Craftsman 113228360 User Manual 12 INCH WOOD LATHE Manuals And Guides L1001071
CRAFTSMAN Lathe Manual L1001071 CRAFTSMAN Lathe Owner's Manual, CRAFTSMAN Lathe installation guides
User Manual: Craftsman 113228360 113228360 CRAFTSMAN 12-INCH WOOD LATHE - Manuals and Guides View the owners manual for your CRAFTSMAN 12-INCH WOOD LATHE #113228360. Home:Tool Parts:Craftsman Parts:Craftsman 12-INCH WOOD LATHE Manual
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Save Thls Manual _'X or Future Reference • SF RS owner's manual MODEL NO. 113.228360 WOOD LATHE it i liiii ,ii lul Serial Number Model and serial number may be found on back of headstock assembly. You shouldrecordboth model and serial number in a safeplace forfutureuse. CRAFTSMAN 12-INCH WOOD LATHE FOR YOUR SAFETY'. READ ALL INSTRUCTIONS CAREFULLY • assembly • operating • repair parts J Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Part No, SP5110 Printed in U.S,A. 5195 FULL ONE YEAR WARRANTY ON CRAFTSMAN WOOD LATHE If within one year from the date of purchase, this Craftsman Wood Lathe fails due to a defect in material or workmanship, Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES. This warranty applies only while this product is used in the United States. This warranty gives you specific legal fights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., D/817 WA Hoffman Estates, IL 60179 U.S.A. = illll ,ill i ii ii , i,i i ii i GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS 1, KNOW YOUR TOOL Read and understandowner'smanual and labels affixed to the tool. Learn its application and limitations as well as its specific potential hazards peculiar to this tool. 2. GROUND THE TOOL Thistool is equipped withan approved 3-condu ctor cord and a 3.prong grounding type plug to fit the proper grounding type receptac[e. The green conductor in the cord is the grounding wire, Never connect the green wire to a live terminal. 3. KEEP GUARDS IN PLACE - in working order, and Lnproper adjustment and alignment. 4. REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 5. KEEP WORK AREA CLEAN Cluttered areas and benches inviteaccidents, Floor must not be slippery due to wax or sawdust. 6, AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locations or expose them to rain. Keep work area well lighted, Provide adequate surrounding work space, 7. KEEP CHILDREN AWAY NI visitors should be kept a safe distance from work area, 8, MAKE WORKSHOP CHILD-PROOF - with padlocks, master switches, or by removing starter keys, 9. USE PROPER SPEED This toolwill do the job better and safer when operated at the properspeed, 10, USE RIGHT TOOL Don't force toolor attachment to do a job for which it was not designed. 11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches) to get caught in moving parts. Non-slip footwear is recommended, Wear protective hair coveringto contain long hair. Roll long sleeves above the elbow. 12, USE SAFETY GOGGLES (Head Protection) Wear safety qoqqtes (must comply with ANSI 13, 14. 15. 16. Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glass. es. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation. SECURE WORKPIECE Mount workpiece securely between centers. DON'T OVERREACH Keep proper footing and balance at all times. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. DISCONNECT TOOLS Before servicing, when changing accessories or attachments. 17, AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" pos[tion before plug. sing in, 18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessorles. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards. t9, NEVER STAND ON TOOL Serious injury could occur if the tool tips over. Do not store materials such that it is necessary to stand on the tool to reach them. 20. CHECK DAMAGED PARTS Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 21, DIRECTION OF FEED Apply cutting tool to the workpiece against the direction of spindle rotation. 22, NEVER LEAVE TOOL RUNNING UNATTENDED Turn power "OFF". Don't leave Lathe until It comes to a complete stop. additional safety instructions for wood turning lathes Safety is a combination of common sense, staying alert and knowing how your lathe works. BEFORE WARNING: To avoid mistakes that could result in serious, permanent injury, do not connect power cord until the following steps have been satisfactorily completed: 1. Assembly, mounting and alignment. 2. Learn the function and proper use of the on-off switch, head stock, tail stock, tool rest, spur center, cup center, tail stock ram lock, tool rest locks, index pin, face plate and bed. 3. Read and understand all safety instructions and operating procedures throughout the manual. 4. Read the following labels which appear on the front and side of the lathe: a AIwByl before Welt Ihe Owner's Opetaffng lalely M1¢hlmt. goeg(H wOr_ple¢:a by ha_l (p cheek 1. To avoid injury from unexpected lathe movement: a. Bolt the lathe to a stand or workbench that has a rigid, flat surface for stability. b. Fasten the stand or bench to the floor to prevent slipping, sliding, rocking or tipping during operation. , c. Turn off lathe and unplug electrical cord before moving the lathe to a new area. Store and operate lathe indoors. BEFORE EACH USE: 1. Inspect your lathe. If any parts of this lathe are missing, bent, or fail in any way, or any electrical components do not work properly, turn off the lathe, remove switch key, and remove power supply cord from power supply. Replace damaged, missing or faired parts before using the lathe again. arid see _hl' the workplt¢l t_'llatl thll tool flail and olhmr msohttte pllrts_ J aOu(Ih ovI laclplill WOlllplocea 2omll_ as ra_nd n posslb|e, I_fore Ill*¢hlng le laoepllil. a Hevl( mount w_pl_el ,hal rot, split, ©hocked _r h|ve kl_OtSmA)Wltyl ula Iowlst speed whQ_ Itlrtlt)g ntw THE a. Turn switch "off" and remove switch key before mounting workpiece in lathe. p4"t ANSI Z87.1. a Oa nat welt S)OVel, _eckUal or loose r*lothln_, Tll blC_ long hair, I TJgttlirt Ill lOCks befell lurnin w "on" lithe. ITu(h MOVING 2. Plan your work to protect your eyes, hands, face, ears and body. FOR YOUR OWN SAFETY: Manual OR O_ USING THE LATHE: Read _nd gnderltend WHEN INSTALLING LATHE: WEAR YOUR wGrkpl_¢e. / CRRFTSMRN 12" Wood 1 HP MAXIMUM Lathe = Cast iron Construction m 37" Between Centers b. WEAR SAFETY GOGGLES, FORESIGHT IS BETTER THAN NO SIGHT. Wear safety goggles, not glasses, that comply with ANSI Z87.1 (shown on package). Operating any power tool can result in foreign objects being thrown into the eyes which can result in permanent eye damage. Safety goggles are available at Sears retail catalog stores. Use of glasses or goggles not in compliance with ANSI Z87.1 could result in severe injury from breakage of the eye protection. m Ball Bearing Spindle, Permanently Lubricated • Belt Drive/4 Speeds 875, 1350, 2250, 3450 R.P.M, D_VELOPED E_¢I_: 120 y_lt I; 60 HZ AC off)y; 7,,2 attiCS, SPINDL_ SPEED O mnm_rm _ _t_,_rm_ _*IOTOR c. For dusty operation, wear a face shield along with safety goggles. d. To avoid being struck by thrown workpieces or tools: WARNING THESTARTING RELAYIN THISHEADSTOCKASSEMBLY IS A GRAVITYSENStTtV[ TYPE,NEVERTURNTHEPOW;ER ONUNTJL THEHEAOSTOCKASSEMBLY HASBEEN MOUNTEOONTHE ,BEDAND THE LATHE iS IN UPRIGHTPOSITION, EE 1) Before turning lathe on, be positive the lathe is set at the slowest speed for roughing a new workpiece or for turning a remounted workpiece. 