Craftsman 113226640 User Manual 10 INCH DIRECT DRIVE TABLE SAW Manuals And Guides L0905099
CRAFTSMAN Saw Table Manual L0905099 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
User Manual: Craftsman 113226640 113226640 CRAFTSMAN 10-INCH DIRECT DRIVE TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10-INCH DIRECT DRIVE TABLE SAW #113226640. Home:Tool Parts:Craftsman Parts:Craftsman 10-INCH DIRECT DRIVE TABLE SAW Manual
Open the PDF directly: View PDF .
Page Count: 44
Download | |
Open PDF In Browser | View PDF |
Save This Manual For Future Reference MODEL NO. 113.226640 SAW WITH LEGS AND TWO TABLE EXTENSIONS Serial Number Model and serial number may be found at the rear of the base. You should record both model and serial number in a safe place for future use. IO-INCH DIRECT DRIVE TABLE SA W CAUTION: • assembly READ ALL INSTRUCTIONS CAREFULLY Sold by SEARS, Part No. 62969 • operating = repair parts ROEBUCK AND CO., Chicago, IL. 60684 U.S.A- FULL ONE YEAR WARRANTY' ON CRAFTSMAN TABLE _f w_thm one year from the date of purchase, this Craftsman Table materia_ or workmanship. Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY SERVICE CENTER/DEPARTMENT THROUGHOUT This warranty applies only while This warranty gives you specific from state to state. SEARS, u j j GENERAL , ROEBUCK AND this product legal rights, CO.. ...... _J_ILL--LJJJ-._.J.,--__ Dept. , SAFETY , 2. GROUND 3, KEEP ALL TOOLS GUARDS in working alignment. and in proper 4, REMOVE ADJUSTING AND WRENCHES adjustment and KEYS Form habit of checking to see that keys adjusting wrenches are removed from before turning it on, 5. KEEP WORK AREA CLEAN Cluttered areas and benches Floor must not be slippery sawdust. and toot 6, AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locations or expose them to rain Keep work area well lighted, Provide adequate surrounding work space 7, KEEP CHILDREN AWAY AH visitors should work area. 8, MAKE WORKSHOP be kept a safe distance from CH!LD-PROOF ....... w_th padlocks, master removing starter keys 9. DON'T FORCE TOOL Jt witl do the job better which _t was designed. 10. USE RIGHT TOOL 698/731A, Sears Tower, switches, or by and safer at the rate for Don't force toot or attachment to do a job _t was not designed for. 11, WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties or iewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll tong sleeves above the e|bow. 12. USE SAFETY GOGGLES (Head Protection) Wear Safety goggles (mL_st comply w_th ANSI in SEARS States. Chicago, rights which vary IL 60684 , - FOR POWER .. , _ .... TOOLS Z87,1) at alJ times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also. use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation, 13. SECURE WORK Use clamps or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate toot. 14. DON'T OVERREACH footing and balance at all times. 15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories 16. DISCONNECT TOOLS before servicing; when changing such as blades, bits, cutters, etc. 17. AVOID invite accidents due to wax or THE NEAREST STATES. is in use in the United Keep proper IN PLACE order, CONTACTING THE UNITED mNSTRUCTIONS This too_ as equipped with an approved 3conductor cord and a 3-prong grounding type ptug to fit the proper grounding type receotacle The green conductor in the cord is the grounding w_re Never connect the green wire to a live terminal. Saw fails due to a defect and you may also have other , 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the tool. Learn its application and fimitafions as well as the specHic potential hazards peculiar to this tool. SAW ACCIDENTAL Make sure switch plugging in accessories STARTING is in "OFF" position before 18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the instructions that accon_pany the accessories. The use of improper accessories may cause hazards. 19. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them. 20. CHECK DAMAGED PARTS Before further use of the tool. a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 21. DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only, 22. NEVER LEAVE UNATTENDED TOOL RUNNING Turn Dower off, Don't _eave too_ until a complete stop, it comes to ADDiTiONAL SAFETY iNSTRUCTiONS WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL iT IS COMPLETELY ASSEMBLED AND iNSTALLED ACCORDING TO THE INSTRUCTIONS ... AND UNTIL YOU HAVE READ AND UNDERSTAND THE FOLLOWING. 1. GENERAL SAFETY iNSTRUCTIONS POWER TOOLS o.. SEE PAGE 2 2. GETTING 20. 3. BASIC TO KNOW YOUR SAW...SEE SAW OPERATION... SEE PAGE B FOR PAGE 23. C 4. MAINTENANCE... SEE PAGE 32. 5. STABILITY OF SAW if there is any tendency for the saw to tip over or move during certain cutting operations such as cutting extremely large heavy panels or long heavy boards the saw should be bolted down If you attach any kind of table extensions over 24" wide to either end of the saw, make sure you either bo_t the saw to the bench or floor as appropriate, or support the outer end of the extension from the bench or floor as appropriate 6. LOCATION The saw should be positioned so neither the operator nor a causal observer is forced to stand in line with the saw blade D, E 7. KICKBACKS A "KICKBACK" occurs during a rip-type operation when a part or all of the workpiece is thrown back violently toward the operator Keep your face and body to one side of the sawblade out of line with a possible "Kickback'" Kickbacks -- and possible injury from them -can usually be avoided by: A Maintaining the rip fence parallel to the sawbtade B Keeping the sawblade sharp Replace or sharpen antikickback pawls when points become dull C Keeping sawblade guard, spreader, and antikickback pawls in place and operating properly The spreader must be in alignment with the sawblade and the pawls must stop a kickback once it has started Check their action before ripping. D, NOT ripping work that is twisted or warped or does not have a straight edge to guide along the rip fence, E, NOT releasing work until you have pushed it aH the way past the sawblade. F, Using a push stick for ripping widths of 2 to 6 in., and an auxiliary fence and push block for ripping widths narrower than 2 in. (See "Basic Saw Operation Using The Rip Fence" section.) G. NOT confining the cut-off piece when ripping or cross-cutting, H, When ripping apply the feed force to the section of the workpiece between the saw blade and the rip fence, FOR TABLE SAWS operating immediately until the particular part is proper_y repaired or replaced Small loose pieces of wood or other obiects that contact the rear of the revolving b_ade can be thrown back at the operator at excessive speed This can usuaIiy be avoided by keeping the guard and spreader in p}ace for ai_ thru-sawing operations (sawing entirely thru the work) AND by removing all loose pieces from the table with a long st_ck of wood IMMEDIATELY after they are cut off Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting, or molding -- replace the guard as soon as that operation is completed. For rip or rip-type cuts, the following end )f a workpiece to which a push stick or push board is applied must be square (perpendicular to the fence) in order that feed pressure applied to the workpiece by the push stick or block does not cause the workpiece to come away from the fence, and possibly cause a kickback. During rip and rtp type cuts, the workp_ece must be held down on the tabJe and against the fence with a push stick, push b_ock or featherboards. A featherboard is made of solid lumber per sketch. & ........ i F G. H. f J K L 8. PROTECTION: EYES, HANDS, FACE, EARS, BODY A, If any part of your saw is malfunctioning, has been damaged or broken , . . such as the motor switch, or other operating control, a safety device or the power cord . .. cease M 3 K &;_:{: &_-OLI ' I .................... J ] NEVER turn the saw "ON'" before clearing the table of all tools_ wood scraps, etc., except the workpiece and re!ated feed or support dewces for the operation planned. NEVER place your face or body tn tine with the cutting toot, NEVER place your fingers or hands _n the path of the sawblade or other cuthng tool. NEVER reach in back of the cutting tool w_th either hand to hold down or support the workp_ece, remove wood scraps, or for any other reason Avoid awkward operations ana hand posihons where a sudden shp cou}d cause fingers or hand to move into a sawblade or other cutting tool DO NOT perform layout assembly or setup work on the table ,while the cutting too! is rotating DO NOT perform any operation "FREEHAND" -- always use either the np fence or the miter gauge to position and guide the work NEVER use the rip fence when crosscutting or the miter gauge when ripping DO NOT use the rip fence as a _ength stop Never hold onto or touch the "free end" of the workpiece or a "free piece' that is cut off while power is "ON" and/or the sawblade _s rotating Shut "OFF" the saw and d_sconnect the power cord when removing the table insert changing the cutting too| remowng or replacing the blade _uard. or ma_mg adjustments. N O. P. Q. R. Provide adequate support to the rear and sides of the saw table for wider or long workpieces. Plastic and composition (like hardboard) materials may be cut on your saw, However, since these are usually quite hard and slippery, the antikickback pawls may not stop a kickback. Therefore, be especially attentive to following proper set-up and cutting procedures for ripping. Do not stand, or permit anyone else to stand, in line with a potential kickback. If you stall or jam the sawblade in the workpiece, turn saw "OFF", remove the workpiece from the sawblade and check to see if the sawblade is parallel to the miter gauge grooves and if the spreader _s in proper alignment with the sawblade. If ripping at the time, check to see if the rip fence is parallel with the sawblade. Readjust as indicated. DO NOT remove small pieces of cut-off material that may become trapped inside the blade guard while the saw is running. This could endanger your hands or cause a kickback. Turn saw *OFF and wait until blade stops. Use extra care when ripping wood that has a twisted g rain or is twisted or bowed it may rock on the table and/or pinch the sawblade. 