Craftsman 113226830 User Manual 10 INCH TABLE SAW Manuals And Guides 1007418L
User Manual: Craftsman 113226830 113226830 CRAFTSMAN 10-INCH TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10-INCH TABLE SAW #113226830. Home:Tool Parts:Craftsman Parts:Craftsman 10-INCH TABLE SAW Manual
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MODEL NO.
113.226830
SAW WITH MOTOR,
LEGS, HOLD DOWN
CLAMP AND TWO
CAST IRON TABLE
EXTENSIONS
Serial
Number
Model and serial
numbers may be found
at the left-hand side
of the base.
You should record both
model and serial number
in a safe place for future
use.
CAUTION:
READ ALL
INSTRUCTIONS
CAREFULLY
_CRflFTSMRN I
mmmmmlm
DELUXE ELECTRONIC
IO-INCH TABLE SA W
,, assembly
•operating
•repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No. 62954 Printed in U,S,A.
FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW
|f wlthSn One year from the data ot purchase, thlu Craftt_man Table Saw falls duo to a defect in material or
workmanship, Seers wll! repair It, frwe of charge.
WARRANTY SERVICE iS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
Thl_ warranty app_|ea only while this product Is used In the United States.
This warranty gives you specific legal rights, and you may also have other r_ghts which vary from state 1o 81ete_
SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684
ir i ,. r
GENERAL SAFETY iNSTRUCTIONS FOR POWER TOOLS
1. KNOW YOUR POWER TOOL
Read and understand the owner's manua_ and
_abe,_s affixed to the tool Learn its apphcation
and bin,rations as well as the specific potenha!
hazards pecuhar to thus toot
2. GROUND ALL TOOLS
Th,s too+ is equipped w_th an approved
3 cond-+ctor cord and a 3-prong grounding
type ph+g to fit the proper grounding type
receptacle The green conductor Jn the cord is
the ground+ng w+re. Never connect the green
wtre to ahve terminal
3, KEEP GUARDS IN PLACE,
in working order, and ,n proper adjustment and
alignment
4. REMOVE ADJUSTING KEYS
AND WRENCHES
Form habit of checking to see that keys and
adjusting wrenches are removed from toot
before turning mton
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents.
Floor must not be slippery due to wax or
sawdust
6, AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations
or expose them to ra=n, Keep work area well
hghted_ Prowde adequate surrounding work
space.
7. KEEP CHILDREN AWAY
All wsltors should be kept a safe d_stance from
work area
8. MAKE WORKSHOP CHILD-PROOF
-- w_th padlocks, master switches, or by
removing starter keys.
9. DON'T FORCE TOOL
It wifl do the job better and safer at the rate for
which _t was designed.
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was
not designed for.
11. WEAR PROPER APPAREL
Do not wear toose clothing, gloves, neckties or
jewetry (rings, wrist watches) to get caught in
moving parts. Nonslip footwear is
recommended. Wear protective hair covering to
contain long hair. Rot! long sleeves above the
elbow.
12. USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANSi
Z87 1) at all t_mes Everyday eyegiasses oniy
have impact resistant lenses, thf:y are NOT
safety glasses. Also. use face or dust mask ,f
cuthng operahon _s dusty and ear protectors
(plugs or muffs) during e,(tended per:ods .0,_
operation.
13. SECURE WORK
Use clamps or a wse to hold work €.*her_
practical It's safer than using your _an,.t fr_'t,s
both hands to operate tool
14. DON'T OVERREACH
Keep [)roper footing and batance at ali tm_es
15. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest
performances Follow _nstruct_ons for
lubricahng and changing accessories
16. DISCONNECT TOOLS
before serwcmg; when changing accessories
such as blades, bits, cutters, etc
17. AVOID ACCIDENTAL STARTING
Make sure switch is in 'OFF" poslhon before
plugging in,
18. USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended
accessories. Follow the instructions that
accompany the accessories The use of
improper accessories may cause hazards
19. NEVER STAND ON TOOL
Serious injury could occur Jf the tool !s tRpped or
if the cutting tool is accidentally contacted.
Do not store materials above or near the tool
such that it is necessary to stand on the tool to
reach them.
20. CHECK DAMAGED PARTS
Before further use of the tool, a guard or other
part that is damaged should be carefully
checked to ensure that it will operate properly
and perform its intended function. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may effect its operation A
guard or other part that is damaged should be
properly repaired or replaced.
21. DIRECTION OF FEED
Feed work into a blade or cutter against the
direction of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING
UNATTENDED
Turn power off. Don't leave tool until it comes to
acomplete stop.
ADDITIONAL SAFETY iNSTRUCTiONS FOR TABLE SAWS
WARNING: FOR YOUR OWN SAFETY, DO NOT
OPERATE YOUR SAW UNTIL IT iS COMPLETELY
ASSEMBLED AND iNSTALLED ACCORDING TO
THE iNSTRUCTiONS... AND UNTIL YOU HAVE
READ AND UNDERSTAND THE FOLLOWING:
1. GENERAL SAFETY iNSTRUCTiONS FOR
POWER TOOLS... SEE PAGE 2
2. GETTING TO KNOW YOUR SAW... SEE PAGE
23
3. BASIC SAW OPERATION ... SEE PAGE 28
4. MAINTENANCE .............. SEE PAGE 41
5. STABILITY OF SAW
tf there _s any tendency for the saw _o t_p over or
move aunng certain cutting operations SUCh as
cutting extremely large heavy pane_s or tong
heavy boards, the saw shou{d De bolted down
tf you attach any kind of table extensions over
24" wide to either end of the saw make sure you
either bo_t the saw to the bench or floor as
appropriate, or suppor! the outer end of the
extension from the Denon or floor as
a ppropnate°
6. LOCATION
The saw should be positioned so neither the
operator nor a casual observer is forced to stand
m line with the saw bJade
7. KICKBACKS
A "KICKBACK' occurs during a rip-type
operation when a part or all of the workpiece is
thrown back v_olentty toward the operator,
Keep your face and body to one side of the
sawblade, out of ti ne with a possible "Ktckback °"
Kickbacks --- and possible injury from them --
can usually be avoided by;
A. Mmntaming the np fence parallel to the
sawblade,
B Keeping the sawbJade sharp, Replace or
sharpen antikickback pawls when points
become duH
C Keeping sawblade guard, spreader, and
antik_ckbackopawls in place and operating
properJy The spreader must be in alignment
w_th the sawblade and the pawls must stop a
kickback once ft has started Check their
action before r_pp_ng
D, NOT ripping work that is twisted or warped or
does not have a strmght edge to guide along
the rip fence,
E NOT releasing work until you have pushed it
al! the way past the sawblade
F, Using a push stick for ripping widths of 2 to 6
in., and an auxiliary fence and push block for
ripping widths narrower than 2 in, (See "Basic
Saw Operatton Using The Rip Fence"
section. )
G NOT confining the cut-off piece when
ripping or cross-cutting.
8. PROTECTION: EYES, HANDS, FACE, EARS,
BODY
A. if any part of your saw is missing,
malfunctioning, or has been damaged or
broken =..such as the motor switch,
electronic controls, or other operating
particular part is properly repaired or
replaced, 3
B Wear safety goggtes that comp}y with ANSI
Z87,1, and a face shietd or dust mask if
operation is dusty, Wear ear p{ugs or muffs
during extended periods of operatior__
C, Small _oose pieces of wood or other objects
that contact the rear of the revolving biade
can be thrown back at the operator at
excessive s_)eed This can usually oe avoided
by keeping the guard and spreader m D_ace
for aH tnru_',sawmg operabons _sawing
ent_re_y thru the work) AND oy remowng ali
1oose p_eces from the tab!e w_th aiong stick of
wood _MMEDtATELY after they are cu_ off
D, Use extra caution when the guard assembw _s
removed for resawmg, dadoing, rabbeting, or
molding -----replace the guard as soon as that
operation is completed
E For r_p or rip-type cuts. the following end of a
workp_ece to which a push st_ck or push
board _s applied must be square
(perpendicular to the fence } in order that feed
pressure applied to the workp_ece by the
push shck or block does not cause the
workp_ece to come away from the fence and
possibly cause a kickback.
F During np and rip type cuts. the workpiece
must be held down on the table and against
the fence with a push stick, push block, and
featherboards as required Afeatherboard is
made of solid lumber (at teast 3/4"" thick) per
sketch,
-24"",
_/_6' APART
i
G NEVER turn the saw "ON" beforecieanng the
table of all tools= wood scraps_ etc.. except the
workpiece and related feed or support
devices for the operation 131anned
H NEVER place your face or body _n line with
the cutting tool.
I. NEVER place your fingers or hands in the
Path of the sawblade or other cutting tooI
J'NEVER reach in back of the cutting tool with
either hand to hold down or support the
workpiece, remove wood scraps, or for any
other reason. Avoid awkward operations and
hand positions where a sudden slip could
cause fingers or hand to move into a
sawblade or other cutting tool,
K, DO NOT perform layout, assembly, or setup
WOrk on the table while the cutting tool _s
rotating.
L, DO NOT perform any operation
"FREEHAND" -- always use e_ther the rip
fence or the miter gauge to position and
guide the work.
M. NEVER use the rip fence when crosscutting
orthe miter gauge when ripping. DO NOT use
the rip fence as a length stop.
Never hold onto or touch the "free end" of the
workpiece or a "free piece" that is cut off.
while power is "ON" and/or the sawb|ade _s
rotating.
N. Shut "OFF" the saw and disconnect the
power cord when removing the table insert,
changing the cutting tool, removing or
replacing the blade guard, or making
adjustments.
O. Provide adequate support to the rear and
sides of the saw table for wider or long
workpieces.
P. Plastic and composition (like hardboard)
materials may be cut on your saw. However,
since these are usually quite hard and
slippery, the antikickback pawls may not stop
a kickback.
Therefore, be especially attentive to
following proper set-up and cutting
procedures for ripping. Do not stand, or
permit anyone else to stand, in line with a
potential kickback.
Q. If you stall or jam the sawblade in the
workpiece turn saw "OFF" and remove the
workpiece from the sawblade. Check to see if
the sawblade is parallel to the miter gauge
grooves and if the spreader is in proper
alignment with the sawblade, if ripping at the
time, check to see if the rip fence is parallel
with the sawblade. Readjust as indicated.
R. DO NOT remove small pieces of cut-off
material that may become trapped inside the
blade guard while the saw is running. This
could endanger your hands or cause a
kickback. Turn saw "OFF" and wait until
blade stops.
S. Use extra care when ripping wood that has a
twisted grain or is twisted or bowed -- it may
rock on the table and/or pinch the sawblade.
9. KNOW YOUR CUTTING TOOLS
A. Dull, gummy, or improperly sharpened or set
cutting tools can cause material to stick, jam,
stall the saw, or kickback at the operator.
Minimize potential injury by proper cutting
tool and machine maintenance.
NEVER ATTEMPT TO FREE A STALLED
SAWBLADE WITHOUT FIRST TURNING
THE SAW OFF.
B. Never use grinding wheels, abrasive cut-off
wheels, friction wheels (metal slitting blades)
wire wheels or buffing wheels.
10. USE ONLY ACCESSORIES DESIGNED FOR
THIS SAW
11. Crosscutting operations are worked more
conveniently and with greater safety if an
auxiliary wood facing is attached to the miter
gauge using the holes provided. However, the
facing must not interfere with the proper
functioning of the sawblade guard.
12. Make sure the top of the arbor or cutting tool
rotates toward you when standing in normal
operating position. Also make sure the cutting
tool, arbor collars and arbor nut are installed
properly. Keep the cutting tool as low as
possible for the operation being performed.
Keep all guards in place whenever possible.
13. Do not use any blade or other cutting tool
marked for an operating speed less than 3450
RPM. Never use a cutting tool larger in diameter
than the diameter for which the saw was
designed. For greatest safety and efficiency
when ripping, use the maximum diameter blade
for which the saw is designed, since under these
conditions the spreader is nearest the blade.
14. Adjust table inserts flush with the table top.
NEVER operate the saw unless the proper insert
is installed.
15. NEVER feed material into the cutting tool from
the rear of the saw. An accident and serious
injury could result.
16. THINK SAFETY.
Safety is a combination of operator common
sense and alertness at all times when the saw is
being used.
17. NEVER use another person as a substitute for a
table extension, or as additional support for a
workpiece that is longer or wider than the basic
saw table, or to assist in feeding or supporting or
pulling the workpiece.
DO NOT pull the workpiece through the
sawblade -position your body at the nose (in-
feed) side of the guard: start and complete the
cut from that same side. This will require added
table support for long or wide workpieces that
extend beyond the length or width of the saw
table.
18. NOTE AND FOLLOW SAFETY INSTRUC-
TIONS THAT APPEAR ON THE FRONT OF
YOUR SAW.
liB'_ FOR YOUR OWN SAFETY: ,=ov 6o.z ,.5,,_= /
1 AS_.OA_U_ST*.mOVe_RSUANU*k e_V_R_*CK_RO_,_O_OV_RSXWaL^_ IOOO.OT_UO_POWEACOnOU_,-_._ /
_FC_E O_EAA_ UAC_ , _WR _ORM A_VO_RATI_ _ez4_ UOTORCOWO,Sco_a_c_o TO
z W_*RSA_'_VC.OC._ES_,ANSI_a71 e U_ES=We_*_QU*RO_Oe Tr_-S*_K; UOTOn
K_OW"OWTO *VO_ KrC_aAe_S SAW=-ABEToSTOPeErO_ _JUSTI_G
USE _M STICK W_N .EcxJ._o o_ ss_v_
19. WARNING: DO NOT ALLOW FAMILIARITY
(GAINED FROM FREQUENT USE OF YOUR
SAW) TO BECOME COMMONPLACE.
ALWAYS REMEMBER THAT A CARELESS
FRACTION OF A SECOND IS SUFFICIENT TO
INFLICT SEVERE INJURY.
20. WARNING: THE 2-1/2" SAW PULLEYAND THE
2-1/2" MOTOR PULLEY FURNISHED, WILL
RUN THE BLADE AT APPROXIMATELY 3450
RPM WHEN USED WITH A 3450 RPM MOTOR.
NEVER SUBSTITUTE THESE PULLEYS TO
INCREASE THIS SPEED BECAUSE IT COULD
BE DANGEROUS.
