
Sawblade end) ............ Counterclockwise
CAUTION
THE STARTING RELAY IN THIS SWITCH HOUSING
IS A GRAVITY SENSITIVE TYPE. TO AVOID DAMAG-
ING YOUR MOTOR, NEVER TURN THE POWER ON
UNLESS THE SAW IS UPRIGHT IN SAWING
POSITION.
CONNECTING TO POWER SOURCE OUTLET
This saw must be grounded while in use to protect the
operator from electrical shock.
If power cord is worn or cut, or damaged in any way, have
it replaced immediately.
Your saw is wired for 120 volts and it has a plug that looks
like the one shown below.
tool housing at one end and to the ground prong in the
attachment plug at the other end.
This plug requires a mating 3-conductor grounded type
outlet as shown.
If the outlet you are planning to use for this saw is of the
two prong type DO NOT REMOVE OR ALTER THE
GROUNDING PRONG IN ANY MANNER. Use an
adapter as shown and always connect the grounding
lug to a known ground.
It is recommended that you have a qualified electrician
replace the TWO prong outlet with a properly grounded
THREE prong outlet.
A temporary adapter as shown below is available for
connecting plugs to 2-prong receptacles. The green
grounding lug extending from the adapter must be con-
nected to a permanent ground such as to a properly
grounded outlet box.
A temporary adapter as illustrated is available for con-
necting plugs to 2-prong receptacles. The temporary
adapter should be used only until a properly grounded
outlet can be installed by a qualified electrician.
3-PRONG PLUG
GROUNDING PRONG
PROPERLY GROUNDED
3-PRONG OUTLET
Plug power cord of fully assembled saw into 120V prop-
erly grounded type outlet protected by a 15-amp. time
delay or Circuit-Saver fuse or circuit breaker.
NOT ALL OUTLETS ARE PROPERLY GROUNDED. IF
YOU ARE NOT SURE THAT YOUR OUTLET, AS PIC-
TURED BELOW, IS PROPERLY GROUNDED, HAVE
IT CHECKED BY A QUALIFIED ELECTRICIAN.
WARNING: TO AVOID ELECTRIC SHOCK, DO NOT
TOUCH THE METAL PRONGS ON THE PLUG, WHEN
INSTALLING OR REMOVING THE PLUG TO OR
FROM THE OUTLET.
WARNING: FAILURE TO PROPERLY GROUND THIS
POWER TOOL CAN CAUSE ELECTROCUTION OR
SERIOUS SHOCK, PARTICULARLY WHEN USED IN
DAMP LOCATIONS, OR NEAR METAL PLUMBING.
IF SHOCKED, YOUR REACTION COULD CAUSE
YOUR HANDS TO HIT THE CUTTING TOOL.
IF POWER CORD IS WORN OR CUT, OR DAMAGED
IN ANY WAY, HAVE IT REPLACED IMMEDIATELY
TO AVOID SHOCK OR FIRE HAZARD.
This saw is equipped with a 3-conductor cord and
grounding type plug approved by Underwriters' Labora-
tories and the Canadian Standards Association. The
ground conductor has a green lug and is attached to the
3-PRONG
PLUG
GROUNDING LUG
MAKE SURE THIS IS
_- CONNECTED TO A
KNOWN GROUND
ADAPTER
2-PRONG
RECEPTACLE
WARNING: THE GREEN GROUNDING LUG EXTEND-
ING FROM THE ADAPTER MUST BE CONNECTED
TO A PERMANENT GROUND SUCH AS TO A PROP-
ERLY GROUNDED OUTLET BOX. NOT ALL OUTLET
BOXES ARE PROPERLY GROUNDED.
If you are not sure that your outlet box is properly
grounded, have it checked by a qualified electrician.
NOTE: The adapter illustrated is for use only if you
already have a properly grounded 2-prong receptacle.
NOTE: Make sure the proper extension cord is used
and is in good condition.
The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent
overheating and motor burn-out, use the table below
to determine the minimum wire size (A.W.G.) exten-
sion cord. Use only 3 wire extension cords which have
3 prong grounding type plugs and 3-pole receptacles
which will accept the too!'s plug.
Extension Cord Wire Size (A.W.G.)
Length 120V
0-25 Ft. 18
26-100 Ft. 16
The motor must rotate Counterclockwise when viewed
from the shaft end.
6
CONTENTS
WARRANTY ............................. 2
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS ..................... 2
ADDITIONAL SAFETY INSTRUCTIONS
FOR TABLE SAWS ....................... 3
MOTOR SPECIFICATIONS AND ELECTRICAL
REQUIREMENTS ........................ 6
UNPACKING AND CHECKING CONTENTS .... 7
Tools Needed ........................... 7
List of Loose Parts ...................... 8
ASSEMBLY .............................. 8
Installing Handwheels .................... 8
Adjusting Blade Insert .................... 9
Checking Heeling or Parallelism of
Saw Blade to Miter Gauge Groove ......... 10
Adjusting Parallelism of Saw Blade to Miter
Gauge Groove ......................... 10
Adjusting 90 Degree Bevel Stop ............ 11
Adjusting Bevel Pointer ................... 12
Adjusting 45 Degree Bevel Stop ............ 13
Installing Table Extensions ................ 13
Aligning Table Extensions ................. 14
To Raise Extension ...................... 14
To Lower Extension ...................... 15
Leveling Extensions ..................... 15
To Lower Outer Edge of Extension .......... 15
To Raise Outer Edge of Extension .......... 15
Aligning Table Extensions with Front of Table . 16
To Move Outer Edge of Extension Back ...... 16
To Move Outer Edge of Extension Forward ... 16
Installing Blade Guard .................... 17
Aligning Spreader ....................... 18
Attaching Rip Fence ..................... 19
Aligning Rip Fence ...................... 20
Adjusting Miter Gauge ................... 20
Mounting Saw to Legs or Bench ............ 20
GETTING TO KNOW YOUR SAW ............ 21
On-Off Switch .......................... 21
Elevation Handwheel ..................... 22
Tilt Handwheel .......................... 22
Miter Gauge ............................ 22
Blade Guard ........................... 22
Table Insert ............................ 22
Rip Fence ............................. 22
Removing and Installing Saw Blade ......... 22
To Install Saw Blade ..................... 23
BASIC SAW OPERATION USING THE
MITER GAUGE ......................... 24
Work Helpers ........................... 24
Crosscutting ........................... 25
Repetitive Cutting ....................... 26
Miter Cutting ........................... 26
Bevel Crosscutting ...................... 27
Compound Miter Cutting .................. 27
BASIC SAW OPERATION USING THE
RIP FENCE ............................ 27
Ripping ............................... 28
Bevel Ripping .......................... 28
Ploughing and Molding ................... 30
Resawing .............................. 30
Rabbeting ............................. 31
Using Featherboards ..................... 31
MAINTENANCE .......................... 32
LUBRICATION ............................ 33
RECOMMENDED ACCESSORIES ........... 34
TROUBLE SHOOTING ..................... 35
REPAIR PARTS ........................... 36
UNPACKING AND CHECKING CONTENTS
TOOLS NEEDED
-'-J _-- W renc-hes- _-_
Medium Screwdriver 7/16 in.
#2 Phillips Screwdriver
Long Nose Pliers
Combination Square
Hex "L" Wrench_es,
3/16", 1/8", 5/32"
COMBINATION SQUARE MUST BE TRUE.
BOARD ALONG
STRAIGHT EDGE OF BOARD
3/4" THICK. THIS EDGE MUST
DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT.
THIS EDGE, '_''T_
\ I Ll /-
\i,11
/
SHOULD BE NO GAP OR OVERLAP
HERE WHEN SQUARE IS FLIPPED
OVER IN DOTTED POSITION,
Model 113.221620 Table Saw with Table Extensions is
shipped complete in one carton.
Separate all parts from packing materials and check
each one with the illustration and the list of Loose
Parts to make certain all items are accounted for,
before discarding any packing material.
If any parts are missing, do not attempt to assemble
the table saw, plug in the power cord or turn the
switch on until the missing parts are obtained and
are installed correctly.
Apply a coat of automobile wax to the table.
Wipe all parts thoroughly with a clean, dry cloth.
