Craftsman 113225930 User Manual SEARS BELT AND DISC SANDER Manuals Guides L0905312
CRAFTSMAN Sander Manual L0905312 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides
User Manual: Craftsman 113225930 113225930 CRAFTSMAN SEARS BELT AND DISC SANDER - Manuals and Guides View the owners manual for your CRAFTSMAN SEARS BELT AND DISC SANDER #113225930. Home:Tool Parts:Craftsman Parts:Craftsman SEARS BELT AND DISC SANDER Manual
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MODEL NO. 113.225900 BELT AND DISC SANDER ONLY MODEL NO. 113.225930 BE LT AND DISC SANDER!WITH LEGS AND MOTOR Serial Number Model and serial number at the right-hand of the base. You model C nFTSMR may be found should side record both and serial number in a safe place for future use. BEL T AND DISC SANDER CAUTION: Read GENERAL ADDITIONAl. ® assembly . operating e repair parts and SAFETY INSTRUCTIONS carefully Sold by Part No. 68067 SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Printed in U,S.A, FULL ONE YEAR WARRANTY This warranty gives you specific legal! ON CRAFTSMAN rights, and you may also BELT AND DISC SANDER have other rights which vary from state to state:, SEARS. general ROEBUCK safety 1, KNOW YOUR AND CO.. Dept. 698/731A. instructions Sears Tower, as the POWER TOOL specific 2. GROUND This toot mask if cutting (plugs or muffs} €o_d arid potential equipped a 3-prong grounding type with an grounding peculiar to this in working plug tool. Never the Use clamps or a vMse to hold work when practical. It's safer than using your hand, frees both hands to operate tool. proper conductor connect the in green the and 14. DON'T wire Keep OVERREACH proper footing 15. MAINTAIN IN PLACE order, in proper adjustment operation is dusty, and ear protectors during extended periods of operation. 13. SECURE WORK 3-conductor to fit Th =. green wire, 3, KEEP GUARDS approved type receptacle. cord is the grounding to a live terminal. - hazards ALL TOOLS is I L 60684 for power Read and understand the owner's manual and labels affixed to the toot, Learn its application and limitations as well Chicago, and Keep align- 4, REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that wrenches are removed from tool before sharp before Ciuttered must areas not and be slippery CLEAN benches due inwte to wax or accidents. Floor clean bits, Make sure for times. best for when cutters, and safest perform_ and changing lubricating changing Switch accessories such as etc. 17. AVOl D ACCIDENTAL sawdust. at all TOOLS servicing; blades, 5. KEEP WORK AREA and instructions 16. DISCONNECT keys and adjusting turning it on. balance TOOLS WITH CARE tools ance. Follow accessories. ment. and STARTING is tn "OFF" posntlon before plugging n 6: AVOID Don't ;_ose DANGEROUS them adequate . to rain. Keep visitors should well r .................. 18 tocatio n::::::::::::::::::::::::::::: USE RECOMMENDED lighted. Consult Follow P:t6:_i_le .... ..... The AWAY be kept padlocks, area space,, 8. MAKE WORKSHOP with work surroundingw0rk KEEP CHILDREN All ENVIRONMENT use power tools in :damp orwet a safe distance from .: swmtches, or by removing starter 9. DON'T FORCE TOOL do the job better Don't force safer at the rate for or attachment to _o a ?oh _t was not for wear loose {rings, wristwatches) NONSLIP footwear hall covering to above the elbow. 12, USE SAFETY clothing, Check parts, dtt=ons _)art gloves, to get caught is recommended. contain occur long hair. neckties or jewelry _n moving pa_'ts Wear protective Roll long if the tool is tipped or if the above or the tool on near the to reach tool such that part that them, PARTS sleeves (Head Protection) Wear safety goggles (must comply with ANSI Z87.t) at all times. Everyday: eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust use of the tool. a guard or other should be carefully checked to ensure that properly and perform its intended function it for alignment of moving parts, binding of moving breakage of parts, mounting, and any other con, that may affect its operation. A guard or other that is damaged should be properly repaired or d_rect_on of replaced 21. DIRECTION Feed work rotation GOGGLES hazards. contacted. materials to stand further =s damaged will operate TOOL too! could store cause which 11. WEAR PROPER APPAREL not not may accessories. accessories. ON TOOL is accidentally _s necessary Before 10. USE RIGHT designed tool accessorues 20. CHECK DAMAGED and _t was desngned Do Do it I1 wdl injury cutting keys. STAND Serious ACCESSORIES owner's manual for recommended instructions that accompany the use of improper i:::::iii:i ::!9:iNEVER worl(:area: KID-PROOF master the the OF FEED into of the a blade blade 22. NEVER LEAVE UNATTENDED Tu=n corn power _lete stop off. or or cutter cutter against the only. TOOL RUNNING Don't leave tool until it comes to a Safety is a combination alertness used. at all times of operator when the common finishing machine sense and scraps of wood, related feed or planned. is being g, h. PAGE General Safety 2. Getting Instructions To Know 3. Basic Machine 4. Maintenance 5. Stability Your For Power Sander Operation Tools .... 18 ................. Always adjust the worktable abrasive disc or belt. on the abrasive finishing on the to withh_ When finishing a large piece of is supported at table height, 21 ......................... 23 !