NOTE: Do not overtighten arbor nut. Use the arbor
wrench to just "snug" it.
WEAR YOUR
The operation of any power tool can result in foreign
objects being thrown into the eyes, which can result
in severe eye damage. Always wear safety goggles
complying with ANSI Z87.1 (shown on Package)
before commencing power tool operation. Safety
Goggles are available at Sears retail or catalog.
stores.
WARNING: DO NOT UNDER ANY CIRCUMSTANCES
ATTEMPT TO SERVICE, REPAIR, DISMANTLE, OR
DISASSEMBLE ANY OF THE ELECTRICAL OR
ELECTRONIC (COMPUTER ETC.) PARTS. REPAIRS ARE TO
BE PERFORMED BY SEARS SERVICE PERSONNEL ONLY.
4
MOTOR SPECiFICATiONS AND ELECTRICAL REQUIREMENTS
This saw is designed to use a 3450 RPM motor only.
Do not use any motor that runs faster than 3450
RPM. It is wired for operation on 110-120 volts, 60
Hz., alternating current. IT MUST NOT BE
CONVERTED TO OPERATE ON 230 VOLTS.
CONNECTING TO POWER SOURCE OUTLET
This saw must be grounded while in use to protect
the operator from electrical shock.
If power cord is worn or cut, or damaged in any way,
have it replaced immediately.
Your saw has a plug that looks like the one below.
3-PRONG PLUG
GROUNDING PRONG
GROUNDED
3-PRONG OUTLET
Plug power cord into 110-120V properly grounded
type outlet protected by a 15-amp. time delay or
Circuit-Saver fuse or circuit breaker.
IF YOU ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED, HAVE IT CHECKED BY
A QUALiFiED ELECTRICIAN.
WARNING: DO NOT PERMIT FINGERS TO
TOUCH THE TERMINALS OF PLUG WHEN
INSTALLING OR REMOVING THE PLUG TO OR
FROM THE OUTLET.
WARNING: IF NOT PROPERLY GROUNDED THIS
POWER TOOL CAN HAVE THE POTENTIAL
HAZARD OF ELECTRICAL SHOCK, PARTICU-
LARLY WHEN USED IN DAMP LOCATIONS,
AROUND PLUMBING, OR OUT OF DOORS. IFAN
ELECTRICAL SHOCK OCCURS THERE IS THE
POTENTIAL OF A SECONDARY HAZARD SUCH
AS YOUR HANDS CONTACTING THE
SAWBLADE.
This saw isequipped with a 3-conductor cord and
grounding type plug which has a grounding prong,
approved by Underwriter's Laboratories and the
Canadian Standards Association. The ground
conductor has a green lug and is attached to the tool
housing at one end and to the ground prong in the
attachment plug at the other end.
This plug requires a mating 3-conductor grounded
type outlet as shown.
If the outlet you are planning to use for this saw is of
the two prong type DO NOT REMOVE OR ALTER
THE GROUNDING PRONG IN ANY MANNER. Use
an adapter as shown and always connect the
grounding lug to a known ground.
It is recommended that you have a qualified
electrician replace the TWO prong outlet with a
properly grounded THREE prong outlet.
An adapter as shown below is available for
connecting plugs to 2-prong receptacles. The
green grounding lug extended from the adapter
must be connected to a permanent ground such as
to a properly grounded outlet box.
GROUNDING LUG
MAKE SURE THIS IS
3-PRONG CONNECTED TO A
PLUG KNOWN GROUND
2-PRONG
RECEPTACLE
ADAPTER
NOTE: The adapter illustrated is for use only if you
already have a properly grounded 2-prong
receptacle.
The use of any extension cord will cause some loss
of power. To keep this to a minimum and to prevent
over-heating and motor burn-out, use the table
below to determine the minimum wire size (A.W.G.)
extension cord. Use only 3 wire extension cords
which have 3 prong grounding type plugs and
3-pole receptacles which will accept the plug on the
saw.
1 H.P. MOTOR 110-120V
Extension Cord Length Wire Size A.W.G,
Up to 50 Ft.................. 14
50 to 100 Ft.................. 12
100 - 200 Ft.................. 10
200 - 400 Ft.................... 8
CONTENTS
Warranty .................................... 2
General Safety instructions
For Power Tools ........................... 2
Additional Safety Instructions
For Table Saw ............................. 3
Motor Specifications And
Electrical Requirements .................... 5
Unpacking And Checking Contents ........... 6
Assembly .................................... 8
Getting To Know Your Saw ................. 23
Location And Function of
Electronic Controls ..................... 23
Location And Function of
Mechanical Controls .................... 23
Basic Saw Operation ........................ 28
Calibrating The Saw For
Electronic Operations ................... 29
Recommended Accessories ................. 40
Maintenance ................................ 41
Lubrication ................................. 41
Trouble Shooting ........................... 42
Repair Parts ................................ 46
UNPACKING AND CHECKmNG CONTENTS
TOOLS NEEDED
"r
#2 Phillips Type
Pliers _'- Screwdriver
Wrenches
....i./.. ......... ,,...,., ........ I 3/8 in. 7/16 in.
• 1/2 in. 9/16 in.
Combination Square 3/4 in,
COMBINATION SQUARE MUST BE TRUE.
STRAIGHT EDGE OF BOARD
3/4" THICK. THIS EDGE MUST
DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT.
BOARD ALONG THIS EDGE. sT\
SHOULD BE NO GAP OR OVERLAP
HERE WHEN SQUARE IS FLIPPED
OVER IN DOTTED POSITION.
Model 113.226830 Table Saw is shipped complete in
one carton and INCLUDES Motor, Two Table
Extensions, Steel Legs, and Hold Down Clamp.
Separate all parts from packing materials and check
each one with the illustration and the list of Loose
Parts to make certain all items are accounted for
before discarding any packing material.
If any parts are missing, do not attempt to assemble
the table saw, plug in the power cord or turn the
switch on until the missing parts are obtained and
are installed correctly.
Remove the protective oil that is applied to the table
top and edges of the table. Use any ordinary
household type grease and spot remover.
CAUTION: Never use gasoline, naptha or similar
highly volatile solvents.
Apply a coat of automobile wax to the table.
Wipe all parts thoroughly with a clean, dry cloth.
WARNING: FOR YOUR OWN SAFETY, NEVER
CONNECT PLUG TO POWER SOURCE OUTLET
UNTIL ALL ASSEMBLY STEPS ARE COMPLETE,
AND YOU READ AND UNDERSTAND THE
SAFETY AND OPERATIONAL INSTRUCTIONS.
HOLDDOWNCLAMP Qty.
AClamp Assembly ....................... 1
B Wing Screw ............................ 2
CWasher ................................ 2
DSupport Rod ........................... 1
A
6
SUPPLIEDLOOSEiH-CARTOH
Item Part Hame Qty.
A Blade Guard and Spreader .............. 1
B Rip Fence ............................. 1
C Miter Gauge .......................... 1
D Rip Fence Guide Bar Rod ............... 1
E Rip Fence Guide Bar with Rip Scale (Front) 1
F Rip Fence Guide Bar (Rear) ............. 1
G Motor Base ........................... 1
H Bag Containing ........................ 1
Owner's Manual ....................... 1
Calibration Gauge ..................... 1
Owner's Information Card .............. 1
J Leg .................................. 4
K Stiffener, Side ......................... 2
L Stiffener, End .......................... 2
M Extension, 12 x 27 ..................... 2
N Motor ................................ 1
0 Guard, Belt ........................... 1
P Clip,"S". ............................. 3
Q Screw, Pan Hd. Type "T" 10-32 x 1/2 .... 3
R Support, Belt Guard .................... 1
S Bracket, Support ...................... 1
T
Loose Parts Bag No. 62956
(Containing the Following Items):
Switch Key ........................... 1
Loose Parts Bag No. 62836 ............. 1
Loose Parts Bag No. 62752 ............. 1
Loose Parts Bag No. 62957 ............. 1
Loose Parts Bag No. 62836
(Containing the Following Items):
U Rod Assembly, Spreader ............... 1
V Support, Guard ........................ 1
W Belt, Vee 1/2 x 41 ..................... 1
X Pulley ................................ 1
Y Wrench, Arbor ........................ 1
Z Support, Spreader ..................... 1
Loose Parts Bag No. 62835 ............. 1
Loose Parts Bag No. 62957
(Containing the Following Items):
AA Lockwasher, External 5/16 ............ 4
BB Nut, Hex 5/16-18 ..................... 4
CC Screw, Hex Hd. 5/16-18 x 1-1/4 ........ 4
DD Washer, 11/32 x 11/16 x 1/16 ......... 4
Loose Parts Bag No. 62835
(Containing the Following Items):
AA Lockwasher, External 5/16 " 10
AA Lockwasher, External 1/4 ............. 2
BB Nut, Hex 5/16-18 ..................... 8
BB Nut, Hex 1/4-20 ...................... 2
CC Screw, Hex Hd. 5/16-18 x 5/8 ......... 3
CC Screw, Hex Hd. 5/16-18 x 1 ........... 4
CO Screw, Hex Hd. 5/16-18 x 1-3/4 ........ 2
CC Screw, Hex Hd. 1/4-20 x 5/8 .......... 2
EE Bolt, Carriage 5/16-18 x 3/4 ........... 4
FF Spacer, Fence Guide Bar .............. 2
GG Nut, Self Threading ................... 2
HH Screw, Thumb 5/16-18 x 1 ............ 1
"L"
JJ Wrench, Hex "L" 1/8 ................. 1
JJ Wrench, Hex 3/32 ................ 1
JJ Wrench, Hex "L" 5/32 ................ 1
KK Key, Square 3/16 ..................... 1
LL Belt Guard Support ................... 1
u v
Q
P
\
Y
o
AA BB
FF _
DD
CC EE
GG
SIZE
MM
NN
Loose Parts Bag No. 62752 for Legs
(Containing the Following Items):
MM Screw, Truss Hd. 1!4-20 x 5/8 ......... 24
AA Lockwasher, External 1/4 ............. 24
AA Lockwasher, External 5/16 ............ 4
BB Nut, Hex 1/2-13 ...................... 8
BB Nut, Hex 1/4-20 ...................... 24
BB Nut, Hex 5/16-18 ..................... 4
CC Screw, Hex 5116-18 x 1-1/4 ........... 4
DD Washer, 11/32 x 11/16 x 11t6 ......... 8
NN Foot, Leveling ....................... 4
ASSEMBLY
ASSEMBLING STEEL LEGS
From among the loose parts, find the following
Hardware:
24 Truss Head Screws, 1/4-20 x 5/8 in. long (top
of screw is rounded)
24 Lockwashers, 1/4 in. External Type (approx.
dia. of hole 1/4 in.)
24 Hex nuts, 1/4-20 (approx. dia. of hole 1/4 in.)
8 Hex Nuts, 1/2-13 (approx. dia. of hole 1/2 in.)
4 Leveling feet.
Assemble the legs as shown...
1. Insert the Truss Head Screws through the holes
in the legs, then through the holes in the
stiffeners. MAKE SURE THE SCREWS GO
THROUGH THE HOLES IN THE SIDE
STIFFENERS MARKED "X".
2. Install the Iockwashers ... screw on the nuts
but do not tighten until completely assembled.
3. Install leveling feet.
END
STIFFENER '
ASSEMBLE SCREWS
THROUGH HOLES
MARKED "X"
SIDE STIFFENER
IN. HEX NUTS
_)F LEVELING FOOT
MOUNTING SAW
1. From among the loose parts, find the following
hardware:
4 Hex Head Screws, 5/16-18 x 1-1/4 in. long.
4 Hex Nuts, 5/16-18 (approx. dia. of hole 5/16
in.)
4 Lockwashers, 5/16 in. External Type (approx.
dia. of hole, 5/16 in.)
8 Flat Washers, (dia. of hole 11/32 in.)
NOTE: Do not lift saw by plastic housing.
/
8
2. Placesawonlegssothatholesinbottonofsaw
line up withholesin top of legs.
3. Installscrews,washers,Iockwashersandnuts
asshown.
Ifyoumountthesawonanyotherbench,makesure
that thereisanopeninginthetopof thebenchthe
samesizeastheopeninginthebottomofthesawso
thatthesawdustcandropthrough.Recommended
workingheightis33to37inchesfromthetopof the
sawtabletothe floor.
SAW eASE _[
FLAT WASHER -----_
I"J
END
STIFFENER- _1
FLATWASHER----", _, ]l
H
13
®
2-3/4
7/16 DIA. HOLES
16 13
IFRONT OF SAW _
NOTE: All dimensions in inches
1/2
CHECKING TABLE INSERT
1. Insert should be flush with table top along its
entire length. Check as shown. Loosen flat head
screw that holds insert and adjust the four set
screws as necessary. Tighten flat head screw. Do
not tighten screw to the point where it deflects the
insert.
F_ 3/32 IN
"_ SETSCREW WRENCH
2. To remove insert.
A) Loosen Screw
B) Lift insert from end, and pull toward front of
saw.
3. TO replace insert.
Place insert into insert opening in table and push
toward rear of saw to engage spring clip and until
keyslot in insert will drop over screw. Tighten
screw.
Do not tighten screw to the point where it will
deflect the insert.
9
MOUNTING THE MOTOR
1. From among the loose parts, find the following
hardware:
"L" shaped Belt Guard Support Bracket
2 Hex Head Screws 5/16-18 × 5/8 in. long
4 Carriage Bolts, 5/16-18 x 3/4 in. long
4 Hex Nuts, 5/16-18
(approx. dia. of hole 5/16 in.)
4 Lockwashers, 5/16 in. External Type
(approx. dia. of hole 5/16 in.)
2. Place motor on MOTOR BASE... insert bolts
through holes in base.., then through the motor.
Install Iockwashers, and nuts. Do not tighten.
3. Insert long leg of "L" bracket between motor
base and mounting plate on motor. Do not push
support all the way in. Push in until bracket is
even with motor end hub. This bracket is held in
place as the motor mounting bolts are tightened.
4. Position motor so that edge of MOTOR FOOT
and MOTOR BASE are even ... slide motor all the
way to the RIGHT... tighten the four nuts.
MOTOR MOUNTING
BASE THESE TWO
EDGES EVEN
LOCKWASHER
5/16 IN.
NUT __......_ _/
5/16-18
CARRIAGE BOLT
5/16-18 X 3/4 IN.
