Craftsman 113226880 User Manual 10 TABLE SAW Manuals And Guides L0901280

CRAFTSMAN Saw Table Manual L0901280 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

User Manual: Craftsman 113226880 113226880 CRAFTSMAN 10 TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10 TABLE SAW #113226880. Home:Tool Parts:Craftsman Parts:Craftsman 10 TABLE SAW Manual

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Model No.

113,226880

1!3.298090

Saw With Legs And

Two Table Extensions

LLI

Serial

Number

Model and serial numbers

may be found at the rear of

the base.

You should record both model

and serial number in a safe

place for future use.

YOUR

SAFETY

%_,=,

Model 113.226880

Model 113,298090

. . 6/CRRFTSMRN

10 INCH

DIRECT DRIVE

TABLE SAW

•assembly

=operating

-repair parts

READ ALL

INSTRUCTIONS

CAREFULLY

.J _.

Sears, Roebuck and Co., Hoffman Estates, iL. 60179 U.S.A.

Part No, SP 5509 Printed in U.S.A.

will repair it, free of charge. This warranty appUesonly while this product is in the United States.

If this table saw is used for commercial or rental purposes, this warranty wig apply for ninety days /

from the date of purchase. |

This warranty gives you specific legal rights, and you may also have other rights which vary from J

state to state.

Sears, Roebuck and Co., D817 WA, Hoffman Estates, IL. 60179

SAFETY INSTRUCT|ONS FOR TABLE SAW

Safety is a combination of common sense, staying alert 4.GROUND THE SAW- This saw has an approved 3-

and knowing how your table saw works. Read this man- conductor cord and a 3-prong grounding type plug.

ual to understand this saw. The plug fits grounding type outlets designed for 120

volt 15 amp circuits.The green conductor in the cord is

BEFORE USING THE SAW the NEVER connect the green wire to a live terminal.

5.To avoid injury form electrical shock, make sure your

fingers do not touch the plug's metal prongs when

plugging in or unpluggingthe saw.

6.To avoid back injury, get help or use recommended

casters when you need to move the saw. Always get

help if you need to lift the saw. Hold the saw close to

your body. Bend your knees so you can lift with your

legs, not your back.

7. NEVER STAND ON TOOL. Serious injury could occur

if the tool tips or you accidentally hit the cutting toolj

Do not store anything above or near the tool wher4

anyone might stand on the tool to reach them.

BEFORE EACH USE:

1. inspect your saw

A.To avoid injury from accidental starting, unplug the

saw, turn the switch off and remove the switch key

1. AVOID DANGEROUS EQUIPMENT. Use the saw in a before raising or removing the Guard, changing the

dry place protected from rain. Keep work area well cuttingtoo, changingthe setupor adjustinganything.

WARNING: To avoid mistakes that could cause_

serious, permanent injury, do not plug the saw in I

until the following steps have been satisfactorily

completed.

1. Assembly and Alignment. (See pages 12-31 )

2.Learn the use and function of the ON-OFF Switch,

Guard, Spreader, Anti-Kickback devise, Miter Gauge,

Fence, Table Insert and Blade Elevation and Bevel

Controls. (See pages 32-34)

3. Review and understanding of all safety instructions

and operating procedures in this manual.

4. Review of the maintenance methods for this saw. (See

page 46)

Read the DANGER label found on the front of the saw,

as shown below.

WHEN INSTALLING OR MOVING THE SAW

lighted.

2.To avoid injury from unexpected saw movement:

A.Put the saw on a firm level surface where there is

plenty of room for handling and properly supporting

the workpiece.

B.Support the saw so that the table is level and the

saw does not rock.

C.Bolt the saw to the floor it it tends to slip, walk or

slide during nomnaluse.

D.When using table extensions over 24 inches wide

on any side of the saw, bolt the saw to the floor or

B. Check for alignment of moving parts, binding of

moving parts, breakage of parts, saw stability, and

any other conditions that may affect the way the saw

works. If any part is missing, bent or broken in any

way, or any electrical part does not work properly,

turn the saw off and unplug the saw.

C.Reptace damaged, missing or failed parts before

using the saw again.

D.Use the Sawblade Guard, Spreader and Anti-Kick-

back Pawls for any thru-sawing (whenever the blade

comes through the top of the workpiece). Make sure

the Pawls work properly. Make sure the Spreader is

prop up the outer end of the extension from the floor in line with sawblade.

to keepthe saw from tipping. E.REMOVE ADJUSTING KEYS AND WRENCHES.

3. Put the saw where neither Operator nor bystanders Form habit of checking for and removing keys and

must stand in line with the saw blade, adjusting wrenches from tool before turning it on.

I _DANGER

1Read manual before using saw. 4.Keep bade guard down and in 7.When tipping, use push stick when 9.When ripping, use push blodk and 10.'Turn power off and wait for blade |

|2,Wear safety goggles that meat place for through cuts. fence is set 2 inches or more from auxiliary fence when fence is set to stop before adjusting or !

| ANSI Z87.1 standerds. 5,Do not do freshand cuts. blade, between l/2 and 2 inches from servicing, /

3.Do not reach around or over saw 6,Kesp hands out of path of saw 8.Kncw how to reduce the risk of blade. Do not make rip cuts

blades, blade, kickback, See instrustions for ripping, narrower than 1/2 inch.

F.To avoidinjuryfromjams,slipsorthrownpieces

(kickbackandthrowback):

1. USEONLY"RECOMMENDEDACCESSO-

RIES"(Seepage47). Followtheinstructions

thatcomewiththeaccessories.Usingother

accessoriesmaybedangerous.

2. Choosetherightbladeorcuttingaccessoryfor

thematerialandthetypeofcuttingyouplanto

do.

3. Neverusegrindingwheels, abrasive cut-off

wheels, friction wheels (metal slitting blades)

wire wheels or buffing wheels. They can fly

apart explosively.

4. Choose and inspect your cutting tool carefully.

a. To avoid cutting tool failure and thrown shrap-

nel (broken pieces of blade), use only 10" or

smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher.

b. Always use unbroken, balanced blades de-

signed to fit this saw's 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top),

always use a 10 inch diameter blade. This

keeps the spreader in closest to the blade.

d. Do not over tighten arbor nut. Use arbor

wrenches to "snug" it securely.

e. Use only sharp blades with properly setteeth.

Consult a professional blade sharpenerwhen

in doubt.

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Make sure all clamps and locks are tight and no

parts have any excessive play.

2. Keep work area clean

A. Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burns or other fire damage, never use the

saw near flammable liquids, vapors or gases.

3. Plan your work -plan ahead to protect your eyes,

hands, face, ears.

WARNING: To avoid injury, don't do layout,

assembly, or setup work on the table while the

blade is spinning. It could cut or throw any-

thing hitting the blade.

A. USE THE RIGHT TOOL - Don't force tool or

attachment to do a job it was not designed for.

B. Dress for safety:

1. Do not wear loose clothing, gloves, neckties or

jewelry (rings, wristwatches). They can get

caught and draw you into moving parts.

2. Wear non-slip footwear.

3. Tie back long hair.

Roll long sleeves above the elbow.

Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or muffs when

using saw for long periods of time.

Any power saw can throw foreign objects into

the eyes. This can cause permanent eye dam-

age. Wear safety goggles (not glasses) that

comply with ANSI Z87.1 (shown on package).

Everyday eyeglasses have only impact resis-

tant lenses. They are not safety glasses. Safety

goggles are available at Sears retail catalog

stores. Glasses or goggles not in compliance

with ANSI Z87.1 could seriously hurt you when

they break.

WEAR YOUR

7. For dusty operations, wear a dust mask along

with the safety goggles.

C. Inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the workpiece

to be cut.

D. Plan your cut to avoid KICKBACKS and THROW-

BACKS -when a part or all of the workpiece binds

on the blade and is thrown violently back toward

the front of the saw.

.Never cut FREEHAND: Always use either a

Rip Fence, Miter Gauge or fixture to position

and guidethe work, so itwon't twist, bind onthe

blade and kickback.

2. Make sure there's no debris between the work-

piece and its supports.

3. When cutting irregularlyshaped workpieces,

plan your work so it will not slip and pinch the

blade:

a. A piece of molding, for example, must lieflat

or be held by a fixture or jig that will not let it

twist, rock or slip while being cut. Use jigs or

fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of tool for

work that can't be made stable.

4. Use extra caution with large, very small or

awkward workpieces:

a. Use extra supports (tables, saw horses,

blocks, etc.) for anyworkpieces large enough

to tip when not held down to the table top.

NEVER use another person as asubstitute

for atable extension, or as additional support

for a workpiece that is longer or wider than

the basic saw table, or to help feed, support

or pullthe workpiece.

safety instructions for table saw

b. Never confine the piece being cut off, that is,

the pieceNOT against the fence, mitergauge

or fixture. Never hold it, clamp it. touch it, or

use length stops against it. it must be free to

move. Ifconfined, itcouldgetwedged against

the blade and cause a kickback or throw-

back.

c. Never cut more than one workpiece at a time.

d. Never turn your table saw"ON" before clear°

ing everything except the workpiece and

related support devices off the table.

4. Plan the way you wil! push the workplece throug h

ANEVER pull the workpiece through. Start and

finish the cut from the front of the tabb saw.

B. NEVER put your fingers or hands in the path of

the sawblade or other cuthng tool.

C. NEVER reach inback of the cutting toolwith either

hand to hold down or support the workpiece,

remove wood scraps, or for any other reason.

D Avoid hand positions where a sudden slip could

cause fingers or hand to move into a sawblade or

other oJtting tool,

E. DON'T OVERREACH. Always keep good footing

and balance.

F. Push the workpiece against the rotation of the

blade, NEVER feed material into the cutting tool

from the rear of the saw.

G Always push the workpiece all the way past the

sawblade.

H. As much as possible, keep your face and body to

one side of the sawblade, out of linewith a possible

kickback or throwback.

I NEVER turn the saw"ON"before clearingthetabte

of al! tools wood scraps, etc., except the work-

piece and related feed or support devices for the

cut planned.

J, AVOID ACCIDENTAL STARTING - Make sure

switch is "OFF" before plugging saw in.

WHENEVER SAW BLADE iS SPINNING

WARNING: Don't let familiarity (gained from fre-

quent use of your table saw) cause a careless

mistake. Always remember that a careless frac-

tion of asecond is enough to cause asevere

injury.

1. Before actually cutting with the saw, watch it while it

runs for a short while. If it makes an unfamiliar noise

or vibrates a lot, stop immediately. Turn the saw off,

Unplug the saw. Do not restart until finding and fixing

the problem.

2. Make sure the top of the arbor or cutting tool turns

toward the front of the saw.

3. Set the cutting tool as low as possible for the cut

you're planning.

4. KEEP CHILDREN AWAY. All visitors should be kept

asafe distance fromwork. Make sure bystanders are

clear of the saw and workpiece.

5, Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. It will do the job better and

safer at its designed rate. Feedthe workpiece intothe

blade only fast enough to let it cut without bogging

down orbinding.

7. Before freeing any jammed materiah

A. Turn switch "OFF".

B. Unplug the saw.

C. Wait for all moving parts to stop.

D. Check blade, Spreader and Fence for proper align-

ment before starting, again.

8. To avoid throwback of cut off p_eces:

A Use the Guard assembly.

B. To remove loose pieces beneath or trapped inside

the guard:

1. Turn saw "OFF".

2. Remove switch key

3. Wait for blade to stop before lifting the Guard.

ADDITIONAL _NSTRUCTIONS FOR

RiP TYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2 Use a Push Stick whenever the fence is 2 or more

inches from the blade. When thru-sawing, use an

Auxiliary Fence and Push Block whenever the Fence

must bebelween 1/2 and 2 inchesof the blade. Never

thru-saw rip cuts narrower than t/2 inch (See

'_ASIC SAW OPERATION -USING THE RIP FENCE"

section.)

3. Never rip anything shorter than 10" long.

4. When using a Push Stick or Push Btock, the traiting

end ot the board must be square. A Push Stick or

Block against an uneven end coutd stip off or push the

work away from the Fence.

5, A FEATHERBOARD can help guide the workpiece.

(See "BASIC SAW OPERATION - USING THE RIP

FENCE.") Always use Featherboards for any non

thru rip type cuts.

24 _i

S/16" APART

BEFORE STARTING

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2_ Before thru-sawing, check the AntioKickback Pawls.

(See "BASIC SAW OPERATION - USING THE RIP

FENCE.") The Pawls must stop a kickback once it

has started Replace or stlarpen Anti-Kickback Pawls

when points become duti.

3. Plastic and composition (like hardboard) materials

may be cut on your saw However, since these are

usually quite hard and slippery, the Anti-Kickback

Pawls may not stop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures

WHILE CUTTING

1. To avoid kickbacks and slips into the blade, always

push forward on the section of the workpiece between

the saw blade and the Rip Fence. Never push forward

on the piece being cut off.

ADDITIONAL INSTRUCTOONS FOR

CROSS CUT TYPE CUTS

BEFORE STARTING

1. NEVER use the Rip Fence when crosscutting.

2. An auxiliary wood facing attached [o the Miter Gauge

can help prevent workpiece twisting and throwbacks

Attach it to the holes provided. Make the facing iong

enough and big enough to support your work. Make

sure, however, it witl not interfere with the Sawbfade

Guard..

3. Use jigs or fixtures to help hold any piece too sina!! to

extend across the full length of the Miter Gauge face

during the cut. This lets you properly hold the Miter

Gauge and workpiece and helps keep your hands

away from the blade. (See page 32,)

WHILE CUTTING

1. To avoid blade contact, always hold the Miter Gauge

as shown in "BASIC SAW OPERATIONS - USING

THE MITER GAUGE,"

BEFORE LEAVING THE SAW

1_ Turn the saw off.

2. Wait for blade to stop spinning.

3. Make workshop child-proof. Lockthe shop Discon-

nect master switches. Remove the yetlow Switch

Key. Store it away from children and others not

qualified to use the too!.

4 Unplug the saw

glossary of terms for woodworking

Anti-Kickback Pawls (AKP)

Device which, when properly maintained, is designed to

stop the workpiece from being kicked back at the opera-

tor during ripping operation.

Arbor

The shaft on which a cutting tool is mounted,

Crosscut

Acuttingor shaping operation made across the width of

the workpiece.

Dado

A non through cut which produces a square sided notch

or trough in the workpiece.

Featherboard

Adevice which can help guide workpieces during rip

type operation.

Freehand

Performing acut without using aFence, Miter Gauge,

fixture, hold down or other proper device to keep the

workpiece from twisting during the cut.

Gum

Asticky, sap based residue from wood products.

Heel

Misalignment of the blade.

Kerr

The amount of material removed by the blade in a

through cut or the slotproduced by the blade in a non

through or partialcut.

