Craftsman 113226830 User Manual 10 INCH TABLE SAW Manuals And Guides 1007418L
User Manual: Craftsman 113226830 113226830 CRAFTSMAN 10-INCH TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10-INCH TABLE SAW #113226830. Home:Tool Parts:Craftsman Parts:Craftsman 10-INCH TABLE SAW Manual
Open the PDF directly: View PDF 
.
Page Count: 56
| Download | |
| Open PDF In Browser | View PDF |
Save This Manual
For Future Reference
owners
manual
MODEL NO.
113.226830
SAW WITH MOTOR,
LEGS, HOLD DOWN
CLAMP AND TWO
CAST IRON TABLE
EXTENSIONS
Serial
Number
Model
and serial
numbers
may be found
at the left-hand
side
of the base.
You should
model
record
and serial
both
number
_
CRflFTSMRN I
DELUXE
IO-INCH
ELECTRONIC
TABLE SA W
mmmmmlm
in a safe place for future
use.
CAUTION:
READ ALL
INSTRUCTIONS
CAREFULLY
,, assembly
• operating
• repair parts
Sold by SEARS,
Part No. 62954
ROEBUCK
AND
CO.,
Chicago,
IL. 60684
U.S.A.
Printed
in U,S,A.
FULL
ONE
YEAR
WARRANTY
|f wlthSn One year from the data ot purchase,
workmanship,
Seers wll! repair It, frwe of charge.
WARRANTY
SERVICE
CENTER/DEPARTMENT
Thl_ warranty
app_|ea
This
gives
warranty
iS
AVAILABLE
THROUGHOUT
only
while this
you specific
SEARS,
ROEBUCK
legal
thlu
Craftt_man
Is used
rights,
and you
CO.,
DEPT.
In the
SAFETY
Table
United
Saw
698/731A
Sears
i
falls
THE
duo
SAW
to a defect
NEAREST
in material
SEARS
or
SERVICE
other
r_ghts which
Tower,
Chicago,
vary from
state 1o 81ete_
IL 60684
,.
iNSTRUCTIONS
1. KNOW YOUR POWER TOOL
Read and understand
the owner's manua_ and
_abe,_s affixed
to the tool Learn its apphcation
and bin,rations
as well as the specific
potenha!
hazards pecuhar
to thus toot
2. GROUND
ALL TOOLS
Th,s
too+ is equipped
w_th an approved
3 cond-+ctor
cord and a 3-prong
grounding
type ph+g to fit the proper
grounding
type
receptacle
The green conductor
Jn the cord is
the ground+ng
w+re. Never connect
the green
wtre to a hve terminal
3, KEEP GUARDS
IN PLACE,
in working order, and ,n proper adjustment
and
alignment
4. REMOVE ADJUSTING
KEYS
AND WRENCHES
Form habit of checking
to see that keys and
adjusting
wrenches
are removed
from
toot
before turning
mton
5. KEEP WORK AREA CLEAN
Cluttered
areas and benches invite accidents.
Floor must not be slippery
due to wax or
sawdust
6, AVOID DANGEROUS
ENVIRONMENT
Don't use power tools in damp or wet locations
or expose
them to ra=n, Keep work area well
hghted_
Prowde
adequate
surrounding
work
space.
7. KEEP CHILDREN
AWAY
All wsltors should be kept a safe d_stance from
work area
8. MAKE WORKSHOP
CHILD-PROOF
-- w_th padlocks,
master
switches,
or by
removing
starter keys.
9. DON'T FORCE TOOL
It wifl do the job better and safer at the rate for
which _t was designed.
10. USE RIGHT TOOL
Don't force tool or attachment
to do a job it was
not designed for.
11. WEAR PROPER APPAREL
Do not wear toose clothing, gloves, neckties or
jewetry
(rings, wrist watches)
to get caught in
moving
parts.
Nonslip
footwear
is
recommended.
Wear protective
hair covering to
contain
long hair. Rot! long sleeves above the
elbow.
12. USE SAFETY GOGGLES
(Head Protection)
Wear Safety goggles
(must comply with ANSi
TABLE
States.
may also have
ir
GENERAL
CRAFTSMAN
BY
SIMPLY
CONTACTING
THE UNITED
STATES.
product
AND
ON
FOR POWER
r
TOOLS
Z87 1) at all t_mes Everyday
eyegiasses
oniy
have impact
resistant
lenses, thf:y are NOT
safety glasses. Also. use face or dust mask ,f
cuthng
operahon
_s dusty
and ear protectors
(plugs
or muffs) during
e,(tended
per:ods
.0,_
operation.
13. SECURE WORK
Use clamps
or a wse to hold work
€.*her_
practical
It's safer than using your _an,.t fr_'t,s
both hands to operate tool
14. DON'T OVERREACH
Keep [)roper footing
and batance at ali tm_es
15. MAINTAIN
TOOLS WITH CARE
Keep tools sharp and clean for best and safest
performances
Follow
_nstruct_ons
for
lubricahng
and changing
accessories
16. DISCONNECT
TOOLS
before serwcmg;
when changing
accessories
such as blades, bits, cutters, etc
17. AVOID ACCIDENTAL
STARTING
Make sure switch is in 'OFF" poslhon
before
plugging
in,
18. USE RECOMMENDED
ACCESSORIES
Consult the owner's
manual for recommended
accessories.
Follow
the
instructions
that
accompany
the
accessories
The
use
of
improper
accessories
may cause hazards
19. NEVER STAND ON TOOL
Serious injury could occur Jf the tool !s tRpped or
if the cutting
tool is accidentally
contacted.
Do not store materials
above or near the tool
such that it is necessary to stand on the tool to
reach them.
20. CHECK DAMAGED
PARTS
Before further
use of the tool, a guard or other
part that
is damaged
should
be carefully
checked
to ensure that it will operate properly
and perform
its intended
function.
Check for
alignment
of moving parts, binding
of moving
parts, breakage
of parts, mounting,
and any
other conditions
that may effect its operation
A
guard or other part that is damaged
should be
properly
repaired or replaced.
21. DIRECTION
OF FEED
Feed work into a blade or cutter against
the
direction
of rotation
of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING
UNATTENDED
Turn power off. Don't leave tool until it comes to
a complete stop.
ADDITIONAL
SAFETY
iNSTRUCTiONS
WARNING:
FOR YOUR OWN SAFETY, DO NOT
OPERATE YOUR SAW UNTIL IT iS COMPLETELY
ASSEMBLED
AND iNSTALLED
ACCORDING
TO
THE iNSTRUCTiONS...
AND UNTIL YOU HAVE
READ AND UNDERSTAND
THE FOLLOWING:
1. GENERAL
SAFETY
iNSTRUCTiONS
POWER TOOLS...
SEE PAGE 2
2. GETTING
23
3. BASIC
TO KNOW
YOUR
SAW OPERATION
4. MAINTENANCE
SAW...
SEE PAGE
28
SEE PAGE
41
5. STABILITY
OF SAW
tf there _s any tendency for the saw _o t_p over or
move aunng certain cutting
operations
SUCh as
cutting
extremely
large heavy pane_s or tong
heavy boards, the saw shou{d De bolted down
tf you attach any kind of table extensions
over
24" wide to either end of the saw make sure you
either bo_t the saw to the bench or floor as
appropriate,
or suppor!
the outer end of the
extension
from
the
Denon
or floor
as
a ppropnate°
6. LOCATION
The saw should
be positioned
so neither
the
operator nor a casual observer is forced to stand
m line with the saw bJade
7. KICKBACKS
A "KICKBACK'
occurs
during
a rip-type
operation
when a part or all of the workpiece
is
thrown back v_olentty toward the operator,
Keep your face and body to one side of the
sawblade, out of ti ne with a possible "Ktckback
°"
Kickbacks
--- and possible injury from them -can usually be avoided by;
A. Mmntaming
the np fence
parallel
to the
sawblade,
B Keeping
sharpen
become
-
properly
repaired
APART
i
G NEVER turn the saw "ON" beforecieanng
the
table of all tools= wood scraps_ etc.. except the
workpiece
and related
feed
or support
devices for the operation
131anned
H NEVER place your face or body _n line with
the cutting
tool.
I. NEVER place your fingers or hands in the
Path of the sawblade or other cutting tooI
J 'NEVER reach in back of the cutting tool with
either hand to hold down or support
the
workpiece,
remove wood scraps, or for any
other reason. Avoid awkward operations
and
hand positions
where a sudden slip could
cause
fingers
or hand
to move
into a
sawblade
or other cutting
tool,
K, DO NOT perform layout, assembly, or setup
WOrk on the table while the cutting
tool _s
rotating.
L, DO
NOT
perform
any
operation
"FREEHAND"
-- always use e_ther the rip
fence or the miter gauge to position
and
guide the work.
M. NEVER use the rip fence when crosscutting
orthe miter gauge when ripping. DO NOT use
the rip fence as a length stop.
Never hold onto or touch the "free end" of the
workpiece
or a "free piece"
that is cut off.
while power is "ON" and/or the sawb|ade _s
rotating.
Keeping
sawblade
guard,
spreader,
and
antik_ckbackopawls
in place and operating
properJy
The spreader must be in alignment
w_th the sawblade and the pawls must stop a
kickback
once ft has started
Check
their
action before r_pp_ng
D, NOT ripping work that is twisted or warped or
does not have a strmght edge to guide along
the rip fence,
E NOT releasing work until you have pushed it
al! the way past the sawblade
F, Using a push stick for ripping widths of 2 to 6
in., and an auxiliary fence and push block for
ripping widths narrower than 2 in, (See "Basic
Saw
Operatton
Using
The
Rip
Fence"
section. )
G NOT
confining
the cut-off
piece
when
ripping or cross-cutting.
8. PROTECTION:
EYES, HANDS, FACE, EARS,
BODY
A. if any
part
of your
saw is missing,
malfunctioning,
or has been damaged
or
broken
= . . such as the motor switch,
electronic
controls,
or other
operating
is
24"",
_/_6'
the sawbJade
sharp,
Replace
or
antikickback
pawls
when
points
duH
part
SAWS
F During
np and rip type cuts. the workpiece
must be held down on the table and against
the fence with a push stick, push block, and
featherboards
as required
A featherboard
is
made of solid lumber (at teast 3/4"" thick) per
sketch,
C
particular
replaced,
TABLE
B Wear safety goggtes that comp}y with ANSI
Z87,1, and a face shietd or dust mask if
operation
is dusty, Wear ear p{ugs or muffs
during extended
periods of operatior__
C, Small _oose pieces of wood or other objects
that contact
the rear of the revolving
biade
can be thrown
back
at the operator
at
excessive s_)eed This can usually oe avoided
by keeping the guard and spreader m D_ace
for aH tnru_',sawmg
operabons
_sawing
ent_re_y thru the work) AND oy remowng
ali
1oose p_eces from the tab!e w_th aiong stick of
wood _MMEDtATELY
after they are cu_ off
D, Use extra caution when the guard assembw
_s
removed for resawmg, dadoing,
rabbeting,
or
molding -----replace the guard as soon as that
operation
is completed
E For r_p or rip-type
cuts. the following
end of a
workp_ece
to which a push st_ck or push
board
_s applied
must
be
square
(perpendicular
to the fence } in order that feed
pressure
applied
to the workp_ece
by the
push shck or block
does not cause
the
workp_ece to come away from the fence and
possibly
cause a kickback.
FOR
. . . SEE PAGE
..............
FOR
or
3
N. Shut "OFF" the saw and disconnect
the
designed.
For greatest safety and efficiency
power cord when removing the table insert,
when ripping, use the maximum diameter blade
changing
the cutting
tool, removing
or
for which the saw is designed, since under these
replacing
the blade guard,
or making
conditions the spreader is nearest the blade.
adjustments.
14. Adjust table inserts flush with the table top.
O. Provide adequate support to the rear and
NEVER operate the saw unless the proper insert
is installed.
sides of the saw table for wider or long
workpieces.
15. NEVER feed material into the cutting tool from
P. Plastic and composition
(like hardboard)
the rear of the saw. An accident and serious
materials may be cut on your saw. However,
injury could result.
since these are usually quite hard and
16. THINK SAFETY.
slippery, the antikickback pawls may not stop
Safety is a combination
of operator common
a kickback.
sense and alertness at all times when the saw is
Therefore,
be especially
attentive
to
being used.
following
proper
set-up
and cutting
17. NEVER use another person as a substitute for a
procedures
for ripping. Do not stand, or
table extension, or as additional support for a
permit anyone else to stand, in line with a
workpiece that is longer or wider than the basic
potential kickback.
saw table, or to assist in feeding or supporting or
Q. If you stall or jam the sawblade in the
pulling the workpiece.
workpiece turn saw "OFF" and remove the
DO NOT pull the workpiece through the
workpiece from the sawblade. Check to see if
sawblade
- position your body at the nose (inthe sawblade is parallel to the miter gauge
feed) side of the guard: start and complete the
grooves and if the spreader is in proper
cut from that same side. This will require added
alignment with the sawblade, if ripping at the
table support for long or wide workpieces that
time, check to see if the rip fence is parallel
extend beyond the length or width of the saw
with the sawblade. Readjust as indicated.
table.
R. DO NOT remove small pieces of cut-off
18. NOTE
AND FOLLOW SAFETY INSTRUCmaterial that may become trapped inside the
TIONS THAT APPEAR ON THE FRONT OF
blade guard while the saw is running. This
YOUR SAW.
could endanger
your hands or cause a
kickback. Turn saw "OFF" and wait until
blade stops.
_FC_E O_EAA_ UAC_
, _WR _ORM A_VO_RATI_ _ez4_
UOTORCOWO,Sco_a_c_o TO
z W_*RSA_'_VC.OC._ES_,ANSI_a71
e U_ES=We_*_QU*RO_Oe Tr_-S*_K;
UOTOn
1 AS_.OA_U_ST*.mOVe_RSUANU*k
e_V_R_*CK_RO_,_O_OV_RSXWaL^_
IOOO.OT_UO_POWEACOnOU_,-_._ /
liB'_ K_OW"OWTO *VO_ KrC_aAe_S
FOR YOUR
OWN
SAFETY:_JUSTI_G
,=ov 6o.z ,.5,,_= /
SAW=-ABE
ToSTOPeErO_
S. Use extra care when ripping wood that has a
USE _M STICK W_N .EcxJ._o
o_ ss_v_
twisted grain or is twisted or bowed -- it may
19. WARNING:
DO NOT ALLOW FAMILIARITY
rock on the table and/or pinch the sawblade.
(GAINED FROM FREQUENT USE OF YOUR
9. KNOW YOUR CUTTING TOOLS
SAW)
TO
BECOME
COMMONPLACE.
A. Dull, gummy, or improperly sharpened or set
ALWAYS REMEMBER
THAT A CARELESS
cutting tools can cause material to stick, jam,
FRACTION OF A SECOND IS SUFFICIENT TO
stall the saw, or kickback at the operator.
INFLICT SEVERE INJURY.
Minimize potential injury by proper cutting
20.
WARNING: THE 2-1/2" SAW PULLEYAND THE
tool and machine maintenance.
