Craftsman 113226640 User Manual 10 INCH DIRECT DRIVE TABLE SAW Manuals And Guides L0905099

CRAFTSMAN Saw Table Manual L0905099 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

User Manual: Craftsman 113226640 113226640 CRAFTSMAN 10-INCH DIRECT DRIVE TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10-INCH DIRECT DRIVE TABLE SAW #113226640. Home:Tool Parts:Craftsman Parts:Craftsman 10-INCH DIRECT DRIVE TABLE SAW Manual

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MODEL NO.

113.226640

SAW WITH LEGS AND

TWO TABLE EXTENSIONS

Serial

Number

Model and serial

number may be found

at the rear of the base.

You should record both

model and serial number

in a safe place for

future use.

CAUTION:

READ ALL

INSTRUCTIONS

CAREFULLY

IO-INCH

DIRECT DRIVE

TABLE SA W

•assembly

•operating

=repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A-

Part No. 62969

FULL ONE YEAR WARRANTY' ON CRAFTSMAN TABLE SAW

_f w_thm one year from the date of purchase, this Craftsman Table Saw fails due to a defect in

materia_ or workmanship. Sears will repair it, free of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS

SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty applies only while this product is in use in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary

from state to state.

SEARS, ROEBUCK AND CO.. Dept. 698/731A, Sears Tower, Chicago, IL 60684

u j j , ...... _J_ILL--LJJJ-._.J.,--__ , ,, , - .. ,_ ....

GENERAL SAFETY mNSTRUCTIONS FOR POWER TOOLS

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and

labels affixed to the tool. Learn its application

and fimitafions as well as the specHic potential

hazards peculiar to this tool.

2. GROUND ALL TOOLS

This too_ as equipped with an approved 3-

conductor cord and a 3-prong grounding type

ptug to fit the proper grounding type receotacle

The green conductor in the cord is the

grounding w_re Never connect the green wire to

a live terminal.

3, KEEP GUARDS IN PLACE

in working order, and in proper adjustment and

alignment.

4, REMOVE ADJUSTING KEYS

AND WRENCHES

Form habit of checking to see that keys and

adjusting wrenches are removed from toot

before turning it on,

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents

Floor must not be slippery due to wax or

sawdust.

6, AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations

or expose them to rain Keep work area well

lighted, Provide adequate surrounding work

space

7, KEEP CHILDREN AWAY

AH visitors should be kept a safe distance from

work area.

8, MAKE WORKSHOP CH!LD-PROOF

....... w_th padlocks, master switches, or by

removing starter keys

9. DON'T FORCE TOOL

Jt witl do the job better and safer at the rate for

which _t was designed.

10. USE RIGHT TOOL

Don't force toot or attachment to do a job _t was

not designed for.

11, WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or

iewelry (rings, wrist watches) to get caught in

moving parts. Nonslip footwear is

recommended. Wear protective hair covering to

contain long hair. Roll tong sleeves above the

e|bow.

12. USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (mL_st comply w_th ANSI

Z87,1) at alJ times. Everyday eyeglasses only

have impact resistant lenses, they are NOT

safety glasses. Also. use face or dust mask if

cutting operation is dusty, and ear protectors

(plugs or muffs) during extended periods of

operation,

13. SECURE WORK

Use clamps or a vise to hold work when

practical. It's safer than using your hand, frees

both hands to operate toot.

14. DON'T OVERREACH

Keep proper footing and balance at all times.

15. MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating

and changing accessories

16. DISCONNECT TOOLS

before servicing; when changing accessories

such as blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before

plugging in

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended

accessories. Follow the instructions that

accon_pany the accessories. The use of

improper accessories may cause hazards.

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or

if the cutting tool is accidentally contacted.

Do not store materials above or near the tool

such that it is necessary to stand on the tool to

reach them.

20. CHECK DAMAGED PARTS

Before further use of the tool. a guard or other

part that is damaged should be carefully

checked to ensure that it will operate properly

and perform its intended function. Check for

alignment of moving parts binding of moving

parts, breakage of parts, mounting, and any

other conditions that may affect its operation. A

guard or other part that is damaged should be

properly repaired or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the

direction of rotation of the blade or cutter only,

22. NEVER LEAVE TOOL RUNNING

UNATTENDED

Turn Dower off, Don't _eave too_ until it comes to

a complete stop,

ADDiTiONAL SAFETY iNSTRUCTiONS FOR TABLE SAWS

WARNING: FOR YOUR OWN SAFETY, DO NOT

OPERATE YOUR SAW UNTIL iT IS COMPLETELY

ASSEMBLED AND iNSTALLED ACCORDING TO

THE INSTRUCTIONS ... AND UNTIL YOU HAVE

READ AND UNDERSTAND THE FOLLOWING.

1. GENERAL SAFETY iNSTRUCTIONS FOR

POWER TOOLS o.. SEE PAGE 2

2. GETTING TO KNOW YOUR SAW...SEE PAGE

20.

3. BASIC SAW OPERATION... SEE PAGE 23.

4. MAINTENANCE... SEE PAGE 32.

5. STABILITY OF SAW

if there is any tendency for the saw to tip over or

move during certain cutting operations such as

cutting extremely large heavy panels or long

heavy boards the saw should be bolted down

If you attach any kind of table extensions over

24" wide to either end of the saw, make sure you

either bo_t the saw to the bench or floor as

appropriate, or support the outer end of the

extension from the bench or floor as

appropriate

6. LOCATION

The saw should be positioned so neither the

operator nor a causal observer is forced to stand

in line with the saw blade

7. KICKBACKS

A "KICKBACK" occurs during a rip-type

operation when a part or all of the workpiece is

thrown back violently toward the operator

Keep your face and body to one side of the

sawblade out of line with a possible "Kickback'"

Kickbacks -- and possible injury from them --

can usually be avoided by:

A Maintaining the rip fence parallel to the

sawbtade

B Keeping the sawblade sharp Replace or

sharpen antikickback pawls when points

become dull

C Keeping sawblade guard, spreader, and

antikickback pawls in place and operating

properly The spreader must be in alignment

with the sawblade and the pawls must stop a

kickback once it has started

Check their action before ripping.

D, NOT ripping work that is twisted or warped

or does not have a straight edge to guide

along the rip fence,

E, NOT releasing work until you have pushed it

aH the way past the sawblade.

F, Using a push stick for ripping widths of 2 to 6

in., and an auxiliary fence and push block for

ripping widths narrower than 2 in. (See

"Basic Saw Operation Using The Rip Fence"

section.)

G. NOT confining the cut-off piece when

ripping or cross-cutting,

H, When ripping apply the feed force to the

section of the workpiece between the saw

blade and the rip fence,

8. PROTECTION: EYES, HANDS, FACE, EARS,

BODY

A, If any part of your saw is malfunctioning, has

been damaged or broken , . . such as the

motor switch, or other operating control, a

safety device or the power cord ... cease

operating immediately until the particular

part is proper_y repaired or replaced

B Small loose pieces of wood or other obiects

that contact the rear of the revolving b_ade

can be thrown back at the operator at

excessive speed This can usuaIiy be avoided

by keeping the guard and spreader in p}ace

for ai_ thru-sawing operations (sawing

entirely thru the work) AND by removing all

loose pieces from the table with along st_ck

of wood IMMEDIATELY after they are cut off

C Use extra caution when the guard assembly

is removed for resawing, dadoing, rabbeting,

or molding -- replace the guard as soon as

that operation is completed.

D, For rip or rip-type cuts, the following end )f a

workpiece to which a push stick or push

board is applied must be square

(perpendicular to the fence) in order that

feed pressure applied to the workpiece by

the push stick or block does not cause the

workpiece to come away from the fence, and

possibly cause a kickback.

E During rip and rtp type cuts, the workp_ece

must be held down on the tabJe and against

the fence with a push stick, push b_ock or

featherboards. A featherboard is made of

solid lumber per sketch.

........ K &;_:{: &_-OLI ' I

i .................... J ]

F NEVER turn the saw "ON'" before clearing

the table of all tools_ wood scraps, etc.,

except the workpiece and re!ated feed or

support dewces for the operation planned.

G. NEVER place your face or body tn tine with

the cutting toot,

H. NEVER place your fingers or hands _n the

path of the sawblade or other cuthng tool.

f NEVER reach in back of the cutting tool w_th

either hand to hold down or support the

workp_ece, remove wood scraps, or for any

other reason Avoid awkward operations ana

hand posihons where a sudden shp cou}d

cause fingers or hand to move into a

sawblade or other cutting tool

J DO NOT perform layout assembly or setup

work on the table ,while the cutting too! is

rotating

K DO NOT perform any operation

"FREEHAND" -- always use either the np

fence or the miter gauge to position and

guide the work

L NEVER use the rip fence when crosscutting

or the miter gauge when ripping DO NOT

use the rip fence as a _ength stop

Never hold onto or touch the "free end" of the

workpiece or a "free piece' that is cut off

while power is "ON" and/or the sawblade _s

rotating

M Shut "OFF" the saw and d_sconnect the

power cord when removing the table insert

changing the cutting too| remowng or

replacing the blade _uard. or ma_mg

adjustments.

N Provide adequate support to the rear and

sides of the saw table for wider or long

workpieces.

O. Plastic and composition (like hardboard)

materials may be cut on your saw, However,

since these are usually quite hard and

slippery, the antikickback pawls may not

stop a kickback.

Therefore, be especially attentive to

following proper set-up and cutting

procedures for ripping. Do not stand, or

permit anyone else to stand, in line with a

potential kickback.

P. If you stall or jam the sawblade in the

workpiece, turn saw "OFF", remove the

workpiece from the sawblade and check to

see if the sawblade is parallel to the miter

gauge grooves and if the spreader _s in

proper alignment with the sawblade. If

ripping at the time, check to see if the rip

fence is parallel with the sawblade. Readjust

as indicated.

Q. DO NOT remove small pieces of cut-off

material that may become trapped inside the

blade guard while the saw is running. This

could endanger your hands or cause a

kickback. Turn saw *OFF and wait until

blade stops.

R. Use extra care when ripping wood that has a

twisted g rain or is twisted or bowed it may

rock on the table and/or pinch the sawblade.

9. KNOW YOUR CUTTING TOOLS

A. Dull, gummy, orJmproperlysharpened orset

cutting tools can cause material to stick, jam,

stall the saw or kickback at the operator.

Minimize potential injury by proper cutting

tool and machine maintenance.

NEVER ATTEMPT TO FREE A STALLED

SAWBLADE WITHOUT FIRST TURNING

THE SAW OFF.

B. Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slitting

blades) wire wheels or buffing wheels.

10. USE ONLY ACCESSORIES DESIGNED FOR

THiS SAW.

11. Crosscutting operations are more convenientJy

worked and with greater safety if an auxiliary

wood facing isattached tothe mitergauge using

the holes provided. However, the facing must

not interfere with the proper functioning of the

sawblade guard ....

12. Make sure the top of the arbor or cutting tool

rotates toward you when standing in normal

operating position. Also make sure the cutting

tool, arbor collars and arbor nut are installed

properly. Keep the cutting tool as low as

possible for the operation being performed.

Keep all guards in place whenever possible.

14.

15.

17.

when ripping, use the maximum diameter blade

for which the saw is designed, since under these

conditions the spreader is nearest the blade.

Adjust table inserts flush with the table top.

NEVER operate the saw unless the proper insert

is installed.

NEVER feed material into the cutting tool from

the rear of the saw. An accident and serious

injury could result.

NEVER use another person as a substitute for a

table extension, or as additional support for a

workpiece that is longer or wider than the basic

saw table, or to assist in feeding or supporting or

pulling the workpiece.

DO NOT pull the workpiece through the

sawblade - position your body at the nose (in-

feed) side of the guard: start and complete the

cut from the same side This will require added

table support for long or wide workpeices that

extend beyond the length or width of the saw

table.

18, THINK SAFETY.