9. KNOW YOUR CUTTING TOOLS A. Dull, gummy, orJmproperlysharpened orset cutting tools can cause material to stick, jam, stall the saw or kickback at the operator. Minimize potential injury by proper cutting tool and machine maintenance. NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT FIRST TURNING THE SAW OFF. B. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels. 10. USE ONLY THiS SAW. ACCESSORIES DESIGNED FOR when ripping, use the maximum diameter blade for which the saw is designed, since under these conditions the spreader is nearest the blade. 14. Adjust table inserts flush with the table top. NEVER operate the saw unless the proper insert is installed. 15. NEVER feed material into the cutting tool from the rear of the saw. An accident and serious injury could result. 17. NEVER use another person as a substitute for a table extension, or as additional support for a workpiece that is longer or wider than the basic saw table, or to assist in feeding or supporting or pulling the workpiece. DO NOT pull the workpiece through the sawblade - position your body at the nose (infeed) side of the guard: start and complete the cut from the same side This will require added table support for long or wide workpeices that extend beyond the length or width of the saw table. 18, THINK SAFETY. Safety is a combination of operator common sense and alertness at all times when the saw is being used. 19. NOTE TIONS YOUR AND THAT SAW. I DANGER READ 1. WEAR AND SAFETy SE SAWBLADE •, KEEP HANDS 4 USE FOLLOW APPEAR OWNERS MANUAL BEFORE 5. HOW FOR OF"THRU.SAWING,' OUT GUARD OF PATH SAWBLADE, A "PUSH.STICK" WHEN USE iNSTRUCFRONT OF ] FORYOUR OWN SAFETY: UNDERSTAND GOGGLES WARNING: SAFETY ON THE 6. 7 KNOW TO OPERATING AVOID MACHINE. "KICKBACKS._ DO NOT REACH PERFORMAROUND OPERATIONS NEVER OR OVER "FREEHAND." SAWRLADE REQUIRED. 120 VOLT 15 AMP 8RANCH CIRCUIT AND USE 15 AMP. TIME DELAY FUSE 20. WARNING: DO NOT ALLOW FAMiLiARiTY (GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFiCiENT TO iNFLiCT SEVERE iNJURY. NOTE: Do not overtighten wrench to just "snug" it. arbor nut. Use the arbor 11. Crosscutting operations are more convenientJy worked and with greater safety if an auxiliary wood facing isattached tothe mitergauge using the holes provided. However, the facing must not interfere with the proper functioning of the sawblade guard .... 12. Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating position. Also make sure the cutting tool, arbor collars and arbor nut are installed properly. Keep the cutting tool as low as possible for the operation being performed. Keep all guards in place whenever possible. The operation of any power tool can result in foreign bjects being thrown into the eyes, which can result 13. Do not use any blade marked for an operating RPM. Never use a cutting than the diameter for designed. For greatest in severe eye damage. Always wear safety goggles complying with ANSI Z87.I (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. or other cutting tool speed less than 3450 toot larger in diameter which the saw was safety and efficiency MOTOR $PECIFmCATION$ AND ELECTRICAL This saw is designed to use a 3450 RPM motor only. Do not use any motor that runs faster than 3450 RPM. It is wired for operation on 110-120 volts, 60 Hz., Alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS. This type plug requires a mating outlet as shown. It is recommended electrician replace properly grounded THE STARTING RELAY iN THiS SWITCH HOUSING IS A GRAVITY SENSiTiVE TYPE. NEVER TURN THE POWER ON UNTIL THE SWUTCH HOUSING HAS BEEN ASSEMBLED ON THE FRONT FENCE BAR AND THE SAW iS UPRIGHT IN SAWING POSiTiON. grounded that you have a quaHfliec the TWO prong outlet wit_-_ THREE prong outlet. A temporary adapter as shown below is avai!abto fo connecting plugs to 2-prong receptacles. The g roe_ grounding lug extending from the adapter must b,, connected to a permanent ground such as to properly grounded outlet box. CONNECTING TO POWER SOURCE OUTLET This saw must be grounded while in use to protect the operator from electrical shock. If power cord is worn or cut, or damaged in anyway, have it replaced immediately. If your saw is for use on less than 150 volts it has a plug that looks like below. A temporary adapter as illustrated is available fo connecting plugs to 2-prong receptacles. Tih_ temporary adapter should be used on;y unt_ properly grounded outlet can be installed by qualified electrician. GROUNDING LUG PLUG __ P,OG 3-PRONG _ _/_ I "_L_-._/tl L---._--- MAKE SURE THiS iS ,NOWN GROUND CONNECTED / \ GROUNDING 3-COnductor If the outlet you are planning to use for this saw ; _S O1 the two prong type DO NOT REMOVE OR ALT_ THE GROUNDING PRONG IN ANY MANNER Us_ an adapter as shown and always connect t_ grounding lug to a known ground. WARNmNG 3-PRONG REQUIREMENTS TO A "EOE.,ACLE ADAPTER PRONG WARNING: THE GREEN GROUNDING LUC EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUNE SUCH AS TO A PROPERLY GROUNDED OUTLEI BOX. NOT ALL OUTLET BOXES ARE PROPERL_ GROUNDED. IPERLY GROUNDED 3-PRONG OUTLET Plug power cord of fully assembled saw into 110120V properly grounded type outlet protected by a 15-amp. time delay or Circuit-Saver fuse or circuit breaker. iF YOUR ARE NOT SURE THAT YOUR OUTLET iS PROPERLY GROUNDED, HAVE iT CHECKED BY A QUALIFIED ELECTRiCiAN. If you are not sure that your outlet box is proper_, grounded, have it checked by a qualified electrician NOTE: The adapter illustrated is for use only if yo_ already have a properly grounded 2-pror_ receptacle. WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN iNSTALLiNG OR REMOVING THE PLUG TO OR FROM THE OUTLET. WARNING: iF NOT PROPERLY GROUNDED THiS POWER TOOL CAN iNCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS, iN PROXIMITY TO PLUMBING, OR OUT OF DOORS. iF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLA DE. The use of any extension cord will cause some ios of power. To keep this to a minimum and to prever_ over-heating and motor burn-out, use the tabh below to determine the minimum wire size (AW. G extension cord. Use only 3 wire extension DOra which have 3 prong grounding type plugs and 3 pole receptacles which will accept the plug on th4 saw. The motor must rotate COUNTERCLOCKW_S when viewed from the shaft end. 1 H.P. MOTOR 1t0-120V Extension Cord Length Wire Size A.W.G. 14 Up to 50 Ft................. 12 50 to 100 Ft ................ This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green lug and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. 100 - 200 Ft ................ 200 - 400 Ft ................. 5 10 8 CONTENTS WARRANTY ................................. 2 GENERAL SAFETY INSTRUCTION FOR POWER TOOLS .................... 2 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ...................... 3 MOTOR SPECIF_CATIONS AND ELECTRICAL REQUIREMENTS ........................ 5 UNPACKING AND CHECKING CONTENTS . .. 6 Tools Needed .............................. 6 List o1 Loose Parts ......................... 7 ASSEMBLY .................................. 7 Assembling Steel Legs ..................... 7 Mounting Saw ............................. 8 Installing Handwheels ...................... 8 Checking Table Insert ...................... 9 Heeling Adjustment of Parallelism of Sawbtade to Miter Gauge Groove ......... 9 Btade Tilt or Squareness of Blade to Table 10 Btade Bevatton ........................... 12 T Ht and Elevation Mechanism .............. 12 Attaching Table Extensions ................ 12 installing Rip Fence Guide Bars and Switch 13 Aligmng Rip Fence ........................ 16 Adjusting Rip Scale Indicator .............. !7 Installing Blade Guard .................... 18 Adjusting Miter Gauge .................... 20 GETTING TO KNOW YOUR SAW ........... 20 On-,Off Switch ............................ 20 Elevation Handwheel ...................... 21 Till Handwheel ........................... 21 Rip Fence ................................ 2t UNPACKING TOOLS Miter Gauge .............................. B_ade Guard .............................. Table Insert .............................. Removing and Installing Sawblade ......... Exacti-Cut ................................ BASIC SAW OPERATION USING THE MITER GAUGE ................................ Work Helpers ............................. Using the Miter Gauge .................... Crosscutting ............................... Repetitive Cutting ......................... Miter Cutting ............................. Bevel Crosscutting ........................ Compound Miter Cutting .................. BAStC SAW OPERATION USING ]HE RIP FENCE ................................. Ripping .................................. Bevel Ripping ............................. Cutting Panels ............................ Ploughing and Molding ................... Resawing ................................. Rabbeting ................................ Dadoing .................................. Molding Cutting .......................... Using Featherboards ...................... MOTOR .................................... MAINTENANCE ............................ LUBRICATION ............................. RECOMMENDED ACCESSORIES ........... TROUBLE SHOOTING ...................... REPAIR PARTS ............................. AND CHECKING 21 22 22 22 22 23 23 24 24 25 26 26 26 26 27 27 29 29 30 30 30 31 31 31 32 32 33 33 36 CONTENTS NEEDED COMBINATION Medium Small #2 Serewdrlve MUST STRAIGHT 3/4" THICK. r DRAW LIGHT BOARD ALONG Screwdriver Phillips SQUARE LINE THIS ON EDGE, BE BE TRUE, EDGE THIS PERFECTLY OF BOARD EDGE MUST STRAIGHT. _-, Screwdriver Pliers "%y Combination Square 3/8 in, 7/16 in. 1/2 in. 9/16 In. SHOULD BE NO GAP HERE WHEN SQUARE OVER IN DOTTED OR OVERLAP IS FLIPPED POSITION. 3/4 in. Model 1 t3.226640 one carton. Table Saw is shipped complete in Remove the protective oi! that is applied to the table top and edges of the table. Use any ordinary household type grease and spot remover. CAUTION: To avoid fire or health hazard never use gasoline, naptha or similar highly volatile solvents. Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make certain all items are accounted for, before discarding any packing material. Apply Wipe a coat of automobile all parts thoroughly wax to the table. with a clean, dry cloth. WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS. If any parts are missing, do not attempt to assemble the table saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly. 6 LIST Him Par_Nam_ A Miter Gause ............................ B Ris Fen:e" ........................... C Bt_'_deG,ua_da_!d Sp_eade_ , .............. D HamJwhee! .............................. E Rip Fe__ceGuide Ba_, _,:'a_ . ........... F Rip Fe_ce Guide Sa,_RoA ............... G Exte__s;o_.Table ........................... H Leg ...................................... J Stiffe;_e_ Side ........................... K Stiffener E_d ........................... L R,p .... ct;Gu(. Bar wKh Ri_)Sc_i_: F_o_!) M 0wrsers Mam._ai BaG of Loose Pa_ts (Pa_t No 62982) ..... Consisting o!: N I S ............................ fl Wr e_ch,Sl,a P W_enck, A_bo_ . ..................... LL Pointer, Bevel ........................ 'Baq oI Loose Pots (Pa_t No ,.7.;:7_ C,onsislmg of: Q Foot Leve!i,'_(] ..................... R Nut. Hex Jam i 2-13 ................. S Nut Hex 1i4-20 .................... lJ420x '[ Screw. r _u_>SHd ...... "" 5/8 ........ U Lockwashe_. Ex!e_m:d 114 ............ OF LOOSE Qty. I ! i 2 I 2 4 2 2 ! 1 1 I 1 ,4 8 24 _. 24 24 I PARTS Item [tD NuL Sa Part Name 1/4-29 ................. Qty. 2 EE IF: B_cket, Co_e,' Su;}po_t ............ B_a(iket. CoirIei StlffemI/ , .............. B_,, ,-_,'I '-y",', P_;_: iPa t .... 61;>qAah Oo,"_sistin_ I Ol , o Nu........... I_, Nut, jam 5/16-t8 .................... S Nut, H_x !/4,.20 ................... ] Sc_ew.T_ussHd !/4-20x ! ......... U Lockwastie_, Exte_nai !/4 ............. U Lockwashe_, Exte_p,a! 5/16 ............ GG ScTew. Hex 5/I6.18 x t-1/4 ............ HH Washe_, 1t/32x 11i16× I 16 ........ HH Washe_. 17164 x 3/4 x t/16 ........... *B_!] of Loose Parts (Pa,_tNo 62981) ..... Coi_sJstti}{: I Of; R Nut. Hex 3am 5/16-!8 ................. S Nut. !l.cc t: ..... <,; -" -. X ....... _ ...... ;' <--DD :',,,,:..._ J J "k ........ ::::. ...... < ,...., { _:>" f',-::i.............. FF .... £:; _i:"f }----K ",.c_/_ I'( ,.-Q ,._2i" M U *<{::!":1" " ......... £ ij ASSEMBLY ASSEMBLY OF STEEL LEG SET Assembly is best done in the location where the saw witl be stationed and used. If Ine saw you purchased is furnished with a leg set fo!low the instructions below for easy assembly 1. Locate the following: Description Steel Legs ................................ Side Stiffeners ............................ End Stiffeners ............................ Leveling Feet ............................. Hex Nuts, 1/2-13 ......................... Truss Head Screws, 1/4-20 x 5/8" , ........ Hex Nuts, 1/4-20 ......................... I/4 I.D. External Lockwashers ............. Qty. 4 2 2 4 8 24 24 24 2. Insert three truss head screws through the three holes near the top of one leg. Place the side stiffener up to the leg as shown so that the three screws line up with the holes in the side stiffeners marked with an "X" in the illustration / / J 3. Place a Iockwasher and a hex nut on each screw and finger tighten the hex nut. ASSEMBLE SCREWS THROUGH HOLES MARKED "X" SIDE STOFFENER 4. Following the same procedure as above. continue to fasten together the remaining legs and stiffeners as illustrated. 5. Install feet. one hex nut, 1/2-13. on each of the leveling \ END STIFFENER 6. Insert each leveling foot through the hole in the bottom of each leg so the leveling foot pad rests on the floor. 7, Install another leveling feet. hex nut 1/2-13 on each \ of the 8. After complete assembly, you may level the saw by moving the lower nut up or down along the threaded stud of each leveling foot. The upper nut ts used to lock the leveling foot into position when the saw is level. MOUNTING YOUR TO THE LEG SET \ IN. HEX SAW 1, Locate the following hardware bags containing loose parts from one of the Description Truss Head Screws, 1/4-20 x 5/8 ........... Hex Nuts, 1/4-20 .......................... 1/4 I.D. External Lockwashers ............. 11/32 I.D. Flat Washers .................... Qty 4 4 4 8 2. Place the saw on top of the leg set so that the base of the saw lines up approximately even with the outline of the top of the leg set. 3. From beneath the saw you wil be able to locate and line up the four mounting holes of the saw base with the proper mounting holes in the leg set assembly. / / / / ! 4. Place one flat washer onto each of the four hex head screws and insert them into each of the mounting holes. Be sure the screws go through the saw base holes and the leg set mounting holes SAW BASE TRUSS HEAD SCREW _""'_1 1_ I 5. Install a flat washer, Iockwasher. and a hex nut on each of the four screws and tighten securely. 6. Level the saw to your requirements by adjusting the leveling feet. Lock leveling feet into position. 7. Securely tighten all leg set screws #FENER--, and nuts. II U 8 NUTS mNSTALLING BEVEL POINTER HANDWHEELS AND Locate the following parts Bevel Pointer ............................... Screw, 8-32 x 3/8 ........................... Handwheels ................................ Screw, Phillips 10-32 x 3/4 .................. Lockwashers, 3/16 I.D. External ............. 1 1 2 2 2 LOCKWASHER 1. Fasten bevel pointer to cradae assembly with 8-32 x 3/4 in screw, as shown. Adjustment of the pointer may be necessary later. 2. Push handwheels onto shafts as shown and fasten each with a 10-32 x 3/4 in. screw and Iockwasher. LOCKWASHER SCREW BEVEL SCREW T POINTER _ TILT ELEVATION HANDWHEEL // SCREW / HANDWHEEL CHECKING AND ADJUSTmNG THE TABLE iNSERT The table insert must be flush with the surface of the saw table to keep the workpiece from hanging up or binding with the sawblade as the workpiece is cut by the sawb ade. 1. Lower sawblade beneath check to be sure the screw place is snug. STRAIGHT the table insert and fastening the insert in EDGE 2. Use a straight edge to check near each of the eight leveling tab positions to determine if the insert is flush with the surface of the saw table at all eight beveling tab positions. 3. If insert is not flush with table surface loosen insert fastening screw and pull insert forward to lift from saw table. \ 4. Bend tabs with pliers or tap with a hammer as required to make the insert flush with the table \ top. HEEUNG ADJUSTMENT iSM OF THE SAWBLADE MITER GAUGE GROOVE OR PARALLELTO THE MARK The workpiece being cut must always move in a straight line parallel to the sawblade. Therefore. both the miter gauge groove and the rip fence must always be parallel with the sawblade. If the sawblade is NOT parallel with the miter gauge groove and the rip fence, the workpiece will bind at one end of the cut. This is known as "heeling". WARNING: For your own safety, turn switch and remove plug from power source outlet. 1. Raise blade to highest "OFF" elevation. 2. Lift blade guard, if already installed, to highest position. 3. Use chalk or another suitable marker to mark an "X" on one of the teeth of the sawblade which is naturally bent to the left. 9 "X" ON ,/ TOOTH 5. Rotate the sawblade so that the "X" on the tooth is now visible at the rear of the saw. 4. Using an accurate combination square, placethe head of the square in the miter gauge groove and adjust the ruler blade of the square so that the end of the blade just touches the side of thetooth you marked on the sawblade. Remember to keep the head of the square flush against the miter gauge groove. 6. Move the combination square to the rear of the saw and the end of the square blade should just touch the marked tooth the same as it did at the front of the sawblade. 7. If sawblade does not appear to be parallel with the miter gauge groove you must adjust the position of the sawblade by loosening the four adjustment locking screws about 1/2 turn. 8. Loosen two pan head screws, 10-32, on the rear skirt of the table about 1/2 turn. 1, ] SETSCREW 9. The mechanism under the table can now be moved sideways from above by covering the sawblade with a piece of cardboard and shifting the blade to the right or left as required. 10. After shifting the sawblade mechanism slightly, recheck the position of the marked tooth of the sawblade at both front and rear. 11. The tooth marked on the sawblade should be parallel to the miter gauge groove after adjustment is made. 12. Tighten all screws carefully sawblade out of alignment. so as not to move 13. Recheck parallelism of marked sawblade tooth to the miter gauge groove. Repeat the steps for heeling adjustment if necessary. BLADE TILT, OR SQUARENESS OF BLADE TO TABLE 90 ° (SQUARE) and 45 ° (BEVEL) STOP COLLARS. When the bevel pointei _ is pointing directly to the "O" mark on the bevel scale, the sawblade should makea SQUARE cut 90 ° to the table. To check for SQUARENESS: WARNING: FOR SWITCH "OFF" POWER SOURCE 1. Raise blade YOUR OWN SAFETY, AND REMOVE PLUG OUTLET. all the way UP... 2. TILT blade a few degrees blade back to the RIGHT raise blade TURN FROM guard. to the LEFT... nowtilt as far as it will go. 3. Place the square against blade. Make sure square is not touching the TIP of one of the saw TEETH. BEND If blade IS SQUARE tf POINTER bevel scale; to table: Check pointer DOES NOT pointto the "O" mark Bend pointer to read "O". POINTER / TO "O" I" BEVEL SCALE onthe / POINTER 1(} ELEVATION HANDWHEEL if blade is NOT SQUARE to table.., STOP must be ADJUSTED. CAUTION: Cover blade protect your hand. BLADE COVERED WgTH PIECE OF CARDBOARD the 90 ° LIMIT with piece of cardboard to 1. Using a small size screwdriver, reach UNDERNEATH saw and loosen BOTH setscrews in 90 ° STOP COLLAR. NOTE: If you can't reach the setscrews, turn the TILT HANDWHEEL slightly, 2. ROTATE the STOP pivot nut. COLLAR mowng it away from 3. TILT blade RIGHT or LEFT . . . checking square until blade is square to table. 4. ROTATE STOP COLLAR PIVOT NUT until it TOUCHES TIGHTEN the setscrews. with your / moving it toward the PIVOT NUT.. \ I SETSCREWS (2) 5. Check POINTER. if it DOES NOTpointtothe"O mark on the bevel scale, bend pointer to read "O. PIVOT NUT \ \ 90 ° STOP TILT blade to LEFT as far as it will go when the PIVOT NUT is against the COLLAR. COLLAR It will stop 45 ° STOP Place an ACCURATE square against blade. Make sure square is not touching the TIP of one of the saw TEETH. / / STOP If blade COLLAR is NOT 45 ° to table must be ADJUSTED 1. Remove Elevation . . . the 45 ° STOP 2. Using a small size screwdriver, reach thru slot in front trip panel and loosen setscrews in 45 ° STOP COLLAR. reach the setscrews, slightly. COLLAR \ TiLT SCREW Handwheel, NOTE: If you can't TILT HANDWHEEL 45° curved BOTH turn the 3. ROTATE the STOP COLLAR moving it IN or OUT and TILT blade RIGHT or LEFT...checking with your square until blade is 45 ° to table. 