2-1/2" MOTOR PULLEY FURNISHED,
WILL
NEVER ATTEMPT TO FREE A STALLED
RUN THE BLADE AT APPROXIMATELY 3450
SAWBLADE
WITHOUT
FIRST TURNING
RPM WHEN USED WITH A 3450 RPM MOTOR.
THE SAW OFF.
NEVER SUBSTITUTE
THESE PULLEYS TO
B. Never use grinding wheels, abrasive cut-off
INCREASE THIS SPEED BECAUSE IT COULD
wheels, friction wheels (metal slitting blades)
BE DANGEROUS.
wire wheels or buffing wheels.
NOTE: Do not overtighten arbor nut. Use the arbor
10. USE ONLY ACCESSORIES DESIGNED FOR
wrench to just "snug" it.
THIS SAW
11. Crosscutting
operations
are worked more
WEAR YOUR
conveniently
and with greater safety if an
auxiliary wood facing is attached to the miter
gauge using the holes provided. However, the
facing must not interfere
with the proper
functioning of the sawblade guard.
12. Make sure the top of the arbor or cutting tool
rotates toward you when standing in normal
operating position. Also make sure the cutting
tool, arbor collars and arbor nut are installed
properly.
Keep the cutting
tool as low as
The operation of any power tool can result in foreign
possible for the operation being performed.
objects being thrown into the eyes, which can result
Keep all guards in place whenever possible.
in severe eye damage. Always wear safety goggles
13. Do not use any blade or other cutting tool
complying
with ANSI Z87.1 (shown on Package)
before commencing
power tool operation. Safety
marked for an operating speed less than 3450
Goggles are available at Sears retail or catalog.
RPM. Never use a cutting tool larger in diameter
stores.
than the diameter for which the saw was
WARNING:
DO NOT UNDER ANY CIRCUMSTANCES
ATTEMPT
TO SERVICE,
REPAIR,
DISMANTLE,
OR
DISASSEMBLE
ANY
OF THE
ELECTRICAL
OR
ELECTRONIC (COMPUTER ETC.) PARTS. REPAIRS ARE TO
BE PERFORMED BY SEARS SERVICE PERSONNEL ONLY.
4
MOTOR
SPECiFICATiONS
AND ELECTRICAL
This saw is designed to use a 3450 RPM motor only.
Do not use any motor that runs faster than 3450
RPM. It is wired for operation on 110-120 volts, 60
Hz., alternating
current.
IT MUST NOT BE
CONVERTED TO OPERATE ON 230 VOLTS.
CONNECTING
TO POWER SOURCE OUTLET
This saw must be grounded while in use to protect
the operator from electrical shock.
If power cord is worn or cut, or damaged in any way,
have it replaced immediately.
Your saw has a plug that looks like the one below.
3-PRONG
PLUG
REQUIREMENTS
conductor has a green lug and is attached to the tool
housing at one end and to the ground prong in the
attachment plug at the other end.
This plug requires a mating 3-conductor grounded
type outlet as shown.
If the outlet you are planning to use for this saw is of
the two prong type DO NOT REMOVE OR ALTER
THE GROUNDING PRONG IN ANY MANNER. Use
an adapter as shown and always connect the
grounding lug to a known ground.
It is recommended
that you have a qualified
electrician replace the TWO prong outlet with a
properly grounded THREE prong outlet.
An adapter as shown below is available for
connecting
plugs to 2-prong
receptacles.
The
green grounding
lug extended from the adapter
must be connected to a permanent ground such as
to a properly grounded outlet box.
GROUNDING
GROUNDING
3-PRONG
LUG
PRONG
GROUNDED
OUTLET
MAKE SURE THIS IS
CONNECTED
TO A
KNOWN GROUND
3-PRONG
PLUG
Plug power cord into 110-120V properly grounded
type outlet protected by a 15-amp. time delay or
Circuit-Saver fuse or circuit breaker.
IF YOU ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED, HAVE IT CHECKED BY
A QUALiFiED ELECTRICIAN.
WARNING:
DO NOT PERMIT
FINGERS
TO
TOUCH
THE TERMINALS
OF PLUG WHEN
INSTALLING OR REMOVING THE PLUG TO OR
FROM THE OUTLET.
WARNING: IF NOT PROPERLY GROUNDED THIS
POWER TOOL CAN HAVE THE POTENTIAL
HAZARD OF ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS,
AROUND PLUMBING, OR OUT OF DOORS. IFAN
ELECTRICAL SHOCK OCCURS THERE IS THE
POTENTIAL OF A SECONDARY HAZARD SUCH
AS YOUR
HANDS
CONTACTING
THE
SAWBLADE.
This saw isequipped with a 3-conductor cord and
grounding type plug which has a grounding prong,
approved by Underwriter's Laboratories and the
Canadian Standards Association. The ground
2-PRONG
RECEPTACLE
ADAPTER
NOTE: The adapter illustrated is for use only if you
already have a properly grounded
2-prong
receptacle.
The use of any extension cord will cause some loss
of power. To keep this to a minimum and to prevent
over-heating and motor burn-out, use the table
below to determine the minimum wire size (A.W.G.)
extension cord. Use only 3 wire extension cords
which have 3 prong grounding type plugs and
3-pole receptacles which will accept the plug on the
saw.
1 H.P. MOTOR 110-120V
Extension Cord Length
Wire Size A.W.G,
Up to 50 Ft..................
50 to 100 Ft..................
100 - 200 Ft ..................
200 - 400 Ft ....................
14
12
10
8
CONTENTS
Warranty ....................................
General Safety instructions
For Power Tools ...........................
Additional Safety Instructions
For Table Saw .............................
Motor Specifications And
Electrical Requirements
Location And Function of
Mechanical Controls ....................
2
Basic Saw Operation ........................
Calibrating The Saw For
Electronic Operations ...................
Recommended Accessories .................
Maintenance ................................
29
40
41
Lubrication
41
3
....................
Unpacking And Checking Contents
Assembly ....................................
2
...........
Getting To Know Your Saw .................
Location And Function of
Electronic Controls .....................
5
6
8
23
23
.................................
Trouble Shooting ...........................
Repair Parts ................................
23
28
42
46
UNPACKING
AND CHECKmNG CONTENTS
COMBINATION
TOOLS
SQUARE
NEEDED
DRAW LIGHT LINE ON
BOARD ALONG THIS EDGE.
"r
MUST BE TRUE.
STRAIGHT
EDGE OF BOARD
3/4" THICK. THIS EDGE MUST
BE PERFECTLY STRAIGHT.
sT\
#2 Phillips Type
Pliers
....i./..
.........
Combination
,,...,.,
Square
_'........ I
•
Screwdriver
Wrenches
3/8 in.
7/16 in.
1/2 in.
9/16 in.
3/4 in,
SHOULD BE NO GAP OR OVERLAP
HERE WHEN SQUARE IS FLIPPED
OVER IN DOTTED POSITION.
HOLDDOWNCLAMP
A Clamp Assembly .......................
B Wing Screw ............................
C Washer ................................
D Support Rod ...........................
Model 113.226830 Table Saw is shipped complete in
one carton and INCLUDES Motor, Two Table
Extensions, Steel Legs, and Hold Down Clamp.
Separate all parts from packing materials and check
each one with the illustration and the list of Loose
Parts to make certain all items are accounted for
before discarding any packing material.
If any parts are missing, do not attempt to assemble
the table saw, plug in the power cord or turn the
switch on until the missing parts are obtained and
are installed correctly.
Remove the protective oil that is applied to the table
top and edges of the table. Use any ordinary
household type grease and spot remover.
CAUTION: Never use gasoline, naptha or similar
highly volatile solvents.
Apply a coat of automobile wax to the table.
Wipe all parts thoroughly with a clean, dry cloth.
WARNING: FOR YOUR OWN SAFETY, NEVER
CONNECT PLUG TO POWER SOURCE OUTLET
UNTIL ALL ASSEMBLY STEPS ARE COMPLETE,
AND
YOU READ AND UNDERSTAND
THE
SAFETY AND OPERATIONAL INSTRUCTIONS.
A
6
Qty.
1
2
2
1
SUPPLIEDLOOSEiH-CARTOH
Item
Part Hame
A Blade Guard and Spreader ..............
B Rip Fence .............................
C Miter Gauge ..........................
D Rip Fence Guide Bar Rod ...............
E Rip Fence Guide Bar with Rip Scale (Front)
F Rip Fence Guide Bar (Rear) .............
G Motor Base ...........................
H Bag Containing ........................
Owner's Manual .......................
Calibration Gauge .....................
Owner's Information Card ..............
J Leg ..................................
K Stiffener, Side .........................
L Stiffener, End ..........................
M Extension, 12 x 27 .....................
N Motor ................................
0 Guard, Belt ...........................
P Clip,"S".
.............................
Q Screw, Pan Hd. Type "T" 10-32 x 1/2 ....
R Support, Belt Guard ....................
S Bracket, Support ......................
Qty.
1
1
1
1
1
1
1
1
1
1
1
4
2
2
2
1
1
3
3
1
1
Loose Parts Bag No. 62956
(Containing the Following Items):
Switch Key ...........................
Loose Parts Bag No. 62836 .............
Loose Parts Bag No. 62752 .............
Loose Parts Bag No. 62957 .............
1
1
1
1
Loose Parts Bag No. 62836
(Containing the Following Items):
U Rod Assembly, Spreader ...............
V Support, Guard ........................
W Belt, Vee 1/2 x 41 .....................
X Pulley ................................
Y Wrench, Arbor ........................
Z Support, Spreader .....................
Loose Parts Bag No. 62835 .............
1
1
1
1
1
1
1
T
u
v
Q
P
\
Y
o
AA
BB
DD
CC
AA
BB
CC
DD
AA
AA
BB
BB
CC
CC
CO
CC
EE
FF
GG
HH
JJ
JJ
JJ
KK
LL
Loose Parts Bag No. 62957
(Containing the Following Items):
Lockwasher, External 5/16 ............
Nut, Hex 5/16-18 .....................
Screw, Hex Hd. 5/16-18 x 1-1/4 ........
Washer, 11/32 x 11/16 x 1/16 .........
Loose Parts Bag No. 62835
(Containing the Following Items):
Lockwasher, External 5/16
"
Lockwasher, External 1/4 .............
Nut, Hex 5/16-18 .....................
Nut, Hex 1/4-20 ......................
Screw, Hex Hd. 5/16-18 x 5/8 .........
Screw, Hex Hd. 5/16-18 x 1 ...........
Screw, Hex Hd. 5/16-18 x 1-3/4 ........
Screw, Hex Hd. 1/4-20 x 5/8 ..........
Bolt, Carriage 5/16-18 x 3/4 ...........
Spacer, Fence Guide Bar ..............
Nut, Self Threading ...................
Screw, Thumb 5/16-18 x 1 ............
"L"
Wrench,
1/8 .................
Wrench, Hex
Hex "L" 3/32
................
Wrench, Hex "L" 5/32 ................
Key, Square 3/16 .....................
Belt Guard Support ...................
4
4
4
4
10
2
8
2
3
4
2
2
4
2
2
1
1
1
1
1
1
FF _
EE
GG
SIZE
MM
NN
MM
AA
AA
BB
BB
BB
CC
DD
NN
Loose Parts Bag No. 62752 for Legs
(Containing the Following Items):
Screw, Truss Hd. 1!4-20 x 5/8 .........
Lockwasher, External 1/4 .............
Lockwasher, External 5/16 ............
Nut, Hex 1/2-13 ......................
Nut, Hex 1/4-20 ......................
Nut, Hex 5/16-18 .....................
Screw, Hex 5116-18 x 1-1/4 ...........
Washer, 11/32 x 11/16 x 11t6 .........
Foot, Leveling .......................
24
24
4
8
24
4
4
8
4
ASSEMBLY
ASSEMBLING
From among
Hardware:
STEEL
LEGS
the loose parts, find
ASSEMBLE
SCREWS
THROUGH
HOLES
MARKED
"X"
the following
24 Truss Head Screws, 1/4-20 x 5/8 in. long (top
of screw is rounded)
24 Lockwashers, 1/4 in. External Type (approx.
dia. of hole 1/4 in.)
24 Hex nuts, 1/4-20 (approx. dia. of hole 1/4 in.)
8 Hex Nuts, 1/2-13 (approx. dia. of hole 1/2 in.)
4 Leveling feet.
Assemble the legs as shown...
1. Insert the Truss Head Screws through the holes
in the legs, then through the holes in the
stiffeners.
MAKE SURE THE SCREWS GO
THROUGH
THE
HOLES
IN THE SIDE
STIFFENERS MARKED "X".
2. Install the Iockwashers ... screw on the nuts
but do not tighten until completely assembled.
3. Install leveling feet.
SIDE
END
STIFFENER
'
IN.
_)F
MOUNTING
SAW
1. From among the loose parts, find the following
hardware:
4 Hex Head Screws,
4 Hex Nuts, 5/16-18
in.)
4 Lockwashers, 5/16
dia. of hole, 5/16 in.)
8 Flat Washers, (dia.
5/16-18 x 1-1/4 in. long.
(approx. dia. of hole 5/16
in. External Type (approx.
of hole 11/32 in.)
NOTE: Do not lift saw by plastic
STIFFENER
housing.
/
8
HEX
LEVELING
NUTS
FOOT
2. Placesawon legssothatholesin bottonofsaw
line up with holesin top of legs.
3. Installscrews,washers,Iockwashersandnuts
as shown.
7/16
DIA.
HOLES
If youmountthesawonanyotherbench,makesure
that thereis anopeninginthe top of the benchthe
samesizeastheopeninginthebottomofthesawso
thatthesawdustcandropthrough.Recommended
workingheightis 33to37inchesfromthetop of the
sawtabletothe floor.
13
SAW
FLAT
WASHER
eASE
_[
-----_
I
"J
END
STIFFENER_1
FLATWASHER----",
®
_,
]l
I
H
CHECKING
TABLE
13
16
FRONT
OF SAW
_
2-3/4
NOTE:
All dimensions
INSERT
1. Insert should be flush with table top along its
entire length. Check as shown. Loosen flat head
screw that holds insert and adjust the four set
screws as necessary. Tighten flat head screw. Do
not tighten screw to the point where it deflects the
insert.
F_
"_
2. To remove insert.
A) Loosen Screw
B) Lift insert from end, and pull toward front of
saw.
3. TO replace insert.
Place insert into insert opening in table and push
toward rear of saw to engage spring clip and until
keyslot in insert will drop over screw. Tighten
screw.
Do not tighten screw to the point where it will
deflect the insert.
9
3/32 IN
SETSCREW
WRENCH
in inches
1/2
MOUNTING
THE
MOTOR
1. From among the loose parts, find the following
hardware:
"L" shaped Belt Guard Support Bracket
2 Hex Head Screws 5/16-18 × 5/8 in. long
4 Carriage Bolts, 5/16-18 x 3/4 in. long
4 Hex Nuts, 5/16-18
(approx. dia. of hole 5/16 in.)
4 Lockwashers, 5/16 in. External Type
(approx. dia. of hole 5/16 in.)
2. Place motor on MOTOR BASE...
insert bolts
through holes in base.., then through the motor.
Install Iockwashers, and nuts. Do not tighten.
MOTOR
CARRIAGE BOLT
5/16-18 X 3/4 IN.
MOUNTING
BASE
THESE TWO
EDGES EVEN
LOCKWASHER
5/16 IN.
