Craftsman 113226880 User Manual 10 TABLE SAW Manuals And Guides L0901280
CRAFTSMAN Saw Table Manual L0901280 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
User Manual: Craftsman 113226880 113226880 CRAFTSMAN 10 TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10 TABLE SAW #113226880. Home:Tool Parts:Craftsman Parts:Craftsman 10 TABLE SAW Manual
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f Save For This Future lVlanuai Reference Model 113.226880 Model No. 113,226880 1!3.298090 l Saw With / / Legs And Two Table Extensions ! Model 113,298090 L L I . . 6/CRRFTSMRN Serial Number Model and serial may be found the base. numbers 10 INCH DIRECT DRIVE TABLE SAW at the rear of You should record both model and serial number in a safe place for future use. JJ YOUR SAFETY • assembly =operating - repair parts READ ALL INSTRUCTIONS CAREFULLY .J %_,=, Sears, Part No, SP 5509 Roebuck _. and Co., Hoffman Estates, iL. 60179 U.S.A. Printed in U.S.A. will repair it, free of charge. This warranty appUesonly while this product is in the United States. If this table saw is used for commercial or rental purposes, this warranty wig apply for ninety days / from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., D817 WA, Hoffman Estates, IL. 60179 SAFETY INSTRUCT|ONS Safety is a combination of common sense, staying alert and knowing how your table saw works. Read this manual to understand this saw. I 1. Assembly and Alignment. (See pages 12-31 ) 2.Learn the use and function of the ON-OFF Switch, Guard, Spreader, Anti-Kickback devise, Miter Gauge, Fence, Table Insert and Blade Elevation and Bevel Controls. (See pages 32-34) 3. Review and understanding of all safety instructions and operating procedures in this manual. 4. Review of the maintenance methods for this saw. (See page 46) Read the DANGER label found on the front of the saw, as shown below. WHEN INSTALLING OR MOVING THE SAW 1. AVOID DANGEROUS EQUIPMENT. Use the saw in a FOR TABLE SAW 5.To avoid injury form electrical shock, make sure your fingers do not touch the plug's metal prongs when plugging in or unplugging the saw. 6.To avoid back injury, get help or use recommended casters when you need to move the saw. Always get help if you need to lift the saw. Hold the saw close to your body. Bend your knees so you can lift with your legs, not your back. 7. NEVER STAND ON TOOL. Serious injury could occur if the tool tips or you accidentally hit the cutting toolj Do not store anything above or near the tool wher4 anyone might stand on the tool to reach them. BEFORE EACH USE: 1. inspect your saw A.To avoid injury from accidental starting, unplug the saw, turn the switch off and remove the switch key before raising or removing the Guard, changing the dry place protected from rain. Keep work area well D.When using table extensions over 24 inches wide on any side of the saw, bolt the saw to the floor or prop up the outer end of the extension from the floor to keepthe saw from tipping. cuttingtoo, changingthe setup or adjusting anything. B. Check for alignment of moving parts, binding of moving parts, breakage of parts, saw stability, and any other conditions that may affect the way the saw works. If any part is missing, bent or broken in any way, or any electrical part does not work properly, turn the saw off and unplug the saw. C.Reptace damaged, missing or failed parts before using the saw again. D.Use the Sawblade Guard, Spreader and Anti-Kickback Pawls for any thru-sawing (whenever the blade comes through the top of the workpiece). Make sure the Pawls work properly. Make sure the Spreader is in line with sawblade. E.REMOVE ADJUSTING KEYS AND WRENCHES. 3. Put the saw where neither Operator nor bystanders must stand in line with the saw blade, Form habit of checking for and removing keys and adjusting wrenches from tool before turning it on. lighted. 2.To avoid injury from unexpected saw movement: A.Put the saw on a firm level surface where there is plenty of room for handling and properly supporting the workpiece. B.Support the saw so that the table is level and the saw does not rock. C.Bolt the saw to the floor it it tends to slip, walk or slide during nomnal use. I _DANGER 1 Read manual before using |2,Wear | J 4.GROUND THE SAW- This saw has an approved 3conductor cord and a 3-prong grounding type plug. The plug fits grounding type outlets designed for 120 volt 15 amp circuits.The green conductor in the cord is the NEVER connect the green wire to a live terminal. BEFORE USING THE SAW WARNING: To avoid mistakes that could cause_ serious, permanent injury, do not plug the saw in until the following steps have been satisfactorily completed. | saw. safety goggles that meat ANSI Z87.1 standerds. 3.Do not reach around or over saw blades, 4.Keep bade guard down and in place for through cuts. 5,Do not do freshand cuts. 6,Kesp hands out of path of saw blade, 7.When tipping, use push stick when 9.When fence is set 2 inches or more from blade, 8.Kncw how to reduce the risk of kickback, See instrustions for ripping, 2 ripping, use push blodk and 10.'Turn power auxiliary fence when fence is set to stop before between l/2 and 2 inches from blade. Do not make rip cuts servicing, narrower than 1/2 inch. off and wait for blade | adjusting or ! / F.To avoidinjuryfromjams,slipsorthrownpieces (kickbackandthrowback): 1. USE ONLY"RECOMMENDED ACCESSORIES"(Seepage47). Followthe instructions thatcomewiththe accessories.Usingother accessories maybedangerous. 2. Choose therightbladeor cuttingaccessory for thematerialandthetypeofcuttingyouplanto do. 3. Neveruse grindingwheels, abrasive cut-off . Roll long sleeves above the elbow. 5. Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for long periods of time. . wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels. They can fly apart explosively. 4. Choose and inspect your cutting tool carefully. Any power saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. a. To avoid cutting tool failure and thrown shrapnel (broken pieces of blade), use only 10" or smaller blades or other cutting tools marked for speeds of 3450 rpm or higher. WEAR YOUR b. Always use unbroken, balanced blades designed to fit this saw's 5/8 inch arbor. c. When thru-sawing (making cuts where the blade comes through the workpiece top), always use a 10 inch diameter blade. This keeps the spreader in closest to the blade. 7. For dusty operations, wear a dust mask along with the safety goggles. Use arbor C. Inspect your workpiece. Make sure there are no nails or foreign objects in the part of the workpiece to be cut. e. Use only sharp blades with properly set teeth. Consult a professional blade sharpenerwhen in doubt. D. Plan your cut to avoid KICKBACKS and THROWBACKS - when a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw. d. Do not over tighten arbor nut. wrenches to "snug" it securely. f. Keep blades clean of gum and resin. 5. Adjust table inserts flush with the table top. NEVER use the saw without the proper insert. 6. Make sure all clamps and locks are tight and no parts have any excessive play. 2. Keep work area clean A. Cluttered areas and benches invite accidents. Floor must not be slippery from wax or sawdust. B. To avoid burns or other fire damage, never use the saw near flammable liquids, vapors or gases. 3. Plan your work - plan ahead to protect your eyes, hands, face, ears. WARNING: To avoid injury, don't do layout, assembly, or setup work on the table while the blade is spinning. It could cut or throw anything hitting the blade. A. USE THE RIGHT TOOL - Don't force tool or attachment to do a job it was not designed for. . Never cut FREEHAND: Always use either a Rip Fence, Miter Gauge or fixture to position and guide the work, so itwon't twist, bind on the blade and kickback. 2. Make sure there's no debris between the workpiece and its supports. 3. When cutting irregularlyshaped workpieces, plan your work so it will not slip and pinch the blade: a. A piece of molding, for example, must lie flat or be held by a fixture or jig that will not let it twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent workpiece shifting. b. Use a different, better suited type of tool for work that can't be made stable. 4. Use extra caution with large, very small or awkward workpieces: a. B. Dress for safety: 1. Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get caught and draw you into moving parts. 2. Wear non-slip footwear. 3. Tie back long hair. Use extra supports (tables, saw horses, blocks, etc.) for anyworkpieces large enough to tip when not held down to the table top. NEVER use another person as a substitute for atable extension, or as additional support for a workpiece that is longer or wider than the basic saw table, or to help feed, support or pull the workpiece. safety instructions for table saw 4. KEEP CHILDREN AWAY. All visitors should be kept asafe distance fromwork. Make sure bystanders are clear of the saw and workpiece. b. Never confine the piece being cut off, that is, the piece NOT against the fence, mitergauge or fixture. Never hold it, clamp it. touch it, or use length stops against it. it must be free to move. If confined, itcouldgetwedged against the blade and cause a kickback or throwback. 5, Let the blade reach full speed before cutting. 6. DON'T FORCE TOOL. It will do the job better and safer at its designed rate. Feedthe workpiece intothe blade only fast enough to let it cut without bogging down or binding. c. Never cut more than one workpiece at a time. d. Never turn your table saw"ON" before clear° ing everything except the workpiece and related support devices off the table. 7. Before freeing any jammed materiah A. Turn switch "OFF". B. Unplug the saw. 4. Plan the way you wil! push the workplece throug h C. Wait for all moving parts to stop. A NEVER pull the workpiece through. Start and finish the cut from the front of the tabb saw. D. Check blade, Spreader and Fence for proper alignment before starting, again. B. NEVER put your fingers or hands in the path of the sawblade or other cuthng tool. 8. To avoid throwback of cut off p_eces: A Use the Guard assembly. C. NEVER reach in back of the cutting toolwith either hand to hold down or support the workpiece, remove wood scraps, or for any other reason. B. To remove loose pieces beneath or trapped inside the guard: 1. Turn saw "OFF". D Avoid hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other oJtting tool, E. DON'T OVERREACH. and balance. 2. Remove switch key 3. Wait for blade to stop before lifting the Guard. Always keep good footing ADDITIONAL _NSTRUCTIONS FOR RiP TYPE CUTS F. Push the workpiece against the rotation of the blade, NEVER feed material into the cutting tool from the rear of the saw. 1. NEVER use the Miter Gauge when ripping. 2 Use a Push Stick whenever the fence is 2 or more inches from the blade. When thru-sawing, use an Auxiliary Fence and Push Block whenever the Fence must bebelween 1/2 and 2 inchesof the blade. Never thru-saw rip cuts narrower than t/2 inch (See '_ASIC SAW OPERATION - USING THE RIP FENCE" section.) G Always push the workpiece all the way past the sawblade. H. As much as possible, keep your face and body to one side of the sawblade, out of linewith a possible kickback or throwback. I NEVER turn the saw"ON"before clearingthetabte of al! tools wood scraps, etc., except the workpiece and related feed or support devices for the cut planned. 3. Never rip anything shorter than 10" long. 4. When using a Push Stick or Push Btock, the traiting end ot the board must be square. A Push Stick or Block against an uneven end coutd stip off or push the work away from the Fence. J, AVOID ACCIDENTAL STARTING - Make sure switch is "OFF" before plugging saw in. WHENEVER SAW BLADE iS SPINNING 5, A FEATHERBOARD can help guide the workpiece. (See "BASIC SAW OPERATION - USING THE RIP FENCE.") Always use Featherboards for any non thru rip type cuts. WARNING: Don't let familiarity (gained from frequent use of your table saw) cause a careless mistake. Always remember that a careless fraction of a second is enough to cause a severe injury. 24 1. Before actually cutting with the saw, watch it while it runs for a short while. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw off, Unplug the saw. Do not restart until finding and fixing the problem. S/16" _i APART BEFORE STARTING 2. Make sure the top of the arbor or cutting tool turns toward the front of the saw. 1. To avoid kickbacks and slips into the blade, make sure the Rip Fence is parallel to the sawblade. 3. Set the cutting tool as low as possible for the cut you're planning. 4 2_ Before thru-sawing, check the AntioKickback Pawls. (See "BASIC SAW OPERATION - USING THE RIP FENCE.") The Pawls must stop a kickback once it has started Replace or stlarpen Anti-Kickback Pawls when points become duti. 3. Plastic and composition (like hardboard) materials may be cut on your saw However, since these are usually quite hard and slippery, the Anti-Kickback Pawls may not stop a kickback. Therefore, be especially careful in your set-up and cutting procedures WHILE CUTTING 1. To avoid kickbacks and slips into the blade, always push forward on the section of the workpiece between the saw blade and the Rip Fence. Never push forward on the piece being cut off. ADDITIONAL CROSS INSTRUCTOONS CUT TYPE FOR CUTS BEFORE STARTING 1. NEVER use the Rip Fence when crosscutting. 2. An auxiliary wood facing attached [o the Miter Gauge can help prevent workpiece twisting and throwbacks glossary Attach it to the holes provided. Make the facing iong enough and big enough to support your work. Make sure, however, it witl not interfere with the Sawbfade Guard.. 3. Use jigs or fixtures to help hold any piece too sina!! to extend across the full length of the Miter Gauge face during the cut. This lets you properly hold the Miter Gauge and workpiece and helps keep your hands away from the blade. (See page 32,) WHILE CUTTING 1. To avoid blade contact, always hold the Miter Gauge as shown in "BASIC SAW OPERATIONS - USING THE MITER GAUGE," BEFORE LEAVING THE SAW 1_ Turn the saw off. 2. Wait for blade to stop spinning. 