Safety is a combination of operator common

sense and alertness at all times when the saw is

being used.

19. NOTE AND FOLLOW SAFETY iNSTRUC-

TIONS THAT APPEAR ON THE FRONT OF

YOUR SAW.

IDANGER ]FORYOUR OWN SAFETY:

READ AND UNDERSTAND OWNERS MANUAL BEFORE OPERATING MACHINE.

1. WEAR SAFETy GOGGLES 5. KNOW HOW TO AVOID "KICKBACKS._

,SE SAWBLADE GUARD FOR "THRU.SAWING,' 6. DO NOT PERFORM OPERATIONS "FREEHAND."

•KEEP HANDS OUT OF PATH OF SAWBLADE, 7 NEVER REACH AROUND OR OVER SAWRLADE

4 USE A "PUSH.STICK" WHEN REQUIRED.

WARNING: USE 120 VOLT 15 AMP 8RANCH CIRCUIT AND USE 15 AMP. TIME DELAY FUSE

20. WARNING: DO NOT ALLOW FAMiLiARiTY

(GAINED FROM FREQUENT USE OF YOUR

SAW) TO BECOME COMMONPLACE.

ALWAYS REMEMBER THAT A CARELESS

FRACTION OF A SECOND IS SUFFiCiENT TO

iNFLiCT SEVERE iNJURY.

NOTE: Do not overtighten arbor nut. Use the arbor

wrench to just "snug" it.

The operation of any power tool can result in foreign

bjects being thrown into the eyes, which can result

13. Do not use any blade or other cutting tool in severe eye damage. Always wear safety goggles

marked for an operating speed less than 3450 complying with ANSI Z87.I (shown on Package)

RPM. Never use a cutting toot larger in diameter before commencing power tool operation. Safety

than the diameter for which the saw was Goggles are available at Sears retail or catalog

designed. For greatest safety and efficiency stores.

MOTOR $PECIFmCATION$ AND ELECTRICAL REQUIREMENTS

This saw is designed to use a 3450 RPM motor only.

Do not use any motor that runs faster than 3450

RPM. It is wired for operation on 110-120 volts, 60

Hz., Alternating current. IT MUST NOT BE

CONVERTED TO OPERATE ON 230 VOLTS.

WARNmNG

THE STARTING RELAY iN THiS SWITCH HOUSING

IS A GRAVITY SENSiTiVE TYPE. NEVER TURN

THE POWER ON UNTIL THE SWUTCH HOUSING

HAS BEEN ASSEMBLED ON THE FRONT FENCE

BAR AND THE SAW iS UPRIGHT IN SAWING

POSiTiON.

CONNECTING TO POWER SOURCE OUTLET

This saw must be grounded while in use to protect

the operator from electrical shock.

If power cord is worn or cut, or damaged in anyway,

have it replaced immediately.

If your saw is for use on less than 150 volts it has a

plug that looks like below.

3-PRONG PLUG

GROUNDING PRONG

This plug requires a mating 3-COnductor grounded

type outlet as shown.

If the outlet you are planning to use for this saw ;

_S O1

the two prong type DO NOT REMOVE OR ALT_

THE GROUNDING PRONG IN ANY MANNER Us_

an adapter as shown and always connect t_

grounding lug to a known ground.

It is recommended that you have a quaHfliec

electrician replace the TWO prong outlet wit_-_

properly grounded THREE prong outlet.

A temporary adapter as shown below is avai!abto fo

connecting plugs to 2-prong receptacles. The g roe_

grounding lug extending from the adapter must b,,

connected to a permanent ground such as to

properly grounded outlet box.

A temporary adapter as illustrated is available fo

connecting plugs to 2-prong receptacles. Tih_

temporary adapter should be used on;y unt_

properly grounded outlet can be installed by

qualified electrician.

GROUNDING LUG

__ _I"_L_-._/tl MAKE SURE THiS iS

3-PRONG _/_ L---._--- CONNECTED TO A

P,OG ,NOWNGROUND

/"EOE.,ACLE

ADAPTER

IPERLY GROUNDED

3-PRONG OUTLET

Plug power cord of fully assembled saw into 110-

120V properly grounded type outlet protected by a

15-amp. time delay or Circuit-Saver fuse or circuit

breaker.

iF YOUR ARE NOT SURE THAT YOUR OUTLET iS

PROPERLY GROUNDED, HAVE iT CHECKED BY

A QUALIFIED ELECTRiCiAN.

WARNING: DO NOT PERMIT FINGERS TO

TOUCH THE TERMINALS OF PLUG WHEN

iNSTALLiNG OR REMOVING THE PLUG TO OR

FROM THE OUTLET.

WARNING: iF NOT PROPERLY GROUNDED THiS

POWER TOOL CAN iNCUR THE POTENTIAL

HAZARD OF ELECTRICAL SHOCK PARTICU-

LARLY WHEN USED IN DAMP LOCATIONS, iN

PROXIMITY TO PLUMBING, OR OUT OF DOORS.

iF AN ELECTRICAL SHOCK OCCURS THERE IS

THE POTENTIAL OF A SECONDARY HAZARD

SUCH AS YOUR HANDS CONTACTING THE

SAWBLA DE.

This saw is equipped with a 3-conductor cord and

grounding type plug which has a grounding prong,

approved by Underwriters' Laboratories and the

Canadian Standards Association. The ground

conductor has a green lug and is attached to the tool

housing at one end and to the ground prong in the

attachment plug at the other end.

WARNING: THE GREEN GROUNDING LUC

EXTENDING FROM THE ADAPTER MUST BE

CONNECTED TO A PERMANENT GROUNE

SUCH AS TO A PROPERLY GROUNDED OUTLEI

BOX. NOT ALL OUTLET BOXES ARE PROPERL_

GROUNDED.

If you are not sure that your outlet box is proper_,

grounded, have it checked by a qualified electrician

NOTE: The adapter illustrated is for use only if yo_

already have a properly grounded 2-pror_

receptacle.

The use of any extension cord will cause some ios

of power. To keep this to a minimum and to prever_

over-heating and motor burn-out, use the tabh

below to determine the minimum wire size (AW. G

extension cord. Use only 3 wire extension DOra

which have 3 prong grounding type plugs and 3

pole receptacles which will accept the plug on th4

saw.

The motor must rotate COUNTERCLOCKW_S

when viewed from the shaft end.

1 H.P. MOTOR 1t0-120V

Extension Cord Length Wire Size A.W.G.

Up to 50 Ft................. 12

50 to 100 Ft ................

100 - 200 Ft................ 10

200 - 400 Ft.................

CONTENTS

WARRANTY ................................. 2

GENERAL SAFETY INSTRUCTION

FOR POWER TOOLS .................... 2

ADDITIONAL SAFETY INSTRUCTIONS

FOR TABLE SAWS ...................... 3

MOTOR SPECIF_CATIONS AND ELECTRICAL

REQUIREMENTS ........................ 5

UNPACKING AND CHECKING CONTENTS . .. 6

Tools Needed .............................. 6

List o1 Loose Parts ......................... 7

ASSEMBLY .................................. 7

Assembling Steel Legs ..................... 7

Mounting Saw ............................. 8

Installing Handwheels ...................... 8

Checking Table Insert ...................... 9

Heeling Adjustment of Parallelism of

Sawbtade to Miter Gauge Groove ......... 9

Btade Tilt or Squareness of Blade to Table 10

Btade Bevatton ........................... 12

THt and Elevation Mechanism .............. 12

Attaching Table Extensions ................ 12

installing Rip Fence Guide Bars and Switch 13

Aligmng Rip Fence ........................ 16

Adjusting Rip Scale Indicator .............. !7

Installing Blade Guard .................... 18

Adjusting Miter Gauge .................... 20

GETTING TO KNOW YOUR SAW ........... 20

On-,Off Switch ............................ 20

Elevation Handwheel ...................... 21

Till Handwheel ........................... 21

Rip Fence ................................ 2t

Miter Gauge .............................. 21

B_ade Guard .............................. 22

Table Insert .............................. 22

Removing and Installing Sawblade ......... 22

Exacti-Cut ................................ 22

BASIC SAW OPERATION USING THE MITER

GAUGE ................................ 23

Work Helpers ............................. 23

Using the Miter Gauge .................... 24

Crosscutting ............................... 24

Repetitive Cutting ......................... 25

Miter Cutting ............................. 26

Bevel Crosscutting ........................ 26

Compound Miter Cutting .................. 26

BAStC SAW OPERATION USING ]HE RIP

FENCE ................................. 26

Ripping .................................. 27

Bevel Ripping ............................. 27

Cutting Panels ............................ 29

Ploughing and Molding ................... 29

Resawing ................................. 30

Rabbeting ................................ 30

Dadoing .................................. 30

Molding Cutting .......................... 31

Using Featherboards ...................... 31

MOTOR .................................... 31

MAINTENANCE ............................ 32

LUBRICATION ............................. 32

RECOMMENDED ACCESSORIES ........... 33

TROUBLE SHOOTING ...................... 33

REPAIR PARTS ............................. 36

UNPACKING AND CHECKING CONTENTS

TOOLS NEEDED

Medium Serewdrlve r

Small Screwdriver

COMBINATION SQUARE MUST BE TRUE,

STRAIGHT EDGE OF BOARD

3/4" THICK. THIS EDGE MUST

DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT.

BOARD ALONG THIS EDGE, _-,

#2 Phillips Screwdriver

Pliers

"%y Combination Square 3/8 in, 7/16 in.

1/2 in. 9/16 In.

3/4 in.

Model 1 t3.226640 Table Saw is shipped complete in

one carton.

Separate all parts from packing materials and check

each one with the illustration and the list of Loose

Parts to make certain all items are accounted for,

before discarding any packing material.

If any parts are missing, do not attempt to assemble

the table saw, plug in the power cord or turn the

switch on until the missing parts are obtained and

are installed correctly.

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER IN DOTTED POSITION.

Remove the protective oi! that is applied to the table

top and edges of the table. Use any ordinary

household type grease and spot remover.

CAUTION: To avoid fire or health hazard never use

gasoline, naptha or similar highly volatile solvents.

Apply a coat of automobile wax to the table.

Wipe all parts thoroughly with aclean, dry cloth.

WARNING: FOR YOUR OWN SAFETY, NEVER

CONNECT PLUG TO POWER SOURCE OUTLET

UNTIL ALL ASSEMBLY STEPS ARE COMPLETE,

AND YOU HAVE READ AND UNDERSTAND THE

SAFETY AND OPERATIONAL INSTRUCTIONS.

LIST OF LOOSE PARTS

Him Par_Nam_ Qty.

A Miter Gause ............................ I

B Ris Fen:e" ........................... !

CBt_'_deG,ua_da_!d Sp_eade_ , .............. i

D HamJwhee! .............................. 2

E Rip Fe__ceGuide Ba_, _,:'a_ ............

F Rip Fe_ce Guide Sa,_RoA ............... I

G Exte__s;o_.Table ........................... 2

H Leg ...................................... 4

J Stiffe;_e_ Side ........................... 2

K Stiffener E_d ........................... 2

L R,p .... ct;Gu(. Bar wKh Ri_)Sc_i_: F_o_!)

M0wrsers Mam._ai !

BaGof Loose Pa_ts (Pa_t No 62982) ..... 1

Consisting o!:

N r I S fl

W e_ch,Sl,a ............................ 1

P W_enck, A_bo_ . ..................... I

LL Pointer, Bevel ........................ 1

'Baq oI Loose Pots (Pa_t No ,.7.;:7_

C,onsislmg of:

Q Foot Leve!i,'_(] ..................... ,4

R Nut. Hex Jam i 2-13 ................. 8

S Nut Hex 1i4-20 .................... 24

'[ Screw. r ......"" 5/8 ........ 24

_u_>SHd lJ420x _.

U Lockwashe_. Ex!e_m:d 114 ............ 24

Item Part Name Qty.