4. TIGHTEN the setscrews. NOTE: If you can't reach the setscrews, HANDWHEEL slightly 5. Install Elevation turn TILT l Handwheet. BACK I! OF SAW BLADE ELEVATION When the elevation handwheel is turned CLOCKWISE, until it stops, the blade must not be more than two and five eigths (2-5/8) inches above the table. If the blade extends more than 2-5/8 inches, the motor could interfere with the underside of the table causing misalignment. With the blade extending two and five eigths (2-5/8) inches above the table, the STOP COLLAR and SPACER must be against the ELEVATION SCREW PIVOT NUT. If the blade extends more than 2-5/8 inches, loosen two screws in STOP COLLAR, and readjust it. ELEVATION SCREW / f ! / ELEVATION PIVOT SCREW NUT 1 \ COLLAF_ STOP \, TILT SCREW TILT SCREW PIVOT NUT TILT AND ELEVATION MECHANISM The HANDWHEELS should turn freely without binding, The turning action can be adjusted by tiqhtening or loosening the screws in the bearing retainer. Both handwheels must be removed to reach the adjusting screws. ELEVATION HANDWHEEL TILT HANDWHEEI 1 1 _ NOTE: When adjusting the screws on the TILT bearing retainer, hold the nut inside using a 3/8 in. wrench. The screws for the ELEVATION bearina retainer can be reached with a small screwdrive_r through the curved slot on the front of the saw. ADJUST THESE TWO SCREWS ADJUST THESE TWO SCREWS ATTACHING AND ASSEMBLING TABLE EXTENSIONS .TABLE From among the loose parts find the followin hardware: (Quantity indicated is for 2 extef MOUNT TO TABLE EXTENSION USING Ref. No, Description 1 Corner Support Bracket ............ 2 Corner Stiffener Bracket ............ 3 Truss Hd. Screw, 1/4-20 x 1 ........ 4 External Lockwasher, 1/4 ........... 5 Hex Nut, 1/4-20 .................... 6 Flat Washer (Dia. of Hole 17/64) .... HARDWARE FOR INSTALLING EXTENSIONS TO SAW TABLE 7 Hex Hd. Screw, 5/16-18 x 1-1/4 ..... 8 External Lockwasher, 5/16 .......... 9 Hex Nut. 5/16-18 ................... 10 Flat Washer (Dia. of Hole 11/32) .... Assemble brackets with hardware as shown. EXTENSION Qty. 4 4 16 16 16 4 \\ OPPOSITE 3 /_f 6 6 6 6 __ UNDERSIDE ASSEMBLED 12 VIEW OF TABLE EXTENSION )N SIDE. .,? ,2 Insertthree (3) 5/16-18x 1-1/4 in. long screws through holes in each EXTENSION then through table, tnstall flat washer, Iockwashers, the screws... DO NOT TIGHTEN. and nuts on Align front edge of extension with front edge of saw table. Pull Extension UPWARDS above table surface . . . SLIGHTLY TIGHTEN SCREWS using 1/2 in. wrench. BLOCK OF WOOD Using small block of hardwood and hammer, tap extension DOWNWARDS at front, center and rear, until it is EVEN with table surface . . . TIGHTEN SCREWS. ALiGNiNG CHECK REAR EXTENSIONS AT FRONT AND OF EXTENSION Lay REAR FENCE GUIDE BAR on table to act as a straightedge. If outer edge of extension is higher or lower than table surface: 1, Slightly bracket loosen nut to extension holding the corner support using 7/16 in. wrench. 2. Move end of extension edge is even with table GUIDE BAR ... tighten up or down until outer surface . . . check with nuts. 3. Recheck INNERedge of extension to make sure it has not moved .. readjust, if necessary. 4. Adjust right extension in same manner. / FLAT INSTALLING AND SWITCH RDP FENCE GUIDE WASHER _'_C_ BARS 1. Locate the following loose parts: Hex head screws 5/16-18 x 3/4 ............ External Iockwashers. 5/16 ................. Hex Nuts 5/16-18 ......................... Hex head screws, 5/16-18 x 1-1/2 ........... Hex head screws 5/16-18 x 1 .............. External Lockwashers 5/16 ................ Spacers, 3/4 x 1/2 ......................... Self threading nuts ........................ Washers, 21/64 ........................... Switch Assembly .......................... LOCKWASHER SPACER 2 2 4 2 2 4 2 2 4 1 _ _/1-3/4"' FRONT ",-.-,___',_ 6TH 1 HOLE r_ 2. Insert a 1-1/2 inch long screw, external lockwasher, and flat washer through the sixth hole in the front fence bar. 3. Place 1/2 inch long spacer over screw th reads and position screw through first hole on the right side of the cast iron table skirt. 4. Use fingers to thread screw into tapped hole until finger tight. Guide bar should be in a vertical position. 13 SCREW FENCE eAR L.; J 1-t/2" HEX LOCKWASHER HD. SCREW 5. Mount switch to guide bar with 2 hex head screws, 5/16-18 x 3/4 Iockwashers, and nuts, Securely tighten both nuts. FLAT WASHER LOCKWASHER 6. insert 1-1/2 inch long screw through externa! Iockwashers, fiat washer and through the second ho_e in the guide bar. Place t/2 inch long spacer over screw thread& Swing g uide bar to horizontal position and screw the hex head screw into the center hole of the table skirt. Finger tighten both guide bar mounting screws. 3/4" HE× HD. SCREW ....... LOCKWASHER 1 HEX HD. SCREW WASHER \ \ LOCKWASHER SELF.THREADING 7. Insert one inch Ion.q. screws in first and third t_oles of the rear guide bar and attach to tame the same wav as the front bar 8 inset[ ends of FENCE GUIDE BAR ROO through holes _n bars as illustrated NOTE: The ends of the RODare not threaded o the SELF THREADING NUTS wdl cut threads on the rod as they are screwed on. Just start nuts onto ends of rod, BAR aOO Using TWO !/2 in. wrenches both of the nuts. --_/' REMOVE 3 SCREWS FROM REAR OF TABLE EXTENSION BEFORE 0NSTALLING GUIDE 9. Hold rod with one hand and with a 1/2 in, wrench or phers start screwing on ONE of the nuts only A TURN OR TWO screw on other nut the same way t0. NUT or pl_ers tighten 14 NUT { _,__ '%" '_d" X_-_r ._;;_ 1t. Stidethe bars so that screws ,of the _o_ted " _ - holes t2. Positio_ hoiding end with NOTE: knob to are ,J "--::: i[ r_theMIDD_E r_p fence over miler gauge groove up the _ear end while engaging front bar , • _ower fer_ce on_o tab!e It may be necessary to toosen fence at_ow _ence to be ir_staIled on rip raft 8 THICKNESSES OF PAPER 13, Move FRON"f ba_ upwards approxmate!y 1,32 i_. above screw at left end of bar. unfi! fer_ce is tab!e . , tighten NOTE: Fold a piece of newsp_:_per making 8 thicknesses and p_ace betwee_ rip fence and tab{e to act as a spacer. This wiit hold the fence off of the table approx. IJ32 in. !4. Adjust rear bar so that approximately 1/32 ir_, above sc_ew at end of bar. the tabte fence is . . . tighten 15, Replace screws in rear of table extension __. be sure top surface of exter_sion is PARALLEL to top surface of rea_ guide bar \ 8 THICKNESSES OF PAPER 16, Move fence to RIGHT edge of _ab_e . ,, make sure it is approximately t/32 ino above table at front and rear and tighten screws. ! _5 ALiGNiNG RiP FENCE \ The fence should slide easily along the bars and always remain in alignment (parallel to sawblade and miter gauge grooves). The alignment is maintained by a spring underneath the rip fence which bears against the front guide bar. To move the fence, loosen the lock handle and grasp the fence with one hand at the front. \ For very close adjustments, grasp the guide bar with both hands and move the fence with your thumbs. Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the right or left . . . when you release it, the fence should "spring" back to its original position. If it does not, the spring pressure must be INCREASED. _--_ 1.Loosenthe screws. 2.MoveSpringslightlytowardfront of fence. NOTE:Applyinga coatof pastewaxto therailswill allowfenceto be movedmoreeasily. If the fencedoesnotslideeasilyalongthebars,the pressureof the springcanbe REDUCED. 1. Loosenthe screws. 2.Movespring slightly towardrear of fence . . . SPRING SCREWS tighten screws. SLIDE SPR_NG TO ADJUST PRESSURE The r_p fence must be PARALLEL with the sawblade and miter gauge grooves.. Move fence until it is along side of groove. Do NOT LOCK IT. It should be parallel to groove. If it is not: 1. Loosen the two "Hex FENCE HEA_ Head Screws. 2. Hold fence head tightly against bar.., move end of fence so that it is parallel with groove. 3. Alternately tighten the screws. \ ADJUSTING RiP SCALE INDICATOR 1. Turn ELEVATION HANDWHEEL clockwise until blade is up as high as (t will go. IMPORTANT: BLADE must be SQUARE (90 °) to TABLE, in order to ALIGN rip fence. 2. Using a rule, position fence sawblade 2 in. from the sides tighten lock handle. 3. Loosen screw that it points screw. NOTE: If you points to "2", guide bar and \ LOCK on right side of of the teeth . . . holding the indicator.., to "2" on the r{p scale.., adjust so tighten cannot adjust indicator loosen the screws holding move the guide bar. so that it the front \ \ _7 HANDi SQUARE iNSTALLiNG 1. From among as sh own. BLADE GUARD the parts loose find NUT K_FSPREADER _ __.r-- TRUSS HEAD--.._ SCREW the _ "-" ---' __._._"'__ / SOCKET HEAD SETSCREW _ hardware 7/8 IN, LONG FLAT WASHER SUPPORT SPREADER I_l _. _ 17/64 iN. HOLE _ HEX NUT---_ SPREADER If _J_ o_ _,,_ _J_ BRACKET J WING NUT 1/4-20 / _ / CLAMP / (_ _ LOCKWASHER EXT. 1/4 IN, \ 2. Position SPREADER SUPPORTon even with the end of the rod. rod until BLADE WITH TABLE it is \ _RE NUT SPREADER BRACKET _ -- soc HEAD SETSCREW-_ FLAT R _ WASHE LOCKWASHER HEX NUT_ 18 _ (_ 5. Laya pieceofflatstraightwoodandasquareon sawtableandrotatetheSPREADER SUPPORT unti the bracketis alignedwithsquare. 6. MAKESUREENDOF SUPPORT,BRACKET AND RODARE EVEN. . . using an 1/8 in. setscrewwrench,TIGHTENTHESETSCREWS ONLY. ENDS OF SUPPORT AND BRACKET TO BE EVEN WITH END OF ROD / TIGHTEN SETSCREW ONLY SPACE EQUAL TO APPROX. 3 THICKNESSES OF PAPER KERF the cuthe Sthe re r ust der C|, PARALLEL NOTE: to the sawblade The spreader KERF by approxirnately is thinner and in the MIDDLE than the width six thic knesses of . OD , ADE of the of paper. SPREADE/_/'_[ . . SPACE'EQUAL 3 THICKNESSES _'ii i TO APPROX. OF PAPER LOOKING DOWN ON SAW 7. Make two folds in a small piece (6 x 6 in.) of ordinary NEWSPAPER making three thicknesses. The folded paper will be used as a "spacing gauge". / ANTIKICKBACK PAWLS 8. Raise blade to max mum height and make sure blade is square to the saw table. 