NUT __......_
5/16-18
3. Insert long leg of "L" bracket between motor
base and mounting plate on motor. Do not push
support all the way in. Push in until bracket is
even with motor end hub. This bracket is held in
place as the motor mounting bolts are tightened.
_/
MOTOR
BASE
BELT GUARD
SUPPORT
BELT GUARD SUPPORT
INSERTED EVEN WITH
MOTOR END HUB
4. Position
motor so that edge of MOTOR
FOOT
and MOTOR BASE are even ... slide motor all the
way to the RIGHT...
tighten
the four nuts.
4. Screw the two 5/16-18 x 5/8 in. motor base
clamp screws part way into tapped holes in
cradle.
5. Lift motor and insert the TWO PINS on motor
base into HOLES in cradle..,
push motor in as
far as it will go.
6. Tighten the two motor base clamp screws.
MOTOR
BASE
CLAMP
SCREWS
5/16-18
X 5/8 IN.
HEX. HD. SCREWS
BELT GUARD
SUPPORT
IO
MOTOR
CONNECTIONS
WARNING: FOR YOUR OWN SAFETY, NEVER
CONNECT PLUG TO POWER SOURCE OUTLET
UNTIL ALL ASSEMBLY STEPS ARE COMPLETED
1. Open motor connector box cover located on left
end of motor (viewed from rear of saw) using a flat
blade screwdriver.
2. Remove GREEN SCREW and Iockwasher and
insert screw through round metal terminal on the
end of the GREEN wire of power cord with
Iockwasher between terminal and motor frame.
(See illus.)
3. Reinsert GREEN SCREW in the threaded hole.
Tighten securely.
4. Insert terminal end of WHITE wire on spade
terminal marked T4 on the motor. Push terminal
firmly until seated.
5. insert terminal end of BLACK wire on spade
terminal marked T1 on the motor. Push terminal
firmly until seated.
6. Close motor connector box being sure that power
cord is seated in the largest strain relief groove,
and tighten box cover screws
WARNING:
_TO
GREEN
GREEN
WIRE
SCREW
STRAIN RELIEF
)OVE
"WHITE WIRE TO
TERMINAL T4
Do not plug in power cord.
7. Do not install pulley or belt at this time.
ATTACHING
AND ASSEMBLING
TABLE EXTENSIONS
From among the loose parts find the following
hardware: (Quantity indicated is for 2 extensions)
HARDWARE FOR INSTALLING
EXTENSIONS TO SAW TABLE
Ref.
No.
1
2
3
4
Qty.
Description
, __-_
8
8
8
8
Hex Hd. Screw, 5/16-18 x 1-1/4 ......
Flat Washer (Dia. of Hole 11/32) .....
External Lockwasher, 5/16 ...........
Hex Nut, 5/16-18 ....................
AT 3 PLACES
MARKED
WITH
"X"
__.-_'.
__)_\
Ij F
"
4. Line up front and top of the extension with the
front and top of the table. Use a combination
square to line-up
these edges. SLIGHTLY
TIGHTEN nuts with a wrench.
BLOCK
3
OF WOOD
\
4
1. Insert four (4) 5/16-18 x 1-1/4 in. long screws
through
holes in each EXTENSION.
2. Position
extension
against
table
extend through
holes in table.
3. Install flat washer, Iockwashers,
screws...
DO NOT TIGHTEN.
so
screws
5. if adjustment
is necessary you should
tap the
extension
into position
using a hammer
and a
block of wood. Then firmly tighten
nuts.
and nuts on the
11
iNSTALLING RIP FENCE GUIDE BARS
1. Fromamongthe loosepartsfind the following
hardware:
2 HexHeadScrews,5/16-18x 1-3/4in. long
2 HexHeadScrews,5/16-18x 1 in. long
4 ExternalLockwashers,
5/16in.
(approx.dia. of hole5/16in.)
4 HexNuts,5/16-18
(approx.dia. of hole5/16in.)
2 Spacers,3/4 in. dia.x 1/2 in. long
2 Self-threadingnuts
1 FenceGuideBar Rod
2. Layguidebarson sawtable.
NOTE:Thevariousholesin thebarallowthem
to be positionedon this sawand also makes
them adaptable
to other
REAR
GUIDE
3RD
BAR
7TH
HOLE
HOLE
LEFT SIDE OF
FRONT
GUIDE
BAR
(GUIDE
BAR IS TO BE
TURNED
END FOR END
AFTER
SCREWS
ARE
INSTALLED)
models.
3. Insert a 1-3/4 inch long screwthroughtheTHIRD
hole IN THE FRONT BAR AS ILLUSTRATED...
insert another 1-3/4 inch long screw through the
SEVENTH
hole in bar.
4. Place spacers on screws.
INSERT
BOLTS
5. Turn front bar end for end and insert bolts
through holes in middle and on right side of
front of saw table as illustrated
install
Iockwashers and nuts. DON'T SCI_I:;W NUTS
ON ALL THE WAY, just get them started on the
screws.
4TH OR 5TH
HOLE
6. Insert 1 in. long screws in SECOND and
FOURTH or FIFTH holes of rear bar and attach
to table the same way as front bar.
7. Insert ends of FENCE GUIDE BAR ROD
through holes in bars as illustrated.
NOTE: The ends of the RODare not threaded...
the SELF THREADING NUTS will cut threads
on the rod as they are screwed on.
FENCE
BAR
12
GUIDE
ROD
2ND HOLE
8. Holdrodwithonehandandwitha1/2in.wrench
or pliersstartscrewingonONEof thenutsonly
A TURNOR TWO, . . screwon othernut the
sameway.
9. Using TWO 1/2 in. wrenches
both of the nuts.
or pliers tighten
10. Slide the bars so that screws are in the MIDDLE
of the slotted holes.
11. Position rip fence over miter gauge groove,
holding up the rear end while engaging front
end with bar..,
lower fence onto table.
IMASTER_SAW
12. Plug saw into
13. Insert
power
yellow
MOTOR
MINUS
outlet.
key into
MASTER
switch
and turn
on.
14. Press
_
key. A "E
REMOV_
YELLOW
KEY
LOCK
" will be displayed.
l_To
15. Press and hold jog key
about
3 inches
above
_
to raise sawblade
table surface.
Release
IIIII PULL
)NR
key.
n
NOTE: Display will not show elevation
or angle
until saw is "calibrated".
This is described
after
assembly
is complete.
16. Press
_
key.
I
YELLOW
KEY
17:Place
a square against
the blade. Make sure
square is not touching
the TIP of one of the saw
TEETH.
18. Press
and
release
bring
blade
square
19. Turn
switch
20. Remove
plug
_
with
and
power
ELEVATION
KEY
MAKE SURE
SQUARE
IS NOT TOUCHING
TiP OF TOOTH
to
table.
off and remove
from
keys
JOG
KEYS
yellow
key.
source.
O
13
BEd/EL
KEY
8 THICKNESSES
OF PAPER
21. Carefully
move fence against blade.
22. Move front bar until "0" mark on rip scale is
approximately
inline with indicator.
Move FRONT bar upwards
until fence is
approximately
1/32 in. above table..,
tighten
screw at left end of bar.
NOTE: Fold a piece of newspaper making 8
thicknesses and place between rip fence and
table to act as a spacer. This will hold the fence
off of the table approx. 1/32 in.
23. Adjust
rear
bar so that
the fence
is
approximately
1/32 in. above table. IVlake sure it
is square with fence guide bar rod ... tighten
screw at end of bar.
24. Be sure top surface of extension is PARALLEL
to top surface of rear guide bar.
8 THICKNESSES
OF PAPER
25. Move fence to RIGHT edge of saw table.., make
sure it is approx. 1/32 i n. above table at front and
rear and tighten screws in front and rear guide
bars.
ALIGNING
RIP FENCE
The fence should slide easily along the bars and
always remain in alignment (parallel to sawblade
and miter gauge grooves).
The alignment is maintained by aspring underneath
the fence which bears against the front guide bar.
To move the fence, loosen the lock handle and
grasp the fence with one hand at the front.
__
14
LOOSEN
For very close adjustments,
grasp the guide bar with
botl_ hands and move the fence with your thumbs.
With fence on saw but NOT LOCKED
move the
REAR END of the fence slightly to the right or left...
when you release it, the fence should "spring"
back
to its original
position.
\
If it does not, the spring pressure must be
INCREASED.
1. Loosen the screws.
2. Move Spring slightly toward front of fence...
tighten screws.
If the fence does not slide easily along the bars, the
pressure of the spring can be REDUCED.
1. Loosen the screws.
2. Move
spring
slightly
toward
rear
of
fence..,
tighten screws.
SPRING
SCREWS
\
The rip fence lock lever when locked down should
hold the rip fence securely.
It should not be difficult
to push down and lock.
If lock lever does not lock fence
1. Raise lock lever.
1. Raise
lever
lock
is difficult
to push
ADJUSTING
NUT
securely...
FENCE HEAD
2. Tighten
the
adjusting
nut
using
a
screwdriver
until the lever, when locked,
the rip fence securely.
If lock
"___
small
holds
down...
lever.
2. Loosen
the
adjusting
nut
using
a
screwdriver
until the lever is easy to push
and holds the rip fence securely.
small
down
HEX SCREWS
3. The rip fence must be PARALLEL with the
sawblade and miter Gauge grooves . . . Move
fence until it is along side of groove. DO NOT
LOCK IT. It should be parallel to groove. If it is
not:
A. Loosen the two "He× Head Screws."
B. Hold fence head tightly against bar..,
move
end of fence so that it is parallel with groove.
C. Alternately tighten the screws.
FENCE
HEELING ADJUSTMENT
or PARALLELISM
OF SAWBLADE
TO MITER GAUGE GROOVE
While cutting, the material must move in a straight
line PARALLEL to the SAWBLADE...
therefore the
sawblade must be parallel to both the miter gauge
GROOVE and the RIP FENCE.
If the sawblade IS NOT parallel to the miter gauge
groove, the blade will bind at one end of the cut.
(This is known as "HEELING"). Check the sawblade
as follows.
WARNING -- FOR YOUR OWN SAFETY MAKE
CERTAIN THAT SWITCH IS "OFF" AND POWER
CORD IS REMOVED FROM POWER SOURCE
OUTLET BEFORE CHECKING OR ADJUSTING
SAW.
1. Mark an "x" on one of the teeth which is SET
(bent) to the LEFT.
2. Place the head of a combination
square in the
GROOVE...adjust
blade of square so that it just
touches the tip of the MARKED tooth. Lock the
blade of the square.
3. Move square to REAR, rotate blade to see if
MARKED tooth again touches blade of square.
4. If tooth
touches
square at FRONT
and
REAR...sawblade
is PARALLEL to MITER
GAUGE GROOVE.
16
HEAD
5. If toothdoesnottouchthesameamount,., the
mechanismunderneathmust be adjustedto
makethe bladePARALLELto GROOVE,
A. Reartrunnionmustbe movedTOWARDthe
combinationsquareifthereisaspacebetween
markedtooth andendof squarein step3.
B. ReartrunnionmustbemovedAWAYfromthe
squareif markedtooth pushessquareout of
positionin the groove.
REAR
FRONT
TRUNNION
TRUNNION
NOTE: All six screws can be reached through back
of saw. Use a 9/16-in. wrench. To reach left-hand
front trunnion screws, tilt blade to approximately
25 ° . After loosening screws reposition blade at 90 ° .
To make this adjustment:
a. Plug saw into power outlet.
b. Insert yellow key into MASTER switch
turn on.
c. Press [-_
_
TRUNNION
SCREWS
key to tilt sawblade to
approximately
25° to obtain clearance
wrench.
e. Turn switch off. Remove yellow key.
f. Loosen all three screws that hold the
trunnion and all three screws that hold
front trunnion.
g. Insert yellow key into MASTER switch
turn on.
_
REAR
key.
d. Press and hold
h. Press
and
for
FT
rear
the
RIGHT
"HAND
I
(BEHIND
and
HA
CENTER
m
FRONT-TRUNNION
HERE)
",,
(BEHIND
SCREWS
key.
i. Press and hold _
keyto reposition blade
at 90 ° using a square.
j. Turn switch "OFF", remove yellow key and
unplug saw.
EDGE
OF TRUNNION
6. Using a wood block and mallet as shown, move
rear trunnion to right or left as required to realign
the blade. If necessary, shift front trunnion in
similiar manner; but do NOT move front trunnion
unless necessary. Recheck the alignment with
the square.
7. Securely tighten all sixtrunnion screws following
previous steps to tilt blade to obtain clearance for
wrench.
8. Recheck alignment
Readjust as needed.
after
tightening
CLAW
screws.
PLACE
BLOCK
HAMMER
HERE ..............
REAR
17
OR HERE
EDGE OF
OF SAW
CRADLE
HERE)
\
\
ADJUSTING
RIP SCALE
INDICATOR
IMPORTANT:
BLADE must be SQUARE (90° ) to
TABLE, in order to ALIGN rip fence.
1. Using a rule, position fence on right side of
sawblade
2 in. from the sides of the
teeth..,
tighten lock handle.
2. Loosen screw holding the indicator..,
adjust
so that
it points
to "2"
on the rip
scale..,
tighten screw.
NOTE: If you cannot adjust indicator so that it
points to "2", loosen the screws holding the
front guide bar and move the guide bar.
LOCK
iNSTALLiNG
BLADE
HANDLE
GUARD
1. From among the loose parts, find
2 Hex Head Screws, 1/4-20 x 5/8 in. tong
1 Hex Head Screw, 5/16-18 x 5/8 in. long
2 Hex Head Screws, 5/16-18 x 1 in. long
2 Hex Nuts, 1/4-20
(approx. dia. of hole 1/4 in.)
2 Lockwashers, 1/4 in. External Type
(approx. dia. of hole 1/4 in.)
2 Lockwashers, 5/16 in. External Type
(approx. dia. of hole 5/16 in.)
1 Thumbscrew
Guard Support
Spreader Support
Spreader Rod
GUARD
SUPPORT
5/16 IN.
5/16-18 X
5/8 IN.
HEX HD.
SCREW
5/16-18
1 IN.
HEX HD. SCREWS
2. Attach GUARD
SUPPORT
DO NOT
TIGHTEN screws.
3. Assemble 5/16-18 x 5/8 hex head screw into
GUARD SUPPORT.
THUMB
4. Insert SPREADER
ROD into SPREADER
SUPPORT until pin fits into notch. Insert
Thumbscrew and tighten it.
SCREW
SPREADER
ROD
FLAT
SURFACE
_
SPREADER
SUPPORT
(INTO SUPPORT)
U
18
5. Slide SPREADER ROD into GUARD SUPPORT
until left end of ROD extends approximately
1/4
inch beyond edge of SUPPORT... Snug up Hex
Head Screw in SUPPORT.
6. Attach SPREADERto SPREADER SUPPORTso
that screws are all the way back in the SLOTS of
SUPPORT...
tighten screws,
7. Raise ANTIKICKBACK
PAWLS (hold in place
with a setscrew wrench. See next illustration).
Align spreader SQUARE to table (be sure insert
is properly adjusted).