[tD NuL Sa 1/4-29 ................. 2

EE B_cket, Co_e,' Su;}po_t ............ P

IF: B_a(iket. CoirIei StlffemI/ , .............. "_

B_,, ,-_,'I '-y",', P_;_: iPa t .... 61;>qAah

Oo,"_sistin_I Ol , o Nu........... i

I_, Nut, jam 5/16-t8 .................... 3

S Nut, H_x !/4,.20 ................... 8

] Sc_ew.T_ussHd !/4-20x ! ......... 8

U Lockwastie_, Exte_nai !/4 ............. 8

ULockwashe_, Exte_p,a!5/16 ............ 3

GG ScTew. Hex 5/I6.18 x t-1/4 ............ 3

HH Washe_, 1t/32x 11i16× I 16 ........ 3

HH Washe_. 17164x 3/4 x t/16 ........... 2

*B_!] of Loose Parts (Pa,_tNo 62981) ..... 1

Coi_sJstti}{:I Of;

R Nut. Hex 3am 5/16-!8 ................. '2

SNut. !l<x I/4-20 .................... 2

U Lockwashe_. Externa_ 5/t6 ........ 4

GG Screw. Hex 5/!6-t8 x !12 .......... 2

GG Sc_,.'w. Hex 5i16. t8 x 1 ............. 2

HH " ............ 9/............. ,44._'ash_;,,I)'i64 x 16 x 3'64

HH Washe_, 2t/64 x 5/8 x t/16 ........... 4

jj Space_, Fence Guide Bar , ........... 2

*Bai of Loose Parts (Part No. 507421)

bo[tsisfing of:

S Nut Hex 5/16-18 .................... 2

S Nut, Hex 1!4-20 .................... 4

T Screw, Truss Hd. 1!4-20 x 5i8 ......... 4

U Lockwasher, External 5/16 ............ 4

U Lockwasher, External t/4 ............. 8

AA Screw, PanHd, Type:T'No. 8x3/8 ... !

GG Screw, Hex Hd. 51t6- i8 x 3t4 .......... 2

HH Washer, 17!64 x 5/8 x t/t6 .......... 8

KK Nut, Self Threading ................. 2

"These Bags are in Bag of Loose Parts No, 62982

U*<{::!":1"

' " --" HH

V............li o '_.... k::;_

(;;,

w.............. '..:........> .cc .....<,;

t: -" -. ;' :',,,,:..._ J J

X....... _ ...... <--DD "k

........::::. ......<

{_:>" ,...., £:; _i:"f }----K I'(

f',-::i..............F F ",.c_/_

.... ,.-Q

,._2i"

" .........£ ij

ASSEMBLY

ASSEMBLY OF STEEL LEG SET Description Qty.

Steel Legs ................................ 4

Assembly is best done in the location where the saw Side Stiffeners ............................ 2

witl be stationed and used. End Stiffeners ............................ 2

If Ine saw you purchased is furnished with a leg set Leveling Feet ............................. 4

fo!low the instructions below for easy assembly Hex Nuts, 1/2-13 ......................... 8

Truss Head Screws, 1/4-20 x 5/8" , ........ 24

Hex Nuts, 1/4-20 ......................... 24

I/4 I.D. External Lockwashers ............. 24

1. Locate the following:

2. Insert three truss head screws through the three

holes near the top of one leg. Place the side

stiffener up to the leg as shown so that the three

screws line up with the holes in the side stiffeners

marked with an "X" in the illustration

3. Place a Iockwasher and a hex nut on each screw

and finger tighten the hex nut.

4. Following the same procedure as above.

continue to fasten together the remaining legs

and stiffeners as illustrated.

5. Install one hex nut, 1/2-13. on each of the leveling

feet.

6. Insert each leveling foot through the hole in the

bottom of each leg so the leveling foot pad rests

on the floor.

7, Install another hex nut 1/2-13 on each of the

leveling feet.

8. After complete assembly, you may level the saw

by moving the lower nut up or down along the

threaded stud of each leveling foot. The upper nut

ts used to lock the leveling foot into position when

the saw is level.

END

STIFFENER

/ASSEMBLE SCREWS

/THROUGH HOLES

JMARKED "X"

SIDE STOFFENER

\\\

IN. HEX NUTS

MOUNTING YOUR SAW

TO THE LEG SET

1, Locate the following hardware from one of the

bags containing loose parts

Description Qty

Truss Head Screws, 1/4-20 x 5/8 ........... 4

Hex Nuts, 1/4-20 .......................... 4

1/4 I.D. External Lockwashers ............. 4

11/32 I.D. Flat Washers .................... 8

2. Place the saw on top of the leg set so that the base

of the saw lines up approximately even with the

outline of the top of the leg set.

3. From beneath the saw you wil be able to locate /

and line up the four mounting holes of the saw /

base with the proper mounting holes in the leg set /

assembly. /

4. Place one flat washer onto each of the four hex

head screws and insert them into each of the

mounting holes. Be sure the screws go through

the saw base holes and the leg set mounting

holes

5. Install a flat washer, Iockwasher. and a hex nut on

each of the four screws and tighten securely.

6. Level the saw to your requirements by adjusting

the leveling feet. Lock leveling feet into position.

7. Securely tighten all leg set screws and nuts.

SAW BASE 1_

TRUSS HEAD SCREW _""'_1 I

#FENER--,

mNSTALLING BEVEL POINTER AND

HANDWHEELS

Locate the following parts

Bevel Pointer ............................... 1

Screw, 8-32 x3/8 ........................... 1

Handwheels ................................ 2

Screw, Phillips 10-32 x 3/4 .................. 2

Lockwashers, 3/16 I.D. External ............. 2

1. Fasten bevel pointer to cradae assembly with 8-32

x 3/4 in screw, as shown. Adjustment of the

pointer may be necessary later.

2. Push handwheels onto shafts as shown and

fasten each with a10-32 x 3/4 in. screw and

Iockwasher.

LOCKWASHER

SCREW _

TILT HANDWHEEL

LOCKWASHER

SCREW T

BEVEL POINTER // SCREW

ELEVATION HANDWHEEL

CHECKING AND ADJUSTmNG

THE TABLE iNSERT

The table insert must be flush with the surface of the

saw table to keep the workpiece from hanging up or

binding with the sawblade as the workpiece is cut by

the sawb ade.

1. Lower sawblade beneath the table insert and

check to be sure the screw fastening the insert in

place is snug.

2. Use a straight edge to check near each of the

eight leveling tab positions to determine if the

insert is flush with the surface of the saw table at

all eight beveling tab positions.

3. If insert is not flush with table surface loosen

insert fastening screw and pull insert forward to

lift from saw table.

STRAIGHT EDGE

4. Bend tabs with pliers or tap with a hammer as

required to make the insert flush with the table

top.

HEEUNG ADJUSTMENT OR PARALLEL-

iSM OF THE SAWBLADE TO THE

MITER GAUGE GROOVE

The workpiece being cut must always move in a

straight line parallel to the sawblade. Therefore.

both the miter gauge groove and the rip fence must

always be parallel with the sawblade.

If the sawblade is NOT parallel with the miter gauge

groove and the rip fence, the workpiece will bind at

one end of the cut. This is known as "heeling".

WARNING: For your own safety, turn switch "OFF"

and remove plug from power source outlet.

1. Raise blade to highest elevation.

2. Lift blade guard, if already installed, to highest

position.

3. Use chalk or another suitable marker to mark an

"X" on one of the teeth of the sawblade which is

naturally bent to the left.

MARK "X" ON TOOTH

4. Using an accurate combination square, placethe

head of the square in the miter gauge groove and

adjust the ruler blade of the square so that the end

of the blade just touches the side of thetooth you

marked on the sawblade. Remember to keep the

head of the square flush against the miter gauge

groove.

5. Rotate the sawblade so that the "X" on the tooth

is now visible at the rear of the saw.

6. Move the combination square to the rear of the

saw and the end of the square blade should just

touch the marked tooth the same as it did at the

front of the sawblade.

7. If sawblade does not appear to be parallel with

the miter gauge groove you must adjust the

position of the sawblade by loosening the four

adjustment locking screws about 1/2 turn.

8. Loosen two pan head screws, 10-32, on the rear

skirt of the table about 1/2 turn.

9. The mechanism under the table can now be

moved sideways from above by covering the

sawblade with a piece of cardboard and shifting

the blade to the right or left as required.

10. After shifting the sawblade mechanism slightly,

recheck the position of the marked tooth of the

sawblade at both front and rear.

11. The tooth marked on the sawblade should be

parallel to the miter gauge groove after

adjustment is made.

12. Tighten all screws carefully so as not to move

sawblade out of alignment.

13. Recheck parallelism of marked sawblade tooth

to the miter gauge groove. Repeat the steps for

heeling adjustment if necessary.

1, ]SETSCREW

BLADE TILT, OR SQUARENESS

OF BLADE TO TABLE

90 ° (SQUARE) and 45 ° (BEVEL) STOP COLLARS.

When the bevel pointei _ is pointing directly to the

"O" mark on the bevel scale, the sawblade should

makea SQUARE cut 90 ° to the table.

To check for SQUARENESS:

WARNING: FOR YOUR OWN SAFETY, TURN

SWITCH "OFF" AND REMOVE PLUG FROM

POWER SOURCE OUTLET.

1. Raise blade all the way UP... raise blade guard.

2. TILT blade a few degrees to the LEFT... nowtilt

blade back to the RIGHT as far as it will go.

3. Place the square against blade. Make sure square

is not touching the TIP of one of the saw TEETH.

BEND POINTER TO "O"

If blade IS SQUARE to table: Check pointer

tf POINTER DOES NOT pointto the "O" mark onthe

bevel scale; Bend pointer to read "O".

POINTER

BEVEL

I" SCALE

ELEVATION

HANDWHEEL

1(}

if blade is NOT SQUARE to table.., the 90 ° LIMIT

STOP must be ADJUSTED.

CAUTION: Cover blade with piece of cardboard to

protect your hand.

1. Using a small size screwdriver, reach

UNDERNEATH saw and loosen BOTH setscrews

in 90 ° STOP COLLAR.

NOTE: If you can't reach the setscrews, turn the

TILT HANDWHEEL slightly,

2. ROTATE the STOP COLLAR mowng it away from

pivot nut.

3. TILT blade RIGHT or LEFT . . .checking with your

square until blade is square to table.

4. ROTATE STOP COLLAR moving it toward

PIVOT NUT until it TOUCHES the PIVOT NUT..

TIGHTEN the setscrews.

5. Check POINTER. if it DOES NOTpointtothe"O

mark on the bevel scale, bend pointer to read "O.

BLADE COVERED

WgTH PIECE OF

CARDBOARD

SETSCREWS (2)

PIVOT NUT \\

90 °STOP COLLAR

TILT blade to LEFT as far as it will go It will stop

when the PIVOT NUT is against the 45° STOP

COLLAR.

Place an ACCURATE square against blade. Make

sure square is not touching the TIP of one of the saw

TEETH.

If blade is NOT 45 ° to table . . . the 45 ° STOP

COLLAR must be ADJUSTED

1. Remove Elevation Handwheel,

2. Using a small size screwdriver, reach thru curved

slot in front trip panel and loosen BOTH

setscrews in 45 ° STOP COLLAR.

NOTE: If you can't reach the setscrews, turn the

TILT HANDWHEEL slightly.

3. ROTATE the STOP COLLAR moving it IN or OUT

and TILT blade RIGHT or LEFT...checking with

your square until blade is 45 ° to table.

4. TIGHTEN the setscrews.

NOTE: If you can't reach the setscrews, turn TILT

HANDWHEEL slightly

5. Install Elevation Handwheet.

45°

STOP COLLAR

TiLT SCREW

BACK OF SAW

BLADE ELEVATION

When the elevation handwheel is turned CLOCK-

WISE, until it stops, the blade must not be more than

two and five eigths (2-5/8) inches above the table. If

the blade extends more than 2-5/8 inches, the motor

could interfere with the underside of the table

causing misalignment.