WARNING: FOR YOUR OWN SAFETY, NEVER
CONNECT PLUG TO POWER SOURCE OUTLET
UNTIL ALL ASSEMBLY STEPS ARE COMPLETE,
AND YOU HAVE READ AND UNDERSTAND THE
SAFETY AND OPERATIONAL INSTRUCTIONS.
ITEM
A
B
C
D
E
F
G
H
K
L
LIST OF LOOSE PARTS
DESCRIPTION QTY.
Guard Assembly ..................... 1
Extension Table L.H .................. 1
Extension Table R.H .................. 1
Handwheel ......................... 2
Rip Fence Assembly ................. 1
Miter Gauge Assembly ................ 1
Owners Manual ..................... 1
Loose Parts Bag No. 507545
(Containing the following items):
Wrench ...................................................... 2
Bracket Spreader ....................................... 1
Clamp, Spreader ........................................ 1
N
O
P
Q
R
R
S
T
U
V
J
M
Loose Parts Bag No. 507546
(Containing the following items):
Washer, 17/64x9/16x3/64 .......................... 4
Screw, Pan Hd. 8-32x3/8 ........................... 2
Nut, Sq. 1/4-20 ........................................... 2
Screw, Soc. Set 1/4-20x7/8 ....................... 2
Lockwasher, Ext. 1/4 ................................. 4
Lockwasher, Ext. #8 .................................. 2
Nut, Hex 1/4-20 .......................................... 2
Screw, Truss Hd. 1/4-20x5/8 ..................... 2
Screw, Flat Hd. 1/4-20x5/8 ...................... 14
Key Switch ................................................. 1
Support Spreader ...................................... 1
Nut, Wing 1/4-20 ........................................ 2
A
o___@
N
ASSEMBLY
INSTALLING HANDWHEELS
1. From among the loose parts find two #8 external
Iockwashers and two 8-32 x 3/8 inch long Phillips
screws.
2. Install elevation handwheel onto elevation shaft
by lining up FLAT SPOT on shaft with flat inside
handwheel. Install screw and Iockwasher.
3. Install bevel handwheel onto bevel shaft by
lining up FLAT SPOT on shaft with flat inside
handwheel. Install screw and Iockwasher. SCREW
WARNING: Failure to complete the following two
steps could result in damage to your saw.
4. Turn elevation handwheel counter-clockwise to
pull motor away from inner packing cardboard.
5. Remove cardboard.
REMOVE CARDBOARD FROM
UNDERNEATH MOTOR
LOCKWASHER
/
SCREW
ADJUSTING BLADE INSERT
1. Turn saw over.
2. Loosen Phillips screw in blade insert.., do not
remove.
3. Remove blade insert by lifting slightly and pulling
insert toward front of saw to disengage from key
hole slot.
BLADE INSERT
\
PHILLIPS HEAD
SCREW
4. Tab at rear of insert should engage in saw table
firmly. It may be necessary to bend tab slightly
using pliers.
5. Install blade insert by placing keyhole slot in
insert over screw head in saw table and pushing
insert to rear of saw table sliding tab in insert
under saw table ledge.
Tighten screw.
CHECKING HEELING OR PARALLELISM
OF SAW BLADE TO MITER GAUGE
GROOVE
While cutting, the material must move in a straight
line PARALLEL to the SAW BLADE . . . therefore
both the miter gauge GROOVE and the RIP FENCE
must be PARALLEL to the SAW BLADE.
If the saw blade is not parallel to the miter gauge
groove, it is said to have "HEEL". This condition can
cause the workpiece to bind or move workpiece
away from the rip fence at the end of a cut, possibly
causing a kickback.
WARNING: TO AVOID INJURY FROM
ACCIDENTAL START MAKE SURE SWITCH IS
"OFF" AND PLUG IS NOT CONNECTED TO
POWER SOURCE OUTLET.
1. Elevate blade to maximum height by turning
elevation handwheel.
2. Mark an "X" on one of the teeth which is SET
(bent) to the LEFT.
3. Place the head of a combination square in the
MITER GROOVE. Adjust blade of square so that it
just touches the tip of the MARKED tooth.
4. Move square to REAR, rotate blade to see if
MARKED tooth again touches blade of square.
5. If tooth touches square the same amount at
FRONT and REAR, sawblade is PARALLEL to
MITER GAUGE GROOVE.
\
MARK 'X' ON
TOOTH
ADJUSTING PARALLELISM OF SAW
BLADE TO MITER GAUGE GROOVE
If tooth does not touch front and rear the
mechanism underneath must be adjusted to make
the blade PARALLEL to miter gauge groove.
1. Loosen the four hex socket screws in the top of
the table next to the saw blade using a 3/16 inch
hex L wrench. This will allow the mechanism
below the table to be shifted sideways.
10
2.Foldapieceof cardboardorheavypaperoverthe
bladeto protectyour hands.
3. Graspthe bladeandthecradlerodandmovethe
mechanismrightorleftasmallamountasneeded
to makethesquaretouchthesameamountfront
and rear.Tightenonescrew.
4. Checkwithsquaretodetermineif MARKEDtooth
touchessquarethe sameamountat front and
rear.
If it does-- alternatelytightenotherthreescrews
slowly.
If it doesnot-- loosenscrewandmovebladethe
requiredamount.
5. Recheckbladeclearanceto tableandtableinsert
to makesurebladedoesnothit.
NOTE:UsethehexLwrenchasshown.Donotusea
pairof pliersoranyothertoolto gainmoreleverage
onthe setscrewwrench.
ADJUSTING 90 DEGREE BEVEL STOP
(IMPORTANT: Blade must be square (90 °) to table
in order to accurately align the saw. Using care in
the following adjustments will help assure accurate
woodworking cuts.)
WARNING: TO AVOID INJURY FROM
ACCIDENTAL START, TURN SWITCH "OFF" AND
REMOVE PLUG FROM POWER SOURCE OUTLET
BEFORE ADJUSTING BEVEL STOP.
1. Raise blade to highest elevation.
2. Turn bevel handwheel just until it stops under
moderate pressure. Blade should be 90 ° to the
table top.
3. Place a square flush on the table top to the left of
the sawblade and slide the square up against the
body of the sawblade. NOT against the teeth of
the blade.
4. The square should be nearly flush with the body
of the sawblade. When this isso, the sawblade is
said to be 90° with respect to the table top.
Notice the bevel pointer on the front of the saw.
The pointer should be at 0°.
5. If you feel the blade is not close enough to 90 °
with respect to the table top, further adjustment
can be made by performing the following
operations.
!i
ADJUSTING 90 DEGREE BEVEL STOP
1. On the stop bracket are two 10-32 pan head
screws which set 90 ° stop position. If condition A
exists the two screws need to be turned clockwise
to obtain 90 ° setting. If condition B exists the
srews should be turned counterclockwise.
/A
IBLADE
/
Ii
Ii
tl
LL
LI
[I
II
It
!1
II
I/
/BLADE
B
2. Turn saw over.
3. Rotate bevel crank blade is in approximately 40 °
position and using phillips screwdriver rotate
screws slightly in direction necessary to correct
gap, (rotate screws equally). Recheck blade
position and readjust if necessary.
4. When 90 ° stop position is adjusted to your
satisfaction re-adjust pointer to 0° position.
BEVEL
STOP BRACKET I
BEVELSHAFT X J
BEVEL ADJUSTING
SCREWS
BEVEL
HANDWHEEL
1
J
ADJUSTING BEVEL POINTER
If blade IS SQUARE to table:
1. Check pointer.
If POINTER DOES NOT point to the"0" mark on the
bevel scale:
2. Remove Elevation Handwheel.
3. Loosen screw and adjust pointer . . . using
medium screwdriver.
4. Install Elevation Handwheel.
"----I
BEVEL
POINTER
/
/
/
/
/
t
\
12
CHECKING 45 DEGREE BEVEL STOP
!. Turn elevation handwheel clockwise to raise
blade as high as it will go.
2. Turn bevel handwheel clockwise to tilt blade to
45 ° '
3. Lay head of combination square on the blade of
square as illustrated and place head against the
blade• Make sure square is not touching TIP of
one of the saw TEETH.
4. The 45 ° blade stop is set during manufacturing•
If adjustment is needed proceed to next step. If
bevel adjustment is satisfactory go on to installing
table extensions• r
ADJUSTING 45 DEGREE BEVEL STOP
1. The 45 ° blade position is controlled by the
location of the sheet metal nut on end of bevel
shaft•
2. If condition A exists the sheet metal nut needs to
be turned clockwise (CW) to obtain 45 ° setting• If
condition B exists the nut should be turned
counterclockwise (CCW).