9. Install the SPREADER CLAMP. Place spreader between spreader clamp and bracket, Move forward until all three are in line, TIGHTEN WINGSCREWS, 10. Lift up both ANTIKICKBACK PAWLS ... insert one of the setscrew wrenches or a pencil in the notches to hold the pawls out of the way. I J / HOLD PIECE STRAIGHT WOOD OF WOOD ! TIGHTLY AGAINST BLADE THREE THICKNESSES OF PAPER 11. Lay a piece of straight flat wood against the sawblade. Insert folded paper between spreader and strip of wood. 12. MAKE SURE ARE LOOSE. THE HEX NUTS UNDERNEATH 13. Hold the spreader tightly against the wood and make sure the wood is against the saw blade. TIGHTEN THE HEX NUTS. This will align the spreader in the middle of the cut (KERF) made by sawblade. HOLD SPREADER TIGHTLY AGAINST WOOD NUT.J SPREADER CLAMP SPREADER BRACKET .=---LOCK ADJUSTING FORMITER WARNING: YOUR SWITCH POWER MITER "OFF" SOURCE GAUGE OWN SAFETY, AND REMOVE OUTLET BEFORE PLUG MAKING "_._, __ TURN _._ (_, ._.. with the bar KNOB _INTER PG SQUARE__ FROM ANY GAUGE NOTE: The graduations on the miter gauge provide accuracy for average woodworking. In some cases ADJUSTMENTS, where extreme accuracy is required when making angle cuts, for example, make a trial cut and then recheck it with an accurate square or protractor. If necessary, the miter gauge head can be swiveled slightly to compensate for any inaccuracy. 2. Position the lock The HEAD should be SQUARE when the pointer points to "O". 3. Loosen the screw points to zero. (90 ° ) with the bar To check for squareness, place an accurate square on the miter gauge. If the head is NOT SQUARE with the bar: 1. Loosen the GETTmNG TO KNOW GAUGE KNOB \ 6 BLADE GUARD SAW square and adjust RIP / 4 FENCE / INSERT 9 E_ HANDWHEEL \ 2 RIP FENCE LOCK KNOB HANDWHEEL / ] ON-OFF SWITCH / / 1 ON-OFF pointer, YOUR SAW ANTIKICKBACK 8 PAWLS RLAD SPREADER 5 MITER GAUGE 3 TILT the . tighten so it The swiveling movement of the head can be adjusted by tightening or loosening the set screw located in side of the head using the 1/8 in. setscrew wrench. ock knob MITER LOCK the head knob. SWITCH CAUTION: Before turning switch on, make sure the blade guard is correctly installed and operating properly. The On-Off Switch has a locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. @ A. TO turn saw ON... stand to either side ofthe blade never in line with it... insert finger under switch lever and pull END of lever out. KEY (YELLOW PLASTIC) 2O HOLES FOR ATTACHING FACING 4 Do not cycle the motor switch on and off rapidly, as this may cause the sawblade to loosen. In the event this should ever occur, allow the sawblade to come to a complete stop and retighten thearbor nut normally, not excessively. Never leave the saw while the power is "ON,. © © B. TO turn saw OFF... PUSH leave the saw until the cutting to a complete stop. If you are making a rip type cut in material thinner than 3/16 in. while the fence is positioned over the depressed area of table extension, the facing should be attached to the fence so that the bottom edge touches the top surface of the extension. In this case, the facing must be shorter than the fence. This will prevent thin material from sliding under the rip fence. lever in. Never to01 has come C. TO lock switch in OFF position.., hold switch IN with one hand.. REMOVE key with other hand. ° RiP FENCE ... is locked in place by tightening the lock knob. To move the fence, loosen the knob and grasp the fence with one hand at the front. Holes are provided in the rip fence for attaching a wood facing when using the dado head, or molding head. Select a piece of smooth straight wood approx. 3/4" thick, at least as long as the rip fence, and at least 7-1/2" wide (high) to permit clamping of featherboards. Attach it to the fence with three Round Head #10 Wood Screws 2 in. long. To remove the facing, loosen the screws, slide the facing forward and pull the screws through the round holes. WOOD FACING t °1 __ o ----_: / "-- WARNING: FOR YOUR OWN SAFETY, LOWER BLADE OR OTHER CUTTING TOOL BELOW TABLE SURFACE. (IF BLADE IS TILTED, RETURN IT TO VERTICAL (90 °) POSiTiON). ALWAYS LOCK THE SWITCH "OFF". WHEN SAW IS NOT IN USE . . . REMOVE KEY AND KEEP IT iN A SAFE PLACE . • • ALSO . . . IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF ... LOCK IT AND REMOVE THE KEY. THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 2 ELEVATION HANDWHEEL . • . elevates lowers the blade. Turn clockwise to elevate counterclockwise to lower. 3 TILT HANDWHEEL... tilts the blade for bevel cutting. Turn clockwise to tilt toward left counterclockwise to tilt toward vertical. 5 or . When the blade is tilted to the LEFT as far as it will go, it should be at 45 ° to the table and the bevel indicator should point 45 ° . NOTE: There are LIMIT STOPS on the saw which prevent the blade from tilting beyond 45 ° to the LEFT and 90 ° to the RIGHT, (See "Adjustments" section "Blade Tilt, or Squareness of Blade to Table"). 21 ROUND 10 WOOD HEAD / SCREWS MITER GAUGE... head is locked in position for crosscutting or mitering by tightening the lock knob. ALWAYS LOCK IT SECURELY WHEN IN USE. Slots are provided in the miter gauge for attaching an AUXILIARY FACING to make it easier to cut long pieces. Be positive facing does not interfere with the proper operation of the sawblade guard. Select a suitable piece of smooth straight wood . . . drill two holes and attach it with screws. NOTE: When bevel crosscutting, attach facing so that it extends to the right of the miter gauge and use the miter gauge in the groove to the right of the blade. 6 BLADEGUARD must always be m p_ace ann working properly for all thru-sawing cuts That ts all cuts whereby the blade cuts compieteiy through the workpiece To remove the guard for special operations loosen the wing nuts and slide the guard off of the rod DO NOT DISTURB THE SETTING OF THE ROD When replacing the guard, make sure the PIN in the rod engages with the NOTCH m the spreader support Make sure wing screws are tightened securely 7 TABLE iNSERT is removable for installing blades or other cutting removing toots or WARNING: TO AVOID iNJURY DUE TO ACCIDENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING INSERT. A Lower the blade below B C Raise blade guard Loosen Screw D Lift insert from fronl of saw front the table end and surface D To TIGHTEN nut against rear of table wrench toward rear putl NOTE: When installing the blade make sure the teeth are pointing toward the front of the saw and that the bnade and collars are clean, and free from any burrs toward NEVER OPERATE THE SAW WITHOUT THE PROPER INSERT N PLACE USE THE SAW BLADE INSERT WHEN SAWING USE THE COMBINATION DADO MOLDING INSERT WHEN DADOING OR MOLDING The HOLLOW blade Always HOLD ARBOR wrench PUSH ARBOR NUT side of the collars tighten E To repJace Place insert toward rear over screw the arbor must be against the nut securely insert into insert opening in table and push of saw until keysmot in insert wilt drop Tighten screw Do not tighte_q screw deflect the insert to the point where it will / FLAT SURFACES COLLAR _J Q / SCREW HEX NUT TEETH POINTING TO FRONT OF SAW 8 REMOVING AND INSTALLING SAWBLADE 9 WARNING: TO AVOID iNJURY DUE TO ACCiDENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING OR INSTALLING SAWBLADE. A Remove insert. EXACT-I-CUT The 'yellow" plastic disc imbedded in the table in front of the sawblade, is provided for marking the location of the 'sawcut" on the workpiece A Check disc if it is above table surface place a piece of hardwood on top of it and tap it down B. Place ARBOR, wrench on flat surfaces of saw ARBOR . .. ARBOR NUT wrench on nut _ .. position wrenches as shown.., hold your hands welJ above blade B With blade 90 ° (square piece of wood C With ARBOR wrench against table, PULL ARBOR NUT wrench FOREWARD to LOOSEN nut [o table) cut off a C Pull miter gauge back until wood isoverdisc Using very sharp pencil, mark a line on disc 22 D. With miter gauge same procedure disc. in right hand qroove, tottow aria mark an_other line on E. These lines indicate the "path" (kerf) made by the sawbiade. SHOWN WITH (OPTIONAL HOLD-DOWN ACCESSORY} F. When cutting the WOrkpiece, workpiece with line on disc. line up mark on Use the hold-down clamp (optional accessory) on the miter gauge for greater accuracy. of the cut CLAMp \ .............. -r111:_. .............................. __ / Y h ..... _;.:h;:F F BLADE GUARD NOT SHOWN FOR PICTURE CLARITY BASIC SAW OPERATION THESE WORK HELPERS BE Before cutting any wood on your saw study all of the "Basic Saw Operations". Notice that in order to make some of the cuts, it is necessary to use certain devices "Work Helpers" like the Push Stick, the Push Block and the Auxiliary Fence/Work Support, which you can make yourself. After you have made a few practice cuts make up these "helpers" before starting any projects Make the "Push Stick" first. EDGES MUST PARALLEL PUSH BLOCK 3/4 PLYWOOD 12 3/8 "i_'- 2-1/2 -, 2-112 ................ 3/8 3/4 "'_ - 3/8 ._r" NOTE: AUXILIARY PUSH STICK Make one plywood. Woodscrews. NOTCH All dimensions FENCE/WORK in inches 3/8 using a piece of Fasten together 318 in with and 314 m. glue and NOTE: Since the Push Block is used Auxiliary Fence, the 4-3/4 in. dimensions heqd identical on both the pieces, PUSH STICK AND PUSH PLYWOOC SUPPORT with the must be BLOCK Makethe Push Stick using a piece of I x 2, or rip one from a wide board, say 1 !-1/2 in. wide, and set the rip fence 9-7/8 in, from the sawblade. Make the Push Block using aptece of 3/8 in and 3/4 in. plywood. The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in. should be GLUED to the plywood ... DQ NOT USE NAILS, This is to prevent dulling the sawblade in the event you mistakingly cut into ihe push block. Position the handle in the center of the plywoodand fasten together with glue and woodscrews. THIS FACE AND THIS EDGE MUST BE PARALLEL 3/8 PLYWOOD _ _" NOTE: 23 All dimension in inches 5-1/2 _ / USING THE MITER GAUGE 6. Do not stand directly in front of the blade in case of a THROWBACK (Small cut-off piece caught by the back of the blade and thrown toward the operator). Stand to either side of the blade. THE MITER GAUGE iS USED WHEN CROSSCUTTING, MITER CUTTING, BEVEL CUTTING, COMPOUND MITER CUTTmNG, DADOING and when RABBETTING AND MOLDING across the end of a narrow workpiece. 7. Keep your hands clear of the blade and out of the path of the blade. 