3. Make workshop child-proof. Lock the shop Disconnect master switches. Remove the yetlow Switch Key. Store it away from children and others not qualified to use the too!. 4 Unplug the saw of terms for woodworking Anti-Kickback Pawls (AKP) Device which, when properly maintained, is designed to stop the workpiece from being kicked back at the operator during ripping operation. Kickback An uncontrolled grabbing and throwing back toward the front of the saw. of the workpiece Arbor The shaft on which a cutting tool is mounted, Leading End The end of the workpiece which, during a rip type operation, is pushed into the cutting tool first. Crosscut A cutting or shaping operation made across the width of the workpiece. Molding A non through cut which produces a special shape in the workpiece used for joining or decoration. Dado A non through cut which produces a square sided notch or trough in the workpiece. Push Stick A device used to feed the workpiece through the saw during narrow ripping type operations and helps keep the operator's hands well away trom the blade. Featherboard A device which can help guide workpieces during rip type operation. Freehand Performing a cut without using a Fence, Miter Gauge, fixture, hold down or other proper device to keep the workpiece from twisting during the cut. Gum A sticky, sap based residue from wood products. Heel Misalignment of the blade. Kerr The amount of material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut. Push Block A device used for ripping type operations too narrow to allow use of a Push Stick. Rabbet A notch in the edge of a workpiece. Resin A sticky, sap base substance that has hardened. Ripping A cutting operation along the length of the workpiece. Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. glossary of terms for woodworking Sawblade Path The area of the workpiece or table top directly in line with the part of the workpiece which will be, or has been, cut by the blade. Set The distance that the tip ofthe sawblade tooth is bent (or set) outward from the face of the blade. Throw-Back Throwing of pieces in a manner similar to a kickback. Thru-Sawing Any cutting operation where the blade extends completely though the thickness of the workpiece. Trailing End The workpiece end last cut by the blade in a ripping operation. Workplece The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges. i motor specifications and electrical requirements 3oPRONG PLUG MOTOR SPECiFICATiONS /t0) The motor used inthis saw is a relay start, no n-reversible type, with the following specifications: Voltage ............................................................... 120 Amperes ........................................................... 11.5 Hertz .................................................................... 60 Phase ................................................... Single RPM ................................................................. 3450 Rotation (viewed from sawblade end) ......................... Counterclockwise CAUTION: The staring relay in this switch housIng is a gravity sensitive type. To avoid damaging your motor, never turn power on unless the saw is upright in sawing position, MOTOR SAFETY PROTECTION 1. Frequent opening of fuses or circuit breakers may result if motor is overloaded, or if the motor circuit is fusedwith a fuse other than those recommended. Do not use a fuse of greater capacity without consulting the power company. 2. Although the motor is designed for operation on the voltage and frequency specified on motor nameplate, minimal loads will be handled safely at voltages 10% above or below the nameplate voltage. Heavy loads, however, require that voltage at motor terminals be not less than the voltage specified on nameplate. 3- Most motor troubles may be traced to loose or incorrect connections, overloading, reduced input voltage (which results when small size wires are used in the supply circuit) orwhen the supply circuit is extremely long. Always check connection, load and supply circuitwhen the motor fails to perform satisfactorily. Check wire sizes and lengths with table at end of this section. CONNECTING OUTLET TO POWER SOURCE This saw must be grounded while in use to protect the operator from electrical shock. ¢- \ GROUNDING PRONG PROPERLY GROUNDED 3-PRONG OUTLET Your saw iswired for 120 volts and ithas a plug that looks like the one shown. Plug power cord into a 110-120V properly grounded type outlet protected by a 15 amp. time delay or CircuitSaver fuse or circuit breaker. WARNING: Damaged power cords can cause shock or fires, if the power cord is worn, cut, or damaged in any way, have it replaced immediately. WARNING: Electric shock can kill. Not all outlets are properly grounded. If you are not sure that your outlet is properly grounded, have it checked by a qualified electrician. WARNING: To avoid electrical shock, do not J permit fingers to touch the tenninals of the plug, when InstalIlng or removing the plug to or from the outlet. I WARNING: Failure to properly ground this power tool can cause electrocution or serious shock, particularly when used in damp locations, or near metal plumbing, if shocked, your reaction could cause your hands to hit the cutting tooL This saw is equipped with a 3-conductor cord and groundingtype plug which been approved by Underwriters' Laboratories. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor grounding type outlet as shown. WARNING: To help avoid electric shock, the green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. Not all outlet boxes are properly grounded, if you are not sure the outlet box is properly grounded, have it checked by a qualified electrician. planning Avoid to useelectric for this shock, saw is ifof the the outlet two prong j are WARNING: you type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter, as shown, and always connect the grounding iug to a known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. NOTE: make sure the proper extension cord is used and is in good condition. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tool plug. Grounding Lug 3-Pron- _ P,o ' / _==_MakeSureThisis _ I_11 _--I Connected to a ",o,,.,' -'=====_ Receptacle Adapter An adapter, as shown, is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. ......... I'll I'1 Extension Cord Length Wire Size A.W.G. 0 - 25 Ft. 26 - 5O Ft. 16 14 ii contents Installing Blade Guard ............................................. Adjusting Miter Gauge ............................................. Getting to Know Your Saw ........................................... On-Off Switch .......................................................... Elevation Handwheel ............................................... Tilt Handwheel ......................................................... Rip Fence ................................................................ Miter Gauge ............................................................. Blade Guard ............................................................ Table Insert .............................................................. Removing and Installing Sawblade ......................... Exact-I-Cut .............................................................. Basic Saw Operation ................................................... Work Helpers ........................................................... Safety Instructions for Basic Saw Operation ........... Using the Miter Gauge ............................................ Crosscutting .......................................................... Repetitive Cutting .................................................. Miter Cutting .......................................................... Bevel Cutting ......................................................... Compound Miter Cutting ....................................... Using the Rip Fence ................................................ Ripping .................................................................. Using Featherboards For Thru Sawing Resawing .............................................................. Using Featherboards for Non Thru-Sawing .......... Rabbeting .............................................................. Ploughing and Molding ......................................... Cutting Panels ....................................................... Dadoing ................................................................ Molding Cutting ..................................................... Motor ........................................................................... Lubricating and Maintenance .................................. Maintenance ................................................................ Lubrication ................................................................... Recommended Accessories ........................................ Troubleshooting ........................................................... General .................................................................... Motor ....................................................................... Repair Parts ................................................................ Warranty .................................................................................. 2 Safety Instructions for Table Saw ............................................ 2 Additional Instructions for Rip Type Cuts ............................ 4 Additional Instructions for Cross Cut Type Cuts ................. 5 "Glossary .................................................................................. 5 Motor Specifications and Electrical Requirements .................................................................. 6 Motor Specifications ........................................................... 6 Motor Safety Protection ...................................................... 6 Connecting to Power Source Outlet .................................... 6 General Information ................................................................ 8 Model Description ............................................................... 8 Unpacking and Checking Contents ......................................... 8 Tools Needed ...................................................................... 8 List of Loose Parts (Model 113.226880) ............................. 9 List of Loose Parts (Model 113.298090) ........................... 10 Assembly ............................................................................... 12 Assembly of Steel Leg Set ................................................ 12 Mounting Saw to Leg Set (Model 113.226880) ................ 12 Installing Bevel Pointer and Handwheels ......................... 13 Checking and Adjusting Table insert ............................... 14 Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove ................................................. 14 Blade Tilt, or Squareness of Blade to Table ............. 15 Blade Elevations ...................................................... 17 Tilt and Elevation Mechanism .................................. 18 Attaching and Assembly Table Extensions (Model 113.226880) ....................................................... 18 Installing Rip Fence Guide Bars and Switch Box (Model 113.2268801 ....................................................... 19 Attaching and Assembling Table Extensions ('Model 113.298090} ....................................................... 22 Installing Rip Fence Guide Bars and Switch Box (Model 113.298090)...................................................... 23 Mounting Saw to Leg Set (Model 113.298090) ....... 25 Aligning Table Extensions (Model 113.298090) ....... 25 Mounting Saw to Workbench ................................... 26 Self-Aligning Spring Adjustment .............................. 27 Rip Fence Alignment Adjustment ............................ 28 Adjusting Rip Scale Indicator ................................... 28 7 29 31 32 32 33 33 33 33 33 33 34 34 35 35 36 38 38 39 39 40 40 40 41 43 44 44 45 45 45 45 46 46 46 47 47 48 48 49 50 general information BOTH MODELS 3. Sometimes small parts get lost in packaging materials. Do not throw away any packaging until your saw is put together. If you are missing a part, check the packaging before contacting Sears. 1. This manual is for the following Models, 113.226880 or 113.298090. All sections are labeled with the correct model num- MODEL ber. Follow ONLY instructionsthat are meant foryour model saw. DESCRIPTUON Model 113. 226880:10-inch direct drive table saw with a 20 x 20 inch CAST IRON table and two 10 x 20-inch CAST IRON extensions. 2. If you are missing any part(s) while putting your saw together, do not continue assembly. Contact your Sears Service Center or Retail Store and get the missing part(s) before continuing assembly or trying to use the saw. Model 113. 298090: 10-inch direct drive table saw with a 20 x 27-inch die cast ALUMINUM table and two 10 x 27-inch STAMPED STEEL extensions, Complete parts lists are located at the end of this manual. Use these liststo identify the part number of any missing part. unpacking and checking contents TOOLS NEEDED COMBINATION MediumScrewdriver SmallScrewdriver DRAW BOARD LIGHT ALONG LINE SQUARE ON THIS EDGE. MUST BE TRUE. STRAIGHT EDGE OF BOARD 3/4" THICK. THIS EDGE MUST BE PERFECTLY STRAIGHT, '3", i • #2 Phillips Screwdriver Pliers _ "K_ Wrench, Hex "L" 3/16 Wrench, Hex'L" 1/8 I L_ I Combination Square Wrenches 3/8 in. 7/16 in. 1/2 in. 9/16 in. SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION. Model 113.226880 or 113.298090 is shipped complete in one carton and includes two table extensions, steel legs and motor. Remove the protective oil that is applied to the table top and edges of the table. Use any ordinary household type grease and spot remover. Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make certain all items are accounted for, before discarding any packing material. use gasoline, naptha or similar highly volatile WARNING: To avoid fire or health hazard, never I solvents. I Apply a coat of automobile wax to the table. WARNING: If any parts are missing, do not attempt to assemble the table saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly. Wipe all parts thoroughly with a clean, dry cloth. WARNING: For your own safety, never connect plug to power source outlet until all assembly steps are complete, and you have read and understand the safety and operation instructions. 8 MODEL 113.226880 I.IST OF LOOSE PARTS em A B C E F G H J K M N O P Q P Q U V W Q X Y Z N Q S T AA BB D R DD EE FF N O Q AA AA BB BB CC Part Name Qty. Miter Gauge ................................................... 1 Rip Fence ....................................................... 1 Blade Guard and Spreader ............................ 1 Rip Fence Guide Bar, Rear ............................ 1 Leg ................................................................. 4 Table Extension ............................................. 2 Side Stiffener .................................................. 2 End Stiffener .................................................. 2 Rip Fence Guide Bar with Rip Scale (Front) .. 1 Bag of Loose Parts......................................... ! Containing the following: Leveling Foot .............................................. 4 Hex Jam Nut, 3/8-16 ................................... 8 Hex Nut, 1/4-20 ......................................... 24 Truss Hd. Screw, 1/4-20 x 1/2 .................. 24 Lockwasher, #10 External ......................... 24 Bag of Loose Parts ......................................... 1 Containing the following: Truss Hd. Screw, 1/4-20 x 5/8 .................... 2 Lockwasher, #10 External ........................... 2 Spreader Support ........................................ 1 Switch Key .................................................. 1 Pan Hd. Screw, 10-32 x 5/8 ........................ 2 Lockwasher, 1/4 In. External ....................... 2 Soc. Set Screw, 1/4-20 x 7/8 ...................... 2 Wing Nut, 1/4-20 ......................................... 2 Square Nut, 1/4-20 ...................................... 2 Bag of Loose Parts ......................................... 1 Containing the following: Jam Nut, 5/16-18 ........................................ 6 Lockwasher, 5/16 External .......................... 6 Spreader Clamp .......................................... 1 Spreader Bracket ........................................ 1 Hex Screw, 5/16-18 x 1 ............................... 6 Washer, 21/64 x 5/8 x 1/16 ......................... 6 Bag of Loose Parts ......................................... 1 Containing the following: Handwheel .................................................. 2 Bracket ........................................................ 2 Wrench ........................................................ 2 Bevel Pointer ............................................... 1 Wire Tie ....................................................... 1 Bag of Loose Parts ......................................... 1 Containing the following: Hex Jam Nut, 5/816-18 ............................... 6 2 Hex Nut, 1/4-20 ........................................... Lockwasher, 5/16 External .......................... 8 Hex Hd. Screw, 5/16-18 x 1 ........................ 5 Hex Hd. Screw, 5/16-18 x 1-1/2 .................. 3 Washer, 17/64 x 9/16 x 3/64 ....................... 4 Washer, 21/64 x 5/8 x 1/16 ......................... 8 Fence Guide Bar Spacer ............................ 3 D F 1 _SB o .,< _-,-- DD o 0 Q Q W AA AA BB 9 Bag of Loose Parts ......................................... 1 Containing the following: Hex Jam Nut. 5/16-18 ................................. 6 Lockwasher, 1/4 External ............................ 2 Lockwasher, 5/16 Extemat .......................... 8 Pan Head Screw, 8-32 x 3/8 Type "T". ........ 1 Hex Hal. Screw, 5/16-18 x 3/4 ...................... 2 Hex Hd. Screw, 5/16-18 x 1-1/4 ................... 4 Washer, 11/32 x 11/16 x 1/!6 ...................... 8 unpacking and checking MODEL 113.298090 LIST OF LOOSE item contents PARTS Part Name Qty. A B C E Miter Gauge ..................................................... Rip Fence ........................................................ Blade Guard and Spreader ............................. Rip Fence Guide Bar, Rear ............................. F H J K L Rip Fence Guide Bar with Rip Scale (Front) ... 1 Leg .................................................................. 4 Side Stiffener ................................................... 2 End Stiffener .................................................... 2 Table Extension ............................................... 2 Bag of Loose Parts .......................................... 1 Containing the following: Handwheel ................................................ 2 Wrench ..................................................... 2 D G 1 1 1 1 B L lO Bag of Loose Parts ............................................ 1 Containing the following: N Spreader Support ............................................ 1 O Spreader Clamp .............................................. 1 P Spreader Bracket ............................................ 1 Bag of Loose Parts ............................................ 1 Containing the following: Q Switch Key ...................................................... 1 U Soc. Hd. Setscrew 1/4-20x7/8 ......................... 2 T Square Nut, 1/4-20 .......................... 2 X Lockwasher, #10 External Type ...................... 2 X Lockwasher, 1/4 External Type ....................... 2 Y Wing Nut, 1/4-20 ............................................. 2 AA Pan Hd. Screw, 10-32x5/8 .............................. 2 BB Truss Head Screw, 1/4-20x5/8 ........................ 2 Bag of Loose Parts ............................................ 1 Containing the following: R Flat Washer 17/64x9/16x3!64 ......................... 4 R Flat Washer 21/64x5/8x1/16 ........................... 4 V Guide Bar Spacer ............................................ 3 W Hex Nut, 1/4-20 ............................................... 2 W Hex Jam Nut, 5/16-18 ................................... 10 X Lockwasher, 1/4 in. External Type .................. 2 X Lockwasher, 5/16 in. External Type .............. 10 Z Hex Hd. Screw, 5/16-18xl .............................. 3 Z Hex Hd. Screw, 5/16-18x1-1/2 ........................ 3 Z Hex Hd. Screw, 5/16-18x1-1/4 ........................ 4 Bag of Loose Parts ............................................ 1 Containing the following: W Hex Nut, 1/4-20 ............................................. 24 W Hex Jam Nut, 3/8-16 ....................................... 8 X Lockwasher, 1/4 Extemal Type .................... 24 BB Truss Head Screw, 1/4-20xl/2 ..................... 24 CC Leveling Foot .................................................. 4 Bag of Loose Parts ............................................ 2 Containing the following: R Flat Washer 17/64x3/4x1/16 ........................... 4 R Flat Washer 11/32xl 1/16xl/16 ....................... 8 R Flat Washer 21/64x5/8x1/16 ........................... 8 W Hex Nut, 1/4-20 ............................................. 16 W Hex Jam Nut, 5/16-18 ..................................... 8 X Lockwasher, 1/4 Extemal Type .................... 16 X Lockwasher, 5/16 External Type .................... 8 Z Hex Head Screw, 5/16-18x1-1/4 ..................... 8 BB Truss Head Screw, 1/4-20xl ........................ 16 Bag of Loose Parts ............................................ 1 Containing the following: DD Comer Stiffener Bracket ................................. 4 EE Comer Support Bracket .................................. 4 Bag of Loose Parts ............................................ 1 Containing the following: W Hex Jam Nut, 5/16-18 ....... :............................. 2 X Lockwasher, External 5/16 ............................. 4 Z Hex Hd. Screw. 5/16-18x3/4 ........................... 2 AA Pan Cross Screw, Ty "-F', 8-32x3/8 ................ 1 FF Tie Wire .......................................................... 1 GG Bracket ............................................................ 2 HH Bevel Pointer .................................................. 1 DD EE 11 assembly BOTH MODELS ASSEMBLY OF STEEL LEG SET Assembly is best done in the location where the saw will be used. 114-20X1/2 IN. TRUSS HEAD SCREW 1. From among the loose parts, find the following hardware: 4 *8 *24 *24 *24 3/8-16 HEY, NUT Leveling Feet Hex Nuts, 3/8-16 Truss Head Screws, 1/4-20 x 1/2 Hex Nuts, 1/4-20 1/4 Externa| Lockwashers @ LEVELING FOOT 114-20 HEX NUT 1/4 IN. EXTERNAL LOCKWASHER items marked with an asterisk (*) are shown actual size. R_v 2. Insert three truss head screws through the three holes near the top of one Leg. Place the Side Stiffener up to the Leg, as shown, sothat the three screws line up with the holes in the Side Stiffeners marked with an "X" in the illustration. 3. Place a Iockwasher and hex nut on each screw and finger tighten the hex nut. 4. Following the same procedure as above, continue to fasten together the remaining Legs and Stiffeners as illustrated. 5. Install one 3/8-16 hex nut on each of the Leveling Feet. 6. Insert a Leveling Foot through the hole inthe bottom of each Leg so the Leveling Foot pad rests on the floor. END STIFFENER 7. Install another 3/8-16 hex nut on each ofthe Leveling Feet. 8. Set leg set upright on floor and securely tighten all nuts. 3/8 IN. HEX NUTS 9. After complete assembly, you may level the saw by moving the lower nut up or down along the threaded stud of each Leveling Foot. The upper nut is used to lock the Leveling Foot into position when the saw is level. , , IL LEVELING i MODEL 113.226880 ONLY MOUNTING YOUR SAW TO THE LEG SET (Model 113.298090 will be mounted later) 5116-18 x 1-1/4 HEX HEAD SCREW 1. From among the loose parts, find the following hardware. *4 *4 *4 *8 FOOT 5/16-18 HEX NUT Hex Head Screws, 5/16-18 x 1-1/4 Hex Nuts, 5/16-18 Lockwashers, 5/16 In. External Fiat Washers, 11/32 x 11/16 x 1/16 5/16 IN. EXTERNAL LOCKWASHER Items marked with an asterisk (*) are shown actual size. 12 11132 IN. I.D. FLAT WASHER 2. Placethe sawontop ofthelegsetsothatthe baseof thesawlinesupapproximately evenwiththeoutlineof thetopofthelegset. 3. Frombeneaththesawyouwill be abteto locateand lineupthe fourmountingholesof the saw basewith the propermountingholesof the saw basewiththe propermountingholesinthe leg set assembly. 4. Place one flat washer onto each of the four hex head screws and insert them into each of the mounting holes. Be sure the screws go through the saw base holes and the leg set mounting holes. 5. Install a flat washer, Iockwasher, and a hex nut on each of the four screws and tighten securely. HEX HEAD 6. Level the saw to your requirements by adjusting the leveling feet. Lock leveling feet into position. FLAT WAS HER SAW BASE SCREW ""_._| --""_c_ [ 1 7. Securely tighten all leg set screws and nuts. END LOCKWAS"E" 17 BOTH MODELS INSTALLING BEVEL AND HANDWHEELS L POINTER 8-32 x 3/8 SCREW BEVEL POINTER 1. From among the loose parts, find the following hardware: 1 Bevel Pointer © 10-32 x 5/8 PHILLIPS SCREW * 1 Screw, 8-32 x 3/8 2 Handwheels 3/16 IN. LO CKWASHER 2 Screw, Phillips 10-32 x 5/8 *2 Lockwasher, External 3/16 Items marked with an asterisk (*) are shown actual size. HANDWHEEL 2. Fasten bevel pointer to cradle assembly with 8-32 x 3/8 screw, as shown. Adjustment of the pointer may be necessary later. 3. Push handwheels onto shafts, as shown, and fasten each with a 10-32 x 5/8 phillips screw and Iockwasher. LOCKWiSHE TILT !3 i ER HANDWHEEL ELEVATION HANDWHEEL assembly CHECKING AND ADJUSTING THE TABLE INSERT The table inset must be llushwith the surface of the saw table to keep the workpiece from hanging up or binding with the sawblade as the workpiece is cut by the sawblade. 1. Lower sawblade beneath the table insert and checkto be surethe screw fastening the insert in Place is snug. 2. Use a straight edge to check near each of the eight leveling tab positionsto determine if the insert is flush with the surface of the saw table at all eight tab positions. leveling 3. If insert is not flush with table surface, loosen inser_ fastening screw and pull insert forward to lift from saw table. 4. Bend with pliers or tap with a hammer, as required, to make the insert flush with the table top. r HEELING ADJUSTMENT OR PARALLELISM OF THE SAWBLAOE THE MITER GAUGE GROOVE TO While cutting, the material must move in a straight line PARALLELto the SAWBLADE, therefore, both the Miter Gauge GROOVE and the RIP FENCE must be PARALLEL to the SAWBLADE. WARNING: if the sawblade is NOT parallel with the Miter Gauge Groove, it is said to have "HEEL'. This condition can cause the workpiece to bind or move away from the Rip Fence at the end of a rip cut, possibly causing a kickback. make sure switch is "OFF" and plug is not conI WARNING: To avoid injury from accide ntai stall, nected to power source outlet. side of the tooth you marked on the sawblade. Remember to keep the head of the square flush against the Miter Gauge Groove. 1. Raise blade to highest elevation. 2. Lift Blade Guard, if already installed, to highest tion. 3. Mark an "X" on one of the teeth of the sawbiade posi- 5. Rotate the sawblade so that the "X" on the tooth is now visible at the rear of the saw. which 6. Move the combination square to the rear of the saw and the end of the square blade should just touch the marked tooth the same as it did at the front of the sawblade. is naturally bent to the left. 4. Place the head of a combination square in the left Miter Gauge Groove and adjust the ruler blade of the square so that the end of the blade just touches the 14 . . 