With the blade extending two and five eigths (2-5/8)

inches above the table, the STOP COLLAR and

SPACER must be against the ELEVATION SCREW

PIVOT NUT. If the blade extends more than 2-5/8

inches, loosen two screws in STOP COLLAR, and

readjust it.

ELEVATION SCREW

PIVOT NUT

STOP COLLAF_

TILT SCREW

PIVOT NUT

TILT AND ELEVATION MECHANISM

TILT

The HANDWHEELS should turn freely without HANDWHEEI

binding, The turning action can be adjusted by 1

tiqhtening or loosening the screws in the bearing

retainer. Both handwheels must be removed to

reach the adjusting screws. _

NOTE: When adjusting the screws on the TILT

bearing retainer, hold the nut inside using a3/8 in.

wrench. The screws for the ELEVATION bearina

retainer can be reached with a small screwdrive_r

through the curved slot on the front of the saw.

ADJUST THESE

TWO SCREWS

ADJUST THESE

TWO SCREWS

ELEVATION

HANDWHEEL

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

From among the loose parts find the followin

hardware: (Quantity indicated is for 2 extef

Ref.

No, Description Qty.

1 Corner Support Bracket ............ 4\\ 3

2 Corner Stiffener Bracket ............ 4

3 Truss Hd. Screw, 1/4-20 x 1 ........ 16 /

4 External Lockwasher, 1/4 ........... 16

5 Hex Nut, 1/4-20 .................... 16

6 Flat Washer (Dia. of Hole 17/64) .... 4

HARDWARE FOR INSTALLING

EXTENSIONS TO SAW TABLE

7 Hex Hd. Screw, 5/16-18 x 1-1/4 ..... 6

8 External Lockwasher, 5/16 .......... 6

9 Hex Nut. 5/16-18 ................... 6

10 Flat Washer (Dia. of Hole 11/32) .... 6

Assemble brackets with hardware as shown.

.TABLE EXTENSION

MOUNT TO TABLE

EXTENSION USING

OPPOSITE SIDE.

__ UNDERSIDE VIEW OF

ASSEMBLED TABLE EXTENSION

Insertthree (3) 5/16-18x 1-1/4 in. long screws

throughholesin each EXTENSION then through

table, tnstall flat washer, Iockwashers, and nuts on

the screws... DO NOT TIGHTEN.

Align front edge of extension with front edge of saw

table. Pull Extension UPWARDS above table

surface . . . SLIGHTLY TIGHTEN SCREWS using

1/2 in. wrench.

Using small block of hardwood and hammer, tap

extension DOWNWARDS at front, center and rear,

until it is EVEN with table surface . . .TIGHTEN

SCREWS.

BLOCK OF WOOD

.,? ,2

ALiGNiNG EXTENSIONS

Lay REAR FENCE GUIDE BAR on table to act as a

straightedge. If outer edge of extension is higher or

lower than table surface:

1, Slightly loosen nut holding the corner support

bracket to extension using 7/16 in. wrench.

2. Move end of extension up or down until outer

edge is even with table surface . . . check with

GUIDE BAR ... tighten nuts.

3. Recheck INNERedge of extension to make sure it

has not moved .. readjust, if necessary.

4. Adjust right extension in same manner.

CHECK AT FRONT AND

REAR OF EXTENSION

INSTALLING RDP FENCE GUIDE BARS

AND SWITCH

1. Locate the following loose parts:

Hex head screws 5/16-18 x 3/4 ............ 2

External Iockwashers. 5/16 ................. 2

Hex Nuts 5/16-18 ......................... 4

Hex head screws, 5/16-18 x 1-1/2 ........... 2

Hex head screws 5/16-18 x 1 .............. 2

External Lockwashers 5/16 ................ 4

Spacers, 3/4 x 1/2 ......................... 2

Self threading nuts ........................ 2

Washers, 21/64 ........................... 4

Switch Assembly .......................... 1

2. Insert a 1-1/2 inch long screw, external lock-

washer, and flat washer through the sixth hole in

the front fence bar.

3. Place 1/2 inch long spacer over screw th reads and

position screw through first hole on the right side

of the cast iron table skirt.

4. Use fingers to thread screw into tapped hole until

finger tight. Guide bar should be in a vertical

position.

FLAT WASHER _/1-3/4"' SCREW

_'_C_ FRONT FENCE eAR

LOCKWASHER ",-.-,___',_ 1

SPACER _6TH HOLE

r_ L.; J

1-t/2" HEX LOCKWASHER

HD. SCREW

5. Mount switch to guide bar with 2 hex head screws,

5/16-18 x 3/4 Iockwashers, and nuts, Securely

tighten both nuts.

6. insert 1-1/2 inch long screw through externa!

Iockwashers, fiat washer and through the second

ho_e in the guide bar. Place t/2 inch long spacer

over screw thread& Swing g uide bar to horizontal

position and screw the hex head screw into the

center hole of the table skirt. Finger tighten both

guide bar mounting screws.

FLAT WASHER

3/4" HE× HD.

SCREW .......

LOCKWASHER

7. Insert one inch Ion.q. screws in first and third

t_oles of the rear guide bar and attach to tame

the same wav as the front bar

8inset[ ends of FENCE GUIDE BAR ROO

through holes _n bars as illustrated

NOTE: The ends of the RODare not threaded o

the SELF THREADING NUTS wdl cut threads

on the rod as they are screwed on. Just start nuts

onto ends of rod,

1 HEX HD.

SCREW

WASHER

LOCKWASHER \ ._;;_

'%" '_d"

SELF.THREADING NUT NUT _,__ X_-_r

BAR aOO --_/' {

REMOVE 3 SCREWS FROM

REAR OF TABLE EXTENSION

BEFORE 0NSTALLING GUIDE

9. Hold rod with one hand and with a 1/2 in, wrench

or phers start screwing on ONE of the nuts only

A TURN OR TWO screw on other nut the

same way

t0. Using TWO !/2 in. wrenches or pl_ers tighten

both of the nuts.

1t. Stidethe bars so that screws are r_theMIDD_E

,of the " _ -_o_ted holes

t2. Positio_ r_p fence over miler gauge groove

hoiding up the _ear end while engaging front

end with bar , • _ower fer_ce on_o tab!e

NOTE: It may be necessary to toosen fence

knob to at_ow _ence to be ir_staIled on rip raft

"--::: i[

13, Move FRON"f ba_ upwards unfi! fer_ce is

approxmate!y 1,32 i_. above tab!e . , tighten

screw at left end of bar.

NOTE: Fold a piece of newsp_:_per making 8

thicknesses and p_ace betwee_ rip fence and

tab{e to act as a spacer. This wiit hold the fence

off of the table approx. IJ32 in.

!4. Adjust rear bar so that the fence is

approximately 1/32 ir_, above tabte . . .tighten

sc_ew at end of bar.

15, Replace screws in rear of table extension __. be

sure top surface of exter_sion is PARALLEL to

top surface of rea_ guide bar

8 THICKNESSES

OF PAPER

8 THICKNESSES

OF PAPER

16, Move fence to RIGHT edge of _ab_e . ,, make

sure it is approximately t/32 ino above table at

front and rear and tighten screws.

ALiGNiNG RiP FENCE \

The fence should slide easily along the bars and

always remain in alignment (parallel to sawblade

and miter gauge grooves).

The alignment is maintained by a spring underneath

the rip fence which bears against the front guide

bar.

To move the fence, loosen the lock handle and

grasp the fence with one hand at the front.

For very close adjustments, grasp the guide bar with

both hands and move the fence with your thumbs.

Place fence on saw but DO NOT LOCK IT. _--_

Move the REAR END of the fence slightly to the right

or left . ..when you release it, the fence should

"spring" back to its original position.

If it does not, the spring pressure must be

INCREASED.

1.Loosenthescrews.

2.MoveSpringslightlytowardfront of fence.

NOTE:Applyinga coatof pastewaxto therailswill

allowfenceto be movedmoreeasily.

Ifthefencedoesnotslideeasilyalongthebars,the

pressureof thespringcanbe REDUCED.

1. Loosenthescrews.

2.Movespringslightlytowardrearof fence.. .

tighten screws.

SPRING

SCREWS

SLIDE SPR_NG TO

ADJUST PRESSURE

The r_p fence must be PARALLEL with the sawblade

and miter gauge grooves.. Move fence until it is

along side of groove. Do NOT LOCK IT. It should be

parallel to groove. If it is not:

1. Loosen the two "Hex Head Screws.

2. Hold fence head tightly against bar.., move end

of fence so that it is parallel with groove.

3. Alternately tighten the screws.

FENCE HEA_

ADJUSTING RiP SCALE INDICATOR

1. Turn ELEVATION HANDWHEEL clockwise until

blade is up as high as (t will go.

IMPORTANT: BLADE must be SQUARE (90 °) to

TABLE, in order to ALIGN rip fence.

2. Using a rule, position fence on right side of

sawblade 2 in. from the sides of the teeth . . .

tighten lock handle.

3. Loosen screw holding the indicator.., adjust so

that it points to "2" on the r{p scale.., tighten

screw.

NOTE: If you cannot adjust indicator so that it

points to "2", loosen the screws holding the front

guide bar and move the guide bar.

LOCK HANDi

iNSTALLiNG BLADE GUARD

1. From among the loose parts find the hardware

as sh own.

SQUARE NUT K_FSPREADER SUPPORT

_ __.r-- SPREADER BRACKET

TRUSS HEAD--.._ "-" ---'

SCREW _ __._._"'__ /SPREADER CLAMP

SOCKET HEAD I_l _. If J WING NUT 1/4-20

SETSCREW _ _J_ o_ /

7/8 IN, LONG _ _,,_ _ /

FLAT WASHER _J_ /(_

17/64 iN. HOLE _ _

HEX NUT---_ LOCKWASHER

EXT. 1/4 IN,

2. Position SPREADER SUPPORTon rod until it is

even with the end of the rod.

BLADE

WITH TABLE

\_RE NUT _

SPREADER _ --

BRACKET

soc

HEAD

SETSCREW-_

FLAT R _

WASHE (_

LOCKWASHER

HEX NUT_

5. Layapieceofflatstraightwoodandasquareon

sawtableandrotatetheSPREADERSUPPORT

unti thebracketis alignedwithsquare.

6. MAKESUREENDOF SUPPORT,BRACKET

AND RODARE EVEN. . . usingan 1/8 in.

setscrewwrench,TIGHTENTHESETSCREWS

ONLY.

TIGHTEN

SETSCREW ONLY

ENDS OF SUPPORT

AND BRACKET TO

BE EVEN WITH

END OF ROD

SPACE EQUAL TO APPROX.

KERF OD3 THICKNESSES OF PAPER

the heS re derr ustcut the C|,

PARALLEL to the sawblade and in the MIDDLE of . , ADE

NOTE: The spreader is thinner than the width of the

KERF by approxirnately six thic knesses of paper. SPREADE/_/'_[ . . _'ii i

SPACE'EQUAL TO APPROX.

3 THICKNESSES OF PAPER

LOOKING DOWN ON SAW

7. Make two folds in a small piece (6 x 6 in.) of

ordinary NEWSPAPER making three

thicknesses. The folded paper will be used as a

"spacing gauge". /I

8. Raise blade to max mum height and make sure

blade is square to the saw table.

9. Install the SPREADER CLAMP. Place spreader

between spreader clamp and bracket, Move

forward until all three are in line, TIGHTEN

WINGSCREWS,

10. Lift up both ANTIKICKBACK PAWLS ... insert

one of the setscrew wrenches or a pencil in the

notches to hold the pawls out of the way.

11. Lay a piece of straight flat wood against the

sawblade. Insert folded paper between spreader

and strip of wood.

12. MAKE SURE THE HEX NUTS UNDERNEATH

ARE LOOSE.

13. Hold the spreader tightly against the wood and

make sure the wood is against the saw blade.

TIGHTEN THE HEX NUTS.

This will align the spreader in the middle of the

cut (KERF) made by sawblade.