Kickback

An uncontrolled grabbing and throwing of the workpiece

back toward the front of the saw.

Leading End

The end of the workpiece which, during a rip type

operation, is pushed into the cutting tool first.

Molding

A non throughcut which produces a special shape in the

workpiece used for joining or decoration.

Push Stick

A device used to feed the workpiece through the saw

during narrow ripping type operations and helps keep

the operator's hands well away trom the blade.

Push Block

A device used for ripping type operations too narrow to

allow use of a Push Stick.

Rabbet

Anotch in the edge of a workpiece.

Resin

Asticky, sap base substance that has hardened.

Ripping

A cutting operation along the length of the workpiece.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in

one minute.

glossary of terms for woodworking

Sawblade Path

The area of the workpiece ortable topdirectly inline with

the part of the workpiece which will be, or has been, cut

by the blade.

Set

The distance that the tip ofthe sawblade tooth is bent (or

set) outward from the face of the blade.

Throw-Back

Throwing of pieces in a manner similarto akickback.

Thru-Sawing

Any cutting operation where the blade extends com-

pletely though the thickness of the workpiece.

Trailing End

The workpiece end last cut by the blade in a ripping

operation.

Workplece

The item on which the cutting operation is being done.

The surfaces of aworkpiece are commonly referred to

as faces, ends, and edges.

motor specifications and electrical requirements

3oPRONG PLUG

\GROUNDING PRONG

PROPERLY GROUNDED

3-PRONG OUTLET

MOTOR SPECiFICATiONS

The motor used inthissaw is arelay start,non-reversible

type, with the following specifications:

Voltage ............................................................... 120

Amperes ........................................................... 11.5

Hertz .................................................................... 60

Phase ................................................... Single

RPM ................................................................. 3450

Rotation (viewed from

sawblade end) ......................... Counterclockwise

CAUTION: The staring relay in this switch hous-

Ing is a gravity sensitive type. To avoid damaging

your motor, never turn power on unless the saw

is upright in sawing position,

MOTOR SAFETY PROTECTION

1. Frequent opening of fuses or circuit breakers may

result if motor is overloaded, or if the motor circuit is

fusedwith a fuse other than those recommended. Do

notuse a fuse of greater capacity without consulting

the power company.

2. Although the motor is designed for operation on the

voltage and frequency specified on motor nameplate,

minimal loads will be handled safely at voltages 10%

aboveor below the nameplate voltage. Heavy loads,

however, require that voltage at motor terminals be

not less than the voltage specified on nameplate.

3- Most motor troubles may be traced to loose or incor-

rect connections, overloading, reduced input voltage

(which results when small size wires are used inthe

supply circuit)orwhen the supply circuit is extremely

long. Always check connection, load and supply

circuitwhen the motor fails to perform satisfactorily.

Check wire sizes and lengths with table atend of this

section.

CONNECTING TO POWER SOURCE

OUTLET

This saw must be grounded while in use to protect the

operator from electrical shock.

/t0)

¢-

Your saw iswired for 120 volts and ithas a plugthat looks

likethe one shown.

Plug power cord into a 110-120V properly grounded

type outlet protected by a 15 amp. time delay or Circuit-

Saver fuse or circuit breaker.

WARNING: Damaged power cords can cause

shock or fires, if the power cord is worn, cut, or

damaged in any way, have it replaced immedi-

ately.

WARNING: Electric shock can kill. Not all outlets

are properly grounded. If you are not sure that

your outlet is properly grounded, have it checked

by a qualified electrician.

WARNING: To avoid electrical shock, do not J

permit fingers to touch the tenninals of the plug, I

when InstalIlng or removing the plug to or from

the outlet.

WARNING: Failure to properly ground this power

tool can cause electrocution or serious shock,

particularly when used in damp locations, or near

metal plumbing, if shocked, your reaction could

cause your hands to hit the cutting tooL

This saw is equipped with a 3-conductor cord and

groundingtype plugwhich been approved by Underwrit-

ers' Laboratories. The ground conductor has a green

jacket and is attached to the tool housing at one end and

to the ground prong in the attachment plug at the other

end.

This plug requires a mating 3-conductor grounding type

outlet as shown.

j WARNING: Avoid electric shock, if the outlet you

are planning to use for this saw is of the two prong

type, DO NOT REMOVE OR ALTER THE GROUND-

ING PRONG IN ANY MANNER. Use an adapter, as

shown, and always connect the grounding iug to a

known ground.

It is recommended that you have a qualified electrician

replace the TWO prong outlet with aproperly grounded

THREE prong outlet.

Grounding Lug

/_==_MakeSureThisis

3-Pron- _ _ I_11 Connected to a

P,o ' ",o,,.,'

_--I -'=====_Receptacle

Adapter

WARNING: To help avoid electric shock, the green

grounding lug extending from the adapter must be

connected to a permanent ground such as to a

properly grounded outlet box. Not all outlet boxes

are properly grounded, if you are not sure the out-

let box is properly grounded, have it checked by a

qualified electrician.

NOTE: The adapter illustrated is for use only if you

already have a properly grounded 2-prong receptacle.

NOTE: make sure the proper extension cord is used and

is in good condition.

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent over-

heating and motor burn-out, use the table below to deter-

mine the minimum wire size (A.W.G.) extension cord.

Use only 3 wire extension cords which have 3-prong

grounding type plugs and 3-pole receptacles which

accept the tool plug.

Extension Cord Wire Size

Length A.W.G.

0 - 25 Ft. 16

26 -5O Ft. 14

An adapter, as shown, is available for connecting plugs to

2-prong receptacles. The green grounding lug extending

from the adapter must be connected to a permanent

ground such as to a properly grounded outlet box. The

temporary adapter should be used only until a properly

grounded outlet can be installed by a qualified electrician.

......... I'll I'1

contents

Warranty .................................................................................. 2

Safety Instructions for Table Saw ............................................ 2

Additional Instructionsfor Rip Type Cuts ............................ 4

Additional Instructions for Cross Cut Type Cuts ................. 5

"Glossary .................................................................................. 5

Motor Specifications and Electrical

Requirements .................................................................. 6

Motor Specifications ........................................................... 6

Motor Safety Protection ...................................................... 6

Connecting to Power Source Outlet .................................... 6

General Information ................................................................ 8

Model Description ............................................................... 8

Unpacking and Checking Contents ......................................... 8

Tools Needed ...................................................................... 8

List of Loose Parts (Model 113.226880) ............................. 9

List of Loose Parts (Model 113.298090) ........................... 10

Assembly ............................................................................... 12

Assembly of Steel Leg Set ................................................ 12

Mounting Saw to Leg Set (Model 113.226880) ................ 12

Installing Bevel Pointer and Handwheels ......................... 13

Checking and Adjusting Table insert ............................... 14

Heeling Adjustment or Parallelism of Sawblade

to Miter Gauge Groove ................................................. 14

Blade Tilt, or Squareness of Blade to Table ............. 15

Blade Elevations ...................................................... 17

Tilt and Elevation Mechanism .................................. 18

Attaching and Assembly Table Extensions

(Model 113.226880) ....................................................... 18

Installing Rip Fence Guide Bars and Switch Box

(Model 113.2268801 ....................................................... 19

Attaching and Assembling Table Extensions

('Model 113.298090} ....................................................... 22

Installing Rip Fence Guide Bars and Switch Box

Installing Blade Guard ............................................. 29

Adjusting Miter Gauge ............................................. 31

Getting to Know Your Saw ........................................... 32

On-Off Switch .......................................................... 32

Elevation Handwheel ............................................... 33

Tilt Handwheel ......................................................... 33

Rip Fence ................................................................ 33

Miter Gauge ............................................................. 33

Blade Guard ............................................................ 33

Table Insert .............................................................. 33

Removing and Installing Sawblade ......................... 34

Exact-I-Cut .............................................................. 34

Basic Saw Operation ................................................... 35

Work Helpers ........................................................... 35

Safety Instructions for Basic Saw Operation ........... 36

Using the Miter Gauge ............................................ 38

Crosscutting .......................................................... 38

Repetitive Cutting .................................................. 39

Miter Cutting .......................................................... 39

Bevel Cutting ......................................................... 40

Compound Miter Cutting ....................................... 40

Using the Rip Fence ................................................ 40

Ripping .................................................................. 41

Using Featherboards For Thru Sawing

Resawing .............................................................. 43

Using Featherboards for Non Thru-Sawing .......... 44

Rabbeting .............................................................. 44

Ploughing and Molding ......................................... 45

Cutting Panels ....................................................... 45

Dadoing ................................................................ 45

Molding Cutting ..................................................... 45

Motor ........................................................................... 46

Lubricating and Maintenance .................................. 46

(Model 113.298090)...................................................... 23

Mounting Saw to Leg Set (Model 113.298090) ....... 25

Aligning Table Extensions (Model 113.298090) ....... 25

Mounting Saw to Workbench ................................... 26

Self-Aligning Spring Adjustment .............................. 27

Rip Fence Alignment Adjustment ............................ 28

Adjusting Rip Scale Indicator ................................... 28

Maintenance ................................................................ 46

Lubrication ................................................................... 47

Recommended Accessories ........................................ 47

Troubleshooting ........................................................... 48

General .................................................................... 48

Motor ....................................................................... 49

Repair Parts ................................................................ 50

general information

BOTH MODELS

1. This manual is for the following Models, 113.226880

or 113.298090.

All sections are labeled with the correct model num-

ber. Follow ONLY instructionsthat are meant foryour

model saw.

2. If you are missing any part(s) while putting your saw

together, do not continue assembly. Contact your

Sears Service Center or Retail Store and get the

missing part(s) before continuing assembly or trying

to use the saw.

Complete parts lists are located at the end of this

manual. Use these liststo identify the part number of

any missing part.

3. Sometimes small parts get lost in packaging materi-

als. Do not throw away any packaging until your saw

is put together. If you are missing a part, check the

packaging before contacting Sears.

MODEL DESCRIPTUON

Model 113. 226880:10-inch direct drive table saw with

a 20 x20 inch CAST IRON table and two 10 x20-inch

CAST IRON extensions.

Model 113. 298090: 10-inch direct drive table saw with

a20 x27-inch die cast ALUMINUM table and two 10 x

27-inch STAMPED STEEL extensions,

unpacking and checking contents

TOOLS NEEDED

Pliers

Combination Square

MediumScrewdriver

SmallScrewdriver

#2 Phillips Screwdriver

_Wrench, Hex "L" 3/16

"K_ Wrench, Hex'L" 1/8

Wrenches

3/8 in. 7/16 in.

1/2 in. 9/16 in.

COMBINATION SQUARE MUST BE TRUE.

DRAW LIGHT LINE ON

BOARD ALONG THIS EDGE. '3",

i•

STRAIGHT EDGE OF BOARD

3/4" THICK. THIS EDGE MUST

BE PERFECTLY STRAIGHT,

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER IN DOTTED POSITION.

Model 113.226880 or 113.298090 is shipped complete

in one carton and includes two table extensions, steel

legs and motor.

Separate all parts from packing materials and check

each one with the illustration and the list of Loose Parts

to make certain all items are accounted for, before

discarding any packing material.

WARNING: If any parts are missing, do not at-

tempt to assemble the table saw, plug in the

power cord or turn the switch on until the missing

parts are obtained and are installed correctly.

Remove the protective oil that is applied to the table top

and edges of the table. Use any ordinary household type

grease and spot remover.

WARNING: To avoid fire or health hazard, never I

use gasoline, naptha or similar highly volatile I

solvents.

Apply a coat of automobile wax to the table.

Wipe all parts thoroughly with a clean, dry cloth.

WARNING: For your own safety, never connect

plug to power source outlet until all assembly

steps are complete, and you have read and under-

stand the safety and operation instructions.

MODEL 113.226880

I.IST OF LOOSE PARTS

em Part Name Qty.

AMiter Gauge ................................................... 1

B Rip Fence ....................................................... 1

C Blade Guard and Spreader ............................ 1

ERip Fence Guide Bar, Rear ............................ 1

F Leg ................................................................. 4

GTable Extension ............................................. 2

HSide Stiffener .................................................. 2

J End Stiffener .................................................. 2

KRip Fence Guide Bar with Rip Scale (Front) .. 1

Bag of Loose Parts......................................... !

Containing the following:

MLeveling Foot .............................................. 4

N Hex Jam Nut, 3/8-16 ................................... 8

O Hex Nut, 1/4-20 ......................................... 24

P Truss Hd. Screw, 1/4-20 x 1/2 .................. 24

Q Lockwasher, #10 External ......................... 24

Bag of Loose Parts ......................................... 1

Containing the following:

P Truss Hd. Screw, 1/4-20 x 5/8 .................... 2

Q Lockwasher, #10 External ........................... 2

U Spreader Support ........................................ 1

V Switch Key .................................................. 1

W Pan Hd. Screw, 10-32 x 5/8 ........................ 2

Q Lockwasher, 1/4 In. External ....................... 2

X Soc. Set Screw, 1/4-20 x 7/8 ...................... 2

Y Wing Nut, 1/4-20 ......................................... 2

Z Square Nut, 1/4-20 ...................................... 2

Bag of Loose Parts ......................................... 1

Containing the following:

N Jam Nut, 5/16-18 ........................................ 6

Q Lockwasher, 5/16 External .......................... 6

S Spreader Clamp .......................................... 1

T Spreader Bracket ........................................ 1

AA Hex Screw, 5/16-18 x 1............................... 6

BB Washer, 21/64 x 5/8 x 1/16 ......................... 6

Bag of Loose Parts ......................................... 1

Containing the following:

D Handwheel .................................................. 2

R Bracket ........................................................ 2

DD Wrench ........................................................ 2

EE Bevel Pointer ............................................... 1

FF Wire Tie ....................................................... 1

Bag of Loose Parts ......................................... 1

Containing the following:

N Hex Jam Nut, 5/816-18 ............................... 6

Hex Nut, 1/4-20 ...........................................

Lockwasher, 5/16 External .......................... 8

Hex Hd. Screw, 5/16-18 x 1 ........................ 5

Hex Hd. Screw, 5/16-18 x 1-1/2 .................. 3

Washer, 17/64 x 9/16 x3/64 ....................... 4

Washer, 21/64 x 5/8 x 1/16 ......................... 8

Fence Guide Bar Spacer ............................ 3

_SB

.,<

_-,-- DD

Bag of Loose Parts ......................................... 1

Containing the following:

Hex Jam Nut. 5/16-18 ................................. 6

Lockwasher, 1/4 External ............................ 2

Lockwasher, 5/16 Extemat .......................... 8

Pan Head Screw, 8-32 x 3/8 Type "T". ........ 1

Hex Hal. Screw, 5/16-18 x 3/4 ...................... 2

Hex Hd. Screw, 5/16-18 x 1-1/4 ................... 4

Washer, 11/32 x 11/16 x 1/!6 ...................... 8

unpacking and checking contents

MODEL 113.298090

LIST OF LOOSE PARTS

item Part Name Qty.