/16 i_ of the 9, 6. Location The machine should be positioned so neither the operator nor a casual observer is forced to stand in line with the abrasive belt or disc. This machine i:s intended for material, make sure it Never leave the machine work area with the power on, before the machine has come to a complete stop, or without removing and storing the switch key. Of Machine k. 7. Hold the work firmly when finishing belt and against the worktable when disc. 2 ............. tf there is any tendency for the machine to tip over or move during certain operations such as when finishing long heavy boards, the sander should be bolted down. indoor the workpiece and for the operation Make sure the abrasive belt runs in the right direction° Atwayshave the tracking adjusted correctly so that the belt does not run off the pulleys. WARNING: FOR YOUR OWN SAFETY, NO NOT ATTEMPT TO OPERATE YOUR FINISHING MACHINE UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE iNSTRUCTIONS . .. AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOWING. t. etc.) except for support devices Never operate the machine with the unused shaft end of the motor protective removed. cover If any part of this bett disc sander should break, or fail in any way or any electrical component perform properly, or if any is missing, shut off switch, remove power supply cord from power and replace damaged missing and/or failed parts resuming operation. on bend, fail to power supply before use only. 10. Read and follow the instructions appearing the front edge of the sanding table, Kickback on label on When finishing on the Disc, always apply the workpiece to the "Down Side" of the disc. Applying the workpiece to the "Up Side" could cause it to fly up (kickback) which could be hazardous. 8. Protection: Eyes, Hands, 11, Do not hand hotd the workpiece. Support it with the backstop or worktab}e. The only exception is curved work performed on outer end of belt (idler pultey), Face, Ears, Body a. Wear safety goggles that comply with ANSI Z87.11968, and a face shield if operation is dusty. Wear ear plugs tion. b. Do not hand. c. Avoid could belt. or muffs finish extended pieces of material too periods of opera- small to hold by awkward hand positions, where a sudden slip cause a hand to move into the abrasive disc or d, Never climb e, during on the machine. Never turn your table(s) or work 1 Sander "'ON" before clearing the surface(s) of all objects (tools, 12, Do not get fingers near the in-running nip of dust trap or section of belt where it enters the dust trap, 13. Think Safety, CAUTION: This machine is not designed for heavy deburring operations. When finishing ferrous metals, sparks will be generated and could cause a fire. Disconnect any type of dust collecting hose from the machine. Also remove all traces of wood dust that may have accumulated inside the dust traps in the machine. additional safety instructions for belt and disc sander WARNING: THE 2:1/2" MACHINE PULLEY AND THE 2" MOTOR PULLEY FURNISHED, WILL RUN THE DISC AT APPROXIMATELY 2700 RPM AND THE BELT AT APPROXIMATELY 2100 (FEET PER MINUTE) WHEN USED WITH A 3450 RPM MOTOR. NEVER SUBSTITUTE OR INTERCHANGE THESE PULLEYS TO INCREASE THIS SPEED BECAUSE IT COULD BE DANGEROUS. i ........................... WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR MACHINE) TO BECOME COMMONPLACE, ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. ................. WEAR YOUR The operation of any power too! can result in foreign objects being thrown into the eyes, which can result in severe eye damage, Always wear safety goggles complying with ANSI ZB7.1 (shown on Package) before commencing power tool operation: Safety Goggles are available at Sears retail or catalog stores. H :• ' motor specifications and This machine ;s designed to use a 34,50 RPM motor Do not use any motor that runs faster than 3450 eledricat only. RPM. This power tool i_ eqLJipped groundmg tV_; by Underwriters' It {s wired for operation on 110420 volts, 60 Hz, aite__ nating current, iT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS_ EVEN THOUGH SOME OF THE RECOMMENDED MOTORS ARE DUAL VOLTAGE. THESE CRAFTSMAN MOTORS FOUND TO BE ACCEPTABLE THIS TOOL, requirements As'¢ociation. is attached prong HAVE BEEN FOR USE ON with The to the 3450 3450 3450 3450 110. t20 110-120 1!0-120 11O,120 in the attachmer_t This plug requires outlast as shown. 1216 1218 1219 1226 adapter known It plt,g a CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset overload protector as their use may be hazardous, CONNECTING is as shown gro_and, at the Other mating from the tha! as shown receptacie, adapter must while type you have outlet grounding the a qualified with )ug tO eiectrician a proper!*,, grounded is available for cOnr'ecting plugs green gr'oundmg_t_g extending be connected grounded to a permanent outlet ground box. in use to protect Plug power cord into a 110.120V properiy out_et protected by a 15_amp. dual element Circuit.Saver fuse or circuit breaker, If you are not sure that your have it checked by a qualified _ grounded to use for this power tooi is NOT REMOVE OR ALTER IN ANY MANNER. Use an connect tx.qow s. The slach a,_ to a proL,_erly This machine must be grounded the operator from electric shock. and end. 3-conducto. always the TWO prong prong OUtlet, An adapter to 2-prong TO POWER SOURCE OUTLET and recommended replace THREE cold _pp_oved Standards ground conductor has a green ie..