3. To correct condition A - Rotate bevel handle
CCW approximately 2 turns, place 11/16 inch
wrench on sheet metal nut and hold in place
while rotating handle counterclockwise in small
increments. Recheck blade position after each
rotation.
4. To correct condition B- Same procedure as No.
3, except, rotate handle clockwise while holding
nut.
5. Check blade clearance by rotating blade by hand
making sure blade does not strike insert or table•
SHEET METAL BEVEL LINK i
NUT _/ _ [_
WASHER BEVEL SHAFT
\45 ANGLE
|LADE
A
\\ \',,.,
\\ \\
/\\
/\\
/
45 ANGLE
\xx\
N\
\\
\\\
INSTALLING TABLE EXTENSIONS
1. Among loose parts locate fourteen 1/4-20 x 5/8
inch long flat head hex socket screws.
2. Install right table extension and install seven
screws using a5/32 inch hex Lwrench. Just start
screws.
3. Install left table extension and install seven
screws using a5/32inch hex Lwrench. Just start
screws.
FLAT HEAD
HEX SOCKET
SCREWS
I
13
3. Install left table extensionand install seven
screwsusing5/32inch hexL wrench•Juststart
screws.
L
ALIGNING TABLE EXTENSIONS
NOTE: The table extensions must be the same height
as the table and level.
NOTE: When aligning the table extensions, the 1/4-20
x 5/8 inch flat head hex socket screws may "bottom-
out". If this occurs simply loosen the screws and restart
the process for proper alignment.
Place combination square on table and extension.
_ EXTEN_SION SHOULD
BE SAME HEIGHT
AS TABLE
TO RAISE EXTENSION
1• If extension is low loosen three screws on top of
the table extension A, B, and C. See illustration•
2• Tighten screws D, E, F, and G underneath table
extension to raise extension even with table top
front and rear.
3. Check height with square and tighten A, Band C.
4. Repeat for left extension.
,i_j,;t__3!,,,l r i _ i i 1,_,1 _ ;i,I 'I,_ 1,_,]
EXTENSION
\•
G F !E,,D E
14
TO LOWER EXTENSION
1.
2.
If extension is too high loosen four screws on
underside of the extension D, E, F, and G. See
illustration.
Tighten screws A, B and C on top of table
extension to lower extension even with table top
front and rear.
3. Check height with square and tighten screws D,
E, F and G.
4. Repeat for left extension.
,1 ,L,l,l,l,_,l,l,l,l,[,I,l,i,l,l,l,l,l,l,l,l,l,l,l,l,l,I,]
--L_r 1
EXTENSION
LEVELING EXTENSIONS
Place combination square on table and extension so
that end of blade extends over edge of extension.
Hold square firmly on saw table and check for gap
between extension and blade of square.
SHOULD BE
NO GAP
,i,_,i,l,l,l,i,L,l,,,I,L,l,J,i,l,i,J_,J,i,l,f,_,l,l,l,i,
TO LOWER OUTER EDGE OF EXTENSION
1. Loosen screws B, E, and Fon right extension. See
illustration.
2. Tighten screws C, D, and G until table extension
is level.
3. Snug down screws B, E, and F.
4. Repeat for left extension.
EXTENSION
\\\\
£ D\
TO RAISE OUTER EDGE OF EXTENSION
!. Loosen screws C, D, and Gon right extension.
2. Tighten screws B, E, and F until table extension is
level.
3. Snug down screws C, D, and G.
4. Repeat for left table extension. 1
EXTENSION
15
ALIGNING TABLE EXTENSIONS WITH
FRONT OF TABLE
1. Place blade of combination square on front of
table and table extension.
2. Extension should line up with table.
,;I !SHOULD BE
;iij NO GAP
J" /
//
TO MOVE OUTER EDGE OF
EXTENSION BACK
1. Loosen screws C and F in right extension, See
illustration.
2, Tighten screws B and G until extension is lined
up.
3. Snug down screws C and F,
4. Recheck level and flatness to table.
5. Check left extension.
6. Adjust left extension in same manner.
I
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'l'['l'l'_ 'i'l'!'r,!,r,l,f,l,l,lrr,l,l,!,l,l,l,j,_,l, !,
J --_JJ--
, '",, /\"
• • S"'x . •\
GFFG
TO MOVE OUTER EDGE OF
EXTENSION FORWARD
1. Loosen screws B and G in right extension.
2. Tighten screws C and F until extension is lined
up.
3. Snug down screws B and G.
4. Recheck level and flatness to table. Check left
extension.
4. Recheck level and flatness to table•
5. Check left extension.
6. Adjust left extension in same manner.
iL......
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16
INSTALLING BLADE GUARD
1. From among the loose parts, find the hardware as
shown.
SQUARE NUT
-_ (_/ SPREADERSUPPORTs..
TRUSS HEAD _ _ SPREADER BRACKET
SCREW _ _
5/8 IN. LONG "-_--_ _._-_-----__ _// SPREADER CLAMP
SOCKET HEAD _-°- _V///
SETSCREW _fa _ It- I WING NUT
7/8 IN. LONG --8 ""['_-_ "1_
HEX NUT t-_ LOCKWASHER
EXT. 1/4 IN.
BLADE SQUARE
WITH TABLE
/
2 MAKE SURE THE BLADE IS ALL THE WAY UP
AND SQUARE WITH THE TABLE.
3. Position SPREADER SUPPORT on rod until it is
even with the end of the rod.
\SPREADER SUPPORT
EVEN WITH ROD
4. Assemble the 7/8 in. long setscrews, nuts,
Iockwashers and washers to the SPREADER
SUPPORT BRACKET and slip the nuts into the
slot in the spreader support.
5. Finger tighten ONLY THE HEX NUTS.
\',\ ; _ SQUARE NUT
-____ L SETSCREW i
,- /,.oc,,w,s.ER
17
6. Laya pieceof flatstraightwoodandasquareon
sawtableandrotatethe SPREADERSUPPORT
until the bracketis alignedwithsquare.
7. MAKESUREENDOF SUPPORT,BRACKET
ANDRODAREEVEN... usingan1/8in, HexL
wrench,TIGHTENTHESETSCREWSONLY.
/
TIGHTEN
SETSCREW ONLY
ENDS OF SUPPORT
AND BRACKET TO
BE EVEN WITH
END OF ROD
ALIGNING SPREADER
IMPORTANT: The SPREADER must always be
PARALLEL to the sawblade and in the MIDDLE of
the cut (KERF) made by the sawblade,
NOTE: T_qe spreader is thinner than the width of the
KERF by approximately six thicknesses of paper
!lllll
!SPACE EQUAL TO APPROX.
3 THICKNESSES OF PAPER
i
I
SPREADER
KERF WOOD
SPACE EQUAL TO APPROX. LOOKING DOWN ON SAW
3 THICKNESSES OF PAPER
BLADE
/
1. Make two folds in a small piece (6 x 6 in.) of
ordinary NEWSPAPER making three
thicknesses. The folded paper will be used as a
"spacing gauge".
18
2. Installthe SPREADERCLAMP.Placespreader
betweenspreaderclamp and bracket. Move
forwarduntilallthreeareinline.TIGHTENWING
NUTS.
3. Lay a pieceof straightflat wood againstthe
sawblade.Insertfoldedpaperbetweenspreader
andstripof wood.
4. MAKE SURETHE HEXNUTSUNDERNEATH
ARELOOSE•
5. Lift theantikickbackpawlto clearthewoodand
holdthespreadertightlyagainstthewood.Make
sure the wood is against the saw blade.
TIGHTENTHEHEXNUTS.
Thiswill alignthe spreaderin themiddleof the
cut (KERF)madeby sawblade.
THREE THICKNESSES
OF PAPER SPREADER
WING NOT CLAMP
PIECE OF
STRAIGHT WOOD
HOLD WOOD t
TIGHTLY AGAINST
BLADE
ANTIKICKBACK
PAWLS
HOLD SPREADER
TIGHTLY AGAINST WOOD
SPREADER BRACKET
ATTACHING RIP FENCE
Apply a coat of paste wax to the top surface and
front ledge of the saw table. This will allow the fence
to slide more easily•
1. Loosen fence lock knob by turning counter-
clockwise.