A Miter Gauge ..................................................... 1

B Rip Fence ........................................................ 1

C Blade Guard and Spreader ............................. 1

E Rip Fence Guide Bar, Rear ............................. 1

F Rip Fence Guide Bar with Rip Scale (Front) ... 1

H Leg .................................................................. 4

J Side Stiffener ................................................... 2

K End Stiffener .................................................... 2

L Table Extension ............................................... 2

Bag of Loose Parts .......................................... 1

Containing the following:

D Handwheel ................................................ 2

G Wrench ..................................................... 2

Bag of Loose Parts ............................................ 1

Containing the following:

N Spreader Support ............................................ 1

O Spreader Clamp .............................................. 1

P Spreader Bracket ............................................ 1

Bag of Loose Parts ............................................ 1

Containing the following:

Q Switch Key ...................................................... 1

U Soc. Hd. Setscrew 1/4-20x7/8 ......................... 2

T Square Nut, 1/4-20 .......................... 2

X Lockwasher, #10 External Type ...................... 2

X Lockwasher, 1/4 External Type ....................... 2

Y Wing Nut, 1/4-20 ............................................. 2

AA Pan Hd. Screw, 10-32x5/8 .............................. 2

BB Truss Head Screw, 1/4-20x5/8 ........................ 2

Bag of Loose Parts ............................................ 1

Containing the following:

R Flat Washer 17/64x9/16x3!64 ......................... 4

R Flat Washer 21/64x5/8x1/16 ........................... 4

V Guide Bar Spacer ............................................ 3

W Hex Nut, 1/4-20 ............................................... 2

W Hex Jam Nut, 5/16-18 ................................... 10

X Lockwasher, 1/4 in. External Type .................. 2

X Lockwasher, 5/16 in. External Type .............. 10

Z Hex Hd. Screw, 5/16-18xl .............................. 3

Z Hex Hd. Screw, 5/16-18x1-1/2 ........................ 3

Z Hex Hd. Screw, 5/16-18x1-1/4 ........................ 4

Bag of Loose Parts ............................................ 1

Containing the following:

W Hex Nut, 1/4-20 ............................................. 24

W Hex Jam Nut, 3/8-16 ....................................... 8

X Lockwasher, 1/4 Extemal Type .................... 24

BB Truss Head Screw, 1/4-20xl/2 ..................... 24

CC Leveling Foot .................................................. 4

Bag of Loose Parts ............................................ 2

Containing the following:

R Flat Washer 17/64x3/4x1/16 ........................... 4

R Flat Washer 11/32xl 1/16xl/16 ....................... 8

R Flat Washer 21/64x5/8x1/16 ........................... 8

W Hex Nut, 1/4-20 ............................................. 16

W Hex Jam Nut, 5/16-18 ..................................... 8

X Lockwasher, 1/4 Extemal Type .................... 16

X Lockwasher, 5/16 External Type .................... 8

ZHex Head Screw, 5/16-18x1-1/4 ..................... 8

BB Truss Head Screw, 1/4-20xl ........................ 16

Bag of Loose Parts ............................................ 1

Containing the following:

DD Comer Stiffener Bracket ................................. 4

EE Comer Support Bracket .................................. 4

Bag of Loose Parts ............................................ 1

Containing the following:

W Hex Jam Nut, 5/16-18 ....... :............................. 2

X Lockwasher, External 5/16 ............................. 4

ZHex Hd. Screw. 5/16-18x3/4 ........................... 2

AA Pan Cross Screw, Ty "-F', 8-32x3/8 ................ 1

FF Tie Wire .......................................................... 1

GG Bracket ............................................................ 2

HH Bevel Pointer .................................................. 1

assembly

BOTH MODELS

ASSEMBLY OF STEEL LEG SET

Assembly is best done in the location where the saw will

be used.

1. From among the loose parts, find the following hard-

ware:

4Leveling Feet

*8 Hex Nuts, 3/8-16

*24 Truss Head Screws, 1/4-20 x 1/2

*24 Hex Nuts, 1/4-20

*24 1/4 Externa| Lockwashers LEVELING FOOT

items marked with an asterisk (*) are shown actual size.

R_v

3/8-16 HEY,NUT

114-20 HEX NUT

114-20X1/2 IN.

TRUSS HEAD SCREW

1/4 IN. EXTERNAL

LOCKWASHER

2. Insert three truss head screws through the three

holes near the top of one Leg. Place the Side Stiffener

upto the Leg, as shown, sothat the three screws line

upwiththe holes inthe SideStiffeners marked with an

"X" inthe illustration.

3. Place a Iockwasher and hex nut on each screw and

finger tighten the hex nut.

4. Following the same procedure as above, continue to

fasten together the remaining Legs and Stiffeners as

illustrated.

5. Install one 3/8-16 hex nut on each of the Leveling

Feet.

6. Insert a Leveling Foot throughthe hole inthe bottom

of each Leg so the Leveling Foot pad rests on the

floor.

7. Install another 3/8-16 hex nut on each ofthe Leveling

Feet.

8. Set leg set upright on floor and securely tighten all

nuts.

9. After complete assembly, you may level the saw by

moving the lower nut up or down along the threaded

stud of each Leveling Foot. The upper nut is used to

lock the Leveling Foot into positionwhen the saw is

level.

END

STIFFENER

, , IL i

MODEL 113.226880 ONLY

MOUNTING YOUR SAW TO THE LEG SET

(Model 113.298090 will be mounted later)

1. From among the loose parts, find the following hard-

ware.

*4 Hex Head Screws, 5/16-18 x 1-1/4

*4 Hex Nuts, 5/16-18

*4 Lockwashers, 5/16 In. External

*8 Fiat Washers, 11/32 x 11/16 x 1/16

Items marked with an asterisk (*) are shown actual size.

3/8 IN. HEX NUTS

LEVELING FOOT

5116-18 x 1-1/4

HEX HEAD SCREW

5/16 IN. EXTERNAL

LOCKWASHER

5/16-18 HEX NUT

11132 IN. I.D.

FLAT WASHER

2. Placethesawontopofthelegsetsothatthebaseof

thesawlinesupapproximatelyevenwiththeoutlineof

thetopofthelegset.

3. Frombeneaththesawyouwillbeabteto locateand

lineupthe fourmountingholesof the sawbasewith

the propermountingholesof the saw basewiththe

propermountingholesintheleg set assembly.

4. Place one flat washer onto each of the four hex head

screws and insert them into each of the mounting

holes. Be sure the screws go through the saw base

holes and the leg set mounting holes.

5. Install a flat washer, Iockwasher, and a hex nut on

each of the four screws and tighten securely.

6. Level the saw to your requirements by adjusting the

leveling feet. Lock leveling feet into position.

7. Securely tighten all leg set screws and nuts.

SAW BASE [

HEX HEAD SCREW ""_._|

FLAT WAS HER --""_c_ 1

END

LOCKWAS"E"17 L

BOTH MODELS

INSTALLING BEVEL POINTER

AND HANDWHEELS

1. From among the loose parts, find the following hard-

ware:

1 Bevel Pointer

* 1 Screw, 8-32 x 3/8

2Handwheels

2 Screw, Phillips 10-32 x 5/8

*2 Lockwasher, External 3/16

Items marked with an asterisk (*) are shown actual size.

BEVEL POINTER

HANDWHEEL

8-32 x 3/8 SCREW

10-32 x 5/8

PHILLIPS SCREW ©

3/16 IN.

LO CKWASHER

2. Fasten bevel pointer to cradle assembly with 8-32 x

3/8 screw, as shown. Adjustment of the pointer may

be necessary later.

3. Push handwheels onto shafts, as shown, and fasten

each with a 10-32 x 5/8 phillips screw and Iockwasher.

LOCKWiSHE i ER

TILT HANDWHEEL ELEVATION HANDWHEEL

assembly

CHECKING AND ADJUSTING

THE TABLE INSERT

The table inset must be llushwith the surface of the saw

table to keep the workpiece from hanging up or binding

with the sawblade as the workpiece is cut by the saw-

blade.

1. Lower sawblade beneath the table insert and checkto

be surethe screw fastening the insert in Place is snug.

2. Use a straight edge to check near each of the eight

leveling tab positionsto determine if the insert is flush

with the surface of the saw table at all eight leveling

tab positions.

3. If insert is not flush with table surface, loosen inser_

fastening screw and pull insert forward to lift from saw

table.

4. Bend with pliers or tap with a hammer, as required,

to make the insert flush with the table top.

HEELING ADJUSTMENT OR

PARALLELISM OF THE SAWBLAOE TO

THE MITER GAUGE GROOVE

While cutting, the material must move in a straight line

PARALLELto the SAWBLADE, therefore, both the Miter

Gauge GROOVE and the RIP FENCE must be PARAL-

LEL to the SAWBLADE.

WARNING: if the sawblade is NOT parallel with

the Miter Gauge Groove, it is said to have "HEEL'.

This condition can cause the workpiece to bind or

move away from the Rip Fence at the end of arip

cut, possibly causing akickback.

IWARNING: To avoid injury from accide ntai stall,

make sure switch is "OFF" and plug is not con-

nected to power source outlet.

1. Raise blade to highest elevation.

2. Lift Blade Guard, if already installed, to highest posi-

tion.

3. Mark an "X" on one of the teeth of the sawbiade which

is naturally bent to the left.

4. Place the head of acombination square in the left

Miter Gauge Groove and adjust the ruler blade of the

square so that the end of the blade just touches the

side of the tooth you marked on the sawblade. Re-

member to keep the head of the square flush against

the Miter Gauge Groove.

5. Rotate the sawblade so that the "X" on the tooth is

now visible at the rear of the saw.

6. Move the combination square to the rear of the saw

and the end of the square blade should just touch the

marked tooth the same as it did at the front of the

sawblade.

If sawblade is not parallel with the Miter Gauge

Groove, you must adjust the position of the saw-

blade. Use a 3/16 in. hex "L" wrench to loosen the

four adjustment locking screws about 1/2 turn.

Loosen two pan head screws on the rear skirt of the

table about 1/2 turn.

9_ The mechanism under the table can now be moved

sideways from above by covering the sawblade with

a piece of cardboard and shifting the blade to the

right or left as required.

10. After shifting the sawblade mechanism slightly, re-

check the position of the marked tooth of the saw-

blade at both front and rear.

11. The tooth marked on the sawblade should be paral-

lel to the Miter Gauge Groove after adjustment is

made.

12. Tighten all screws carefully so as not to move

sawblade out of alignment.

13. Re-check parallelism of marked sawblade tooth to

the Miter Gauge Groove. Repeat the steps for

heeling adjustment if necessary.

3/16 IN.

HEX "L"

WRENCH

°°\

113.226880 SHOWN

113.298090 IS SIMILAR

BLADE TILT, OR SQUARENESS OF

BLADE TO TABLE

When the Bevel Pointer is pointing directly to the "0"

mark on the Bevel Scale, the sawblade should make a

SQUARE cut 90°to the table.

90 ° Position

To check for SQUAR ENESS:

I WARNING: To avoid injury from accidental start, I

turn switch "OFF" and remove plug from power

source outlet before adjusting bevel stop.

1. Raise blade all the way UP, raise Blade Guard.

2. TILT blade a few degrees to the LEFT. Now, tiltblade

back to the RIGHT as far as it will go.

3. Place the square against blade. Make sure square is

not touching the TIP of one of the saw TEETH.

assembly

4. If blade is SQUARE to table; check pointer.

A. IfPointer DOES NOTpoint to"0" markon the Bevel

Scale, bend pointer to read "0".

5. If blade is NOT SQUARE to table, the 900 Limit Stop

must be adjusted.

]CAUTION: Cover blade with p,ece of card- i

board to protect your hand.

A. Usinga small size screwdriver, reach underneath

saw and loosen BOTH setscrews in 90° Stop

Collar.

NOTE: If you can't reach the setscrews turn the

Tilt Handwheel slightly.

B. Rotate the Stop Collar moving it away from pivot

nut.

C. Tilt blade RIGHT or LEFT, checking with your

square until blade is square to table.

D. Rotate Stop Collar toward Pivot Nut until it

TOUCH ES the Pivot Nut. Tighten the setscrews.

E. Check Pointer, if it DOES NOT point to the "0"

mark onthe bevel scale, bend Pointer to read "0".

POINTER

ADJUSTING SCREW

o/Q

_/CP_FTgN_N

"O" POSITION\ _F_ /k.,

s il _.l'I/l"111'*_J_',lll'_llI"_\

,o 2# 2s 30 3_ 40 _

10"

Direct Drive .......... _ HP

G[ _..NGER I

............-F

BLADE COVERED

WITH P!ECE OF

CARDBOARD

\,h

SETSCREWS (2)

PIVOT NUT

90° STOP COLLAR

6. Tilt blade to LEFT as far as itwill go. It will stop when

the Pivot Nut is against the 45°Stop Collar.

7. Place an ACCURATE square against blade. Make

sure square is nottouching the TIP of one of the saw

teeth.

8. If blade is NOT 45 °to table, the 45 ° Stop Collar must

be adjusted.

A. Remove Elevation HandwheeL

B. Using a small size screwdriver, reach thru curved

slot in front trim panel and loosen BOTH setscrews

in 45° Stop Collar.

NOTE: If you can't reach the setscrews, turn the Tilt

Handwheel slightly.

C. Rotate the Stop Collar moving it IN or OUT and tilt

blade RIGHT or LEFT, checking with your square,

until blade is 45°to table.

D. Tighten the setscrews.

NOTE: If you can't reach the setscrews, turn Tilt

Handwheel slightly.

E. Install Elevation Handwheel.

45 °

STOP COLLAR

TILT SCREW

BACK OF SAW

BLADE ELEVATION

Whenthe Elevation Handwheel isturned CLOCKWISE,

until it stops, the blade must not be more than 2-5/8

inches above the table. If the blade extends more than

2-5/8 inches, the motor could interfere with the under-

side of the table causing misalignment.

With the blade extending 2-5/8 inches above the table,

the Stop Collar and Spacer must be against the Eleva-

tion Screw Pivot Nut. Ifthe blade extends more than 2-

5/8 inches, loosen two screws in Stop Collar, and

readjust it.

;TOP

_LLAR

ELEVATION SCREW

;PACER

ELEVATION SCREW

PIVOT NUT

TILT SCREW TILT SCREW

PIVOT NUT

assembly

TiLT AND ELEVATION MECHANISM

The Handwheels should turnfreely withoutbinding. The

turningaction can be adjusted bytightening or loosening

the screws in the Bearing Retainer. Both Handwheels

must be removed to reach the adjusting screws.