2) Before turning the lathe on, always rotate the workplace by hand to make sure it does not strike the tool rest or anything else. 3 .i o ._o 1) Use both hands spaced apart and keep a firm hold of the turning toot. 3) Make sure centers are aligned when tailstock and ram are locked. 2) Always support the turning tool directly on the tool rest. 4) Make sure the spur center and cup center are firmly seated against the workpiece and that the tail stock is locked in place for spindle turnings. 3) Always operate the lathe so that the top of the workpiece turns toward you (clockwise facing the left side of the lathe). 5) Always center workpiece and use wood free of checks, splits, cracks or knots. Use lathe to turn wood and wood-like products only. 4) Keep turning tools sharp. 5) Never start a cut directly at the end where it may catch the workpiece. 6) Before mounting workpiece "rough it out" to as "true round" as possible. 7) Always center and fasten the workpiece securely to the face plate for face plate turning. 8) Always position the tool rest above the centerllne of the lathe for spindle turning and lock in place. 9) Do not try any operation when hand holding the workpiece or applying the turning tool to the workpiece below the level of the tool rest. 10) Never try to remount a face plate turning to the face plate for any reason. 11) Never try to remount spindle turnings between centers if the original centers in the turning have been altered or removed. 12) Keep firm hold and control of the turning tool and do not let the tool "bite" into the workpiece. 13) Make sure all clamps and locks are tight and there is no sideplay, h, Plan your hand placement so your hands will not be where a sudden slip could cause them to contact the workpiece. To avoid an electrical shock, make sure your fingers do not touch the metal prongs on the plug when installing or removing the plug to or from a live outlet. Never turn your lathe "ON" before clearing the area of all objects (tools, scraps of wood, etc.). 3, WHENEVER LATHE IS RUNNING WARNING: Don't let familiarity (gained from frequent use of your wood lathe) cause a careless mistake. Always remember that a careless frac. tion of a second Is enough to cause severe Injury. 14) Never use lathe to cut workpiece into two pieces. a, If your lathe makes an unfamiliar noise or if it vibrates excessively, turn off the lathe immediately. Remove switch key, Do not restart until the problem is corrected, 15) Before turning lathe on be sure motor cover Esinstalled and slide closed, b, Position turning tool so it will not chatter or kickback, 16) Make sure headstock is securely attached to bed. c, Always stand to the side of the turning tool. e. To avoid being suddenly caught in the lathe: 1) Do not wear gloves, neckties or loose clothing. 2) Tie back long hair. 3) Remove all jewelry. 4) Roll long sleeves above the elbow. 5) Keep motor cover in place. 6) Do not store turning tools where you must reach over the revolving workpiece to select them. f, To avoid iniury from accidental starting always turn switch off, unplug power cord, and remove switch key before removing the guard, installing or removing the workpiece, accessory or attachment, or making any adjustments: g. Toavoid losing control of the turning tool causing Injury: 4 6) Always use both hands spaced apart along turning tool for leverage and balance. d, Never position your face over the turning tool. e. Avoid awkward hand positions, where a sudden slip could cause a hand to move into the workpiece. f, Complete hand sanding of spindle turnings BEFORE removing from the lathe using the same or slower turning speed, g, Never leave the lathe work area without turning the lathe off, removing the switch key and waiting for the lathe to come to a complete stop. 4. To avoid injury use only recommended accessories listed in the accessory section. a, Do not mount and use a reamer, milling cutter, wire wheel, buffing wheel or a drill bit on the headstock spindle. b, Use the drill chuck accessory on the tall stock only. c. Do not mount any drill that extends more than 6" beyond the chuck jaws. glossary of terms Spur Center (Live Center) Installed in the spindle of the headstock.., supports the workpiece on center at the headstock.., transfers power from the headstock to the workpiece causing the workpiece to rotate . , , referred to as a live center because it rotates. Cup Center (Dead Center) Installed in the spindle of the tail stock.,, supports the workplece on center at the tailstock.., referred to as a dead center because it does not rotate. Spindle Turning (Turning Between Centers) Refers to the placement of a workpiece between the headstock and tailstock,., the spur center and cup centers are used to hold the workpiece in place. Faceplate May be attached to the spindle of the headstock... used to support a workpiece by the headstock alone (tailstock not used for support). Faceplate Turning Made possible by the use of a faceplate for the purpose of turning a workpiece that is to be made into a disc shape such as a bowl.., support of the workpiece is by the headstock only. O ME o Headstock It is stationary at the left end of the bed.., contains a spindle that the spur center fits into.,, provides the power to rotate the workpiece. Tailstock Slides along the bed of the lathe.., can be'locked to the bed at any point.., provides support for various length workpieces when performing spindle turning. Bed Supports the headstock, tailstock and tool rest, Turning Tool (Woodworking Chisels) The sharp toot used: to remove wood workpiece. f_om the Tool Rest Supports the turning tool when faceplate turning and also when turning between centers, Workplece The item on which the cutting operation is being performed. Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. table of contents O c _o General Safety Instructions for Power Tools ...... Additional Safety Instructions for Wood Lathe ..... Before Using the Lathe ..................... When Installing or Moving the Lathe .......... Before Each Use ......................... Whenever Lathe is Running ................. Glossary of Terms .......................... Motor Specifications and Electrical Requirements Power Supply ............................ Wire Sizes ............................... Unpacking and Checking Contents ............. Table of Loose Parts ....................... Location and Function of Controls .............. Assembly ................................ Tools Needed for Assembly ................ Mounting Your Wood Lathe to the Workbench .. Mounting and Assembly Tool Rest ........... 