8 ff blade stalls or stops while cutting. TURN SWITCH OFF before attempting to free the blade. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS iN ADDITION TO THE SAFETY iNSTRUCTIONS ON PAGES 2, 3, and 4. 1. Never make these cuts freehand (without using the miter gauge or other auxiliary devices) because the blade could bind in the cut and cause a KICKBACK or cause your fingers or hand to slip into the blade. 2. Always lock the miter gauge securely when 9. Do not reach over or behind the blade to pull the work piece through the cut.. to sup port long or heavy workpieces.., to remove cut-off pieces of material or FOR ANY OTHER REASON. 10. Do not pick up small pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with a long stick. Otherwise they could be thrown back at you by the rear of the blade. in use. 3. Remove rip fence from table. 4. Make sure blade guard is installed for all "thrusawing" operations (when sawblade cuts entirely thru the thickness of the workpiece.) Replace guard IMMEDIATELY after completion of dadoing, molding or rabbeting cuts. 11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING, THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. 5. Have blade extend apF)roximately 1/8 in above top of workpiece. Additional blade exposure would increase the hazard potential Turn the saw OFF. After the blade turning, lift the guard and remove has stopped the piece. WORKPIECE CROSSCUTTING CROSSCUTTING is known as cutting wood across the grain at 90 ° , or square with both the edge and the flat side of the wood. This is done with miter gauge set at "0". T TABLE The graduations on the miter gauge provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate square, or protractor. If necessary, the miter slightly to compensate I \ gauge head can be swiveled for any inaccuracy. NOTE: The space between the miter gauge the groove in the table is held to a minimum manufacturing. 1' SANDPAPER bar and during For max mum accuracy when using the miter gauge, always 'favor one side of the groove in the " table. In other words, don t move the miter gaug e from side to side whiWe cutting, but keep one side of the bar riding aga nst one side of the groove. NOTE: Glue a piece of sandpaper to the face of the miter gauge head. This will help prevent the workpiece from "creeping" while it is being cut. The Hold-Down Clamp (Optional Accessory) should be used on the miter gauge for greater accuracy. The miter gauge may be used in either of the grooves in the table. Make sure it is locked. When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock handle with your right. When using the RIGHT Hand groove, hold the workpiece with your right hand and the Iockhandle with your left hand. - 24 \ AUXmLIARY FENCE/ WORK SUPPORT When cutting long workpieces, invert AUXtLaARY FENCE/WORK SUPPORT and position it on top of the guide bars to support the workpieces as near to the end as possible. If this does not adequateVy support the workpiece, you can make a sirnp_e support by clamping a piece of plywood to a sawhorse. REPETiTiVE CUTTmNG REPETITIVE CUTTING is known as quantity of pieces the same length without mark each piece. cutting having a to 1. Use the Stop Rods (optional accessory) only for cutting duplicate pieces 6 in long and longer. 2. DO NOT FEED workpiece with RIGHT Hand, merely guide it. making sure that it does not bind or pinch the sawblade. When making repetitive cuts from a long workpiece, make sure it is adequately supported, Use the Hold-Down Clamp (Optional Accessory) the miter gauge for greater accuracy. AUXILIARY FENCE/ WORK SUPPORT on 1. NEVER USE THE RiP FENCE AS A LENGTH STOP BECAUSE THE CUTOFF P_ECE COULD BiND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK \\ \ \ \ 2. When making repetitive cuts shorter than 6 in., clamp a block of wood 2 in. long to the table to act as a length stop, Do not clamp directly to the bottom edge of the table because the "swivel" of the clamp will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" clamp, CAUTION: When clamping the block, make sure that the end of the block is we!! in front of the sawblade. Be sure it is clamped securely. BLOCK 3. Slide the workpiece along the miter gauge until it touches the block.., hold it securely or clamp it with the Hold-Down Clamp (Optional Accessory). 4. Make the cut.., pull the workpiece back..push the cut off piece off the table with a long Push stick... DO NOT ATTEMPT TO PICK iT UP AS THIS COULD ENDANGER YOUR HANDS. 25 MITER CUTTING MITER CUTTING is known as angle other than 90 ° with the Follow the same procedure crosscutting. Adjust the miter gauge to the io_k it. cutting wood at an edge of the wood. as you would for desired angle, TOP . _EW and The miter gauge may be used in either of the grooves in the table, When using the miter gauge in the LEFT Hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock knob with your right. When using the RIGHT hand groove, hold the workpiece with your right hand and the knob with your left hand. Use the Hold-Down Clamp (Optional Accessory) on the miter gauge for greater accuracy. BEVEL CROSSCUTTSNG WORKPIECE BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle . . . other than 90 ° with the flat side of the wood, Lower blade to about 2 inches above the table top before tilting blade. Failure to do this may result in damage to your saw. Adjust the blade to the desired \ angle. \ Use the M ter Gauge in the groove to the RIGHT of the blade. It cannot be used in the groove to the LEFT because the blade guard will interfere. Hold the workpiece with your right hand and the iockhandle with your left hand. Use the AUXILIARY FENCE/WORK SUPPORT for additional support of the workpiece. Lay it accross the guide bars to support workpiece as near to the end as possible. Use the Hold-Down Clamp (Optional Accessory) the miter gauge for greater accuracy. COMPOUND COMPOUND miter cutting USING MITER the \ on \ made at an angle other than and the flat side of the wood CUTTING MITER CUTTING is a combination and bevel crosscutting. The cut THE \ 90 ° to both the edge Adjust the miter gauge and the blade to the desired angle ... Make sure miter gauge is locked. of is RiP FENCE RIPPING, BEVEL RIPPING, PLOUGHING, MOLDING, RESAWING AND RABBETING are performed using the RIP FENCE together with the AUXILIARY FENCE/WORK SUPPORT, PUSH STICK OR PUSH BLOCK. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2, 3, and 4. 1. Never make these cuts FREEHAND using the rip fence or auxiliary devices when required) because the blade could bind in the cut and cause a KICKBACK. 2. Always lock the rip fence securely when in use. 3. Remove miter gauge from table. 4. Make sure blade guard is installed for all thrusawing type cuts. Replace the guard IMMEDIATELY following completion of resawing, rabbeting, dadoing, or molding operations. (without 26 Frequently check the action of ANTIKICKBACK PAWLS by passing workpiece alongside of the spreader while is OFF. the the saw Do not reach over or behind the blade to pull the workpiece through the cut.,, to support long or heavy workpieces . . . to remove small cut-off pieces of material or FOR ANY OTHER REASON. Pull the workpiece TOWARD you. If the PAWLS do not DIG into the WOrkpiece and HOLD it... the pawls must be SHARPENEDSee "Maintenance" section. Do not pick up small pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with a long stick. Otherwise they could be thrown back at you by the rear of the blade. 5. Have blade extend approximately 1/8 in. above top of workpiece. Additional blade exposure would increase the hazard potential. 11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. 6. Do not stand directly in front of the b_ad e i n case of a KICKBACK. Stand to either side of the blade. 7. Keep your hands clear the path of the blade. of the blade and out of Turn the saw OFF. After the blade turning, lift the guard and remove has stopped the piece. 8. If the blade stalls or stops while cutting. TURN SWITCH OFF before attempting to free the blade. WORKPIECE l ...... RIPPBNG RIPPING is known as cutting a piece of wood with the grain, or lengthwise. This is done using the rip fence. Position the fence to the desired WIDTH OF R IP and lock in place. Before starting to rip, be sure A. Rip Fence is parallel to sawblade. B. Spreader is properly aligned with sawblade. C. Antikickback pawls are functioning properly. When ripping LONG BOARDS or LARGE PANELS, always use a work support. A simple one can be made by clamping a piece of plywood to a sawhorse. BEVEL ALWAYS RiPPiNG When bevel ripping material 6 in. or narrower, use fence on the right side of the blade ONLY. This will provide more space between the fence and the sawblade for use of a push stick. If the fence is mounted to the left, the sawblade guard may interfere with proper use of a push stick. When "WIDTH OF RIP" is 6 in. and WIDER use your RIGHT Hand to feed the workpiece until it is clear of the table. Use LEFT hand ONLY to guide the workpiece...do not FEED the workpiece with the left hand. 27 SUPPORT LOI_G WORKPIECES When PUSH ' WIDTH O FR Ip" is 2in. to 6 in. wide USETH STICK to feed the work. E When WIDTH OF RIP is NARROWER than 2 in., the push stick CANNOT be used because the guard will interfere . . . USE the AUXILIARY FENCE/WORK SUPPORT and PUSH BLOCK. Attach Aux tiary Fence/Work Support to rip fence w " thtwo _C _ clamp S Feed the workpiece by hand along the AUXILIARY FENCE until the end is approx. 1 in. past the front edge of the table. Continue to feed using the PUSH BLOCK. Hold the workpiece in position and install the PUSH BLOCK by sliding it on top of the AUXILIARY FENCE/WORK SUPPORT (Th s May Ra se Guard). 28 BAFFLE Narrow strips thicker than the Auxiliary Fence/Work Support may enter the guard and strike the baffle. CAREFULLY raise guard only enough to clear the workpiece. Use PUSH BLOCK to complete cut. AUXILIARY CUTTING FENCE/ RT PANELS When cutting panels (whenever fence is positioned outside of table surface), ALWAYS use the AUXILIARY FENCE/WORK SUPPORT. 