Craftsman 11322401 User Manual BENCH SAW/TILTING ARBOR Manuals And Guides L1005336
User Manual: Craftsman 11322401 11322401 CRAFTSMAN BENCH SAW/TILTING ARBOR - Manuals and Guides View the owners manual for your CRAFTSMAN BENCH SAW/TILTING ARBOR #11322401. Home:Tool Parts:Craftsman Parts:Craftsman BENCH SAW/TILTING ARBOR Manual
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OPERATING
INSTRUCTIONS
AND
LIST
C
n
8-1 h Tilting Arbor
Number
113.2240 |
The
your
tion
youe
above Modal Number will be found on a phte attached to
saw, at the back, near the bottom of the b_.
Always menthe Model Number when communicating
with us regarding
saw oe when ordering parts.
Instructions
for Ordering
All par_ listed herein must be order_ through a Sears retail
or mar order store. Par_ are shipped prepaid.
When ordering
repair par_, always give the folbwing information:
I.
The part number
in the list.
2. The pa_ name and price in the list.
3. The model number which is I13.2240i
ROEBUCK
instructions
for
sem,
blin g
Qn_
Opera t ,S Your Saw
Uncrating
Your Craftsman Saw is shipped complete (Mth_
_t motor) in one crate, To uncrate_ remove lid_
unfold sides, and nnboK saw' from wood base,
Before discarding
packing material
and paper_
examine them carefhtly fO_ loose parts.
C_ean all 1oose parts carefullyo Adjustments are
carefully checked before the saw is shipped_ but
rough handling in transk may nccasionMly
make
a readjustment
necessary_ The best results wiil be
obtained by assembling and checking in the following order:
I. Remove two screws (part So1241_ Fig. No0 3)
amd insert (part 615I, Fig:. No,. 3), &eck tightness
of saw arbor nut_ using the arbor wrench (part
3540, Fig. No. 4). Replace insert amd screws.
The saw blade sbou/d be paralIel to the mitre gage
slots in the table. If realignment of the saw blade
is necessar
B loosen
the
screws
(part:
3) which secure the table trunnions
No.
saw
3) to the table,
blade
:s parallel
Shift
with
S-860,
(part
the trunnions
the slots_ and
Fig.
FIG.
No,
I
_neat has b_n obtained.
The pressure
on the splitter Made damp
washers may be incr_sed
or decreased by tightening
or loosening
the cap screw
(part S-I090_ Fig. No. 4) which secures the washers
to the cradle.
The position
of the splitter
blade
clamp washers may be changed_
if n_essary,
by
varying
the number
of flat washers
(parts S-970
and S-i066_
Fig, No. 4) mounted
between
_e
damp washers and the cradle,
er blade
must: be dlrec_
in tlne with the
No,
13_ Fig.
until
the
redghten
the screws.
/ ............
2. Place the Rip Fence ':'F" on the saw table
as ill_trated
in Fig. No, 1o The Rip Fence Kuob
"G" must be pulled out to permit the guide to
slide over the Rack "J'L A slight pressure must
be exerted upon the rip fence to cause it to seat
proper[>" on the rack. This pressure is necessary to
overcome a pressure exerted by the two alignment
bar springs (part Sd230_ Fig. No. 3.) which act on
the inner lip of the rack to hold the {ence in con+
tiuuous al{g_ment. If any part of the Rip Fence
4_ Mount
motor
on Motor
Support
Assembly
(also see Motor
Specifieations)_
and stlde the _o
pins on the Motor
Support
Ass_b|y
_to
the
mounting
holes at the rear of the cradle.
Pinch
pulley on motor shaft and line up Mth pulley on
_aw arbor,
Install "V" belt over pulleys and adjust
belt tensloa
by moving the motor support
elth_
in oe out until the belt is snug, keep_g
ia mlnd
that the motor should be allowed to fall back against
the belt to obtain
the automatic
belt tlghten_g
feature. When the adjustment
is sadsfactory_
damp
the motor support
in place by tightening
the two
square
head set screws (part S-207, Fig. No_ 3).