¢ket and toot housing at on_ end af_d to the ground If the outtet yot_ are planning o¢ the two prong tYi:_ DO THE GROUNDING PRONG t/2 t/2 3/4 3/4 a 3.conductor _))Ug which has a grounding prong, Labora!or}es arid the Canadian grounded type time delay or outlet is properly electrician, grounded, WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE ABRASIVE BELT OR DISC. tf power cord is worn it replaced immediately. or cut, or damaged If your unit is for use on that looks like below. less than NOTE: The adapter illustrated is for use on}y }f you already have a properly grounded 2-prong receptacie. Adapter is not allowed in Canada by the Canadian Efectricat Code. The of To any extension keep this heating and motor mine the minimum inany wav, have 150 volts use power. only 3 wire type plug. plugs to burn-out, wire size extenSiOn and cord cords 3-poie wili a minimum use the (A.W.G.) which receptacles son_ cause and to table below extension have of over- to detercord, Use 3.prong which loss prevent grounding accept the _oo}s it has a plug Extension Co_d Length Wire Size A.W.G, Up to t00 Ft. t6 I00,200 Ft, 14 400 Ft. !0 200- 3-PRONG PLUG CHECK MOTOR ROTATION WARNING: FOR YOUR OWN SAFETY, MAKE PLUG IS NOT CONNECTED TO POWER SOURCE LET. WHEN CHANGING MOTOR ROTATION. GROUNDING PRONG The motor from pulley, [See according 5 must viewed the page to the rotate shaft tt) SURE OUT- COUNTERCLOCKWISE end H it instructions to does which not, furnished when w_{{ you change with n'_Ount the the th_ d:_ec-_io_ ,q_Ot_:_r CONTENTS BeltTable Lockifiq Bolts . ..................... Belt Table Stop ............................ BASIC OPERATION .......................... 19 19 20 Surface Finishing on the Abrasive Belt ........... End Finishing on the Abrasive Belt . ............ Finishing Curved Edges on the Abrasive Belt ...... Finishing Small End Surfaces and Curved Edges on the Disc MAINTENANCE ............................. Installing Belt Dust Trap .... . .. .............. : : Imtalling:Backst0 p , y:=:..:..;... ...... ... ...... GETTINGTO KNOW YOUR SANDER . : .... : ..... 18 18 18 Backstop 19 Lock Screw ........................ unpacking ................ 21 22 Wiring Diagram ............................ LUBRICATION ............................... TROUBLE SHOOTING ........................ Recommended Accessories ................... REPAIR PARTS .............................. PARTS LIST ................................ 16 17 17 Belt Adjusting Screws ....................... Belt Locking:Screws ......................... WorkTable Tile LOck Screw .................. 20 20 21 22 22 23 23 24 25 contents and checking TOOLS Model 113.225900 Belt and Disc Sander is shipped complete inone carton but DOES NOT INCLUDE Steel Legs or M0tor. 1/2" 7116" 3/4" 318" Model: t13i225930 Belt and Disc Sander is shipped complete in one carton and INCLUDES Steel Legs and Motor, Separate aif parts from packing materials and check each item With illustration and 'q'able of Loose Parts," Make certain all items are accounted for, before discarding any Wrench Wrench Wrench Wrench NEEDED _/_2 Phillips Screwdriver COMBINATION SQUARE MUST BE TRUE. % THIS STRAIGHT EDGE OF ROARD 3/4 '_ THICK • DRAW LIGHT LINE ON BOARD ALONG _ .... I '_ THIS EDG EOGE PERFECTLY MUST 8E STRAIGHT pack ing material. If any parts are missing, do not attempt to assemble the Belt and Disc Sander, plug in t'he power cord, or turn: the switch on until the missing parts are obtained and installed correctly. using a t/2, the machine, wrench, remove the plywood attached to Save the nuts and bolts and washers. You will need them for attaching the machine to the base. C A-_ B ,,,_,,_ _-:t Item Table of Loose Parts 2 • Item Qty. 0 P Q R - 5/32 Se_crewWrench : .................. Flat Head Machine Screw 10-32 x 1-3/4 S T U V W X : : ..... ...... F "-.. , i1 1 4 6 Qty. i, i Pan Head Screw, Type 23 8-32 x 3/8 ......... Fiat Washer, 21/64 x 7/8 x 1/8 .............. Hex, Head Machine Screw 5/16-18 x I ........ Screw, M Pan Hd. 10-32x 9/16 ............. L0ckwasher No. 10 Int. Tooth .............. 1 1 1 t 1 1 3 :3 Base and Belt, Table (w/Sanding Belt). ..... :....... :11: OisCOustTrap: :'::-::-'-i-:,: :-- .... :'::::: :DuSt Trap C0:ve:r . : .... ... .... ; :. .... : ..... I: Bag (c0ntainingthe following loose parts) (Part No: 68035) MotOr Pulley, 2In. Dia. _.... :.... .... E Table of Loose Parts ii V-Belt, 1/2 x 41" , ......................... Backstop ............................... Beff, Dust Trap .......................... Motor Putley Belt Guard ................... Belt Guard Support ....................... Bert Guard Support Bracket ................ "S" Clip ............................... . Pan Head Screw, Type 23, t0:32 x 1/2 .: : :.;:.: D \_ Hanger, Cable ........................... Owner's Manual ........................... 9" Abrasive Disc .......................... Sanding Disc (w/Set Screw) .................. Belt, Sanding .............................. Bag Assembly, 0 utlet (Part No. 68064} (containing the following loose parts): Outlet, on/0ff Power ...................... Switch Key . .. .......................... Bracket, Switch Mounting .................. Screw, Pan Hd, 8 x 3/8 .................... Lockwasher, 1/4" Screw; Pan Hd. Machine 1/4-20 x 1/2 ......... 5 1 1 1 1 t 1 1 1 1 1 1 ! 3 2 2 assembly ;........ The following ONLY. . parts : ar e included with Model 1t3.225930 H Item No. O.ty. * Loose PartsBagPart-#68062 Containing FollowingItems: * A Nut, Hex Head 1/2-t3 .................. * A Nut Hex 1/4-20 ....................... * B ScrewTrussHd. 1/4-20 xF/8 ............ * C L0ckwasher,1/4 External ............... * D Foot, Leveling ........................ E Motor ............................... F Leg ................................. G Channel,Support ...................... H Stiffener, Side ........................ J Stiffener, End ........................ K Support, Motor ....................... 8 32 32 32 4 1 4 2 2 , 2 1 G HARDWARE FOR MOUNTING TOOL & MOTOR * L Screw, Hex Hd. 5/16-18 x 2 1/2 .......... * C Lockwasher Ext. 5/16 ................... *A Nut, HexS/tG-18 ...................... * M Washer11/321D ...................... * N B01t,Carriage5/16-18 x 3/4 ............. 2 6 6 6 4 © M A B C D END STIFFENER HEX NUT l _,.,. LOCKWASHER END ASSEMBLING STEEL LEGS (MODE L 113.225930 ONLY) SIDE STIFFENER i i o Assemble the two (2) End Stiffeners and the two (2) Side Stiffeners using four (4) 1/4-20 Truss head screws. The End Stiffeners are placed on top of each Side Stiffener as shown, insert screws through the 9/32 inch diameter holes and finger tighten 1/4-20 nuts. 1, . 3. Remove the four (4) Truss head screws which SCREW \ were assembled in Paragraph No. One. Place the two (2) Support Channels as shown, in position, align holes in supports with holes in the Stiffeners, replace !ockwashers wren ch. and nuts. Tighten all nuts using MOTOR SUPPORT 7/16" 4_ Assemble the motor support to steel legs with 1/4-20 screws and nuts. Motor support can be mounted to either end of stand. Tighten nuts, 5. Install leveling feet as shown. To level Leg Set, loosen nut on inside of leg and turn nut on outside to raise or lower feet. Adjust all four levelers, if necessary, and then tighten nuts on inside of leg. 1 SCREW NOTE: These adjustment. levelers are not intended for LEG CHANNEL SUPPORT Attach the four (4) legs to the side and End Stiffener using 1/4-20 screws, IockwasherS and nuts as shown. height 7 _ bly _ 2 MOUNTING BELT AND DiSC CRAFTSMAN STEEL LEG SET. CATALOG SANDER ON NO,_ _22236- NOTE!: =FOr illustrative purposes, the Belt and Disc Sander=isshown mounted on the Craftsman Catalog No. 9-22236; Steel Leg set. This Leg Set is included with Model No. 113.225930. / 1_ Place the Belt and Disc Sander on the Steel MOTOR MOUNT BRACKET TH IS SI DE Legs, position as shown, and align the mounting holes in the feet of the Belt and Disc Sander with those in the END STIFFENERS (marked with an X in the ilhJstration}. 2, MOunt to screws, nuts. legs using two 5/I6-t8 flat washerS, external x 2-1/2" hex head fockwaShers, and hex 1/2" NOTE: The abrasive belt is shipped install the belt on the machine: detached. WRENCH To PAPE R t. Loosen both wrench furnished 2. Turn both belt LOCKING with they ING screws so that using the 1/2" tt_e machine; of the abrasive belt shown until 3. Remove screws, AJUSTING stop. Retighten the idler pulley the two screws belt as LOCK- does not come out the piece of paper. 4. Remove the protective coating, that is applied at the factory, from the belt tabte. Use any ordinary household type grease and spot remover. CAUTION: volatile Never use gasoline, naptha, or similar highly solvents. NOTE: Do not apply wax tothe belt table. BELT / ADJUSTI (ONE ON EACH NG SCREW SIDE) BELT LOCKING SCREW (ONE ON EACH SIDE) assembly I. Loosen the belt table locking bolts ing bracket using one of the i12" with behind the mountwrenches supplied your machine, JBELT TABLE 2, Position belt table the bolts. 3. Place the V-Bett vertically and tighten only LOCKING one of over the pulley, !NCH 4. Attach the switch assembly screws and washers 5. Loosen the belt the bolt table packed that tO the base using the two with the switch. you tightened horizontally, in step and tighten 2. Position both bolts. SWITCH ASSEMBLY 6. Find five 3/8" Pan Head among the loose parts, Self-Treading screws from 3/8" 7. Place Disc Dust Trap on your workbench and screw in five Pan Head "Thread Cutting Screws," 3/8" long. Screw them NOTE: screws thread in all the way, The holes in the Trap are not are "Thread as they Cutting threaded Screws" but the and wilt cut a are tightened. DISC B. Find four Flat Head Machine among the loose parts Screws 1-¾" long from FLAT HEAD t 3/4" LONG DUST TRAP FLAT SPOT SCREWS ON SHAFT !_ 9, Attach the Disc Dust 1-¾" long. t.3/4' Trap with four flat head screws 10. There is a flat spot on the shaft near the end, Rotate the shaft so that the flat spot is facing up. 5/32 INCH SETSCREW WRENCH 1I: Pia_ :tthel dis:€ on:the shaft so that the set screw facing Up, PbSition::the disc: so that it is approx :: i_chOutwa[d; f_6m:_(heedge of the dust trap. is I/1 6 DU TRAP ,etscrewwrench tli_oUgh tlSe h01e in the disc housing and into the s_etscrew :in =tl_e: disc: Make sure Setscrew is aligned • t_ Flat tw on sha f t, w=th NOTE::i:After several hoUr_ of Operation, looseness of setscrew and retighten. 13. Make certain that the metal disc grease then peel the backing from and:affix to the sanding disc. check is free the 9" of for oil and abrasive disc 14_ Remove the top right hand screw which you installed step 6and loosen the other three screws. 