2 3 3 3 3 4 5 .6 6 6 7 7 9 10 10 10 14 Mounting and Assembling Tailstock .......... Mounting and Assembling Headstock ........ Installation of Cup and Spur Centers ......... Installation and Use of On-Off Switch Key ..... Basic Lathe Operation ...................... Changing Speeds ........................ Belt Tension Adustment ................... Positioning of Toolrest ..................... Mounting Wood for Spindle Turning .......... Faceplate Turning ........................ Turning Tools ......... ................... Maintenance .............................. Lubrication ............................... Recommended Accessories .................. Troubleshooting ........................... Repair Parts ............................... 15 17 20 23 24 24 25 25 26 27 28 30 30 31 31 34 5 motor specifications and electrical requirements POWER SUPPLY Motor Specifications This wood lathe is designed to use the type motor supplied with the unit only. Do not use any other lype motor. The motor must not be converted to operate on 230 volts. The A-C motorused in thiswood lathe is a non-reversible type having the following specifications: Rated H.P............................... 0,5 Maximum Developed H,P .................. 1,0 Voltage ................................. 120 Amperes ................................ 7.2 Hertz (Cycles) ............................. 60 Phase ................................ Single RPM .................................. 3450 Rotation of Spindle ............ CounterClockwise WARNING: To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Your lathe ls wired at the factory for 120V operation. Connect to a 120V, 1,_AMP, branch circuit and use a 15-AMP, tlme delay fuse or circuit breaker. If not properly grounded this power tool can cause electrical shock -- particularly when used In damp locations In proximity to plumbing. If an electrical shock occurs there is also the potential of a secondary hazard such as your hands contactlng the rotating workplece or the cutting tool. Not all outlets are properly grounded. To avoid shock or fire replace the power cord if tt Is worn, cut, or damaged In any way. WARNING: To maintain proper tool grounding whenever the outlet you are planning to use for this power tool is of the two prong type, do not remove or alter the grounding prong in any manner. Use an adapter as shown and always connect the ground. ing prong to known ground. It is recommended that you have a qualified electrician replace the two prong outlet with a properly grounded three prong outlet. An adapter as shown below is available for connecting plug to 2-prong receptacles, The green grounding lead extending from the adapter must be connected to a permanent g_'ound such as to a properly grounded outlet box. GROUNDING 3-PRONG PLUO _ t LUG I_f/tl MAKE SURE THIS IS CONNECTEOTOA KNOWN GROUND NOTE; The adapter Illustrated is for use only if you already have a properly grounded 2-prong receptacle, WARNING: Do not run motor unless headstock ls in an upright position, failure to follow this warning may burn out the motor relay and the motor. If you are notsure thatyour outlet isproperlygrounded, have it checked by a qualified electrician. WIRE SIZES Your unit is wired for 120 volts,it has a ptug lha! looks like the one shown below. NOTE: Make sure the proper extension cord Is used and is in good condition, This power tool is equipped with a 3-conductor cord and grounding type plug listed by Underwriters Laboratories, The ground conduclor has a green jacket and is atlached to the tool housing at one end and to lhe ground prong in the attachment plug at the other end, The use of any extension cord will cause some loss of power, To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G,) extension cord, Use only 3 wire extension cords which have 3 prong grounding type plugs and 3 pole receptacles which accept the tool's plug, 3-PRONG PLUG PROPERLY GROUNDED OUTLET CAUTION: For circuits that are farther away from I electrical service box, the wire size must be 1 Increased proportionately In order to deliver I -..... ample voltage to the lathe motor. GROUNDING PRONG Length o! the Conductor Thisplug requires a mating 3-conductor grounded type outlet as shown above. 6 0-25 Feel Wire Sizes Required (American Wire Gauge Number) 120V Lines No, 16 2.6-50 Feel No, 14 51 - 100 Feet No. 12 I unpacking and checking contents WARNING: To avoid injury from unexpected startIng or electrical shock, do not plug the power cord into a source of power. This cord must remain unplugged whenever you are working on the lathe. Model 113.228360 Wood Lathe is shipped complete in one box. 1, Unpacking and Checking Contents a, Separate all "loose parts" from packaging materials and check each item with "Table of Loose Parts" to make sure all items are accounted for, before discarding any packing material. TABLE OF LOOSE PARTS ITEM DESCRIPTION A Bed Machined ...................... B Tool Rest 12 In ...................... C Holder Tool Rest .................... D Slide .............................. E Tail Stock .......................... F Spindle Tail Stock ................... G Handwheel ......................... H Owner's Manual ..................... J Bag of Loose Parts .................. K HeadstocktMotor Asm ................ L Center Spur ........................ M Center Cup ........................ N Belt Poly "V" 14 In .................... QTY. 2 1 1 1 1 1 1 1 1 1 1 1 1 WARNING: If any parts are missing, do not attempt to assemble wood lathe, plug in the power cord, or turn the switch on until the missing parts are obtained and are Installed correctly. E K / G N 7 O List of Loose Parts in Bag #507743 O p Q R S T U V W X Screw Soc. Hex 1/4-20 x 3/8 .......... Leckwasher 1/4 ..................... Nut Hex 1/4-20 ..................... Screw Soc Cap 10o32 x 1 ............. Bolt Hex HD 1/4-20 x 1 ............... Bolt Hex HD 114-20 x 1-1/2 .... : ....... Bolt Hex HD 1/4-20 x 2-1/2 ............ Washer 17/64 x 5/'8 x 1/I6 ............ Washer .380 x 1-9164 x 7/64 ........... Screw Pan HD Ty "B" #6 x 3/8 ........ P 1 7 7 1 2 1 4 9 1 1 W _f u List of Loose Parts in Bag #507635 Y Z AA AB AC AD AE AF AG Nut Hex 3/4-16 ..................... Center Point ........................ Key Switch ......................... Toot Rest Slide Lock 3/8-16 x 3-15/16 ,.. Tool Rest Lock 3/8-16 x 4-9/16 ......... Tait Stock Lock 3/8-16 x 2-5/6 ......... Spindle Lock 3/8-16 x 2-15/16 ......... Bracket Bed Center .................. Tension Knob ...................... 1 2 1 I 2 1 1 1 1 Z / /f'° _._AC 0 0 ! Ii location and function of controls 1. ON-OFF SWITCH .... Turns lathe on and off and locks lathe in off position. 2. TOOL REST SLIDE .... Allows the tool rest to be moved along the bed. 3. TOOL REST SLIDE LOCK .... Locks the tool rest slide to the bed. 4, TOOL REST LOCK .... Locks the tool rest to the tool rest base. 5. TAILSTOCK LOCK .... bed. Locks the taitstock to the 6. TAILSTOCK .... Slides along the bed and supports the workpiece for spindle turning. 