2, Attach fence head by placing head of fence over
front ledge in saw table.
RIP FENCE
FENCE LOCK
KNOB
19
ALIGNING RIP FENCE
IMPORTANT: The rip fence MUST be parallel with
saw blade and miter grooves in order to help prevent
KICKBACK of the workpiece when ripping. Careful
adjustment is required.
1. Hold head of rip fence and slide on table until the
edge of the fence lines up with the right miter slot.
2. Turn fence lock knob clockwise to lock fence.
3. If fence does not line up with miter slot front and
rear:
A. Loosen the two hex screws in top of fence.
B. While holding head of rip fence, move rear of
rip fence right or left until edge lines up with
miter slot.
C. Tighten hex screws alternately being careful
not to move fence.
MUST LINE UP WITH MITER
SLOT FRONT AND REAR
HEAD
LOOSEN TWO HEX
SCREWS TO ADJUST
ADJUSTING MITER GAUGE
NOTE: The graduations are manufactured to very
close tolerances which provide suitable accuracy
for average woodworking. In some cases where
extreme accuracy is required, when making angle
cuts, for example, make a trial cut and then recheck
it.
tf necessary, the miter gauge head can then be
swiveled slightly to compensate and then locked.
The HEAD should be SQUARE (90 ° ) with the bar
when the pointer points to "0".
To check for squareness, place an accurate square
on the miter gauge. If the head is NOT SQUARE with
the bar:
1. Loosen the lock handle.
2. Position the head square with the bar.., tighten
the handle.
3. Loosen the screw and adjust the pointer, so it
points to zero.
BAR
MOUNTING SAW TO LEGS OR BENCH
If you purchase Craftsman Steel Legs for your saw,
assemble them according to the directions
furnished with them.
If you mount the saw on any other bench, make sure
that there is an opening in the top of the bench the
same size as the opening in the bottom of the saw so
that the sawdust can drop through. Recommended
working height is 33 to 37 in. from the top of the saw
table to the floor.
t
4HOLES _
.312 DIA. :
11-7/8
12-3/4
REAR OF SAW
t
OPENING !
\ I
\\
\
\
\, 10-7/8
,//7 z- 10-3
.1
11-3/16
NOTE: All dimensions in inches.
[
I
2O
GETTING TO KNOW YOUR SAW
5 BLADE GUARD
SPREADER 6TABLE INSERT
8 SAWBLADE\ % l/7 R,PFENCE
4MITER \ ...... \\\\
MITER GUAGE EXTENSION
LOCK KN
TI
2 ELEVATIONHANDWHEEL
POWER CORD 1ON-OFF SWITCH
1. ON-OFF SWITCH
CAUTION: Before turning switch on, make sure
the blade guard is correctly installed and
operating properly.
The On-Off Switch has a locking feature. THIS
FEATURE IS INTENDED TO HELP PREVENT
UNAUTHORIZED AND POSSIBLE HAZARDOUS
USE BY CHILDREN AND OTHERS.
A. Insert Key into switch.
B. TO turn saw ON... stand to either side of the
blade never in line with it... insert finger under
switch lever and pull END of lever out.
After turning switch ON, always allow the
blade to come up to full speed before cutting.
Do not cycle the motor switch on and off
rapidly, as this may cause the sawblade to
loosen. In the event this should ever occur,
allow the sawblade to come to a complete stop
and retighten the arbor nut normally, not
excessively. Never leave the saw while the
power is "ON".
C. TO turn saw OFF . . . PUSH lever in. Never
leave the saw until the cutting tool has come to
a complete stop.
D. To lock switch in OFF position.., hold switch
IN with one hand... REMOVE key with other
hand.
WARNING: FOR YOUR OWN SAFETY,
LOWER BLADE OR OTHER CUTTING TOOL
BELOW TABLE SURFACE. (IF BLADE IS
TILTED, RETURN IT TO VERTICAL (90 °)
POSITION). ALWAYS LOCK THE SWITCH
INSERT KEY
TURN OFF REMOVE KEY
"OFF". WHEN SAW IS NOT IN USE...
REMOVE KEY AND KEEP IT IN A SAFE
PLACE . . .ALSO .. . IN THE EVENT OF A
POWER FAILURE (ALL OF YOUR LIGHTS
GO OUT) TURN SWITCH OFF . . . LOCK IT
AND REMOVE THE KEY. THIS WILL
PREVENT THE SAW FROM STARTING UP
AGAIN WHEN THE POWER COMES BACK
ON.
21
2. ELEVATIONHANDWHEEL...elevates or lowers
the blade. Turn counterclockwise to elevate •..
clockwise to lower•
3. TILT HANDWHEEL . . . tilts the blade for bevel
cutting• Turn counterclockwise to tilt toward left.
. clockwise to tilt toward right•
When the blade is tilted to the LEFT as far as it will
go, it should be at 45° to the table and the bevel
pointer should point 45 ° .
NOTE: There are LIMIT STOPS inside the saw
which prevent the blade from tilting beyond 45 °
to the LEFT and 90 ° to the RIGHT. (See
"Adjustments" section "Blade Tilt, or Squareness
of Blade to Table").
4. MITER GAUGE... head is locked in position for
crosscutting or mitedng by tightening the lock
knob ALWAYS LOCK IT SECURELY WHEN IN
USE
5. BLADEGUARD must always be in place and
working properly for all thru-sawing cuts. That is,
alt cuts whereby the blade cuts completely
through the workpiece.
To remove the guard for special operation,
loosen both wing nuts, slide spreader back and
up DO NOT DISTURB THE SETTING OF THE
SPREADER SUPPORT BRACKET.
When replacing the guard, insert spreader
between bracket and clamp and slide forward.
TIGHTEN BOTH WINGNUTS SECURELY.
6. TABLE INSERT is removable for removing or
installing blades or other cutting tools . . .
WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REMOVE PLUG FROM
POWER SOURCE OUTLET BEFORE
REMOVING INSERT.
A. Lower the blade below the table surface.
B. Raise blade guard.
C. Loosen Screw. (Do Not Remove)
7o
D. Lift insert from front end, and pull toward front
of saw.
NEVER OPERATE THE SAW WITHOUT THE
PROPER INSERT IN PLACE. USE THE SAW
BLADE INSERT WHEN SAWING . . . USE THE
MOLDING INSERT WHEN MOLDING.
RIP FENCE... is locked in place by tightening the
lock knob. To move the fence, loosen the knob
and grasp the fence with one hand at the front.
Holes are provided in the rip fence for attaching a
wood facing when using the dado head. or
molding head.
Select a piece of smooth straight wood approx.
3/4" thick, at least as long as the rip fence, and at
least 7-1/2" wide (high) to permit clamping of
featherboards.
Attach it to the fence with two Round Head #10
Wood Screws 2 in. long. To remove the facing,
loosen the screws, slide the facing forward and
pull the screws through the round holes.
WOOD FACING
,\
"\ \
\, _._
X
'----ROUNOHEAD
10 WOOD SCREWS
CAUTION: When positioning fence for maximum
rip, make sure end of fence HEAD is even with edge
of table extension. Fence cannot be locked securely
beyond the edge of the table extension.
REMOVING AND INSTALLING
SAWBLADE
WARNING: TO AVOID INJURY FROM
ACCIDENTAL START, TURN SWITCH "OFF" AND
REMOVE PLUG FROM POWER SOURCE OUTLET
BEFORE REMOVING OR INSTALLING
SAWBLADE.
NOTE: When installing the blade.., make sure the
upper saw teeth are pointing toward the front of the
saw.., and that the blade and collars are clean, and
free from any burrs.
The HOLLOW side of the collars must be against the
blade.
NOTE: Always place the LARGE collar on the shaft
before the blade.
NOTE: Do not overtighten arbor nut. Use the arbor
wrench to just "snug" it.
1. Loosen Phillips head screw in blade insert... Do
not remove.
2. Remove blade insert by lifting slightly and pulling
insert to disengage from key hole slot.
PHILLIPS
BLADE INSERT HEAD SCREW
22
3. Turn elevation handwheel clockwise to raise
motor shaft as high as it will go.
4. Insert shaft wrench over flat portions of motor
spacer and arbor wrench over arbor nut.