15, install the Dust Trap cover and replace hand screw. Tighten all five screws. the top \ t \ in right \ DUST TRAP TOP RIGHT HAND SCREW COVER MOTOR BASE CLAMP SCR EWS 5/8"' DIA. SHAFT CUTTING THREAD 1. Place the motor on your workbench shaft (wit h key wav)facing you,: :: i ¸H- • • i " • /• • •i : •• 2. Loosen :the two motor base clamp the motor so that the ventilation the side.., tighten with the 5/8 SCREWS D ia. screws and rotate holes are facing to the screws. I BELT GUARD SU PPO RT BRACKET BELT GUARD SUPPORT i ii 3. Attach guai'd Support to the bracket with the two screws furnished with the belt guard; NOTE: but The holes in the bracket the screws:are Cut a_thread °'thread ag:thev-are cutting tighted_:. are not threaded, screws" and will : SCREWS 10 assembJy 4. Loosen setscrew i n motor pufley and place the pulley DIRECTION OF ROTATION on the shaft with the hub flush with the end of the: shaft, insert the motor shaft key and tighten setscrew with 5/32" setscrew wrench. 5/32 INCH SETSCREW CHECK MOTOR The motor must viewed from the 1. Place the motor WRENCH ROTATION rotate COUNTERCLOCKWISE PULLEY end. on your 2. Stand ctear of the motor properly grounded outlet rotation of the pulley. If CLOCKWISE, REMOVE and change the rotation the instructions furnished workbench \ when or on the floor. and plug the cord into a (See page 5). Notice the it is not turning COUNTERthe plug from the outlet, of the motor according to with the motor. FLUSH HERE MOTOR SHAFT KEY WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUTLET. 1. Find four 5/16" - 18 x 3/4" carriage bolts, lock washers and nuts supplied with base. fiat washers, 3/4" f [4--9/t6"'-_ i / BRACKET MOTOR MOUNT -._.,_/ 2. Attach motor by inserting carriage bolts through slots in motor base and then through slots marked "X" in motor mount bracket, then place flat washers and Iockwashers on each bolt ... screw on nuts but DON'T TIGHTEN them. VENTILATION HOLES FACING DOWNWARD tl D _:D r_l o sombly BELT the round opening. MAKE:SURE BELT HAS NOT SLIPPED OFF OF MACHINE PULLEY. / CLIPS (SET 90 ° APART) 6. Place the bett onto the motor pulley by rotating the pulley. 7. Snap the belt guard into position. \ 8_ Move the motor sideways so that the belt is in the center of the opening in the top of the base. = BELT MU3T BE ON MACH INE PULLEY 9, PUSH downward on motor to apply tension to belt .... and itighten-motor bolt nuts. NOTE: It is only; necessary to tension the belt so that itdoes not slip while running, lO_i, lf,_::you cannot, Obtain rl, sufficient,_tensiOn with,the motor pushed all the way down, remO_ie the four motor bolts and insert them in the next LOWER set of holes. ON-OFF SWITCH WARNING: DON'T CONNECT POWER CORD TO ELECTRICAL OUTLET IN YOUR SHOP UNTIL YOU ARE READY TO CHECK MOTOR ROTATION. The On_)ff Switch has a locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. t. Insert key into switch. NOTE: Key is made of yellow plastic 12 assembly 2. To turn machine on, insert finger under switch lever and pull end of switch out. 3. To turn Never machine OFF leave the machine to a complete ... PUSH lever unattended until in. it has come stop. 4. To lock switch in OFF position.., hold switch IN with one hand . . . REMOVE key with other hand. WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE IS NOT IN USE ... REMOVE KEY AND KEEP IT IN A SAFE PLACE... ALSO . . . IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF.-. LOCK ITAND REMOVE THE KEY. THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 5. Find plastic cable hanger from among the loose parts. 13 CABLE _HANGER MOTOR j CORD 6, Route the motor cord behind the motor mount, across the top, of the base and plug it into the receptacle in the side of the switch box. 7. Bring wrap the power cord alongside the motor cord the plastic cable hanger around the cords attach the hanger to the top it into a _" diameter hole. INSTALLING of the . . . and base by pushing WORKTABLE NOTE: Apply coat of paste wax tothe work This will make it a little easier to feed the work, table, 1. Loosen the table positioning screw. 2, Insert the table support rod in the hole in the base until the edge of the table is approximately |/16" from the abrasive disc. Tighten the screw. NOTE: There is a second mounting is for mounting the:table when hole in the base. This the belt isused :in a ver- tical position. SECOND MOUNTING HOLE : ;:, _ ,: : ::: i_ 14 TABLE POSITIONING SCREW TABLE SUPPORT ROD assembly INSTALLING ABRASIVE AND TRACKING BELT-TENSIONING WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING OR INSTALLING ABRASIVE BELT. PULL WRENCHES DIRECTION TENSION DIRECTIONAL IN THIS TO APPLY' ARROW On the smooth side of the abrasive belt you will find a "directional arrow." The abrasive belt must run in the direction of this arrow so that the splice does not come apart. 1, Loosen the two abrasive belt LOCKING screws. 