THREE

THICKNESSES

OF PAPER

NUT.J

SPREADER

CLAMP

ANTIKICKBACK PIECE OF

PAWLS STRAIGHT WOOD

/HOLD WOOD !

TIGHTLY AGAINST

BLADE

SPREADER

BRACKET

HOLD SPREADER

TIGHTLY AGAINST WOOD

ADJUSTING MITER GAUGE __ (_, ._..WARNING: FOR YOUR OWN SAFETY, TURN "_._, _._ PG

SWITCH "OFF" AND REMOVE PLUG FROM SQUARE__

POWER SOURCE OUTLET BEFORE MAKING ANY

ADJUSTMENTS,

MITER GAUGE

NOTE: The graduations on the miter gauge provide

accuracy for average woodworking. In some cases

where extreme accuracy is required when making

angle cuts, for example, make a trial cut and then

recheck it with an accurate square or protractor.

If necessary, the miter gauge head can be swiveled

slightly to compensate for any inaccuracy.

The HEAD should be SQUARE (90° ) with the bar

when the pointer points to "O".

To check for squareness, place an accurate square

on the miter gauge. If the head is NOT SQUARE with

the bar:

1. Loosen the ock knob

.=---LOCK KNOB

_INTER

2. Position the head square with the bar .tighten

the lock knob.

3. Loosen the screw and adjust the pointer, so it

points to zero.

The swiveling movement of the head can be

adjusted by tightening or loosening the set screw

located in side of the head using the 1/8 in. setscrew

wrench.

GETTmNG TO KNOW YOUR SAW

ANTIKICKBACK

MITER GAUGE 6BLADE GUARD 8 PAWLS

LOCK KNOB SAW RLAD 4

\SPREADER RIP FENCE

5 MITER GAUGE //

INSERT HOLES FOR

ATTACHING

FACING

9 E_

3 TILT HANDWHEEL

2 RIP FENCE

HANDWHEEL LOCK KNOB

]

ON-OFF

SWITCH

1ON-OFF SWITCH

CAUTION: Before turning switch on, make sure the

blade guard is correctly installed and operating

properly.

The On-Off Switch has a locking feature. THIS

FEATURE IS INTENDED TO PREVENT

UNAUTHORIZED AND POSSIBLE HAZARDOUS

USE BY CHILDREN AND OTHERS.

A. TO turn saw ON... stand to either side ofthe

blade never in line with it... insert finger

under switch lever and pull END of lever out.

KEY

(YELLOW PLASTIC)

Do not cycle the motor switch on and off

rapidly, as this may cause the sawblade to

loosen. In the event this should ever occur,

allow the sawblade to come to a complete

stop and retighten thearbor nut normally, not

excessively. Never leave the saw while the

power is "ON,.

©©

B. TO turn saw OFF... PUSH lever in. Never

leave the saw until the cutting to01 has come

to a complete stop.

C. TO lock switch in OFF position.., hold switch

IN with one hand.. REMOVE key with other

hand.

° °1

WARNING: FOR YOUR OWN SAFETY,

LOWER BLADE OR OTHER CUTTING

TOOL BELOW TABLE SURFACE. (IF BLADE

IS TILTED, RETURN IT TO VERTICAL (90 °)

POSiTiON). ALWAYS LOCK THE SWITCH

"OFF". WHEN SAW IS NOT IN USE . . .

REMOVE KEY AND KEEP IT iN A SAFE

PLACE . • • ALSO . . . IN THE EVENT OF A

POWER FAILURE (ALL OF YOUR LIGHTS

GO OUT) TURN SWITCH OFF ... LOCK IT

AND REMOVE THE KEY. THIS WILL

PREVENT THE SAW FROM STARTING UP

AGAIN WHEN THE POWER COMES BACK

ON.

ELEVATION HANDWHEEL . • . elevates or

lowers the blade. Turn clockwise to elevate .

counterclockwise to lower.

TILT HANDWHEEL... tilts the blade for bevel

cutting. Turn clockwise to tilt toward left

counterclockwise to tilt toward vertical.

When the blade is tilted to the LEFT as far as it

will go, it should be at 45 ° to the table and the

bevel indicator should point 45 ° .

NOTE: There are LIMIT STOPS on the saw

which prevent the blade from tilting beyond

45 ° to the LEFT and 90 ° to the RIGHT, (See

"Adjustments" section "Blade Tilt, or

Squareness of Blade to Table").

4RiP FENCE ... is locked in place by tightening

the lock knob. To move the fence, loosen the

knob and grasp the fence with one hand at the

front.

Holes are provided in the rip fence for

attaching a wood facing when using the dado

head, or molding head.

Select a piece of smooth straight wood approx.

3/4" thick, at least as long as the rip fence, and

at least 7-1/2" wide (high) to permit clamping

of featherboards.

Attach it to the fence with three Round Head

#10 Wood Screws 2 in. long. To remove the

facing, loosen the screws, slide the facing

forward and pull the screws through the round

holes.

If you are making a rip type cut in material

thinner than 3/16 in. while the fence is

positioned over the depressed area of table

extension, the facing should be attached to the

fence so that the bottom edge touches the top

surface of the extension. In this case, the

facing must be shorter than the fence. This will

prevent thin material from sliding under the rip

fence.

WOOD FACINGto

__ ----_:

"-- ROUND HEAD /

10 WOOD SCREWS

5MITER GAUGE... head is locked in position

for crosscutting or mitering by tightening the

lock knob. ALWAYS LOCK IT SECURELY

WHEN IN USE.

Slots are provided in the miter gauge for

attaching an AUXILIARY FACING to make it

easier to cut long pieces. Be positive facing

does not interfere with the proper operation of

the sawblade guard.

Select a suitable piece of smooth straight

wood . .. drill two holes and attach it with

screws.

NOTE: When bevel crosscutting, attach facing

so that it extends to the right of the miter gauge

and use the miter gauge in the groove to the

right of the blade.

BLADEGUARD must always be m p_ace ann

working properly for all thru-sawing cuts That

ts all cuts whereby the blade cuts compieteiy

through the workpiece

To remove the guard for special operations

loosen the wing nuts and slide the guard off of

the rod DO NOT DISTURB THE SETTING OF

THE ROD

When replacing the guard, make sure the PIN

in the rod engages with the NOTCH m the

spreader support Make sure wing screws are

tightened securely

TABLE iNSERT is removable for removing or

installing blades or other cutting toots

WARNING: TO AVOID iNJURY DUE TO

ACCIDENTAL START, TURN SWITCH "OFF"

AND REMOVE PLUG FROM POWER

SOURCE OUTLET BEFORE REMOVING

INSERT.

A Lower the blade below the table surface

B Raise blade guard

C Loosen Screw

D Lift insert from front end and putl toward

fronl of saw

NEVER OPERATE THE SAW WITHOUT THE

PROPER INSERT N PLACE USE THE SAW

BLADE INSERT WHEN SAWING USE THE

COMBINATION DADO MOLDING INSERT WHEN

DADOING OR MOLDING

SCREW

8 REMOVING AND INSTALLING SAWBLADE

WARNING: TO AVOID iNJURY DUE TO ACCi-

DENTAL START, TURN SWITCH "OFF" AND

REMOVE PLUG FROM POWER SOURCE OUTLET

BEFORE REMOVING OR INSTALLING SAWBLADE.

A Remove insert.

B. Place ARBOR, wrench on flat surfaces of saw

ARBOR ... ARBOR NUT wrench on nut _ ..

position wrenches as shown.., hold your hands

welJ above blade

C With ARBOR wrench against table, PULL ARBOR

NUT wrench FOREWARD to LOOSEN nut

D To TIGHTEN nut HOLD ARBOR wrench

against rear of table PUSH ARBOR NUT

wrench toward rear

NOTE: When installing the blade make sure the

teeth are pointing toward the front of the saw and

that the bnade and collars are clean, and free from

any burrs

The HOLLOW side of the collars must be against the

blade

Always tighten the arbor nut securely

E To repJace insert

Place insert into insert opening in table and push

toward rear of saw until keysmot in insert wilt drop

over screw Tighten screw

Do not tighte_q screw to the point where it will

deflect the insert

TEETH POINTING TO

FRONT OF SAW

FLAT SURFACES COLLAR

HEX NUT

9EXACT-I-CUT

The 'yellow" plastic disc imbedded in the table

in front of the sawblade, is provided for

marking the location of the 'sawcut" on the

workpiece

A Check disc if it is above table surface

place a piece of hardwood on top of it and tap

it down

B With blade 90° (square [o table) cut off a

piece of wood

C Pull miter gauge back until wood isoverdisc

Using very sharp pencil, mark a line on disc

D. With miter gauge in right hand qroove, tottow

same procedure aria mark an_other line on

disc.

E. These lines indicate the "path" of the cut

(kerf) made by the sawbiade.

SHOWN WITH HOLD-DOWN CLAMp

(OPTIONAL ACCESSORY}

..............-r111:_.

.............................. __ ..... _;.:h;:F

BLADE GUARD NOT SHOWN FOR PICTURE CLARITY

F. When cutting the WOrkpiece, line up mark on

workpiece with line on disc.

Use the hold-down clamp (optional accessory)

on the miter gauge for greater accuracy.

/Yh

BASIC SAW

WORK HELPERS

Before cutting any wood on your saw study all of

the "Basic Saw Operations".

Notice that in order to make some of the cuts, it is

necessary to use certain devices "Work Helpers"

like the Push Stick, the Push Block and the Auxiliary

Fence/Work Support, which you can make yourself.

After you have made a few practice cuts make up

these "helpers" before starting any projects Make

the "Push Stick" first.

3/4

PUSH STICK

NOTCH

PUSH STICK AND PUSH BLOCK

Makethe Push Stick using a piece of I x 2, or rip one

from a wide board, say 1 !-1/2 in. wide, and set the

rip fence 9-7/8 in, from the sawblade.

Make the Push Block using aptece of 3/8 in and 3/4

in. plywood.

The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in.

should be GLUED to the plywood ... DQ NOT USE

NAILS, This is to prevent dulling the sawblade in the

event you mistakingly cut into ihe push block.

Position the handle in the center of the plywoodand

fasten together with glue and woodscrews.

OPERATION

THESE EDGES MUST

BE PARALLEL 3/4 PLYWOOD

PUSH BLOCK 12

3/8 "i_'- 2-1/2 -,

2-112

................- - 3/8 "'_ -3/8

._r"

NOTE: All dimensions in inches 3/8 PLYWOOC

AUXILIARY FENCE/WORK SUPPORT

Make one using a piece of 318 in and 314 m.

plywood. Fasten together with glue and

Woodscrews.

NOTE: Since the Push Block is used with the

Auxiliary Fence, the 4-3/4 in. dimensions must be

heqd identical on both the pieces,

THIS FACE AND THIS

EDGE MUST BE PARALLEL

3/8 PLYWOOD _

_" 5-1/2

NOTE: All dimension in inches _ /

USING THE MITER GAUGE

THE MITER GAUGE iS USED WHEN

CROSSCUTTING, MITER CUTTING, BEVEL

CUTTING, COMPOUND MITER CUTTmNG,

DADOING and when RABBETTING AND

MOLDING across the end of a narrow workpiece.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

OBSERVE THE FOLLOWING SAFETY

PRECAUTIONS iN ADDITION TO THE SAFETY

iNSTRUCTIONS ON PAGES 2, 3, and 4.

1. Never make these cuts freehand (without using

the miter gauge or other auxiliary devices)

because the blade could bind in the cut and

cause a KICKBACK or cause your fingers or

hand to slip into the blade.

2. Always lock the miter gauge securely when in

use.

3. Remove rip fence from table.

4. Make sure blade guard is installed for all "thru-

sawing" operations (when sawblade cuts

entirely thru the thickness of the workpiece.)

Replace guard IMMEDIATELY after completion

of dadoing, molding or rabbeting cuts.