5. Hold shaft wrench and loosen arbor nut with
arbor wrench.
PULL TOLOOSEN/_
PUSH TO TIGHTEN
ARBOR
WR
/
/
ARBOR
WRENCH
/' / //!
TO INSTALL SAWBLADE
1, Install large inner blade collar onto motor shaft
with rounded surface toward motor.
2. Install saw blade onto shaft with top teeth
pointing toward front of saw.
3. Install small outer blade collar with flat surface
toward blade.
4. Install arbor nut. Note: Arbor nut should just be
snug. Do not overtighten.
IMPORTANT: Do not attempt to run saw without
both blade collars properly installed.
LARGE COLLAR
FLAT SURFACES (2" DIAMETER)
/
//-
jl_.J_ '_ 4- * SMALL COLLAR
/_ _ (1-3_4" DIAMETER}
'HEX NU'f
j: ....
TOPTEETH POINTING _ _, <*'_-_:_
TO FRONT OF SAW t..
5. Install blade insert by placing keyhole slot in
insert over screw head in saw table and pushing
insert to rear of saw table engaging tab in insert
onto saw table ledge.
Tighten screw.
23
BASIC SAW OPERATION
USING THE MITER GAUGE
CROSSCUTTING, MITER CUTTING, BEVEL
CUTTING, COMPOUND MITER CUTTING and
when RABBETING across the end of a narrow
workpiece, the MITER GAUGE is used.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE THE FOLLOWING SAFETY
PRECAUTIONS IN ADDITION TO THE SAFETY
INSTRUCTIONS ON PAGES 2, 3, and 4.
1. Never make these cuts freehand (without using
the miter gauge or other auxiliary devices)
because the blade could bind in the cut and
cause a KICKBACK or cause your fingers or
hand to slip into the blade.
2. Always lock the miter gauge securely when in
use.
3. Remove rip fence from table.
4. Make sure blade guard is installed for all "thru-
sawing" operations (when sawblade cuts
entirely thru the thickness of the workpiece.)
Replace guard IMMEDIATELY after completion
of dadoing, molding or rabbeting cuts.
5. Have blade extend approximately 1/8 in. above
top of workpiece. Additional blade exposure
would increase the hazard potential.
6. Do not stand directly in front of the blade in case
of a THROWBACK (Small cut-off piece caught
7.
8.
by the back of the blade and thrown toward the
operator). Stand to either side of the blade.
Keep your hands clear of the blade and out of
the path of the blade.
If blade stalls or stops while cutting, TURN
SWITCH OFF before attempting to free the
blade.
9. Do not reach over or behind the blade to pull the
workpiecethrough the cut...tosupportlong or
heavy workpieces.., to remove cut-off pieces of
material or FOR ANY OTHER REASON.
10. Do not pick up small pieces of cut-off material
from the table. REMOVE them by pushing them
OFF the table with a tong stick. Otherwise they
could be thrown back at you by the rear of the
blade.
11. Do not remove small pieces of cut-off material
that may become TRAPPED inside the blade
guard while the saw in RUNNING. THIS COULD
ENDANGER YOUR HANDS or cause a
KICKBACK.
12.
Turn the saw OFF. After the blade has stopped
turning, lift the guard and remove the piece.
If workpiece is warped, place the CONCAVE
side DOWN. This will prevent it from rocking
while it is being cut.
WORK HELPERS
Before cutting any wood on your saw, study all of
the "Basic Saw Operations".
Notice that in order to make some of the cuts, it is
necessary to use certain devices "Work Helpers"
like the Push Stick, the Push Block and the Auxiliary
Fence, which you can make yourself.
After you have made a few practice cuts, make up
these "helpers" before starting any projects. Make
the "Push Stick" first. To rip the piece for the push
stick, start out with a wide board, say 11-1/2in.wide
and set the rip fence 9-3/4 in. from the blade.
PUSH STICK AND PUSH BLOCK
Make the Push Stick using a piece of 1 x 2.
Make the Push Block using a piece of 3/8 in. and 3/4
in. plywood.
The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in.
should be GLUED to the plywood... DO NOT USE
NAILS. This is to prevent dulling the sawblade in the
event you mistakingly cut into the push block.
Position the handle in the center of the plywood and
fasten together with glue and woodscrews.
3/4
J'_'_ 1-5/8
" *_" ,_/ NOTCH
15 __- _
NOTE: All dimensions in inches
SLIGHTLY LESS THAN
THICKNESS OF WORKPIECE
UP TO 3/8"
li
'l
_I t--1/2
PUSH STICK
THESE EDGES MUST
BE PARALLEL -.... 3/4 PLYWOOD
NOTE: All dimensions in inches 3/8 PLYWOOD
24
AUXILIARYFENCE
Make one using a piece of 3/8 in. and 3/4 in.
plywood. Fasten together with glue and
woodscrews.
NOTE: Since the Push Block is used with the
Auxiliary Fence, the 4-3/4 in. dimensions must be
held identical on both the pieces.
3/8 PLYWOOD
3/4 PLYWOOD
/
THIS FACE AND _" 14 ,d'
THIS EDGE MUST "t. I
BE PARALLEL "_.
r
NOTE: All dimensions in inches.
AUXILIARY FENCE
1-1/8
CROSSCUTTING
CROSSCUTTING is cutting wood across the grain,
at 90 °, or square with both the edge and the flat side
of the wood. This is done with the miter gauge and
blade angle set at"0". The graduations on the miter
gauge provide accuracy for average woodworking.
In some cases where extreme accuracy is required,
when making angle cuts, for example, make a trial
cut and then recheck it with an accurate square, or
protractor.
If necessary, the miter gauge head can be swiveled
slightly to compensate for any inaccuracy.
NOTE: The space between the miter gauge bar and
the groove in the table is held to a minimum during
manufacturing.
WORKPIECE
I
i I Jtt _-----
TABLE
For maximum accuracy when using the miter
gauge, always "favor" one side of the groove in the
table. In other words, don't move the miter gauge
from side to side while cutting, but keep one side of
the bar riding against one side of the groove.
NOTE: Glue a piece of sandpaper to the face of the
miter gauge head. This will help prevent the
workpiece from "creeping" while it is being cut.
The miter gauge may be used in either of the
grooves in the table. Make sure locking knob is tight.
When using the miter gauge in the LEFT hand
groove, hold the workpiece firmly against the miter
gauge head with your left hand, and grip the lock
knob with your right.
When using the RIGHT hand groove, hold the
workpiece with your right hand and the lock knob
with your left hand.
When cutting long workpieces, make suretheend is
supported from the floor.
\
PLYWOOD CLAMPED i
TO SAWHORSE
SANDPAPER
LINE FOR CLARITY
25
REPETITIVE CUTTING
REPETITIVE CUTTING is cutting a quantity of
pieces the same length without having to mark each
piece.
NOTE: When making repetitive cuts from a long
workpiece make sure it is supported.
1. NEVER USE THE RIP FENCE AS A LENGTH
STOP BECAUSE THE CUTOFF PIECE COULD
BIND BETWEEN THE FENCE AND THE BLADE
CAUSING A KICKBACK.
2. When wnaking repetitive cuts shorter than 6 in.,
clamp a block of wood 3 in. long to the table to act
as a !ength stop.
CAUTION: When clamping the block, make sure
that the end of the block is well in front of the
sawblade. Be sure it is clamped securely.
3. Slic_e the workpiece along the miter gauge until it
touches [he block . . . hold it securely.
4. Make the cut.., pull the workpiece back.., push
the cut off piece off the table with a long push
stick . DO NOT ATTEMPT TO PICK IT UP AS
THIS COULD ENDANGER YOUR HANDS.
MITER CUTTING
MITER CUTTING is cutting wood at an angle other
than 90 ° with the edge of the wood. Follow the same
procedure as you would for crosscutting.
Adjust the miter gauge to the desired angle, and
lock it.
The miter gauge may be used in either of the
grooves in the table.
When using the miter gauge in the LEFT hand
groove, hold the workpiece firmly against the miter
gauge head with your left hand, and grip the lock
knob with your right.
When using the RIGHT hand groove, hold the
workpiece with your right hand and the lock knob
with your left hand.
TOP VIEW
TABLE
26
BEVEL CROSSCUTTING
BEVEL CROSSCUTTING is the same as cross-
cutting except that the wood is cut at an angle...
other than 90 ° with the fiat side of the wood.