NOTE: When adjusting the screws on the Tilt Bearing

Retainer, hold the nut inside using a 3/8 inch wrench.

The screws for the Elevation Bearing Retainer can be

reached with a small screwdriver through the curved slot

on the front of the saw.

TILT

HANDWi_EEL

ADJUST THESE

TWO SCREWS

_ELEVATaON

ADJUST THESE

TWO SCREWS

MODEL 113.226880 ONLY

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

1. From among the loose parts, find the following hard-

ware: (Quantity indicated is for 2 extensions.)

*8 Hex Hal. Screw 5/16-18 x 1

*8 Flat Washer, 21/64 x 5/8 x 1/16

*8 Lockwasher, External 5/16

*8 Hex Jam Nut, 5/16-18

2 Brackets

Items rnarkedwith an asterisk (*) are shown actual size.

5/16-18 x 1

HEX HD. SCREW

11/32 IN. I.D.

FLAT WASH ER

5/16 IN. EXTERNAL 5tl 6 IN.

LOCKWASHER HEX NUT BRACKET

2. Insert three (3) 5/16-18 x 1 inch long screws through

holes in table.

3. Position Extension against table so screws extend

though holes in Extension.

4. Install flat washer, Iockwashers, and nuts on the

screws. HAND TIGHTEN ONLY.

5. Installother extension in the same way on other side

of table. \

LOCKWASHER

FLATWASHER

6. Line up front and top surface of the Extension with

the front and top of the table at the spots marked

"X" in the drawing. Use a combination square to

line up these edges. Tighten bolts and nuts

securely.

7. Put one of the brackets against the right edge of

the right extension so the bracket is lined up with

the FIRST hole near the front of the extension.

Insert a 1 inch long screw through a fiat washer,

through top hole in the bracket, and through the

FIRST hole in the extension. Install a Iockwasher

and nut on the screw. Hand tighten the nut

8. Put one of the brackets against the right rear edge

of the right extension so the bracket is lined up with

the SIXTH hole at the rear of the extension (see

illustration).

9. Insert one of the 1 inch long screws through a flat

washer, through the bracket, and through the

SIXTH hole into the extension. Install a Iockwasher

and nut on the screw. Hand tighten the nut.

CHECK WITH SQUARE

AT 2 PLACES

MARKED WITH "X"

REAR OF

_-_ "--._-_ _ _ 7%.ih WASHER

EXTENS!ON_-_ "_/__HEX NUT "'1- _'_'.N _ _ "_.

/,OOKWAS.E".gX#? D

BRACKET /5/16_18 x 1 IN.

EXTERNAL

LOCKWASHER HEX HEAD

SC REW

5/16-18 x1 IN.

MODEL 113.226880 ONLY

INSTALLING RIP FENCE GUIDE BARS

AND SWITCH BOX

1From among the loose parts, find the following hard-

ware:

*3 Hex Head Screws, 5/16-18 x 1-1/2

*3 Hex Head Screws, 5/16-18 x 1

*2 Hex Head Screws, 5/16-18 x 3/4

* 10 Lockwashers, 5/16 External

*6 Hex Jam Nuts, 5/16-18

"8 Flat Washers, 21/64x 5/8 x 1/16

*3 Spacers, 3/4 diameter x 1/2 long

Items marked with an asterisk (*) are shown actual size.

5/16-18 x 3/4

HEX HD. SCREW

5/16 IN. EXTERNAL

LOCKWASHERS 5/16 IN.

HEX JAM NUT

5/16-18 x 1-1/2 IN. HEX HD. SCREW 5/16-18 x 1 IN.

HEX HD. SCREW

--!-

21/64 IN. WASHER

1/2 IN. SPACER

assembly

2_ insed a 5/16-18 x 1-I/2 inch long hex head screw,

external !ockwasher and fiat washer through the

SECOND slot _nthe front fence bar

3. Piace t/2 inch _ong Spacer over screw threads and

thread hex head screw into first hole Onthe right side

o_the cast iron table skirt until finger tigh_ Guide Bar

should be in a vertical position.

4 Mount Switch to Guide Bar with (2.) two 5/16-18 x

314 hex head screws, Iockwashers, and nuts. Se-

curely tighten both bolts.

5_ Insert 1-1/2 inch long screw tl_rough external

tockwasher, flat washer and through the first slot in

the Guide Bar. Place 1/2 inch long Spacer over

screw threads. Swing Guide 8at to horizontal

position and thread the hex head screw into the

hole of the table skirt Finger tighten.

6. Insert 1-!/2 inch long screw through flat washer and

the FOURTH slot in the Guide Bar. Place 1/2 inch

long spacer over screw threads, Insert screw into

slot in bracket and attach a lockwasher and nut.

Finger tighten.

FLAT

1-1i2" HEX

HD. SCREW

LOCKWASHER

5/164 8 X 3/4"

flEX HD. !

SPACER

LOCKWASHER /

1-1i2" HEX

HD. SCREW

LO4b"_WASHER

HUT

BRACKET

SPACER

FLAT

WASHER

7, _nsert one inch _ongscrew and flat washer in F_RST

THIRD and EIGHTH sbt of the rear Guide Bar and

attach lo table and mounting bracket using

_ockwashers and hex nuts as illustrated_ Hand

tighten at this time,

1_' HE;< HD.

SCREW

FLAT WASHER

LOCKWASHER _"_ _

",, 9'

REAR NUT ............. ;_

GUiD E BAR

==========================================================_:_:`_;_`._::::_::_t:_`_L_Z_-`_`_-....

L_z_ i SLOT

/_ I 3RD' SLOT

8TH SLOT

tFOR MOUNTING

TO BRACKET) t

Slide the Front Guide Bar as far as it wilt go to the right

and the Rear Guide Bar as far as i1will go to the lefL

Position Rip Fence at left end of Front Guide Bar,

holding up the rear end while engaging front end with

Front Guide Bar. Lower fence onto tab!e_

NOTE: It may be necessary to loosen Fence Knob

to allow Fence to be installed on Rear Guide Bar.

\\\

Front Guide Bar upwards until fence is ap*

10. Move

proximately 1/32 inch above tabae. Tighten screw at

left end of Bar.

NOTE: Fotd a piece of newspaper making 8 thick-

nesses and place between Rip Fence and table to

act as a spacer. This will tloid the Fence off of tl_e

table approximately 1/32 inch.

Adjust Rear Guide Bar so that the Fence is approxi-

mately 1/32 inch above table, Tighten screw at end

of Bar.

11. Move fence to right edge of table. Make sure it is

approximately 1/32 inch above table at front and rear

and tighten four remaining screws.

8 THICKNESSES

OF PAPER

8THICKNESSES

OF PAPER

assembly

MODEL 113.298090 ONLY

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS HEX HD. SCREW

1. From among the loose parts, find the following hard- 5/16-18 X 1-1/4

ware: (Quantity indicated is for 2extensions.)

*8 Hex Hd. Screws, 5/16-18 x 1-1/4

*8 Flat Washers, 21/64 x 5/8 x 1/16

*8 Lockwashers, External 5/16

*8 Hex Jam Nut. 5/16-18

"16 Truss Head Screws, 1/4-20 x 1

"16 Hex Nut, 1/4-20

"16 Lockwashers, External 1/4

*4 Flat Washers, 17/64 x 3/4 x 1/16

4 Corner Support Brackets

4 Corner Stiffener Brackets

2 Brackets

HEX NUT

5/16-18

FLAT WASHER

17/64 IN. I.D.

Items marked with an asterisk (*) are shown actual size.

FLAT WAS H ER

21/64 IN. I.D.

TRUSS HD. SCREW HEX NUT

1/4-20 X 1 IN. 1/4-20

CORNER CORNER

STIFFENER SUPPORT

BRACKET BRACKET

EXTERNAL

LOCKWASHER

5/16 IN.

EXTERNAL

LOCKWASHER

1/4 IN.

BRACKET

2. Position saw upside down on floor.

NOTE: To protect the finished surfaces of the saw

and extensions, lay a piece of heavy paper or card-

board on the floor.

3 Install Corner Support Brackets, Corner Stiffener

Brackets, 1/4-20 x 1 inch truss head screws, 17/64

inch flat washers, 1/4 inch external lockwashers, and

1/4-20 hex nuts as shown. Hand tighten only.

CORNER

STIFFENER 17164 DIA.

BRACKET FLAT WASHER

1/4-20 tJ_J_

_-H=.nRT _..-_"_._}"_,,_'-_ _.1/4 IN. EXTERNAL

BR'A'CKi_Tf '\\\ __LOCKWASHER

TRUSSHEAO \ \_ __.]._

SCREW ,-_-_ _ _

THIS EDGE TOWARD TABLE

4. Insert four (4) 5116-18 x 1-1/4 inch hex head screws

into holes on inside edge of one extension.

5. Install 11/32 i.D. flat washer, 5/16externam Iockwasher,

and 5/16-18 hex nut on the end of each screw. Just

start nut on end of screw.

6. Slide the extension with hardware into four slots in

side of table. LINE UP FRONT EDGE OF EXTEN-

SION WITH FRONT EDGE OF TABLE and tighten all

screws and nuts.

7. Repeat for other extension.

LOCKWASHER

WASHER

5/16-18 X 1-1/4 SCREW

8. Inserta1/4-20x I trussheadscrewthroughbottom

holeinthe bracket, and through the FIRST hole in

the right hand extension. Install aiockwasher and

nut on the screw. Hand tighten the nut.

9. Insert a 1/4-20 x I truss head screw through bottom

hole in the other bracket and the FOURTH hole of

the extension. Install a Iockwasher and nut on the

screw. Hand tighten the nut.

10. insert the 1/4-20 x 1 truss head screws through the

FIRST and FOURTH holes in the left extension

without brackets. Install a Iockwasher and nut on

each screw and hand tighten.

MODEL 113,298090

INSTALLING RIP FENCE GUIDE BARS

AND SWITCH BOX

1. From among the loose parts, find the following hard-

ware:

*3 Hex Head Screws, 5/16-18 x 1-1/2

*3 Hex Head Screws, 5/16-18 x 1

*2 Hex Head Screws, 5/16-18 x 3/4

*8 Hex Jam Nuts, 5/16-18

*4 Fiat Washers, 21/64 x 5/8 x 1/16

*3 Spacers, 3/4 dia. x 1/2 long

"10 Lockwashers, 5/16 External

Items marked with an asterisk (*) are shown actual size.

5/16-18 x 3/4

HEX HD. SCREW

5/16 IN. EXTERNAL 5/16 iN.

LOCKWASHERS HEXJAM NUT

5/16-18 X 1-1/2 IN. HEX HD. SCREW 5/16-18 x 1 IN.

HEX HD. SCREW

21/64 IN. WASHER

1/2 IN. SPACER

REAR GUIDE BAR

2. Position guide bars on floor and install hardware as _ /

shown. Just start the nuts on the end of the screws, I \,_ EXT.LOCKWASHER

8TH SLOT 5/16 IN REX HEAD SCREW

DO NOT screw nuts on all the way. (FORMOUNTING-"__,-\ I "-

TO BRACKET) `='''''-_ _ IFLAT WASHER 1 IN. LONG

SWITCtH ASSEM.__%'_t 3RD SLOT /

MOUNTING-H-OLES _ __- [ _ 1ST SLOT

(FOR MOUNTING _ _6 _-_._ ..,<.._(_.)'_J_ _ 5116 IN.

TO BRACKET) _..__.._ FLAT WASHER/

2N D SLOT _"_'__ S P A C E R _ _.,_J"

,xH R CK ER

1ST SLOT ]

FRONT GUIDE BAR

assembly

3. Mount Switch to Guide Bar with two 5/16-18 x 3/4 hex

head screws, Iockwashers, and nuts. Securely tighten

both nuts.

5/16-18 HEX NUTS

_/" "l j

EXTERNAL LOCKWASHERS

_"\_ EXTERNAL LOCKWASHERS

5/16-18 X 3/4 HEX HD. SCREWS

4. Place Front Guide Bar against saw table and drop it

in place engaging the screws in the slots. Make sure

the spacers are between the rail and the table.

5. End of Front Guide Bar must be 7-5/16 in. from side

of saw table. This is important so that Rip Fence

Indicator can be aligned.

6. With the blade of your combination square set to 1/4

inch, gauge and adjust guide rail so the edge of the

rail is 1/4 inch ABOVE the edge of the table. Securely

tighten nuts.

7. Install 5/16-18 x 1-1/2 hex head screw through the

FOURTH slot in Front Guide Bar (that lines up with

bracket), through the 1/2 inch spacer and the Bracket.

Install a 5/16 in. external iockwasher and 5/16-18 hex

jam nut.

5/16-18 x1.1/2

HEX HD.

/ 1

7-5/16 IN,

8. Remove the three screws from rear of right table

extension.

9. Attach the Rear Guide Bar ina similar manner to the

Front Guide Bar. Make sure that the end of the bar

is 1! inches from the side of the saw table.

10. Reinstallthree truss head screws, Iockwashers and

istight.hexnuts removed in step 8. Check that all hardware _-_'<_)_l__\_ J

11. insert 5/16-18 x 1 hex head screw through the

EIGHTH slot and bracket. Install 5/16 external . SCRE

iockwasherand5116 hex jam nut. Tighten securely. HEX HD. TRUSS HD.

SCREWS SCREWS

MODEL 113.2980g0 ONLY

MOUNTING YOUR SAW TO THE LEG SET

1. From among the loose parts, find the following hard-

ware.

*4 Hex Head Screws, 5/16-18 x1-t/4

*4 Hex Nuts, 5/16-18

*4 Lockwashers, 5/16 In. External

*8 Fiat Washers, !1/32x 11/16x 1/16

items marked with an asterisk (*) are shown actual size.

5/16-18 x 1-1/4

HEX HEAD SCREW

5/16 iN. EXTERNAL

LOCKWASHER

5/16-18 HEX NUT

11/32 IN. i.D.

FLAT WASHER

2. Place the saw on top of the Leg Set so that the base

of the saw lines up approximately even with the

outline of the top of the Leg Set.

3. From beneath the saw you wiU be able to locate and

line up the four mounting holes of the saw base wffh

the proper mounting holes in the Leg Set assembly.

4. Place one flat washer onto each of the four hex head

screws and insert them into each of the mounting

holes. Be sure the screws go through the saw base

holes and the Leg set mounting holes.

5. Install a fiat washer, Iockwasher, and a hex nut on

each of the four screws and tighten securely.

6. Level the saw to your requirements by adjusting the

Leveling Feet. Lock Leveling Feet into position.

7. Securely tighten all Leg Set screws and nuts.

SAW BASE !