7. SPINDLE LOCK .... tailstock. Locks the spindle in the 8. HANDWHEEL .... Moves the tailstock spindle into correct position for support of workpiece when spindle turning. 9. TAILSTOCK SPINDLE .... May be moved back and forth by rotating the handwheel, Supports the cup center. 10, CUP CENTER (DEAD CENTER) .... Installed into the tailstockspindle,., supports the workpiece on center at the tailstock.., referred to as dead center because it does not rotate. 11. TOOL REST .... Supports the turning tool. 12. TOOL REST HOLDER .... Allows positioning of the tool rest correct distance away from workpiece. 13. TOOL REST HOLDER LOCK .... Locks the tool rest holder to the tool rest slide. 14. HEADSTOCK SPINDLE Supports the spur center. _o ,z_ -,_ _ o '- 15. SPUR CENTER .... Installed in the headstock spindle.., supports the workpiece on center at lhe headstock . . , transfers power from the headstock to workpiece causing the workpiece to rotate.., referred to as a live center because it rotates. "_ ,_ -_ -J ,,-' ._o"_ 16, MOTOR COVER .... Protects operator from contact with hot motor and drive belts. 17, SPEED CHART .... Indicates general recommended speeds for various sizes of workpieces. F*_£ EPt _T £ TUR P_JJO _ _1 __ SPINDLE SPEED _5.l 1 --+2++o --_4so SF_N_E T_ --875 I MOTOR 18. BELT TENSION ADJUSTMENT LEVER .... Allows proper tensioning of the drive belt. WARNING: To avoid Injury from thrown pieces, always use lowest speed when starting a new workpiece, using faceplate, or turning between centers to avoid possible Injury. 9 assembly ,,. J ,,,, WARNING:To avoid Injury from unexpected lathe movement and to provide necessary stability, mountthe lathe to a stationary work bench with a 118"HEX%? WRENCH 5f32" HEX "It' WRENCH 7t16" SOCKET top at least i Inch thick. The lathe should be positioned on workbench approximately 6-1/2" from front edge of workbench and the workbench must extend past both ends of lathe. 7t16"WRENCH SOCKETEXTENSION Tools Needed: #2 PHILLIPS 1/8" Hex "E' Wrench 5/32" Hex "U'Wrench Wrench 7/16" Socket 7/16" Ratchet (Socket Wrench) Socket Extension #2 Phillips Screwdriver Drill 5116"Drill Bit Pliers Adjustable Wrench Straight Edge Hammer SCREWDRIVER SOCKET WRENCH 5t16"DRILLBIT PLIERS ADJ. WRENCH j ',I ',= 'iF ';i 'i_ ' ,I ',l' ,i ' ,__,p_'Tti_,] STRAIGHT EDGE MOUNTING YOUR WOOD LATHE TO WORKBENCH , Locate two sections that make up lathe bed. Place sections on workbench.Slide thetwo ends against each other as shown in illustration. 2. Locate center bed mounting bracket in loose parts bag. Also locate two (2) 1/4-20 x I hex head bolts, two (2) 1/4" lockwashers and two (2) 1/4" nuts. Place bolts through holes in center bed mounting bracket and through holes in center of lathe bed as shown. Place 1/4" Iockwashers and nuts on the bolts and hand tighten. To allow alignment of the bed sections, nuts must be light enough to hold bed sections in a selected position but not so tight _ that bed sections cannot be moved under the bolt / _ heads. / / A _ BED MOUNTING BRACKET ' " 10 . - . "=_. SHOWS'_ BACKSIDEOF BED _1 ILLUSTRATION .... ' J / / 1/4"-20x 1 HEX HEAD -_.,_ ,/ jr" BOLT- , , Place lathe bed near front of workbench in the position you want it to be permanently attached. The front of lathe bed should be positioned a minimum of 61/2" from front edge of workbench and the workbench must extend past both ends of lathe. PtJsh the two lathe bed sections tightly together where they meet. (See illustration.) Using a pencil or nail mark the center of each of the five holes onto the workbench surface. TWO BED SECTIONS PRESSED TIGHTLY TOGETHER MARK HOLES AT -THESE FIVE SPOTS ILLUSTRATION SHOWS REAR OF LATHE i ii i ii i , i sition lathe bed so holes in bed line up with holes in washers and holes drilled in workbench. (See illustration.) WARNING: Check under the workbench before drilling holes to make sure electrical wires, gas pipes, etc., will not be hit by drill bit. , 5. Move lathe bed out of the way so pencil marks can be seen. Using a ddll and 5/16" bit, drill through work bench at each pencil mark. (Use a center punch or nai3 to dent workbench surface at each pencil mark before drilling holes. This will prevent holes being drilled off center.) 6. From the loose parts bag locate four, black 114"flat washers. Position one washer over each drilled hole, except hole drilled at center of bed. Now po- . From the loose parts bag find four (4) t/4" x 2-1/2 hex head bolts. Place the four bolts through drilled holes at each end of lathe bed and down through workbench, (Supplied bolts are for use with a one inch thick workbench) From the loose parts bag find four (4) 114" fiat washers, four (4) 1/4'° Iockwashers, and four (4) 1/4" hex nuts. Position washers and nuts under table top onto each of the four bolts as illustrated. (Do not tighten at this time.) FOUR PLACES 1t4" HEX HEAD 1/4" FLAT BLACK WASHER 11 9. Fromtheloosepartsbaglocatea 114"x1-1/2"hex headbolt,1/4"fiatwasher, 1/4"Iockwasher, and 114" hexnut,Placeboltthrough centerbedmountingbracketanddownthrough drilledholein the workbench. Placefiatwasher,Iockwasher, and hex nut onto bolt from underside of table and tighten. LOCK WASHER HEX NUT ILLUSTRATION SHOWS REAR OF LATHE STRAIGHT EDGE / 10. Place the edge of a straight edge (at least twelve inches long) on top of bed sections. Position straight edge so it overlaps eac_ section of the bed equally. (See illustration,) ill=ill ii ii ill i| illll i i STRAIGHT EDGE I1, Kneel down in front of workbench so straight edge is at eye level. Position your hands as shown in ilJustrationso you can move bed sections up or down while holding straight edge in position. 12 ----.-_.._..__...__.. STRAIGHT EDGE ,\ 12. Hold straight edge tightly against bed sections. Lift up on bed sections until air gap between straight edge and bed sections disappears. The edge of straight edge will now be touching bed section along full length of straight edge. (See illustration.) If bolts that hold bed sections together have been properly tightened, the bed sections will remain in this position. If bed sections will not stay in this position, tighten bolts in center of bed a little more and complete Step 11 over again. STRAIGHT EDGE ADJUSTMENT X f_, l', 1!, ] / BED BED AFTER ADJUSTMENT STRAIGHT EDGE ,\ 13. While you hold the bed sections in this position tighten bolts that hold center bed mounting bracket to the bed sections, The lathe bed should now be straight and level. Use straight edge to make sure bed sectfons did not move during bolt tightening. 