Rip Fence and the top of the table varies appreciably as the fence is moved across the: table_ the
ha& *_J" should be readjusted
parallel with the
tame
top to provide the proper clearance, This adjustment may be made by loosening the four
screws (part S_203_ Fig. No0 3) which secure the
rack m the table_ Retighten after the prefer adjustmeat
has been made° Place the Rip Fence next to
ekber
of the mitre
gage
slots
and
damp
ia place
by pushi_g down on cam clamp lever "H'0 If the
Rip Fence is out of Iine with the mkre gage slot,
the fence may be adjured
by loosening the four
screws (parts S-659 and S-739, Fig. No, 3) which
secure the guide m the feuce, Retlghteu when _e
desired adjustment has been obtained.
3, Mount the Guard Assembly "X" on the saw_
as. illustrat_
in Fig. No. 1, by insertlng the pin
at the rear of the @ikter blade into the hole in the
spNtter blade bracket (part 72, Fig, No_ 3) at the
rear of the saw.. Press the Guard Assembly do_
firmly so that the semi-circular notch in the splitter
blade slips between the two splitter blade damp
washers (part 69, Pig. No,. 4) mounted oa the
cradle, _.e splitter blade and guard may be adiusted by tooseuing the two screws (part 8-203_
Fig, No. 3) which secure the splitter blade bra&et
to the cradle° Retighten when the desired adjust-
If the saw is to be driven by a very large me{or
which cannot
be mounted
on the motor
support
provided_ the motor should be mounted
oa a lions.
ing rait_ and a _-inch
wide belt Mth a m_im_
length of 80 inch_
should be used. The posltion
of the motor
should
be adjusted
until
_e belt
clears all obstructions
through
all positions
of the
saw blade.
If the saw is m be driven from
a belt at least t00 in&ca long.
a line-shaft_
5. Place the Mi_e Gage Assembly
of the mitre gage slo_ in the table
in Fig, No. 1.
Motor
use
"K" in tither
as illustrad
Spe¢ifkations
This saw is d_igned to be used with a 3450
r.p,m., alternating.current
motor of a repulsion-inductlon or capacitor
type_ or a 3450
rop.m,_ corndirect-current
motor.
A V2 h.p.
2
Operatin9
motor
is recommended
for light: duty, and a ¾
the base of the motor. If this dimension varies
appr_iably
from four inches, it may be necessary
to obtain a belt of a different length° Ifa
1750
r,p°mo motor is used, a sixdnch motor pul@ and
a longer belt must be purch_ed_
These may be
ordered through any Sears Retail or Mall Order
Store°
The arbor has been made ex_a long to accommodate a second pulley to provide for double belt
operation, although the single belt is sufficient to
_rry the loads normally encountered.
The extra
motor pulley, arbor pulley, and b,elt may be or-
Caution:
und_
no circumstances
should
a sixinch motor' pulley be used with a 3450 r.p.mo motor.
_e
saw blade speed resulting
from such a pulley
ratio would be d_gerous°
Do not use a three.lnch
motor
p_ley
_th
a i750 r.p.mo motor°
Such
a
u_ey
ratio will not give sadsfacto_
saw p_ormance_
Static
Elec:tricity
Occasionally
s slight shock may be experienced
upon touching a machine tool, Ti_is is usually due
to a stadc decuicai
charge built up by the friction
between
moving
parts_ such as the V-belt
and
pMley. It is not necessarily
indicative
of a gronnd_
motor or faulty electrical
connections,
To eliminate
this condition,
as well as guard against
the effe_
og a grounded
motor
_ faulty' connections,
the
saw should be grounded
to a water or steam pipe.
Adjustments
1o All pointers
may be readily adjusted
to the
zero position
by loosening
the lock screw, resetting
the pointer
and retlghtening
the scr_0
2. Both rip fence indicators
(part 135, Fig. No.
3) should
be adjusted
to zero by placing
the rip
fence first to the right and then to the left of the
saw blade. The teeth of the saw biade should touch
the rip fence i@tly
when the adjustment
to zero
is made.
Operat_ng_Contro[s
the
1. Elevation
Hand
Wheel "A', on the front of
saw, controls devadon
of the blade or depth of cut
as indicated
on the Depth
Dial "B'.
The Depth
Dial should read zero_ with the saw' blade just flush
with the surface of the table.
Correction
of this
setting may be made by sliding the Lift Dial Tape.