MOTOR BASE
BELT GUARD
SUPPORT
BELT GUARD SUPPORT
INSERTED EVEN WITH
MOTOR END HUB
4. Screw the two 5/16-18 x 5/8 in. motor base
clamp screws part way into tapped holes in
cradle.
5. Lift motor and insert the TWO PINS on motor
base into HOLES in cradle.., push motor in as
far as it will go.
6. Tighten the two motor base clamp screws.
BELT GUARD
SUPPORT
MOTOR BASE
CLAMP SCREWS
5/16-18 X 5/8 IN.
HEX. HD. SCREWS
IO
MOTOR CONNECTIONS
WARNING: FOR YOUR OWN SAFETY, NEVER
CONNECT PLUG TO POWER SOURCE OUTLET
UNTIL ALL ASSEMBLY STEPS ARE COMPLETED
1. Open motor connector box cover located on left
end of motor (viewed from rear of saw) using a flat
blade screwdriver.
2. Remove GREEN SCREW and Iockwasher and
insert screw through round metal terminal on the
end of the GREEN wire of power cord with
Iockwasher between terminal and motor frame.
(See illus.)
3. Reinsert GREEN SCREW in the threaded hole.
Tighten securely.
4. Insert terminal end of WHITE wire on spade
terminal marked T4 on the motor. Push terminal
firmly until seated.
5. insert terminal end of BLACK wire on spade
terminal marked T1 on the motor. Push terminal
firmly until seated.
6. Close motor connector box being sure that power
cord is seated in the largest strain relief groove,
and tighten box cover screws
WARNING: Do not plug in power cord.
7. Do not install pulley or belt at this time.
GREEN WIRE
_TO GREEN SCREW
STRAIN RELIEF
)OVE
"WHITE WIRE TO
TERMINAL T4
ATTACHING AND ASSEMBLING
TABLE EXTENSIONS
From among the loose parts find the following
hardware: (Quantity indicated is for 2 extensions)
HARDWARE FOR INSTALLING
EXTENSIONS TO SAW TABLE
Ref.
No. Description
1 Hex Hd. Screw, 5/16-18 x 1-1/4 ......
2 Flat Washer (Dia. of Hole 11/32) .....
3 External Lockwasher, 5/16 ...........
4 Hex Nut, 5/16-18 ....................
Qty.
8
8
8
8
34
1. Insert four (4) 5/16-18 x 1-1/4 in. long screws
through holes in each EXTENSION.
2. Position extension against table so screws
extend through holes in table.
3. Install flat washer, Iockwashers, and nuts on the
screws... DO NOT TIGHTEN.
, __-_ __.-_'.__)_\
Ij F"
AT 3 PLACES
MARKED WITH "X"
4. Line up front and top of the extension with the
front and top of the table. Use a combination
square to line-up these edges. SLIGHTLY
TIGHTEN nuts with a wrench.
BLOCK OF WOOD
\
5. if adjustment is necessary you should tap the
extension into position using a hammer and a
block of wood. Then firmly tighten nuts.
11
iNSTALLING RIP FENCEGUIDE BARS
1. Fromamongtheloosepartsfind thefollowing
hardware:
2 HexHeadScrews,5/16-18x 1-3/4in. long
2 HexHeadScrews,5/16-18x 1 in.long
4 ExternalLockwashers,5/16in.
(approx.dia.of hole5/16in.)
4 HexNuts,5/16-18
(approx.dia.of hole5/16in.)
2Spacers,3/4in. dia.x 1/2in.long
2 Self-threadingnuts
1 FenceGuideBarRod
2. Layguidebarson sawtable.
NOTE:Thevariousholesin thebarallowthem
to be positionedon this sawand also makes
them adaptable to other models.
3. Insert a 1-3/4 inch long screwthroughtheTHIRD
hole IN THE FRONT BAR AS ILLUSTRATED...
insert another 1-3/4 inch long screw through the
SEVENTH hole in bar.
4. Place spacers on screws.
REAR GUIDE BAR
7TH HOLE
3RD HOLE
LEFT SIDE OF
FRONT GUIDE BAR
(GUIDE BAR IS TO BE
TURNED END FOR END
AFTER SCREWS ARE
INSTALLED)
5. Turn front bar end for end and insert bolts
through holes in middle and on right side of
front of saw table as illustrated install
Iockwashers and nuts. DON'T SCI_I:;W NUTS
ON ALL THE WAY, just get them started on the
screws.
INSERT BOLTS
6. Insert 1in. long screws in SECOND and
FOURTH or FIFTH holes of rear bar and attach
to table the same way as front bar.
7. Insert ends of FENCE GUIDE BAR ROD
through holes in bars as illustrated.
NOTE: The ends of the RODare not threaded...
the SELF THREADING NUTS will cut threads
on the rod as they are screwed on.
FENCE GUIDE
BAR ROD
4TH OR 5TH
HOLE 2ND HOLE
12
8. Holdrodwithonehandandwitha1/2in.wrench
orpliersstartscrewingonONEof thenutsonly
A TURNOR TWO, . . screwonothernut the
sameway.
9. Using TWO 1/2 in. wrenches or pliers tighten
both of the nuts.
10. Slide the bars so that screws are in the MIDDLE
of the slotted holes.
11. Position rip fence over miter gauge groove,
holding up the rear end while engaging front
end with bar.., lower fence onto table.
12. Plug saw into power outlet.
13. Insert yellow key into MASTER switch and turn
on.
14. Press _ key. A "E " will be displayed.
15. Press and hold jog key _ to raise sawblade
about 3 inches above table surface. Release key.
NOTE: Display will not show elevation or angle
until saw is "calibrated". This is described after
assembly is complete.
16. Press _ key.
IMASTER_SAW MOTOR
l_To LOCK
REMOV_
YELLOW
KEY
IIIII PULL)NR n
I
YELLOW JOG
KEY KEYS
MINUS
ELEVATION BEd/EL
KEY KEY
17:Place a square against the blade. Make sure
square is not touching the TIP of one of the saw
TEETH.
Press and release _ and
18. keys to
bring blade square with table.
19. Turn switch off and remove yellow key.
20. Remove plug from power source.
MAKE SURE SQUARE
IS NOT TOUCHING
TiP OF TOOTH
O
13
21. Carefully move fence against blade.
22. Move front bar until "0" mark on rip scale is
approximately inline with indicator.
Move FRONT bar upwards until fence is
approximately 1/32 in. above table.., tighten
screw at left end of bar.
NOTE: Fold a piece of newspaper making 8
thicknesses and place between rip fence and
table to act as a spacer. This will hold the fence
off of the table approx. 1/32 in.
23. Adjust rear bar so that the fence is
approximately 1/32 in. above table. IVlake sure it
is square with fence guide bar rod ... tighten
screw at end of bar.
24. Be sure top surface of extension is PARALLEL
to top surface of rear guide bar.
8 THICKNESSES
OF PAPER
8 THICKNESSES
OF PAPER
25. Move fence to RIGHT edge of saw table.., make
sure it is approx. 1/32 i n. above table at front and
rear and tighten screws in front and rear guide
bars.
ALIGNING RIP FENCE
The fence should slide easily along the bars and
always remain in alignment (parallel to sawblade
and miter gauge grooves).
The alignment is maintained by aspring underneath
the fence which bears against the front guide bar.
To move the fence, loosen the lock handle and
grasp the fence with one hand at the front.
__ LOOSEN
14
For very close adjustments, grasp the guide bar with
botl_ hands and move the fence with your thumbs.
With fence on saw but NOT LOCKED move the
REAR END of the fence slightly to the right or left...
when you release it, the fence should "spring" back
to its original position.
\\
If it does not, the spring pressure must be
INCREASED.
1. Loosen the screws.
2. Move Spring slightly toward front of fence...
tighten screws.
If the fence does not slide easily along the bars, the
pressure of the spring can be REDUCED.
1. Loosen the screws.
2. Move spring slightly toward rear of
fence.., tighten screws.
SPRING
SCREWS
The rip fence lock lever when locked down should
hold the rip fence securely. It should not be difficult
to push down and lock.
If lock lever does not lock fence securely...
1. Raise lock lever.
2. Tighten the adjusting nut using a small
screwdriver until the lever, when locked, holds
the rip fence securely.
If lock lever is difficult to push down...
1. Raise lock lever.
2. Loosen the adjusting nut using a small
screwdriver until the lever is easy to push down
and holds the rip fence securely.
"___ ADJUSTING NUT
FENCE HEAD
3. The rip fence must be PARALLEL with the
sawblade and miter Gauge grooves ...Move
fence until it is along side of groove. DO NOT
LOCK IT. It should be parallel to groove. If it is
not:
A. Loosen the two "He× Head Screws."
B. Hold fence head tightly against bar.., move
end of fence so that it is parallel with groove.
C. Alternately tighten the screws.
HEX SCREWS
FENCE HEAD
HEELING ADJUSTMENT or PARALLELISM
OF SAWBLADE TO MITER GAUGE GROOVE
While cutting, the material must move in a straight
line PARALLEL to the SAWBLADE... therefore the
sawblade must be parallel to both the miter gauge
GROOVE and the RIP FENCE.
If the sawblade IS NOT parallel to the miter gauge
groove, the blade will bind at one end of the cut.
(This is known as "HEELING"). Check the sawblade
as follows.
WARNING -- FOR YOUR OWN SAFETY MAKE
CERTAIN THAT SWITCH IS "OFF" AND POWER
CORD IS REMOVED FROM POWER SOURCE
OUTLET BEFORE CHECKING OR ADJUSTING
SAW.
1. Mark an "x" on one of the teeth which is SET
(bent) to the LEFT.
2. Place the head of a combination square in the
GROOVE...adjust blade of square so that it just
touches the tip of the MARKED tooth. Lock the
blade of the square.
3. Move square to REAR, rotate blade to see if
MARKED tooth again touches blade of square.
4. If tooth touches square at FRONT and
REAR...sawblade is PARALLEL to MITER
GAUGE GROOVE.
16
5. Iftoothdoesnottouchthesameamount,., the
mechanismunderneathmust be adjustedto
makethebladePARALLELto GROOVE,
A.ReartrunnionmustbemovedTOWARDthe
combinationsquareifthereisaspacebetween
markedtoothandendof squarein step3.
B.ReartrunnionmustbemovedAWAYfromthe
squareif markedtoothpushessquareout of
positionin thegroove.
FRONT TRUNNION
REAR TRUNNION
NOTE: All six screws can be reached through back
of saw. Use a9/16-in. wrench. To reach left-hand
front trunnion screws, tilt blade to approximately
25° . After loosening screws reposition blade at 90° .
To make this adjustment:
a. Plug saw into power outlet.
b. Insert yellow key into MASTER switch and
turn on.
c. Press [-_ key.
d. Press and hold _ key to tilt sawblade to
approximately 25°to obtain clearance for
wrench.
e. Turn switch off. Remove yellow key.
f. Loosen all three screws that hold the rear
trunnion and all three screws that hold the
front trunnion.
g. Insert yellow key into MASTER switch and
turn on.
h. Press _ key.
i. Press and hold _ keyto reposition blade
at 90°using a square.
j. Turn switch "OFF", remove yellow key and
unplug saw.
REAR TRUNNION
SCREWS
FT HA
RIGHT "HAND I CENTER
(BEHIND HERE) (BEHIND HERE)
m ",,
FRONT-TRUNNION SCREWS
6. Using a wood block and mallet as shown, move
rear trunnion to right or left as required to realign
the blade. If necessary, shift front trunnion in
similiar manner; but do NOT move front trunnion
unless necessary. Recheck the alignment with
the square.
7. Securely tighten all sixtrunnion screws following
previous steps to tilt blade to obtain clearance for
wrench.
8. Recheck alignment after tightening screws.
Readjust as needed.
EDGE OF TRUNNION
CLAW HAMMER
PLACE BLOCK HERE .............. OR HERE
EDGE OF
REAR OF SAW CRADLE
17
ADJUSTING RIP SCALE INDICATOR
IMPORTANT: BLADE must be SQUARE (90° ) to
TABLE, in order to ALIGN rip fence.
1. Using a rule, position fence on right side of
sawblade 2 in. from the sides of the
teeth.., tighten lock handle.
2. Loosen screw holding the indicator.., adjust
so that it points to "2" on the rip
scale.., tighten screw.
NOTE: If you cannot adjust indicator so that it
points to "2", loosen the screws holding the
front guide bar and move the guide bar.
\
\
LOCK HANDLE
iNSTALLiNG BLADE GUARD
1. From among the loose parts, find
2 Hex Head Screws, 1/4-20 x 5/8 in. tong
1 Hex Head Screw, 5/16-18 x 5/8 in. long
2 Hex Head Screws, 5/16-18 x 1 in. long
2 Hex Nuts, 1/4-20
(approx. dia. of hole 1/4 in.)
2 Lockwashers, 1/4 in. External Type
(approx. dia. of hole 1/4 in.)
2 Lockwashers, 5/16 in. External Type
(approx. dia. of hole 5/16 in.)
1 Thumbscrew
Guard Support
Spreader Support
Spreader Rod
2. Attach GUARD SUPPORT DO NOT
TIGHTEN screws.
3. Assemble 5/16-18 x 5/8 hex head screw into
GUARD SUPPORT.
GUARD
SUPPORT
5/16-18 X
5/8 IN.
HEX HD.
SCREW
5/16-18 1IN.
HEX HD. SCREWS
5/16 IN.
4. Insert SPREADER ROD into SPREADER
SUPPORT until pin fits into notch. Insert
Thumbscrew and tighten it.
THUMB SCREW
SPREADER
ROD
FLAT
SURFACE
_(INTO SUPPORT)
U
SPREADER
SUPPORT
18
5. Slide SPREADER ROD into GUARD SUPPORT
until left end of ROD extends approximately 1/4
inch beyond edge of SUPPORT... Snug up Hex
Head Screw in SUPPORT.
6. Attach SPREADERto SPREADER SUPPORTso
that screws are all the way back in the SLOTS of
SUPPORT... tighten screws,
7. Raise ANTIKICKBACK PAWLS (hold in place
with a setscrew wrench. See next illustration).
Align spreader SQUARE to table (be sure insert
is properly adjusted).