14. Tighten all five nuts under workbench to secure lathe to workbench, BED ILLUSTRATION SHOWS REAR OF LATHE t3 _,. ,, -_ i, HI, H , iHl,, TOOL REST SLIDE TOOL REST SLIDE LOCK MOUNTING AND ASSEMBLING TOOL REST ASSEMBLY 1. From the loose parts find the tool rest slide and tool rest slide lock. The shape and appearance of toot rest slide lock is as shown in illustration, Slide the tool rest slide onto right end of lathe bed. Screw tool slide lock into tool rest slide (as shown) until tight. TOOL REST SLIDE LOCK BED TOOL REST SLIDE LOCK TOOL REST HOLDER LOCK 2. Fromthe loose parts, locate a .380 x 1-9/16 x 7/64 flat washer {see illustration), toolrest holder and tool rest holder lock. The appearance and shape of the tool rest holder lock and flat washer are shown in illustration. Attach tool rest holder and flat washer to tool rest slide as shown, FLAT WASHER TOOL SLIDE \ ,380 X 1-9/64 X 7/64 FLAT WASHER •14 • BED / fl • TOOL REST LOCK TOOL BEST TOOL From the loose parts locate the tool rest and tool rest lock. See illustration for appearance of tool rest lock. Set tool rest in tool rest holder and install tool rest lock as shown. , R LOCK REST LOCK ii ill MOUNTING TAILSTOCK / AND ASSEMBLING O "o-'_ o.}F -_ TA1LSTOCK oE From the loose parts locate the tailstock, From the loose parts bag locate tailstock lock. The appearance and shape of tailstock lock is shown in illustration, , GROOVE Slide taiistock onto right end of lathe bed. The top surface of bed fits into V-grooves on both sides of tailstock as shown. .............................................. • I .... .--=. TAILSTOCK --.\ TA1LSTOCK LOCK , Install tailstock lock into rear side of tailstock as shown. The size and appearance of tailstock lock is as illustrated. TAILSTOCK LOCK 15 HANDWHEEL GROOVE IN SPINDLE 3, From the loose parts locate the handwheel and tailstock spindle. Place handwheel into tailstock as illustrated. SPINDLE GROOVE IN SPINDLE 4, Slide spindle through opening on right side of tailstockand thread spindle through handwheel as shown. The groove in spindle must line up with spindle lock hole. SPINDLE LOCK HOLE SPINDLE HANDWHEEL,.,, SPINDLE LOCK TAILSTOCK 5. From the loose parts bag find the spindle lock. The appearance and shape of spindle lock isshown in illustration. Screw lock into spinc_le lock hole as shown, Tip of spindle lock must fit into groove in spindle to prevent spindle rotation. 16, LOCK HANDWHEEL 10/32" SOCKET HEAD SCREW 6, From the loose parts bag locate a 10/32 x 1" socket head screw, Screw the screw into the back side of the tailstock as shown, Failure to install this bolt will allow tailstock to slide off end of bed. Should it slide off accidentally and fall to the floor, damage to tailstock and cup center could result. WARNING: The stop screw is for your protection. It prevents the talistock from being used part way off the end of the bed which could cause the tailstock to loosen when operated the lathe, SOCKET SCREW HEAD TAILSTOCK ILLUSTRATION SHOWS REAR OF LATHE MOUNTING AND ASSEMBLING HEADSTOCK LOCK 0 o "_'_"__ E Ii __ yos TOC €:_-r K 0 1. Line up V-grooves in headstock with left end of lathe bed. Slide headstock onto lathe bed as far as possible, --, Ill I lllll I"U lll I I,,, Ill II I I, HI I 2. To be sure headstock is positioned properlyon lathe bed, look under headstock and make sure headstock housing is touching end of lathe bed. (See illustration,) Now, place left hand under left end of headstock assembly, Lift up on headstock assembly and push it toward bed, Hold headstock assembly in this position and proceed to step 3. HOUSING HEADSTOCK BED END f_ 17 3, Place a 5/32 °' hex wrench through round opening near power cord on backside of headstock. Insert hex wrench into set screw located 1-1/2" inside round opening. Tighten set screw securely using pliers on the end of the hex wrench. Check to see that headstock is securely attached to lathe bed by rocking the headstock assembly from left to right, and also up and down. If any looseness is detected retighten the set screw. WARNING: Failure to tighten this set screw securely may allow headstock to move during use. This could allow a spindle turning to come loose, fly out, and cause injury to the operator, / HEX WRENCH MOTOR COVER 4, Remove motor cover from headstock by placing yeur right and left hand, as illustrated,and pushing cover to the left. FLAT AREA 5, Using a 1/8" hex-L wrench loosen the spindle pulley PULLEY set screw, Slide the spindle pufley to the left and lookbehind the pulley to locate the flatened section on the spindle. The spindle pulley set screw must SPINDLE be aligned with and screwed down against the flat section on the spindle when completing step 6, SPINDLE PULLEY TOWARD MOTOR 18 6. Placestraightedgeagainstspindlepulleysoone endofstraightedgeis justabovethelargesection on motorpulley.Withstraightedgetouchingfull faceof spindlepulley,slidespindlepulleyleftor rightuntilthe straightedgeis in linewiththe left sideof motorpulley,(Seeillustration,) Keepboth pulleysalignedwith straightedge,Usinga 118" hex-"l"wrench,tightenset screwsecurely.Set screwmustbepositioned straightaboveflatsection onspindlebeforesetscrewis tightened. Fromtheloosepartsbagfinda 1/4-20x 3/8"he× socketset screw.Usinga 1/8" hex-"U'wrench, screwthissetscrewintothe spindlepulleyabove thesetscrewyoujusttightened.Screwthesecond setscrewdowntightlyagainstthefirstsetscrew. STRAIG HT EDGE SPINDLE PULLEY MOTOR PULLEY HEX SOCKET 1/4 20 x 318 SETSCREW L ii ii,1111 i i ® i iii i iiiiiiiiiiiiiiiiiiiilU 7. From loose parts bag, find tension knob. Position knob in front of belt tension lever with flat surface facing upward. Push knob onto belt tension lever as far as it will go. Tap with hammer to seat it completely. 8. With belt tension adjustment lever centered in its groove, move lever all the way up. Hold lever in this position and install poly-V belt onto smallest step of motor pulley and largest step of spindle pulley. NOTE: All three of "V" ribs on poly-V-bett must be riding in a groove on pulleys or loss of power, misalignment, and early belt failure may result. POLY V-BELT BELT TENSION ADJUSTMENT LEVER iJllll IIBII I TENSION LEVER 9. Lower belt tension lever and remove your hand. Notice which lever support notch is immediately below the belt tension adjustment lever. Place lever into this notch by pushing down and sideways on the lever. The lever is spring-loaded so if belt slips during operation, place lever in next notch down. 10. Re-install motor cover by reversing the instructions foltowed in Step 4. \ TENSION KNOB SUPPORT NOTCH 19 11.Fromtheloosepartslocatea #6 x3/8phillipshead screw(see illustration).Usinga #2 phillips head screwdriver install this motor cover stop screw, it is located on backside of headstock as shown in illustration. MOTOR COVER STOP SCREW MOTOR COVER WARNING: the motor cover stop screw is for your protection, it prevents the motor cover from sliding back too far when moving belt for speed changes, it protects you from touching heated motor after lathe use. it must be reinstalled. BED #2 PHILLIPS HEAD SCREWDRIVER #6 x 318 PAN HEAD SCREW ui ii i .| i i,,m i i i i iiii ii .-"" iii SPINDLE INSTALLATION CENTERS OF CUP AND SPUR tD-O_ --I =.. 