This adjustment
will be necessary
after the blade
_s b_n
filed or sharpened,
reducing
the original
diameter, or when a saw blade of a diameter other
than 8 inches is used.
If an extremely
accurate
depth of cut is r_uired
the height
of the saw
blade above the table
should
be measured
or_
preferably,
a test cut should be made on, a piece of
scrap and the actual depth of cut measured.
Under
no circumstances should a saw blade wi
eter greater than I0 inches be _ed with this saw.
_-_a_ 10-inch saw blade is used_ the pre_nt
3.1neh
motor pulley should
be reNa_cxt with a 2½-inch
SiZe.
2. Tilt Hand
Wheel
"C'_ on the left side of
the saw, controls the angle of tilt. The saw Made
may be tilted from 0 degrees
to 45 degrees.
_e
angle of tilt is indicated
on the Tilt Gage _'D'L
If the angle of the oa_ (tilt)
must be extremely
a_urate,
the angle of the saw blade sho_x_d be
&eck_
with a protractor
or with a board which is
known to be cut at the exact angle required_
3. The tilt mechanlsm
may be to&ed
in any"
position
by means of Clamp
Screw Handle
"E"
which
opiates
like a s_ket
wrench.
The
tilt
mechanism
should always be locked before starting
work through
the saw and should
always be unlocked befor
p_ng
4. Rip Pence "F' is operated
by pushing in Rip
Fence Knob "G" which engages a pinion gear with
the teeth on Re& _J"o Turning
knob _G" after
engagement
of the g_r
will cause _e Np fence to
move easily across the table° When the pinion gear
is dis_gaged
by pulling
out knob _G"_ _e rip
fen_
may be moved
across
the table by hand.
After the rip fence has been adjusted
to the post.
don d_ired, it is. clamped in place by pushing down
on Cam Ciamp Lever "H'L
if the ciamplng
action
is too tight or too loose it may' be adjured
by inc:reasL,ag or decr_siug
the effective
length
of the
rip fence clamp rod (part 6100, Fig. No. 3). This
is accomplished
by loosening
the sleeve nut (part
t40, Fig. Non 3) and readjusting
the hex nut (part
S-108, Fig. No. 3) on the end of the: clamp rod
at the back of the fence. The sleeve nut, which is
eroployed
as a jam nut, should be redghtened
after
_e adjustment
h_ b_n obtained.
A sticky or dirty
table or rip fence may prevent
the rip fence from
maintaining
proper alignment.
Keeping
the saw
_ble and rip fence clean and tap#hi
the rip fence
lightly* to assist the fence to find its natural position
Mll be found m help maintain
the alignment
of _e
rip %nee with the saw blade.
_ross
Cu#Hn$
Before
performing
cross cutting operations_
the
alignment
of the mitre gage slots wid_ the saw blade
should
be checked
and corrected,
if necessary,
described
in paragraph
! under Assembling.
Mitre
Gage "K'is
graduated
in degrees from
the 90 degree position
to the 30 degree position,
both left and right. The Mitre
Clamp Knob
_L"
locks the mitre gage in any position
d_ired_
The
Mitre Extension
Rods "M" are locked to the mitre
gage by Thumb Screws _'N'+ These rods are pro+
vided for use when it is desired to cut severM pieces
of work to the same length.
To perform
accurate
work with the mitre gage
the Mitre Gage Pointer (part 6285_ Fig. No. 3) must
be properly
adjusted.
The mi_e gage should be
set on a _e
90 degree an_e by use of a square
by use of the 90 degree relationship
between
the
mitre gage Nots and the front table edge, _e
mitre
An 8_ sanding disc (Cat. No. 9-2272_ 5/8 st bore)
is available _o_
the saw into a d_c
sander, with provision for tilting to 45 degrees,
Purchase o_ a special
Sanding Insert (Cat.
No,
9-2283J for use with the disc, is aloe necessary, as
the table opening provided
by the insert
6_5_, Fig, No, 3) furnished with the saw, _ too
narrow for the sanding disc.