!/4-20
HEX
\
! r_
HO.SCREW \
1/4 IN. LOCKWASHERLT_
1/4-20
HEX NUT
END
OF
OF ROD
SUPPORT
N; '
//
X\\
TO
EDGE OF
l! _-_
I
I
(_
I!
GUARD
\ll_'_-;
,<_,._ f,_l"_"_l
r__,.__
II//_=_
_,_"
SCREWS
_\
THE
]
'
SUPPORT
8. Raise
Blade
Guard
.
.lift
up both
ANTIKICKBACK
PAWLS
. . insert one of the
SETSCREW WRENCHES in the notches to hold
the pawls out of the way.
9. Lay blade of square or other straightedge
alongside of blade.
10. Loosen Hex Head Screw in GUARD SUPPORT
and move spreader so that it touches blade of
square..,
tighten screw.
11. NOTE: The spreader is now square with the
table and approximately
in line with the
sawblade.
The spreader
requires
further
adjustment to align it PARALLEL to the blade
and in the MIDDLE of the cut (KERF) made by
the sawblade.
STRAIGHTEDGE
HD.
SCREW
SPACE
EQUAL
3THICKNESSES
12. IMPORTANT:The
SPREADER must always
PARALLEL to the sawblade in the MIDDLE
the cut (KERF) made by the sawblade.
NOTE: The spreader is thinner than the width
the KERF by approximately
six thicknesses
paper.
ALL
\,WAY
BACK
,NSLOTS
, OF SUPPORT
be
of
TO APPROX.
OF PAPER
KERF
WOOD
BLADE
/
of
of !
13. Make two folds in a small piece (6 x 6 in.) of
ordinary
NEWSPAPER
making
three
thicknesses.
The folded paper will be used as a "spacing
gauge".
19
14.PlaceRIPFENCEon table...
CAREFULLY
moveit againstbladesothatit is
parallelto the blade,andjust TOUCHEStipsof
sawteeth.., tightenRIPFENCELOCKKNOB
HANDLE.
15. Insertfolded paperbetweenSPREADER
and
FENCE... holdspreaderflat againstfence...
tighten screws using 7/16 in. wrench. Now
tightenHexHd.Screwsin Support.
16.To removeBLADEGUARDAND SPREADER,
loosenTHUMBSCREW
... DONOTLOOSEN
OTHERSCREWS.
FOLDED
7/16
PAPER
IN. WRENCH
\
INSTALLING
BELT GUARD
SUPPORT
1. Screws
furnished
with
guard
are
"self
threading"
. . . screw them into holes in BELT
GUARD
SUPPORT
BRACKET,
then remove
them.
2. Position
BELT GUARD
SUPPORT
BRACKET
and BELT GUARD
SUPPORT
as shown and
install the screws..,
make sure motor shaft is in
CENTER
of hole in SUPPORT.
O
PIVOT
SCREW
_'
TWO
HOLES
CLOSEST
....TOGETHER
BELT
GUARD
SUPPORT
BELT
GUARD
SUPPORT
SCREW
OPENING
3. Install three CLIPS (furnished
with
apart starting
with one clip at the
guard as shown
. .. LONG END of
AWAY from you.
4. Do not assemble
belt guard
to
support
at this time.
guard) 90 °
end of the
clip facing
belt
guard
CLIPS
BELT GUARD
LONG
2O
END
0
iNSTALLING
MOTOR
PULLEY
AND BELT
1. Loosen set screw in motor pulley using 5/32 in.
setscrew wrench. Slide pulley on shaft with HUB
away
from
motor.
DO
NOT
TIGHTEN
SETSCREW.
2. Install 3/16" in. square key (in loose parts) in
grooves
in pulley
and motor
shaft. DO NOT
TIGHTEN
SETSCREW
at this time.
PULLEY
3. Loosen two motor base clamp
motor in as far as it will go.
4. a. Plug in saw, turn
b. Press
_
MASTER
screws..,
SETSCREW
push
switch
"ON".
key to lower
blade
key.
c. Press and hold
_L_
J
even
MOTOR
d.
5.
6.
7.
with table top.
Turn MASTER switch "OFF", remove yellow key
and unplug saw.
Install belt on motor pulley and saw pulley.
Sight along edges of both pulleys
and move
motor pulley so that belt is parallel to the edges
of both pulleys
. . . tighten the setscrew
in the
motor pulley.
Make sure blade is 90 ° to table..,
raise it all the
way up using procedure
in Step 4 except holding
the IJ°_l
key..,
turn
master
switch
EDGE
BASE
Y
OF WASHER
EVEN WITH END\
OF SLOT
- BELT
"OFF".
8. Lift motor until edge of washer is even with end
of slot..,
tighten pivot screw. In this position,
pull motor toward you (pins will slide out of
cradle) until belt is TIGHT...
tighten the two
MOTOR BASE CLAMP SCREWS.
9. Loosen Pivot Screw slightly.
10. Lower the saw blade all the way down following
procedure in Step 4 above.
11. iMPORTANT:
Motor
should
pivot
freely
"-q
downward
LOOSEN
as blade
the PIVOT
i
is lowered,
tf it does
SCREW some more.
H
not,
12. Pivot screw must be adjusted
only tight enough
to allow motor to pivot FREELYas
blade is raised
or lowered. This will maintain
constant
tension
on belt.
BELT
13. Remove belt from motor pulley.
Insert end of
belt through
opening
in end of belt guard and
install belt on pulley.
21
/S/_
--
14. Press guard onto support so that bottom
of
guard is approximately
3/4 in. away from belt
with blade all the way down.
NOTE: To remove guard, lift up on LONG TABS
of clips..,
pull
guard
outward.
The
ciips
should remain on the BELTGUARD
SUPPORT,
f
l
:341N.
2
ASSEMBLING
HOLD-DOWN
Locate the clamp assembly, support rod, two
screws and two washers in loose parts bag.
Screw the support rod (1) tightly
miter gauge head.
into the hole
wing
in the
Position the clamp assembly (2) on the handle
and
rod ... install washers (3) and wing screws (4).
NOTE: The small knob (5) on the clamp screw must
not turn. Check nut underneath it... itmust be tight
against the knob. Use a 1/2 inch wrench to tighten
it.
MITER
GAUGE
HOLD
DOWN
CLAMP
NOTE: The slots for the Stop Pin and the angle
graduations
are manufactured
to close tolerances
which
provide
accuracy
for most woodworking
projects.
In cases where
greater
accuracy
is
required, it is recommended
that a trial cut be made
and checked before cutting the actual workpiece.
Before using the miter gauge, checkthatthe
head
of
the miter gauge is square to its bar when the Stop
Pin is indexed at 0 ° and the Lock Knob tightened,
if
the head is not square with the bar, an adjustment
will be required.
BAR
To adjust the squareness of the Miter Gauge:
1. Loosen the two screws that hold the Indicator
Block 1/2 turn.
2. Loosen the Lock Knob.
3. Holding the Miter Gauge Bar and Head firmly
against a square, tighten the Lock Knob. Recheck
the squareness.
4. if the Head is square to the Bar, tighten the two
screws for the Indicator Block while pushing
the
Stop Pin firmly into the 0° notch.
5. Align pointer with "0" mark on the head.
Looseness in the Miter Gauge Head can be removed
by adjusting the set screw located on the underside
of the Head. Rotate the Head to a 60 ° position
and
turn Miter Gauge upside down to reach the set
screw. Use a 1/8" Hex L wrench to adjust. There
should be no up and down movement in the Head
STOP
PiN
" SQUARE
INDICATOR
BLOCK
SETSCREW
.
FOR
sw,vEL
LOOSEN
THESE
2 SCREWS
TO ADJUST
INDICATOR
BLOCK
when the Lock
freely.
22
knob is loosened,
yet it must
swivel
GETTING
LOCATION
AND
TO
KNOW
FUNCTION
OF
YOUR
ELECTRONIC
SAW
CONTROLS
mll
/
@
@
4. CONTROL
LOCATION
AND FUNCTION
OF
5. NUMBER
KEYS
MECHANICAL
KEYS
CONTROLS
10. SAWBLADIF
11, EXACT-I-CUT
7. MITER
GAUGE/
HOLD
DOWN
CLAMP
8. BLADE
9, TABLE
iNSERT
ANTIKICKBACK
PAWLS
6. RIP FENCE
MITER GAUGE
LOCK Hi
HOLES
FOR
:HING
WOODEN
FACING
RiP FENCE
LOCK HAN
ELECTRONIC
GUARD
CONTROLS
23
CAUTION:Beforeturningswitchon, makesurethe
blade guard
properly.
is correctly
installed
and
2. SAW MOTOR SWITCH:
This switch is used to turn the saw motor on and
off.
NOTE: Pushing off either the Saw Motor Switch
or the Master Switch will shut off power to the
saw motor.
operating
1, MASTER SWITCH:
This is the power on-off
switch
for the
computer's
display and keyboard functions.
(The computer's memory has constant power as
long as saw is plugged into a 120v live power
supply.) Turning this switch off will shut off
power to the saw motor as well as the computer
functions.
NOTE: Only the
_-].
and JOG keys will work
when the Saw Motor Switch is "ON". The
elevation only is displayed as long as this switch
is "ON".
Operation
of this switch
is the same as the
Master Switch except for the yellow key.
WARNING:
Do not stand in line with blade when
turning switch on.
\
Do not cycle motor switch "ON" and "OFF"
rapidly,
as this may cause the sawblade
to
loosen. In the event this should occur, al!ow the
sawblade
to come to a complete
stop and
retighten
the
arbor
nut
normally,
not
excessivel y.
Never leave the saw with power "ON".
WARNING: FOR YOUR OWN SAFETY, LOWER
BLADE OR OTHER CUTTING
TOOL BELOW
TABLE SURFACE. (iF BLADE IS TILTED, RETURN
iT TO VERTICAL (O°) POSITION). ALWAYS LOCK
THE SWITCH "'OFF". WHEN SAW IS NOT IN USE..
• REMOVE KEY AND KEEP IT IN A SAFE PLACE...
ALSO...
IN THE EVENT OF A POWER FAILURE
(ALL OF YOUR LIGHTS GO OUT) TURN SWITCH
OFF ... LOCK IT AND REMOVE THE KEY. THiS
WILL PREVENT THE SAW FROM STARTING UP
AGAIN WHEN THE POWER COMES BACK ON.
To turn switch on:
1. Insert yellow key.
\
3. DISPLAY:
NOTE: Readout on display is in decimals. There is a
conversion
chart
for converting
fractions
to
decimals on page 55 of this manual.
MINUS
INDICATOR
2. Insert finger under bottom
out.
To turn switch off:
Push lever in.
NUMBERS
R
of lever and pull
II
TO LOCK
I_
DECIMAL
The display
information.
gives
the
POINTS
user
four
pieces
of
1. The decimal point shows what function,
either ELEV OR BEVEL is being displayed.
2. The numbers show either the present
position
of the blade
or the entered
destination for programmed operation.
3.The minus indicator in the upper left hand
corner lights when the displayed number is
negative (less than the "zero" position) or
key is pressed
To lock switch:
Hold lever in with one hand while remowng
yellow key with the other hand.
after
a
4. The flashing !_"indicates that the saw needs
calibrating.
The flashing'E
will only be
displayed when the saw requires calibrating
24
due to e_ther a power interruption
has been unplugged.
FLASHING
"E"
CALIBRATION
blade at 90 ° to the table and at zero elevation
accurately
sets the program
that computes
the elevatmon and bevel angle of the blade
Once the calibration
has been set the key
becomes
an "Enter"
key used for entering
both a bevel and an elevation
programmed
motion.
or the saw
INDICATES
REQUIRED
r
TO LOCK
4. CONTROL
g.
KEYS:
The two rows of keys directly
under the display
are the control
keys. They are how you tell the
computer
what you want it to do.
E.
The
_
programmed
It becomes
"ON".
key, when pressed, will start a
moben.
reactive while the saw motor is
The
key will set the display
_
to a "zero"
point other than at the table top, or when
using a cutting
tool less than 10 inches
tn
diameter.
See "Calibrating
the Saw
for
Electronic
Operations"
Page 29.
MINUS
F.
The
_
key will clear
the display
if an
error is made m a programmed
entry and will
return the display
to the current
posmtion of
the chosen function.
This key will also stop a
programmed
motion once begun and clear
the original
destination.
5. NUMBER
A. Jog key is a rocker
pushed
up and held
elevate
when
when in
in
_
KEYS:
type switch
that when
in causes the blade to
L_L____Jor to bevel to the left
DNm-q
.The motionsaretheopposite
when the key is pushed down.
When the jog key is pressed and immediately
released
it will cause the blade to change
elevation by 0.005" or bevel by 0.1 ° depending
on the function
selected. This "tapping"
of the
jog key can be repeated
as many times as
desired to move blade into position.
B. [_
desired
and
_-_
keys are used to select
the
These
function.
Pressing
_
will
display
current
blade
through
elevation
_
function
keyindicatesthatthe
The
will display
the current
programmed
angle of the blade and allow any
or jogging
bevel operation
to be
performed.
A lighted
indicates
C. _
decimal
that the bevel
key is a dual
keys
point
_
and
keys are used to enter
[__
key is pressed
afterthe
is desired
numbersare
below
A lighted dot in the upper left hand corner
display indicates
"minus."
the
of the
above
=
mode is active.
purpose
, the decimal
entered
if a destination
"zero"
location.
F-----q
_
the number
a destination
for programmed
motion.
The
decimal point is used when entering the decimal
part of the number
is active.
In the same way, pressing
_
include
keys. The number
elevation.
Saw must be in elevation
mode
before any programmed
or jogging
elevation
operation
can be performed.
A lighted
decimatabove
keys
key. When
the
saw is first plugged
in or if there has been a
power
interruption
the key operates
as a
"Calibration"
key. Pressing the key, with the
RIP FENCE...
is locked in place by pushing the
lock lever down. To move fence, lift up on the lock
lever and grasp the fence with one hand at the
front.
Holes are provided
in the rip fence for attaching
wood facing
when
using
the dado
head,
molding
head.
25
a
or
Select a piece of smooth straight wood approx.
3/4" thick, at least as long as the rip fence, and at
least 7-1/2" wide (high) to permit clamping of
featherboards,
Attach it to the fence with three Round Head #10
Wood Screws 2 =n. long. To remove the facing,
loosen the screws, slide the facing backward
and pull the screws through the round holes.
8. BLADEGUARD
must always be in place and
working properly for all thru-sawing cuts. That
is, all cuts where the blade cuts completely
through the workpiece.
WOOD FACING
i
ROUND
# 10 WOOD
THUMBSCREW
I /
HEAD
SCREWS
If you are making
a rip type cut _n material
thinner
tl-ran 3/16
in.
while
the fence
is
positioned
over the depressed
area of table
extension,
the facing should be attached
to the
fence so that the bottom
edge touches
the top
surface of the extension.
In this case, the facing
must be shorter than the fence. This will prevent
thin material
from sliding
under the rip fence.
7. MITER GAUGE...
head is locked in position
for crosscutting
or mitering
by tightening
the
lock
knob.
ALWAYS
LOCK
IT SECURELY
WHEN IN USE.
_HOLD
LOCK K
To remove the guard for special operations,
loosen the thumbscrew and slide the guard off
of the rod. DO NOT DISTURB THE SETTING
OF THE ROD.