!/4-20 HEX \ ! r_ l! _-_
HO.SCREW \ N; '
1/4 IN. LOCKWASHERLT_ III//_=_
1/4-20 HEX NUT // I _,_"
END OF ROD X\\ \ll_'_-; SCREWS ALL THE
TO \,WAYBACK,NSLOTS
OF EDGE OF (_ ,<_,._ f,_l"_"_l ,OF SUPPORT
SUPPORT I! r__,.__ _\ ] '
GUARD SUPPORT
8. Raise Blade Guard . .lift up both
ANTIKICKBACK PAWLS . . insert one of the
SETSCREW WRENCHES in the notches to hold
the pawls out of the way.
9. Lay blade of square or other straightedge
alongside of blade.
10. Loosen Hex Head Screw in GUARD SUPPORT
and move spreader so that it touches blade of
square.., tighten screw.
11. NOTE: The spreader is now square with the
table and approximately in line with the
sawblade. The spreader requires further
adjustment to align it PARALLEL to the blade
and in the MIDDLE of the cut (KERF) made by
the sawblade.
STRAIGHTEDGE
HD.
SCREW
12. IMPORTANT:The SPREADER must always be
PARALLEL to the sawblade in the MIDDLE of
the cut (KERF) made by the sawblade.
NOTE: The spreader is thinner than the width of
the KERF by approximately six thicknesses of !
paper.
SPACE EQUAL TO APPROX.
3THICKNESSES OF PAPER KERF WOOD
BLADE
/
13. Make two folds in asmall piece (6 x 6 in.) of
ordinary NEWSPAPER making three
thicknesses.
The folded paper will be used as a "spacing
gauge".
19
14.PlaceRIPFENCEon table...
CAREFULLYmoveit againstbladesothatit is
parallelto theblade,andjust TOUCHEStipsof
sawteeth.., tightenRIPFENCELOCKKNOB
HANDLE.
15.Insertfolded paperbetweenSPREADERand
FENCE... holdspreaderflat againstfence...
tighten screws using 7/16 in. wrench. Now
tightenHexHd.Screwsin Support.
16.To removeBLADEGUARDANDSPREADER,
loosenTHUMBSCREW... DONOTLOOSEN
OTHERSCREWS.
7/16 IN. WRENCH
\
FOLDED PAPER
INSTALLING BELT GUARD SUPPORT
1. Screws furnished with guard are "self
threading" . . .screw them into holes in BELT
GUARD SUPPORT BRACKET, then remove
them.
2. Position BELT GUARD SUPPORT BRACKET
and BELT GUARD SUPPORT as shown and
install the screws.., make sure motor shaft is in
CENTER of hole in SUPPORT.
_' TWO HOLES CLOSEST
....TOGETHER
BELT GUARD SUPPORT SCREW
BELT GUARD
SUPPORT
O0
PIVOT
SCREW
3. Install three CLIPS (furnished with guard) 90 °
apart starting with one clip at the end of the
guard as shown . .. LONG END of clip facing
AWAY from you.
4. Do not assemble belt guard to belt guard
support at this time.
BELT GUARD
OPENING
CLIPS
LONG END
2O
iNSTALLING MOTOR PULLEY AND BELT
1. Loosen set screw in motor pulley using 5/32 in.
setscrew wrench. Slide pulley on shaft with HUB
away from motor. DO NOT TIGHTEN
SETSCREW.
2. Install 3/16" in. square key (in loose parts) in
grooves in pulley and motor shaft. DO NOT
TIGHTEN SETSCREW at this time.
PULLEY SETSCREW
3. Loosen two motor base clamp screws.., push
motor in as far as it will go.
4. a. Plug in saw, turn MASTER switch "ON".
b. Press _ key.
c. Press and hold _L_ key to lower blade even
with table top.
d. Turn MASTER switch "OFF", remove yellow key
and unplug saw.
5. Install belt on motor pulley and saw pulley.
6. Sight along edges of both pulleys and move
motor pulley so that belt is parallel to the edges
of both pulleys . . . tighten the setscrew in the
motor pulley.
7. Make sure blade is 90 ° to table.., raise it all the
way up using procedure in Step 4 except holding
the IJ°_l key.., turn master switch "OFF".
8. Lift motor until edge of washer is even with end
of slot.., tighten pivot screw. In this position,
pull motor toward you (pins will slide out of
cradle) until belt is TIGHT... tighten the two
MOTOR BASE CLAMP SCREWS.
9. Loosen Pivot Screw slightly.
10. Lower the saw blade all the way down following
procedure in Step 4 above.
11. iMPORTANT: Motor should pivot freely
EDGE OF WASHER
EVEN WITH END\
OF SLOT
J
MOTOR BASE Y
-BELT
"-q i H
downward as blade is lowered, tf it does not,
LOOSEN the PIVOT SCREW some more.
12. Pivot screw must be adjusted only tight enough
to allow motor to pivot FREELYas blade is raised
or lowered. This will maintain constant tension
on belt.
13. Remove belt from motor pulley. Insert end of
belt through opening in end of belt guard and
install belt on pulley.
BELT
21
14. Press guard onto support so that bottom of
guard is approximately 3/4 in. away from belt
with blade all the way down.
NOTE: To remove guard, lift up on LONG TABS
of clips.., pull guard outward. The ciips
should remain on the BELTGUARD SUPPORT,
f
/S/_ --
l
:341N.
ASSEMBLING HOLD-DOWN
Locate the clamp assembly, support rod, two wing
screws and two washers in loose parts bag.
Screw the support rod (1) tightly into the hole in the
miter gauge head.
Position the clamp assembly (2) on the handle and
rod ... install washers (3) and wing screws (4).
NOTE: The small knob (5) on the clamp screw must
not turn. Check nut underneath it... itmust be tight
against the knob. Use a 1/2 inch wrench to tighten it.
2
MITER GAUGE
NOTE: The slots for the Stop Pin and the angle
graduations are manufactured to close tolerances
which provide accuracy for most woodworking
projects. In cases where greater accuracy is
required, it is recommended that a trial cut be made
and checked before cutting the actual workpiece.
Before using the miter gauge, checkthatthe head of
the miter gauge is square to its bar when the Stop
Pin is indexed at 0 ° and the Lock Knob tightened, if
the head is not square with the bar, an adjustment
will be required.
To adjust the squareness of the Miter Gauge:
1. Loosen the two screws that hold the Indicator
Block 1/2 turn.
2. Loosen the Lock Knob.
3. Holding the Miter Gauge Bar and Head firmly
against a square, tighten the Lock Knob. Recheck
the squareness.
4. if the Head is square to the Bar, tighten the two
screws for the Indicator Block while pushing the
Stop Pin firmly into the 0° notch.
5. Align pointer with "0" mark on the head.
Looseness in the Miter Gauge Head can be removed
by adjusting the set screw located on the underside
of the Head. Rotate the Head to a 60°position and
turn Miter Gauge upside down to reach the set
screw. Use a 1/8" Hex L wrench to adjust. There
should be no up and down movement in the Head
HOLD DOWN
CLAMP
BAR STOP
PiN
" SQUARE
INDICATOR
BLOCK
SETSCREW FOR
.sw,vEL
LOOSEN THESE 2 SCREWS
TO ADJUST INDICATOR BLOCK
when the Lock knob is loosened, yet it must swivel
freely.
22
GETTING TO KNOW YOUR SAW
LOCATION AND FUNCTION OF ELECTRONIC CONTROLS
mll
@
4. CONTROL KEYS
/
@
5. NUMBER KEYS
LOCATION AND FUNCTION OF MECHANICAL CONTROLS
10. SAWBLADIF
11, EXACT-I-CUT
7. MITER GAUGE/
HOLD DOWN
CLAMP
9, TABLE
iNSERT
MITER GAUGE
LOCK Hi
8. BLADE GUARD
ANTIKICKBACK PAWLS
6. RIP FENCE
HOLES FOR
:HING
WOODEN FACING
RiP FENCE
LOCK HAN
ELECTRONIC CONTROLS
23
CAUTION:Beforeturningswitchon,makesurethe
blade guard is correctly installed and operating
properly.
1, MASTER SWITCH:
This is the power on-off switch for the
computer's display and keyboard functions.
(The computer's memory has constant power as
long as saw is plugged into a 120v live power
supply.) Turning this switch off will shut off
power to the saw motor as well as the computer
functions.
\
To turn switch on:
1. Insert yellow key.
\
2. Insert finger under bottom of lever and pull
out.
To turn switch off:
Push lever in.
2. SAW MOTOR SWITCH:
This switch is used to turn the saw motor on and
off.
NOTE: Pushing off either the Saw Motor Switch
or the Master Switch will shut off power to the
saw motor.
NOTE: Only the _-]. and JOG keys will work
when the Saw Motor Switch is "ON". The
elevation only is displayed as long as this switch
is "ON".
Operation of this switch is the same as the
Master Switch except for the yellow key.
WARNING: Do not stand in line with blade when
turning switch on.
Do not cycle motor switch "ON" and "OFF"
rapidly, as this may cause the sawblade to
loosen. In the event this should occur, al!ow the
sawblade to come to acomplete stop and
retighten the arbor nut normally, not
excessivel y.
Never leave the saw with power "ON".
WARNING: FOR YOUR OWN SAFETY, LOWER
BLADE OR OTHER CUTTING TOOL BELOW
TABLE SURFACE. (iF BLADE IS TILTED, RETURN
iT TO VERTICAL (O°) POSITION). ALWAYS LOCK
THE SWITCH "'OFF". WHEN SAW IS NOT IN USE..
•REMOVE KEY AND KEEP IT IN A SAFE PLACE...
ALSO... IN THE EVENT OF A POWER FAILURE
(ALL OF YOUR LIGHTS GO OUT) TURN SWITCH
OFF ... LOCK IT AND REMOVE THE KEY. THiS
WILL PREVENT THE SAW FROM STARTING UP
AGAIN WHEN THE POWER COMES BACK ON.
3. DISPLAY:
NOTE: Readout on display is in decimals. There is a
conversion chart for converting fractions to
decimals on page 55 of this manual.
MINUS
INDICATOR NUMBERS
R
II TO LOCK I_
DECIMAL POINTS
The display gives the user four pieces of
information.
1. The decimal point shows what function,
either ELEV OR BEVEL is being displayed.
2. The numbers show either the present
position of the blade or the entered
destination for programmed operation.
3.The minus indicator in the upper left hand
corner lights when the displayed number is
negative (less than the "zero" position) or
key is pressed after a
To lock switch: 4. The flashing !_"indicates that the saw needs
Hold lever in with one hand while remowng calibrating. The flashing'E will only be
yellow key with the other hand. displayed when the saw requires calibrating
24
due to e_ther a power interruption or the saw
has been unplugged.
FLASHING "E" INDICATES
CALIBRATION REQUIRED
TO LOCK
4. CONTROL KEYS:
The two rows of keys directly under the display
are the control keys. They are how you tell the
computer what you want it to do.
MINUS
A. Jog key is a rocker type switch that when
pushed up and held in causes the blade to
elevate when in L_L____Jor to bevel to the left
when in _ .The motionsaretheopposite
when the key is pushed down.
When the jog key is pressed and immediately
released it will cause the blade to change
elevation by 0.005" or bevel by 0.1 ° depending
on the function selected. This "tapping" of the
jog key can be repeated as many times as
desired to move blade into position.
B. [_ and _-_ keys are used to select the
desired function.
Pressing _ will display current blade
elevation. Saw must be in elevation mode
before any programmed or jogging elevation
operation can be performed. A lighted
decimatabove _ keyindicatesthatthe
elevation function is active.
F-----q
In the same way, pressing _ will display
the current angle of the blade and allow any
programmed or jogging bevel operation to be
performed. A lighted decimal above
indicates that the bevel mode is active.
C. _ key is a dual purpose key. When the
saw is first plugged in or if there has been a
power interruption the key operates as a
"Calibration" key. Pressing the key, with the
g.
E.
F.
blade at 90 ° to the table and at zero elevation
accurately sets the program that computes
the elevatmon and bevel angle of the blade
Once the calibration has been set the key
becomes an "Enter" key used for entering
both a bevel and an elevation programmed
motion.
r
The _ key, when pressed, will start a
programmed moben.
It becomes reactive while the saw motor is
"ON".
The _ key will set the display to a "zero"
point other than at the table top, or when
using a cutting tool less than 10 inches tn
diameter. See "Calibrating the Saw for
Electronic Operations" Page 29.
The _ key will clear the display if an
error is made m a programmed entry and will
return the display to the current posmtion of
the chosen function. This key will also stop a
programmed motion once begun and clear
the original destination.
5. NUMBER KEYS:
DNm-q
=
These keys include the number keys
through _ , the decimal point _ and
keys. The number keys are used to enter
a destination for programmed motion. The
decimal point is used when entering the decimal
part of the number
The [__ key is pressed afterthe numbersare
entered if a destination is desired below the
"zero" location.
A lighted dot in the upper left hand corner of the
display indicates "minus."
RIP FENCE... is locked in place by pushing the
lock lever down. To move fence, lift up on the lock
lever and grasp the fence with one hand at the
front.
Holes are provided in the rip fence for attaching a
wood facing when using the dado head, or
molding head.
25
Select a piece of smooth straight wood approx.
3/4" thick, at least as long as the rip fence, and at
least 7-1/2" wide (high) to permit clamping of
featherboards,
Attach it to the fence with three Round Head #10
Wood Screws 2=n.long. To remove the facing,
loosen the screws, slide the facing backward
and pull the screws through the round holes.
WOOD FACING
i
I/
ROUND HEAD
# 10 WOOD SCREWS
If you are making a rip type cut _n material
thinner tl-ran 3/16 in. while the fence is
positioned over the depressed area of table
extension, the facing should be attached to the
fence so that the bottom edge touches the top
surface of the extension. In this case, the facing
must be shorter than the fence. This will prevent
thin material from sliding under the rip fence.
7. MITER GAUGE... head is locked in position
for crosscutting or mitering by tightening the
lock knob. ALWAYS LOCK IT SECURELY
WHEN IN USE.
_HOLD DOWN
LOCK K _CLAMP
STO 1 \PPIN 45 _SLOT "_ I J- FAC|NGR\I L_tAUXILIA Y
FOR STOP PIN
There are slots for the stop pin at the 45 degree
right and left positions for conveniently setting
the Miter Gauge to cut miters.
NOTE: The slots for the stop pin and the
graduations are manufactured to very close
tolerances which provide accuracy for average
woodworking. In some cases where extreme
accuracy is required, make a trial cut and then
recheck it.