FLAT WASHER

LOCKWASHER/[-["_ //

HEXNUT""'/_'-'r-a'J H

MODEL 113.298090 ONLY

ALIGNING TABLE EXTENSIONS

1. "Tap" extensions upwards or downwards, using a

block of wood and a hammer until they are even with

the top of the saw table. Be sure end of extensions are

even with front edge of saw.

NOTE: If necessary slightly loosen the screws and

nuts that connect the extensions to the table.

3. Tighten screws.

BLOCK OF _OOD

assemb|y

4. Lay a straight piece of wood or a framing square on

table to act as a straightedge. If outer edge of

extension is higher of lower than the table surface:

A. Slightly loosen nuts holding bracket to extension

using 7/16 in. wrench.

B. Move end of extension up ordown until outer edge

is even with table surface. Check with Guide Bar.

Tighten nuts.

C. Re-check INNER edge of extension to make sure

it has not moved. Readjust, if necessary.

BOTH MODELS

1. From among loose parts, find:

1 Wire Tie

2. Snap wire tie into 1/4 inch hole in right side of

cabinet. Route motor cord from inside cabinet

through the wire tie. Secure cord in wire tie. Keep

any extra cord on outside of cabinet. Do not push

extra cord inside cabinet.

EXTENSION REMOVED FOR

PICTURE CLARITY

VWIRE TiE

BOTH MODELS

MOUNTING YOUR SAW TO A

WORKBENCH

1/2

To mount the saw on workbench, make sure that there

isan o_ning inthe topof the bench the same size as the

opening inthe bottom of the saw so that the sawdust can

drop through. Recommended working height is33 to 37

inches form the top of the saw table to the floor.

NOTE: All dimensions in inches.

4 HOLES

7/16 DIA.

FRONT OF SAW

BOTH MODELS

The Fence should slide easily a!ong the Guide Bars and

always remain in alignment (parallel to sawbiade and

Miter Gauge Grooves).

The alignment is maintained by a spring underneath the

Fence which bears against the Front Guide Bar.

To move the Fence, loosen the Lock Handle and grasp

the Fence with one hand at the front.

For very close adjustments, grasp the Guide Bar with

both hands and move the Fence with your thumbs.

-b

BOTH MODELS

SELF-ALIGNING SPRING ADJUSTMENT

Place Fence on saw but DO NOT LOCK IT.

Move the REAR END of the Fence slightly to the right of

left. When you release it,the Fence should "spring" back

to its original position.

If it does not, the spring pressure must be INCREASED.

assemb|y

Loosen the screws.

2. Move spring slightly towara front ot Fence. Tighten

screws,

# the Fence does not slide easily a_ong _he Bars the

press_re of the spring can be REDUCED

1Loosen tr_escrews

2. Move spring sJight_ytoward rear of Fence Tig,q_en

SCreWS.

SLIDE SPRING TO

ADJUST PRESSURE

RiP FENCE ALBGNMENT ADJUSTMENT

WARNING: A misaltglned Rip Fence can cause

kickbacks and jams. To avoid injury, !ol!ow these

instructions until the fence is prepedy aligned.

The Rip Fence must be PARALLEL withthe sawbtade

and Miter Gauge Grooves. Move Fence untiJ it is a_on_

s_deot Groove, DO NOT LOCK iT I! should be paralle_

to Groove. _fi_ is not:

1 Loosen the Hex },-leadscrews,

2 Hold Fence head tightly against Bar, Move end ot

Fence so that =tis parallel with Groove,

3, Alternately tighten the screws

4 Re-check alignment.

5. Repeat steps, as needed

ADJUSTING RiP SCALE iNDiCATOR

1, Turn Elevation Handwheei clockwise untit blade is up

as high as it will go.

BMPORTANT: BLADE musl be SQUARE 190'_)to

[ABLE, in order to ALIGN Rip Fence,

2, Using a rule, position Fence on right side of sawblade

2 inches from the side of the teeth, tighten Lock

Handle.

3, Loosen screw holding the Indicator, adjust so that it

points to "2" on the Rip Scale, tighten screw.

NOTE: It you cannot adjust indicator so that it points

to "2." loosen the screws holding the Front Guide Bar

and move the Guide Bar.

HEX SCREWS

FENCE HEAD

LOCK HANDLE

BOTH MODELS

INSTALBNG BLADE GUARD

!. From among the loose parts,, Iind the fo_owing hard _

ware:

"2 Truss Head Screws+ I/4.-20 x 5/8

*2 Socket Head Setscrew, I/4-+20 x 7/8

*4 Flat Washer, 17/64 × 9/16 x 3/64

'2 Hex Nuts+ 1/4-20

*4 Lockwashers+ 1/4 E×temal

*2 Wing Nuts, 1/4-20

*2 Square Nuts, t/4o20

1 Spreader Support

1 Spreader Bracket

1 Spreader C_amp

Items markedwith an asterisk (") are shown actuat size,

5 -j?

1/4+20 x 7/8 ,__u

SOCKET HD, ., ,

1/4.20 × 5/8 SETSCREW 1/4 iN. EXTERNA..

TRUSS HD SuRb:W LO_KWAStTER

t/420 HEX NUT t/4-20

SQUARE NUT 1/4 20 WING NUT

SPREADER SUPPORT

SPREADER BRACKET

SPREADER C.AMP

17/64 !.D WASHER

2. Make sure blade is all the way up and square with

table.

3. Position Spreader Support on Rod until it is even with

the end of the Rod

WITH TABLE

4, Assemble the 7/8 inch _ong setscrews, nuts

lockwashers and washers to the Spreader Support

Bracket and slip the nuts into the s_otinthe Spreader

Support.

5. Finger tighten only the hex nuts.

NOTE: Be sure to put the socket head setscrew through

the slot shaped holes in the Spreader Bracket (see

illustration). This al!ows the Guard and Spreader to be

fined up with the blade. Be sure the socket end of the

setscrew is at the hex nut end of the assembly.

assembly

6 Lay a piece of flat straight wood and a square on saw

lable and rotate the Spreader Suppod untitthe Bracket

is align_ with square.

7_Make sure end of Support, Bracket and Rod are even.

Using a 1!8 inch hex "L" wrench, tighten the setscrews

only, Check that the Spreader Support cannot be

rotated on the Spreader Rod.

TIGHTEN

SETSCREW ONLY

!NDS OF SUPPORT

AND BRACKET TO

BE EVEN WiTH

END OF ROD

IMPORTANT: To work properly, the spreader must

always be parallel to the sawblade and adjusted so the

cut workpiece will pass on either side of the Spreader

without binding or skewing to the side

NOTE: The Spreader is thinner than the width of the

KERF by approximately six thicknesses of paper.

SPACE EQUAL TO APPROX.

3 THICKNESSES OF PAPER KERF WOOD

[ l"....... _'?---- ...............tBLADE'_

I /I............."_.................' ........................?

s?E,DE.i, 1

ISPACE EQUAL TO APPROX,

•3 THICKNESSES OF PAPER

! LOOKING DOWN ON SAW

8. Make two folds in a small piece (6 x 6 in.) of ordinary

newspaper making three thicknesses. The tolded

paper will be used as a "spacing gauge".

9. Raise b!ade to maximum height and r%ke sure b_ade

is square to the saw tabb

I O. hstatl the Spreader C!a_x© using 1/4..£0 x 5/8 truss

head screws, bckwashers, and wing nuts. P_ace

Spreader between Spreader Clamp and Bracket.

Move Spreader forward _,_ntil atl th_ee are in line,

T_ghten Wing screws,

1!. Lift up boh Anti-Kickback Paw_s. i%e_t setscrew

wrench or a pencil into r.,otches to ho_d the Paw_s out

of the way.

12. Lay a piece of straight fiat wood against the saw..

b_ade Insert lo[ded paper between Sp,_eader and

strip of wood.

13. MAKE SURE TH E HE X NUTS UNDERNEATH ARE

LOOSE!

14_ Hold the Spreader t_ghtly against the wood and

make sure the wood is against the saw blade.

Tighten the hex nuts,

This wiII atign the Spreader in the middle of the cut

(KERR) £_ade by sawbIade.

NOTE: To remove the Guard for non-through cuts,

loosen the Wing Nuts a_3d slide the Guard back and

upward off the Spreader Bracket. DO NOT DISTURB

THE SET-raNG OF THE SPREADER BRACKET.

When replacing the Guard, siide the Spreader down and

forward between the Spreader Clamp and Spreader

Bracket unfit it rests as shown. Make sure Wing Nuts are

tightened securely, this ietsyou remove and replace the

Guard without disturbir_ the Spreader alignment.

BOTH MODELS

ADJUSTING MITER GAUGE

MITER GAUGE

NOTE: Thegraduations are manulacturedto veryctose

toIerances which provide suitabte accuracy for average

woodworking. In some cases where extreme accuracy

is required, make a trial cut ana then re-check it with an

accurate square or protractor, tf necessary, the Miter

Gauge head can then be swiveled slightly to compen-

sate and then tocked.

The HEAD should be SQUARE (90°] with the barwhen

the pointer points to "0".

To check for squareness, place an accurate square on

the Miter Gauge. If the head is NOT SQUARE with the

bar:

1. Loosen the Lock Knob.

2. Position the head square with the bar. Tighten the

Lock Knob.

3. Loosen the screw and adjust the pointer, so it points

to zero.

The swiveling movement of the head can be adjusted by

t_ghtening or loosening the set screw bcated inside of

the head using a 1/8 in. hex "L" wrench.

getting to know your saw

BOTH MODELS 6BLADE GUARD

MITER GAUGE

LOCK KNOB 8SAW BLA

5 MITER GAUGE MITER

HEAD

SPREADER

ANTIKICKBACK

PAWLS

TABLE INSERT

FENCE

9 EXACT-I-CUT

TILT HANDWHEE|

HOLES FOR

ATTACHING

FACING

2ELEVATION HANDWHEEL

FENCE

LOCK KNOB

ON-OFF SWITCH

CAUTION: Before turning switch "ON", make i

sure the blade guard is correctly installed and

operating properly.

The On,Off Switch has a locking feature. THIS

FEATURE IS INTENDED TO PREVENT UN-

AUTHORIZED AND POSSIBLE HAZARDOUS USE

BY CHILDREN AND OTHERS.

A. Insert key into switch.

B_To turn saw ON, stand to either side of the blade,

never in line with it, insert finger under switch lever

and pull END of lever out.

After turning switch ON, always allow the blade to

come up to full speed before cutting.

Do not cycle the Motor Switch onand off rapidly, as

this may cause the sawblade to loosen, in the

eventthis should ever occur, allowthe sawblade to

come to a complete stop and re-tighten the arbor

nut r_rmatly, not excessively. Never leave the saw

while the power is "ON".

C. To turn saw OFF, PUSH leverin. Never leavethe

saw until the cutting tool has come to a complete

stop.

D. To dockswitch in OFF position, hold switch INwith

one hand, REMOVE key with other hand.

KEY

(YELLOW PLASTIC)

_.----__

k,,,

WARNING: For your own safety, lower blade

or other cL4t}ng tool be!ow table surfacer (H

btade is tilted_ return il to vertical 90% posi-

tion}., Always fork the switch "OFF". When

saw is not m use, _emove key and keep it in a

safe place_ Also_ #,, the event of a power

/ faiture (a:t of Vour lilhls go out} turn swttch

off, lock it by _emoving the key, This wit

t prevent the saw from starling up again when

!..t2e. ............................................................

ELEVATION HANDWHEEt .... elevates or

lowers the b!ade, tum c_ockwise to elevate,

coun_,erclockwise to k._wer.

T_LT HANDWHEEL..._i_ts the blade for beve!

cutting. Turn c_ockwise to ti_t toward ieft, cocmte_.

c_ockwise to flit toward ri_._:}ht.

Wher_ the blade is thted to the kt}FT as far as il wi_i

go. it shouid be a_ 45" ,_ome tab@ and the bevel

indic££o_ should poir_t to 45"'.

NOTE: There are LIMIT STOPS inside the saw

wI_ ci_ prevent the Made from tilting beyond 45 '_to the

LE,_T ar_d90" to _he RIGHT. ( See "ADJUSTMENTS

AND ALiGNMBNTS" 5ecfioa 'BLADE TIL[, OR

',SQUAR!:.Nif::SS OF BI..AD{:: TO TABLE').

R!P FE}{CE ... is locked ,'.,_p}ace by tightening

the Lock Knob. To move the Fe;_ce, loosen the

Knob and grasp the Fence wi{h one hand at the

front.

} _oies a_e provided in _he Rip Fence {o,_ attaching a

wood facing when using the Dado Head, or Molding

Head.

Select a piece of smooth straight wood approxi-.

mate!y 3/4 inch thick, at least as long as the Rip

Fence, and at least 7-1/2 inches wide {high) to

permit clamping of Featherboards.

Attach it to the Fence with three Round Head #10

Wood Screws 2 inches _oP,g. To remove the facing,

loosen the screws, s!ide _he facing forward and putt

the screws through the round he;ca.

WOOD FACING

"_% / ///

ROUND HEAD /

t0 WOOD SCREWS

MODEL 113.298090

!f you are making arip type cut in material thinner

than 31!6 inch while _heFence is positioned overthe

depressed area of Table Extension, the facing shoutd

be attached to the Fence so that the bottom edge

touches the top surface of th.e Eixtensios n this

case, the facing mus_ be shorter titan the Fence.

This wi_ prevent thin mater;al from sliding under the

Rip Fence

5 MITER GAUGE , . . head is !ocked in

t:×)sitior_ tot crosscutting or mitering by t_ghte r_ing the

Lock K_,::,b ALWAYS LOCK _T SECURELY WHEN

tN USE.

Slots are provided in tI_e Miter Gauge for at£aching

an Auxi!iary Facir_g to make it easier to Odt iong

pieces. Be _x.'.,sitive Faci_.g does net irs_edere wth

the proper operation of the Sawb!ade Gua:d.

Setect a suitab!e piece of snK)oti_ straigh_ wood dri_I

two ho_es through it and attach it wi!h screws.

NOTE: When bevel crosscutting, attach Facing so

that it extends to the right of the Miter Gauge and use

the Miter Gauge in the groove to the right of She

b_ade.

...................LOCK KNOB

,, _- AUXILLARY FACING

_,5=:_SLOT ......

BLADEGUARD.., must a_waysbe in p!ace and

working properly for all thmosawm9 cuts. Tha_ is, ati

cuts whereby the blade cuts oompiete_y through the

workpiece.

q-o rein/dyethe Guard for speciaI operations, loosen

the Wing Nuts and slide the Guard back and upward

off the Spreader Bracket. DO NOT DISTURB THE

SETTING OF THE SPREADER BRACKET.