9_ If sawblade is not parallel with the Miter Gauge Groove, you must adjust the position of the sawblade. Use a 3/16 in. hex "L" wrench to loosen the four adjustment locking screws about 1/2 turn. 3/16 IN. HEX "L" WRENCH Loosen two pan head screws on the rear skirt of the table about 1/2 turn. °°\ The mechanism under the table can now be moved sideways from above by covering the sawblade with a piece of cardboard and shifting the blade to the right or left as required. 10. After shifting the sawblade mechanism slightly, recheck the position of the marked tooth of the sawblade at both front and rear. 11. The tooth marked on the sawblade should be parallel to the Miter Gauge Groove after adjustment is made. 12. Tighten all screws carefully so as not to move sawblade out of alignment. 113.226880 113.298090 13. Re-check parallelism of marked sawblade tooth to the Miter Gauge Groove. Repeat the steps for heeling adjustment if necessary. BLADE TILT, OR SQUARENESS BLADE TO TABLE OF When the Bevel Pointer is pointing directly to the "0" mark on the Bevel Scale, the sawblade should make a SQUARE cut 90° to the table. 90 ° Position To check for SQUAR ENESS: turn switch "OFF" and remove plug from power I WARNING: avoid injury from bevel accidental source outletTobefore adjusting stop. start, I 1. Raise blade all the way UP, raise Blade Guard. 2. TILT blade a few degrees to the LEFT. Now, tilt blade back to the RIGHT as far as it will go. 3. Place the square against blade. Make sure square is not touching the TIP of one of the saw TEETH. 15 SHOWN IS SIMILAR POINTER ADJUSTING SCREW assembly r o 4. If blade is SQUARE to table; check pointer. / Q _/CP_FTgN_N A. IfPointer DOES NOTpoint to"0" markon the Bevel Scale, bend pointer to read "0". "O" POSITION\ _F_ / k ., s il _.l'I/l"111'*_J_',lll'_llI"_\ ,o 2# 2s 30 3_ 40 _ 10" Direct Drive G[ 5. If blade is NOT SQUARE to table, the 900 Limit Stop must be adjusted. .......... _ _..NGER I ............ -F BLADE COVERED WITH P!ECE OF CARDBOARD ]CAUTION: Cover blade with p,ece of card- i board to protect your hand. A. Using a small size screwdriver, reach underneath saw and loosen BOTH setscrews in 90 ° Stop Collar. NOTE: If you can't reach the setscrews turn the Tilt Handwheel slightly. / B. Rotate the Stop Collar moving it away from pivot nut. 1 / / C. Tilt blade RIGHT or LEFT, checking with your square until blade is square to table. D. Rotate Stop Collar toward Pivot Nut until it TOUCH ES the Pivot Nut. Tighten the setscrews. \,h E. Check Pointer, if it DOES NOT point to the "0" mark onthe bevel scale, bend Pointer to read "0". SETSCREWS (2) PIVOT NUT 90° STOP COLLAR 6. Tilt blade to LEFT as far as itwill go. It will stop when the Pivot Nut is against the 45 ° Stop Collar. 7. Place an ACCURATE square against blade. Make sure square is nottouching the TIP of one of the saw teeth. 16 HP 45 ° STOP COLLAR 8. If blade is NOT 45 ° to table, the 45 ° Stop Collar must be adjusted. A. Remove Elevation HandwheeL TILT SCREW B. Using a small size screwdriver, reach thru curved slot in front trim panel and loosen BOTH setscrews in 45 ° Stop Collar. NOTE: If you can't reach the setscrews, turn the Tilt Handwheel slightly. C. Rotate the Stop Collar moving it IN or OUT and tilt blade RIGHT or LEFT, checking with your square, until blade is 45 ° to table. D. Tighten the setscrews. NOTE: If you can't reach the setscrews, turn Tilt Handwheel slightly. E. Install Elevation Handwheel. BLADE BACK OF SAW ;TOP _LLAR ELEVATION Whenthe Elevation Handwheel isturned CLOCKWISE, until it stops, the blade must not be more than 2-5/8 inches above the table. If the blade extends more than 2-5/8 inches, the motor could interfere with the underside of the table causing misalignment. ELEVATION / With the blade extending 2-5/8 inches above the table, the Stop Collar and Spacer must be against the Elevation Screw Pivot Nut. If the blade extends more than 25/8 inches, loosen two screws in Stop Collar, and readjust it. ;PACER / / ELEVATION SCREW PIVOT NUT TILT SCREW 17 TILT SCREW PIVOT NUT SCREW assembly TiLT AND ELEVATION MECHANISM The Handwheels should turnfreely without binding. The turning action can be adjusted bytightening or loosening the screws in the Bearing Retainer. Both Handwheels must be removed to reach the adjusting screws. _ELEVATaON TILT HANDWi_EEL NOTE: When adjusting the screws on the Tilt Bearing Retainer, hold the nut inside using a 3/8 inch wrench. The screws for the Elevation Bearing Retainer can be reached with a small screwdriver through the curved slot on the front of the saw. ADJUST THESE TWO SCREWS ADJUST THESE TWO SCREWS MODEL 113.226880 ONLY ATTACHING AND ASSEMBLING TABLE EXTENSIONS 1. From among the loose parts, find the following hardware: (Quantity indicated is for 2 extensions.) *8 *8 *8 *8 2 Hex Hal. Screw 5/16-18 x 1 Flat Washer, 21/64 x 5/8 x 1/16 Lockwasher, External 5/16 Hex Jam Nut, 5/16-18 Brackets 5/16-18 x 1 HEX HD. SCREW 11/32 IN. I.D. FLAT WASH ER Items rnarked with an asterisk (*) are shown actual size. 5/16 IN. EXTERNAL LOCKWASHER 5tl 6 IN. HEX NUT 2. Insert three (3) 5/16-18 x 1 inch long screws through holes in table. 3. Position Extension against table so screws extend though holes in Extension. 4. Install flat washer, Iockwashers, and nuts on the screws. HAND TIGHTEN ONLY. 5. Install other extension in the same way on other side of table. \ LOCKWASHER FLATWASHER 18 BRACKET 6. Line up front and top surface of the Extension with the front and top of the table at the spots marked "X" in the drawing. Use a combination square to line up these edges. Tighten bolts and nuts securely. CHECK WITH SQUARE AT 2 PLACES MARKED WITH "X" 7. Put one of the brackets against the right edge of the right extension so the bracket is lined up with the FIRST hole near the front of the extension. Insert a 1 inch long screw through a fiat washer, through top hole in the bracket, and through the FIRST hole in the extension. Install a Iockwasher and nut on the screw. Hand tighten the nut 8. Put one of the brackets against the right rear edge of the right extension so the bracket is lined up with the SIXTH hole at the rear of the extension (see illustration). 9. Insert one of the 1 inch long screws through a flat washer, through the bracket, and through the SIXTH hole into the extension. Install a Iockwasher and nut on the screw. Hand tighten the nut. MODEL 113.226880 ONLY INSTALLING RIP FENCE GUIDE AND SWITCH BOX REAR OF _-_ EXTENS!ON_-_ Hex Head Screws, 5/16-18 x 1-1/2 Hex Head Screws, 5/16-18 x 1 Hex Head Screws, 5/16-18 x 3/4 Lockwashers, 5/16 External Hex Jam Nuts, 5/16-18 Flat Washers, 21/64x 5/8 x 1/16 Spacers, 3/4 diameter x 1/2 long __ "_/__HEX NUT 7%.ih "'1- _'_'.N _ _ WASHER "_. ,OOKWAS.E" .gX#? D / EXTERNAL BRACKET LOCKWASHER / HEX 5/16_18 x 1 IN. HEAD SC REW 5/16-18 x 1 IN. G BARS 1 From among the loose parts, find the following hardware: *3 *3 *2 * 10 *6 "8 *3 "--._-_ 5/16-18 x 3/4 HEX HD. SCREW 5/16 IN. EXTERNAL LOCKWASHERS 5/16-18 x 1-1/2 IN. HEX HD. SCREW Items marked with an asterisk (*) are shown actual size. 5/16 IN. HEX JAM NUT 5/16-18 x 1 IN. HEX HD. SCREW --!21/64 IN. WASHER 1/2 IN. SPACER 19 assembly 2_ insed a 5/16-18 x 1-I/2 inch long hex head screw, external !ockwasher and fiat washer through the SECOND slot _nthe front fence bar 3. Piace t/2 inch _ong Spacer over screw threads and thread hex head screw into first hole On the right side o_the cast iron table skirt until finger tigh_ Guide Bar should be in a vertical position. / / 4 SPACER Mount Switch to Guide Bar with (2.) two 5/16-18 x 314 hex head screws, Iockwashers, and nuts. Securely tighten both bolts. 5_ Insert 1-1/2 inch long screw tl_rough external tockwasher, flat washer and through the first slot in the Guide Bar. Place 1/2 inch long Spacer over screw threads. Swing Guide 8at to horizontal position and thread the hex head screw into the hole of the table skirt Finger tighten. FLAT 1-1i2" HEX HD. SCREW LO4b"_WASHER LOCKWASHER HUT 6. Insert 1-!/2 inch long screw through flat washer and the FOURTH slot in the Guide Bar. Place 1/2 inch long spacer over screw threads, Insert screw into slot in bracket and attach a lockwasher and nut. l Finger tighten. 5/164 8 X 3/4" flEX HD. BRACKET ! / LOCKWASHER / 1-1i2" HEX HD. SCREW 2O SPACER FLAT WASHER 1_' HE;< HD. SCREW 7, _nsert one inch _ong screw and flat washer in F_RST THIRD and EIGHTH sbt of the rear Guide Bar and attach lo table and mounting bracket using _ockwashers and hex nuts as illustrated_ Hand tighten at this time, FLAT WASHER LOCKWASHER _"_ _ ",, REAR 9' NUT ............. ;_ GUiD E BAR ==========================================================_:_:`_;_`._::::_::_t:_`_L_Z_-`_`_ -.... L_z_ i / _ I 3RD' SLOT SLOT 8TH SLOT tFOR TO 8_ MOUNTING BRACKET) t Slide the Front Guide Bar as far as it wilt go to the right and the Rear Guide Bar as far as i1will go to the lefL \\\ 9. Position Rip Fence at left end of Front Guide Bar, holding up the rear end while engaging front end with Front Guide Bar. Lower fence onto tab!e_ NOTE: It may be necessary to loosen Fence Knob to allow Fence to be installed on Rear Guide Bar. 10. Move Front Guide Bar upwards until fence is ap* proximately 1/32 inch above tabae. Tighten screw at left end of Bar. 8 THICKNESSES OF PAPER NOTE: Fotd a piece of newspaper making 8 thicknesses and place between Rip Fence and table to act as a spacer. This will tloid the Fence off of tl_e table approximately 1/32 inch. Adjust Rear Guide Bar so that the Fence is approximately 1/32 inch above table, Tighten screw at end of Bar. 11. Move fence to right edge of table. Make sure it is approximately 1/32 inch above table at front and rear and tighten four remaining screws. 8 THICKNESSES OF PAPER \ assembly MODEL 113.298090 ONLY ATTACHING AND ASSEMBLING TABLE EXTENSIONS 1. From among the loose parts, find the following hardware: (Quantity indicated is for 2 extensions.) *8 *8 *8 *8 "16 "16 "16 *4 4 4 2 Hex Hd. Screws, 5/16-18 x 1-1/4 Flat Washers, 21/64 x 5/8 x 1/16 Lockwashers, External 5/16 Hex Jam Nut. 5/16-18 Truss Head Screws, 1/4-20 x 1 Hex Nut, 1/4-20 Lockwashers, External 1/4 Flat Washers, 17/64 x 3/4 x 1/16 Corner Support Brackets Corner Stiffener Brackets Brackets HEX HD. SCREW 5/16-18 X 1-1/4 EXTERNAL LOCKWASHER 5/16 IN. FLAT WAS H ER 21/64 IN. I.D. HEX NUT 5/16-18 TRUSS HD. SCREW 1/4-20 X 1 IN. FLAT WASHER 17/64 IN. I.D. HEX NUT EXTERNAL 1/4-20 LOCKWASHER 1/4 IN. CORNER STIFFENER BRACKET CORNER SUPPORT BRACKET BRACKET Items marked with an asterisk (*) are shown actual size. 2. Position saw upside down on floor. CORNER STIFFENER NOTE: To protect the finished surfaces of the saw and extensions, lay a piece of heavy paper or cardboard on the floor. 3 Install Corner Support Brackets, Corner Stiffener Brackets, 1/4-20 x 1 inch truss head screws, 17/64 inch flat washers, 1/4 inch external lockwashers, and 1/4-20 hex nuts as shown. Hand tighten only. 17164 DIA. BRACKET FLAT WASHER 1/4-20 _-H=.nRT BR'A'CKi_Tf TRUSSHEAO _.1/4 _..-_"_._}"_,,_'-_ '\\\ tJ_J_ IN. EXTERNAL __LOCKWASHER \ \_ __.]._ SCREW ,-_-_ _ _ THIS EDGE TOWARD 4. Insert four (4) 5116-18 x 1-1/4 inch hex head screws into holes on inside edge of one extension. 5. Install 11/32 i.D. flat washer, 5/16externam Iockwasher, and 5/16-18 hex nut on the end of each screw. Just start nut on end of screw. 6. Slide the extension with hardware into four slots in side of table. LINE UP FRONT EDGE OF EXTENSION WITH FRONT EDGE OF TABLE and tighten all screws and nuts. 7. Repeat for other extension. WASHER LOCKWASHER 22 5/16-18 X 1-1/4 SCREW TABLE 8. Inserta1/4-20x I trussheadscrewthroughbottom holein the bracket, and through the FIRST hole in the right hand extension. Install a iockwasher and nut on the screw. Hand tighten the nut. 9. Insert a 1/4-20 x I truss head screw through bottom hole in the other bracket and the FOURTH hole of the extension. Install a Iockwasher and nut on the screw. Hand tighten the nut. 10. insert the 1/4-20 x 1 truss head screws through the FIRST and FOURTH holes in the left extension without brackets. Install a Iockwasher and nut on each screw and hand tighten. MODEL 113,298090 INSTALLING RIP FENCE AND SWITCH BOX 1. From among the loose parts, find the following hardware: *3 *3 *2 *8 *4 *3 "10 G GUIDE BARS Hex Head Screws, 5/16-18 x 1-1/2 Hex Head Screws, 5/16-18 x 1 Hex Head Screws, 5/16-18 x 3/4 Hex Jam Nuts, 5/16-18 Fiat Washers, 21/64 x 5/8 x 1/16 Spacers, 3/4 dia. x 1/2 long Lockwashers, 5/16 External 5/16-18 x 3/4 HEX HD. SCREW 5/16-18 5/16 IN. EXTERNAL 5/16 iN. LOCKWASHERS HEXJAM NUT 5/16-18 x 1 IN. HEX HD. SCREW X 1-1/2 IN. HEX HD. SCREW Items marked with an asterisk (*) are shown actual size. 21/64 IN. WASHER 1/2 IN. SPACER REAR GUIDE BAR 2. Position guide bars on floor and install hardware as _ / shown. Just start the nuts on the end of the screws, I \,_ EXT. LOCKWASHER 8TH SLOT 5/16 IN REX HEAD DO NOT screw nuts on all the way. (FOR MOUNTING-"__,-\ I " TO BRACKET) SWITCtH `='''''-_ _ ASSEM.__%'_t MOUNTING-H-OLES (FOR TO MOUNTING BRACKET) _ _6 _-_._ _..__.._ 2N D SLOT _"_'__ ,x H IFLAT 3RD _ __- SCREW 1 IN. LONG SLOT / [ ..,<.._(_.)'_J_ FLAT S P AC E R _ _ WASHER/ _ _.,_J" R 1ST SLOT 5116 IN. CK 1ST SLOT FRONT 23 WASHER ] GUIDE BAR ER assembly 5/16-18 3. Mount Switch to Guide Bar with two 5/16-18 x 3/4 hex head screws, Iockwashers, and nuts. Securely tighten both nuts. _/" "l HEX j EXTERNAL _"\_ 5/16-18 EXTERNAL X 3/4 HEX NUTS LOCKWASHERS LOCKWASHERS HD. SCREWS 4. Place Front Guide Bar against saw table and drop it in place engaging the screws in the slots. Make sure the spacers are between the rail and the table. 5. End of Front Guide Bar must be 7-5/16 in. from side of saw table. This is important so that Rip Fence Indicator can be aligned. 5/16-18 x 1.1/2 HEX HD. 6. With the blade of your combination square set to 1/4 inch, gauge and adjust guide rail so the edge of the rail is 1/4 inch ABOVE the edge of the table. Securely tighten nuts. / 7. Install 5/16-18 x 1-1/2 hex head screw through the FOURTH slot in Front Guide Bar (that lines up with bracket), through the 1/2 inch spacer and the Bracket. Install a 5/16 in. external iockwasher and 5/16-18 hex 7-5/16 / IN, 1 jam nut. 8. Remove the three screws from rear of right table extension. 