If necessary, the miter gauge head can then be
swiveled slightly to compensate and then
locked.
Slots are provided in the miter gauge for
attaching AUXILIARY FACING to make it easier
to cut long pieces. Be positive facing does not
interfere with the proper operation of the
sawblade guard.
Select a suitable piece of smooth straight wood.
. . drill two holes through it and attach it with
screws.
NOTE: When bevel crosscutting, attach facing
so that it extends to the right of the miter gauge
and use the miter gauge in the groove to the
right of the blade.
8. BLADEGUARD must always be in place and
working properly for all thru-sawing cuts. That
is, all cuts where the blade cuts completely
through the workpiece.
THUMBSCREW
To remove the guard for special operations,
loosen the thumbscrew and slide the guard off
of the rod. DO NOT DISTURB THE SETTING
OF THE ROD.
When replacing the guard, make sure the PIN in
the rod engages with the NOTCH in the
spreader support. Make sure thumbscrew is
tightened securely.
9. TABLE INSERT is removable for removing or
installing blades or other cutting tools.
SCREW
WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REMOVE PLUG FROM
POWER SOURCE OUTLET BEFORE
REMOVING INSERT
A. Use "Shut Down Procedure" Page 30, to
retain calibratiorr.
B. Raise blade guard.
C. Loosen Screw.
D. Lift insert from front end, and pull toward
front of saw.
26
NEVER OPERATE THE SAW WITHOUT THE
PROPER INSERT iN PLACE. USE THE SAW
BLADE iNSERT WHEN SAWING . . . USE THE
COMBINATION DADO_MOLDING INSERT
WHEN DADOING OR MOLDING.
10. REMOVING AND iNSTALLING SAWBLADE
WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REMOVE PLUG FROi_
POWER SOURCE OUTLET BEFORE
REMOVING OR _NSTALLBNG SAWBLADE.
NOTE: If blade is above table when plug is
removed from power source, it will be necessary
to recalibrate the electronic function. See page
28.
A. Raise Blade Guard ... remove insert.
B. To REMOVE blade, place a block of wood
against frontof blade... PULL arborwrench
toward you to LOOSEN arbor nut.
WOOD BLOCK OR NUT
BLADE GUARD NOT SHOWN FOR PICTURE CLARITY
C. To TIGHTEN arbor nut, place a block of wood
against rear of blade... PUSH wrench away
from you.
When installing the blade.., make sure the
teeth are pointing toward the front of the
saw.., and that the blade and collars are clean,
and free from any burrs.
The HOLLOW side of the collar must be against
the blade.
Always tighten the arbor nut securely.
BLADE GUARD NOT SHOWN FOR PICTURE CLARITY
OR NUT
LOOSE
COLLAR
ARBOR __.,. \
TEET.PO,.T,.GTO
FRONT OF SAW %_ .
NUT
NOTE:When using the Dado or Molding Head, it is
not necessary to install the loose collar. Refer to
instruction sheet packed with dado or molding
head.
To replace insert.
Place insert into insert opening in table and
push toward rear of saw to engage spring clip
and until keyslot in insert will drop over screw.
Tighten screw.
Do not tighten screw to the point where it will
deflect the insert.
11. EXACT-I-CUT
The "'yellow" plastic disc imbedded in the table
in front of the sawblade, is provided for marking
the location of the "sawcut" on the workpiece.
BLADE GUARD NOT SHOWN FOR PICTURE CLARITY
A. Check disc ... if it is above table surface,
place a piece of hardwood on top of it and tap
it down.
B. With blade 90 °(square to table) cut off a
piece of wood.
C. Pull miter gauge back until wood is over disc.
Using very sharp pencil, mark a line on disc.
D. With miter gauge in right hand groove, follow
same procedure and mark another line on
disc.
E. These lines indicate the "'path" of the cut
(kerf) made by the sawblade.
F. When cutting the workpiece, line up mark on
workpiece with line on disc.
2/
BASIC SAW OPERATaON
WORK HELPERS
Before cutting any wood on your saw, study all of
the "Basic Saw Operations".
Notice that in order to make some of the cuts, it is
necessary to use certain devices called "Work
Helpers" like the Push Stick, the Push Block and the
Auxiliary Fence/Work Support, which you can make
yourself.
After you have made a few practice cuts, make up
these "helpers" before starting any projects. Make
the "Push Stick" first.
PUSH STICK AND PUSH BLOCK
Make the Push Stick using a piece of lx2, orripone
from a wide board, say 11-1/2 in. wide, and set the
rip fence 9-7/8 in. from the sawblade.
-3/4
THESE EDGES MUST _.
BE PARALLEL ]3/4 PLYWOOD
12 /_
1
2-1/2
3/8
PUSH BLOCK
NOTE: All dimensions in inches
Make the Push Block using a piece of 3/8 in. and 3/4
in. plywood.
The small piece of wood 3/8 in. x 3-1/2in. should be
GLUED to the plywood... DO NOT USE NAILS.
This is to prevent dulling the sawblade in the event
you mistakingly cut into the push block.
Position the handle in the center of the plywood and
fasten together with glue and woodscrews.
AUXILIARY FENCE/WORK SUPPORT
Make one using a piece of 3/8 in. and 3/4 in.
plywood. Fasten together with glue and
woodscrews.
NOTE: Since the Push Block is used with the
Auxiliary Fence,the 4-3/4 in. dimensions must be
held identical on both the pieces.
I//'_
15 1, 45 ° NOTCH
1-5/8 _wo.Kp, CEE.D \.
1/4/ ],,4 \
-_ _1/4 THIS FACE AND THIS 30
EDGE MUST BE PARALLEL
PUSH STICK
NOTE: All dimensions in inches. 3/8 PLYWOOD
3/8 PLYWOOD
3/4 PLYWOOD
\. .i12"_
AUXILIARY FENCE/ _5
WORK SUPPORT
NOTE: All dimensions in inches
USING THE MITER GAUGE
FOR CROSSCUTTING, MITER CUTTING, BEVEL
CUTTING, COMPOUND MITER CUTTING,
DADOING and when RABBETTING AND
MOLDING across the end of a narrow workpiece,
THE MITER GAUGE IS USED.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE THE FOLLOWING SAFETY
PRECAUTIONS IN ADDITION TO THE SAFETY
INSTRUCTIONS ON PAGES 2, 3, and 4.
1. Never make these cuts freehand (without using
the miter gauge or other auxiliary devices)
because the blade could bind in the cut and
cause a KICKBACK or cause your fingers or
hand to slip into the blade.
2. Always lock the miter gauge securely when in
use.
3. Remove rip fence from table.
4. Make sure blade guard is installed for all
"thru-sawing" operations (when sawblade cuts
entirely through the thickness of the
workpiece.) Replace guard IMMEDIATELYafter
completion of dadoing, molding or rabbeting
cuts.
5. Have blade extend approximately 1/8 in. above
top of workpiece. Additional blade exposure
would increase the hazard potential.
6. Do not stand directly in front of the blade in case
of a THROWBACK (Small cut-off piece caught
by the back of the blade and thrown toward the
operator). Stand to either side of the blade.
7. Keep your hands clear of the blade and out of
the path of the blade.
8. If blade stalls or stops while cutting, TURN
SWITCH OFF before attempting to free the
blade.
9. Do not reach over or behind the blade to pull the
workpiece through the cut.., to support long
or heavy workpieces...to remove cut-off
pieces of material or FOR ANY OTHER
REASON.
10. Do not pick up small pieces of cut-off material
from the table. REMOVE them by pushing them
OFF the table with a long stick. Otherwise they
could be thrown back at you by the rear of the
blade.
11. Do not remove small pieces of cut-off material
that may become TRAPPED inside the blade
guard while the saw is RUNNING. THIS COULD
ENDANGER YOUR HANDS or cause a
KICKBACK.
Turn the saw OFF. After the blade has stopped
turning, lift the guard and remove the piece.
28
CALiBRATiNG THE SAW
FORELECTRONIC OPERATIONS
Whenever the saw has been unplugged or there has
been an interruption in power, it will be necessaryto
calibrate the "zero" points for the elevation and
bevel operations. To do this, perform the steps listed
below.
NOTE: For calibrating the saw with a sawblade or
other cutting tool that is less the 10" in diameter
refer to the section headed "Calibration Procedure
for Cutting Tools Less then 10" Diameter" page 30.
CALIBRATION REQUIRED INDICATOR
i
JOG ELEVATION BEVEL
KEYS KEY KEY
s
B
D
[]
\
Calibration Procedure Using 10" Diameter
Sawblade.
1. Plug in the saw and insert yellow key into
MASTER switch and turn "ON." D_sptay will
show flashing C.
2. Press _ key.
3. Press and hold in the _ key to raise blade
until the maximum elevation is reached
(indicated by a distinct change in pitch of the
motor.) Press and hold the _ key to just
pull blade away from the stop.
4. Press key.
5. Place a square against table top and the left
side of the sawblade (be sure that the square
is not resting against a saw tooth).
6. Press and release the jF_ and
keys until blade is square to the table.
NOTE: For greater accuracy make the final
adjustment into square from the right using
the jog key marked
7. Press the [-_ key.
8. Press and hold _ key to lower blade
until the blade is completely below the table
top.
9. Repeatedly press and release the _ key
to jog blade up until tl_e tip of a saw tooth is
just even with the table top.
NOTE: Final adjustment should be made with
the blade coming up to the level of the table
top rather than down, for greatest accuracy.
10. Now press the _ key. The display will
read/_o_I which is zero elevation.
L _
Pressing the _ key will display
I The elevation and bevel operation
will now be calibrated until the saw is either
unplugged or there is a power interruption.
When the work session is over, return the
blade to the 0 ° bevel position and the tip of
the 10" sawblade even with the table top
before unplugging saw. Refer to "Shut Down
Procedure to Retain Calibration." With the
saw at this setting, it will only be necessary to
plug the saw in, turn the MASTER switch
"ON" and press the _ key to calibrate
the saw, next time it is used.
NOTE: The saw will remain calibrated even if the
Master Switch is "off" and "locked", as long as
the saw is plugged in and there is no power
interruption.
SHUT DOWN PROCEDURE
TO RETAIN CALmBRATION
By following the procedure below when the work
session is over, recalibration is done by simply
pressing the _ key after the saw is plugged
in and the MASTER switch is turned "ON".
1. Press _ key.
2. Press [O] key.
3. Press _ key.
4. Press _ key.
5. Press _ key.
6. Press _ key.
Saw blade will automatically return to the "0"
bevel and "0" elevation where it was calibrated.
(Note:Thisoperationwillnotworkif _ key
has been used and a new "zero" location set.)
7. Turn MASTER switch "OFF" and remove yellow
key.
CALIBRATION OF SAW WHEN USING A
CUTTING TOOL SMALLER THAN 10" DIAMETER.
When a cutting tool smaller than 10" diameter, such
as a dado head or molding head, is to be used, it will
be necessary to use the "calibration gauge"
included with the saw to calibrate the saw after
changing cutting tools.
WARNING: Unplug the saw whenever changing the
cutting tool.
Keep fingers away from and out of line with the
cutting tool when calibrating the saw.
Along with this manual came a plastic gauge titled
"CALIBRATION GAUGE". This gauge fits over the
fixed blade flange on the saw arbor (see illustration)
and sticks up above the table.
A full size reproduction has been printed in this
manual, page 45.
1. After cutting tool is securely mounted, plug in
saw and turn on MASTER switch. Press the
[_ key.
2. Place the notch of the Gauge down into the insert
opening on the left side of the cutting tool. Place
the notch over the fixed blade collar of the arbor.
3. Holding the Gauge by the top edge, jog the arbor
down or up until the heavy line lies even with the
table with the notch still firmly against the arbor
flange.
4. Press the _ key. This will set the "zero"
m
point for both elevation and bevel.
NOTE: Other "zero" reference points can now be
set using _ key without affecting the
calibration settings as long as the power to the
saw is not interrupted.
CABLIBRATION
GAUGE
TABLE TOP
/
FIXED BLADE
COLLAR
NG TOOL
30
CROSSCUTTING
CROSSCUTTmNG is cutting wood across the grain,
at 90 ° ,or square with both the edge and the flat side
of the wood. This is done with miter gauge set at "0".
The graduations on the miter gauge provide
accuracy for average woodworking. In some cases
where extreme accuracy is required, make a trial cut
and then recheck it with an accurate square, or
protractor.
If necessary, the miter gauge head can be swiveled
slightly to achieve the desired angle.
NOTE: The space between the miter gauge bar and
the groove in the table is held to minimum during
manufacturing.
For maximum accuracy when using the miter
gauge, always "favor" one side of the groove in the
table. In other words, don't move the miter gauge
from side to side while cutting, but keep one side of
the bar riding against one side of the groove.
NOTE: Glue a piece of sandpaper to the face of the
miter gauge head. This will help prevent the
workpiece from "creeping" while it is being cut.
The Hold-Down Clamp should be used on the miter
gauge for greater accuracy.
The miter gauge may be used in either of the
grooves in the table. Make sure it is locked.
SANDPAPER
/I
When using the miter gauge in the LEFT hand
groove, hold the workpiece firmly against the miter
gauge head with your left hand, and grip the lock
handle with your right.
When using the RIGHT Hand groove, hold the
workpiece with your right hand and the Iockhandle
with your left hand.
In this example a 1" × 6" board will be cut on a 90°
angle to its edge.
NOTE: A 1" thick board is actually 3/4 of an inch
thick.
Have saw calibrated, with tip of blade even with
table top. Have guard in place.
STEP 1- Set the miter gauge to the zero position.
STEP 2- Turn MASTER switch on and press [_
key. Press number keys [_ _]
_ (the decimal equivalent of
inches). Press _ key. The blade
7/8
will automatically raise to the
programmed height. Blade elevation will
be displayed.
STEP 3- Draw a line on the board at the cut-off
point -- long enough for sighting, position
the board against the miter gauge face.
Align cut-off point with Exact-I-Cut
indicator.
STEP 4- Firmly hold the board in this position. (A
hold down clamp is recommended for
greater accuracy). Turn on the saw motor.
STEP 5 Guide the board through the blade.
STEP 6 Turn the motor "OFF". Wait for the blade
to stop before removing the boards and
returning the miter gauge to the starting
position.
STEP 7- Press _ key. Press number key
lower automatically until is is even with the
table.