Adjust the blade to the desired angle.
Use the Miter Gauge in the groove to the RIGHT of
the blade. It cannot be used in the groove to the
LEFT because the blade guard will interfere. Hold
the workpiece with your right hand and the lock
knob with your left hand.
WORKPIECE
COMPOUND MITER CUTTING
COMPOUND MITER CUTTING is a combination of
miter cutting and bevel crosscutting. The cut is
made at an angle other than 90 ° to both the edge
and the flat side of the wood.
Adjust the miter gauge and the blade to the desired
angle ... Make sure miter gauge is locked.
i
! jJ
USING THE RIP FENCE
RIPPING, BEVEL RIPPING, RESAWING AND
RABBETING are performed using the RIP FENCE
together with the AUXILIARY FENCE!WORK
SUPPORT, PUSH STICK OR PUSH BLOCK.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE THE FOLLOWING SAFETY
PRECAUTIONS IN ADDITION TO THE SAFETY
INSTRUCTIONS ON PAGES 2, 3 and 4.
1. Never make these cuts FREEHAND (without
using the rip fence or auxiliary devices when
required) because the blade could bind in the
cut and cause a KICKBACK.
2. Always lock the rip fence securely when in use.
3. Remove miter gauge from table.
4. Make sure blade guard is installed for all thru-
sawing type cuts. Replace the guard
IMMEDIATELY following completion of
resawing, rabbeting, dadoing, or molding
operations.
Frequently check the action of the
ANTIKICKBACK PAWLS by passing the
workpiece alongside of the spreader while saw
is OFF.
Pull the workpiece TOWARD you. If the PAWLS
do not DIG into the workpiece and _tOLDit...
the pawls must be REPLACED OR
SI4ARPENED. See "Maintenance" section.
5. Have blade extend approximately i"_ in. _r,ove
top of workpiece. Addttiona! b!_de exf:csc;re
would increase the hazard poter_tial
6. Do not stand directly in front ofthe blade in case
of a KICKBACK. Stand to either side of the
blade
7. Keep your hands clear of the blade and out of
the path of the blade.
8. If the blade stalls or stops while cutting, TURN
SWITCH OFF before attempting to free the
blade.
9.
10.
11.
12.
Do not reach over or behind the blade to pull the
workpiece through the cut.., to support long or
heavy workpieces . . to remove small cut-off
pieces of material or FOR ANY OTHER
REASONS.
Do not pick up smal pieces of cut-off material
from the table. REMOVE them by pushing them
OFF the table with a long stick. Otherwise they
could be thrown back at you by the rear of the
blade.
Do not remove small pieces of cut-off material
that may become TRAPPED inside the blade
guard while the saw is RUNNING. THIS COULD
ENDANGER YOUR HANDS or cause a
KICKBACK.
Turn the saw OFF. After the blade has stopped
turning, lift the guard and remove the piece.
If workpiece is warped, place the CONCAVE
side DOWN. This will help prevent it from
rocking while it is being ripped.
27
RIPPING
RIPPING is cutting a piece of wood with the grain, or
lengthwise. This is done using the rip fence.
Position the fence to the desired WIDTH OF RIP and
lock in place.
Before starting to rip, be sure
A. Rip Fence is parallel to sawblade.
B Spreader is properly aligned with sawblade.
C. Anti-Kickback pawls are functioning properly.
D. Rip fence knob is tightened to secure the fence to
the tabte.
Position the fence to the desired WIDTH OF RIP by
measuring the distance from the sawblade.
WORKPIECE
TABLE
When ripping LONG BOARDS or LARGE PANELS,
always use a work support.
A simple one can be made by clamping a piece of
plywood to a sawhorse.
BEVEL RIPPING
When bevel ripping material 6 in. or narrower, use
fence on the right side of the blade ONLY. This will
provide more space between the fence and the
sawblade for use of a push stick. If the fence is
mounted to the left, the sawblade guard may
interfere with proper use of a push stick.
ALWAYS SUPPORT
LONG WORKPIECES
When "WIDTH OF RIP" is 6 in. and WIDER use your
RIGHT hand to feed the workpiece until it is clear of
the table.
Use LEFT hand ONLY to guide the workpiece.., do
not PUSH the workpiece with the left hand.
28
When "WIDTH OF RIP" is2 in. to6 in. wide USE THE
PUSH STICK to feed the work.
i WIDTH OF RIP ._
When "WIDTH OF RIP" is NARROWER than 2 in.,
the push stick CANNOT be used because the guard
will interfere USE the AUXILIARY
FENCE/WORK suPPORT and PUSH BLOCK.
Attach Auxiliary Fence/Work Support to rip fence
with two "C" clamps.
\
\
\
Feed the workpiece by hand along the AUXILIARY
FENCE until the end is approx. 1 in. past the front
edge of the table Continue to feed using the PUSH
BLOCK until the cut is complete.
Hold the workpiece in position and install the PUSH
BLOCK by sliding it on top of the AUXILIARY
FENCE/WORK SUPPORT (This May Raise Guard).
\
\\
29
NarrowstripsthickerthantheAuxiliaryFence/Work
Supportmayentertheguardandstrikethebaffle.
CAREFULLYraiseguardonlyenoughto clearthe
workpiece.UsePUSHBLOCKto completecut.
BAFFLE
RESAWING
RESAWING is a "thru-sawing" cut made by ripping
a piece of wood through its thickness. Do not
attempt to res'aw BOWED or WARPED material.
NOTE: To RESAW a piece of wood it will be
necessary to remove the blade guard ... and usethe
AUXILIARY FENCE/WORK SUPPORT. (See "Work
Helpers").
Clamp it to the table so that the workpiece will
SLIDE EASILY but not TILT or MOVE SIDEWAYS
without BINDING between the two fences.
Do not clamp directly to the bottom edge of thetable
because the "swivel" of the clamp will not grip
properly. Place a small block of wood between the
bottom edge of the table and the "C" clamp.
WARNING: FOR YOUR OWN SAFETY ...
1. DO NOT "BACK UP" (REVERSE FEEDING)
WHILE RESAWlNG BECAUSE THIS COULD
CAUSE A KICKBACK.
2. MAKE FIRST PASS TO A DEPTH SLIGHTLY
LESS THAN ONE-HALF THE WIDTH OF THE
BOARD; KEEP SAME FACE OF BOARD
AGAINST FENCE FOR SECOND PASS AS THE
FIRST PASS.
3. INSTALL BLADE GUARD IMMEDIATELY UPON
COMPLETION OF THE RESAWING
OPERATION.
SMALL BLOCK
OF WOOD
PLOUGHING AND MOLDING
PLOUGHING is grooving with the grain the long
way of the workpiece, using the fence. USE feather-
boards and push sticks as required.
PLOUGHING
3O
MOLDING is shaping the workpiece with the grain
the long way of the workpiece, using the fence. Use
featherboards and push sticks as required.
MOLDING
RABBETING
RABBETING is known as cutting out a section of the
corner of a piece of material, across an end or along
an edge.
To makea RABBET requirescutswhich do not go all
the way through the material. Therefore the blade
guard must be removed.
1. Remove blade guard.
2. For rabbeting along an edge (long way of work-
piece) as shown, add facing to rip fence approxi-
mately as high as the workpiece is wide. Adjust
rip fence and blade to required dimensions; then
make first cut with board flat on table as any rip
(type) cut; make second cut with workpiece on
edge. Follow all precautions, safety instructions,
and operational instructions as for ripping, or rip
type operations, including feather boards and
push stick, etc.
3. For rabbeting across an end, for workpiece 10-
1/2" and narrower make the rabbet cut with the
board flat on the table. Using the miter gauge
fitted with a facing, follow the same procedures
and instructions for cross cutting making succes-
sive cuts across the width of the workpiece to
obtain the desired width of cut. DO NOT use the
RABBET
/
/
FIRST CUT /
ISECOND CUT
,y
RABBETING ALONG
THE EDGE
i
J
/
J
/
/
RABBETING
ACROSS THE END
rip fence for rabbeting across the end.
4. INSTALL BLADE GUARD IMMEDIATELY UPON
COMPLETION OF RABBETING OPERATION,
USING FEATHERBOARDS
Featherboards are not employed during non thru-
sawing operations when using the miter gauge.