9. Attach the Rear Guide Bar in a similar manner to the Front Guide Bar. Make sure that the end of the bar is 1! inches from the side of the saw table. 10. Reinstallthree truss head screws, Iockwashers and istight.hex nuts removed in step 8. Check that all hardware _-_'<_)_l__\_ J 11. insert 5/16-18 x 1 hex head screw through the EIGHTH slot and bracket. Install 5/16 external iockwasherand5116 . SCRE hex jam nut. Tighten securely. HEX HD. TRUSS HD. SCREWS 24 SCREWS MODEL 113.2980g0 MOUNTING ONLY YOUR SAW TO THE LEG SET 5/16-18 x 1-1/4 HEX HEAD SCREW 1. From among the loose parts, find the following hardware. *4 *4 *4 *8 5/16-18 HEX NUT G Hex Head Screws, 5/16-18 x 1-t/4 Hex Nuts, 5/16-18 Lockwashers, 5/16 In. External Fiat Washers, !1/32x 11/16x 1/16 5/16 iN. EXTERNAL LOCKWASHER items marked with an asterisk (*) are shown actual size. 11/32 IN. i.D. FLAT WASHER 2. Place the saw on top of the Leg Set so that the base of the saw lines up approximately even with the outline of the top of the Leg Set. 3. From beneath the saw you wiU be able to locate and line up the four mounting holes of the saw base wffh the proper mounting holes in the Leg Set assembly. 4. Place one flat washer onto each of the four hex head screws and insert them into each of the mounting holes. Be sure the screws go through the saw base holes and the Leg set mounting holes. 5. Install a fiat washer, Iockwasher, and a hex nut on each of the four screws and tighten securely. SAW BASE 6. Level the saw to your requirements by adjusting the Leveling Feet. Lock Leveling Feet into position. ! FLAT WASHER 7. Securely tighten all Leg Set screws and nuts. }| LOCKWASHER/[-["_ // HEXNUT""'/_'-'r-a'J H MODEL 113.298090 ONLY ALIGNING TABLE EXTENSIONS 1. "Tap" extensions upwards or downwards, using a block of wood and a hammer until they are even with the top of the saw table. Be sure end of extensions are even with front edge of saw. BLOCK OF \ _OOD I t t NOTE: If necessary slightly loosen the screws and nuts that connect the extensions to the table. f 3. Tighten screws. 25 assemb|y 4. Lay a straight piece of wood or a framing square on table to act as a straightedge. If outer edge of extension is higher of lower than the table surface: A. Slightly loosen nuts holding bracket to extension using 7/16 in. wrench. B. Move end of extension up or down until outer edge is even with table surface. Check with Guide Bar. Tighten nuts. C. Re-check INNER edge of extension to make sure it has not moved. Readjust, if necessary. BOTH MODELS 1. From among loose parts, find: 1 Wire Tie 2. Snap wire tie into 1/4 inch hole in right side of cabinet. Route motor cord from inside cabinet through the wire tie. Secure cord in wire tie. Keep any extra cord on outside of cabinet. Do not push extra cord inside cabinet. EXTENSION REMOVED PICTURE CLARITY V BOTH MODELS MOUNTING YOUR SAW TO A WORKBENCH WIRE TiE 1/2 To mount the saw on workbench, make sure that there isan o_ning inthe top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through. Recommended working height is33 to 37 inches form the top of the saw table to the floor. NOTE: All dimensions in inches. 4 HOLES 7/16 DIA. FRONT OF SAW 26 FOR BOTH MODELS The Fence should slide easily a!ong the Guide Bars and always remain in alignment (parallel to sawbiade and Miter Gauge Grooves). The alignment is maintained by a spring underneath the Fence which bears against the Front Guide Bar. To move the Fence, loosen the Lock Handle and grasp the Fence with one hand at the front. For very close adjustments, grasp the Guide Bar with both hands and move the Fence with your thumbs. -b BOTH MODELS SELF-ALIGNING SPRING ADJUSTMENT Place Fence on saw but DO NOT LOCK IT. Move the REAR END of the Fence slightly to the right of left. When you release it, the Fence should "spring" back to its original position. If it does not, the spring pressure must be INCREASED. assemb|y Loosen the screws. 2. Move spring slightly towara front ot Fence. Tighten screws, # the Fence does not slide easily a_ong _he Bars the press_re of the spring can be REDUCED 1 Loosen tr_escrews 2. Move spring sJight_ytoward rear of Fence Tig,q_en SCreWS. / RiP FENCE ALBGNMENT / SLIDE SPRING TO ADJUST PRESSURE ADJUSTMENT WARNING: A misaltglned Rip Fence can cause kickbacks and jams. To avoid injury, !ol!ow these instructions until the fence is prepedy aligned. HEX SCREWS The Rip Fence must be PARALLEL with the sawbtade and Miter Gauge Grooves. Move Fence untiJ it is a_on_ s_deot Groove, DO NOT LOCK iT I! should be paralle_ to Groove. _fi_ is not: FENCE HEAD 1 Loosen the Hex },-leadscrews, 2 Hold Fence head tightly against Bar, Move end ot Fence so that =tis parallel with Groove, 3, Alternately tighten the screws \ \ 4 Re-check alignment. 5. Repeat steps, as needed \ ADJUSTING RiP SCALE iNDiCATOR 1, Turn Elevation Handwheei clockwise untit blade is up as high as it will go. BMPORTANT: BLADE musl be SQUARE 190'_) to [ABLE, in order to ALIGN Rip Fence, LOCK 2, Using a rule, position Fence on right side of sawblade 2 inches from the side of the teeth, tighten Lock Handle. 3, Loosen screw holding the Indicator, adjust so that it points to "2" on the Rip Scale, tighten screw. NOTE: It you cannot adjust indicator so that it points to "2." loosen the screws holding the Front Guide Bar and move the Guide Bar. 28 HANDLE / BOTH 5 ,__u -j? MODELS INSTALBNG BLADE 1/4+20 x 7/8 SOCKET HD, ., , 1/4.20 × 5/8 SETSCREW 1/4 iN. EXTERNA.. TRUSS HD SuRb:W LO_KWAStTER GUARD !. From among the loose parts,, Iind the fo_owing hard _ ware: "2 *2 *4 '2 *4 *2 *2 1 1 1 Truss Head Screws+ I/4.-20 x 5/8 Socket Head Setscrew, I/4-+20 x 7/8 Flat Washer, 17/64 × 9/16 x 3/64 Hex Nuts+ 1/4-20 Lockwashers+ 1/4 E×temal Wing Nuts, 1/4-20 Square Nuts, t/4o20 Spreader Support Spreader Bracket Spreader C_amp t/420 HEX NUT t/4-20 SQUARE NUT SPREADER SUPPORT 1/4 20 WING NUT SPREADER C.AMP Items markedwith an asterisk (") are shown actuat size, SPREADER BRACKET 17/64 !.D WASHER 2. Make sure blade is all the way up and square with table. 3. Position Spreader Support on Rod until it is even with the end of the Rod \ WITH 4, Assemble the 7/8 inch _ong setscrews, nuts lockwashers and washers to the Spreader Support Bracket and slip the nuts into the s_otin the Spreader Support. 5. Finger tighten only the hex nuts. NOTE: Be sure to put the socket head setscrew through the slot shaped holes in the Spreader Bracket (see illustration). This al!ows the Guard and Spreader to be fined up with the blade. Be sure the socket end of the setscrew is at the hex nut end of the assembly. 29 TABLE assembly 6 Lay a piece of flat straight wood and a square on saw lable and rotate the Spreader Suppod untitthe Bracket is align_ with square. 7_ Make sure end of Support, Bracket and Rod are even. Using a 1!8 inch hex "L" wrench, tighten the setscrews only, Check that the Spreader Support cannot be rotated on the Spreader Rod. !NDS OF SUPPORT AND BRACKET TO BE EVEN WiTH END OF ROD TIGHTEN SETSCREW ONLY !1 IMPORTANT: To work properly, the spreader must always be parallel to the sawblade and adjusted so the cut workpiece will pass on either side of the Spreader without binding or skewing to the side SPACE EQUAL 3 THICKNESSES TO APPROX. OF PAPER KERF NOTE: The Spreader is thinner than the width of the KERF by approximately six thicknesses of paper. [ WOOD l"....... _'?---- ............... tBLADE'_ I /I............. "_ ................. ' ................ ? s?E,DE.i, 1 I SPACE EQUAL • 3 THICKNESSES ! APPROX, OF PAPER LOOKING 8. Make two folds in a small piece (6 x 6 in.) of ordinary newspaper making three thicknesses. The tolded paper will be used as a "spacing gauge". I ! 3O TO DOWN ON SAW 9. Raise b!ade to maximum height and r%ke sure b_ade is square to the saw tabb I O. hstatl the Spreader C!a_x© using 1/4..£0 x 5/8 truss head screws, bckwashers, and wing nuts. P_ace f Spreader between Spreader Clamp and Bracket. Move Spreader forward _,_ntil atl th_ee are in line, T_ghten Wing screws, 1!. Lift up boh Anti-Kickback Paw_s. i%e_t setscrew wrench or a pencil into r.,otches to ho_d the Paw_s out of the way. 12. Lay a piece of straight fiat wood against the saw.. b_ade Insert lo[ded paper between Sp,_eader and strip of wood. 13. MAKE SURE TH E HE X NUTS UNDERNEATH LOOSE! ARE 14_ Hold the Spreader t_ghtly against the wood and make sure the wood is against the saw blade. Tighten the hex nuts, This wiII atign the Spreader in the middle of the cut (KERR) £_ade by sawbIade. NOTE: To remove the Guard for non-through cuts, loosen the Wing Nuts a_3d slide the Guard back and upward off the Spreader Bracket. DO NOT DISTURB THE SET-raNG OF THE SPREADER BRACKET. When replacing the Guard, siide the Spreader down and forward between the Spreader Clamp and Spreader Bracket unfit it rests as shown. Make sure Wing Nuts are tightened securely, this ietsyou remove and replace the Guard without disturbir_ the Spreader alignment. BOTH MODELS ADJUSTING MITER GAUGE MITER GAUGE NOTE: Thegraduations are manulacturedto veryctose toIerances which provide suitabte accuracy for average woodworking. In some cases where extreme accuracy is required, make a trial cut ana then re-check it with an accurate square or protractor, tf necessary, the Miter Gauge head can then be swiveled slightly to compensate and then tocked. The HEAD should be SQUARE (90 °] with the barwhen the pointer points to "0". To check for squareness, place an accurate square on the Miter Gauge. If the head is NOT SQUARE with the bar: 1. Loosen the Lock Knob. 2. Position the head square with the bar. Tighten the Lock Knob. The swiveling movement of the head can be adjusted by t_ghtening or loosening the set screw bcated inside of the head using a 1/8 in. hex "L" wrench. 3. Loosen the screw and adjust the pointer, so it points to zero. 31 getting to know your saw BOTH MODELS 6 BLADE GUARD MITER GAUGE LOCK KNOB 5 8 SPREADER SAW BLA ANTIKICKBACK PAWLS MITER HEAD MITER GAUGE TABLE 9 3 4 FENCE INSERT HOLES FOR ATTACHING FACING EXACT-I-CUT TILT HANDWHEE| FENCE LOCK KNOB 2 ELEVATION HANDWHEEL / / 1 ON-OFF SWITCH C © ON-OFF SWITCH sure the blade guard is correctly installed and CAUTION: Before turning switch "ON", make i operating properly. © ____ @ The On,Off Switch has a locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. (YELLOW KEY PLASTIC) A. Insert key into switch. B_To turn saw ON, stand to either side of the blade, never in line with it, insert finger under switch lever and pull END of lever out. After turning switch ON, always allow the blade to come up to full speed before cutting. Do not cycle the Motor Switch on and off rapidly, as this may cause the sawblade to loosen, in the eventthis should ever occur, allowthe sawblade to come to a complete stop and re-tighten the arbor nut r_rmatly, not excessively. Never leave the saw while the power is "ON". _.----__ I' C. To turn saw OFF, PUSH leverin. Never leavethe saw until the cutting tool has come to a complete stop. D. To dock switch in OFF position, hold switch IN with one hand, REMOVE key with other hand. k,,, 32 2 3 WARNING: For your own safety, lower blade or other cL4t}ng tool be!ow table surfacer (H btade is tilted_ return il to vertical 90% position}., Always fork the switch "OFF". When saw is not m use, _emove key and keep it in a safe place_ Also_ #,, the event of a power t / faiture (a:t of Vour lilhls go out} turn swttch off, lock it by _emoving the key, This wit touches the top surface of th.e Eixtensios n this case, the facing mus_ be shorter titan the Fence. This wi_ prevent thin mater;al from sliding under the Rip Fence t prevent Slots are provided the saw from starling !.. t2e. up again 5 MITER GAUGE , . . head is !ocked in t:×)sitior_ tot crosscutting or mitering by t_ghte r_ing the Lock K_,::,b ALWAYS LOCK _T SECURELY WHEN tN USE. when in tI_e Miter Gauge for at£aching to make it easier to Odt iong pieces. Be _x.'.,sitive Faci_.g does net irs_edere wth the proper operation of the Sawb!ade Gua:d. ............................................................ an Auxi!iary Facir_g ELEVATION HANDWHEEt .... lowers the b!ade, tum c_ockwise coun_,erclockwise to k._wer. T_LT HANDWHEEL..._i_ts elevates or to elevate, Setect a suitab!e piece of snK)oti_ straigh_ wood two ho_es through it and attach it wi!h screws. the blade for beve! cutting. Turn c_ockwise to ti_t toward c_ockwise to flit toward ri_._:}ht. ieft, cocmte_. dri_I NOTE: When bevel crosscutting, attach Facing so that it extends to the right of the Miter Gauge and use the Miter Gauge in the groove to the right of She b_ade. Wher_ the blade is thted to the kt}FT as far as il wi_i go. it shouid be a_ 45" ,_o me tab@ and the bevel indic££o_ should poir_t to 45"'. ...................LOCK KNOB NOTE: There are LIMIT STOPS inside the saw wI_ ci_ prevent the Made from tilting beyond 45 '_to the LE,_T ar_d 90" to _he RIGHT. ( See "ADJUSTMENTS AND ALiGNMBNTS" 5ecfioa 'BLADE TIL[, OR ',SQUAR!:.Nif:: SS OF BI..AD{:: TO TABLE'). 