When replacing the guard, make sure the PIN in
the rod engages with the NOTCH
in the
spreader support. Make sure thumbscrew
is
tightened securely.
DOWN
_
CLAMP
9. TABLE INSERT is removable for removing
installing blades or other cutting tools.
STO 1 PIN
45 _\P SLOT
FOR
STOP
"_
I JL_tAUXILIA
FAC|NGR\
or
Y
PIN
There are slots for the stop pin at the 45 degree
right and left positions for conveniently setting
the Miter Gauge to cut miters.
NOTE: The slots for the stop pin and the
graduations
are manufactured
to very close
tolerances which provide accuracy for average
woodworking.
In some cases where extreme
accuracy is required, make a trial cut and then
recheck it.
If necessary, the miter gauge head can then be
swiveled
slightly to compensate
and then
locked.
SCREW
Slots are provided in the miter gauge for
attaching AUXILIARY FACING to make it easier
to cut long pieces. Be positive facing does not
interfere
with the proper operation
of the
sawblade guard.
Select a suitable piece of smooth straight wood.
. . drill two holes through it and attach it with
screws.
NOTE: When bevel crosscutting, attach facing
so that it extends to the right of the miter gauge
and use the miter gauge in the groove to the
right of the blade.
WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REMOVE PLUG FROM
POWER
SOURCE
OUTLET
BEFORE
REMOVING INSERT
A. Use "Shut Down Procedure" Page 30, to
retain calibratiorr.
B. Raise blade guard.
C. Loosen Screw.
D. Lift insert from front end, and pull toward
front of saw.
26
NEVER OPERATE THE SAW WITHOUT THE
PROPER INSERT iN PLACE. USE THE SAW
BLADE iNSERT WHEN SAWING . . . USE THE
COMBINATION
DADO_MOLDING
INSERT
WHEN DADOING OR MOLDING.
NOTE:When
using the Dado or Molding
Head, it is
not necessary
to install the loose collar. Refer to
instruction
sheet
packed
with dado or molding
head.
To replace insert.
Place insert
into insert opening
in table and
push toward rear of saw to engage spring clip
and until keyslot
in insert will drop over screw.
Tighten
screw.
Do not tighten screw to the point where it will
deflect the insert.
11. EXACT-I-CUT
10. REMOVING AND iNSTALLING SAWBLADE
WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REMOVE PLUG FROi_
POWER
SOURCE
OUTLET
BEFORE
REMOVING OR _NSTALLBNG SAWBLADE.
NOTE: If blade is above table when plug is
removed from power source, it will be necessary
to recalibrate the electronic function. See page
28.
A. Raise Blade
Guard
...
remove
The "'yellow"
plastic disc imbedded
in the table
in front of the sawblade,
is provided for marking
the location
of the "sawcut"
on the workpiece.
insert.
B. To REMOVE
blade, place a block of wood
against frontof
blade...
PULL arborwrench
toward you to LOOSEN
arbor nut.
OR NUT
WOOD
BLOCK
BLADE
BLADE
GUARD
NOT
SHOWN
FOR
PICTURE
GUARD
NOT
SHOWN
FOR
NOT
SHOWN
FOR
PICTURE
CLARITY
CLARITY
C. To TIGHTEN arbor nut, place a block of wood
against rear of blade...
PUSH wrench away
from you.
When installing the blade..,
make sure the
teeth are pointing toward the front of the
saw..,
and that the blade and collars are clean,
and free from any burrs.
The HOLLOW side of the collar must be against
the blade.
Always tighten the arbor nut securely.
BLADE
GUARD
PICTURE
A. Check disc ... if it is above table surface,
place a piece of hardwood
on top of it and tap
it down.
B. With blade 90 °
piece of wood.
C. Pull miter gauge
Using very sharp
D. With miter gauge
same procedure
disc.
CLARITY
(square
to table)
cut
off
a
back until wood is over disc.
pencil, mark a line on disc.
in right hand groove, follow
and mark another
line on
E. These lines indicate
the "'path" of the cut
(kerf) made by the sawblade.
F. When cutting the workpiece,
line up mark on
workpiece
with line on disc.
OR
NUT
LOOSE
COLLAR
ARBOR
__.,.
\
NUT
TEET.
PO,.T,.G
TO
FRONT
OF SAW
%_
.
2/
BASIC SAW OPERATaON
WORK
HELPERS
Make the Push Block using a piece of 3/8 in. and 3/4
in. plywood.
The small piece of wood 3/8 in. x 3-1/2in.
should be
GLUED to the plywood...
DO NOT USE NAILS.
This is to prevent dulling the sawblade
in the event
you mistakingly
cut into the push block.
Position the handle in the center of the plywood and
fasten together
with glue and woodscrews.
AUXILIARY
FENCE/WORK
SUPPORT
Before cutting any wood on your saw, study all of
the "Basic Saw Operations".
Notice that in order to make some of the cuts, it is
necessary to use certain devices called "Work
Helpers" like the Push Stick, the Push Block and the
Auxiliary Fence/Work Support, which you can make
yourself.
After you have made a few practice cuts, make up
these "helpers" before starting any projects. Make
the "Push Stick" first.
PUSH
STICK
AND
PUSH
Make one
plywood.
woodscrews.
BLOCK
using a piece of
Fasten
together
3/8 in.
with
and 3/4 in.
glue
and
NOTE:
Since the Push Block
is used
Auxiliary
Fence,the
4-3/4 in. dimensions
held identical
on both the pieces.
Make the Push Stick using a piece of lx2, orripone
from a wide board, say 11-1/2 in. wide, and set the
rip fence 9-7/8 in. from the sawblade.
with the
must be
- 3/4
3/4 PLYWOOD
THESE EDGES MUST
BE PARALLEL
_.
]
3/4 PLYWOOD
I//'_
12
15
/_
1, 45 ° NOTCH
1
1-5/8
_
wo.Kp, CE
E.D
1/4/ ],,4
2-1/2
-_ _
PUSH
3/8
PUSH BLOCK
NOTE: All dimensions in inches
NOTE:
\.
\
1/4
THIS FACE AND THIS
EDGE MUST BE PARALLEL
30
STICK
All dimensions
in inches.
3/8 PLYWOOD
AUXILIARY
FENCE/
WORK SUPPORT
NOTE: All dimensions
USING
THE
\.
.i12"_
3/8 PLYWOOD
MITER
GAUGE
_
5
in inches
6. Do not stand directly in front of the blade in case
of a THROWBACK
(Small cut-off piece caught
by the back of the blade and thrown toward the
operator). Stand to either side of the blade.
7. Keep your hands clear of the blade and out of
the path of the blade.
8. If blade stalls or stops while cutting, TURN
SWITCH OFF before attempting
to free the
blade.
9. Do not reach over or behind the blade to pull the
workpiece through the cut..,
to support long
or heavy workpieces...to
remove cut-off
pieces of material
or FOR ANY OTHER
REASON.
10. Do not pick up small pieces of cut-off material
from the table. REMOVE them by pushing them
OFF the table with a long stick. Otherwise they
could be thrown back at you by the rear of the
blade.
11. Do not remove small pieces of cut-off material
that may become TRAPPED inside the blade
guard while the saw is RUNNING. THIS COULD
ENDANGER
YOUR HANDS
or cause
a
KICKBACK.
Turn the saw OFF. After the blade has stopped
turning, lift the guard and remove the piece.
FOR CROSSCUTTING,
MITER CUTTING, BEVEL
CUTTING,
COMPOUND
MITER
CUTTING,
DADOING
and
when
RABBETTING
AND
MOLDING across the end of a narrow workpiece,
THE MITER GAUGE IS USED.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE
THE
FOLLOWING
SAFETY
PRECAUTIONS
IN ADDITION TO THE SAFETY
INSTRUCTIONS
ON PAGES 2, 3, and 4.
1. Never make these cuts freehand (without using
the miter gauge or other auxiliary devices)
because the blade could bind in the cut and
cause a KICKBACK or cause your fingers or
hand to slip into the blade.
2. Always lock the miter gauge securely when in
use.
3. Remove rip fence from table.
4. Make sure blade guard is installed for all
"thru-sawing"
operations (when sawblade cuts
entirely
through
the thickness
of the
workpiece.) Replace guard IMMEDIATELYafter
completion
of dadoing, molding or rabbeting
cuts.
5. Have blade extend approximately
1/8 in. above
top of workpiece. Additional
blade exposure
would increase the hazard potential.
28
CALiBRATiNG THE SAW
FOR ELECTRONIC
OPERATIONS
Whenever the saw has been unplugged
or there has
been an interruption
in power, it will be necessaryto
calibrate
the "zero"
points for the elevation
and
bevel operations.
To do this, perform the steps listed
below.
NOTE: For calibrating
the saw with a sawblade
or
other cutting
tool that is less the 10" in diameter
refer to the section headed "Calibration
Procedure
for Cutting Tools Less then 10" Diameter"
page 30.
CALIBRATION
REQUIRED
INDICATOR
s
B
D
[]
Calibration
Sawblade.
Procedure
Using 10" Diameter
1. Plug in the saw and insert yellow key into
MASTER switch and turn "ON." D_sptay will
show flashing
C.
2. Press
_
key.
3. Press and hold in the _
key to raise blade
until
the
maximum
elevation
is reached
(indicated
by a distinct
change
in pitch of the
motor.)
Press and hold the _
pull blade away from the stop.
key.
4. Press
5. Place a square against table top and the left
side of the sawblade
(be sure that the square
is not resting against a saw tooth).
6. Press and release
i
JOG
ELEVATION
KEYS
KEY
BEVEL
KEY
key to just
the
jF_
and
keys until blade is square to the table.
NOTE: For greater accuracy
make the final
adjustment
into square from the right using
the jog key marked
7. Press the
[-_
key.
8. Press and hold
_
key to lower
blade
until the blade is completely
below the table
top.
9. Repeatedly
press and release the _
key
to jog blade up until tl_e tip of a saw tooth is
just even with the table top.
NOTE: Final adjustment
should be made with
the blade coming
up to the level of the table
top rather than down, for greatest accuracy.
10. Now press
the
_
read/_o_I
L
key. The
display
which
is zero
_
key will display
will
elevation.
_
Pressing
I
the
The elevation
and bevel
operation
will now be calibrated
until the saw is either
unplugged
or there is a power interruption.
When the work session is over, return the
blade to the 0 ° bevel position
and the tip of
the 10" sawblade
even with the table top
before unplugging
saw. Refer to "Shut Down
Procedure
to Retain Calibration."
With the
saw at this setting,
it will only be necessary
to
plug the saw in, turn the MASTER switch
"ON"
and press
the saw,
\
the
_
key to
calibrate
next time it is used.
NOTE: The saw will remain calibrated
even if the
Master Switch is "off" and "locked",
as long as
the saw is plugged
in and there is no power
interruption.
SHUT DOWN PROCEDURE
TO RETAIN CALmBRATION
By following the procedure below when the work
session is over, recalibration
is done by simply
pressing the _
key after the saw is plugged
in and the MASTER switch is turned "ON".
1. Press
_
key.
2. Press
[O]
key.
3. Press
_
key.
4. Press
_
key.
5. Press
_
key.
6. Press
_
key.
Saw blade will automatically
return to the "0"
bevel and "0" elevation where it was calibrated.
(Note:Thisoperationwillnotworkif
_
key
has been used and a new "zero" location set.)
7. Turn MASTER switch "OFF" and remove yellow
key.
CALIBRATION OF SAW WHEN USING A
CUTTING TOOL SMALLER THAN 10" DIAMETER.
When a cutting tool smaller than 10" diameter, such
as a dado head or molding head, is to be used, it will
be necessary
to use the "calibration
gauge"
included with the saw to calibrate the saw after
changing cutting tools.
WARNING: Unplug the saw whenever changing the
cutting tool.
Keep fingers away from and out of line with the
cutting tool when calibrating the saw.
CABLIBRATION
GAUGE
Along with this manual came a plastic gauge titled
"CALIBRATION
GAUGE". This gauge fits over the
fixed blade flange on the saw arbor (see illustration)
and sticks up above the table.
A full size reproduction
has been printed in this
manual, page 45.
1. After cutting tool is securely mounted, plug in
saw and turn on MASTER switch. Press the
[_
key.
TABLE TOP
/
2. Place the notch of the Gauge down into the insert
opening on the left side of the cutting tool. Place
the notch over the fixed blade collar of the arbor.
m
3. Holding the Gauge by the top edge, jog the arbor
down or up until the heavy line lies even with the
table with the notch still firmly against the arbor
flange.
4. Press the
_
key. This will set the "zero"
point for both elevation and bevel.
NG TOOL
FIXED BLADE
COLLAR
NOTE: Other "zero" reference points can now be
set using
_
key without
affecting
the
calibration settings as long as the power to the
saw is not interrupted.
30
CROSSCUTTING
CROSSCUTTmNG
is cutting wood across the grain,
at 90 ° , or square with both the edge and the flat side
of the wood. This is done with miter gauge set at "0".
The
graduations
on the miter
gauge
provide
accuracy
for average woodworking.
In some cases
where extreme accuracy is required,
make a trial cut
and then recheck
it with an accurate
square,
or
protractor.
If necessary,
the miter gauge head can be swiveled
slightly
to achieve the desired angle.
SANDPAPER
NOTE: The space between the miter gauge bar and
the groove in the table is held to minimum
during
manufacturing.
For maximum
accuracy
when
using
the miter
gauge, always "favor" one side of the groove in the
table. In other words,
don't move the miter gauge
from side to side while cutting,
but keep one side of
the bar riding against one side of the groove.
NOTE: Glue a piece of sandpaper
to the face of the
miter
gauge
head.
This will
help prevent
the
workpiece
from "creeping"
while it is being cut.
The Hold-Down
Clamp should be used on the miter
gauge for greater accuracy.
The miter
gauge
may be used in either
grooves
in the table. Make sure it is locked.
of
/
the
In this example a 1" × 6" board will be cut on a 90 °
angle to its edge.
NOTE: A 1" thick
thick.
board is actually
3/4 of an inch
WORKPIECE
Have saw calibrated, with tip of blade even with
table top. Have guard in place.
STEP
1- Set the miter
STEP
2- Turn
key.
MASTER
Press
_
7/8 inches).
STEP
3-
STEP
4-
STEP
STEP
STEP
5
6
gauge
to the zero
switch
number
keys
(the decimal
Press
_
/ !
position.
on and press
[_
TABLE
[_
_]
equivalent
of
key. The blade
will
automatically
raise
to
the
programmed
height. Blade elevation
will
be displayed.
Draw a line on the board at the cut-off
point -- long enough for sighting,
position
the board against
the miter gauge face.
Align
cut-off
point
with
Exact-I-Cut
indicator.
Firmly
hold the board in this position.
(A
hold down
clamp
is recommended
for
greater accuracy).
Turn on the saw motor.
Guide the board through
the blade.
Turn the motor "OFF". Wait for the blade
to stop before removing
the boards and
returning
the miter gauge to the starting
position.
7- Press
_
key.
lower automatically
table.
Press
number
I
When using the miter gauge
in the LEFT hand
groove, hold the workpiece
firmly against the miter
gauge head with your left hand, and grip the lock
handle with your right.