WORKPIECE
/ ! ltl l
TABLE
31
When cutting long workpieces, invert AUXILIARY
FENCE/WORK SUPPORT and position it on top of
the guide bars to support the workpiece as near to
the end as possible. If this does not adequately
support the workpiece, you can make a simple
support by clamping a piece of plywood to a
sawhorse. AUXILIARY FENCE/
WORK SUPPORT
\
Use the Hold-Down Clamp (Optional Accessory)
on the miter gauge for greater accuracy.
REPETITIVE CUTTING
REPETITIVE CUTTING is cutting a quantity of
pieces the same length without having to mark each
piece.
1. Use the Stop Rods (optional accessory) onlyfor
cutting duplicate pieces 6 in. long and longer.
2. DO NOT FEED workpiece with RIGHT Hand,
merely guide it, making sure that it does not bind
or pinch the sawblade.
When making repetitive cuts from along workpiece,
make sure it is adequately supported.
Use the Hold-Down Clamp (Optional Accessory)
on the miter gauge for greater accuracy.
z \
1. NEVER USE THE RIP FENCE AS A LENGTH
STOP BECAUSE THE CUTOFF PIECE COULD
BIND BETWEEN THE FENCE AND THE BLADE
CAUSING A KICKBACK.
2. When making repetitive cuts shorter than 6 in.,
clamp a block of wood 2 in. long to the table to
act as a length stop. Do not clamp directly to ,he
bottom edge of the table because the "swivel" of
the clamp will not grip properly. Place a small
block of wood between the bottom edge of the
table and the "C" clamp.
CAUTION: When clami_ing the block, make
sure that the end of the block is well in front of
the sawblade. Be sure it is clamped securely.
3. Slide the workpiece along the miter gauge until it
touches the block.., hold it securely or clamp it
with the Hold-Down Clamp.
4. Make the cut . . . pull the workpiece
back.., push the cut off piece off the table with
a long push stick ... DO NOT ATTEMPT TO
PiCK IT UP AS THIS COULD ENDANGER
YOUR HANDS.
BLOCK
32
MITER CUTTING
MITER CUTTmNG is cutting wood at an angle other
than 90 ° with the edge of the wood. Followthe same
procedure as you would for crosscutting.
Adjust the miter gauge to the desired angle, and
lock it.
The miter gauge may be used in either of the
grooves in the table.
When using the miter gauge in the LEFT Hand
groove, hold the workpiece firmly against the miter
gauge head with your left hand, and grip the lock
knob with your right.
When using the RIGHT hand groove, hold the
workpiece with your right hand and the knob with
your left hand.
Use the Hold-Down Clamp (Optional Accessory) in
the miter gauge for greater accuracy.
In this example a 1" x 6" board will be cut on a 30°
miter angle.
Have saw calibrated with tip of blade even with table
top. Have guard in place.
STEP 1-
STEP 2-
Set the miter gauge to 30 ° . Mark the start
of the cut on the board.
Turn on MASTER switch and press
key. Press number keys _
_] _ (the decimal equivalent to
7/8 inches). Press [-_ button. The
STEP 3-
STEP 4-
STEP 5-
STEP 6-
STEP 7-
blade will automatically raise to the
correct height. Blade elevation will be
displayed.
Position the board against the miter gauge
face. Align cut mark with Exact-I-Cut
indicator.
Firmly hold the board in this position. (A
hold down clamp is recommended for
greater accuracy.) Turn on the saw motor.
Guide the board through the blade.
Turn the motor "OFF". Wait for the blade
to stop before removing the boards and
returning the miter gauge to the starting
position.
Press _ key. Press number key
L_l .Press _key. The blade will
lower automatically until it is even with the
table.
TOP VIEW
TABLE
33
BEVEL CROSSCUTTDNG
BEVEL CROSSCUTTING is the same as
crosscutting except that the wood is cut at an angle
other than 90° with the flat side of the wood.
Adjust the blade to the desired angle.
Set blade elevation to clear top of workpiece by
1/8". Verify this clearance by placing the work next
to the blade.
Use the Miter Gauge in the groove to the RIGHTof
the blade. It cannot be used in the groove to the
LEFT because the blade guard will interfere. Hold
the workpiece with your right hand and the
Iockhandle with your left.
Use the AUXILIARY FENCE/WORK SUPPORT for
additional support of long workpieces.
Lay it across the guide bars to support the
workpiece as near to the end as possible.
Use the Hold-Down Clamp on the miter gauge for
greater accuracy.
In this example a 1" x 6" board will be cut on a 30°
bevel angle.
Have saw calibrated with tip of blade even with table
top. Have guard in place.
STEP" 1- Turn MASTER switch on and press
key. Press number keys [_ _--_
Press _ key. Press _-_ key. Press
numDerkeys, IT] [_ _
[_ (the decimal equivalent of 1-1/4
inches). Press _ key. The blade will
STEP 2-
STEP 3-
automatically raise and tilt to the correct
angle.
Set the miter gauge to the zero position.
Draw a line to the board at thecut-off point
-- long enough for sighting. Use the miter
gauge in the right side groove. Position the
board against the miter gauge face. Align
the cut-off point with the Exact-I-Cut
indicator.
STEP4-
STEP 5-
STEP 6-
STEP 7-
Firmly hold the board in this position. Turn
"ON" the saw motor.
Guide the board through the blade.
Turn the motor "OFF". Wait for the blade
to stop before removing the boards and
returning the miter gauge to the starting
position.
.Press number key _ .
Press
Press _ key. Press I-_ key. Press
number key _ .Press [_ key.The
blade will lower automatically until it is even
with the table and return to 0°bevel.
NOTE: If saw blade is tilted more than 45°from
vertical, the electronic function must be
recalibrated. See page 29.
WORKPIECE
TABLE
COMPOUND MITER CUTTING
COMPOUND MITER CUTTING, is a combination of
miter cutting and bevel crosscutting. The cut is
made at an angle other than 90° to both the edge
and the flat side of the wood.
Adjust the miter gauge and the blade to the desired
angle... Make sure miter gauge is locked.
=14
USING THE RmP FENCE
RiPPiNG, BEVEL RiPPiNG, PLOUGHING,
MOLDING, RESAWING AND RABBETING are
performed using the RIP FENCE together with the
AUXILIARY FENCE/WORK SUPPORT, PUSH
STICK OR PUSH BLOCK.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE THE FOLLOWING SAFETY
PRECAUTIONS IN ADDITION TO THE SAFETY
iNSTRUCTiONS ON PAGES 2, 3, and 4.
1. Never make these cuts FREEHAND (without
using the rip fence or auxiliary devices when
required) because the blade could bind in the
cut and cause a KICKBACK.
2. Always lock the rip fence securely when in use.
3. Remove miter gauge from table.
4. Make sure blade guard is installed for all
thru-sawing type cuts. Replace the guard
IMMEDIATELY following completion of
resawing, rabbeting, dadoing, or molding
operations.
Frequently check the action of the
ANTIKICKBACK PAWLS by passing the
workpiece alongside of the spreader while saw
is OFF.
Pull the workpiece TOWARD you. If the PAWLS
do not DIG into the workpiece and HOLD
it... the pawls must be SHARPENED. See
"Maintenance" section.
5. Have blade extend approximately 1/8 in. above
top of workpiece. Additional blade exposure
would increase the hazard potential.
6. Do not stand directly in front of the blade in case
of a KICKBACK. Stand to either side of the
blade.
7. Keep your hands clear of the blade and out of
the path of the blade.
8. If the blade stalls or stops while cutting, TURN
SWITCH OFF before attempting to free the
workpiece.
9, Do not reach over or behind the bladeto pull the
workpiece through the cut.., to support long
or heavy workpieces.., to remove small
cut-off pieces of material or FOR ANY OTHER
REASON,
10. Do not pick up small pieces of cut-off material
from the table. REMOVEthem by pushing them
OFF the table with a long stick. Otherwise they
could be thrown back at you by the rear of the
blade.
11. Do not remove small pieces of cut-off material
that may become TRAPPED inside the blade
guard while the saw is RUNNING, THIS COULD
ENDANGER YOUR HANDS or cause a
THROWBACK.
Turn the saw OFF. After the blade has stopped
turning, lift the guard and remove the piece.
RIPPING
RIPPING is cutting a piece of wood with the grain, or
lengthwise. This is done using the rip fence as a
guide.
Position the fence to the desired WIDTH OF RIPand
lock in place.
Before starting to rip, be sure:
A. Rip Fence is parallel to sawblade.
B. Spreader is properly aligned with sawblade.
C. Antikickback pawls are functioning properly.
When ripping LONG BOARDSor LARGE PANELS,
always use a work support.
A simple one can be made by clamping a piece of
plywood to a sawhorse.
ALWAYS SUPPORT LONG WORKPIECES
BEVEL RIPPING
When bevel ripping material 6 in. or narrower, use
fence on the right side of the blade ONLY. This will
provide more space between the fence and the
sawblade for use of a push stick. If the fence is
mounted to the left,the sawblade guard may
interfere with proper use of a push stick.
35
When "WIDTH OF RIP" is 6in. and WIDER use your
RIGHT Hand to feed the workpiece until it isclear of
the table.
Use LEFT hand ONLY to guide the
workpiece.., do not FEED the workpiece with the
left hand.
When "WIDTH OF RIP" is 2 in. to 6 in. wide USE THE
PUSH STICK to feed the work.
When WIDTH OF RIP is NARROWER than 2 in., the
push stick CANNOT be used because the guard will
interfere... USE the AUXILIARY FENCE/WORK
SUPPORT and PUSH BLOCK.
Attach Auxiliary Fence/Work Support to rip fence
with two "C" clamps.
36
FeedtheworkpiecebyhandalongtheAUXILIARY
FENCEuntiltheendisapprox.1in. pastthefront
edgeof thetable.ContinuetofeedusingthePUSH
BLOCK.
HoldtheworkpieceinpositionandinstallthePUSH
BLOCKby sliding it on top of the AUXILIARY
FENCE/WORKSUPPORT(ThisMayRaiseGuard).
NarrowstripsthickerthantheAuxiliaryFence/Work
Supportmayentertheguardandstrikethebaffle.
CAREFULLYraiseguardonlyenoughto clearthe
workpiece.UsePUSHBLOCKto completecut.
Inthisexamplea14"wideboardwillbecutdownthe
center.
Havesawcalibrated.Haveguardin position.
STEP1-Positionthe boardso the usuablepiece
will be7inchesbetweenthebladeandthe
fence.
STEP2-Adjustthefenceagainsttheboardso it is
paralleltothesawblade.Lockthefencein
position.
STEP3-Turn MASTERswitch "ON" and press
key.Pressnumberkeys[_1 [_
[_,_ (decimal equivalent of 7/8
inches.) Press [_ key. The blade will
automatically raise to the programmed
height. Blade elevation will be displayed.
STEP 4- Firmly hold the board in cutting position.
Turn on the saw motor.
STEP 5-Guide the board through the blade.
Pushing only on the piece between blade
and the fence.
STEP 6- Turn the motor "OFF". Wait for the blade
to stop before removing the boards.
STEP 7- Press _ key. Press number key
.Press __t key. The blade will
lower automatically until it is even with the
table.
WORKPIECE
I"_"--'_ ,, !
'WTABLE
/i
! , U ........
/
_ -:j F.,7 ,--=---
37
PLOUGHING AND MOLDING
PLOUGHING is grooving with the grain the long
way of the workpiece, using the fence. Use proper
holddowns and feed devices.
MOLDING is shaping the workpiece with the grain
the long way of the workpiece, using the fence. Use
proper holddowns and feed devices.
PLOUGHING
SURFACE MOLDING
RESAWING
RESAWING is known as ripping a piece of wood
through its thickness. Do not attempt to resaw
BOWED or WARPED material. NOTE: To RESAWa
piece of wood wider than 3-3/8 in .... it will be
necessary to remove the blade guard ... and use
the AUXILIARY FENCE/WORK SUPPORT. (See
"Work Helpers").
Clamp it to the table so that the workpiece will
SLIDE EASILY, but not TILT or MOVE SIDEWAYS,
without BINDING between the two fences.
Do not clamp directly to the bottom edge of the table
because the "swivel" of the clamp will not grip
properly. Place a small block of wood between the
bottom edge of the table and the "C" clamp.
WARNING: FOR YOUR OWN SAFETY ...
1. DO NOT "BACK-UP" (REVERSE FEEDING)
WHILE RESAWING BECAUSE THIS COULD
CAUSE A KICKBACK.
2. MAKE FIRST PASS TO A DEPTH SLIGHTLY
LESS THAN ONE-HALF THE WIDTH OF THE
BOARD; KEEP SAME FACE OF BOARD
AGAINST FENCE FOR SECOND PASS AS THE
FIRST PASS,
3. INSTALL BLADE GUARD IMMEDIATELY UPON
COMPLETION OF THE RESAWING
OPERATION.
AUXILIARY FENCE/
WORK SUPPORT
CUTTING PANELS
When cutting panels (whenever fence is positioned
outside of table surface), ALWAYS use the
AUXILIARY FENCE/WORK SUPPORT.
1. Unlock fence and raise rear end.
2. Position AUXILIARY FENCE/WORK SUPPORT
as shown and attach it with two "(3" clamps,
38
RABBETING
RABBETING is known as cutting out a section of the
corner of a piece of material, across an end or along
an edge.
To make a RABBET requires cuts which do not go
all the way through the material. Therefore the blade
guard must be removed.
1. Remove blade guard.
For rabbeting along an edge (long way of
workpiece) as shown, add facing to rip fence (see
6, RIP FENCE, p. 25)approximatelyas high as the
workpiece is wide. Adjust rip fence and blade to
required dimensions; then make first cut with
board flat on table as any rip (type) cut; make
second cut with workpiece on edge. Follow all
precautions, safety instructions, and operational
instructions as for ripping, or rip type operations,
including feather boards and push stick, etc.
3. For rabbeting across an end, for workpiece 10-
1/2" and narrower make the rabbet cut with the
board flat on the table using the miter gauge fitted
with a facing (per "7, MITER GAUGE p. 25) DO
NOT use the rip fence.
4. INSTALL BLADE GUARD IMMEDIATELY
UPON COMPLETION OF RABBETING
OPERATION.
Rabbet cuts can also be made using the dado head
or molding head.