To set up the saw for disc sanding_ replace the
saw blade with the sanding disc and replace the
[nser_ furnished
with the saw with the
insert, Craftsman Disc Cement (Cat, No. 9-2219)
shoMd be used for applying di_s, Abrasive discs
(Ca_,
No,
9-2273)
may
be
Sears Retail or Mail Order
_nd
For
dado
work
it
ordered
through
any
Store.
R_bbeHn_
_s necessary
to
use
a special
Dado Insert (Cat. No. 9-22!2).
To use a dado
head remove the inser_ (part 6151, Fig. No. 3)
and saw blade. Place one outside dado blade on
the arbor first; next to _hls place the nun_ner
of
chipper blades required to obtain the desired thick_ess_
and
on
the
ou_ide
of the
chipper
blades
place
another outside dude blade, Replace _e loose collar and tighten the saw arbor nut firmly.
When
dado heads wider than 5.'8"
are to be
used. th_ loose collar can be left off and the arbor
nut firmly tightened
directly against the outside
dad_ blade. If _ dude cut is to be made with the
saw arbor dhed (m notch a board or group of
boards) it may be necessary to remove the Dude
Insert (Cat, No. %2212) from the ruble entirely
_c provide s_fficient clearance for the cutters in
the tilted posit_ono
Caution: Do no_ use the chipper biade_ by themselves without both outside dado blades.
8.
9.
All other points where friction
betw_n
two
or more moving surfaces
exis_
or where a
slip fit is neces_ry
for adj_stlng_ purpose.
Special
attention
should
be glv_
to the
moving
pa_ts in the Rip Fence and Mitre
Gage.
To prevent
the saw table from rusNng, it should
be kept covered
with a film o_ o_r %top
Rust"
when not in use and wiped off with a cloth before
using. A similar procedure should be _ollowed for
other unpainted
and unplated
parts and s_rfaces.
[Hs ructiions
For Orderin%
Par s
for COMPLETE
ASSEMBLIES.
The
berg of the COMPLETE
ASSEMBLiES_
do not appea_ on the illustrations°
AId pai'ts iRustrated
_n Figures No. 3 and No, 4
and llsted on the fallowing
pages u_der part humbess mast he ordered
through
a .Sears Reta{i or
MMI Order Store.
Screws, nuts_ washers_ etc. are
standard
items and may be purchased
iecaHy by
noting the specifications
Iisted for these pa_ts. In
severa_ itas_a_ceg par_ number2 and p_iees a_e listed
part num.
howevee,
within the limits
L__ni__ed.
All p_iee_ a_e subjee_ to change
','
g
g
without
notice.
gag
i
_,_
7̧
\
3552
S-3_0
54
9-2212
\\
FIG.
No.
3
FIGQRI
NAME
No*
Pa_
S2
86
87
8S
9t
92
95
126
127
128
129
2:285
gS51g
3533
_52
66
73
74
77
7g
80
MITRE
_it_'e
GAGE
r}age
_I;
PART
ASSY.
M#_e
Ctam_
Knob
Mitre
E_ien,
Rod
{Sl_MghQ
Mhlee
Eaten${n*_
Nod
Nhiee
Rod
Clam_
....
MR/e
Thumb
Screw
l_4i{re Gage
C[am_
A_*Y,
Ca_ela ge
Bolt
(_/16'*
Die.
g _/4"1
Wir_
Nut
10-24
Motet
Suppor_
Hinge
Rod
Molo_
8a*e
Suppo_
A_W.
Mete€
Ba_e
Br_¢ke_
Ag_5".
GUARD
ASSENtBLY
Slflit_e¢
Plvo_
Pin
8"
Saw P_t
--Pa_i
S_ing
.....
Guard
......
G_=a_d
(8"
law}
lnse_
Each
._ 6.24
_.gO
40
.40
.42
io
.12
1._6
.10
_12
.712
5.86
3.40
2.58
6A6
.18
.12
,16
3,76
.72
Part
N_.
3 PARTS
NAME
OF
LIST
PANT
P,repaid
P_Ice
Each
120
12 _
I_4
6287
_I_I
8I
104
109
125
130
1 }5
140
141
3556
!t572
6098
6099
6100
610}
6159
6160
S.12_0
P_','l
S_ring 2p_ce_
.Guard
]_se_t
Sp_ir_g
Cli#
RIP
FENCE
ASSEMBLY
Cam
Thrum* Washer
-Rip
Fcmee
......