5. Have blade extend apF)roximately 1/8 in above

top of workpiece. Additional blade exposure

would increase the hazard potential

6. Do not stand directly in front of the blade in case

of a THROWBACK (Small cut-off piece caught

by the back of the blade and thrown toward the

operator). Stand to either side of the blade.

7. Keep your hands clear of the blade and out of

the path of the blade.

8 ff blade stalls or stops while cutting. TURN

SWITCH OFF before attempting to free the

blade.

9. Do not reach over or behind the blade to pull the

work piece through the cut.. to sup port long or

heavy workpieces.., to remove cut-off pieces of

material or FOR ANY OTHER REASON.

10. Do not pick up small pieces of cut-off material

from the table. REMOVE them by pushing them

OFF the table with a long stick. Otherwise they

could be thrown back at you by the rear of the

blade.

11. Do not remove small pieces of cut-off material

that may become TRAPPED inside the blade

guard while the saw is RUNNING, THIS COULD

ENDANGER YOUR HANDS or cause a

KICKBACK.

Turn the saw OFF. After the blade has stopped

turning, lift the guard and remove the piece.

CROSSCUTTING

CROSSCUTTING is known as cutting wood across

the grain at 90 ° , or square with both the edge and

the flat side of the wood. This is done with miter

gauge set at "0".

The graduations on the miter gauge provide

accuracy for average woodworking. In some cases

where extreme accuracy is required, when making

angle cuts, for example, make a trial cut and then

recheck it with an accurate square, or protractor.

If necessary, the miter gauge head can be swiveled

slightly to compensate for any inaccuracy.

NOTE: The space between the miter gauge bar and

the groove in the table is held to a minimum during

manufacturing.

For max mum accuracy when using the miter

gauge, always 'favor one side of the groove in the

" e

table. In other words, don t move the miter gaug

from side to side whiWe cutting, but keep one side of

the bar riding aga nst one side of the groove.

NOTE: Glue a piece of sandpaper to the face of the

miter gauge head. This will help prevent the

workpiece from "creeping" while it is being cut.

The Hold-Down Clamp (Optional Accessory)

should be used on the miter gauge for greater

accuracy.

The miter gauge may be used in either of the

grooves in the table. Make sure it is locked.

When using the miter gauge in the LEFT hand

WORKPIECE

T 1'

TABLE I

SANDPAPER

groove, hold the workpiece firmly against the miter

gauge head with your left hand, and grip the lock

handle with your right.

When using the RIGHT Hand groove, hold the

workpiece with your right hand and the Iockhandle

with your left hand. -

When cutting long workpieces, invert AUXtLaARY

FENCE/WORK SUPPORT and position it on top of

the guide bars to support the workpieces as near to

the end as possible. If this does not adequateVy

support the workpiece, you can make a sirnp_e

support by clamping a piece of plywood to a

sawhorse.

AUXmLIARY FENCE/

WORK SUPPORT

REPETiTiVE CUTTmNG

REPETITIVE CUTTING is known as cutting a

quantity of pieces the same length without having to

mark each piece.

1. Use the Stop Rods (optional accessory) only for

cutting duplicate pieces 6 in long and longer.

2. DO NOT FEED workpiece with RIGHT Hand,

merely guide it. making sure that it does not bind

or pinch the sawblade.

When making repetitive cuts from a long workpiece,

make sure it is adequately supported,

Use the Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater accuracy.

AUXILIARY FENCE/

WORK SUPPORT

1. NEVER USE THE RiP FENCE AS A LENGTH

STOP BECAUSE THE CUTOFF P_ECE COULD

BiND BETWEEN THE FENCE AND THE BLADE

CAUSING A KICKBACK

2. When making repetitive cuts shorter than 6 in.,

clamp a block of wood 2 in. long to the table to act

as a length stop, Do not clamp directly to the

bottom edge of the table because the "swivel" of

the clamp will not grip properly. Place a small

block of wood between the bottom edge of the

table and the "C" clamp,

CAUTION: When clamping the block, make sure

that the end of the block is we!! in front of the

sawblade. Be sure it is clamped securely.

3. Slide the workpiece along the miter gauge until it

touches the block.., hold it securely or clamp it

with the Hold-Down Clamp (Optional

Accessory).

4. Make the cut.., pull the workpiece back..push

the cut off piece off the table with a long Push

stick... DO NOT ATTEMPT TO PICK iT UP AS

THIS COULD ENDANGER YOUR HANDS.

\\ \\\

BLOCK

MITER CUTTING

MITER CUTTING is known as cutting wood at an

angle other than 90° with the edge of the wood.

Follow the same procedure as you would for

crosscutting.

Adjust the miter gauge to the desired angle, and

io_k it.

The miter gauge may be used in either of the

grooves in the table,

When using the miter gauge in the LEFT Hand

groove, hold the workpiece firmly against the miter

gauge head with your left hand, and grip the lock

knob with your right.

When using the RIGHT hand groove, hold the

workpiece with your right hand and the knob with

your left hand.

Use the Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater accuracy.

BEVEL CROSSCUTTSNG

BEVEL CROSSCUTTING is the same as

crosscutting except that the wood is also cut at an

angle . . .other than 90° with the flat side of the

wood,

Lower blade to about 2 inches above the table top

before tilting blade. Failure to do this may result in

damage to your saw.

Adjust the blade to the desired angle.

Use the M ter Gauge in the groove to the RIGHT of

the blade. It cannot be used in the groove to the

LEFT because the blade guard will interfere. Hold

the workpiece with your right hand and the

iockhandle with your left hand.

Use the AUXILIARY FENCE/WORK SUPPORT for

additional support of the workpiece.

Lay it accross the guide bars to support the

workpiece as near to the end as possible.

Use the Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater accuracy.

TOP . _EW

WORKPIECE

COMPOUND MITER CUTTING

COMPOUND MITER CUTTING is a combination of

miter cutting and bevel crosscutting. The cut is

made at an angle other than 90 ° to both the edge

and the flat side of the wood

Adjust the miter gauge and the blade to the desired

angle ... Make sure miter gauge is locked.

USING THE RiP FENCE

RIPPING, BEVEL RIPPING, PLOUGHING, using the rip fence or auxiliary devices when

MOLDING, RESAWING AND RABBETING are required) because the blade could bind in the

performed using the RIP FENCE together with the cut and cause a KICKBACK.

AUXILIARY FENCE/WORK SUPPORT, PUSH 2. Always lock the rip fence securely when in use.

STICK OR PUSH BLOCK. 3. Remove miter gauge from table.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

OBSERVE THE FOLLOWING SAFETY 4. Make sure blade guard is installed for all thru-

PRECAUTIONS IN ADDITION TO THE SAFETY sawing type cuts. Replace the guard

INSTRUCTIONS ON PAGES 2, 3, and 4. IMMEDIATELY following completion of

resawing, rabbeting, dadoing, or molding

1. Never make these cuts FREEHAND (without operations.

Frequently check the action of the

ANTIKICKBACK PAWLS by passing the

workpiece alongside of the spreader while saw

is OFF.

Pull the workpiece TOWARD you. If the PAWLS

do not DIG into the WOrkpiece and HOLD it...

the pawls must be SHARPENED- See

"Maintenance" section.

5. Have blade extend approximately 1/8 in. above

top of workpiece. Additional blade exposure

would increase the hazard potential.

6. Do not stand directly in front of the b_ad e i n case

of a KICKBACK. Stand to either side of the

blade.

7. Keep your hands clear of the blade and out of

the path of the blade.

8. If the blade stalls or stops while cutting. TURN

SWITCH OFF before attempting to free the

blade.

11.

Do not reach over or behind the blade to pull the

workpiece through the cut.,, to support long or

heavy workpieces ...to remove small cut-off

pieces of material or FOR ANY OTHER

REASON.

Do not pick up small pieces of cut-off material

from the table. REMOVE them by pushing them

OFF the table with a long stick. Otherwise they

could be thrown back at you by the rear of the

blade.

Do not remove small pieces of cut-off material

that may become TRAPPED inside the blade

guard while the saw is RUNNING. THIS COULD

ENDANGER YOUR HANDS or cause a

KICKBACK.

Turn the saw OFF. After the blade has stopped

turning, lift the guard and remove the piece.

RIPPBNG

RIPPING is known as cutting a piece of wood with

the grain, or lengthwise. This is done using the rip

fence.

Position the fence to the desired WIDTH OF R IP and

lock in place.

Before starting to rip, be sure

A. Rip Fence is parallel to sawblade.

B. Spreader is properly aligned with sawblade.

C. Antikickback pawls are functioning properly.

When ripping LONG BOARDS or LARGE PANELS,

always use a work support.

A simple one can be made by clamping a piece of

plywood to a sawhorse.

BEVEL RiPPiNG

When bevel ripping material 6 in. or narrower, use

fence on the right side of the blade ONLY. This will

provide more space between the fence and the

sawblade for use of a push stick. If the fence is

mounted to the left, the sawblade guard may

interfere with proper use of a push stick.

WORKPIECE

l ......

ALWAYS SUPPORT LOI_G WORKPIECES

When "WIDTH OF RIP" is 6 in. and WIDER use your

RIGHT Hand to feed the workpiece until it is clear of

the table.

Use LEFT hand ONLY to guide the workpiece...do

not FEED the workpiece with the left hand.

' FR

When WIDTH O Ip" is 2in. to 6 in. wide USETH E

PUSH STICK to feed the work.

When WIDTH OF RIP is NARROWER than 2 in., the

push stick CANNOT be used because the guard will

interfere . . . USE the AUXILIARY FENCE/WORK

SUPPORT and PUSH BLOCK.

Attach Aux tiary Fence/Work Support to rip fence

" _ _ S

w thtwo C clamp

Feed the workpiece by hand along the AUXILIARY

FENCE until the end is approx. 1 in. past the front

edge of the table. Continue to feed using the PUSH

BLOCK.

Hold the workpiece in position and install the PUSH

BLOCK by sliding it on top of the AUXILIARY

FENCE/WORK SUPPORT (Th s May Ra se Guard).

Narrow strips thicker than the Auxiliary Fence/Work

Support may enter the guard and strike the baffle.

CAREFULLY raise guard only enough to clear the

workpiece. Use PUSH BLOCK to complete cut.

BAFFLE

CUTTING PANELS

When cutting panels (whenever fence is positioned

outside of table surface), ALWAYS use the

AUXILIARY FENCE/WORK SUPPORT.

1. Unlock fence and raise rear end.

2. Position AUXILIARY FENCE/WORK SUPPORT

as shown and attach it with two "C" clamps.

AUXILIARY FENCE/

PLOUGHING AND MOLDING

PLOUGHING is grooving with the grain the long

way of the workpiece, using the fence. USE proper

holddowns and feed devices.

PLOUGHING

MOLDING is shaping the workp_ece with the grain

the long way of the workpiece, using the fence, Use

proper holddowns and feed devices.

MOLDING

RESAWING

RESAWING is a "thru-sawing" cut made by ripping

a piece of wood through its thickness. Do not

attempt to resaw BOWED or WARPED material.

NOTE: To RESAW a piece of wood wider than 3-3/8

in.... it will be necessary to remove the blade guard

, . . and use the AUXILIARY FENCE/WORK

SUPPORT. (See "Work Helpers").

Clamp it to the table so that the workplece will

SLIDE EASILY but not TiLT or MOVE SIDEWAYS

between the two fences.

2. MAKE FIRST PASS TO A DEPTH SLIGHTLY

LESS THAN ONE-HALF THE WIDTH OF THE

Do not clamp d,,rectly !o the bottom edge of the table

because the swivel' of the clamp wil not grip

proper y Place a small block of wood between the BOARD; KEEP SAME FACE OF BOARD

bottom edge of the table and the "C" clamp. AGAINST FENCE FOR SECOND PASS AS THE

WARNING: FOR YOUR OWN SAFETY... FIRST PASS.