When using the RIGHT
Hand groove,
hold the
workpiece
with your right hand and the Iockhandle
with your left hand.
key
until is is even with the
31
ltl
l
When cutting long workpieces, invert AUXILIARY
FENCE/WORK SUPPORT and position it on top of
the guide bars to support the workpiece as near to
the end as possible. If this does not adequately
support the workpiece, you can make a simple
support by clamping a piece of plywood to a
sawhorse.
\
AUXILIARY
FENCE/
WORK SUPPORT
Use the Hold-Down Clamp (Optional Accessory)
on the miter gauge for greater accuracy.
REPETITIVE
z\
CUTTING
REPETITIVE CUTTING is cutting a quantity of
pieces the same length without having to mark each
piece.
1. Use the Stop Rods (optional accessory) onlyfor
cutting duplicate pieces 6 in. long and longer.
2. DO NOT FEED workpiece with RIGHT Hand,
merely guide it, making sure that it does not bind
or pinch the sawblade.
When making repetitive cuts from a long workpiece,
make sure it is adequately supported.
Use the Hold-Down
Clamp (Optional Accessory)
on the miter gauge for greater accuracy.
1. NEVER USE THE RIP FENCE AS A LENGTH
STOP BECAUSE THE CUTOFF PIECE COULD
BIND BETWEEN THE FENCE AND THE BLADE
CAUSING A KICKBACK.
2. When making repetitive cuts shorter than 6 in.,
clamp a block of wood 2 in. long to the table to
act as a length stop. Do not clamp directly to ,he
bottom edge of the table because the "swivel" of
the clamp will not grip properly. Place a small
block of wood between the bottom edge of the
table and the "C" clamp.
CAUTION: When clami_ing the block, make
sure that the end of the block is well in front of
the sawblade. Be sure it is clamped securely.
3. Slide the workpiece along the miter gauge until it
touches the block.., hold it securely or clamp it
with the Hold-Down Clamp.
4. Make
the
cut
back..,
push the
a long push stick
PiCK IT UP AS
YOUR HANDS.
BLOCK
. . . pull
the workpiece
cut off piece off the table with
... DO NOT ATTEMPT TO
THIS COULD ENDANGER
32
MITER
MITER CUTTmNG is cutting wood at an angle
than 90 ° with the edge of the wood. Followthe
procedure
as you would for crosscutting.
Adjust
the miter
lock it.
gauge
to the
desired
angle,
CUTTING
other
same
and
TABLE
The miter gauge
may be used in either
of the
grooves
in the table.
When using the miter gauge
in the LEFT Hand
groove, hold the workpiece
firmly against the miter
gauge head with your left hand, and grip the lock
knob with your right.
When
using the RIGHT
hand groove,
hold the
workpiece
with your right hand and the knob with
your left hand.
Use the Hold-Down
Clamp (Optional
Accessory)
in
the miter gauge for greater accuracy.
TOP VIEW
In this example a 1" x 6" board will be cut on a 30 °
miter angle.
Have saw calibrated with tip of blade even with table
top. Have guard in place.
STEP
1- Set the miter gauge to 30 ° . Mark
of the cut on the board.
STEP
2- Turn
on MASTER
key.
Press
_]
7/8
STEP
switch
number
_
inches).
and press
keys
(the decimal
Press
the start
[-_
_
equivalent
button.
to
The
blade
will
automatically
raise to the
correct
height.
Blade elevation
will be
displayed.
3- Position the board against the miter gauge
face.
Align
cut mark
with Exact-I-Cut
indicator.
STEP 4- Firmly
hold the board in this position.
(A
hold down
clamp
is recommended
for
greater accuracy.)
Turn on the saw motor.
STEP 5- Guide the board through
the blade.
STEP 6- Turn the motor "OFF". Wait for the blade
to stop before
removing
the boards and
returning
the miter gauge to the starting
position.
STEP 7- Press
L_l
_
key.
. Press
_
lower automatically
table.
Press
number
key. The blade
key
will
until it is even with the
33
BEVEL
CROSSCUTTDNG
BEVEL
CROSSCUTTING
is the same
as
crosscutting except that the wood is cut at an angle
other than 90 ° with the flat side of the wood.
WORKPIECE
Adjust the blade to the desired angle.
Set blade elevation to clear top of workpiece by
1/8". Verify this clearance by placing the work next
to the blade.
Use the Miter Gauge in the groove to the RIGHTof
the blade. It cannot be used in the groove to the
LEFT because the blade guard will interfere. Hold
the workpiece with your right hand and the
Iockhandle with your left.
Use the AUXILIARY FENCE/WORK SUPPORT for
additional support of long workpieces.
Lay it across the guide bars to support
the
workpiece as near to the end as possible.
Use the Hold-Down Clamp on the miter gauge for
greater accuracy.
TABLE
In this example a 1" x 6" board will be cut on a 30 °
bevel angle.
Have saw calibrated with tip of blade even with table
top. Have guard in place.
STEP" 1- Turn MASTER switch on and press
key. Press number keys
Press
_
_--_
key. Press _-_
numDerkeys,
[_
[_
IT]
key. Press
[_
_
(the decimal equivalent
inches).
Press
automatically
angle.
_
of 1-1/4
key. The blade will
raise and tilt to the correct
STEP 2- Set the miter gauge to the zero position.
STEP 3- Draw a line to the board at thecut-off point
-- long enough for sighting. Use the miter
gauge in the right side groove. Position the
board against the miter gauge face. Align
the cut-off
point with the Exact-I-Cut
indicator.
STEP4- Firmly hold the board in this position. Turn
"ON" the saw motor.
STEP 5- Guide the board through the blade.
STEP 6- Turn the motor "OFF". Wait for the blade
to stop before removing the boards and
returning the miter gauge to the starting
position.
STEP
7- Press
Press
. Press number key
_
key. Press I-_
number key _
. Press [_
_
.
COMPOUND
key. Press
MITER
CUTTING
COMPOUND MITER CUTTING, is a combination of
miter cutting and bevel crosscutting. The cut is
made at an angle other than 90 ° to both the edge
and the flat side of the wood.
key.The
blade will lower automatically until it is even
with the table and return to 0 ° bevel.
Adjust the miter gauge and the blade to the desired
angle...
Make sure miter gauge is locked.
NOTE: If saw blade is tilted more than 45 ° from
vertical,
the electronic
function
must be
recalibrated. See page 29.
=14
USING
THE
RiPPiNG,
BEVEL
RiPPiNG,
PLOUGHING,
MOLDING,
RESAWING
AND
RABBETING
are
performed
using the RIP FENCE together with the
AUXILIARY
FENCE/WORK
SUPPORT,
PUSH
STICK OR PUSH BLOCK.
RmP FENCE
5. Have blade extend approximately
1/8 in. above
top of workpiece.
Additional
blade exposure
would increase
the hazard potential.
6. Do not stand directly in front of the blade in case
of a KICKBACK.
Stand to either side of the
blade.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE
THE
FOLLOWING
SAFETY
PRECAUTIONS
IN ADDITION
TO THE SAFETY
iNSTRUCTiONS
ON PAGES 2, 3, and 4.
1. Never make these cuts FREEHAND (without
using the rip fence or auxiliary devices when
required) because the blade could bind in the
cut and cause a KICKBACK.
2. Always lock the rip fence securely when in use.
3. Remove miter gauge from table.
4. Make sure blade guard is installed for all
thru-sawing
type cuts. Replace the guard
IMMEDIATELY
following
completion
of
resawing, rabbeting, dadoing,
or molding
operations.
Frequently
check
the
action
of the
ANTIKICKBACK
PAWLS by passing the
workpiece alongside of the spreader while saw
is OFF.
Pull the workpiece TOWARD you. If the PAWLS
do not DIG into the workpiece and HOLD
it... the pawls must be SHARPENED.
See
"Maintenance" section.
7. Keep your hands clear of the blade and out of
the path of the blade.
8. If the blade stalls or stops while cutting,
TURN
SWITCH
OFF before
attempting
to free the
workpiece.
9, Do not reach over or behind the bladeto pull the
workpiece
through
the cut..,
to support
long
or
heavy
workpieces..,
to
remove
small
cut-off
pieces of material
or FOR ANY OTHER
REASON,
10. Do not pick up small pieces of cut-off
material
from the table. REMOVEthem
by pushing them
OFF the table with a long stick. Otherwise
they
could be thrown back at you by the rear of the
blade.
11. Do not remove small pieces of cut-off
material
that may become
TRAPPED
inside the blade
guard while the saw is RUNNING,
THIS COULD
ENDANGER
YOUR
HANDS
or cause
a
THROWBACK.
Turn the saw OFF. After the blade
turning,
lift the guard and remove
has stopped
the piece.
ALWAYS
WORKPIECES
RIPPING
RIPPING is cutting a piece of wood with the grain, or
lengthwise. This is done using the rip fence as a
guide.
Position the fence to the desired WIDTH OF RIPand
lock in place.
Before starting to rip, be sure:
A. Rip Fence is parallel to sawblade.
B. Spreader is properly aligned with sawblade.
C. Antikickback
pawls are functioning properly.
When ripping LONG BOARDSor LARGE PANELS,
always use a work support.
A simple one can be made by clamping a piece of
plywood to a sawhorse.
BEVEL
RIPPING
When bevel ripping material 6 in. or narrower, use
fence on the right side of the blade ONLY. This will
provide more space between the fence and the
sawblade for use of a push stick. If the fence is
mounted
to the left,the sawblade
guard may
interfere with proper use of a push stick.
35
SUPPORT
LONG
When "WIDTH OF RIP" is 6in. and WIDER use your
RIGHT Hand to feed the workpiece until it isclear of
the table.
Use
LEFT
hand
ONLY
to guide
the
workpiece..,
do not FEED the workpiece with the
left hand.
When "WIDTH OF RIP" is 2 in. to 6 in. wide USE THE
PUSH STICK to feed the work.
When WIDTH OF RIP is NARROWER than 2 in., the
push stick CANNOT be used because the guard will
interfere...
USE the AUXILIARY FENCE/WORK
SUPPORT and PUSH BLOCK.
Attach Auxiliary Fence/Work
with two "C" clamps.
Support
to rip fence
36
Feedthe workpieceby handalongthe AUXILIARY
FENCEuntilthe endis approx.1in. pastthe front
edgeof thetable.Continuetofeedusingthe PUSH
BLOCK.
Holdtheworkpiecein positionandinstallthePUSH
BLOCK by sliding it on top of the AUXILIARY
FENCE/WORK
SUPPORT
(ThisMayRaiseGuard).
NarrowstripsthickerthantheAuxiliaryFence/Work
Supportmayenterthe guardandstrikethe baffle.
CAREFULLY
raiseguardonlyenoughto clearthe
workpiece.UsePUSHBLOCKto completecut.
Inthisexamplea 14"wideboardwillbecutdownthe
center.
Havesawcalibrated.Haveguardin position.
STEP1- Positionthe board so the usuablepiece
will be7inchesbetweenthebladeandthe
fence.
STEP2- Adjustthefenceagainstthe boardso it is
paralleltothesawblade.Lockthefencein
position.
STEP3- Turn MASTERswitch "ON" and press
key.Pressnumberkeys[_1 [_
[_,_
inches.)
(decimal
Press
automatically
height. Blade
[_
equivalent
key.
The blade
5-Guide
the
board
through
the blade.
Pushing
only on the piece between blade
and the fence.
6- Turn the motor "OFF". Wait for the blade
to stop before removing
the boards.
_
. Press
key.
__t
lower automatically
table.
Press
!
'W
number
i
/
position.
key. The blade
until
,,
TABLE
raise to the programmed
elevation
will be displayed.
STEP
7- Press
"_"--'_
will
4- Firmly
hold the board in cutting
Turn on the saw motor.
STEP
I
of 7/8
STEP
STEP
WORKPIECE
/
_
key
will
it is even with the
37
!
-:j
F.,7 ,
, U ........
--=---
PLOUGHING
AND
MOLDING
PLOUGHING is grooving with the grain the long
way of the workpiece, using the fence. Use proper
holddowns and feed devices.
PLOUGHING
MOLDING is shaping the workpiece with the grain
the long way of the workpiece, using the fence. Use
proper holddowns and feed devices.
SURFACE
MOLDING
RESAWING
RESAWING is known as ripping a piece of wood
through its thickness. Do not attempt to resaw
BOWED or WARPED material. NOTE: To RESAWa
piece of wood wider than 3-3/8 in ....
it will be
necessary to remove the blade guard ... and use
the AUXILIARY
FENCE/WORK
SUPPORT. (See
"Work Helpers").
Clamp it to the table so that the workpiece will
SLIDE EASILY, but not TILT or MOVE SIDEWAYS,
without BINDING between the two fences.
Do not clamp directly to the bottom edge of the table
because the "swivel" of the clamp will not grip
properly. Place a small block of wood between the
bottom edge of the table and the "C" clamp.
WARNING: FOR YOUR OWN SAFETY ...
1. DO NOT "BACK-UP"
(REVERSE FEEDING)
WHILE RESAWING BECAUSE THIS COULD
CAUSE A KICKBACK.
2. MAKE FIRST PASS TO A DEPTH SLIGHTLY
LESS THAN ONE-HALF THE WIDTH OF THE
BOARD;
KEEP SAME
FACE OF BOARD
AGAINST FENCE FOR SECOND PASS AS THE
FIRST PASS,
3. INSTALL BLADE GUARD IMMEDIATELY UPON
COMPLETION
OF
THE
RESAWING
OPERATION.
AUXILIARY
FENCE/
WORK
SUPPORT
CUTTING
PANELS
When cutting panels (whenever fence is positioned
outside of table surface), ALWAYS use the
AUXILIARY FENCE/WORK SUPPORT.
1. Unlock fence and raise rear end.
2. Position AUXILIARY FENCE/WORK SUPPORT
as shown and attach it with two "(3" clamps,
38
RABBETING
RABBETING
is known as cutting out a section of the
corner of a piece of material, across an end or along
an edge.
To make a RABBET
requires cuts which
all the way through the material. Therefore
guard must be removed.
do not go
the blade
1. Remove blade guard.
FIRST
For rabbeting along an edge (long way of
workpiece) as shown, add facing to rip fence (see
6, RIP FENCE, p. 25)approximatelyas
high as the
workpiece is wide. Adjust rip fence and blade to
required dimensions;
then make first cut with
board flat on table as any rip (type) cut; make
second cut with workpiece on edge. Follow all
precautions, safety instructions, and operational
instructions as for ripping, or rip type operations,
including feather boards and push stick, etc.
CUT
RABBET
3. For rabbeting across an end, for workpiece 101/2" and narrower make the rabbet cut with the
board flat on the table using the miter gauge fitted
with a facing (per "7, MITER GAUGE p. 25) DO
NOT use the rip fence.
4. INSTALL
BLADE
GUARD
IMMEDIATELY
UPON
COMPLETION
OF
RABBETING
OPERATION.
Rabbet cuts can also be made using the dado head
or molding head.
DADOING
Instructions
for operating
the Dado
Head are
contained
in a booklet
furnished
with the Dado
Head.
The Recommended
Dado Head is listed
under
Recommended
Accessories
in this manual.
The arbor
the widest
SAW
TABLE
\
DADO
/
iNSERT
on the saw, is only long enough
so that
cut that can be made is 13/16" wide.