1, Finda 3/4-16 hex nut among the loose parts and screw it onto headstock spindle until finger tight, O 3/4-16 HEX NUT _= i i i ill ill i CUP CENTER CENTER POINT / D 2. Find two center points, a spur center, and a cup center among the loose parts. To insert a point into a center, hold the center agatnst workbench as i_Lustrated.Check and be sure that inside of opening at the end of center is clean. Place a point into opening and using a small board, gently tap the point into the center. Repeat this process on the other point and center. i i • ;i i,!; R,CENTERi: i'! _ :i_Li_,: CENTER POINT i ii i i . illl i,iil,lll 3. Check and be sure that inside of headstock and tailstock spindles are clean. Insert spur center into headstock spindle and cup center into taitstock spindle. NOTE" Do not drive or hammer spur center and oup center into spindles as removal may be difficult. Use a soft hammer or block of wood and give them a gentle tap. 1/4" DOWEL \ 4. To remove spur center from spindle push motor cover to left, hold the spindle pulley with one hand, and using a wrench, turn the hex nut counterclockwise until center is ejected. If this method doesn't eject spindle, remove motor cover (see section covering "Mounting and Assembling Headstock"). Insert a 1/4" dowel rod or brass rod through hole in spindle. Hold spur center with one hand and tap dowel or rod with a hammer. 5, To remove cup center insert a 1/4" wood dowel or brass rod through hole in taitstock as shown. Hold center with one hand and tap dowel or rod with a hammer. \ 21 Lock the tailstock to the lathe bed by turning tailstock lock clockwise until tight. Scribe a line on the bed at right edge of headstock. WARNING: Before using the iathe, test to make sure headstock ls properly secured to lathe bed. Failure to properly secure headstock to lathe bed may al]ow headstock to move during use. This could allow a spindle turning to come loose, fly out, and cause injury to operator. Rotate top of handwheel toward operator. This applies pressure to the headstock as wood Estightened between centers. As you continue to tighten handwheel, watch headstock to see if it moves away from the line on lathe bed. It should not move. If it does, go back to section entitled "Mounting and Assembling Headstock" and follow instructions to retighten headstock to bed. 6. To be sure headstock is properly secured to lathe bed, place a piece of wood between the centers as irlustrated. HANDWHEEL / WOOD HEADSTOCK / \ TAILSTOCK BED 22 INSTALLATION SWITCH KEY AND USE OF ON-OFF WARNING: Don't connect power cord to an electrical outlet until your lathe is mounted in its upright position. Failure to observe this warning may cause motor relay to burn out. ON-OFF SWITCH The On-Off Switch has a locking feature. THIS FEATURE tS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. 1, Insert key into switch. NOTE: Key is made of yellow plastic. 2. To turn Lathe ON., , INSERT your finger under switch lever and pull END of switch out. 3, To turn Lathe OFF,,, PUSH lever in, WARNING: Never leave the lathe unattended until it has come to a complete stop and you have removed the switch key. c o Do not cycle the motor switch on and off rapidly, as this may cause the facepiate to loosen. In the event this should ever occur, stand clear of the faceplate until it has come to a complete stop,,. retighten it, ull iii ii iiii n ira| I I u _.= \ i 4. To lock switch in OFF position... HOLD switch IN with one hand, REMOVE key with other hand. ,, ,,,,, WARNING: For your own safety, always lock the switch "off". When lathe is not in use...remove key and keep it in a safe place...also...in the event of power failure (all of your lights go out) turn switch off...Iock it and remove the key. This will prevent the lathe from starting up again when the power comes back on. 23 basic lathe operation WARNING: To avoid Injury from unexpected starting, for your own safety, turn switch "off" and remove plug from power source outlet before making any adjustments or setups. CHANGING SPEEDS The belt is shown positioned on smallest motor pulley and largest spindle pulley. This causes lathe to operate at 875 RPM. To run the lathe faster -- say 1350 RPM. You must shift the belt toward the motor. 1, Make sure power cord is removed from the outlet. 2. Release belt tension adjustment lever by pushing it down and moving it to the center of the slot, 3, With motor cover slid back, turn spindle pulley counterclockwise with your left hand while pushing belt toward motor with your right hand. 4. Keep turning pulley while pushing on belt until it "climbs" down onto the next smaller section of spindle pulley. 5. Now turn spindle puiley clockwise while continuing to push belt toward motor until belt "climbs" up onto next larger step of motor pulley. To make the lathe go slower, the belt must be shifted away from the motor. 1. Turn spindle pulley clockwise with your right hand while pushing belt away from motor with your left hand. 2, Keep turning pulley untit belt "climbs" down onto next smaller step of motor pulley. 8. Now turn spindle pulley counterclockwise while stitl pushing belt away from motor until belt "climbs" up onto next larger step of spindle pulley. NOTE; The belt must be fully engaged on the selected pulley section before adjusting the bert tension lever. Failure to do so could cause slipping of the belt and early belt failure. WARNING: Motor cover must be slid closed after belt change is complete to prevent injury during operation, /k MOTOR 875 RPM 24 J MOTOR I MOTOR t350 RPM 2250 RPM MOTOR 3450 RPM BELT TENSION ADJUSTMENT SLOT 1. Place belt tension adjustment long slot, lever in middle of BELT TENSION ADJUSTMENT LEVER" 2. Notice which lever support notch is immediately below belt tension adjustment lever. Place lever in this notch by pushing down and sideways on the lever, The lever is spring loaded so if belt slips during operation, place lever in next lower notch. POSITIONING OF THE TOOLREST The tool rest should be positioned I/'8 inch above centerline of workpiece and 1/8 inch away from the section on the workpiece to be cut. WARNING: Failure to position the tool rest as described can result in a turning tool being thrown from your hand, causing severe injury. 1t8" TOOL SQUARE WORKPIECE TOOLREST POSITIONED AWAY FROM WORK 118" e- o p, .o--1/8" p. 0.) F: u'j ---_,¢c <:D ,._ .o_ O r" o TOOLREST POSITIONED 1/8" ABOVE CENTERLINE OF WORKPIECE ROUND WORKP]ECE 25 basic lathe operations MOUNTING WOOD FOR SPINDLE TURNING WARNING:To avoid Injury from unexpected startIng, turn switch "off" and remove switch key before mounting workpieoe in lathe. We recommended that spindle turnings larger than four Inches in diameter not be attempted. DIAGONAL LINES SPUR CENTER If you have not done a lot of wood turning, we suggest you start by mounting a small spindle turning. Follow these steps: 1, Carefully inspect and select a piece of wood 2" x 2" x 12"and always use wood free of checks, splits, cracks or knots. t16" DEEP CUT 2. Draw diagonal lines across each end of wood to locate the center of each end. 3. On one end using a non-power handsaw, make a saw cut approximately 1/16" deep on each diagonal line. The spurs on the spur center will be placed in these cuts, 4. The other end is for the cup center,Place point of cup center on the wood where diagonal lines cross. 