RABBET
FIRST CUT
DADOING
Instructions for operating the Dado Head are
contained in a booklet furnished with the Dado
Head.
The Recommended Dado Head is listed under
Recommended Accessories in this manual.
The arbor on the saw, is only long enough so that
the widest cut that can be made is 13/16" wide.
It is not necessary to install the outside loose collar
before screwing on the arbor nut. Make sure the
arbor nut is tight. "
ALWAYS USE DADO INSERT LISTED UNDER
RECOMMENDED ACCESSORIES.
When using the dado head it will be necessary to
remove the Blade Guard and Spreader. USE
CAUTION. USE FEATHERBOARDS AND PUSH
STICKS AS REQUIRED.
ALWAYS REPLACE THE BLADE, GUARD AND
SPREADER WHEN YOU ARE FINISHED
DADOING.
SAW TABLE
\DADO iNSERT
/
NUT
MOLDING CUTTING
Instructions for operating the Molding Head are
contained in a booklet furnished with the Molding
Head.
The recommended molding head is listed under
"Recommended Accessories" in this manual.
Always use Molding Insert Listed Under
"Recommended Accessories."
When using the molding head it wil! be necessaryto
remove the Blade Guard and Spreader. USE
CAUTION. USE FEATHERBOARDS AND PUSH
STICKS, etc. AS REQUIRED.
ALWAYS REPLACE THE BLADE GUARD AND
SPREADER WHEN YOU ARE FINISHED
MOLDING.
39
USING FEATHERBOARDS
Add 8 inch high flat facing board to the fence, the
full length of the fence.
Use featherboards for all non "thru-sawing"
operations (when sawblade guard must be
removed). Featherboards are used to keep the work
in contact with the fence and the table as shown,
and to stop kickbacks.
Mount featherboards to fence and table as shown,
so that leading edges of featherboards will support
workpiece until cut is complete, and the workpiece
has been pushed completely past the cutter
(sawblade, dado head, molding head, etc.) with a
pushstick, as in ripping.
Before starting the operation (switch 'OFF' and
cutter below table surface):
(a) Install featherboards so they exert pressure on
the workpiece; be positive they are secure, and
(b) Make sure by trial that the featherboards will
stop a kickback if one should occur.
Featherboards are not employed during non thru-
sawing operations when using the miter gauge.
Replace the sawblade guard as soon as the non
thru-sawing operation is complete.
"C" CLAMPS
WORK SUPPORT
"'C" CLAMPS
RECOMMENDED
ITEM CAT. NO.
Steel Stand ........................... 9-22214
Caster Sets ................. 9-22222 or 9-22221
Solid Table Extension ................. 9-29957
7 in, Molding Head Set .................. 9-3217
7 in. Molding Head Set .................. 9-3218
7 in. Molding Head ..................... 9-3214
Molding/Dado Insert for 7 in.
Dia. Molding or Dado Head ............ 9-29997
Work Light ............................. 9-2480
Work Light ............................. 9-2481
7 in. Dia. Adjustable Dado Head
9-3261 -- 9-3262 -- 9-3263
ACCESSORIES
ITEM CAT. NO.
7in. Dia. Dado Head .................... 9-3257
Sanding Wheel ....................... 9-22723
Miter-Gauge Stop Rods ............... 9-29924
Miter-Gauge Hold-Down Clamp ....... 9-29928
Taper Jig ............................... 9-3233
Universal Jig ........................... 9-3235
Power Tool Know How Handbook
Table Saw ............................ 9-2918
Sawdust Collector .................... 9-29966
Rip Fence Bar ........................ 9-29969
Table Extension ...................... 9-29968
10" Dia. Sawblades with 5/8 bore ... see Catalog
40
MAINTENANCE
WARNnNG: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REMOVE PLUG FROM
POWER SOURCE OUTLET BEFORE MAINTAIN-
NNG OR LUBRICATING YOUR SAW.
Do not allow sawdust to accumulate inside the saw.
Frequently blow out any dust that may accumulate
inside the saw cabinet and the motor.
Frequently clean you cutting tools with Craftsman
Gum and Pitch Remover.
A coat of automobile-type wax applied to the table
will help to keep the surface clean and allow
workpieces to slide more freely.
If the power cord or motor cord is worn or cut, or
damaged in any way, have it replaced immediately.
Make sure the teeth of the ANTIKICKBACK pawls
are always sharp. To sharpen:
1. Identify the dull tooth or teeth. Remove blade
guard.
2. Rotate pawl toward rear of spreader so that teeth
are above top of spreader.
3. Hold spreader with left hand and place pawl over
corner of workbench.
4. Sharpen the dull tooth using a few light strokes of
a fine-cut round file.
LUBRICATION
l
©o
The following parts should be oiled occasionally
with SAE No. 20 or No. 30 engine oil.
1. Tilt screw threads and pivot nut. (First Clean
with Craftsman Gum & Pitch Remover.)
2. Elevation screw threads and pivot nut. (First
Clean with Craftsman Gum & Pitch Remover.)
3. Cradle bearing points.
4. Bearing points in guard assembly, miter gauge
and rip fence.
\
\
i
O
o
0
C
0
o
TER GAUGE
BEARING POINTS
41
TROUBLE SHOOTING
WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF:" AND ALWAYS REMOVE PLUG FROM POWER
SOURCE OUTLET BEFORE TROUBLE SHOOTING.
TROUBLE SHOOTING mGENERAL
TROUBLE
Excessive vibration. 1.
2.
Cannot make square 1.
cut when crosscutting.
Cut binds, burns or 1.
stalls motor when
ripping. 2.
3.
4.
5,
Cut not true at 90°1.
or 45 ° positions.
1.131tand elevating noisy
or slow.
PROBABLE CAUSE
Blade out of balance.
Damaged V-Belt Pulleys
or poor belt.
Miter gauge not adjusted
properly.
Dull blade with 4mproper
tooth set.
Blade is Heeling.
Warped board
Rip fence not parallel
to blade.
Spreader out of
alignment
Not call brated.
Sawdust on threads of tilt
screw or elevating screw.
REMEDY
1. Discard Blade and use a different blade.
2. Replace as Indicated.
1. See "Assembly" section "M=ter Gauge."
1. Sharpen or replace blade.
2.
3.
4.
5. See "Assembly" section, "Installing
Blade Guard."
See "Assembly" section, "Heeling Adjustment..."
Make sure concave or hollow side is facing
"down," feed slowly.
See "Assembly" section, "Aligning Rip Fence"
1. See "Calibrating the Electronic Function"
1. See "Maintenance and Lubrication" section.
TROUBLE SHOOTING -- SAW MOTOR
NOTE: Motors used on wood-working tools are
particularly susceptible to the accumulation of
sawdust and wood chips and should be blown outor
"vacuumed" frequently to prevent interference with
normal motor ventilation.
TROUBLE PROBABLE CAUSE REMEDY
Excessive noise. 1. Motor. 1. Have motor checked by qualified service
technician. Repair service is available at
your nearest Sears store.
1. 1.
Motor fails to develop
full power. NOTE:
LOW VOLTAGE: (Power
output of motor
decreases rapidly with
decrease in voltage at
motor terminals. For
example, a reduction of
10% in voltage causes
a reduction of 19% in
maximum power output
of Which the motor is
capable, and a reduction
of 20% in voltage causes
a reduction of 36% in
maximum power output.)
Circuit overloaded with
lights, appliances and
other motors.
2. Undersize wires or circuit
too long.
3. General overloading of
power company
facilities.
Do not use other appliances or motors on
same circuit when using the saw.
2. Increase wire sizes, or reduce length of wiring.
See "Motor Specifications and Electrical
Requirements" section.
3. Request a voltage check from the power
company.
42
TROUBLE SHOOTING mSAW MOTOR (Continued)
TROUBLE PROBABLE CAUSE
Motor starts slowly
or fails to come up
to full speed.
Motor overheats.
Starting switch in
motor will not
operate.
Motor stalls
(resulting in blown
fuses or tripped
circuit breakers).
Frequent opening of
fuses or circuit
breakers.
1,
2.
3.
1.
2.
2,
3.
Low voltage will not
trip relay.
Windings burned out
or open.
Sawdust inside motor.
Motor overloaded.
Improper cooling. (A r
circulation restricted
through motor due to
sawdust, accumulating
inside of saw).
Burned switch contacts
(due to extended
hold-in periods caused
by low line voltage, etc.)
Shorted capacitor
Loose or broken
connections.
1. Starting switch not
operating.
2. Voltage too low to permit
motor to reach operating
speed.
3. Fuses or circuit breakers
do not have sufficient
capacity.
1. Motor overloaded.
2. Fuses or circuit breakers
do not have sufficient
capacity.
3. Starting switch not
operating (motor does
not reach speed).
REMEDY
1. Request voltage check from the power company.
2. Have motor repaired or replaced.
3. Blow or vaccuum sawdust from motor.
1. Feed work slower into blade.
2. Clean out sawdust to provide normal air
circulation through motor.
See "Maintenance and Lubrication" section.
1. Have switch replaced and request a voltage check
from the power company.
2. Have capacitor tested and replace if defective.
3. Have wiring checked and repaired.
1. Have switch replaced.
2. Request voltage check from the power company.
3. Install proper size fuses or circuit breakers.
1. Feed work slower into blade.
2. Install proper size fuses or circuit breakers,
3. Have switch replaced.
43
TROUBLE SHOOTING mELECTRONICS
TROUBLE REMEDY
Flashing "C" in 1. See "Calibrating The Saw For Electronic Operations"
display when Master p. 29.
Switch is turned "ON".
No display or failure
of electronic function
Steady "C" in display.
Flashing display.
Elevation or bevel motor
tries to run but stops.
_-_ key does not
function.
Elevation motor runs
slow or noisily
Bevel motor runs slow
or is noisy,
Elevation or bevel motor
stops before reaching
target number or will not
run. Saw is not jammed.
Depth of cut or blade
angle incorrect.
Display does not
respond correctly
to keys.
CAUSE
1. Power Interruption
2. Saw just plugged in and
not calibrated
1. No power to unit.
2. Master Switch "OFF".
3. Electronics failure
1. A function key has been
pressed but saw has not
been calibrated.
1. Elevation or bevel
positioning motor jammed
against stop.
1. No elevation or bevel keyed
in or saw is already at
desired elevation or bevel
2. Elevation greater than
plus or minus 4.095
inches.
1. Elevation screw threads
filled with pitch &sawdust.
1. Tilt Screw threads filled .with
pitch &sawdust.
1. Positioning motor overheated
1. Saw not properly calibrated.
1. Static Electricity
1. Check plug, fuse, or circuit breakers. Inspect line,
cord and plug for damaged insulation and shorted wires.
2. Turn Master Switch "ON".
3. Have electronics checked by qualified service
technician, repair service is available at your
nearest Sears store.
1. See "Calibrating The Saw For Electronic Operations"
p. 29.
1. Press Jog keys to pull away from stop.
1. Key in correct elevation or bevel.
2. Press _ key and key in correct elevation.
1. Clean threads & lubricate
1. Clean threads & lubricate
1. Allow to cool for at least 10 minutes.
1. See "Calibrating The Saw For Electronic Operations"
p. 29
1. Turn master switch "OFF" then "ON". If
still not right unplug saw from power supply
momentarily. Recalibrate saw p 29.
If you require further help on operating your new
Craftsman Electronic Table Saw call 800-325-1184.
In Missouri call 314-595-2500.
44
f©
CALiBRATiON GAUGE
Use to set calibration point in elevation for
cutting tools 10" or smaller, such as DADO
or MOLDING HEAD.
THIS LINE EVEN WITH TABLE TOP
DIRECTIONS
1. Unplug saw; remove cutting tool.
2. Assemble new cutting tool per
instructions with cutting tool and
tighten arbor nut.
3. Install proper insert.
4. Plug saw in, turn MASTER switch on and
press _key.
5,
6.
7,
Place the notch of this card to the left
side of cutting tool, over the fixed blade
collar.
Hold this gauge on the blade collar while
pressing the _or _ key,
until the heavy line is even with the table
top.
Press _ key.
PLACE OVER LEFT BLADE COLLAR
%, J
45
3
!
/ PARTS LIST FOR CRAFTSMAN 10-INCH TABLE SAW MODEL NO, 113.226830
11 12 _.-._.. 13
7' 8 |i0 I 14
87_ ! _18
61 •
57 56 55
I
26
28
29 30 31
25 24
32
33 34
36
25 24 \
43 24
35
m
"0
m
"0
FIGURE 1 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL No. 113.226830
p
Always Order by Part Number - not by Key Number
Key Part
No. No. Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
62579
STD522506
STD551225
STD541025
STD523110
62541
STD551231
STD541231
60388
62703
62718
STD501102
133645
62748
62493
62952
62710
62709
STD523117
62539
60470
62820
STD610805
STD551208
75080
75086
75081
75082
62830
60256
62842
62826
62827
STD510605
62825
Guard Assembly (See Fig. 5)
*Screw, Hex Hd. 1/4-20 x 5/8
*Lockwasher, External 1/4
*Nut, Hex 1/4-20
*Screw, Hex 5/16-18 x 1
Bar, Fence Rear
*Lockwasher, External 5/16
*Nut, Hex 5/16-18
Nut, Self-threading
Insert, Assembly
(Includes Key No. !1 & 12)
Clip, Retaining
*Screw,. Locking Set 10-32 x 3/16
Screw, Flat Hd. 10-32 x 1
Rod, Separation (Includes Key No. 9)
Insert, Exact-I-Cut
Fence Assembly, Rip (See Fig. 3)
Tape, Fence
Bar Assembly, Fence Guide
(Includes Key No. 17)
*Screw, Hex Hd. 5/16-18 x 1-3/4
Spacer, Fence Guide Bar
Miter Gauge and Hold Down (See Fig. 4)
Bushing
Bracket
*Screw, Pan Cross Type "AB" No. 8 x 1/2
*Lockwasher, External No. 8
Lead, Grounding
Housing, Bezel
Lead
Lead with terminals
Switch, Locking
Key, Switch
Controls, Electronic T.S.
Lens, Display
Panel, Trim
*Screw, Pan Hd. No. 6-32 x 1/2
Housing, Support
Key Part
No. No. Description
37
38
39
40
41
42
43
44
45
46
47
48
49
5O
51
52
53
54
55
56
57
58
59
60
61
62
63
64
75084
STD551206
75088
STD601105
75087
62832
9416712
62847
63418
73151
62823
62822
6O469
62204
61O86
62838
454896
STD551237
STD532507
;60254
60253
60255
160252
62955
62898
37837
37887
37836
62954
Screw, Pan Hd. Plastite No. 6 x 2-1/4
*Lockwasher, Internal #6
Bracket, Grounding R.H.