It is not necessary to install the outside loose collar
before screwing
on the arbor nut. Make sure the
arbor nut is tight. "
ALWAYS
USE DADO
INSERT
LISTED
UNDER
RECOMMENDED
ACCESSORIES.
NUT
When using the dado head it will be necessary
to
remove
the
Blade
Guard
and Spreader.
USE
CAUTION.
USE FEATHERBOARDS
AND
PUSH
STICKS AS REQUIRED.
ALWAYS
REPLACE
THE BLADE,
GUARD
AND
SPREADER
WHEN
YOU
ARE
FINISHED
DADOING.
MOLDING
CUTTING
Instructions
for operating the Molding Head are
contained in a booklet furnished with the Molding
Head.
The recommended
molding
"Recommended
Accessories"
Always
use
"Recommended
When using the molding head it wil! be necessaryto
remove
the
Blade
Guard
and Spreader.
USE
CAUTION.
USE FEATHERBOARDS
AND
PUSH
STICKS, etc. AS REQUIRED.
ALWAYS
REPLACE
THE
BLADE
GUARD
AND
SPREADER
WHEN
YOU
ARE
FINISHED
MOLDING.
head is listed under
in this manual.
Molding
Insert
Accessories."
Listed
Under
39
USING
(sawblade, dado head, molding head, etc.) with a
pushstick, as in ripping.
Before starting the operation
(switch 'OFF' and
cutter below table surface):
(a) Install featherboards so they exert pressure on
the workpiece; be positive they are secure, and
(b) Make sure by trial that the featherboards will
stop a kickback if one should occur.
FEATHERBOARDS
Add 8 inch high flat facing board to the fence, the
full length of the fence.
Use featherboards
for all non "thru-sawing"
operations
(when sawblade
guard
must be
removed). Featherboards are used to keep the work
in contact with the fence and the table as shown,
and to stop kickbacks.
Mount featherboards to fence and table as shown,
so that leading edges of featherboards will support
workpiece until cut is complete, and the workpiece
has been pushed completely
past the cutter
"C" CLAMPS
WORK
"'C"
Featherboards are not employed during non thrusawing operations when using the miter gauge.
Replace the sawblade guard as soon as the non
thru-sawing operation is complete.
CLAMPS
SUPPORT
RECOMMENDED
ACCESSORIES
ITEM
CAT. NO.
Steel Stand ...........................
9-22214
Caster Sets .................
9-22222 or 9-22221
Solid Table Extension .................
9-29957
7 in, Molding Head Set ..................
9-3217
7 in. Molding Head Set ..................
9-3218
7 in. Molding Head .....................
9-3214
Molding/Dado Insert for 7 in.
Dia. Molding or Dado Head ............
9-29997
Work Light .............................
9-2480
Work Light .............................
9-2481
7 in. Dia. Adjustable Dado Head
9-3261 -- 9-3262 -- 9-3263
ITEM
CAT. NO.
7 in. Dia. Dado Head ....................
9-3257
Sanding Wheel .......................
9-22723
Miter-Gauge Stop Rods ...............
9-29924
Miter-Gauge Hold-Down Clamp .......
9-29928
Taper Jig ...............................
9-3233
Universal Jig ...........................
9-3235
Power Tool Know How Handbook
Table Saw ............................
9-2918
Sawdust Collector
....................
9-29966
Rip Fence Bar ........................
9-29969
Table Extension
......................
9-29968
10" Dia. Sawblades with 5/8 bore ... see Catalog
40
MAINTENANCE
WARNnNG:
FOR
YOUR
OWN
SAFETY,
TURN
SWITCH
"OFF"
AND
REMOVE
PLUG
FROM
POWER SOURCE
OUTLET
BEFORE
MAINTAINNNG OR LUBRICATING
YOUR SAW.
Do not allow sawdust to accumulate
inside the saw.
Frequently
blow out any dust that may accumulate
inside the saw cabinet and the motor.
Frequently
clean you cutting
Gum and Pitch Remover.
tools
with
Craftsman
A coat of automobile-type
wax applied to the table
will help to keep the surface
clean and allow
workpieces
to slide more freely.
If the power cord or motor cord is worn or cut, or
damaged
in any way, have it replaced
immediately.
Make sure the teeth of the ANTIKICKBACK
pawls
are always sharp. To sharpen:
1. Identify
guard.
the
dull
tooth
or teeth.
Remove
2. Rotate pawl toward rear of spreader
are above top of spreader.
blade
so that teeth
3. Hold spreader
with left hand and place pawl over
corner of workbench.
4. Sharpen the dull tooth
a fine-cut
round file.
using a few light strokes
of
LUBRICATION
The following
parts should
be oiled occasionally
with SAE No. 20 or No. 30 engine oil.
1. Tilt screw threads
and pivot nut. (First Clean
with Craftsman
Gum & Pitch Remover.)
2. Elevation
screw threads
and pivot nut. (First
Clean with Craftsman
Gum & Pitch Remover.)
3. Cradle bearing
points.
4. Bearing
points
and rip fence.
in guard
assembly,
miter
gauge
\
o
0
l
C
\
TER
0
©o
BEARING
o
i
O
41
POINTS
GAUGE
SHOOTING
TROUBLE
WARNING: FOR YOUR OWN SAFETY, TURN SWITCH
SOURCE OUTLET BEFORE TROUBLE SHOOTING.
TROUBLE
Excessive vibration.
SHOOTING
PROBABLE
TROUBLE
"OFF:" AND ALWAYS REMOVE
m
GENERAL
CAUSE
REMEDY
1. Blade out of balance.
2. Damaged V-Belt Pulleys
or poor belt.
1. Discard Blade and use a different
1. Miter gauge not adjusted
properly.
1. See "Assembly"
Cut binds, burns or
stalls motor when
ripping.
1. Dull blade with 4mproper
tooth set.
2. Blade is Heeling.
1. Sharpen or replace blade.
4. Rip fence not parallel
to blade.
5, Spreader out of
alignment
5. See "Assembly"
Blade Guard."
section, "Installing
the Electronic
Cut not true at 90 °
or 45 ° positions.
1. Not call brated.
1. See "Calibrating
131tand elevating noisy
1. Sawdust on threads of tilt
screw or elevating screw.
1. See "Maintenance
TROUBLE
section "M=ter Gauge."
2. See "Assembly" section, "Heeling Adjustment..."
3. Make sure concave or hollow side is facing
"down," feed slowly.
4. See "Assembly" section, "Aligning Rip Fence"
3. Warped board
slow.
blade.
2. Replace as Indicated.
Cannot make square
cut when crosscutting.
or
PLUG FROM POWER
SHOOTING
Function"
and Lubrication"
section.
-- SAW MOTOR
NOTE: Motors used on wood-working
tools are
particularly
susceptible
to the accumulation
of
sawdust and wood chips and should be blown outor
"vacuumed" frequently to prevent interference with
normal motor ventilation.
TROUBLE
PROBABLE
CAUSE
REMEDY
Excessive noise.
1. Motor.
1. Have motor checked by qualified service
technician. Repair service is available at
your nearest Sears store.
Motor fails to develop
full power. NOTE:
LOW VOLTAGE: (Power
output of motor
decreases rapidly with
decrease in voltage at
motor terminals. For
example, a reduction of
10% in voltage causes
a reduction of 19% in
maximum power output
of Which the motor is
capable, and a reduction
of 20% in voltage causes
a reduction of 36% in
maximum power output.)
1. Circuit overloaded
with
lights, appliances and
other motors.
1. Do not use other appliances
2. Undersize
too long.
2. Increase wire sizes, or reduce length of wiring.
See "Motor Specifications
and Electrical
Requirements"
section.
3. Request a voltage check from the power
company.
3.
same
wires or circuit
General overloading of
power company
facilities.
42
circuit
when
using
the
or motors
on
saw.
TROUBLE
TROUBLE
SHOOTING
PROBABLE
Motor starts slowly
or fails to come up
to full speed.
1,
Low voltage
trip relay.
2. Windings
m SAW
MOTOR
(Continued)
REMEDY
CAUSE
will
1. Request voltage check from the power company.
not
burned
2. Have motor repaired
out
or replaced.
or open.
3. Sawdust
Motor
1. Motor
overheats.
inside
3. Blow or vaccuum sawdust from motor.
motor.
1. Feed work slower into blade.
overloaded.
2. Improper
circulation
2. Clean out sawdust to provide normal air
circulation through motor.
See "Maintenance and Lubrication"
section.
cooling.
(A r
restricted
through
motor due to
sawdust,
accumulating
inside of saw).
Burned
Starting switch in
motor will not
operate.
switch
contacts
1. Have switch replaced and request a voltage check
from the power company.
(due to extended
hold-in
periods
caused
by low line voltage,
etc.)
2. Have capacitor tested and replace if defective.
3. Have wiring checked and repaired.
Shorted
capacitor
3. Loose or broken
connections.
2,
Motor stalls
(resulting in blown
fuses or tripped
circuit breakers).
1. Starting
switch
operating.
not
1. Have
2. Voltage
too low to permit
motor to reach operating
speed.
3. Fuses or circuit
breakers
do not have sufficient
switch
2. Request
3. Install
replaced.
voltage
proper
check
size fuses
from the power
or circuit
company.
breakers.
capacity.
Frequent opening
fuses or circuit
breakers.
of
1. Motor
1. Feed work slower into blade.
overloaded.
2. Fuses or circuit
breakers
do not have sufficient
2. Install proper size fuses or circuit
capacity.
3. Have switch
3. Starting
switch
not
operating
(motor does
not reach speed).
43
replaced.
breakers,
TROUBLE
TROUBLE
SHOOTING
CAUSE
REMEDY
Flashing "C" in
display when Master
Switch is turned "ON".
1. Power Interruption
2. Saw just plugged in and
not calibrated
No display or failure
of electronic function
1. No power to unit.
2. Master Switch "OFF".
3. Electronics failure
Steady
"C"
in display.
Flashing display.
Elevation or bevel motor
tries to run but stops.
_-_
key does not
function.
m ELECTRONICS
1. A function key has been
pressed but saw has not
been calibrated.
1. Elevation or bevel
positioning
motor jammed
against stop.
1. No elevation or bevel keyed
in or saw is already at
desired elevation or bevel
2. Elevation greater than
plus or minus 4.095
inches.
1. See "Calibrating
p. 29.
The Saw For Electronic Operations"
1. Check plug, fuse, or circuit breakers. Inspect line,
cord and plug for damaged insulation and shorted wires.
2. Turn Master Switch "ON".
3. Have electronics checked by qualified service
technician, repair service is available at your
nearest Sears store.
1. See "Calibrating
p. 29.
1.
The Saw For Electronic
Press Jog keys to pull away from stop.
1. Key in correct
elevation or bevel.
2. Press
key and key in correct
_
Elevation motor runs
slow or noisily
1. Elevation screw threads
filled with pitch & sawdust.
1. Clean threads
& lubricate
Bevel
1. Tilt Screw threads
pitch & sawdust.
filled .with
1. Clean threads
& lubricate
overheated
1. Allow
motor
runs slow
or is noisy,
Elevation or bevel motor 1. Positioning
stops before reaching
target number or will not
run. Saw is not jammed.
motor
Depth of cut or blade
angle incorrect.
1. Saw not properly
Display does not
respond correctly
to keys.
1. Static
calibrated.
to cool
for at least
1. See "Calibrating
p. 29
1. Turn
Electricity
master
still not right
momentarily.
elevation.
10 minutes.
The Saw For Electronic
switch
"OFF"
then
"ON".
unplug
saw from power
Recalibrate
saw p 29.
If you require further help on operating your new
Craftsman Electronic Table Saw call 800-325-1184.
In Missouri call 314-595-2500.
44
Operations"
Operations"
If
supply
f
©
CALiBRATiON
GAUGE
Use to set calibration point in elevation for
cutting tools 10" or smaller, such as DADO
or MOLDING HEAD.
THIS LINE EVEN WITH TABLE TOP
DIRECTIONS
1. Unplug saw; remove cutting tool.
2. Assemble
new cutting
instructions
with cutting
tighten arbor nut.
tool
tool
per
and
3. Install proper insert.
4. Plug saw in, turn MASTER switch on and
press _
5,
6.
key.
Place the notch of this card to the left
side of cutting tool, over the fixed blade
collar.
Hold this gauge on the blade collar while
pressing
the
_
or
_
key,
until the heavy line is even with the table
top.
7,
Press
_
key.
PLACE OVER LEFT BLADE COLLAR
%,
J
45
!
/
PARTS
LIST FOR CRAFTSMAN
10-INCH
11
12 _.-._..
TABLE
SAW MODEL
NO, 113.226830
m
13
"0
7'
8
|
i0
I
14
m
3
8
7
_
!
"0
_18
61 •
57
56
32
55
33 34
28
I
26
29
35
30 31
36
25 24
25
\
24
43 24
FIGURE
1 PARTS
LIST FOR CRAFTSMAN
10 INCH TABLE
Always Order by Part Number
Key
No.
Part
No.
1
2
3
4
5
6
7
8
9
10
62579
STD522506
STD551225
STD541025
STD523110
62541
STD551231
STD541231
60388
62703
11
12
13
14
15
16
17
18
62718
STD501102
133645
62748
62493
62952
62710
62709
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
STD523117
62539
60470
62820
STD610805
STD551208
75080
75086
75081
75082
62830
60256
62842
62826
62827
STD510605
62825
p
No. 113.226830
- not by Key Number
Key
Part
Description
No.
No.
Guard Assembly
(See Fig. 5)
*Screw, Hex Hd. 1/4-20 x 5/8
*Lockwasher,
External
1/4
*Nut, Hex 1/4-20
*Screw, Hex 5/16-18 x 1
Bar, Fence Rear
*Lockwasher,
External
5/16
*Nut, Hex 5/16-18
Nut, Self-threading
Insert, Assembly
(Includes
Key No. !1 & 12)
Clip, Retaining
*Screw,. Locking
Set 10-32 x 3/16
Screw, Flat Hd. 10-32 x 1
Rod, Separation
(Includes
Key No. 9)
Insert, Exact-I-Cut
Fence Assembly,
Rip (See Fig. 3)
Tape, Fence
Bar Assembly,
Fence Guide
(Includes
Key No. 17)
*Screw, Hex Hd. 5/16-18 x 1-3/4
Spacer, Fence Guide Bar
Miter Gauge and Hold Down (See Fig. 4)
Bushing
Bracket
*Screw,
Pan Cross Type "AB" No. 8 x 1/2
*Lockwasher,
External
No. 8
Lead, Grounding
Housing,
Bezel
Lead
Lead with terminals
Switch,
Locking
Key, Switch
Controls,
Electronic
T.S.
Lens, Display
Panel, Trim
*Screw, Pan Hd. No. 6-32 x 1/2
Housing,
Support
37
38
39
40
75084
STD551206
75088
STD601105
41
42
43
44
45
46
47
48
49
5O
51
52
53
54
55
56
57
58
59
60
61
62
63
64
75087
62832
9416712
62847
63418
73151
62823
62822
6O469
62204
61O86
62838
454896
Standard Hardware Item - May be purchased locally.
NOTE:
Any attempt to repair this motor may create a hazard unless
repair is done by qualified service technician. Repair service is
available at your nearest Sears Store.