Use featherboards for all other non "thru-sawing"
operations (when sawblade guard must be
removed). Featherboards are used to keep the work
in contact with the fence and table as shown, and to
stop kickbacks.
Add 8 inch high flat facing board to the fence, the
full length of the fence.
Mount featherboards to fence and table as shown,
so that leading edges of featherboards will support
workpiece until cut is complete, and the workpiece
has been pushed completely past the cutter
(sawblade, dado head, molding head, etc.) with a
pushstick, as in ripping.
Before starting the operation (switch "OFF" and
cutter below table surface):
(a) Install featherboards so they exert pressure
on the workpiece; be positive they are secure,
and
(b) Make sure by trial that the featherboards will
stop a kickback if one should occur.
Replace the sawblade guard as soon as the non
thru-sawing operation is complete.
Rabbet cuts can also be made in one pass of the
workpiece over the cutter using the dado head or
molding head.
WORK SUPPORT
"C" CLAMPS FEATHERBOARD
"C" CLAMPS
FEATHERBOARD
i ,/
/
/
31
MAINTENANCE
WARNING: TO AVOID INJURY FROM
ACCIDENTAL START, TURN SWITCH "OFF" AND
REMOVE PLUG FROM POWER SOURCE OUTLET
BEFORE MAINTAINING OR LUBRICATING YOUR
SAW.
Do not allow sawdust to accumulate inside the saw.
Frequently blow out any dust that may accumulate
,nside the saw cabinet and the motor.
Freq_,ent!y clean your cutting tools with Craftsman
Gum and Pitch Remover.
A coat of automobile-type v,._x applied to the table
wlii help to keep the surface clean and allow
wor,.p=eces to slide more freely. Treat unplated and
unpainted steel parts and surfaces with Sears "Stop
Rust'
If the power cord is worn or cut, or damaged in any
way. have it replaced immediately..
Make sure the teeth of the ANTIKICKBACK pawls
are always sharp. To sharpen:
1. Identify the dull tooth or teeth. Remove blade guard.
Assembly from saw.
2. Remove 10-32 x 11/4pan head screw from guard link
to seperate guard link and guard from blade
spreader.
3. Rotate pawl toward rear of spreader so that teeth are
above top of spreader.
4. Hold spreader with left hand and place pawl over
corner or workbench.
5. Sharpen the dull tooth using a few light strokes of a
fine-cut file.
6. Reassemble guard when finished sharpening
pawls.
32
LUBRICATION
The saw motor bearings have been packed at the
factory with proper lubricant and require no
additional lubrication.
The following parts should be oiled occasionally
with SAE No. 20 or No. 30 engine oil.
1. Elevation guide slot and pivot.
2. Elevation screw threads.
3. Bevel screw threads (First clean with Craftsman
Gum & Pitch Remover.)
4. Bevel and elevation link pivot points.
5. Cradle pivot pin bearing points.
6. Bearing points in miter gauge and rip fence.
The saw table and other major parts are made of
aluminum and require no special care. A coat of
automobile-type wax applied to the table will help to
keep the surface clean and allow workpieces to slide
more freely. Treat unplated and unpainted steel
parts and surfaces with Sears "Stop Rust."
J
]
"}iFBEARING POINTS
BEVEL LINK F_
BEVEL NUT ;.""_-'-----'_
,
ILli ELEV"''ON
II cr_ _" _ il Jl II "_GUIDE SLOT
ILI k_J I_ _ iI I I_F_I |AND PIVOTLi I
Ill I_ _' L-Y I / IN CRADLE ii
33
Sears Recommends the Following Accessories
ITEM CAT. NO.
Saw Blades ................................................ See Catalog
Molding Head Set ...................................... See Catalog
Dado Insert ....................................................... 9-22281
Molding Insert ................................................... 9-22282
Taper Jig .................................................... See Catalog
Dado Set .................................................... See Catalog
Steel Legs ......................................................... 9-22244
Sears may recommend other accessories not listed in
the manual.
See your nearest Sears store for other accessories.
Do not use any accessory unless you have received and
read complete instructions for use.
WARNING: Use only accessories recommended
for this saw. Using other accessories may be dan-
gerous.
TROUBLE SHOOTING
WARNING: TO AVOID INJURY FROM
ACCIDENTAL START, TURN SWITCH "OFF" AND
ALWAYS REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE TROUBLE SHOOTING.
TROUBLE SHOOTING -- GENERAL
TROUBLE
Excessive vibration.
Cannot make square cut
when crosscutting.
Cuts binds, burns or
stalls motor when
ripping.
Cut not true at 90 °
or 45 °positions.
Tilt crank and elevating
crank turn hard.
Excessive blade wobble.
(Causes oversize kerf
and unsmooth cut)
1.
1.
Sharpen or replace blade.1.
2.
PROBABLE CAUSE
Blade out of balance.
Miter gauge not adjusted
properly.
Dull blade with improper
tooth set.
Warped board.
3. Rip fence not parallel
to blade.
4. Spreader out of
alignment.
1. Stop nuts not properly
adjusted,
1. Sawdust on threads of tilt
screw or elevating screw.
1. Blade has excessive
wobble.
2. Blade collars not installed
properly.
1.
1.
1.
2.
3.
4.
REMEDY
Discard Blade and use a different blade.
See section "Miter Gauge."
Make sure concave or hollow side is facing
"down" feed slowly.
See "Assembly" section, "Aligning Rip Fence".
See "Assembly" section, "Installing
Blade Guard."
1. See "Assembly" section, "Blade Tilt, or
"Squareness of Blade to Table."
1. See "Maintenance and Lubrication" section.
1. Replace blade.
2. Make sure the large collar (2" Dia.)
is between motor and blade. (Installed
before blade).
34
TROUBLE SHOOTING -- MOTOR
NOTE: Motors used on wood-working tools are
particulary susceptible to the accumulation of
sawdust and wood chips and should be blown out or
"vaccummed" frequently to prevent interferences
with normal motor ventilation.
NOTE: The starting relay is a GRAVITY SENSITIVE
TYPE. NEVER TURN THE POWER ON WHILE THE
SAW IS UPSIDE DOWN AS THIS WILL DAMAGE
THE MOTOR.
TROUBLE
Excessive noise.
Motor fails to develop
full power. (Power
output of motordecreases
rapidly with decrease in
voltage at motor terminals
For example, a reduction
of 10% in voltage causes
a reduction of 19% in
maximum power output of
which the motor is capable,
while a reduction of 20%
in voltage causes
reduction of 36% in
maximum power output.)
Motor starts slowly or
fails to come up to
full speed.
Motor overheats.
Starting relay in motor
will not operate (Motor
does not come up
to full speed.)
Motor stalls (resulting
in blown fuses or tripped
circuit breakers).
Frequent opening of
fuses or circuit breakers.
PROBABLE CAUSE
1. Motor
1. Circuit overloaded with
lights, appliances and
other motors.
2. Undersize wires or circuit
too long.
3. General overloading of power
company facilities. (In
some sections of the
country, demand for electrical
power may exceed the
capacity of existing
generating and distribution
systems.)
4. Incorrect fuses or circuit
breakers in power line
1. Low voltage-will not trip
relay.
2. Starting relay not operating.
1. Motor overloaded.
2. Improper cooling. (Air
circulation restricted
through motor due to
sawdust, accumulating
inside of saw.
1. Burned relay contacts (due
to extended hold-in periods
caused by low line voltage.
etc.),
2. Saw not in upright position.
3. Loose or broken connections.
1. Starting relay not operating.
2. Voltage too tow to permit
motor to reach operating
speed.
3. Fuses or circuit breakers
do not have sufficient
capacity.
1. Motor overloaded.
2. Fuses or circuit breakers
do not have sufficient
capacity.
3. Starting relay not operating
(motor does not reach
normal speed).
REMEDY
1. Have motor checked by qualified serwce
technician. Repair service is available at
your nearest Sears store.
1. Do not use other appliances or motors on
same circuit when using the saw.
2. Increase wire sizes, or reduce length of wiring.
See "Motor Specification and Electrical
Requirements" section.
3. Request a voltage check from the power
company.
4. Install correct fuses or circuit breakers
1. Request a voltage check from the power
company.
2. Have relay replaced.
1.
2.
Do not cut so fast-Feed work slower into blade.