RiI_ P_¢e
Clamp
Wa_h_,_
Rig
Fe_ce
A_'m
Assembly
Ri_
Fei'_,co Clamp
Pi_
Rip
Feg_ee ie_di_a{o_
Ri_
Fence Clamp
2]_ve
Nut
Ri_
Fe_e
Knob
.
Rip
Fence
Plrlion
....
Rip
Fence Clamp
Cu_hlon
Cam
Clamp
Leve_
lt_sert
Cam
Clat_!_
Lever
Ri# Fence
Clamp
Rod
7'52
Dia,
Sgeel Ball
Ri_
Fence
B_hir*g
,
Rip Fence
Gu_e
As_mbly
Allg_me_{
Ba_
$1;}rlng
L4O
_24
,14
.1o
i2.2¢*
.12
6.94
.I0
.42
.14
.12
.20
.44
46
_t2
.22
+68
.50
.ii
.12
LT0
A.0
P_t_ Nn+
5
13
_7
I8
lg
_5
54
55
56
60
61
72
103
1_{
_46
2105
6151
61511,
S-292
NAME
OF PART
Feo_t
Panel
...........
Table
T_u_io_
Clami
S_eeaw
...........
Clamp
Seeew
Halad|¢
el*linD
S_:i'eW S_Ir_g
Tilt
Li{{ Peiater
.....
[.
Tilt
Beating
Bracket
]_¢h
2.$2
1,94
24
,44
.]0
[
,14
....
Tit*
S21}
22.88
I!16
I _ .04Y
Wedge€
Wat*he¢
78
,_0
......
I0
3540
FIGURE 4 PARTS LIST
Pa_t
No_
67
NAME
PART
DEPTH
DiAL
ASSEMBLY
Lib
DiM
T_p_
Pia
Dial
Gea_
.............
L_t
DiM T_pe
............
Li_t Di_l
T_
S_ring
SAgg _ ARBOR
HOUSING
ASSEMBLY
23
_J
7_4
_6
_505
21
27
28
3508
_51_t
tl_i14
N-1211
_06
Saw A_bor
Housing
Lo_
Collnr
...........
Saw
Arbor
Nut
Arbor
Bcarlng
Ret_incr
_
A_ho_
K_y
Grc_s_
Cup
............
Spring
Wnsher
............
SAW
ARBOR
ASSEMBLY
TH_
Part
OF
Prepaid
Ptke
E_h
NAME
Sd42
S-170
S.205
S .207
S.219
S_275
S,297
S-310
Sdl2
OF
0,78
.lO
54
_2
,1_
I_.44
7.90
26
.24
14
A2
20
1_
2.98
.....
FOLLOWING
No.
S 108
S*ItO
S-il2
_
Pa_
PARTS
AND
PART
Prcl_a_d
P_i¢¢
Ezch
10--_2
x 1/8
Hex
Nu_ ......
SAE
No,
gO Wa_her
.......
IO
I0
No.
3501
3502
3503
_507
_509
_59
40
35_7
_5_8,
3_70
14
15
4-7
30
_2
CoHa¢
P$_
A_boe
A_bor
Sh_:
S_p
Collar
Arbor
Ben*inS
.....
SCREW
ASSEMBL_
Screw
...........
.
Lift
Screw
C_ll_
....
CRADLE
A_BMBLY
..,
Cradle
...............
S_i_dle
Arm
Pi_
S_w A_bo_
Retai_iag
S_d
Spindle
Arm
Pin
Re_Muing
'eVa_be_
.......
D*mt_
Di!!
Ra_k
.......
.
Ricag
,.
P_t
.12
1.12
.12
,5,6
1,18
L78
L42
2_
15.20
14,64
._2
.20
No.
S-320
S-323
S-329
10
.I0
10
S_626
.|0
gO
,10
S:659
6797+4
3,7
38
39
57
58
69
70
_540
3557
6084
6085
S-_O0
12
_6
Sd212
NAME
OF
PART
T_h Lift
Nu_ Br_¢ke_
......
Li_t S€_¢w
Block
...........
Lift
Nut
..................
Till
Screw
.............
Tilt Nut
..................