1. Unlock fence and raise rear end. 2. Position AUXILIARY FENCE/WORK SUPPORT as shown and attach it with two "C" clamps. PLOUGHING AND MOLDING PLOUGHING is grooving with the grain the long way of the workpiece, using the fence. USE proper holddowns and feed devices. MOLDING is shaping the workp_ece with the grain the long way of the workpiece, using the fence, Use proper holddowns and feed devices. PLOUGHING MOLDING 29 RESAWING RESAWING is a "thru-sawing" cut made by ripping a piece of wood through its thickness. Do not attempt to resaw BOWED or WARPED material. NOTE: To RESAW a piece of wood wider than 3-3/8 in.... it will be necessary to remove the blade guard , . . and use the AUXILIARY FENCE/WORK SUPPORT. (See "Work Helpers"). Clamp it to the table so that the workplece will SLIDE EASILY but not TiLT or MOVE SIDEWAYS between the two fences. Do not clamp d,,rectly !o the bottom edge of the table because the swivel' of the clamp wil not grip proper y Place a small block of wood between the bottom edge of the table and the "C" clamp. WARNING: FOR YOUR OWN SAFETY... 1. DO NOT "BACK UP" (REVERSE FEEDING} WHILE RESAWING BECAUSE THIS COULD CAUSE A KICKBACK. 2. MAKE FIRST PASS TO A DEPTH SLIGHTLY LESS THAN ONE-HALF THE WIDTH OF THE BOARD; KEEP SAME FACE OF BOARD AGAINST FENCE FOR SECOND PASS AS THE FIRST PASS. 3. iNSTALL BLADE GUARD iMMEDiATELY UPON COMPLETION OF THE RESAWmNG OPERATION. RABBETING RABBETING is known as cutting out a section of the corner of a piece of rnaterial, across an end or along an edge. FIRST To make a RABBET requires cuts which do not go all the way through the material, Therefore the blade guard must be removed. 1. Remove blade guard, Use caution, Use featherboards and push sticks etc, as required. CUT RABBET 2. For rabbeting along an edge (long way of workpiece) as shown, add facing to rip fence approximately as high as the workpiece is wide. Adjust rip fence and blade to required dimensions; then make first cut with board flat on table as any rip (type) cut; makesecond cutwith workpiece on edge. Follow all precautions, safety instructions, and operational instructions as for ripping, or rip type operations, including feather boards and pusl_ stick, etc. WARNING: FOR YOUR OWN SAFETY, iNSTALL BLADE GUARD iMMEDiATELY UPON COMPLETION OF RABBETING OPERATION. 3. For rabbeting across an end, for workpiece 101/2" and narrower make the rabbet cut with the board flat on thetable using the miter gauge fitted with a facing. DO NOT use the rip fence. Rabbet cuts can also be made using the dado head or molding head DADOING instructions for operating the Dado Head are contained in booklet furnished with the Dado Head. The Recommended Dado Head is listed under Recommended Accessories in this manua!. ® ® The arbor on the saw, is only tong enough so that the widest cut that can be made is 13/16" wide. it is not necessary to install the outside loose collar before screwing on the arbor nut. Make sure the arbor nut is tight. ALWAYS USE DADO INSERT LISTED UNDER RECOMME NDED ACCESSORIES. When using the dado head it will be necessary to remove the Blade Guard and Spreader. USE CAUTION. USE FEATHERBOARDS AND PUSH STICKS AS REQUIRED. WARNING: FOR YOUR OWN SAFETY, ALWAYS REPLACE THE BLADE GUARD AND SPREADER WHEN YOU ARE FINISHED DADOING. 3O MOLDING CUTTING instructions contained Head. for operating the in a booklet furnished The recommended molding Recommended Accessories Always use Recommended USING Molding Head are with the Molding head in this Molding insert Accessories. is listed manual. Listed When using the molding head it wilt be necessary to remove the Blade Guard and Spreader. USE CAUTION: USE FEATHERBOARDS AND PUSH STICKS, etc. AS REQUIRED. under WARNING: FOR YOUR OWN SAFETY, ALWAYS REPLACE THE BLADE GUARD AND SPREADER WHEN YOU ARE FINISHED MOLDING. Under FEATHERBOARDS Featherboards are not employed during non thrusawing operations when using the miter gauge. has been (sawblade, pushstick, Use featherboards for all other non "_hru-sawing" operations (when sawblade guard must be removed). Featherboards are used to keep the work in contact with the fence and table as shown, and to stop kickbacks. Before starting the operation cutter below table surface): Add 8 inch high flat facing board to the fence, the full length of the fence. Mount featherboards to fence and table as shown, so that leading edges of featherboards wil! support workpiece until cut is complete, and the workpiece "C" pushed completely dado head, molding as in ripping. past head, (switch the etc.) cutter with a "OFF" and (a) Install featherboards so they exert pressure on the workpiece; be positive they are secure, and (b) Make sure by trial that the featherboards stop a kickback if one should occur. wit_ Replace the sawblade guard as soon as the non thru-sawing operation is complete. CLAMPS iATHERBOARD "C" "C" CLAMPS WORK CLAMPS SUPPORT \ MOTOR LUBRiCATiON AND MAINTENANCE NOTE: The speed of regulated or changed. 1, The bearings, in both end shields of the motor, have been lubricated at the factory with correct lubricant. No other part of the motor requires lubrication. 4. 2. Re-lubricate motor bearings in accordance with the instructions on the nameplate. Be sure to wipe off dirt or grit if present around oil hole caps to prevent any possibility of foreign material contaminating the oil wicks that supply the bearings with oil. Use a good grade of medium weight mineral oil, such as automobile engine oil SAE 20. this motor cannot be Every effort should be made to prevent foreign material from entering the motor. When operated under conditions likely to permit accumulations of dust, dirt, or waste within the motor, a v_suaJ inspection should be made at frequent intervals, Accumulations of dry dust can usually be blown out successfully, NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation and proper operation of the centrifugally-operated starting switch. 3. If disassembly of the motor is necessary, it should be returned to your nearest Sears retail or mailorder store n order to prevent voiding the guarantee. 31 MAINTENANCE WARNING: TO AVOID iNJURY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRiCATiNG YOUR SAW. Do not allow sawdust to accumulate inside the saw. \ Frequently blow out any dust. that may accumulate inside the saw cabinet and the motor. Frequently clean your cutting Gum and Pitch Remover. tools with Craftsman A coat of automobile-type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely. If the power cord is worn or cut, or damaged in any way, have it replaced immediately. Make sure the teeth of the ANTIKICKBACK are always sharp, To sharpen: pawls 1. Identify the dull tooth or teeth. Remove blade guard. 2. Rotate pawl toward rear of spreader so that teeth are above top of spreader. 3. Hold spreader with left hand and place pawl over corner of workbench. 4. Sharpen the dull tooth using a few light strokes of a fine-cut round file. LUBRiCATiON The saw motor bearings have been packed at the factory with proper lubrcant and require no additional lubrication. The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil, 2. Elevation screw threads and pivot nut. (First Clean with Craftsman Gum &Pitch Remover.) 3. Cradle bearing points. 4. Bearing points in guard assembly, miter gauge and rip fence. 1. Tilt screw threads and pivot nut. (First Clean with Craftsman Gum & Pitch Remover.) STOP COLLAR SPACER / STOP COLLAR \ \ TILT SCREW TILT SCREW PIVOT NUT BEARING 32 POINTS RECOMMENDED UTEM ACCESSORIES CAT. NO. iTEM Steel Legs ............................ 9-22235 Steel Stand ........................... 9-22214 Caster Sets ................. 9-22222 or 9-22221 Solid Table Extension ................. 9-29954 *7 in. Molding Head Set ....... 9-3217 or 9-3218 *7 in. Molding Head ..................... 9-3214 MoldingiDado Insert for 7 in. Dia. Molding or dado Head ............ 9-29933 Work Light ............................. 9-2480 Work Light ............................. 9-2481 Sawdust Collector ...................... 9-29967 NO. 7 in, Dia. Adjustable Dado Head . 9-3261, 9-3262 & 9-3263 7 in. Dia. Dado Head .................... 9-3257 Sanding Wheel ......................... 9-2274 Miter-Gauge Stop Rods ............... 9-29924 Miter-Gauge Hold-Down Clamp ....... 9-29928 Taper Jig ............................... 9-3233 Universal Jig ........................... 9-3231 "Power Tool Know How Handbook Table Saw ............................ 9-29!8 The above recommended accessories and were available at the time this printed. "Smaller Dia. Molding Heads cannot be used because they do not provide adequate depth of cut. TROUBLE CAT. are current manual was SHOOTING WARNING: TO AVOmD INJURY, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLESHOOTING. SHOOTING TROUBLE TROUBLE PROBABLE -- GENERAL CAUSE REMEDY Excessive vibration. 1. Blade Cannot make square Cut when crosscutting. 1. Miter gauge Cut binds, burns or stalls motor when 1. Dull blade with improper ripping. 2. Blade is Heeling. 3. Warped board. out of balance. 1. Discard not adjusted Blade and use a different 1. See "Adjusting Miter blade. Gauge." properly. tooth 1. Sharpen or replace blade. set 2. See "Heeling 3. Make sure "down," 4. Rip fence Adjustment.." concave feed or hollow side is facing slowly. not parallel 4. See "Aligning Rip Fence" out of 5. See "Aligning Spreader. to blade. 5. Spreader alignment. Cut not true at 90 ° or 45 ° positions. Tilt and elevating handwheei turn hard. 1. Stop screws not properly 1. See "Blade adjusted, 1. Sawdust screw on threads or elevating 2. Bearing Tilt". or "Squareness to Table." of tilt screw. 1. See "Maintenance section. 2. See "Tilt retainers too tight. 33 and Lubrication" Mechanism." of Blade TROUBLE SHOOTmNG NOTE: The starting relay is a GRAVITY SENSITIVE TYPE. NEVER TURN THE POWER ON WHILE THE SAW IS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR. NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown outor "vacuumed' frequently to prevent interference with normal motor ventilation. TROUBLE -- MOTGR PROBABLE CAUSE r Excessive noise. REMEDY 1. Motor. 1. Have motor checked ] technician. by qualified service Repair service is available at your nearest Sears store. Motor fails to develop full power. NOTE: LOW VOLTAGE: 1. Circuit overloaded with lights, appliances 2. Increase wire sizes, or reduce length of wiring. See "Motor Specification and too long. For of 10% in voltage causes a reduction ]"9% in m aim x um Electrical 3. General overloading ,- of , of which the motor is capable, and a reduction of 20% in volta g e causes a _ uL or motors on when using the saw. other motors. 