Clean out sawdust to provide normal air
circulation through motor.
See "Maintenance and Lubrication" section.
1. Have relay replaced and request a voltage check
from the power company.
2. Place saw in upright posihon.
3. Have wiring checked and repaired,
1. Have relay replaced.
2. Request a voltage check from the power
company.
3. Install proper size fuses or circuit breakers.
1. Don't cut so fast-Feed work slower into blade.
2. Install proper size fuses or circuit breakers.
3. Have relay replaced.
35
f_
49
J\
t f "_-" I _ fl_
4O 40
\\
z1 \
\
\\
65
\ i_.- --__'_I 52
t
7O
63
65
7_
\
L_
SO
\ \
s3 54
\51
$1 5'l
42
\
44 43
56
55
4,1',k,
40
1 _,o/
59
J
J
\
_..--..--7 ;7
68
j_
63
4S
,/
/
/
/
/
/
/
_S
/27 26
32 __^ 3_ o
PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW
MODEL NO. 113.221620
FIGURE 2
Key Part
No. No. Description
1
2
3
4
5
6
7
9
10
11
12
13
!4
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37
38
39
40
62905
STD60!103
62436
62625
816075
62908
805297-9
805297-1
62931
62915
STD600805
62909
62937
62924
STD601105
62936
62442
60256
803709
167085
ISTD510603
62913
62925
62938
508179
62642
STD541025
62809
STD551225
STD541625
60074
STD551012
STD541025
62643
60314
9420417
STD611005
816072
816073
STD551037
Bracket, Cradle
*Screw, Hex Washer Hd.
Type "T" 10-32 x 3/8
Nut
Hanger
Rod, Cradle
Extension, Table L.H.
Screw, Socket Flat Hd.
1/4-20 x 5/8
Screw, Flat Hal.
5/16-18 x 1-1/4
Table
Insert, Table
*Screw, Pan Hd. 8-32 x 1/2
Extension, Table R.H.
Fence Assy., Rip (See Fig. 3)
Plate, Switch
*Screw, Pan Hd. Cross
Recess Type "T" 10-32 x 1/2
Lead Assembly
Switch, Locking
Key, Locking
Connector, Wire
Cord with Plug
*Screw, Pan Rec.
Type "T" 6-32 x 3/8
Housing, Switch
eRelay
Gauge Assembly, Miter
{See Fig. 4)
Guard Assembly (See Fig. 2) )
Support, Spreader
*Nut, Square 1/4-20
Bracket, Spreader
*Lockwasher, External 1/4-20
*Nut, Wing 1/4-20
Screw, Socket Set
1/4-20 x 7/8
*Washer, 17/64 x 9/16 x 3/64
*Nut, Hex 1/4-20
Clamp, Spreader
Screw, Truss Hd. 1/4-20 x 5/8
Screw, Washer Type "T"
1/4-20 x 5/8
*Screw, Pan Rec. Type "AB"
No. 10 x 1/2
Panel, Front
Indicator. Bevel
*Washer, .380 x 47/64 x 1/16
*Standard Hardware Item - May be purchased
locally.
fStock Item - May be secured through the Hardware
Department of most Sears Retail Stores and
Catalog Order House.
*If this part is removed, discard and replace with a
new Push Nut.
Key
No.
41
42
43
44
45
46
47
48
49
5O
51
52
53
54
55
56
57
58
59
6O
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
Part
No.
60240
62912
STD551208
STD510803
62901
814638
STD522506
STD551125
816071
806762-7
60540
62919
62917
62923
816O76
9414920
60388
814663
65093
62900
6O548
62989
60541
60546
60545
9-32666
60547
6362
62498
62992
62856
STD541025
60539
62922
STD551025
1814770
13540
iSTD551210
507545
507546
SP53! 1
Description
oRelay must accompany motor when motor
*Nut, Push 3/8
Handwheel, 3-5/8
*Lockwasher, No. 8
*Screw, Pan 8-32 x 3/8
Base
Plate, Thrust
*Screw, Hex 1/4-20 x 5/8
*Lockwasher, 1/4
Bracket Lead Screw
Screw, Pan Hd. Type "T"
10-32 x 1-1/8
Ring, Retaining 11/!6
Nut, Elevation
Link
Pin, Guide
Shaft, Tilt
Washer, 17/64 x 5/8 x 1/ii4
Nut, Self-Threading
Shaft, Elevation
Clip, Wire
Baffle
Screw, Hex Washer Type _r"
1/4-20 x 3/8
Bracket, Lead Screw
Screw, Hex Locking
!/4--20 x 3/4
Washer, Spring
Washer, Nylon
-i'Blade, 8"
Collar, Outer
Nut, Saw Arbor
Collar, Inner
Cradle
oMotor
*Nut, Hex 1/4-20
Ring, Retaining 1/4
Pin, Guide
*Washer, 17/64 x 1/2 × 1/32 I
Link t
Wrench
*Lockwasher Ext. #10 =
Bag of Loose Parts
(Not Illustrated)
Bag of Loose Parts
(Not Illustrated)
Owners Manual
(Not Illustrated)
is
returned for service. Any attempt to repair this
motor may create a hazard unless repair is done by
a qualified service technician. Repair service is
available at your nearest Sears Store.
37
REPAIR PARTS
PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW
MODEL NO. 113,221620
2
J/f
/
/
i12
/11 ,/
4
5 6
GUARD ASSEMBLY 508179
ALWAYS ORDER BY PART NUMBER--NOT BY KEY NUMBER
Key Part
No. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
436593
818822
STD541411
818833
818820
STD582025
802955-7
62561
818831
455734
62559
62519
62921
Description
Screw, Pan Hd. 10-32 x 11/4
Link, Guard
Nut, Lock 10-32
Guard
Pin
*Ring, Retaining 1/4
_Ring, Retaining 1/4
Pawl
Blade, Spreader
Pin, Roll 1/8 x 3/4
Spacer, Link
Spring, Pawl
Pin
*Standard Hardwareltem--May Be Purchased
Locally
-A-If this part is removed, discard and replace with
a new ring, retaining.
38
PARTS LIST FOR CRAFTSMAN 8 INCH DIRECT DRIVE TABLE SAW
MODEL NO. 113.221620
1
2
4
FIGURE 3
RIP FENCE ASSEMBLY 62937
Key
No.
1
2
3
4
5
6
7
Part
No.
62906
STD522505
62985
62482
STD541231
60543
62939
Description
Channel, Fence
*Screw, Hex Hd. Sems
1/4-20 x. 1/2
Head, Fence
Knob, 1-1/4 Dia.
*Nut, Hex Jam 5/16-18
Screw, Truss Hd. 5/16-18 x 2
Clip, Shoe
*Standard Hardware Item - May be Purchased Locally.
FIGURE 4
MITER GAUGE ASSEMBLY 62938
Key Part
No. No. Description
1 62176
2 ST,D551010
3 62173
4 62175
5 STD510803
6 38724
7 60544
8 62927
Knob, Miter Gauge
*Washer, 13/64 x 5/8 x 1/32
Gauge, Miter
Pin, Miter Pivot
*Screw, Pan Hd. 8-32 x 3/8
Pointer
Spacer
Rod, Miter Gauge
*Standard Hardware Item - May be Purchased Locally.
39
SEARS
owner's
manual
MODEL NO.
113.221620
The model number of your 10
inch Table Saw will be found on
a plate attached to your saw, at
the rear of the base.
When requesting service or
ordering parts, always provide
the following information:
• Product Type
• Model Number
• Part Number
• Part Description
8 INCH DIRECT DRIVE
TABLE SAW
For the repair or replacement parts you need
Call 7am - 7pm, 7days a week
1-800-366-PART
(1-800-366-7278)
For in-homemajor brandrepair service
Call 24 hours a day, 7days a week
1-800-4-REPAIR
(1-800-473-7247)
Forthe location of a
Sears RepairService Center in your area
Call 24 hours a day,7 days a week
1-800-488-1222
For information on purchasinga Sears
Maintenance Agreementor to inquire
about an existingAgreement
Cal( 9 am - 5 prn, Monday-Saturday
1-800-827-6655
SEARS
IW;/:/;l,r/;i,']:;trl[H_'JI
America's Repair SpeclafJsts
k,, j_.
Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.
Part No. SP5311 Form No. SP5311-4 Printed in U.S.A. 12/95

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