2. Place the abrasive bett over the pulleys with the directional arrow pointing as shown. Make sure the abrasive belt is centered on both pulleys. Turning the abrasive belt ADJUSTING screws will cause the idler pulley to move in or out. When the idler pulley is moved outward, it puts TENSION on the belt. 3. Place both of the 1/=-wrenches on the ADJUSTING screws and pul! the wrenches toward you. This will stretch the abrasive belt. Move the wrenches back and forth a few times so that you "get the feel" of the abrasive belt while it is stretching (TENSIONING). BELT ADJUSTING SCREWS BELT LOCKING SCREW Apply a small amount of TENSION to the abrasive belt by pulling the wrenches toward you, so that the TENSION feels the same on both wrenches. ii 4. iJJl iJ Hold the abrasive disc with your left hand to keep it from turnin'g while pushing the belt in the direction of the arrow. If the abrasive belt slips over the pulleys, turn both ADJUSTING simultaneously a small amount to apply tension to the abrasive belt. screws a little more 5. Adjust the tension so that the abrasive belt does not slip very easily when pushing it, while you are holding the disc, 6. Tighten 7. the locking screws. Plug in the power cord. Turn the switch "'ON", and immediately "'OFF", noting if the bett moved to the right or to the left. If it did not move TRACKING to the right or left, it is PUSH BELT properly, tN DIRECTION OF ARROW 15 ....= ]. ....... ....c.=_-_._ ............. as,sembly MOVES a::: Loosen the LOCKING hi:i: Place Wrench on SCREW TO THE on the RIGHT. the ADJUSTING SCREW on the LEFT c;: :Push abrasive belt so it is moving while pulling the : wrench towa:td you!:: This wiil move the abrasive be|t to the {eft. PUSHING the wrench will move BELT MOVING TO RIGHT the belt to the right, d. The abrasive centered on belt is tracking the DRIVE IMPORTANT: If you abrasive belt, apply more 9. IF THE a. ABRASIVE have difficulty tension. BELT Loosen the LOCKING b. Place left. wrench c. : Push:'abrasiW properly pulley. MOVES SCREW when tracking TO THE it is RIGHT the BELT LOCKING SCREW LEFT: on the LEFT. on the ADJUSTING belt so it is moving SCREW while on the wrench toward you, This will move the abrasive belt tO:the :tight, PUSHING the wrench will move the abrasive beit to the left. d. The abrasive belt is tracking properly Centered on the DRIVE pulley. IMPORTANT: If you have difficulty abrasive belt, apply more tension_ INSTALLING BE LT DUST TRAP 1. Find one 10- 32 x 9/16" when tracking it DRIVE PULLEY BELT ADJUSTING SCREW pulling the is the © Pan Head screw and a lock- washer among the loose parts. 2. Attach the dust trap . _. make sure the top edge is below the surface of the abrasive belt, PAN HEAD AND 16 SCREW LOCKWASHER BELT DUST TRAP a S$e rn _ _y BACKSTOP LOCK SCREW INSTALLING 1. Find one washer BACKSTOP BACKSTOP 5/16" among x 1" the Hex. loose Head bott and one flat parts. 2. Place the washer on the bolt, and screw it halfway into the mounting hole, Place the backstop into postion and tighten the bolt. When removing the backstop, loosen the bolt but do not remove it. , ii i,i ,i........ , uuJ_LJ_, , ipp .............. getting to know yourbeJt and disc sander WARNING: FOR YOUR OWN SAFETY TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS, ABRASIVE DISC 4 BACKSTOP BELT BACKSTOP ADJUSTING SCREW (ONE ON EACH SIDE) LOCK SCREW WORK TABLE ' 3WO.KTABLE TILT LOCK SCREW BELT TABLE BELT STOP SCREW (ONE 17 LOCKING ON EACH IDLER PULLEY SIDE) know your beret s n er BELT ADJUSTING SCREW (ONE I_ AB _/E::BELT :catJse :ADJUSTING :dier pUiiey:i to:m0ve ter_sion:to theab_asive are adjusted heft or for using the 112" see _'Assembly" BELT the adjustment See "assembly" \ for appiylng tracking it: They "1 nsta!ling Abrasive LOCKING mechanism tensioned an,d tracking USihg the i/2': :wrench. after Belt". SCREWS lock the abrasive properly. They are section . . . "Installing belt is locked / Abrasive Belt". BELT LOCKING SCREW (ONE i .: 3, ¸ SIDE) wrenches, section... 2. ABRASIVE SCREWS in::0r:out ON EACH i WORK TABLE TILT ijjl LOCK i SCREW ON EACH SIDE) ] i _, locks l_e table. It is locked using the 1/2" wrench. a; Using a combination square, the table witch the disc: check the angle.of NOTE: The combination square must be "'true"-See start of assembly section on Pg; 6 for checking method. b. If the table is not 90 ° with the disc ... c, Loosen the lock nut using a 7/16" TABLE 1/2" FROM DISC loosen tilt lock screw and tilt table, wrench. TABLE POSITIONING LOCK SCR EW d. Screw the stop screw in or out, using a 318" wrench so that when the table touches the stop screw, the table is 90 ° to the disc, e. Tighten the lock nut. STOP SCREW LOCK NUT I TI LT LOCK SCR EW gettincj 1toknow your belt and disc sander f. Loosen the table positioning tion the tab]e approximately the abrasive disc. lock screw,,, 1/16"' away posifrom g. Tilt the table dov_nward but don't tighten the lock screw, and position it as close to the disc as possible. Using the head of a combination square, check the angle of the table with the disc. h. If the table is not 45 ° with i. Raise the table 7116" wrench. j. Screw the stop screw in or out, using a 3/8" wrench so that when the table touches it, it is 45 ° with the disc. k, Tighten and the disc: loosen the lock nut using a the lock nut. LOCK NUT STOP SCREW -- .J_,,____ l!ll ,____11 , , _LI! llJ 1'11' , I , I ' iii ., "n_'l I' 11111 _£U BACKSTOP BACKSTOP LOCK SCREW \ \ 4. BACKSTOP LOCK SCREW place, it is locked using locks the 1/2" the , ,, 5. BELT TABLE backstop in wrench, i, i LOCKING BOLTS ,iiii,i,,i,,. , ... iiiii,i ,i iIi lock the belt table in position. To adjust to vertical position: a. Remove the backstop, b. Loosen the two belt table locking boffs using the 1/2" wrench supplied with your machine. c. Position belt table vertically and tighten the two bolts. 