5. Drive cup center into wood. Use a wooden mallet or a plastic hammer. If you don't have one, use a steel hammer, but put a piece of wood on the end of cup center to protect it. Remove the cup center. 6. Drive the spur center into other end of wood, Make sure the sPurs are in the saw cuts, Remove spur center, 7, Make sure the centers and the holes in the headstock spindle and tailstockspindle are clean, Insert spur center into headstock and cup center into tailstock and tap them in lightly with a piece of wood. Do not drive them in, 8. Put a drop of oil or wax on the wood where it contactsthe cup center. This wilt lubricate the wood while it is turning. 9. Place lhe wood between the centers and lock the tailstock, WARNING: To avoid Injury from thrown pieces, be sure the spur center and cup center are firmly seated against the workplece and that the tailstock is securely LockedIn place, 10. Move the cup center inlo the wood by turning tailstock hand wheel, Make sure cup center and spur center are "seated" into wood in holes made in steps 5 and 6 above, Turn the wood by hand while turning the hand wheel until the cup center and spur center are tight against workpiece, 11, Lock the tailstock spindle by tightening the splndle lock. 26 PLASTIC HAMMER 12. Adjust the tool rest approximately 1/8" away from the corners of the wood and 1/8" above the center line. Note the angled position of the tool rest base. WARNING: For your own safety, after adjusting • tool rest be sure and lock the tool rest holder, e tool rest slide and the tool rest. ==-'2 d._ =._ Look at the speed chart. Notice that a 2" square turning up to 18" long should run at 875 R.P.M. for "roughing." Move the Poly-V-Belt on the pulleys to the slowest speed as outlined under "Changing Speeds" section. When finish-turning any size wood, notice that the recommended speed of the lathe is increased considerably above the rough-turning speed. LINE \ TOOL REST However, if excessive vibration occurs at any speed always shut the lathe off immediately and reduce the speed until the vibration is not excessive. During any spindle turning operation check all locks frequently for tightness. Also frequently check the fit of the cup center against the turning. Do not allow the wearing away of wood to cause a loose fit. WARNING: To avoid injury from thrown pieces, turn workplece by hand to make sure it doesn't hit any parts of the lathe. Always make sure the workpiece is properly mounted and the lathe Is set at the proper speed (RPM) before re-inserting the switch key. Never spindle turn workpieces longer than these specified in the chart for the sizes shown. Never spindle turn workpieces greater than 4" square. FACEPLATE TURNING WARNING: When doing faceplate turnings, always follow instructions supplied with the faceplate for mounting the workpiece to the faceplate. (for one (1) possible exception--see "special note" to the right) workpieces not properly and securely attached to the faceplate may come loose during operation, fly off, and hit the operator (fsceplates are sold separately at SearHee the list of recommended accessories for the correct part numbers.) WOOD FACEPLATE TURNING e II=i[_];,I_I::(,-_,.tli={olll_l/l_[l'll 1z, I0 5" 0" ] =_ _4"MAX 1 ,"MAX 1 1 4"MAX 4"MAX 875 1350 1350 ..... 2'250 1350 / 2250 2250 3450 SPINDLE TU RNING 1" l t2" 1350 3450 2" 3" 1 18" 27" 875 2250 2250 4" J 36" 875 2250 i SPECIAL NOTE: The instructions with your faceplate may tell you to remove the 3/4-16 hex nut from the spindle before installing your faoeplate. Instead of removing the 3/4-16 hex nut, tighten the faceplate up against the nut on Modet 113.228360 Wood Lathe. 3/4-16 NUT For information on how to do faceplate turning, refer to the "Power Tool Know How" books available at your Sears store, (See the list of recommended accessories for the correct part number.) Faceplates are attached to this wood lathe byscrewing them onto the threaded section of headstock spindle and up against the 3/4-16 hex nut as shown in the diagram, Do not remove the 3/4-16 hex nut from the spindle when mounting faceplates to the spindle on this model wood lathe. / SPINDLE FACEPLATE 27 turning tools ! SKEW GOUGE PARTINGTOOL THE SiX COMMONLY A book entitled "Power Tool Know How Table Saw" is available at your nearest Sears Retail Store or Catalog Store. This book contains considerable data applicable to the wood lathe. SELECTION mm Im OF CHISELS Recommended chisels have handles approximately 10 SPEAR POINT USED CHISEL FLAT NOSE ROUND NOSE TYPES inches long to provide plenty of grip and leverage. Sharp tools are essential for clean, safe work.., buy tools that will take and hold clear edges. There are six com. monly used chisel types. The gouge skew and parting tool are used for cutting under the surface of lhe workpiece. The flat nose, round nose and spear point are used for scraping. CUTTING AND SCRAPING When doing a cutting operation, the chisel is held at an angle so the sharp edge actually cuts below the revolving workpiece surface to peel off shavings. To do a scraping operation, the chisel is held at a right angle to the workpiece and removes fine particles instead of shavings. Many operations require that cutting chisels be used for scraping, but scraping chisels should never be used for cutting. When cutting, materiat is removed faster than when scraping and produces a smoother finish which requires less sanding. CUTTING WHEN YOU CAN MUST SCRAPE SCRAPING CUT AND WHEN YOU If yoL_are removing wood from the circumference of a workpiece (for example, turning down the outer surface of a cylinder or the inner wall of a hollow round box) you may use either a cutting or a scraping action. This is true because the granular structure of the wood will allow easy removal of wood at the circumference of the workpiece in much the same way as a peeling is removed from an apple or a potato, 28 CIRCUMFERENCETURNING If you are removing wood from the diameter of a workpiece (as when turning the face of a faceplate turning) you must use a scraping action only.This is true because you are removing wood across the grain. Wood does not peel easily across the grain, and attempts to use a cutting action will result in damage to the workpiece and throwing of the chisel by the workpiece, DIAMETER TURNING iii i ,11,ii THE SKEW WARNING: To avoid having the woodworking chisel torn from your hand, always work from a larger diameter toward a more narrow diameter on the wood turning and always do rough circumference cuffing with the gouge chisel. THE GOUGE Threegouges, the 1/4-, 1/2- and 3/4-in, sizes, are ample for general homeshop turning; but other sizes from 1/8to 2-in. can be purchased. Always use the gouge for rough circumference turning of raw stock down to a cylinder of working size. It is the best tool to use for rapid cutting away of large areas of the workpiece. With practice, it can be used for cutting coves and the shaping of long cuts and is also useful for scraping. The skew should be used only by operators who have become proficient in the use of all other turning tools, Two skews, the 112- and 