1. DO NOT "BACK UP" (REVERSE FEEDING} 3. iNSTALL BLADE GUARD iMMEDiATELY UPON

WHILE RESAWING BECAUSE THIS COULD COMPLETION OF THE RESAWmNG

CAUSE A KICKBACK. OPERATION.

RABBETING

RABBETING is known as cutting out a section of the

corner of a piece of rnaterial, across an end or along

an edge.

To make a RABBET requires cuts which do not go

all the way through the material, Therefore the blade

guard must be removed.

1. Remove blade guard, Use caution, Use

featherboards and push sticks etc, as required.

RABBET

FIRST CUT

2. For rabbeting along an edge (long way of

workpiece) as shown, add facing to rip fence

approximately as high as the workpiece is wide.

Adjust rip fence and blade to required

dimensions; then make first cut with board flat on

table as any rip (type) cut; makesecond cutwith

workpiece on edge. Follow all precautions, safety

instructions, and operational instructions as for

ripping, or rip type operations, including feather

boards and pusl_ stick, etc.

3. For rabbeting across an end, for workpiece 10-

1/2" and narrower make the rabbet cut with the

board flat on thetable using the miter gauge fitted Rabbet cuts can also be made using the dado head

or molding head

with a facing. DO NOT use the rip fence.

WARNING: FOR YOUR OWN SAFETY, iNSTALL

BLADE GUARD iMMEDiATELY UPON

COMPLETION OF RABBETING OPERATION.

DADOING

instructions for operating the Dado Head are

contained in booklet furnished with the Dado Head.

The Recommended Dado Head is listed under

Recommended Accessories in this manua!.

The arbor on the saw, is only tong enough so that

the widest cut that can be made is 13/16" wide.

it is not necessary to install the outside loose collar

before screwing on the arbor nut. Make sure the

arbor nut is tight.

ALWAYS USE DADO INSERT LISTED UNDER

RECOMME NDED ACCESSORIES.

When using the dado head it will be necessary to

remove the Blade Guard and Spreader. USE

CAUTION. USE FEATHERBOARDS AND PUSH

STICKS AS REQUIRED.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

REPLACE THE BLADE GUARD AND SPREADER

WHEN YOU ARE FINISHED DADOING.

® ®

MOLDING CUTTING

instructions for operating the Molding Head are

contained in a booklet furnished with the Molding

Head.

The recommended molding head is listed under

Recommended Accessories in this manual.

Always use Molding insert Listed Under

Recommended Accessories.

When using the molding head it wilt be necessary to

remove the Blade Guard and Spreader. USE

CAUTION: USE FEATHERBOARDS AND PUSH

STICKS, etc. AS REQUIRED.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

REPLACE THE BLADE GUARD AND SPREADER

WHEN YOU ARE FINISHED MOLDING.

USING FEATHERBOARDS

Featherboards are not employed during non thru-

sawing operations when using the miter gauge.

Use featherboards for all other non "_hru-sawing"

operations (when sawblade guard must be

removed). Featherboards are used to keep the work

in contact with the fence and table as shown, and to

stop kickbacks.

Add 8 inch high flat facing board to the fence, the

full length of the fence.

Mount featherboards to fence and table as shown,

so that leading edges of featherboards wil! support

workpiece until cut is complete, and the workpiece

"C" CLAMPS

iATHERBOARD

"C" CLAMPS "C" CLAMPS

WORK SUPPORT

has been pushed completely past the cutter

(sawblade, dado head, molding head, etc.) with a

pushstick, as in ripping.

Before starting the operation (switch "OFF" and

cutter below table surface):

(a) Install featherboards so they exert pressure on

the workpiece; be positive they are secure, and

(b) Make sure by trial that the featherboards wit_

stop a kickback if one should occur.

Replace the sawblade guard as soon as the non

thru-sawing operation is complete.

MOTOR

LUBRiCATiON AND MAINTENANCE

1, The bearings, in both end shields of the motor,

have been lubricated at the factory with correct

lubricant. No other part of the motor requires

lubrication.

2. Re-lubricate motor bearings in accordance with

the instructions on the nameplate. Be sure to

wipe off dirt or grit if present around oil hole caps

to prevent any possibility of foreign material

contaminating the oil wicks that supply the

bearings with oil. Use a good grade of medium

weight mineral oil, such as automobile engine oil

SAE 20.

3. If disassembly of the motor is necessary, it should

be returned to your nearest Sears retail or mail-

order store n order to prevent voiding the

guarantee.

NOTE: The speed of this motor cannot be

regulated or changed.

Every effort should be made to prevent foreign

material from entering the motor. When operated

under conditions likely to permit accumulations

of dust, dirt, or waste within the motor, a v_suaJ

inspection should be made at frequent intervals,

Accumulations of dry dust can usually be blown

out successfully,

NOTE: Motors used on wood-working tools are

particularly susceptible to the accumulation of

sawdust and wood chips and should be blown out

or "vacuumed" frequently to prevent interference

with normal motor ventilation and proper

operation of the centrifugally-operated starting

switch.

MAINTENANCE

WARNING: TO AVOID iNJURY, TURN SWITCH

"OFF" AND REMOVE PLUG FROM POWER

SOURCE OUTLET BEFORE MAINTAINING OR

LUBRiCATiNG YOUR SAW.

Do not allow sawdust to accumulate inside the saw.

Frequently blow out any dust. that may accumulate

inside the saw cabinet and the motor.

Frequently clean your cutting tools with Craftsman

Gum and Pitch Remover.

A coat of automobile-type wax applied to the table

will help to keep the surface clean and allow

workpieces to slide more freely.

If the power cord is worn or cut, or damaged in any

way, have it replaced immediately.

Make sure the teeth of the ANTIKICKBACK pawls

are always sharp, To sharpen:

1. Identify the dull tooth or teeth. Remove blade

guard.

2. Rotate pawl toward rear of spreader so that teeth

are above top of spreader.

3. Hold spreader with left hand and place pawl over

corner of workbench.

4. Sharpen the dull tooth using a few light strokes of

a fine-cut round file.

LUBRiCATiON

The saw motor bearings have been packed at the 2. Elevation screw threads and pivot nut. (First

factory with proper lubrcant and require no Clean with Craftsman Gum &Pitch Remover.)

additional lubrication. The following parts should 3. Cradle bearing points.

be oiled occasionally with SAE No. 20 or No. 30

engine oil, 4. Bearing points in guard assembly, miter gauge

and rip fence.

1. Tilt screw threads and pivot nut. (First Clean

with Craftsman Gum & Pitch Remover.)

STOP COLLAR

SPACER

TILT SCREW

STOP COLLAR

TILT SCREW

PIVOT NUT BEARING POINTS

RECOMMENDED ACCESSORIES

UTEM CAT. NO.

Steel Legs ............................ 9-22235

Steel Stand ........................... 9-22214

Caster Sets ................. 9-22222 or 9-22221

Solid Table Extension ................. 9-29954

*7 in. Molding Head Set ....... 9-3217 or 9-3218

*7 in. Molding Head ..................... 9-3214

MoldingiDado Insert for 7 in.

Dia. Molding or dado Head ............ 9-29933

Work Light ............................. 9-2480

Work Light ............................. 9-2481

Sawdust Collector ...................... 9-29967

"Smaller Dia. Molding Heads cannot be used

because they do not provide adequate depth of cut.

iTEM CAT. NO.

7 in, Dia. Adjustable Dado Head .9-3261, 9-3262

& 9-3263

7 in. Dia. Dado Head .................... 9-3257

Sanding Wheel ......................... 9-2274

Miter-Gauge Stop Rods ............... 9-29924

Miter-Gauge Hold-Down Clamp ....... 9-29928

Taper Jig ............................... 9-3233

Universal Jig ........................... 9-3231

"Power Tool Know How Handbook

Table Saw ............................ 9-29!8

The above recommended accessories are current

and were available at the time this manual was

printed.

TROUBLE SHOOTING

WARNING: TO AVOmDINJURY, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE TROUBLESHOOTING.

TROUBLE SHOOTING -- GENERAL

TROUBLE

Excessive vibration.

Cannot make square 1.

Cut when crosscutting.

Cut binds, burns or 1.

stalls motor when

ripping. 2.

Cut not true at 90°

or 45° positions.

Tilt and elevating

handwheei turn hard.

PROBABLE CAUSE REMEDY

1. Blade out of balance. 1. Discard Blade and use a different blade.

Miter gauge not adjusted 1. See "Adjusting Miter Gauge."

properly.

1. Sharpen or replace blade.Dull blade with improper

tooth set

Blade is Heeling.

Warped board.

Rip fence not parallel

to blade.

Spreader out of

alignment.

2. See "Heeling Adjustment.."

3. Make sure concave or hollow side is facing

"down," feed slowly.

4. See "Aligning Rip Fence"

5. See "Aligning Spreader.

1. Stop screws not properly 1. See "Blade Tilt". or "Squareness of Blade

adjusted, to Table."

1. Sawdust on threads of tilt

screw or elevating screw.

2. Bearing retainers

too tight.

1. See "Maintenance and Lubrication"

section.

2. See "Tilt Mechanism."

TROUBLE SHOOTmNG -- MOTGR

NOTE: Motors used on wood-working tools are

particularly susceptible to the accumulation of

sawdust and wood chips and should be blown outor

"vacuumed' frequently to prevent interference with

normal motor ventilation.

NOTE: The starting relay is a GRAVITY SENSITIVE

TYPE. NEVER TURN THE POWER ON WHILE THE

SAW IS UPSIDE DOWN AS THIS WILL DAMAGE

THE MOTOR.

TROUBLE PROBABLE CAUSE

rExcessive noise. 1. Motor.

]

Motor fails to develop 1. Circuit overloaded with

full power. NOTE:

LOW VOLTAGE:

(Power output of motor

decreases rapidly with

decrease in voltage at

motor terminals. For

REMEDY

1. Have motor checked by qualified service

technician. Repair service is available at

your nearest Sears store.

1. Do not use other appliances or motors on

lights, appliances and same circuit when using the saw.

• other motors.

example, a reduction

2. Undersize wires orcircuit

too long.

3. General overloading of

2. Increase wire sizes, or reduce length of

wiring. See "Motor Specification and

Electrical Requirements" section.

3. Request a voltage check from the power

of 10% in voltage ,- power company , comDa nv_.

causes a reduction of faci t es ( n some

"9% in aim sections of the country,

] m x um , demand for electrical

power output of which power may exceed the

the motor is capable, capacity of existing

and a reduction of 20% generating and

in volta e causes a _ distribution systems )

reduction of 36% in 4. Incorrect fuses or circuit 4. Install correct fuses or circuit breakers.

maximum power breakers in power line.

output.)

uL , i

Motor starts slowly 1. Low voltage wilt not 1. Request voltage check from the power

or falls to come up I trip relay, company.

to full speed. 2. Windings burned out 2. Have motor repaired or replaced.

or open.

3. Starting relay not

operat ng

TROUBLE SHOOTING -= MOTOR {Continued)

TROUBLE

Motor overheats.

Starting switch in

motor will not

operate.

PROBABLE CAUSE

1. Motor overloaded.

2. Improper cooling. (Air

circulation restricted

through motor due to

sawdust.

I. Burned switch contacts

(due to extended hold-in

periods caused by low

line voltage, etc.)

2. Saw not in upright

position.

3. Loose or broken

connectors.

Motor stalls 1.

(resulting in blown

fuses or tripped

circuit breakers).

Frequent opening of

fuses or circuit

breakers.

Starting relay not

operating.

2. Voltage too low to permit

motor to reach operating

speed.

3. Fuses or circuit breakers

do not have sufficlent

capacity,

1. Motor overloaded.

2. Fuses or circuit breakers

do not have sufficient

capacity.

3. Starting switch not

operating (motor does

not reach speed).

REMEDY

Feed work slower into blaq

Clean out sawdust to prov

circulation through motor.

See "Maintenance and Lul

section.

normal air

cation"

1. Have switch replaced and r _uest a voltage

check from the power con pany.