Wher_ replacing the Guard, slide the Spreader down

and forward between the Spreader C_amp and

S_reaaer Bracket until the bottom and rear edges oi

al{ three are even Make sure both Wing Nuts are

hand t_ghtened securely.

TABLE INSERT. __is removabie 1orremewng

or installing b_ades or other cumng Ioo_s

WARNING: To avoid injury due to accldentaI,

start, turn switch "OFF" and remove plug }

from power source outlet before removing I

InserL ]

A Lower the blade below the table su_ace

B. Raise Blade Guard.

C. Loosen screw.

D, Lift insert from front end, and pull toward tront of

saw.

NEVER OPERATE THE SAW W_THOUT THE

PROPER INSERT IN PLACE. Use the saw blade

insert when using asaw blade. Use the combination

DadoiMolding insert when using a Dado or Mol@ng

head.

basic saw operations

8 REMOVING AND iNSTALLiNG

SAWBLADE

WARNING: TO avoid injury due to accidental

start, push switch "OFF" and remove plug

from power source outlet before removing or

installing sawblade.

A. Remove Insert.

B. Place open end Arbor Wrench on flat surfaces of

saw arbor and closed end Arbor Wrench on nut.

Position wrenches as shown, holding your hands

weft above blade.

C. With Arbor Wrench against table, PULL wrench

on arbor nut forward to LOOSEN nut.

D. To TIGHTEN nut, hold Arbor Wrench against rear

of table, push arbor nut wrench toward rear.

\ \ PULL TO LOOSEN /I _ " _/

!/.¢>.d..............

/>.?.

CLOSED END

ARBOR NUT WRENCH

NOTE: When installing the blade, make sure the

teeth are pointing toward the front of the saw and

that the blade and collars are clean, and free from

any burrs.

HEX NUT

The HOLLOW side of the collar must be against the

blade.

E. To replace insert. Place insed into opening in

table and push toward rear of saw to engage

Spring Clip and until key slot in insert will drop

over screw. Tighten screw.

Do not tighten screw to the point where it will

deflect the insert.

EXACT-n-CUT

The "yellow" Plastic Disc imbedded in the table in

front of the sawblade, is provided for marking the

location of the "sawcut" on the workpiece.

A. Check Disc. If it is above table surface, place a

piece of hardwood on top of it and tap it down.

B. With blade 90° (square to table) cut off a piece of

wood,

C. Puff Miter Gauge back until wood is over Disc.

Using very sharp pencil, mark a line on Disc.

D. W_th Miter Gauge in right hand groove, follow

same procedure and mark another _ineon Disc.

E. These lines indicate the "path" of the cut (kerf)

made by the sawblade.

F. When cutting the workpiece, line up mark on

workpiece with line on Disc.

Use the Hold-Down Clamp (optional accessory) on

the Miter Gauge for greater accuracy.

SHOWN WITH HOLD-DOWN CLAMP

(OPTIONAL ACCESSORY)

........ _;jv

BLADE GUARD SHOWN IN "PHANTOM"

FOR PICTURE CLARITY

BOTH MODELS

WORK HELPERS

Before cutting any wood on your saw, study aH of the

"Basic Saw Operations/

Notice tt_at in order to make some of the cuts, it is

necessary to use certain devices, '_Vork Helpers", tike

the Push Stick, the Push Btock and the Auxiliary Fence/

Work Support, which you can make Yourself.

After you have made afew practice Cuts, make up these

"helpers" before starting any projects. Make the "Push

Stick" first.

PUSH STICK AND PUSH BLOCK

Make the Push Stick using a piece of 1 x 2.

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

UP TO 3/8"

45 ° NOTCH

NOTE: All dimensions in inches

PUSH STICK

Make the Push Block using a piece of 3/8 in. and 3/4 in.

plywood.

The small piece of wood 3/8 x 3/8 x 2-1/2 inches should

be GLUED to the plywood. DO NOT USE NAILS. This

is to prevent dulling the sawbtade in the event you

mistakenly cut into the Push Block.

Position the handle in the center of the plywood and

fasten together with glue and wood screw.

THESE EDGES MUST

BE PARALLEL

/_4-3/4-_

3/4 PLYWOOD

AUX_L|ARY FENCE!WORK SUPPORT

Make one using a piece of 3/8 inch and 3/4 inch plywood

Fasten together with glue and wood screws.

NOTE: Since the Push Block is used with the Auxiliar

Fence, the 4-3/4 inches dimensions must be held iden

tical on both the pieces.

3/4 PLYWOOD

THiS FACE AND THiS 30

EDGE MUST BE

pARALLEL

3/8 PLYWOOD

NOTE: All dimension In inches

MODEL 113.298060

AUXILIARY FENCE/WORK SUPPORT

3/4 PLYWOOD

THIS FACE AND THIS

EDGE MUST BE

PARALLEL

3/8 PLYWOOD _

NOTE: All dimension in Inches_ 5"1/

MODEL 113.226880

AUXIUARY FENCE/WORK SUPPORT

318

NOTE: All dimensions in inches

PUSH BLOCK

3/8 PLYWOOD

safety instructions for basic

BOTH MODELS

BEFORE EACH USE:

1. Inspect yoursaw

ATo avoid injury from accidental starting,unplugthe

saw. turn the switch off andremove the Switch Key

before raising or removing the Guard, changing

the cutting tool, changing the setup or adjusting

anything_

B Check for a_ignment of moving parts, binding of

moving parts, breakage of parts, saw stability,and

any other conditions that may affect the way the

saw works, if any part is missing, bent, or broken

m any way, or any electrical part does not work

properly, turn the saw off and unplug the saw.

C Replace damaged, missing, or failed parts before

using the saw again.

D. Use the Sawbiade Guard, Spreader, and Anti-

Kickback Pawls forany thru-sawing(wheneverthe

blade comes through the top of the workpiece).

Make sure the Pawlswork properly. Make sure the

Spreader is in line with the sawblade.

E REMOVE ADJUSTING KEYS AN D WRENCHES.

Form habit of checkingfor and removing keys and

adjusting wrenches from tool before turning it on.

F To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USEONLY RECOMMENDED ACCESSORIES

(See page 47). Follow the instructions that

come withthe accessories. Usingother acces-

sories may be dangerous.

2 Choose the right blade or cuttingaccessory for

the material and the type of cuttingyou plan to

3. Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slitting blades)

wire wheels or buffing wheels. They can fty

apart explosively.

4. Choo se and inspect your cutting tool carefully.

a To avoid cutting tool failure and thrown shrap-

nel (broken pieces of blade), use only 10" or

smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher,

b. Always use unbroken, balanced blades de-

signed to fit this saw's 5/8 inch arbor.

c_ When thru_sawing (making cuts where the

blade comes through the workpiece top),

always use a 10 inch diameter blade. This

keeps the Spreader in closest to the blade.

d. Do not over tighten arbor nut. Use arbor

wrenches to "snug" it securely.

e. Use only sharp blades with property set teeth.

Consult a I_rofessional blade sharpenerwhen

in doubt.

f. Keep blades clean of gum and resin,

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6 Make sure all clamps and locks are tight and no

parts have any excessive play.

saw eperations

2. Keep work area clean

A. CSuttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burns or other fire damage, never use the

saw near flammable liquids, vapors or gases

3. Plan your work - plan ahead to protect your eyes,

hands, face, ears.

WARNING: To avoid injury, don't do layout,

assernbny, or setup work on the table while

the blade is spinning, it could cut or throw

anything hitting the blade.

A. USE THE RIGHT TOOL - Don't force tool or

attachment to do ajob it was not designed for.

B. Dress for safety:

1. Do not wear loose clothing, gloves, neckties or

jewelry (rings, wristwatches). They can get

caught and draw you into moving parts.

2. Wear non-slip footwear.

3. Tie back long hair.

4. Roll longsleeves above the elbow.

5. Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or muffs when

using saw for long periods of time.

6. Any power saw can throw foreign objects into

the eyes. This can cause permanent eye dam-

age. Wear safety goggles (not glasses) that

comply with ANSI Z87.1 (shown on package).

Everyday eyeglasses have only impact resis-

tant lenses. They are not safety glasses. Safety

goggles are available at Sears retail catalog

stores. Glasses or goggles not in compliance

with ANSI Z87.1 could seriously hurt you when

they break.

WEAR YOUR

7. For dusty operations, wear a dust mask along

with the safety goggles.

C. Inspect your workpiece. Make sure there are no

nails or foreignobjects inthe part of the workpiece

to be cut.

D. Plan your cut to avoid KICKBACKS and THROW.

BACKS -when a part or all of the workpiece binds

on the blade and is thrown violently back toward

the front of the saw.

1. Inspect yourworkpiece. Make sure there are no

nails or foreign objects in the part of the work-

piece to be cut.

2. Never cut FREEHAND: Always use either a

Rip Fence, Miter Gauge or fixture to position

and guide the work, so it won't twist, bind on the

blade and kickback.

3. Make sure there's no debris between the work-

piece and its supports.

4. When cutting Irregu_arty shaped workpieces,

p_anyour work so it will not slip and pinch the

Made:

a_A piece of molding, for exampte, must lie fiat

or be held by a fixture or jig that will not ie_:it

twist, rock or slip while being cut. Use jigs or

fixtures where needed to prevent wo_kpiece

shifting.

b. Use a different, better suited type of too_for

work that can't be made stable.

5. Use extra caution with large, very srna_ or

awkward workpieces:

a_ Use extra supports (tables, saw horses,

blocks, etc.) forany workpieces {arge enough

to tip when not he_d down to the table top.

NEVER use another person as a substitute

for a TaMe Extension, or as additional sup-

port for a workpiece that is longer or wider

than the basic saw tame, or to help feed,

support, or pull the workpiece.

b. Never confine the piece being cut off. That is,

the piece NOT against the Fence, Miter Gauge

or fixture. Never hold it, clamp it, toucil it, or

use length stops against it. it must be free to

move. if confined, it could get wedged against

the blade and cause a kickback or throw-

back.

c. Never cut more than one workpiece at atime.

d. NEVER turn the saw "ON" before cleadng

the table or all tools, wood scraps, etc.,

except the workpiece and related feed or

support devices for the cut planned.

4. Plan the way you will push the workpJece through

A NEVER pulJ the workpiece through. Start and

finish the cut from the front of the table saw.

B. NEVER put your fingers or hands in the path of

the sawblade or other cutting too!.

C. NEVER reach in back of the cutting tool with either

hand to hold-down or support tile workpiece, re-

move wood scraps, or for any other reason.

D.Avoid awkward operations and hand positions

where a sudden slip could cause tinge rs or hand to

move into a sawblade o r other cutting tool.

E. DON'T OVERREACH. Always keep good footing

and balance.

F. Push the workpiece against the rotation of the

blade. NEVER feed material into the cutting tool

from the rear of the saw.

G.Always push the workpiece all the way past the

sawblade.

H. As much as possible, keep your face and body to

one side of the sawblade, out of line with apossible

kickback or throwback.

I. NEVER turn the saw"ON" before clearing the tabl

of all tools, wood scraps, etc., except the wor_

piece and related feed or support devices for th

cut planned.

J. AVOID ACCIDENTAL STARTING - Make sur

switch is "OFF" before plugging saw in.

WHENEVER SAW BLADE IS SPiNNiNG

WARNING: DoWt let familiarity (gained from fre-

quent use of your table saw) cause a careless

mistake. ABways remember that a careless frac-

t_on of asecond is enough to cause asevere

_njury.

1. Before actuaJly cutting with the saw, watch it while

runs for a short while. If it makes an unfamiliar nois

or vibrates a _ot,stop immediately. Turn the saw ot

Unplug the saw. Do not restart until finding and fixir

the problem.

2. Make sure the top of the arbor or cutting too_ turf

toward the front of the saw.

3. Set the cutting tooJ as low as possible for the c_

you're planning.

4. KEEP CHILDREN AWAY. All visitors should be kel

a safe distance from work. Make sure bystanders a_

clear of the saw and workpiece.

5o Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. it will do the job better ar

safer at itsdesigned rate. Feed the workpiece into t_

blade only fast enough to let it cut without boggir

down or binding.

7. Before freeing any jammed material:

A. Turn switch "OFF".

B. Unplug the saw.

C. Wait for all moving parts to stop.

D. Check blade, Spreader and Fence for proper alig

ment before starting, again.

8. To avoid throwback of cut off pieces;

A. Use the Guard Assembly.

B. To remove loose pieces beneath or trapped insk

the Guard:

!. Turn saw "OFF".

2. Remove Switch Key.

3. Wait for blade to stop before lifting the Guan

BEFORE LEAVING TIlE SAW

1. Turn the saw off.

2. Wait for blade to stop spinning.

3. Make workshop child-proof. Lock the shop. Disco

nect master switches. Remove the yelbw Swit4

Key. Store it away from children and others

qualified to use the tool.

4. Unplug the saw.

basic saw operation -using the miter gauge

The MITER GAUGE IS USED when CROSSCUTTING,

MITER CUTTING, BEVEL CUTTING, COMPOUN D MI-

TER CUTTING, DADOING and when RABBETING

AND MOLDING across the end of a narrow workpiece.

WARNING: For your own safety, always observe I

the following safety precautions in addition to the Jsafety instructions on pages 2, 3, 4, 5, 36, & 37.

ADDiTiONAL SAFETY INSTRUCTIONS FOR

CROSS CUT TYPE CUTS.

Before starting:

1. Never use the Rip Fence when crosscutting.

2. An auxiliary wood facing attached to the Miter Gauge

can help prevent workpiece twisting and throwbacks.

Attach it to the holes provided. Make the facing long

enough and big enough to support your work. Make

sure, however, it will not interfere with the sawblade

guard.

3. Use jigs or fixtures to help hold any piece too small to

extend across the full length of the Miter Gauge face

during the cut. This lets you properly hold the Miter

Gauge and workpiece and helps keep your hands

away from the blade.

While cutting:

1. To avoid blade contact, always hold the Miter Gauge

as shown in this section.

CROSSCUTTING

Crosscut is known as a cutting or shaping operation

made across the width of aworkpiece.

The graduations on the Miter Gauge provide accuracy

for average woodworking. In some cases where ex-

treme accuracy is required, when making angle cuts, for

example, make atrial cut and then re-check it with an

accurate square, or protractor.

If necessary, the Miter Gauge head can be swiveled

slightly to compensate for any inaccuracy.

NOTE: The space between the MiterGauge Bar andthe

groove inthe table is held to a minimumduring manufac-

turing.

WORKPI ECE

I [ itI l

TABLE

For maximum accuracy when using the Miter Gauge,

always "favor" one side of the groove in the table. In

other words, don't move the Miter Gauge from side to

side while cutting, but keep one side of the bar riding

against one side of the groove.