6. ABRASIVE BELT TABLE STOP can be adjusted so that the abrasive belt table is level with the floor when in a horizontal position, a. Loosen the lock wrench, LOCKING BOLT STOP nut using a 314" wrench. b. Place a level on the abrasive 3/4"" BE LT TABLE screw the stop belt bolt table and using in or out a LOCK until the table is level. lg NUT BOLT \ FLA'r SUR Hoi=d::the:woi_k piece firm|y: with:both hands, keeping firtgersaway from the abrasivebelt. Keep the end butted against the backstop and move the work evenly across the abrasive belt. Use extra caution • when finishing Very=thln pieces. For fihishing long pieces, remove the backstop. Apply only enough pressure to allow the abrasive belt to remove material If the abrasive belt stalls and the belt pulleyS slip white=applying moderate pressure to the wo_kpiece, the abrasive belt requires more tension. END FINISHING ON: THE tt ismore convient to finish the ends of long workpieces with the: abrasive: belt in a vertical positiom Move the work evenly across _e accuracy, use a miter guage. abrasive belt. For The table may be tilted for beveled w0rk. See Getting To Know Your Finishing Machine Section for adjusting the abrasive belt table and the work table. • : 20 \ \ \ basic operation FINISHING ABRASIVE CURVED BELT EDGES ON THE CURVED EDGES Finish outside curves on the curves on the abrasive belt and inside idler pulley. FINiSHiNG SMALL END SURFACES CURVED EDGES ON THE ABRASIVE AND DISC SQUARE MITER Move the work across the "Down Side" of the face of the abrasive disc. For accuracy, usea miter gauge. NOTE: Use a combination square to square the miter gauge to the face of the disc. If it is not square, pull out the index pin, loosen the miter gauge knob and move the miter gauge s]ightly until it is square. Without moving the miter gauge,tighten the knob securely. Applying the workpiece to the "Up Side" could cause it to fly up (kickback) which could be hazardous. The table may be tilted for beveled work. 2t GAUGE wAR_iNG:_ FORiYOUR OWN SAFETY,: TURN :::SWITCH _ OFF,'IANDREMOVE: PLUG FROM POWER SOURCE OUTLET BE FORE ADJUSTs: ING,: : MAINTAINING; ;OR' :LUBRICATING YOUR: FI NISHING MACH INE:_ Keep:your machine and your Workshop clean. The dust traps around the abrasive disc and the abrasive belt are designed t0 deflect most Of the fine dust. They should connected to a Home-N-Shop Vac for most efficient dust removal: WARNING: DO NOT ATTACH A HOME-NSHOP VAC WHEN FINISHING IRON OR STEEL. THE_SPARKS COULD IGNITE THE DEBRIS AND CAUSE A FIRE. if powercord iS W0rn or:cut, or damaged in any way, have it replaced immediately. Frequently blow out any dust that may accumulate inside the motor. For motor maintenance, follow instructions furnished with motor. Acoat of automobile-type wax applied to the worktable will make it a littte easier to feed the work while finishing. Donor apply wax tothe abrasive belt table because the belt could pick =up the wax:and deposit it on t_e pulleys, causingthe'belt to slip. lubrication The BALL BEARINGS in this machine are packed with grease at the factory_ They require: nofurther lubricatiOn. Periodically lubricate pulley mechanism For motor the with lubrication, cams and shafts in the Silicon idler Spray. follow instructions furnished with motor. i _ • /:, :/_ _ _, _ 122 i ¸ : : i• i; ; ::: _: : _ ;H • , ;:: : :: ; trouble shooting WARNING: FOR SWITCH "OFF" POWER SOURCE SHOOTING YOUR YOUR OWN SAFETY, TURN AND REMOVE PLUG FROM OUTLET BEFORE TROUBLE SANDER. TROUBLE TROUBLE SHOOTING REMEDY PROBABLE CAUSE Motor will not run. 1. Defective On-Off switch. Defective switch cord. 3. Burned out motor. Machine slowsdown i . u ,,,,,,,,,,,_ , 2. Applying too much pressureto workpiece. 3. Too much tension on abrasive belt, ,.... 2. Reset protector ,, ,,,,,,,,,,J parts before after motor using belt disc has cooled, 3, Consult Sears Service. Any attempt to repair this motor may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Store. ,,, ,,,. 1. V-Belt too loose. when finishing, ii Repface defective sander again. "j. Defective switch box receptacle. 2, Motor protector open, (only if your motor is equipped with an overload protector). i,i CHART i,l,,i , ,,,, ,,,,,i ,L,i !. Increase belt tension, seeAssembly Section, "Motor Pulley Belt Guard and Motor Installation." 2. Ease up on pressure. 3, Adjust tension, seeAssembly Section, "Installing and Adjusting Abrasive Belt." ,,1,,,.................. ,Ji,J Abrasive Belt Slips 1. Not enough tension. 1. Adjust tension, seeAssembly Section, "Installing and Adjusting Abrasive Belt." Abrasive Belt runs 1. Not tracking properly. 1. Adjust tracking, see Assembly Section, "Installing and Adjusting Abrasive Belt." 2. Adjust tension, seeAssembly Section, "installing and Adjusting Abrasive Belt." off pulleys. 2. Not enough tension. Wood burnswhile finishing. ...... ; 1, Abrasive disc or belt isglazed with sap. -m-=_==_RECOMMENDED 1. Repi_e disc or belt, ACCESSORIES ITEM ...... ' -- CAT. HO. Steel Stand .............................. Caster Set ....................... Miter Gauge ............................. Pressure-Sensitive cement .................... Abrasive Belts and Disc .............. Steef Legs ............................... Power Tool Know How Handbooks Radial Saw .............................. Table Saw .............................. 9-22213 9-22221 9-29929 9-2220 SEE CATALOG 9-22236 9-22222, 9-2917 9-2918 The above recommended accessories are current and were avai{able at the time this manual was printed. 