2. Place saw in upright positi )n.

3. Have wiring checked and repaired.

1. Have relay replaced.

2, Request voltage check fro the power

company.

3. install proper size fuses or circuit breakers.

1. Feed work slower into blade.

2. Install proper size fuses or circuit breakers.

3. Have relay replaced.

48 38

PARTS LIST FOR CRAFTSMAN 10 INCH DIRECT DRIVE SAW

MODEL NO. 113.226640

3 4

_"'-- 5

[

\\23 22 21

\\\

3O 29

Figure 1

PARTS LIST FOR CRAFTSMAN 10 iNCH DIRECT DRIVE SAW

MODEL NO, 113,226640

Always order by Part Number -not by Key Number

FIGURE 1 PARTS LiST

Key

No.

Part

No.

62694

62782

447441

62514

62545

62805

62643

STD541625

STD551225

62642

62636

60314

60074

62644

STD551012

STD541025

STD523110

62541

60388

62770

STD551031

STD551231

STD54!231

71165

STD375006

62539

62710

62709

62936

62442

Description

Gauge Assembly, Miter (See Figure 5)

Fence Assembly, Rip (See Figure 3)

Screw, Flat Hd. Type "T' 10-32 x 7/8

Insert Assembly (Includes Key No. 5)

Clip, Retaining

Guard Assembly (See Figure 6)

Clamp, Spreader

*Nut. Wing 1/4-20

*Lockwasher. External Tooth 1/4

Support, Spreader

*Nut, Square 1/4-20

Screw, Truss 1/4-20 x 5/8

Screw, Set Hex Cup 1/4-20 x 7/8

Bracket

*Washer, 17/64 x 9/16 x 1/!6

*Nut. Hex 1/4-20

Screw. Hex Hd. 5/16-!8 x 1

Bar. Fence Rear

Nut, Self Threading

Rod, Separation (Includes Key No. 18)

*Washer. 21/64 x 5/8 x 1/16

*Lockwasher. External Tooth 5/16

*Nut. Hex 5/16-18

Tie Wire

*Connector. Wire

Spacer. Fence Guide Bar

Tape. Fence

Bar Assembly, Fence Guide

(Includes Key No. 27)

Lead Assembly

Switch, Locking

Key_ Part

No. INo.

31 160256

32 _62975

33 _67085

34 _STD511105

35 _STD600603

36 _62970

37 _STD601103

38 I STD551210

i39 162924

40 I $TD523107

41 _62968

42 | STD541411

43 | $TD523115

44 |62204

451STD551025

46 | STD610805

47 |62689

48 |STD5II107

49 |62973

50 |62972

51 |3540

52 |37887

53 160096

54|63062

--|6z978

--|62980

I-/62981

I -|62982

I / 62983

I --/62984

I -- 1507421

L_62969

Description

Key, Switch

Relay

Cord with Plug

*Screw, Pan Cross 10-32 x 1/2

*Screw, Pan Cross Type "T" 6-32 x 3/8

Housing, Switch

*Screw, Pan Rec. Type "T" 10-32 x 3/8

*Lockwasher, External No. 10

Plate, Switch

*Screw, Hex Hd. 5/16-18 x 3/4

Bracket, Switch

*Locknut, Hex 10-32

*Screw, Hex 5/16-18 x 1-1/2

Clip, Cord

*Washer, 17/64 x 47/64 x .062

*Screw, Pan Hd., Type "AB" No. 8 x 1/2

Handwheel Assembly

*Screw, Pan Cross 10-32 x 3/4

Panel, Trim

Panel, Front

Wrench, Arbor

Wrench, Hex "L" t/8

Wrench, Hex "L" 3/16

Wrench, Shaft

Bag of Loose Parts (Not Illustrated)

Owners Manual (Not illustrated).

*Standard Hardware Item - May be Purchased

Locally.

PARTS LIST FOR CRAFTSMAN !0 INCH DIRECT DRIVE SAW

MODEL NO. 113o226640

9 8

_J J

!7 16

13 14

12 15

Figure 2

PARTS LIST FOR CRAFTSMAN 10 INCH DIRECT DRIVE SAW

MODEL NO. 113.226640

FIGURE 2 PARTS LIST

Key I Part

No. I No.

i ,62977

2 1805297-1

3 162493

4 162976

5 I STD55!010

6 ISTD511!10

! 62624

8 I STD55t2!0

9 I STD54t110

Description

Tabie, Saw

Screw, Fiat Hd. 5/16-18 x I-1/4

insert, Exact-l=Cut

Support, Rod

"Washer, 7/32 x 7/16 x !/16

"Screw, Pan Cross 10+32 x !

Rod+ Cradle

"Lockwasher_ External Tooth No, 10

"Nut, Hex No, !0-32

!01

111

121

131

141

151

161

171

18 I

191

201

21 !

62792

62962

62498

62683

60175

6362

60303

62681

60328

62647

62648

STD551037

Spacer, Cradte Rod

oMotor

Collar, Blade

Collar, Stop L.H.

.++B+ade,Saw 10 inch

Nut+ Arbor

Spacer

Nut, Elevation Pivot

Washer+ Nylon

Washer, Rubber

*Washer+ .380 x 47/64 x 1/16

Key

No,

37'

Pa rt

NO.

60301

STD541411

62437

60436

60076

62796

62682

!STD511110

STD541425

STD551!3!

60078

STD51t!05

62967

62685

62684

STD600803

Description

*Ring, Retaining 3/8

"Nut, Lock 10+32

Retainer, Bearing

_rRing, Retaining 7/16

Washer, +505 x 1+.i/8 x !/t6

Rod, Motor (Includes Key #25)

Screw Assembly, Elevation

*Screw, Pan Rec+ 10-32 x 1

"Nut Lock 1/4-20

"Lockwasher, 5/16

Screw, Hex Hd 5/16+t8 x t/2

"Screw, Pan Hd. !0+32 x I/2

Base, Saw

Nut, Bevel Pivot

Screw Assembly, Tilt

+_rew, Type +T" Pan 8_32 x 3/8

62686

62436

62625

62435

62623

436594

Ind+cator, Beve+

NuL Twin

Hanger

Washer+ Thrust 3/8 x 5/8 x 1/16

Crad+e Assembly

Screw_ Pan Hd 10-32x 1-I/2

"Standard Hardware Item - May be Purchased

Locally.

eAny attempt to repair" this motor may create a

HAZARD unless repair is done by a qualified

service technician Repair service is available at

your nearest Sears Store,

-+-Stock Item + May be secured through the

hardware departments of most Sears Retail

Stores or Catalog Order Houses.

*If tt_is part is removed, discard and replace with a

new retain+ng ring

PARTS LiST FOR CRAFTSMAN 10 raNCH DIRECT DRIVE SAW

MODEL NO. 113.226640

lO 11

,//

Key Part

No. No.

- 62782

162693

2 62692

3STD551031

4 62775

5 9404336

6 62774

7 423350

8 62526

9STD600805

!0 62528

11 62529

12 62531

13 62530

14 62533

15 STD551210

16 STD611005

__ 17j

FIGURE 3 = 62782 FENCE ASSEMBLY

Description

Fence Assembly, Rip

Plug, Button

Knob (includes Key No. 1)

*Washer, 21/64 x1/2 x 1/32

Indicator, Fence

*Screw, Pan Hd. Type "T" 4-40 x1/4

Head, Fence Includes Key' #4

Screw, Sems 3/8-16 × 1/2

Channel, Fence

Screw, Pan Hd. Type "T" 8-32 x 1/2

Spring, Fence Lock

Lock, Rear Fence

Roller, Rear Fence

Rod, Fence Lock

Spring, Head Alignment

(Includes Key No. 17)

*Lockwasher, External Tooth No. 10

*Screw, Type "A" Hex Hd. No. 10 x 1/2

Pad: .Alignment

*Standard Hardware Item May be Purchased Locally.

PARTS LIST FOR CRAFTSMAN 10 iNCH DIRECT DRIVE SAW

MODEL NO. 113.226649

\n 9 10

FIGURE 4

Key Part

No. No.

t 60314

2 62552

3 62554

4 STD551225

5 STD541025

6 62553

7 STD541250

8 803835

62767

Description

Screw, Serrated Truss Hd.

1/4-20 x 5/8

Leg

Stiffener, Side

*Lockwasher, Ext. 1/4

*Nut, Hex 1/4-20

Stiffener, End

*Nut, Hex 1/2-13

Foot, Leveling

l-Bag of Loose Parts

(not illustrated)

FIGURE 5

62694 MITER GAUGE ASSEMBLY

Key Part

No. No.

1 62693

2 62692

3 STD551031

4 37893

5 STD600803

STD551208

62042

62252

9 62225

10 STD541231

11 62383

12 60288

Description

Miter Gauge Assembly

Plug, Button

Knob (Includes Key No. 1)

*Washer, 21/64 x 1 x 1/16

Gauge, Miter

*Screw, Pan Head Type "T"

8-32 x5/16

*Lockwasher, External No. 8

Indicator

Rod Asm., Miter Gauge

(Includes Key No. 9, 10, 11)

Stud, Clamp

*Nut, Hex Jam 5/16-18

Stud, Pivot

Screw, Locking Set,

1/4-20 x 3/8

"Standard Hardware Items -- May be Purchased Locally.

€Bag contains all Loose Parts for Legs.

PARTS LiST FOR CRAFTSMAN 10 iNCH DIRECT DRIVE SAW

MODEL NO. 113.226640

1 2__. \

4 5

11 \\

_14

4_r

FIGURE 6 m62805 GUARD ASSEMBLY

Key

NO.

NO, I

, I

62516 'Pin

6 STD512515

8 62810

14 60297-

15 STD581025

Description

*Screw, Pan Hd.; 1/4-20 x 1-1/2

Blade, Spreader

*Standard Hardware Item -- May be Purchased Locally.

PARTS LmST FOR CRAFTSMAN 10 iNCH DIRECT DRIVE SAW

MODEL NO. 113.226640

FIGURE 7 -- TABLE EXTENSION

Key Part

No, No.

62546

1 60323

2 62547

3 62549

4 STD541025

5 STD551225

6 6255O

7 STD523112

8 STD551031

9 STD551131

10 STD541031

Description

tExtension Assembly, Complete

Screw, Serrated Truss Hd. 1/4-20 x 1"

Extension

Bracket, Corner Support No. 2

*Nut, Hex 1/4-20

*Lockwasher, Ext. 1/4

Bracket, Corner Stiffener

*Screw, Hex Hd. 5/16-18 x 1-1/4

*Washer, 11/32 x 11/16 x 1/16

*Lockwasher, Ext. 5/16

*Nut, Hex 5/16-18

*Standard Hardware item - May be Purchased Locally.

tStock item - May be secured through the hardware departments

of most Sears Retail Stores or Catalog Order House.

SERVICE

MODEL NO.

113.226640

SAW WITH LEGS AND

TWO TABLE EXTENSIONS

HOW TO ORDER

REPAIR PARTS

_*_t No. 62969

10 iNCH

DIRECT DRIVE TABLE SAW

Now that you have purchased your 10-inch table saw should a

need ever exist for repair parts or service, simply contact any

Sears Service Center and most Sears, Roebuck and Co. stores.

Be sure to provide all pertinent facts when you call or visit.

The model number of your 10-inch table saw will be found

at the rear of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER

113.226640 NAME OF ITEM

10-INCH DIRECT DRIVE

TABLE SAW

All parts listed may be ordered from any Sears Service Center

and most Sears stores. If the parts you need are not stocked

locally, your order will be electronically transmitted to a Sears

Repair Parts Distribution Center for handling.

Sold by SEARS, ROEBUCK AND CO,, Chicago. |L. 60684 U.S.A.

Form No. SP4887-1 Printed in U.S.A. 5/8

Craftsman 113226640 User Manual 10 INCH DIRECT DRIVE TABLE SAW Manuals And Guides L0905099

CRAFTSMAN Saw Table Manual L0905099 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

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