4 R!P FE}{CE ... is locked ,'.,_p}ace by tightening the Lock Knob. To move the Fe;_ce, loosen the Knob and grasp the Fence wi{h one hand at the front. ,, _,5 =:_SLOT 6 } _oies a_e provided in _he Rip Fence {o,_ attaching a wood facing when using the Dado Head, or Molding Head. Select a piece mate!y 3/4 inch Fence, and at permit clamping of smooth straight wood approxi-. thick, at least as long as the Rip least 7-1/2 inches wide {high) to of Featherboards. Attach it to the Fence with three Round Head #10 Wood Screws 2 inches _oP, g. To remove the facing, loosen the screws, s!ide _he facing forward and putt the screws through the round he;ca. WOOD _- AUXILLARY FACING ...... BLADEGUARD.., must a_waysbe in p!ace and working properly for all thmosawm9 cuts. Tha_ is, ati cuts whereby the blade cuts oompiete_y through the workpiece. q-o rein/dye the Guard for speciaI operations, loosen the Wing Nuts and slide the Guard back and upward off the Spreader Bracket. DO NOT DISTURB THE SETTING OF THE SPREADER BRACKET. Wher_ replacing the Guard, slide the Spreader down and forward between the Spreader C_amp and S_reaaer Bracket until the bottom and rear edges oi al{ three are even Make sure both Wing Nuts are hand t_ghtened securely. FACING 7 TABLE INSERT. or installing WARNING: start, turn _ _is removabie 1or remewng b_ades or other cumng Ioo_s To avoid injury due to accldentaI, switch "OFF" and remove plug from power source outlet before removing InserL A Lower the blade below the table su_ace } I ] B. Raise Blade Guard. "_% / ROUND t0 MODEL WOOD /// HEAD C. Loosen screw. / SCREWS D, Lift insert from front end, and pull toward tront of saw. 113.298090 NEVER OPERATE THE SAW W_THOUT THE PROPER INSERT IN PLACE. Use the saw blade insert when using a saw blade. Use the combination DadoiMolding insert when using a Dado or Mol@ng head. !f you are making a rip type cut in material thinner than 31!6 inch while _he Fence is positioned over the depressed area of Table Extension, the facing shoutd be attached to the Fence so that the bottom edge 33 basic saw operations The HOLLOW side of the collar must be against the blade. E. To replace insert. Place insed into opening in table and push toward rear of saw to engage Spring Clip and until key slot in insert will drop over screw. Tighten screw. / Do not tighten screw to the point where it will deflect the insert. 9 EXACT-n-CUT 8 REMOVING SAWBLADE The "yellow" Plastic Disc imbedded in the table in front of the sawblade, is provided for marking the location of the "sawcut" on the workpiece. AND iNSTALLiNG A. Check Disc. If it is above table surface, place a piece of hardwood on top of it and tap it down. WARNING: TO avoid injury due to accidental start, push switch "OFF" and remove plug from power source outlet before removing or installing sawblade. A. Remove Insert. B. With blade 90 ° (square to table) cut off a piece of wood, C. Puff Miter Gauge back until wood is over Disc. Using very sharp pencil, mark a line on Disc. D. W_th Miter Gauge in right hand groove, follow same procedure and mark another _ine on Disc. B. Place open end Arbor Wrench on flat surfaces of saw arbor and closed end Arbor Wrench on nut. Position wrenches as shown, holding your hands weft above blade. E. These lines indicate the "path" of the cut (kerf) made by the sawblade. F. When cutting the workpiece, line up mark on workpiece with line on Disc. C. With Arbor Wrench against table, PULL wrench on arbor nut forward to LOOSEN nut. Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. D. To TIGHTEN nut, hold Arbor Wrench against rear of table, push arbor nut wrench toward rear. \ \ PULL TO LOOSEN /I _ " SHOWN WITH HOLD-DOWN CLAMP (OPTIONAL ACCESSORY) _/ / \ !/ .¢>.d .............. />.?. CLOSED END ARBOR NUT WRENCH ........ NOTE: When installing the blade, make sure the teeth are pointing toward the front of the saw and that the blade and collars are clean, and free from any burrs. HEX _;jv BLADE GUARD SHOWN IN "PHANTOM" FOR PICTURE CLARITY NUT I 34 BOTH MODELS WORK AUX_L|ARY HELPERS Before cutting any wood on your saw, "Basic Saw Operations/ FENCE!WORK SUPPORT Make one using a piece of 3/8 inch and 3/4 inch plywood Fasten together with glue and wood screws. study aH of the NOTE: Since the Push Block is used with the Auxiliar Fence, the 4-3/4 inches dimensions must be held iden tical on both the pieces. Notice tt_at in order to make some of the cuts, it is necessary to use certain devices, '_Vork Helpers", tike the Push Stick, the Push Btock and the Auxiliary Fence/ Work Support, which you can make Yourself. After you have made a few practice Cuts, make up these "helpers" before starting any projects. Make the "Push Stick" first. 3/4 PLYWOOD 27 PUSH STICK AND PUSH BLOCK Make the Push Stick using a piece of 1 x 2. SLIGHTLY LESS THAN THICKNESS OF WORKPIECE UP TO 3/8" THiS FACE AND THiS EDGE MUST BE pARALLEL 30 3/8 PLYWOOD NOTE: 15 NOTE: 45 ° All dimensions NOTCH All dimension In inches MODEL 113.298060 AUXILIARY FENCE/WORK SUPPORT in inches PUSH STICK 3/4 Make the Push Block using a piece of 3/8 in. and 3/4 in. plywood. PLYWOOD 2O The small piece of wood 3/8 x 3/8 x 2-1/2 inches should be GLUED to the plywood. DO NOT USE NAILS. This is to prevent dulling the sawbtade in the event you mistakenly cut into the Push Block. Position the handle in the center of the plywood and fasten together with glue and wood screw. THESE EDGES MUST BE PARALLEL / / 3/4 THIS FACE AND THIS EDGE MUST BE PARALLEL PLYWOOD \ NOTE: 3/8 PLYWOOD _ All dimension in Inches_ _4-3/4-_ \ MODEL 113.226880 AUXIUARY FENCE/WORK SUPPORT 318 NOTE: All dimensions in inches I 3/8 PLYWOOD PUSH BLOCK 35 5"1/ safety instructions for basic saw eperations BOTH MODELS BEFORE EACH USE: 1. Inspect yoursaw 2. Keep work area clean A. CSuttered areas and benches invite accidents. Floor must not be slippery from wax or sawdust. A To avoid injury from accidental starting,unplugthe saw. turn the switch off and remove the Switch Key before raising or removing the Guard, changing the cutting tool, changing the setup or adjusting anything_ B. To avoid burns or other fire damage, never use the saw near flammable liquids, vapors or gases 3. Plan your work - plan ahead to protect your eyes, hands, face, ears. B Check for a_ignment of moving parts, binding of moving parts, breakage of parts, saw stability,and any other conditions that may affect the way the saw works, if any part is missing, bent, or broken m any way, or any electrical part does not work properly, turn the saw off and unplug the saw. C Replace damaged, missing, or failed parts before using the saw again. WARNING: To avoid injury, don't do layout, assernbny, or setup work on the table while the blade is spinning, it could cut or throw anything hitting the blade. A. USE THE RIGHT TOOL - Don't force tool or attachment to do a job it was not designed for. B. Dress for safety: D. Use the Sawbiade Guard, Spreader, and AntiKickback Pawls forany thru-sawing (wheneverthe blade comes through the top of the workpiece). Make sure the Pawlswork properly. Make sure the Spreader is in line with the sawblade. 1. Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get caught and draw you into moving parts. 2. Wear non-slip footwear. E REMOVE ADJUSTING KEYS AN D WRENCHES. Form habit of checking for and removing keys and adjusting wrenches from tool before turning it on. F To avoid injury from jams, slips or thrown pieces (kickback and throwback): 1. USEONLY RECOMMENDED ACCESSORIES (See page 47). Follow the instructions that come with the accessories. Using other accessories may be dangerous. 3. Tie back long hair. 4. Roll long sleeves above the elbow. 5. Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for long periods of time. 6. Any power saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. 2 Choose the right blade or cutting accessory for the material and the type of cutting you plan to do 3. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels. They can fty apart explosively. WEAR 4. Choo se and inspect your cutting tool carefully. a To avoid cutting tool failure and thrown shrapnel (broken pieces of blade), use only 10" or smaller blades or other cutting tools marked for speeds of 3450 rpm or higher, b. Always use unbroken, balanced blades designed to fit this saw's 5/8 inch arbor. YOUR 7. For dusty operations, wear a dust mask along with the safety goggles. C. Inspect your workpiece. Make sure there are no nails or foreignobjects in the part of the workpiece to be cut. c_ When thru_sawing (making cuts where the blade comes through the workpiece top), always use a 10 inch diameter blade. This keeps the Spreader in closest to the blade. d. Do not over tighten arbor nut. Use arbor wrenches to "snug" it securely. e. Use only sharp blades with property set teeth. Consult a I_rofessional blade sharpenerwhen in doubt. D. Plan your cut to avoid KICKBACKS and THROW. BACKS - when a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw. 1. Inspect yourworkpiece. Make sure there are no nails or foreign objects in the part of the workpiece to be cut. f. Keep blades clean of gum and resin, 5. Adjust table inserts flush with the table top. NEVER use the saw without the proper insert. 6 Make sure all clamps and locks are tight and no parts have any excessive play. 36 2. Never cut FREEHAND: Always use either a Rip Fence, Miter Gauge or fixture to position and guide the work, so it won't twist, bind on the blade and kickback. I. NEVER turn the saw"ON" before clearing the tabl of all tools, wood scraps, etc., except the wor_ piece and related feed or support devices for th cut planned. J. AVOID ACCIDENTAL STARTING - Make sur switch is "OFF" before plugging saw in. 3. Make sure there's no debris between the workpiece and its supports. 4. When cutting Irregu_arty shaped workpieces, p_an your work so it will not slip and pinch the Made: a_ A piece of molding, for exampte, must lie fiat or be held by a fixture or jig that will not ie_:it twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent wo_kpiece shifting. WHENEVER 5. Use extra caution with large, very srna_ or awkward workpieces: 1. Before actuaJly cutting with the saw, watch it while runs for a short while. If it makes an unfamiliar nois or vibrates a _ot,stop immediately. Turn the saw ot Unplug the saw. Do not restart until finding and fixir the problem. 2. Make sure the top of the arbor or cutting too_ turf toward the front of the saw. a_ Use extra supports (tables, saw horses, blocks, etc.) forany workpieces {arge enough to tip when not he_d down to the table top. NEVER use another person as a substitute for a TaMe Extension, or as additional support for a workpiece that is longer or wider than the basic saw tame, or to help feed, support, or pull the workpiece. b. Never confine the piece being cut off. That is, the piece NOT against the Fence, Miter Gauge or fixture. Never hold it, clamp it, toucil it, or use length stops against it. it must be free to move. if confined, it could get wedged against the blade and cause a kickback or throwback. 3. Set the cutting tooJ as low as possible for the c_ you're planning. 4. KEEP CHILDREN AWAY. All visitors should be kel a safe distance from work. Make sure bystanders a_ clear of the saw and workpiece. 5o Let the blade reach full speed before cutting. 6. DON'T FORCE TOOL. it will do the job better ar safer at itsdesigned rate. Feed the workpiece into t_ blade only fast enough to let it cut without boggir down or binding. 7. Before freeing any jammed material: A. Turn switch "OFF". c. Never cut more than one workpiece at a time. d. NEVER turn the saw "ON" before cleadng the table or all tools, wood scraps, etc., except the workpiece and related feed or support devices for the cut planned. B. Unplug the saw. C. Wait for all moving parts to stop. D. Check blade, Spreader and Fence for proper alig ment before starting, again. 4. Plan the way you will push the workpJece through A NEVER pulJ the workpiece through. Start and finish the cut from the front of the table saw. 8. To avoid throwback of cut off pieces; A. Use the Guard Assembly. B. NEVER put your fingers or hands in the path of the sawblade or other cutting too!. B. To remove loose pieces beneath or trapped insk the Guard: C. NEVER reach in back of the cutting tool with either hand to hold-down or support tile workpiece, remove wood scraps, or for any other reason. D.Avoid awkward operations and hand positions where a sudden slip could cause tinge rs or hand to move into a sawblade o r other cutting tool. !. Turn saw "OFF". 2. Remove Switch Key. 3. Wait for blade to stop before lifting the Guan BEFORE Always keep good footing LEAVING TIlE SAW 1. Turn the saw off. 2. Wait for blade to stop spinning. 3. Make workshop child-proof. Lock the shop. Disco nect master switches. Remove the yelbw Swit4 Key. Store it away from children and others qualified to use the tool. F. Push the workpiece against the rotation of the blade. NEVER feed material into the cutting tool from the rear of the saw. G.Always push the workpiece sawblade. IS SPiNNiNG WARNING: DoWt let familiarity (gained from frequent use of your table saw) cause a careless mistake. ABways remember that a careless fract_on of a second is enough to cause a severe _njury. b. Use a different, better suited type of too_for work that can't be made stable. E. DON'T OVERREACH. and balance. SAW BLADE all the way past the 4. Unplug the saw. H. As much as possible, keep your face and body to one side of the sawblade, out of line with a possible kickback or throwback. 37 basic saw operation -using the miter gauge can help prevent workpiece twisting and throwbacks. Attach it to the holes provided. Make the facing long enough and big enough to support your work. Make sure, however, it will not interfere with the sawblade guard. The MITER GAUGE IS USED when CROSSCUTTING, MITER CUTTING, BEVEL CUTTING, COMPOUN D MITER CUTTING, DADOING and when RABBETING AND MOLDING across the end of a narrow workpiece. J the following safety precautions in addition to the WARNING: For your own safety, always observe I safety instructions on pages 2, 3, 4, 5, 36, & 37. ADDiTiONAL SAFETY INSTRUCTIONS CROSS CUT TYPE CUTS. FOR Before starting: 3. Use jigs or fixtures to help hold any piece too small to extend across the full length of the Miter Gauge face during the cut. This lets you properly hold the Miter Gauge and workpiece and helps keep your hands away from the blade. While cutting: 1. Never use the Rip Fence when crosscutting. 1. To avoid blade contact, always hold the Miter Gauge as shown in this section. 