S_li_te_
Blade
Clamp
Wa*her
SpIRtcr
Blade
Cl_m_
Sprig
..
Saw Base
Assemble
.........
Arbor
Wrench
............
Lift
Nut
W_shem
...........
Tihi_g
_red
Spacee
.......
Sa_¢ Arbor
R_t_inin8
Stud
Washer
5/4
x I 1/16
x 1/32
Fibre
_g_a_her
..........
Spring
W_sh_
...........
Prepaid
Price
E_ch
L68
80
60
1.02
52.
,lO
.12
11.52
}6
!0
12
.12
12
12
3 AND 4 ARE STANDARD
LOCALLY:
10
S-417
5,602
S-655
S-7_7
S.759
NAME
OF PART
E_¢h
1_/64
_ 7/16
× 11_2
Steel
\Va,_her
..................
10
I/4_20×114
Cu_
P_. See S_rew
.10
I, 4--_1
_ i Rd.
_d_
M_¢Mne
Screw
....................
10
l_J2
:€ 1/2
Rd. Hal. M_¢h_ne
Screw
....................
1_'1
I0_32
x 318 Rd.
Hal. Machine
Sccew
....................
I0
8--5_I6
Style
Z
Shee_
l_leeal
Screw
.................
10
6_32
_ _/8
FiL
Pld.
_¢tchicl_
£e_w
...................
I0
111-._7,2 • 7/8
R_. _,:L iglaehi,ne
_bcl'ew
......................
10
_ I0 SAE
_ed.
Lock.usher
....
10
.....
_ 518
Fil, lid,
Maehia_
_0
FOLLOWING
PARTS SHOWN
THROUGH
ANY $_ARS
Prepaid
Pat*- No.
S-860
S-894
S-915
S-970
Sd066
S-1090
$d101
S.1156
S-12_4
g-1205
S-1240
S-1241
NAME
OF
PART
3_I6
x
I Hex.
Hd.
C*_
Scg_w ....................
_/8_16
x I/2 Hex,
Hd.
Ca9
fice_w
....................
8132
x 318
Rd.
Hd.
Machine
Screw
....................
7/16 x 314 _ .024
Steel
Washe_
7/16
g _ _4 ×.03_
Steel Washe_
318--.16
x I%
Hex.
Hd.
C_
Screw
..................
5 16_I8x1
Fil+ Hd.
C_p ,Screw
9/16x1_,i×7/64
Steel
W_h_r
I 2--13
Semi-Fin,
Hex,
Nut.
I 2_I
_ Semi-Fin_
Hex, Jam N_
8-_2_
16 Rd. Hd_ M_chine
S_rew
..................
8-32_5/16
FL 14d. Machine
S,_te_¢
....................
ON FIGURES i AND 4 MAY BE ORDERED
RETAIL OR MAIL ORDER STORE:
S¢ock No+
NAME OF P'AR_
9-2212
D_do Ia_
9-2285
S_ndlng
i_se_
9-2272
_adlng
DI_, _" bo_ (not illustr_ied)
9°2902
2_/:¢ ' × _,_" b_Te NlJbles_ A_boe
Pulley
9-290_
9-164_
9.49_7
Fo_m
No,
Price
Par_
S¢_¢w
5/16--18_7
_/32_/2
THE
Prepaid
Price
_ach
PART
Prepnid
_0
.I0
5 1_ < SAE
Med.
Lo_kwa_he_..
1,'4--20x_t/_6
Hex,
Nut .......
It4
SA_
Ned.
Lockwa_het.
.
I0_3/8
Sglcle Z Rd. Hd.
Sheet
Metal
N_rew
..............
Tigb_
Sa_
Sa_
Tight
_w
LgFT
Lift
OF
SHOWN
ON FIGURES
CAN BE P_RCHASED
10_2
g I/2
Fil. _d.
Machina
Scce_
..................
10_2
x 5/I6
Rd.
_d,
Ma,
¢hio_
Screw
...............
17/32_/4x1:16
S|ee|
Waaher
...................
'8 Sq, Hd_ S_ Screw
Coltet
Pm ..........
NAME
E_¢h_
10
lO
gO
,10
.I0
I0
,?.O
,10
AO
+lO
I0
10
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