NOTE: Glue a piece of sandpapertothe face ofthe Miter

Gauge head. This will help prevent the workpiece from

"creeping" while it is being cut.

The Hold-Down Clamp (optional accessory) should be

used on the Miter Gauge for greater accuracy.

The Miter Gauge may be used in either of the grooves in

the table. Make sure it is locked.

When using the Miter Gauge inthe LEFT hand groove,

hold the workpiece firmly against the Miter Gauge head

with your left hand, and grip the lock handle with your

right.

WARNING: To avoid blade contact or kickback,

hold Miter Gauge properly.

When cutting long workpieces, invert Auxiliary Fence/

Work Support and positionit on top of the Guide Bars to

support the workpiece as near to the end as possible. If AUXILIARYFENCE/

thisdoes notadequately support the workpiece, you can ...........

make a simple support by clamping apiece of plywood

to a sawhorse. See illustration above.

When usingthe RIGHT hand groove, hold the workpiece

with your right hand and the Lock Handle with your left

hand.

Use the Hold-Down Clamp (optional accessory) on the

Miter Gauge for greater accuracy.

REPET_TIVE CUTTING

REPETITIVE cuTrtNG is known as cutting a quantity of

pieces the same length without having to mark each

piece.

1. Use the Stop Rods (optior_al accessory) on{y for

cutting duplicate pieces 6 inches tong and _onger.

2. When making repetitive cuts from a _ongworkpiece,

make sure it is adequately supported.

Use the Hold-Down Clamp (optional accessory) on

the Miter Gauge for greater accuracy.

LEFT HAND

REMOVED FOR

AUXILIARY FENCE/

-- WORK SUPPORT

3. NEVER USE THE RIP FENCE AS A LENGTH STOP

BECAUSE THE CUT-OFF PIECE COULD BIND

BETWEEN THE FENCE AND "["HE BLADE CAUS-

ING A KICKBACK.

4. When making repetitive cuts shorter than 6 inches,

clamp a block of wood 2 inches tong to the table to act

as a length stop. Do not clamp directly to the bottom

edge of the table because the "swivel" of the clamp

will not grip properly. Place a small block of wood

between the bottom edge of the table and the "C"

clamp.

CAUTION: Avoid kickback from twisting the

workpiece. When clamping the block, make

sure that the end ot the b_ock is wel_ _nfront of

the sawblade. Be sure it is clamped securely.

5. Slide the workpiece along the Miter Gauge until gt

touches the block, hold it securely. Use Hold-Down

Clamp _optional accessory} for greater accuracy.

6. Make the cut, pull the workpiece back. turn saw off,

wait for blade to stop and remove cut off piece before

continuing.

MITER CUTTING

MITER CUTTING is known as cutting wood at an angle

other than 90°with the edge of the wood. Follow the

same procedure as you would for crosscutting.

Adjust the Miter Gauge to the desired angle, and lock it.

The Miter Gauge may be used in either of the grooves in

the table.

When using the Miter Gauge in the LEFT hand groove,

hold the workpiece firmly against the Miter Gauge head

with your left hand, and grip the Lock Knob with your

_h_n using the RIGHT hand groove, hold the workpiece

with your right hand and the Knob with your left hand.

Use the Hold-Down Clamp (optional accessory) on the

Miter Gauge for greater accuracy.

TABLE

TOP V_EW

basic saw operations

BEVEL C ROSSCUTTING

BEVEL CROSSCUTTING is the same as crosscutting

except that the wood is also cut at an angle, 0ther than

90owith the flat side of the wood.

Lower blade to about 2 inches above the table top

before tilting blade. Failure to do this may result in

damage to your saw.

Adjust the blade to the desired angle.

Use the Miter Gauge in the groove to the RIGHT of the

blade. It cannot be used in the groove to the LEFT

because the Blade Guard will intedere. Hold the work-

piece withyour right hand and the Lock Handle withyour

left hand.

Use the Auxiliary Fence/Work Support for additional

support of the workpiece.

Lay it across the Guide Bars to support the workpiece as

near to the end as possible.

Use the Hold-Down Clamp (optional accessory) on the

Miter Gauge for greater accuracy.

W0R K.,°f ECE

TA6LE

COMPOUND MITER CUTTING

COMPOUND MITER CUTTING is a combination of

miter cutting and bevel crosscutting. The cut is made at

an angle other than 90°to both the edge and the flat side

of the wood.

using the rip fence

RIPPING, BEVEL RIPPING, PLOUGHING. MOLDING,

RESAWlNG AND RABBETING are performed usingthe

RIP FENCE together with the AUXILIARY FENCE/

WORK SUPPORT, PUSH STICK OR PUSH BLOCK.

IARNING: For your own safety, always observe I

the following safety precautions in addition to the

safety instructions on pages 2, 3, 4, 5, 36, & 37.

ADDITIONAL SAFETY INSTRUCTIONS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more

inches from the blade. When thru-sawing, use an

auxiliary fence and push block whe never the fence

must be between 1/2 and 2 inches of theblade. Never

thru-saw rip cuts less than 1/2 inch wide.

3. When using aPush Stick or Push Block, the trailing

end of the board must be square. APush Stick or

Block against an uneven end could slip off or push the

work away from the fence.

4. Never rip anything shorter than 10" long.

5. A FEATHERBOARD can help guide the workpiece.

Adjust the Miter Gauge and the blade to the desired

angle. Make sure Miter Gauge is locked.

;_---- --- 24'

KERFS ABOUT Ii

5 q6" APART

Before starting:

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2. Check the Anti-Kickback Pawls. (See BASIC SAW

OPERATION- USING THE RIP FENCE.) The Pawls

must stop a kickback once it has started. Replace or

sharpen Anti-Kickback Pawls when points become

dull.

3. Plastic and composition (like hardboard) materials

may be cut on your saw. However, since these are

usually quite hard and slippery, the Anti-Kickback

Pawls may not stop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures,

While cutting:

1. To avoid kickbacks and slips into the blade, always

push forward onthe section of the workpiece between

the sawblade and the Rip Fence. Never push forward

on the piece being cut off.

RIPPING

Ripping is known as acutting operation aIong the tengt H

of the workpiece.

Position the Fence to the desired WIDTH OF RIP and

lock in place.

Belore starting to rip, be sure:

1. Rip Fence is paraflel to sawblade.

2. Spreader is properly a_igned with sawblade.

3. Anti-Kickback Pawls are functior_mg properly.

When ripping LONG BOARDS or LARGE PANELS,

always use a work support.

A simple one can be made by clamping a piece of

plywood to a sawhorse,

WORKPIECE

TABLE ]_T

ALWAYS SUPPORT LON

OR WiDE WORKP|ECE_

Keep your hands out of the blade path_

WARNING: To avoid kickback, use LEFT hand 1

ONLY to guide the workpiece. Do not FEED tl_e

workpiece with your left hand.

Stop your left thumb at the front edge of the table. Finish

the cut with the appropriate pusher.

Feed the workpiece by pushing forward only on the part

of the workpiece that will pass between the btade and I he

fence.

Once the trailing end is on the table:

When "WIDTH OF RIP" is 2 inches or wider, use the

Push Stick to finish pushing the work all the way past the

blade.

basic saw operations

When WIDTH OF RIP is 1/2 inch to 2inches, the Push

Stick CANNOT be used because the Guard will inter-

fere. USE the Auxiliary Fence/Work Support and Push

Block.

Attach Auxiliary Fence/Work Support to Rip Fence with

two "C" clamps.

Feed the workpiece by hand along the Auxiliary Fence

until the end is approximately 1 inch past the front edge

of the table. Continue to feed using the Push Block.

Hold the workpiece in position and install the Push Block

by sliding it on top of the Auxiliary Fence/Work Support

(this may raise Guard).

WARNING: To avoid injury from blade contact, I

never thru-saw cuts narrower than 1/2 inch wide. '1

Narrow strips thicker than the Auxiliary Fence/Work

Support may enter the Guard and strike the Baffle.

CAREFULLY raise Guard only enough to clear the

workpiece. Use Push Block to complete cut.

BAFFLE

USING FEATHERBOARDS FOR THRU

SAWmNG

Featherboards are NOT employed for thru-sawing op-

erations when using the Miter Gauge.

Featherboards are used to keep the work in contact with

the Fence and table as shown, and to help stop kick-

backs.

Add 7-1/2 inch Mgh flat facing board tothe Fence, the full

length of the Fence.

Mount Featherboards to Fence and table as shown, so

that leading edges of Featherboards wil! support work-

piece.

WARNING: Make sure the Featherboard against

the edge presses only on the uncut position (in

front of the blade). Btmight othenNise pinch the

blade i the kerr and cause a kickback.

Before starting the operation (switch "OFF" and cutter

below tabte surface):

1. install Featherboards so they exert pressure on the

workpiece; be positive they are secure, and

2. Make sure by trial that the Featherboards will stop a

kickback if one should occur.

RESAWaNG

RESAWING is athru-sawing cut made by ripping a piece

of wood through its thickness Do not attempt to resaw

BOWED or WARPED material.

NOTE: To RESAW a piece of wood wider than 3-3/8

inches, it will be necessary to remove the blade guard

and usethe Auxiliary Fence/Work Support. (See"WORK

HELPERS").

Clamp it to the table so that the workpiece will SLIDE

EASILY but not TILT or MOVE SIDEWAYS without

BINDING between the two Fences.

Do not clamp directly to the bottom edge ot the table

because the "swivel" of the clamp will not grip properly.

Place a small block of wood between the bottom edge of

the table and the "C" clamp.

WARNING: For your own safety

1. DO not "Back up" (reverse feeding) while

resawing becausethis could cause a kickback,

2. Make first pass to a depth slightly more than

WARNING: Install Blade Guard immediately upon

completion of the resawing operation.

basic saw operations

USING FEATHERBOARDS FOR NON-

THRU SAWING

Featherboards are NOT employed during non thru-

sawing operations when using the Miter Gauge.

USE FEATHERBOARDS FOR ALL OTHER NON THRU-

SAWING OPERATIONS (when Sawblade Guard must

be removed). Featherboards are used to keep the work

in contact withthe Fence and table as shown, and to stop

kickbacks.

Add 7-1/2 inch high flat facing board to the Fence, the full

length of the Fence.

Mount Featherboards to Fence and table as shown, so

that leading edges of Featherboards will support work-

piece until cut is complete, and the workpiece has been

pushed completely past the cutter (sawblade, Dado

Head, Molding Head, etc.) with a Push Stick, as in

ripping.

Before starting the operation (switch "OFF" and cutter

below table surface):

1. Install Featherboards so they exert pressure on the

workpiece; be positive they are secure, and

2. Make sure by trial that the Featherboards will stop a

kickback if one should occur.

IWARNING: For your own safety, replace the

Sawblade Guard as soon as the non thru-sawing

operation is complete.

"C" CLAMPS

:EATHERBOARD

CLAMPS

FEATHERBOARD

WORK SUPPORT

BLADE PATH

RABBETING

RABBETING is known as cutting out a section of the

corner of a piece of material, across an end or along an

edge.

To make a RABBET requires cuts which do not go all the

way through the material. Therefore, the Blade Guard

must be removed.

RABBET.

FIRST CUT I

I SECOND CUTfJ

1. Remove Blade Guard.

2. For rabbeting along an edge (long way of work-

piece) as shown, add facing to Rip Fence approxi-

mately as high as the workpiece is wide. Adjust Rip

Fe nce and blade to required dimensions; then make

first cut with board flat on table as any rip (type) cut;

make second cut with workpiece on edge. Follow all

precautions, safety instructions, and operational in-

structions asfor ripping,or riptype operations, includ-

ing Featherboards and Push Stick, etc.

3. For rabbeting across an end, for workpiece 10-1/2

inches and narrower, make the rabbet cut with the

board flat on the table. Using the Miter Gauge fitted

with a Facing, follow the same procedures and in-

structions for cross cutting making successive cuts

across the width of the workpiece to obtain the de-

sired width of cut. DO NOT use the Rip Fence for

rabbeting across the end.

RABBETING ALONG

THE EDGE

RABBETING

ACROSS THE END

WARNING: For your own safety, install blade

guard immediately upon completion of rabbeting

operation.

Some rabbet cuts can also be made in one pass of the

workpiece over the cutter using the Dado Head or

Molding Head.

PLOUGHMNG AND MOLDING

PLOUGHING is grooving with the grain the longway o_

the workpiece, using the Fence. USE proper ho_d-

downs and feed devices.

PLOUGHING

CUTTING PANELS

When cutting panels (whenever fence is positioned

outside of table surface), ALWAYS use the Auxiliary

Fence/Work Support.

1. Unlock Fence and raise rear end.

2. Position Auxiliary FenceNVork Support as shown and

attach it with two "C" clamps.

MOLDING is shaping the workpiece with the grain the

_ongway of 1he wo.rkpieca, using the Fence. Use pro, per

hold--downs and _eed devices.

MOLDING

DADOnNG

Instructions for operating the Dado Head are contained

in booklet furnished with the Dado Head.

The arbor on the saw, is only long enough so that the

widest cut that can be made is 13/16 inch wide.

It is not necessary to install the outside loose collar

before screwing on the arbor nut. Make sure the arbor

nut is tight.

ALWAYS USE DADO INSERT LISTED UNDER "REC-

OMMENDED ACCESSORIES."

When using the Dado Head it will be necessary to

remove the Blade Guard and Spreader. USE CAU-

TION. USE MITER GAUGE, FENCE, FEATHER-

BOARDS AND PUSH STICKS AS REQUIRED.

WARNING: For your own safety, always replace I

I the blade, Guard and Spreader when you are I

I finished Dadoing. ___J

MOLDING CUTTING

® ®

LOOSE COLLAR ------..__/_'

ARBORNUT Jr 7r""_,

i NI!"sAwA"°

il IRE' OVE SAWBLADE AND

_L.._.._NSTALL DADO HEAD

BACK OF SAW

Instructions for operating the Molding Head are con-

tained in a booklet furnished with the Molding Head.

Always use Molding Insert listed under "RECOM-

MENDED ACCESSORIES".

When using the Molding Head, it will be necessarY to

remove the Blade Guard and Spreader. USE CAU-

TION. USE MITER GAUGE, FENCE, FEA-FHEF

BOARDS AND PUSH STICKS, ETC. AS REQUIREr:

WARNING: For your own safety, always rep.lace

the blade, Guard and Spreader when you are

finished Molding.

motor

LUBRiCATiON AND MAINTENANCE

1. The beadrK:js,in both end shields of the motor, have

been lubricated at the factory with correct lubricant.

No other part of the motor requires lubrication.

2. if disassembly of the motor is necessary, itshould be

returned to your nearest Sears retail or main-order

store in order to prevent voiding the guarantee.

NOTE: The speed of this motor cannot be regulated

or changed.