2. An auxiliary wood facing attached to the Miter Gauge CROSSCUTTING WORKPI ECE 1 Crosscut is known as a cutting or shaping operation made across the width of a workpiece. The graduations on the Miter Gauge provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then re-check it with an accurate square, or protractor. I [ itI l TABLE If necessary, the Miter Gauge head can be swiveled slightly to compensate for any inaccuracy. NOTE: The space between the MiterGauge Bar andthe groove inthe table is held to a minimum during manufacturing. For maximum accuracy when using the Miter Gauge, always "favor" one side of the groove in the table. In other words, don't move the Miter Gauge from side to side while cutting, but keep one side of the bar riding against one side of the groove. NOTE: Glue a piece of sandpapertothe face ofthe Miter Gauge head. This will help prevent the workpiece from "creeping" while it is being cut. When using the Miter Gauge in the LEFT hand groove, hold the workpiece firmly against the Miter Gauge head with your left hand, and grip the lock handle with your right. The Hold-Down Clamp (optional accessory) should be used on the Miter Gauge for greater accuracy. The Miter Gauge may be used in either of the grooves in the table. Make sure it is locked. When using the RIGHT hand groove, hold the workpiece with your right hand and the Lock Handle with your left hand. WARNING: To avoid blade contact or kickback, hold Miter Gauge properly. When cutting long workpieces, invert Auxiliary Fence/ Work Support and position it on top of the Guide Bars to support the workpiece as near to the end as possible. If thisdoes not adequately support the workpiece, you can make a simple support by clamping a piece of plywood to a sawhorse. See illustration above. AUXILIARY FENCE/ ........... Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. 38 LEFT HAND REMOVED FOR REPET_TIVE CUTTING REPETITIVE cuTrtNG is known as cutting a quantity of pieces the same length without having to mark each piece. 1. Use the Stop Rods (optior_al accessory) on{y for cutting duplicate pieces 6 inches tong and _onger. 2. When making repetitive cuts from a _ong workpiece, make sure it is adequately supported. Use the Hold-Down Clamp (optional accessory) the Miter Gauge for greater accuracy. on -- AUXILIARY FENCE/ WORK SUPPORT 3. NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUT-OFF PIECE COULD BIND BETWEEN THE FENCE AND "["HE BLADE CAUSING A KICKBACK. 4. When making repetitive cuts shorter than 6 inches, clamp a block of wood 2 inches tong to the table to act as a length stop. Do not clamp directly to the bottom edge of the table because the "swivel" of the clamp will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" clamp. CAUTION: Avoid kickback from twisting the workpiece. When clamping the block, make sure that the end ot the b_ock is wel_ _n front of the sawblade. Be sure it is clamped securely. 5. Slide the workpiece along the Miter Gauge until gt touches the block, hold it securely. Use Hold-Down Clamp _optional accessory} for greater accuracy. 6. Make the cut, pull the workpiece back. turn saw off, wait for blade to stop and remove cut off piece before continuing. MITER CUTTING MITER CUTTING is known as cutting wood at an angle other than 90 ° with the edge of the wood. Follow the same procedure as you would for crosscutting. TABLE Adjust the Miter Gauge to the desired angle, and lock it. The Miter Gauge may be used in either of the grooves in the table. TOP V_EW When using the Miter Gauge in the LEFT hand groove, hold the workpiece firmly against the Miter Gauge head with your left hand, and grip the Lock Knob with your _h_n using the RIGHT hand groove, hold the workpiece with your right hand and the Knob with your left hand. Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy. 39 basic saw operations BEVEL W0R K.,°f ECE C ROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle, 0ther than 90 o with the flat side of the wood. TA6LE Lower blade to about 2 inches above the table top before tilting blade. Failure to do this may result in damage to your saw. \ \ \ \ Adjust the blade to the desired angle. Use the Miter Gauge in the groove to the RIGHT of the blade. It cannot be used in the groove to the LEFT because the Blade Guard will intedere. Hold the workpiece with your right hand and the Lock Handle with your left hand. Use the Auxiliary Fence/Work support of the workpiece. Support for additional Lay it across the Guide Bars to support the workpiece as near to the end as possible. Use the Hold-Down Clamp (optional Miter Gauge for greater accuracy. COMPOUND accessory) on the MITER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood. Adjust the Miter Gauge and the blade to the desired angle. Make sure Miter Gauge is locked. using the rip fence ;_---- RIPPING, BEVEL RIPPING, PLOUGHING. MOLDING, RESAWlNG AND RABBETING are performed usingthe RIP FENCE together with the AUXILIARY FENCE/ WORK SUPPORT, PUSH STICK OR PUSH BLOCK. --- 24' 5 q6" APART KERFS ABOUT Ii Before starting: the following safety precautions in addition to the I ARNING: For your own safety, always observe I safety instructions on pages 2, 3, 4, 5, 36, & 37. 1. To avoid kickbacks and slips into the blade, make sure the Rip Fence is parallel to the sawblade. ADDITIONAL 2. Check the Anti-Kickback Pawls. (See BASIC SAW OPERATION- USING THE RIP FENCE.) The Pawls must stop a kickback once it has started. Replace or sharpen Anti-Kickback Pawls when points become dull. SAFETY INSTRUCTIONS 1. NEVER use the Miter Gauge when ripping. 2. Use a Push Stick whenever the fence is 2 or more inches from the blade. When thru-sawing, use an auxiliary fence and push block whe never the fence must be between 1/2 and 2 inches of theblade. Never thru-saw rip cuts less than 1/2 inch wide. 3. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the Anti-Kickback Pawls may not stop a kickback. Therefore, be especially careful in your set-up and cutting procedures, 3. When using a Push Stick or Push Block, the trailing end of the board must be square. A Push Stick or Block against an uneven end could slip off or push the work away from the fence. While cutting: 1. To avoid kickbacks and slips into the blade, always push forward on the section of the workpiece between the sawblade and the Rip Fence. Never push forward on the piece being cut off. 4. Never rip anything shorter than 10" long. 5. A FEATHERBOARD can help guide the workpiece. 40 WORKPIECE RIPPING Ripping is known as a cutting operation aIong the tengt H of the workpiece. TABLE ]_T Position the Fence to the desired WIDTH OF RIP and lock in place. ALWAYS SUPPORT LON OR WiDE WORKP|ECE_ Belore starting to rip, be sure: 1. Rip Fence is paraflel to sawblade. 2. Spreader is properly a_igned with sawblade. 3. Anti-Kickback Pawls are functior_mg properly. When ripping LONG BOARDS always use a work support. or LARGE PANELS, A simple one can be made by clamping a piece plywood to a sawhorse, of Keep your hands out of the blade path_ WARNING: To avoid kickback, use LEFT hand ONLY to guide the workpiece. Do not FEED tl_e workpiece with your left hand. 1 Stop your left thumb at the front edge of the table. Finish the cut with the appropriate pusher. Feed the workpiece by pushing forward only on the part of the workpiece that will pass between the btade and I he fence. / Once the trailing end is on the table: When "WIDTH OF RIP" is 2 inches or wider, use the Push Stick to finish pushing the work all the way past the blade. 41 basic saw operations When WIDTH OF RIP is 1/2 inch to 2 inches, the Push Stick CANNOT be used because the Guard will interfere. USE the Auxiliary Fence/Work Support and Push Block. Attach Auxiliary Fence/Work Support to Rip Fence with two "C" clamps. Feed the workpiece by hand along the Auxiliary Fence until the end is approximately 1 inch past the front edge of the table. Continue to feed using the Push Block. Hold the workpiece in position and install the Push Block by sliding it on top of the Auxiliary Fence/Work Support (this may raise Guard). WARNING: To avoid injury from BAFFLE blade contact, I never thru-saw cuts narrower than 1/2 inch wide. '1 Narrow strips thicker than the Auxiliary Fence/Work Support may enter the Guard and strike the Baffle. CAREFULLY raise Guard only enough to clear the workpiece. Use Push Block to complete cut. 42 USING FEATHERBOARDS SAWmNG FOR THRU Featherboards are NOT employed for thru-sawing erations when using the Miter Gauge. op- Featherboards are used to keep the work in contact with the Fence and table as shown, and to help stop kickbacks. Add 7-1/2 inch Mgh flat facing board tothe Fence, the full length of the Fence. Mount Featherboards to Fence and table as shown, so that leading edges of Featherboards wil! support workpiece. WARNING: Make sure the Featherboard against the edge presses only on the uncut position (in front of the blade). Btmight othenNise pinch the blade i the kerr and cause a kickback. Before starting the operation (switch "OFF" and cutter below tabte surface): 1. install Featherboards so they exert pressure on the workpiece; be positive they are secure, and 2. Make sure by trial that the Featherboards will stop a kickback if one should occur. RESAWaNG RESAWING is a thru-sawing cut made by ripping a piece of wood through its thickness Do not attempt to resaw BOWED or WARPED material. NOTE: To RESAW a piece of wood wider than 3-3/8 inches, it will be necessary to remove the blade guard and usethe Auxiliary Fence/Work Support. (See"WORK HELPERS"). Clamp it to the table so that the workpiece will SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two Fences. Do not clamp directly to the bottom edge ot the table because the "swivel" of the clamp will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" clamp. WARNING: For your own safety 1. DO not "Back up" (reverse feeding) while resawing becausethis could cause a kickback, 2. Make first pass to a depth slightly more than WARNING: Install Blade Guard immediately completion of the resawing operation. 43 upon basic saw operations "C" CLAMPS :EATHERBOARD USING FEATHERBOARDS THRU SAWING CLAMPS FOR NON- FEATHERBOARD WORK SUPPORT Featherboards are NOT employed during non thrusawing operations when using the Miter Gauge. USE FEATHERBOARDS FOR ALL OTHER NON THRUSAWING OPERATIONS (when Sawblade Guard must be removed). Featherboards are used to keep the work in contact with the Fence and table as shown, and to stop kickbacks. Add 7-1/2 inch high flat facing board to the Fence, the full length of the Fence. BLADE Mount Featherboards to Fence and table as shown, so that leading edges of Featherboards will support workpiece until cut is complete, and the workpiece has been pushed completely past the cutter (sawblade, Dado Head, Molding Head, etc.) with a Push Stick, as in ripping. PATH t/ BLADE PATH Before starting the operation (switch "OFF" and cutter below table surface): 1. Install Featherboards so they exert pressure on the workpiece; be positive they are secure, and 2. Make sure by trial that the Featherboards will stop a kickback if one should occur. Sawblade Guard as soon as the non thru-sawing I WARNING: For your own safety, replace the operation is complete. RABBETING RABBETING is known as cutting out a section of the corner of a piece of material, across an end or along an edge. FIRST CUT RABBET. To make a RABBET requires cuts which do not go all the way through the material. Therefore, the Blade Guard must be removed. 1. Remove Blade Guard. I SECOND I CUTfJ J RABBETING ALONG THE EDGE 2. For rabbeting along an edge (long way of workpiece) as shown, add facing to Rip Fence approximately as high as the workpiece is wide. Adjust Rip Fe nce and blade to required dimensions; then make first cut with board flat on table as any rip (type) cut; make second cut with workpiece on edge. Follow all precautions, safety instructions, and operational instructions as for ripping, or riptype operations, including Featherboards and Push Stick, etc. RABBETING ACROSS THE END 3. For rabbeting across an end, for workpiece 10-1/2 inches and narrower, make the rabbet cut with the board flat on the table. Using the Miter Gauge fitted with a Facing, follow the same procedures and instructions for cross cutting making successive cuts across the width of the workpiece to obtain the desired width of cut. DO NOT use the Rip Fence for WARNING: For your own safety, install blade guard immediately upon completion of rabbeting operation. Some rabbet cuts can also be made in one pass of the workpiece over the cutter using the Dado Head or Molding Head. rabbeting across the end. 44 PLOUGHMNG AND MOLDING PLOUGHING is grooving with the grain the long way o_ the workpiece, using the Fence. USE proper ho_ddowns and feed devices. MOLDING is shaping the workpiece with the grain the _ongway of 1he wo.rkpieca, using the Fence. Use pro, per hold--downs and _eed devices. PLOUGHING MOLDING CUTTING PANELS When cutting panels (whenever fence is positioned outside of table surface), ALWAYS use the Auxiliary Fence/Work Support. 1. Unlock Fence and raise rear end. 2. Position Auxiliary FenceNVork Support as shown and attach it with two "C" clamps. \ © DADOnNG Instructions for operating the Dado Head are contained in booklet furnished with the Dado Head. ® ® The arbor on the saw, is only long enough so that the widest cut that can be made is 13/16 inch wide. It is not necessary to install the outside loose collar before screwing on the arbor nut. Make sure the arbor nut is tight. JJ ALWAYS USE DADO INSERT LISTED UNDER "RECOMMENDED ACCESSORIES." LOOSE 7r""_, i I I il IRE' OVE NI!"sAwA"° SAWBLADE _L.._.._NSTALL ___J MOLDING ------..__/_' ARBOR NUT Jr When using the Dado Head it will be necessary to remove the Blade Guard and Spreader. USE CAUTION. USE MITER GAUGE, FENCE, FEATHERBOARDS AND PUSH STICKS AS REQUIRED. WARNING: For your own safety, always replace I the blade, Guard and Spreader when you are I finished Dadoing. COLLAR DADO BACK AND HEAD OF SAW CUTTING Instructions for operating the Molding Head are contained in a booklet furnished with the Molding Head. TION. USE MITER BOARDS AND PUSH Always use Molding Insert listed under "RECOMMENDED ACCESSORIES". GAUGE, FENCE, FEA-FHEF STICKS, ETC. AS REQUIREr: the blade, Guard and Spreader when you are WARNING: For your own safety, always rep.lace finished Molding. When using the Molding Head, it will be necessarY to remove the Blade Guard and Spreader. USE CAU- 45 motor LUBRiCATiON AND MAINTENANCE conditions likely to permit accumulations of dust, dirt, or waste within the motor, a visual inspection should be made at frequent intervals. Accumulations of dry dust can usually be blown out successfully. 