23 i 23 20: 2 1 3 4 12 65 / 15_ 64 / \ 63 44 62 61 60 59 I FIGURE 1 39 38 37 67 PARTSLiST CRAFTSMAN BELT AND DISC SANDER FIGURE Key ! PARTS Part No, F,} O1 MODEL NO. 113.225900 I 1 2 3 4 38834 68033 STD503103 30646 5 6 7 STD600803 68003 133656 8 9 10 1! t2 13 14 15 16 17 18 19 20 21 22 68004 68069 STD580025 38812 STD523115 STD551131 68005 STD55103i 68068 37158 60434 STD523t10 47222 47190 STD502502 23 24 25 26 27 28 29 30 3509 68006 STD551210 STD511105 68070 STD551037 68007 STD510605 31 32 33 34 35 68008 47815 68009 68010 STD510803 Standard 1 Stock item Hardware -- May 36 tDisc, 9 Inch Abrasive Disc, Sanding (wtSet Screw) *Screw, Socket Head Set, 5/16-18 x 51t6 tPutley (w/Set Screw) 2-1/2 dia. x 1/2, "V" Groove 5/8 bore, Keyed *Screw, Type 23, Pan No. 8-32 x 3/8 Cover, Housing "Screw, Machine Flat Head No, 10-32 x t-3/4 Housing, Disc Shaft, Drive Key, Woodruff, No. 9 Key, Woodruff "Screw, Hex Head 5/16-18 x t-1/2 * Lockwasher, 5/16 Bracket, Mounting *Washer, 21/64 x 7/8 x t/8 i Bracket, Table Support Ring, Retaining 5/8 Bearing, Ball *Screw, Machine Hex Head 5/16-18 x 1 Backstop Pulley, Drive (w/Set Screw} "Screw, Socket Head Set, 1/4-20 x 5/16 Bearing Bali Trap, Dust *Lockwasher No. 10 Int. Tooth *Screw Math. Pan Hd, 10-32 x 9/16 Table, Belt *Washer, 3/8 x 3/4 x t/16 Nut, Cam *Screw, Machine Pan Slotted No. 6-32 x 7/!6 Cam, Left Hand Spring Cam, Right Hand Guard, Idler *Screw, Machine Pan Head No. 8-32 x 3/8 I Item - May Be Purchased be secured through the LIST Key No. Description No. 8,. 113.225930 Part 38 39 47813 60254 60253 STD601105 4O 41 42 43 60255 60252 STD304410 62023 44 45 46 47 47622 STD571807 38538 38536 68015 47621 60096 47414 68017 STD512505 STD551125 100167 STD541250 STD523107 STD523122 68016 STD541025 STD522512 38738 9416187 37 48 49 5O 51 52 55 56 67 58 59 60 6t 62 63 64 65 66 67 Description No, t Belt, Sanding Bracket, Support Support, Belt Guard "Screw, Type 23 Pan Head No. 10-32 x 1/2 "S" Clip Guard, Belt lV-Beit, 1/2 x 4!" tPulley, (w/Set Screw) 2" Oia. x 1/2 "V'" Groove 5/8 Bore Shaft, Contro! Pin, Roll 3/16 x 5/8 Ring, Retaining 5/8 Bearing, Ball Base Shaft, Idler "Wrench Hex., 5/32 Pulley, Idler Wrench *Screw, Machine Pan Head I/4-20 x 1/2 * Lockwashero 1/4 *Bolt, Hex. Head, 1/2-13 x 4-1/2 *Nut, Hexo, 1/2-13 Bolt, High Strength, 5/16-18 x 3/4 Bolt, High Strength, 5/16_18 x 2-1/4 Support Assembly, Base *Nut, Hex., 1/4-20 *Screw, Machine Hex. Head, 1/4-20 x!-1/4 Bracket, Table Lock *Screw, Ty "T" 5/16-18 x 3/4 Hex. Head *Pin, Roll 3/16 x 1-I/4 Table, Work Hanger_ Cable IMotor (Model 113.225930) Owner's Manual (Not lllustrated) Bag of Loose Parts (Not Illustrated) Bag of Loose Parts {Not Illustrated) STD5718t2 68055 68036 68063 68067 68035 68064 Locally, Hardware Department of most Sears or SimpsonsSears Retait Stores or Catatog Order Houses epalr parts CRAFTSMAN=BELT AND DISC SANDER MODEL NO; 113.225900 & 113.225930 7 8 4 ON/OFF FIGURE 2 PARTS LIST POWER OUTLET 60382 AND MOUNTING BRACKET I No. z_ ! - _t 60375 2 60378 3 60256 4 60374 5 60376 6 448007 7 68066 8 STD600803 *Standard Hardware o Does Not Include Order Separately NOTE: Shipping and handling charges for standard buying these items by mail uneconomical. Cord, Molded Housing, Switch Key, Switch Switch, Locking Cover; Switch Screw, Pan Hd. No. 6 x 3/4 Bracket, Switch Mounting *Screw, Pan Hd. Plastite No. 8 x 3/8 Item - May be Purchased Key No. 3. If Required. hardware To avoid items [identified by ") such as nuts. screws, washers, etc., make shipping and handling charges, you may obtain most of these locally. •. i i: \ Locally. ; 26 CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.225900 & 113.225930 5 1 / 2 4 SUPPLIED Key No. irrrll Part No. FIGURE 3 PARTS LIST WITH MODEL 113.225930 Key No, Description iii i -,,, 11111, 1111111 3 ONLY Part No. Description .i, i .,.NI, HARDWARE FOR MOUNTING TOOL & MOTOR 1 2 3 4 5 6 7 8 9 10 - 62614 Leg t Screw,TrussHd. t/4-20 x 5/8 60314 STD541025 t'Nut, Hex 1/4-20 STD551225 t* Lockwasher, I/4 External 68060 Channel,Support 68059 Stiffener,Side 62615 Stiffener, End 68061 Support,Motor STD541050 t'Nut, Hex 1/2-13 803835 1"Foot, Leveling 68062 ? Bagof LooseParts(Not illustrated) w STD523125 t'Screw, Hex Hd. 5/16-78 x 2-1/2 STD551t31 ?*Lockwasher,External5/!6 STD541231 t'Nut, HexJam 5/!6 x 18 STD551031 t'Washer, 11/32 x 11/!6 x 1/16 STD532507 t'Bolt, Carriage5/16-18 x 3/4 *Standard HardwareItem - May be PurchasedLocally. tTheseitemsall containedin Loose PartsBag.PartNo. 68062. 27 Sears BE/.. T AND DISC SANDER SERVICE MODEL NO. Now that you have purchased your Belt & Disc Sander should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. 113.225900 BELT AND DISC SANDER ONLY MODEL NO. 113.225930 The model number on a plate attached base. of your to your Belt and Disc Sander will be found sander at the,_right-hand side of the BELT AND DISC SANDER/WITH LEGS AND MOTOR HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR FOLLOWING INFORMATION: Part No. by SEARS, 68067 GIVE PART MODEL NUMBER 113.225900 OR 113.225930 NAME OF ITEM Belt And Disc Sander ROEBUCK AND Form ) ALWAYS PART NUMBER All parts listed may be and most Sears stores. Ioca!_y, your order will Repair Parts Distribution Sold PARTS, No. CO', SP4574-3 THE DESCRIPTION ordered from any Sears Service Center If the parts you need are not stocked be electronically transmitted to a Sears Center for handling. Chicago, IL. 60684 Printed U.S.A. in U.S.A. 12/82
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