SAW MODEL
STD551237
STD532507
;60254
60253
60255
160252
62955
62898
37837
37887
37836
62954
62835
62836
62956
62957
62845
62846
Description
Screw, Pan Hd. Plastite No. 6 x 2-1/4
*Lockwasher,
Internal
#6
Bracket, Grounding
R.H.
*Screw, Pan Cross Type "AB"
No. 10-32 x 1/2
Bracket,
Grounding
L.H.
Transformer
Washer, 3/16 x 1/2 x 1/32
Clamp, Cord
Clamp, Cord
Clamp, Cord
Cord, Motor
Cord, Power
Bushing
Clip, Cord
Relief, Strain
Base Assembly
Screw, Hex Hal. 3/8-16 x 1/2
*Lockwasher,
External
3/8
*Bolt, Carriage
5/16-18 x 3/4
Bracket, Support
Support,
Belt Guard
Clip "S"
Guard, Belt
Bracket,
Mounting
eMotor
Wrench,
Hex L 5/32
Wrench,
Hex L 1/8
Wrench,
Hex L 3/32
Owners Manual (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
Operation
Information
Card
(Not Illustrated)
Gauge, Calibration
(Not Illustrated)
NOTE: Shipping and handling charges for standard hardware
items (identified by *) such as nuts, screws, washers, etc., make
buying these items by mail uneconomical.
To avoid shipping
and handling charges, you may obtain most of these locally.
! Stock Item - May be secured through the hardware department
of most Sears Retail Stores or Catalog Order Houses.
PARTS
1
2
3
4
5
6
LIST FOR CRAFTSMAN
10 INCH
MODEL NO. 113.226830
TABLE
SAW
7
10
22
11
9"
12
13
21
19 20
14 15
16
24
64
17
63
\
\
4
59
56
57
29
15
28
14
60
13
61
12
11
34
43
30
41
45
44
35
4O 39
36 37 38
47
46
Figure 2
28
PARTS
Key
NO.
Part
No.
LIST FOR CRAFTSMAN
10 INCH TABLE
MODEL NO. 113.226830
Description
1
2
3
4
5
6
7
8
9
10
11
62587
60204
STD571812
STD523106
STD523110
STD551231
62292
62585
STD541231
STD532507
60206
Support, Spreader
Screw, thumb 5/16-18 x 1
*Pin, Roll 3/16 x 1-1/4
*Screw, Hex Hd. 5/16-18 x 5/8
*Screw, Hex Hd. 5/16-18 x 1
*Lockwasher, External 5/16
Support, Guard
Spreader Rod
*Nut, Hex 5/16-18
"Bolt, Carriage 5/16-18 x 3/4
*Screw, Hex Ind. Wash. Hd.
1/4-20 x 1-1/2
t2
13
14
15
16
17
18
19
20
21
22
23
24
25
28
27
28
29
30
32
33
60205
STD551037
63011
62295
62833
62831
60175
62498
6362
3540
62821
STD551237
60208
62840
STD541437
STD601105
62839
62829
STD580013
62841
63054
Spring
*Washer, .380 x 47/64 x 3/32
Washer, Knob Clamp
Spacer
Trunnion, Table
Table, 10 In. Saw
tBlade, Saw 10 In.
Collar, Blade
Nut, Arbor
Wrench, Arbor
Bracket, Bevel
*Screw, Sems 3/8-16 x 1
Nut, Push
Support, Transmission
*Nut, Lock 3/8-16
*Screw, Pan Cross Type "T" 10-32 x 1/2
Transrnission Assembly
Shaft, Bevel
*Key, Woodruff #2
Nut, Bevel
Ring, Retaining
ml
,
....
, _
Key
Part
No.
No.
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
62828
62819
STD551210
STD601103
60472
37838
STD581062
62843
60473
60468
9414920
60471
62312
6527
STD304410
STD328022
STD600803
9416712
37158
35O9
30420
STD580025
6532
30419
58
59
60
61
62
63
64
65
37825
37824
37823
STD581037
30628
6423
STD551025
62857
SAW
Description
Shaft, Elevation
Bracket, Elevation
*Lockwasher, External No. 10
*Screw, Pan Cross Type "T" 10-32 x 3/8
Spacer
Washer, .629 x 7/8 x 1/64
*Ring, Retaining 5/8
Cradle, (Includes Key #31, 32, 43, & 44)
Washer, Spring
Spacer, Bushing
Washer, 17/64 x 9/16 x 1/16
Screw, Hex Soc. Cap L.H. 1/4-20 x 7/8
Link
Ring, Retaining 3/4
*Belt, V 1/2 x 41
*Pulley, 5/8 Bore (Includes Set Screw)
*Screw, Pan. Hd. Type "T" 8-32 x 3/8
Washer, 3/16 x 5/8 x 1/16
Ring, Retaining 5/8
Bearing, Saw Arbor
Housing, Arbor
* Key, Woodruff
Arbor, (Includes Key Nos. 40, 52, 55)
Housing, Arbor Assembly (Includes
Key #40, 49, 50, 51, 52, 53, 54, 55 & 56)
Support, Motor Base
Base, Motor
Pin, Hinge
*Ring, Retaining
Screw, Pivot Arm
Washer, Spring
*Washer, 17/64 x 47/64 x 1/16
Spacer, 1/2" x 2-1/2"
,.......
*Standard
Hardware Item - May be Purchased
Locally.
"!Stock Item - May be secured through the Hardware Department
of most Sears Retail. Stores or Catalog Order Houses.
PARTS
LIST
FOR CRAFTSMAN
10 iNCH
MODEL
NO. 113.226830
TABLE
SAW
9
4
2
3
5
_
6
;
_f
.......
I0
_ "
............
_ ......
_,
\
1
" "'' .....
18
17
'_
I _-
12
-..... 14
' _ .......
15
t;,o
FIGURE
Key
No.
I
2
3
4
5
6
7
8
3 - RIP FENCE
ASSEMBLY
Part
No.
62942
62945
62775
9404336
62941
423567
62946
STD600805
62528
Key
No.
Description
Handle
Shoe
Indicator
Screw, Pan Cross Type "T'"
No 4-40 x 114
Head, Fence
Screw, Seres 3/8-16 x 1/2
Channel,
Fence
*Screw. Pan Cross Type
8-32 x 1/2
Spring, Fence Lock
" Standard
10
11
12
13
Hardware
Part
No.
62529
62531
62944
62533
14 STD551210
15 STD611005
"T"
i
6
17
62532
62940
62943
Item - May be purchased
50
62952
Description
Lock. Rear Fence
Roller, Rear Fence
Rod, Fence Lock
Spring. Head Ahgnment
(Includes
Key #18)
( °Lockwasher,
External
No 10
"Screw, Hex Head Type 'A'
No. 10 x 1/2
Pad. Ahgnment
Cam
Nut. Adjustment
locally.
PARTS
LiST
FOR CRAFTSMAN
10 iNCH
MODEL
NO. 1!3.226830
, ....
4
5
TABLE
SAW
;o iT..... 8
,_.--_,-_...._..._
13 '
...............................
27
FIGURE
Key
No.
Part
No.
_
4 - ILLUSTRATION
GAUGE
AND
HOLD
Screw, Glamp
Bush,rig
"Screw, Pan Hd. Type "T"
10-32 x 3/8
4
5
6
7
8
9
10
11
62779
62778
STD541231
62482
30540
9414920
[37841
STD600803
Latch, Clamp Lock
Lock, Clamp
*Nut, Hex 5/16-18
Knob
Screw, Wing 1/4-20 x 1
Washer, 17/64 x 5/8 x 1/!6
Clip
"Screw, Pan Hd.-rype
8-32 x 5/16
"T"
Support,
Clamp
Rod, Support
Handle, Miter Gauge
" Standard
DOWN
Description
62780
60425
STD601103
62777
37857
37897
OF MITER
Description
1
2
3
12
13
14
!........
Hardware
15
16
17
18
19
20
21
22
STD551031
37893
60288
STD510803
135
37895
37896
9417295
23
62230
24
25
26
27
62225
62383
9-29928
9-29929
Item - May be purchased
"Washer,
21/64
Gauge+ Miter
Screw, Locking Set 1/4-20x3/8
*Screw, PaP, Cross 8-32 x 5/16
Indicator
Block, Miter Gauge Indicator
Pin, Miter Gauge Stop
*Screw, Pan Hd. w/lockwasher, 8-32 x 5/8
Rod Assembfy,
Miter Gauge,
Consisting
of Items 6. 24, 25
Stud, Clamp
Stud, Pivot
ilHoid
Down Assemb+y
ItMiter
Gauge
locally.
1"Stock item - May be secured through the Hardware
Departments
of most Sears Retail Stores or Catalog Order Houses.
Sl
x I x 1/16+
PARTS
LIST FOR CRAFTSMAN
10 INCH
MODEL NO. 113.226830
TABLE
SAW
4
!
2
/
5
1
/
/
/
!
6
]!
FIGURE
Key
No.
5 - 62579 GUARD
Part
No.
1
2
3
4
5
6
62579
60297
62391
62395
62389
62390
STD551025
7
8
9
62520
62879
62580
10
11
12
62410
STD571810
62519
ASSEMBLY
Description
Guard Assembly, Saw
Nut, Push
Pin 1/4 x 1-1/2"
Support, Guard
Guard, Saw
Pi n, 1/4 x 1-3/4"
*Washer, 17/64 x 5/8 x
x 1/16"
Spacer, Pawl
Pawl
Spreader, Assembly
Blade
Pin, 1/4 x 1"
*Pin, Roll, 3/16 x 15/16"
Spring, Pawl
*Standard Hardware Item - May Be Purchased Locally
tStock Item - May be secured through
of most Sears Retail Stores or Catalog
52
the Hardware Department
Order Houses.
PARTS
LBST FOR CRAFTSMAN
10 INCH
MODEL No. 113.226830
TABLE
SAW
t
"_,_
2
.t //SAw
TABLE
I "_."'.f_.. (REF)
FIGURE
Key
No.
1
2
3
4
5
6 - TABLE
EXTENSIONS
Part
No.
62947
STD 523112
STD551031
STD 551131
STD541031
* Standard
Hardware
Description
Extension,
Table 12 x 27
*Screw, Hex Hd. 5/16-18x
1-1/4
*Washer,
11/32 x 11/16 x 1/16
*Lockwasher,
External 5/16
*Nut, Hex 5/16-18
Item - May be purchased
53
locally.
f
/
PARTS
LiST FOR CRAFTSMAN
10 iNCH
MODEL NO. 113.226830
4
TABLE
SAW
9
1
12
11
2--
FIGURE
Key
No.
Part
No.
60314
2
3
4
5
6
7
8
7 - LEGS
62552
62554
STD551225
STD541025
62553
STD541250
803835
Description
Screw, Serrated Truss
Hd. 1/4-20 x 5/8
Leg
Stiffener, Side
*Lockwasher, Ext. 1/4
*Nut, Hex 1/4-20
Stiffener, End
*Nut, Hex 1/2-13
Foot, Leveling
HARDWARE FOR ATTACHING LEGS TO SAW
9
STD523112 *Screw, Hex Hd. 5/16-18
x 1-1/4
10
STD551031
Washer, 11/32 I.D.
11
STD551131 *Lockwasher, Ext. 5/16
12
STD541031 *Nut, Hex 5/16-18
62752
eBag of Loose Parts For
Legs (not illustrated)
*Standard Hardware Items- May be Purchased
eBag contains all Loose Parts for Leg Set.
$4
Locally.
ELECTRONIC
DANGER
TABLE SAW CONTROL
IJ DO
NOT OPERATE
SAW WITHOUT
FIRST SAFETY
READING
ANDSAW
UNDERSTANDING
MANUAL.
YOUROF MANUAL
CONTAINS
INSTRUCTIONS
AND
EXPLANATIONS
KEYBOARD
FUNCTIONS
AND BASIC
OPERATIONS.
RESULTDESIRED
1, To turn on display
PANEL OPERATmONS
DISPLAY
ACTIONREQUIRED
OWNER'S
DETAILED
r
•
DECIMAL
EQUIVALENTS
Flashing _____
Plug in saw: Turn MasterSwitch"ON"
.030
.060
2. To "Calibrate"
saw'scomputer
Press _
.o95
key. "JOG" bladeto measure
squareto table
Press _
key. "JOG" bladeso tip of bladeis
evenwith topof table
i,n
Press _
key
3. To "JOG" bladeup
Press _
key. Press _
key
Readcurrentposition
4. To "JOG" bladedown
Press _
key. Press_
key
Readcurrentposition
5. To programto a
Desiredelevation
Press_
key
_
.345
375
Currentposition
Pressnumberkeysfor desiredposition
Desiredposition
Press_
Currentposition
.435
_
.470
.500
key
.530
_.560
6. To "JOG" to a bevelangle
Press _
key. Presseither _---_ or _
7. To programto a
Desiredbevelangle
Press _
key
key
_.595
Readcurrentposition
('5 _
625
Currentangle
_
Pressnumberkeys for desiredangle
Desiredangle
_.685
Press _
key
Currentangle
key
Currentposition
.810
Press numberkeysfor desiredposition
Desiredposition
845
Press _
key
Desiredposition
NOTE:To stop a programmed
Press_
key
Currentangle
motion press
Pressnumberkeys for desiredangle
Desiredangle
Press_:-_
Currentangle!then
655
_
.720
.750
( 3. "_
.zso
8, To programto a desired
elev.and bevel angle
_
key or
push MASTERswdch"OFF'
Press _
.935
/.__
VZ._/_
.970
1 000
key.
NOTE: All decimals
currentposition
to the
nearest
are rounded
005
inch
Sears
DELUXE
10-iNCH
SERVICE
ELECTRONIC
TABLE SAW
Now that you have purchased
your
saw should a need ever exist for
simply contact
any Sears Service
Roebuck and Co. stores. Be sure
facts when you call or visit.
10-inch electronic
table
repair parts or service,
Cente, and most Sears,
to provide all pertinent
MODEL NO.
113.226830
SAW WITH MOTOR,
LEGS, HOLD DOWN
CLAMP, AND TWO
CAST IRON TABLE
EXTENSIONS
HOW TO ORDER
REPAIR
PARTS
The model number of your 10-inch electronic
table saw will
be found on a plate attached to your saw, at the left-hand
side of the base.
WHEN ORDERING
REPAIR
FOLLOWING
INFORMATION-
PARTS,
ALWAYS
GIVE
PART NUMBER
PART DESCRIPTION
MODEL NUMBER
113.226830
NAME OF ITEM
DELUXE ELECTRONIC
10-INCH TABLE SAW
THE
All parts listed may be ordered
from any Sears Service
Center and most Sears stores. If the parts you need are not
stocked
locally,
your
order
will
be electronically
transmitted
to a Sears Repair Parts Distribution
Center for
handling.
Sold by SEARS,
Part No. 62954
ROEBUCK
AND
CO., Chicago,
Form No. SP4831-1
IL. 60684
U.S.A.
Printed in U.S.A. 11/85
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 56 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 3, 2, 1, 4 Create Date : Fri Mar 28 21:09:53 2014 Author : Title : Subject :EXIF Metadata provided by EXIF.tools