*Screw, Pan Cross Type "AB"
No. 10-32 x 1/2
Bracket, Grounding L.H.
Transformer
Washer, 3/16 x 1/2 x 1/32
Clamp, Cord
Clamp, Cord
Clamp, Cord
Cord, Motor
Cord, Power
Bushing
Clip, Cord
Relief, Strain
Base Assembly
Screw, Hex Hal. 3/8-16 x 1/2
*Lockwasher, External 3/8
*Bolt, Carriage 5/16-18 x 3/4
Bracket, Support
Support, Belt Guard
Clip "S"
Guard, Belt
Bracket, Mounting
eMotor
Wrench, Hex L 5/32
Wrench, Hex L 1/8
Wrench, Hex L 3/32
Owners Manual (Not Illustrated)
62835
62836
62956
62957
62845
62846
Bag of Loose Parts (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
Operation Information Card
(Not Illustrated)
Gauge, Calibration (Not Illustrated)
Standard Hardware Item - May be purchased locally.
NOTE:
Any attempt to repair this motor may create a hazard unless
repair is done by qualified service technician. Repair service is
available at your nearest Sears Store.
NOTE: Shipping and handling charges for standard hardware
items (identified by *) such as nuts, screws, washers, etc., make
buying these items by mail uneconomical. To avoid shipping
and handling charges, you may obtain most of these locally.
! Stock Item - May be secured through the hardware department
of most Sears Retail Stores or Catalog Order Houses.
PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW
MODEL NO. 113.226830
1 2 3 4 567
9"
64
63
60
61
10
\
59
57
47 46
11
12
14 15 16
13
\
4
56
45
17
43
44 41
4O 39
19 20 21
15 14 13
34
30
22
24
29
28
12
11
35 28
36 37 38
Figure 2
PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW
MODEL NO. 113.226830
Key Part
NO. No. Description
1
2
3
4
5
6
7
8
9
10
11
62587
60204
STD571812
STD523106
STD523110
STD551231
62292
62585
STD541231
STD532507
60206
60205
STD551037
t2
13
14
15
16
17
18
19
20
21
22
23
24
25
28
27
28
29
30
32
33
63011
62295
62833
62831
60175
62498
6362
3540
62821
STD551237
60208
62840
STD541437
STD601105
62839
62829
STD580013
62841
63054
Support, Spreader
Screw, thumb 5/16-18 x 1
*Pin, Roll 3/16 x 1-1/4
*Screw, Hex Hd. 5/16-18 x 5/8
*Screw, Hex Hd. 5/16-18 x 1
*Lockwasher, External 5/16
Support, Guard
Spreader Rod
*Nut, Hex 5/16-18
"Bolt, Carriage 5/16-18 x 3/4
*Screw, Hex Ind. Wash. Hd.
1/4-20 x 1-1/2
Spring
*Washer, .380 x 47/64 x 3/32
Washer, Knob Clamp
Spacer
Trunnion, Table
Table, 10 In. Saw
tBlade, Saw 10 In.
Collar, Blade
Nut, Arbor
Wrench, Arbor
Bracket, Bevel
*Screw, Sems 3/8-16 x 1
Nut, Push
Support, Transmission
*Nut, Lock 3/8-16
*Screw, Pan Cross Type "T" 10-32 x 1/2
Transrnission Assembly
Shaft, Bevel
*Key, Woodruff #2
Nut, Bevel
Ring, Retaining
ml ,.... , _ ,.......
Key Part
No. No. Description
34 62828
35 62819
36 STD551210
37 STD601103
38 60472
39 37838
40 STD581062
41 62843
42 60473
43 60468
44 9414920
45 60471
46 62312
47 6527
48 STD304410
49 STD328022
50 STD600803
51 9416712
52 37158
53 35O9
54 30420
55 STD580025
56 6532
57 30419
58 37825
59 37824
60 37823
61 STD581037
62 30628
63 6423
64 STD551025
65 62857
Shaft, Elevation
Bracket, Elevation
*Lockwasher, External No. 10
*Screw, Pan Cross Type "T" 10-32 x 3/8
Spacer
Washer, .629 x 7/8 x 1/64
*Ring, Retaining 5/8
Cradle, (Includes Key #31, 32, 43, & 44)
Washer, Spring
Spacer, Bushing
Washer, 17/64 x 9/16 x 1/16
Screw, Hex Soc. Cap L.H. 1/4-20 x 7/8
Link
Ring, Retaining 3/4
*Belt, V 1/2 x 41
*Pulley, 5/8 Bore (Includes Set Screw)
*Screw, Pan. Hd. Type "T" 8-32 x 3/8
Washer, 3/16 x 5/8 x 1/16
Ring, Retaining 5/8
Bearing, Saw Arbor
Housing, Arbor
* Key, Woodruff
Arbor, (Includes Key Nos. 40, 52, 55)
Housing, Arbor Assembly (Includes
Key #40, 49, 50, 51, 52, 53, 54, 55 & 56)
Support, Motor Base
Base, Motor
Pin, Hinge
*Ring, Retaining
Screw, Pivot Arm
Washer, Spring
*Washer, 17/64 x 47/64 x 1/16
Spacer, 1/2" x 2-1/2"
*Standard Hardware Item - May be Purchased Locally.
"!Stock Item - May be secured through the Hardware Department
of most Sears Retail. Stores or Catalog Order Houses.
PARTS LIST FOR CRAFTSMAN 10 iNCH TABLE SAW
MODEL NO. 113.226830
9I0
45_6_f ....... _ "
23;............ _...... _,
\
1
" "'' ..... 12
18 17 '_
I_- -..... 14
' _ ....... 15
t;,o
Key
No.
I
2
3
4
5
6
7
8
FIGURE 3 - RIP FENCE ASSEMBLY 62952
Part
No. Description
62942
62945
62775
9404336
62941
423567
62946
STD600805
62528
Handle
Shoe
Indicator
Screw, Pan Cross Type "T'"
No 4-40 x 114
Head, Fence
Screw, Seres 3/8-16 x 1/2
Channel, Fence
*Screw. Pan Cross Type "T"
8-32 x 1/2
Spring, Fence Lock
Key Part
No. No. Description
10
11
12
13
14
15
i 6
17
62529
62531
62944
62533
STD551210 (
STD611005
62532
62940
62943
Lock. Rear Fence
Roller, Rear Fence
Rod, Fence Lock
Spring. Head Ahgnment
(Includes Key #18)
°Lockwasher, External No 10
"Screw, Hex Head Type 'A'
No. 10 x 1/2
Pad. Ahgnment
Cam
Nut. Adjustment
" Standard Hardware Item - May be purchased locally.
50
PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW
MODEL NO. 1!3.226830
,.... ;o iT.....8
45 ,_.--_,-_...._..._
13 '
27 _
............................... !........
FIGURE 4 - ILLUSTRATION OF MITER GAUGE AND HOLD DOWN
Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part
No.
62780
60425
STD601103
62779
62778
STD541231
62482
30540
9414920
[37841
STD600803
62777
37857
37897
Description
Screw, Glamp
Bush,rig
"Screw, Pan Hd. Type "T"
10-32 x 3/8
Latch, Clamp Lock
Lock, Clamp
*Nut, Hex 5/16-18
Knob
Screw, Wing 1/4-20 x 1
Washer, 17/64 x 5/8 x 1/!6
Clip
"Screw, Pan Hd.-rype "T"
8-32 x 5/16
Support, Clamp
Rod, Support
Handle, Miter Gauge
15 STD551031
16 37893
17 60288
18 STD510803
19 135
20 37895
21 37896
22 9417295
23 62230
24 62225
25 62383
26 9-29928
27 9-29929
Description
"Washer, 21/64 x I x 1/16+
Gauge+ Miter
Screw, Locking Set 1/4-20x3/8
*Screw, PaP, Cross 8-32 x 5/16
Indicator
Block, Miter Gauge Indicator
Pin, Miter Gauge Stop
*Screw, Pan Hd. w/lock-
washer, 8-32 x 5/8
Rod Assembfy, Miter Gauge,
Consisting of Items 6. 24, 25
Stud, Clamp
Stud, Pivot
ilHoid Down Assemb+y
ItMiter Gauge
"Standard Hardware Item -May be purchased locally.
1"Stock item - May be secured through the Hardware Departments
of most Sears Retail Stores or Catalog Order Houses.
Sl
PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW
MODEL NO. 113.226830
!6
]!
! 2
/
/
/
4
/51
FIGURE 5 - 62579 GUARD ASSEMBLY
Key Part
No. No. Description
1
2
3
4
5
6
7
8
9
10
11
12
62579
60297
62391
62395
62389
62390
STD551025
62520
62879
62580
62410
STD571810
62519
Guard Assembly, Saw
Nut, Push
Pin 1/4 x 1-1/2"
Support, Guard
Guard, Saw
Pin, 1/4 x 1-3/4"
*Washer, 17/64 x 5/8 x
x 1/16"
Spacer, Pawl
Pawl
Spreader, Assembly
Blade
Pin, 1/4 x 1"
*Pin, Roll, 3/16 x 15/16"
Spring, Pawl
*Standard Hardware Item -May Be Purchased Locally
tStock Item - May be secured through the Hardware Department
of most Sears Retail Stores or Catalog Order Houses.
52
PARTS LBST FOR CRAFTSMAN 10 INCH TABLE SAW
MODEL No. 113.226830
2
t
"_,_ .t //SAw TABLE
I "_."'.f_.. (REF)
/
f
FIGURE 6 - TABLE EXTENSIONS
Key Part
No. No. Description
1
2
3
4
5
62947
STD 523112
STD551031
STD 551131
STD541031
Extension, Table 12 x 27
*Screw, Hex Hd. 5/16-18x 1-1/4
*Washer, 11/32 x 11/16 x 1/16
*Lockwasher, External 5/16
*Nut, Hex 5/16-18
* Standard Hardware Item - May be purchased locally.
53
PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW
MODEL NO. 113.226830
49
1
12 11
2--
FIGURE 7 - LEGS
Key
No.
2
3
4
5
6
7
8
Part
No.
60314
62552
62554
STD551225
STD541025
62553
STD541250
803835
Description
Screw, Serrated Truss
Hd. 1/4-20 x 5/8
Leg
Stiffener, Side
*Lockwasher, Ext. 1/4
*Nut, Hex 1/4-20
Stiffener, End
*Nut, Hex 1/2-13
Foot, Leveling
HARDWARE
9
10
11
FOR ATTACHING LEGS TO SAW
STD523112 *Screw, Hex Hd. 5/16-18
x 1-1/4
Washer, 11/32 I.D.
*Lockwasher, Ext. 5/16
*Nut, Hex 5/16-18
eBag of Loose Parts For
Legs (not illustrated)
12
STD551031
STD551131
STD541031
62752
*Standard Hardware Items- May be Purchased Locally.
eBag contains all Loose Parts for Leg Set.
$4
ELECTRONIC TABLE SAW CONTROL PANEL OPERATmONS
I DO NOT OPERATE SAW WITHOUT FIRST READING AND UNDERSTANDING OWNER'S
DANGER J MANUAL. YOUR MANUAL CONTAINS SAFETY INSTRUCTIONS AND DETAILED
EXPLANATIONS OF KEYBOARD FUNCTIONS AND BASIC SAW OPERATIONS.
i,n
RESULTDESIRED
1, Toturn ondisplay
2. To "Calibrate"
saw'scomputer
3. To "JOG" bladeup
4. To"JOG" bladedown
5. To programto a
Desiredelevation
6. To "JOG"to a bevelangle
7. To programto a
Desiredbevelangle
8, Toprogramto a desired
ACTIONREQUIRED
Plug in saw:Turn MasterSwitch"ON"
Press _key. "JOG" bladeto measure
squareto table
Press _key. "JOG" bladeso tip of bladeis
evenwith topof table
Press _key
Press _key. Press _key
Press _ key. Press_key
Press_key
Pressnumberkeysfor desiredposition
Press_key
Press _key. Presseither _---_ or _key
Press _key
Pressnumberkeysfor desiredangle
Press _key
Press _key
DISPLAY
Flashing _____
Readcurrentposition
Readcurrentposition
Currentposition
Desiredposition
Currentposition
Readcurrentposition
Currentangle
Desiredangle
Currentangle
Currentposition
elev.andbevelangle
NOTE:To stop a programmed
motion press _ key or
push MASTERswdch"OFF'
Press numberkeysfor desiredposition
Press _ key
Press_key
Pressnumberkeysfor desiredangle
Press_:-_ key.
Desiredposition
Desiredposition
Currentangle
Desiredangle
Currentangle!then
currentposition
r•
DECIMAL EQUIVALENTS
.030
.060
.o95
_ .345
375
.435
_.470
.500
.530
_.560
_.595
('5 _ 625
_ 655
_.685
_ .720
(3. "_ .750
.zso
.810
845
.935
/.__ VZ._/_ .970
1000
NOTE: All decimals are rounded
to the nearest 005 inch
Sears
SERVICE
MODEL NO.
113.226830
SAW WITH MOTOR,
LEGS, HOLD DOWN
CLAMP, AND TWO
CAST IRON TABLE
EXTENSIONS
HOW TO ORDER
REPAIR PARTS
DELUXE ELECTRONIC
10-iNCH TABLE SAW
Now that you have purchased your 10-inch electronic table
saw should a need ever exist for repair parts or service,
simply contact any Sears Service Cente, and most Sears,
Roebuck and Co. stores. Be sure to provide all pertinent
facts when you call or visit.
The model number of your 10-inch electronic table saw will
be found on a plate attached to your saw, at the left-hand
side of the base.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION-
PART NUMBER PART DESCRIPTION
MODEL NUMBER
113.226830 NAME OF ITEM
DELUXE ELECTRONIC
10-INCH TABLE SAW
All parts listed may be ordered from any Sears Service
Center and most Sears stores. If the parts you need are not
stocked locally, your order will be electronically
transmitted to a Sears Repair Parts Distribution Center for
handling.
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No. 62954 Form No. SP4831-1 Printed in U.S.A. 11/85