3. Every effort should be made to prevent foreign mate-

riat trom entering the rr_tor. When operated under

conditions likely to permit accumulations of dust, dirt,

or waste within the motor, a visual inspection should

be made at frequent intervals. Accumulations of dry

dust can usually be blown out successfully.

NOTE: Motors used on wood-working tools are

particularly susceptible to the accumulation of saw-

dust and wood chips and should be blown out or

"vacuumed" frequently to prevent interference with

normal motor ventilation.

maintenance

WARNING: To avoid injury from accidental start,

turn switch "OFF" and remove plug from power

source outlet before maintaining or lubricating

your saw.

Do not allow sawdust to accumulate inside the saw.

Frequently blow out any dust that may accumulate

inside the saw cabinet and the motor.

Frequently clean your cuttingtools with Craftsman Gum

and Pitch Remover.

Acoat of automobile-type wax applied to the table will

help to keep the surface clean and allow workpieces to

slide more freely.

It the power cord is worn or cut, or damaged in any way,

have it replaced immediately.

Make sure the teeth of the Anti-Kickback Pawls are

always sharp. To sharpen:

1. Remove Blade Guard.

2. Rotate Pawl toward rear of Spreader so that teeth are

above top of Spreader.

3. Hold Spreader with left hand and place Pawl over

corner of workbench.

4. Using asmall round file (smooth cut) sharpen the

teeth.

lubrication

i'he saw motor b_._v',qgs __avebee>, packed at the facto_y

with [_ope, _ i_b!ica_sl u:,d >:)qu_'e no add}tioi_a! t_Jbrica _

t]ou_ The follow _!]par_s shotAd be oi!ed occasioe, a!iy with

SAE no, 20 oi __o 30 e_;g _e ot

1 Yi!t screw threads a>.d pivot nut(First clean witt_ Crafts-

man Gum ,__r-_dPitch Remover.)

2. F}Aevation scr,_}w threads and pivot r;ut_ (First c;e_r_ w,_th

Crsflsmar_ Gum and Pitct_ Remover)

3, Cradle bearing points.

4. Bearing points in Guard Assembly, Miler Gauge {;cmd

Rip Fe_ce.

STOP COLLAR

ELEVATION SCREW

PWOT NUT

VATION SCREW

STOP COLLAR

TiLT SCREW

PIVOT NUT

sears recommends the following accessories

ITEM CAT. NO.

Caster Sets ..................................... 9-22222 or 9-22221

"7 In Molding Head Set ............................... See Catalog

*7 In. Molding head ..................................... See Catalog

Moiding.iDado Insert for 7 In, Dia. Molding

or Dado Head ....................................................... 9-29933

Work Light ............................................... See Catalog

Sawdust Cotection System ............................... 9-29962

7 _n. Dia Adjustable Dado Head ................. See Catafog

* Smaler diameter Molding Heads cannot be used

because they do to provide adequate depth of cut,

ITEM CAT, NO.

See Cata_op

7in. Dia, Dado Head ...................

Sanding Whee_ ....................................... See CataIo_

Miter Gauge Stop Rods ................................... 9-29924

Miter Gauge HoEd-Down Clamp ......................... 9-29928

Taper Jig .................................................... See CataJo.q.

Universal Jig ............................................... See Catalog

"Power 3ooi Know How Handbook" ............ 9-291 t7

The above recommended accessories are curren_ and

were available at the time this manuat was printed

troubleshooting

tWARNING: For your own safety, turn switch "OFF" and always remove pnug I

from power source outlet before trouble shooting. I

TROUBLE SHOOTING -

TROUBLE

Excessive vibration. 1.

Cannot make square 1.

cut when crosscutting.

Cut binds, burns or .1.

stalls motor when

ripping.

Cut not true at 90°or

45° positions.

Tilt and elevating

handwheel turn hard.

GENERAL

PROBABLE CAUSE

Blade out of balance.

Miter gauge not adjusted

properly.

Dull blade or improper

tooth set.

2. Blade is Heeling.

3. Warped board.

4. Rip fence not parallel to

blade.

5. Spreader out of alignment.

1. Stop screw not properly

adjusted.

1. Sawdust on threads of tilt

screw or elevating screw.

2. Bearing retainers too

ltight.

REMEDY

Discard Blade and use a different blade.

See "Adjustments" section "Miter Gauge."

Sharpen or replace blade.

See "Adjustments" section, "Heeling Adjustment .."

Make sure concave or hollow side is facing

"down," feed slowly.

See "Assembly" section, "Aligning Rip Fence."

See "Assembly" section, "Installing Blade Guard."

See "Adjustments" section, "Blade Tilt, or

Squareness of Blade to Table."

See "Maintenance" and "Lubrication" section.

See "Maintenance" section, "Tilt and Elevation

Mechanism"

TROUBLESHOOTING -MOTOR

NOTE: Motors used on wood working tools are particularly susceptible to the

accumulation of sawdust and wood chips and should be blownout or 'Vacuumed"

frequently to prevent interference with normal motor ventilation.

TROUBLE

Excessive noise.

rMotor fails to develop

lull power. NOTE:

Low Voltage:

(Power output of

motor decreases

rapidly with decrease

in voltage at motor

terminals. For example,

a reduction of 10% in

voltage causes a

reduction of 19% in

maximum power

output of which the

motor is capable, and

a reduction of 20% in

voltage causes a

reduction of 36% in

maximum power

output.)

PROBABLE CAUSE

1. Motor

1. Circuit overloaded with

lights, appliances and other

motors.

2. Undersize wires or circuit

too long.

3. General overloading of

ix)we r company facilities.

(in some sections of the

country, demand for elec-

trical power may exceed

the capacity of existing

f generating and distribution

systems.)

REMEDY

1. Have motor checked by qualified service techni-

cian. Repair service is available at your nearest

Sears store.

1. Do not use other appliances or motors on same

circuit when using the saw.

2. Increase wire sizes, or reduce length of wiring.

See "Motor Specifications and Electrical Require

meres" section.

3, Request a voltage check from the power company.

.incorrect fuses or circuit

breakers in power line.

4. Install correct fuses or circuit breakers.

TROUBLESHOOTING - MOTOR (CONT'D)

I oto_ stads .....

OI° fauna tO come up

to tuI_ speed

TROUBLE PROBABLE CAUSE

Motor overheats,

Relay will not operate.

Motor stalls

(resulting in blown

fuses or tripped

circuit breakers,

Frequent opening of

fuses or circuit

breakers.

t. Low voltage will not

trip relay.

2. Windings burned out

or open.

3, Starting re!ay not

operating,

I_ Motor overloaded

2_ Improper cooting, (Air

circulation restricted

through motor due to

sawdust0 accumulating

inside of saw.)

1_ Burned contacts (due to

extended hold4n periods

caused by _ow line voltage,

etc.)

2, Saw not in upright position.

3. Loose or broken connectors

1. Started relay not operating

2. Voltage too low to permit

motor to reach operating

speed.

3 Fuses or circuit breakers

do not have sufficient

capacity,

!. Motor overloaded

2. Fuses or circuit breakers

do not have sufficient

capacity,

3, Relay not operating

(motor does not reach

speed.)

REMEDY

1 Request voltage check from the power company.

2 Have motor repaired or replaced.

3. Have relay replaced

Feed work s_ower into btade,

Ctean out sawdust to provide norma_ aft circulation

through motor, See "Maintenance '° and

"L.ubricalion _'section.

1, Have relay replaced and request a vo!_age check

from the power company.

2, P!ace saw in upright position.

3. Have wiring checked and repaired

1_Have relay replaced

2, Request voltage check from the power company,

3. lnstalt proper size fuses or circuit breakers

1. Feed work slower into blade,

2. Install proper size fuses or circuit breakers,

3. Have relay replaced.

repair parts

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repair parts

PARTS LiST FOR CRAFTSMAN 10 UNCH TABLE SAW

MODEL NO. 113.226880 & 113.298090

FIGURE 3 -GUARD ASSEMBLY

KEY

NO.

PART 1

NO.

1 62415

2 62516

3 62650

4 STD541425

5 62517

6 STD512515

7 62522

8" 62810

9 62410

10 62519

11 i62520

12 62974

13 STD551025

14 60208

15 STD581025

DESCRIPTION

Guard, Saw

Bumper, Snap In

* Nut, Lock 1/4-20

Link, Guard

* Screw, Pan Hd., 1/4-20 x 1-1/2

Spacer, Link

Blade, Spreader

Pin, 1/4 x 1-3/64

Spring, Pawl

Spacer, Pawl

Pawl

* Washer, 17164 x 1/2 x 1/32

Nut, Push

Ring, Retaining 1/4

*Standard Hardware lem - May be purchased locally

If this part is removed, discard and replace with a new

push nut.

PARTS LiST FOR CRAFTSMAN 10 tNCH TABLE SAW

MODEL NO. 113.226880 &113.298090

I0 11

4 5 6

fl4

t &--16

13_R

FIGURE 4 -FENCE ASSEMBLY

KEY

NO.

PART

NO.

62693

62692

STD551031

62775

9404336

62941

423567

62526

62582

STD600805

62528

62529

62531

62530

62944

508112

ST D551210

STD611005 !

62532

DESCRiPTiON

Plug, Button

Knob (Includes Key No. 1)

* Washer, 21/64 x 1/2 x 1/32

Indicator, Fence

* Screw, Pan Hd. Type "T" 4-40 x 1/4

Head, Fence (Includes Key No. 4)

Screw, Sems 3/8-16 x t/2

A Channel, Fence

[] Channel, Fence

*Screw, Pan Hd. Type 'q-" 8-32 x 1/2

Spring, Fence Lock

Lock, Rear Fence

Roller, Rear Fence

A Rod, Fence Lock

[] Rod, Fence Lock

Spring, Head Alignment (Includes Key No. 17)

* Lockwasher, External No. 10

* Screw, Type "A", Hex Hd. No. 10 x 1/2

Pad, Alignment

*Standard Hardware Item - May be purchased locally.

A Model 113.228880

[] Model 113.298090

repair parts

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113.226880

REAR GUIDE BAR (REF)

FRONT GUIDE BAR (REF)

FIGURE 5- TABLE EXTENSIONS

KEY PART

NO. NO.

i 817745

2 STD541231

3STD551231

4 STD523110

5 STD551031

6 818308

7 62539

8 STD523115

DESCRIPTION

Extension, Table 10 x 20

* Nut, Hex 5/16-18

*Lockwasher, External 5/16

*Screw, Hex Head 5/16-18 x 1

*Washer, 11/32 x 11/16x 1/16

Bracket

Spacer, Fence Guide Bar

* Screw, Hex Hd. 5/16-18 x 1-1/2

*Standard Hardware Item - May be purchased locally

PARTS LmSTFOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL NO. 113.298090

FRONT GUIDE BAR (REF)

REAR GUIDE BAR (REF)

/, o /\ ,, ,

/<../ \ll

FIGURE 6- TABLE EXTENSIONS

KEY

NO.

PART

NO.

9-29957 1"

60323

818308

STD551231 '*

STD541031 *

STD551225 *

STD541025 *

62590

62539

STD551031 *

STD523115 *

62549

62550

STD523112 *

STD551025 *

STD523110 *

DESCRIPTION

Extension Assembly, Complete

Screw, Serrated Truss Hd., 1/4-20 x1

Bracket

Lockwasher, External 5/16

Nut, Hex 5/16-18

Lockwasher, External 1/4

Nut, Hex 1/4-20

Extension, 10 x27

Spacer, Fence Guide Bar

Washer, 21/64 x11/16 x1/16

Screw, Hex Hd. 5/16-18 x 1-1/2

Bracket, Corner Support No.2

Bracket, Corner Stiffener

Screw, Hex Hd. 5/16-18 x 1-1/4

Washer, 17/64 x3/4 x 1/16

Screw, Hex Hd. 5/16-18 x 1

* Standard Hardware Item - May be purchased locally

1Stock Item- May be secured through the Hardware Department

of most Sears Retail Stores.

epalr parts

PARTS LiST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113.226880 & 113.298090

6 5 4 2 1

FIGURE 7 - LEG SET

KEY

NO.

PART

NO.

60314

819441

62554

4LSTD551225

5 STD541025

6 62553

7STD541237

8 803835-1

' DESCRIPTION

Screw, Serrated Truss Hd. 1/4-20 x 1/2

Leg

Stiffener, Side

* Lockwasher, Ext. 114

*Nut, Hex 1/4-20

Stiffener, End

*Nut, Hex 3/8-16

Foot, Leveling, 3/8

*Standard Hardware Item - May be purchased locally.

PARTS LRST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL NO. 113o226880 & 113.298090

\11 9 10

FIGURE 8 - MITER GAUGE ASSEMBLY

KEY

NO.

[lO

PART

NO.

9-29929 +

62693

62692

STD551031 *

37893

STD510803 *

STD551208 *

62042

62252

62225

STD541231 *

62383

DESCRIPTION

Gauge Assembly, Miter

Plug, Button

Knob (Includes Key No. 1)

Washer, Plain, 21/64 x 1 x 1/16

Gauge, Miter

Screw Pan Hd. 8-32 x 5/16

Lockwasher, External No. 8

indicator

Rod Assembly, Miter Gauge,

(includes Key No. 9,10,11 )

Stud, Clamp

Nut, Hex. Jam, 5/16-18

Stud, Pivot

60288 "Screw, Locking Set, 1/4-20 x 3/8

* Standard Hardware Item - May be purchased locally.

+ Stock Item - May be secured through the Hardware

Department of most Sears Retail Stores.

Model No.

113.226880

113.298090

Saw with Legs and Two

Table Extensions

The Model Number Of Your

Table Saw Is Found At The Rear

Of The Base.

When requesting service or

ordering parts, always provide

the following information:

o Product Type

•Model Number

°Part Number

°Part Description

10 iNCH DIRECT DRIVE

TABLE SAW

For the repair or replacement parts you need

Call 7 am - 7 pro, 7 days a week

t-800-366-PART

(1-800-366-7278)

For in-homemajor brand repair service

Call 24 hours a day, 7days a week

1-800-4=RI=PAIR

(1-800-473-7247)

Forthe location of a

Sears RepairService Center in your area

Call 24 hoursaday,7 days a week

t-800-488-1222 llIilI II

BiiliB Ill

Forinformation on purchasinga Sears

Maintenance Agreementor to inquire

about an existing Agreement

Call 9 am - 5 pro, Monday-Saturday

1-800-827 -6655

SEARS

America's Repair Speciafists

.... J_ J

Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.

Part No. SP5509 Form No. SP5509-8 Printed in U.S.A 7/96

Craftsman 113226880 User Manual 10 TABLE SAW Manuals And Guides L0901280

CRAFTSMAN Saw Table Manual L0901280 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

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