2. Undersize wires orcircuit example, a reduction power output same circuit I • (Power output of motor decreases rapidly with decrease in voltage at motor terminals. 1. Do not use other appliances and reduction of 36% in maximum output.) power of power company faci t es ( n some sections of the country, demand for electrical power may exceed the capacity of existing generating and distribution systems ) 4. Incorrect section. , fuses or circuit comDa nv_. 4. Install correct fuses or circuit breakers. breakers in power line. , i Motor starts slowly or falls to come up to full speed. Requirements" 3. Request a voltage check from the power I 1. Low voltage wilt not 1. Request voltage check from the power trip relay, 2. Windings burned out company. 2. Have motor or open. 3. Starting relay not operat ng 34 repaired or replaced. TROUBLE TROUBLE Motor overheats. SHOOTING -= MOTOR PROBABLE CAUSE REMEDY 1. Motor overloaded. 1. normal air circulation through motor. See "Maintenance and Lul through motor due to sawdust. operate. Feed work slower into blaq 2. Clean out sawdust to prov 2. Improper cooling. (Air circulation restricted Starting switch in motor will not {Continued) cation" section. I. Burned switch contacts 1. Have switch (due to extended hold-in check replaced from the power and r con _uest a voltage pany. periods caused by low line voltage, etc.) Motor stalls (resulting in blown fuses or tripped circuit breakers). 2. Saw not in upright position. 2. Place saw in upright positi )n. 3. Loose or broken connectors. 3. Have wiring checked and repaired. 1. Starting 1. Have relay not relay replaced. operating. 2. Voltage motor too low to permit 2, Request to reach operating voltage check fro the power company. speed. 3. Fuses or circuit breakers 3. install proper size fuses or circuit breakers. do not have sufficlent capacity, Frequent opening of fuses or circuit breakers. 1. Motor overloaded. 2. Fuses or circuit 1. Feed work breakers 2. Install slower proper capacity. operating not switch (motor not 3. Have relay does reach speed). 35 blade. size fuses or circuit do not have sufficient 3. Starting into replaced. breakers. m PARTS LIST FOR CRAFTSMAN MODEL 10 INCH NO. DIRECT DRIVE SAW 113.226640 3 4 8 _"'-- 5 [ I 5O 49 48 38 I 18 \ 23 \ 22 21 19 \ \ 21 \ 46 3O 29 51 Figure 54 1 PARTS LIST FOR CRAFTSMAN 10 iNCH DIRECT MODEL NO, 113,226640 Always order by Part Number FIGURE Key No. Part No. 62694 62782 447441 62514 62545 62805 62643 STD541625 STD551225 62642 62636 60314 60074 62644 STD551012 STD541025 STD523110 62541 60388 62770 STD551031 STD551231 STD54!231 71165 25 STD375006 26 62539 27 62710 28 62709 ! 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 29 30 62936 62442 - not 1 PARTS by Key Gauge Assembly, Miter (See Figure 5) Fence Assembly, Rip (See Figure 3) Screw, Flat Hd. Type "T' 10-32 x 7/8 Insert Assembly (Includes Key No. 5) Clip, Retaining Guard Assembly (See Figure 6) Clamp, Spreader *Nut. Wing 1/4-20 *Lockwasher. External Tooth 1/4 Support, Spreader *Nut, Square 1/4-20 Screw, Truss 1/4-20 x 5/8 Part No. 31 32 33 34 35 36 37 38 I No. i39 162924 160256 _62975 _67085 _STD511105 _STD600603 _62970 _STD601103 I STD551210 41 _62968 42 | STD541411 43 | $TD523115 44 |62204 STD551025 451 46 47 48 49 50 51 52 Nut, Self Threading Rod, Separation (Includes Key No. 18) *Washer. 21/64 x 5/8 x 1/16 *Lockwasher. External Tooth 5/16 *Nut. Hex 5/16-18 Tie Wire *Connector. Wire Spacer. Fence Guide Bar Tape. Fence Bar Assembly, Fence Guide (Includes Key No. 27) Lead Assembly Switch, Locking *Standard Locally. Number 40 I $TD523107 Screw, Set Hex Cup 1/4-20 x 7/8 Bracket *Washer, 17/64 x 9/16 x 1/!6 *Nut. Hex 1/4-20 Screw. Hex Hd. 5/16-!8 x 1 Bar. Fence Rear Hardware | STD610805 |62689 |STD5II107 |62973 |62972 |3540 |37887 53 160096 54|63062 --|6z978 --|62980 I -/62981 I -|62982 I / 62983 I --/62984 I -- 1507421 L_62969 Item SAW LiST Key_ Description DRIVE - May be Purchased Description Key, Switch Relay Cord with Plug *Screw, Pan Cross 10-32 x 1/2 *Screw, Pan Cross Type "T" 6-32 x 3/8 Housing, Switch *Screw, Pan Rec. Type "T" 10-32 x 3/8 *Lockwasher, External No. 10 Plate, Switch *Screw, Hex Hd. 5/16-18 x 3/4 Bracket, Switch *Locknut, Hex 10-32 *Screw, Hex 5/16-18 x 1-1/2 Clip, Cord *Washer, 17/64 x 47/64 x .062 *Screw, Pan Hd., Type "AB" No. 8 x 1/2 Handwheel Assembly *Screw, Pan Cross 10-32 x 3/4 Panel, Trim Panel, Front Wrench, Arbor Wrench, Hex "L" t/8 Wrench, Hex "L" 3/16 Wrench, Shaft Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) Owners Manual (Not illustrated). PARTS LIST FOR CRAFTSMAN !0 INCH DIRECT MODEL NO. 113o226640 DRIVE SAW 7 _J 9 42 J 8 12 / 13 14 / !7 16 32 12 Figure 2 15 PARTS LIST FOR CRAFTSMAN 10 INCH DIRECT MODEL NO. 113.226640 FIGURE Key I No. I i 2 3 4 5 6 Part No. ,62977 1805297-1 162493 162976 I STD55!010 ISTD511!10 ! 62624 8 I STD55t2!0 9 I STD54t110 !01 62792 111 62962 121 62498 131 62683 141 60175 151 6362 161 60303 171 62681 18 I 60328 191 62647 201 62648 21 ! STD551037 Description Tabie, Saw Screw, Fiat Hd. 5/16-18 x I-1/4 insert, Exact-l=Cut Support, Rod "Washer, 7/32 x 7/16 x !/16 "Screw, Pan Cross 10+32 x ! Rod+ Cradle "Lockwasher_ External Tooth No, 10 "Nut, Hex No, !0-32 Spacer, Cradte Rod oMotor Collar, Blade Collar, Stop L.H. .++B+ade, Saw 10 inch Nut+ Arbor Spacer Nut, Elevation Pivot Washer+ Nylon Washer, Rubber Washer, Rubber *Washer+ .380 x 47/64 x 1/16 "Standard Hardware Item - May be Purchased Locally. eAny attempt to repair" this motor may create a HAZARD unless repair is done by a qualified service technician Repair service is available at your nearest Sears Store, 2 PARTS Key No, DRIVE SAW LIST Pa rt NO. 22 60301 23 STD541411 24 62437 25 60436 26 60076 27 62796 28 62682 29 !STD511110 30 STD541425 31 STD551!3! 32 60078 STD51t!05 33 34 62967 35 62685 36 62684 37' STD600803 38 62686 39 62436 40 62625 41 62435 42 62623 43 436594 Description *Ring, Retaining 3/8 "Nut, Lock 10+32 Retainer, Bearing _rRing, Retaining 7/16 Washer, +505 x 1+.i/8 x !/t6 Rod, Motor (Includes Key #25) Screw Assembly, Elevation *Screw, Pan Rec+ 10-32 x 1 "Nut Lock 1/4-20 "Lockwasher, 5/16 Screw, Hex Hd 5/16+t8 x t/2 "Screw, Pan Hd. !0+32 x I/2 Base, Saw Nut, Bevel Pivot Screw Assembly, Tilt +_rew, Type +T" Pan 8_32 x 3/8 Ind+cator, Beve+ NuL Twin Hanger Washer+ Thrust 3/8 x 5/8 x 1/16 Crad+e Assembly Screw_ Pan Hd 10-32x 1-I/2 -+-Stock Item + May be secured through the hardware departments of most Sears Retail Stores or Catalog Order Houses. *If tt_is part is removed, discard and replace with a new retain+ng ring PARTS LiST FOR CRAFTSMAN MODEL NO. 10 raNCH DIRECT 113.226640 DRIVE SAW lO , FIGURE Key Part No. No. 3 = STD551210 STD611005 __ 17j *Standard FENCE ASSEMBLY Description 62782 1 62693 2 62692 3 STD551031 4 62775 5 9404336 6 62774 7 423350 8 62526 9 STD600805 !0 62528 11 62529 12 62531 13 62530 14 62533 15 16 62782 Fence Assembly, Rip Plug, Button Knob (includes Key No. 1) *Washer, 21/64 x 1/2 x 1/32 Indicator, Fence *Screw, Pan Hd. Type "T" 4-40 x 1/4 Head, Fence Includes Key' #4 Screw, Sems 3/8-16 × 1/2 Channel, Fence Screw, Pan Hd. Type "T" 8-32 x 1/2 Spring, Fence Lock Lock, Rear Fence Roller, Rear Fence Rod, Fence Lock Spring, Head Alignment (Includes Key No. 17) *Lockwasher, External Tooth No. 10 *Screw, Type "A" Hex Hd. No. 10 x 1/2 Pad: .Alignment Hardware Item May be Purchased 40 Locally. // 11 PARTS 4 LIST FOR CRAFTSMAN MODEL NO. 10 iNCH DIRECT 113.226649 DRIVE SAW 5 5 4 \\ / \n 9 10 FIGURE FIGURE Key No. t Part No. 60314 2 3 62552 62554 4 5 6 7 8 STD551225 STD541025 62553 STD541250 803835 62767 4 62694 MITER Description Screw, Serrated 1/4-20 x 5/8 Truss €Bag Hardware contains Part No. 1 2 3 4 5 62693 62692 STD551031 37893 STD600803 6 7 8 STD551208 62042 62252 9 10 11 12 62225 STD541231 62383 60288 Hd. Leg Stiffener, Side *Lockwasher, Ext. 1/4 *Nut, Hex 1/4-20 Stiffener, End *Nut, Hex 1/2-13 Foot, Leveling l-Bag of Loose Parts (not illustrated) "Standard Key No. Items all Loose -Parts 41 May be Purchased for Legs. GAUGE 5 ASSEMBLY Description Miter Gauge Assembly Plug, Button Knob (Includes Key No. 1) *Washer, 21/64 x 1 x 1/16 Gauge, Miter *Screw, Pan Head Type "T" 8-32 x 5/16 *Lockwasher, External No. 8 Indicator Rod Asm., Miter Gauge (Includes Key No. 9, 10, 11) Stud, Clamp *Nut, Hex Jam 5/16-18 Stud, Pivot Screw, Locking 1/4-20 x 3/8 Locally. Set, PARTS 1 LiST FOR CRAFTSMAN 10 iNCH DIRECT MODEL NO. 113.226640 DRIVE SAW 2__. \ 4 // 5 11 \\ 8 _14 13 12 9 4_r FIGURE Key NO. 6 m 62805 NO, I , 1 2 62516 6 7 8 GUARD STD512515 62810 ASSEMBLY Description I ' Pin *Screw, Pan Hd.; 1/4-20 x 1-1/2 Blade, Spreader 12 13 14 6029715 STD581025 *Standard Hardware Item -- May be Purchased Locally. 42 PARTS LmST FOR CRAFTSMAN MODEL NO. 10 iNCH DIRECT 113.226640 DRIVE SAW 2 1 3 / \ \ \ 3 FIGURE Key Part No, No. 60323 62547 62549 STD541025 STD551225 6255O STD523112 STD551031 STD551131 STD541031 *Standard TABLE EXTENSION Description 62546 1 2 3 4 5 6 7 8 9 10 7 -- Hardware tExtension Assembly, Complete Screw, Serrated Truss Hd. 1/4-20 Extension Bracket, Corner Support No. 2 *Nut, Hex 1/4-20 *Lockwasher, Ext. 1/4 Bracket, Corner Stiffener *Screw, Hex Hd. 5/16-18 x 1-1/4 *Washer, 11/32 x 11/16 x 1/16 *Lockwasher, Ext. 5/16 *Nut, Hex 5/16-18 item - May be Purchased tStock item - May be secured of most Sears Retail Stores x 1" Locally. through the hardware departments or Catalog Order House. 43 / 10 iNCH DIRECT DRIVE TABLE SAW i SERVICE MODEL NO. 113.226640 Now that you have purchased your 10-inch table saw should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. The model number of your at the rear of the base. 10-inch table saw will be found SAW WITH LEGS AND TWO TABLE EXTENSIONS WHEN ORDERING REPAIR FOLLOWING INFORMATION: PARTS, ALWAYS PART NUMBER PART DESCRIPTION MODEL NUMBER 113.226640 NAME OF ITEM 10-INCH DIRECT TABLE SAW GIVE THE HOW TO ORDER REPAIR PARTS DRIVE All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. Sold _*_t No. 62969 by SEARS, ROEBUCK AND CO,, Form No. SP4887-1 Chicago. |L. 60684 U.S.A. Printed in U.S.A. 5/8
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 44 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 4, 0, 0, 13 Create Date : Fri May 22 04:18:32 2009 Author : Title : Subject :EXIF Metadata provided by EXIF.tools