1. The beadrK:js,in both end shields of the motor, have been lubricated at the factory with correct lubricant. No other part of the motor requires lubrication. 2. if disassembly of the motor is necessary, itshould be returned to your nearest Sears retail or main-order store in order to prevent voiding the guarantee. NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation. NOTE: The speed of this motor cannot be regulated or changed. 3. Every effort should be made to prevent foreign materiat trom entering the rr_tor. When operated under maintenance WARNING: To avoid injury from accidental start, turn switch "OFF" and remove plug from power source outlet before maintaining or lubricating your saw. Do not allow sawdust to accumulate inside the saw. Frequently blow out any dust that may accumulate inside the saw cabinet and the motor. Frequently clean your cutting tools with Craftsman Gum and Pitch Remover. A coat of automobile-type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely. It the power cord is worn or cut, or damaged in any way, have it replaced immediately. Make sure the teeth of the Anti-Kickback Pawls are always sharp. To sharpen: 1. Remove Blade Guard. 2. Rotate Pawl toward rear of Spreader so that teeth are above top of Spreader. 3. Hold Spreader with left hand and place Pawl over corner of workbench. 4. Using a small round file (smooth cut) sharpen the teeth. 46 lubrication 2. F}Aevation scr,_}w threads and pivot r;ut_ (First c;e_r_ w,_th Crsflsmar_ Gum and Pitct_ Remover) i'he saw motor b_._v' ,qgs __ave bee>, packed at the facto_y with [_ope, _ i_b!ica_sl u:,d >:)qu_'e no add}tioi_a! t_Jbrica _ t]ou_ The follow _!] par_s shotAd be oi!ed occasioe, a!iy with SAE no, 20 oi __o 30 e_;g _e ot 1 Yi!t screw threads a>.d pivot nut(First man Gum ,__r-_d Pitch Remover.) STOP clean witt_ Crafts- 3, Cradle bearing points. 4. Bearing points Rip Fe_ce. in Guard Assembly, Miler Gauge {;cmd COLLAR ELEVATION PWOT SCREW NUT VATION SCREW / STOP COLLAR ® TiLT SCREW PIVOT NUT sears recommends the following Caster Sets ..................................... "7 In Molding *7 In. Molding ITEM CAT. NO. ITEM 9-22222 Head Set ............................... head ..................................... CAT, NO. See Cata_op 7 in. Dia, Dado Head ................... Sanding Whee_ ....................................... See CataIo_ Miter Gauge Stop Rods ................................... 9-29924 Miter Gauge HoEd-Down Clamp ......................... 9-29928 Taper Jig .................................................... See CataJo.q. Universal Jig ............................................... See Catalog "Power 3ooi Know How Handbook" ............ 9-291 t7 or 9-22221 See Catalog See Catalog Moiding.iDado Insert for 7 In, Dia. Molding or Dado Head ....................................................... 9-29933 Work Light ............................................... See Catalog Sawdust Cotection System ............................... 9-29962 7 _n. Dia Adjustable Dado Head ................. See Catafog * Smaler diameter Molding Heads cannot be because they do to provide adequate depth of cut, accessories The above recommended accessories are curren_ were available at the time this manuat was printed used 47 and troubleshooting t WARNING: youroutlet own safety, switch "OFF" and always remove pnug II from power For source before turn trouble shooting. TROUBLE SHOOTING - GENERAL REMEDY PROBABLE CAUSE TROUBLE Excessive vibration. 1. Blade out of balance. Cannot make square cut when crosscutting. 1. Miter gauge not adjusted properly. Cut binds, burns or stalls motor when ripping. . 1. See "Adjustments" section "Miter Gauge." 1. Sharpen or replace blade. .1. Dull blade or improper tooth set. 2. Blade is Heeling. 3. Warped board. 2. See "Adjustments" section, "Heeling Adjustment .." 3. Make sure concave or hollow side is facing "down," feed slowly. 4. See "Assembly" section, "Aligning Rip Fence." 4. Rip fence not parallel to blade. Cut not true at 90 ° or 45° positions. Tilt and elevating handwheel turn hard. TROUBLESHOOTING Discard Blade and use a different blade. 5. Spreader out of alignment. 1. Stop screw not properly adjusted. 5. See "Assembly" section, "Installing Blade Guard." 1. Sawdust on threads of tilt 1. See "Maintenance" and "Lubrication" 1. See "Adjustments" section, "Blade Tilt, or Squareness of Blade to Table." screw or elevating screw. 2. Bearing retainers too l tight. section. 2. See "Maintenance" section, "Tilt and Elevation Mechanism" - MOTOR NOTE: Motors used on wood working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or 'Vacuumed" frequently to prevent interference with normal motor ventilation. TROUBLE PROBABLE CAUSE REMEDY Excessive noise. 1. Motor 1. Have motor checked by qualified service technician. Repair service is available at your nearest Sears store. rMotor fails to develop lull power. NOTE: Low Voltage: (Power output of motor decreases 1. Circuit overloaded with lights, appliances and other motors. 2. Undersize wires or circuit too long. 1. Do not use other appliances or motors on same circuit when using the saw. rapidly with decrease in voltage at motor 3. terminals. For example, a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the f motor is capable, and a reduction of 20% in General overloading of ix)we r company facilities. (in some sections of the country, demand for electrical power may exceed the capacity of existing generating and distribution systems.) voltage causes a reduction of 36% in incorrect fuses or circuit breakers in power line. . 2. Increase wire sizes, or reduce length of wiring. See "Motor Specifications and Electrical Require meres" section. 3, Request a voltage check from the power company. 4. Install correct fuses or circuit breakers. maximum power output.) 48 TROUBLESHOOTING TROUBLE I OI ° fauna tO come oto_ stads ..... to tuI_ speed - MOTOR PROBABLE up Motor overheats, (CONT'D) REMEDY CAUSE t. Low voltage will not trip relay. 2. Windings burned out or open. 3, Starting re!ay not operating, 1 Request I_ Motor overloaded 1. or replaced. 3. Have relay replaced Feed work s_ower into btade, 2. Ctean out sawdust to provide norma_ aft circulation through motor, See "Maintenance "L.ubricalion _'section. through motor due to sawdust0 accumulating inside of saw.) Motor stalls (resulting in blown fuses or tripped circuit breakers, check from the power company. 2 Have motor repaired 2_ Improper cooting, (Air circulation restricted Relay will not operate. voltage 1, Have relay replaced and request from the power company. 1_ Burned contacts (due to extended hold4n periods caused by _ow line voltage, etc.) 2, Saw not in upright position. 3. Loose or broken connectors '° and a vo!_age check 2, P!ace saw in upright position. 3. Have wiring checked and repaired 1_Have relay replaced 2, Request voltage check from the power company, 1. Started relay not operating 2. Voltage too low to permit motor to reach operating speed. 3 Fuses or circuit breakers do not have sufficient 3. lnstalt proper size fuses or circuit breakers capacity, Frequent opening of fuses or circuit breakers. 1. Feed work slower into blade, 2. Install proper size fuses or circuit breakers, !. Motor overloaded 2. Fuses or circuit breakers do not have sufficient capacity, 3, Relay not operating (motor does not reach speed.) 3. Have relay replaced. 49 repair parts II) // I.l. \ 03 LU >, n nE_ LUeO m_ OCO _-'GO f,O 0 Zo4 \ \ "o Iz:Z (3,..I I-03 m ..I I/] I.IT" 11, 50 / x oJ _) >< x o x .£ c_. _ Im if) --_v E E_0_ o,_ _ o.__- _ _ _ E= -, <-5-o (/) rf3 W o8 _j 03 _ £r _ tj) oo -_ ,_ oo_=0__o _ • Oo Z o O Z coo 0 0 i_ _i..0 o LO 0 r_ oo ._ _o .QI- €=) 8 E w_ O z_ LL.d (am _, + {X: {3 _., o s_ _ m _o _o _ _o o9 ooo0,_ °_ m z- (at) m I.I- zN EQ. N_ Z _ ! Ill -d i Ig: il/ Q l'-c_ Ij_co a:: o'* iI I a_ I .r=T_0 Z_ c>oo v,=co 03_i.. _-<_ rr" nCN 03 .J rr" <€ rt I !1 ,4 52 E .£ ('d ....... OJ <,:_ ¢, £B × 0 0 :v :V I O 6 w =_oSg _a 8o ,zTa N E C) 0 £Z., w c4 -- -" :I: 0 Z_ _" 0 ..J ' I" Z _j C'j "a:_ ¢} o7 TM kU .......................... r! ..................................................................................................................................................................................................................................................................... if) 0 C'd 6 '_' _'_ X C o_ E .__2 @ Z X @ 0 _-×x _ N I m ca h z:z:_ m ,gD_ . - o o_ _5 == oo o0cc _ z m:_ o,o mm_: . . _m_ 4m4m _0 0_ • ,:< mz S_.== m z; ; N g +_ _m_ 6 = ¢''N N _e_ N N_ o I Od _ ] L • 53 £ ._ -,_ _ ,_ _ _ mm p-. ,_=: * ,.. _,.: @ _ + @ ;> © repair parts PARTS LiST FOR CRAFTSMAN MODEL NO. 113.226880 10 UNCH TABLE SAW & 113.298090 4 5 15 7 \ 7 / 13 FIGURE KEY NO. 3 - GUARD PART NO. 1 62415 2 62516 3 62650 4 STD541425 5 62517 6 STD512515 7 62522 8" 62810 9 62410 10 62519 11 i 62520 12 62974 13 STD551025 14 60208 15 STD581025 * 8 ASSEMBLY 1 DESCRIPTION Guard, Saw Pin Bumper, Snap In * Nut, Lock 1/4-20 Link, Guard * Screw, Pan Hd., 1/4-20 x 1-1/2 Spacer, Link Blade, Spreader Pin, 1/4 x 1-3/64 Spring, Pawl Spacer, Pawl Pawl * Washer, 17164 x 1/2 x 1/32 Nut, Push Ring, Retaining 1/4 Standard Hardware lem - May be purchased locally If this part is removed, discard and replace with a new push nut. 54 PARTS LiST FOR CRAFTSMAN MODEL NO. 113.226880 10 tNCH TABLE SAW & 113.298090 I0 4 5 6 2 I 13_R fl4 t &--16 FIGURE KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 4 - FENCE ASSEMBLY DESCRiPTiON 62693 Plug, Button Knob (Includes Key No. 1) 62692 STD551031 * Washer, 21/64 x 1/2 x 1/32 Indicator, Fence 62775 9404336 * Screw, Pan Hd. Type "T" 4-40 x 1/4 62941 Head, Fence (Includes Key No. 4) 423567 Screw, Sems 3/8-16 x t/2 A Channel, Fence 62526 [] Channel, Fence 62582 STD600805 * Screw, Pan Hd. Type 'q-" 8-32 x 1/2 62528 Spring, Fence Lock Lock, Rear Fence 62529 Roller, Rear Fence 62531 A Rod, Fence Lock 62530 [] Rod, Fence Lock 62944 508112 Spring, Head Alignment (Includes Key No. 17) * Lockwasher, External No. 10 ST D551210 STD611005 ! * Screw, Type "A", Hex Hd. No. 10 x 1/2 Pad, Alignment 62532 * Standard Hardware Item - May be purchased A Model 113.228880 [] Model 113.298090 55 locally. 11 repair parts PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.226880 5 \ FRONT REAR GUIDE BAR (REF) FIGURE 5- TABLE KEY NO. PART NO. i 2 3 4 5 6 7 8 817745 STD541231 STD551231 STD523110 STD551031 818308 62539 STD523115 L EXTENSIONS DESCRIPTION * * * * Extension, Table 10 x 20 Nut, Hex 5/16-18 Lockwasher, External 5/16 Screw, Hex Head 5/16-18 x 1 Washer, 11/32 x 11/16x 1/16 Bracket Spacer, Fence Guide Bar * Screw, Hex Hd. 5/16-18 x 1-1/2 * Standard Hardware Item - May be purchased locally 56 GUIDE BAR (REF) PARTS LmST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO. 113.298090 FRONT 15 REAR GUIDE BAR (REF) / 12 / , o / <../ \ ,, , \ll % 11 FIGURE KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 4 6 - TABLE PART NO. EXTENSIONS DESCRIPTION 9-29957 1" Extension Assembly, Complete 60323 Screw, Serrated Truss Hd., 1/4-20 x 1 818308 Bracket STD551231 '* Lockwasher, External 5/16 STD541031 * Nut, Hex 5/16-18 STD551225 * Lockwasher, External 1/4 STD541025 * Nut, Hex 1/4-20 62590 Extension, 10 x 27 62539 Spacer, Fence Guide Bar STD551031 * Washer, 21/64 x 11/16 x 1/16 STD523115 * Screw, Hex Hd. 5/16-18 x 1-1/2 62549 Bracket, Corner Support No.2 62550 Bracket, Corner Stiffener STD523112 * Screw, Hex Hd. 5/16-18 x 1-1/4 STD551025 * Washer, 17/64 x 3/4 x 1/16 STD523110 * Screw, Hex Hd. 5/16-18 x 1 * Standard Hardware Item - May be purchased locally 1 Stock Item- May be secured through the Hardware Department of most Sears Retail Stores. 57 GUIDE / BAR (REF) r epalr parts l PARTS LiST FOR CRAFTSMAN MODEL NO. 113.226880 4 10 INCH TABLE SAW & 113.298090 5 6 FIGURE KEY NO. 1 2 3 4 5 6 7 8 5 4 2 1 7 - LEG SET PART NO. 60314 819441 62554 L STD551225 STD541025 62553 STD541237 803835-1 ' DESCRIPTION Screw, Serrated Truss Hd. 1/4-20 x 1/2 Leg Stiffener, Side * Lockwasher, Ext. 114 * Nut, Hex 1/4-20 Stiffener, End * Nut, Hex 3/8-16 Foot, Leveling, 3/8 ! * Standard Hardware Item - May be purchased locally. 58 PARTS LRST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO. 113o226880 & 113.298090 / \ 11 9 10 FIGURE 8 - MITER GAUGE ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 [lO L 11 12 PART NO. DESCRIPTION 9-29929 62693 62692 STD551031 37893 STD510803 STD551208 62042 62252 + Gauge Assembly, Miter Plug, Button Knob (Includes Key No. 1) * Washer, Plain, 21/64 x 1 x 1/16 Gauge, Miter * Screw Pan Hd. 8-32 x 5/16 * Lockwasher, External No. 8 indicator Rod Assembly, Miter Gauge, (includes Key No. 9,10,11 ) 62225 Stud, Clamp STD541231 * Nut, Hex. Jam, 5/16-18 62383 Stud, Pivot 60288 " Screw, Locking Set, 1/4-20 x 3/8 * Standard Hardware Item - May be purchased locally. + Stock Item - May be secured through the Hardware Department of most Sears Retail Stores. 5g 10 iNCH DIRECT DRIVE TABLE SAW Model No. For the repair or replacement parts you need Call 7 am - 7 pro, 7 days a week 113.226880 113.298090 t -800-366-PART (1-800-366-7278) Saw with Legs and Two Table Extensions For in-home major brand repair service Call 24 hours a day, 7 days a week 1-800-4=RI=PAIR (1-800-473-7247) Forthe location of a Sears Repair Service Center in your area Call 24 hours a day, 7 days a week The Model Number Of Your Table Saw Is Found At The Rear Of The Base. t -800-488-1222 When requesting service or ordering parts, always provide the following information: llIilI BiiliB II Ill Forinformation on purchasinga Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pro, Monday-Saturday 1-800-827 o Product Type • Model Number -6655 SEARS ° Part Number ° Part Description America's Repair Speciafists .... J Sears, Roebuck Part No. SP5509 _ J and Co., Hoffman Estates, Form No. SP5509-8 IL. 60179 U.S.A. Printed in U.S.A 7/96
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