1-in. sizes, are all that are needed for general use, Other sizes are available. This tool is used to make finish cuts and to cut vees and beads. Properly used, it produces the best finish that can be obtained with a chisel. WARNING: To avoid injury from a thrown workpiece, never cut all the way through a spindle turning. THE PARTING TOOL The parting tool has just one primary purpose: to cut straight into the workpiece as deep as desired. THE SCRAPING CHISELS (SPEAR POINT, FLAT NOSE, AND ROUND NOSE) A 1/2-in, wide spear point chisel, a 1/2-in. wide round nose chisel, and a 1-in, wide flatnose chisel are very useful for diameter scraping operations and for circumference scraping, when cutting methods cannot be employed, 29 HOLDING THE WOODWORKING CHISEL WORK PIECE In handling alt turning tools, the handle hand takes a natural position, being nearer or farther from the end of the handle depending on the amount of leverage required. The position of the tool rest hand should be as illuslrated with turning tool held firmly against the tool rest and fingers and thumb wrapped around the turning tool on the opposite side of the tool rest, away from the rotating workpiece. TOOL REST TOOL REST WARNING: To avoid Injury from a thrown turning tool, keep firm hand grip on the tool by wrapping fingers and thumb around tool. Use both hands spaced apart for proper leverage and control. Keep your weight balanced on your feet. Do not rest your weight on the turning tool or tool rest. Avoid awkward hand positions where a sudden slip could cause a hand Io move into the workpiece. WOODCUTTING CHISEL HANDLE HAND maintenance WARNING: For your own safety, turn switch "off" and remove plug from power source outlet before maintaining or lubr]catlng your lathe. I_..--WlR Apply a coat of automobile-type wax to the lathe bed to help the tool rest and tailstock move freely. HITE-'I II I E NUT ._._,_.h_ Have power cord replaced if it becomes wornor frayed. tn [ BLACK S_ITC-L_H lubrication Periodically lubricate the ram in the tailstock with No. 20 or No. 30 engine oil. MOTOR MAINTENANCE LUBRICATION AND 1. The bearings, in both end shields of the motor, have been lubricated at the factory with correct lubricant. No other part of the motor requires lubrication. 2, If disassembly of the motor is necessary, it should be returned to your nearest Sears retail or mail-order store in order to prevent voiding the guarantee, NOTE: The speed of this motor cannot be regulated or changed, 3O 3_ Every effort should be made to prevent foreign material from entering the motor. When operated under conditions likely to permit accumulations of dust, dirt, or waste within the motor, a visual inspection should be made at frequent intervals. Accumulations of dry dust can usually be blown out successfully. NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation. Sears recommends the following ITEM Work Bench ...................... Drill Chuck 1/2" Capacity with No, 1 M,T, Shank ................ Screw Center with No. 1 M.T. Shank ., Batl Bearing Center with No. 1 M,T, Shank ................ 60oCenter with No. 1 M,T, Shank ..... Face Plate, 4" Diao with 3/4"-16 Thread 9 Holes ............................ Copy Crafter ......................... Sears may recommend other accessories the manual. CAT. NO See Catalog See Catalog See Catalog See Catalog See Catalog 9-2489 9-24917 not listed in accessories ITEM CAT. NO. Turning Tools ..................... See Catalog Draw Bolt with I/4"-20 Threads ....... See Catalog Power Tool Know-How Handbook ........ 9-29114 Bowl Turning Tool Rest ................ 9-24903 Face Plate 6" with 3/4"-16 Thread 6 holes ........................... 9-24904 Face Plate 4" dia. with 3/4"-16 Thread Cast Iron, 6 holes ................ See Catalog Do not use any other accessory unless you have received and read complete instructions for its use, See your nearest Sears store for other accessories. trouble shooting WARNING: For your own safety, turn switch "off" and remove plug from power source outlet before trouble shooting. TROUBLE SHOOTING TROUBLE PROBABLE CAUSE Motor will not run. 1. Defective On-Off switch. Defective switch cord. Defective switch box receptacle. , Burned out motor. , Lathe slows down when turning . Blown fuse or tripped circuitbreaker Poly-V-Belt slipping, 2. Pulley Lock screws loose. Excessive noise CHART REMEDY 1. Replace defective parts before usingLathe again. 2. Consult Sears Service. Any attemptto repairthis motor may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears store. 3. Replace fuse or reset circuit breaker. 1. Adjust belt tension, see Assembly Section. 2. Tighten lock screws. See Section "Mounling and Assembling Headstock." Headstock loose on bed, Setscrew not tight. 1, Tighten setscrew, See Section, "Mounting and Assembling Headstock." Wood burns at tailstock end. Cup center too tight or not lubricated. 1. Back off tailstock ram and lubricate cup center. See Basic Lathe Operation Section, "Spindle Turning." 31 trouble shooting TROUBLE SHOOTING -- MOTOR NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation and proper operation of the centrifugally-operated starting switch. TROUBLE Excessive noise. 1. Motor, Motor fails to develoP ........ 1. Circuit overloaded witt7 .... full power. NOTE: LOW lights, appliances and other motors. VOLTAGE: (Power output of motor decreases rapidly with decrease in 2. Undersize wires or circuit too long. voltage at motor terminals. For example, a re3. General overloading of duction of 10% in voltpower company age causes a reducfacilities, tion of 19% in maximum poweroutputof which the motor is capable and a reduction of 20% in voltage causes a reduction of 36% in maximum power output,) Motor starts slowly or fails to come up to full speed. Motor overheats. Motor stalls (resulting in blown) fusesor tripped circuit breakers). Frequent ;penirig of fuses or circuit breakers. Tool rest will not slide along fu]l length of bed. 32 REMEDY PROBABLE CAUSE 1. Have motor checked by qualified service technician. Repair service is available at your nearest Sears store. 1, Do not use other appliances or motors on same circuit when using the lathe. 2. Increase wire sizes, or reduce length of wiring. See "Motor Specifications and Electrical Requirements" section. 3. Request a voltage check from the power company. 1. Low voliage will not trip relay, 1, Request voltage check from the power company. 2. Windings burned out oropen. 2. Have motor repaired or replaced. 3, Starting motorwhile headstock is not in normal operating position. , 4. Starting relay not operating, , Place headstock in normal operating position and restart motor. If motor fails to start go to probable cause Number 4. Have relay replaced. 1. Motor overloaded. 1. TakeShallower cuts l................ 2. Impropercooling. (Air circulation restricted through motor due to sawdust, accumulating inside of motor.) 2. Clean out sawdust to provide normal air circulation through motor. See Maintenance and Lubrication" section, 1. Voltage too low to permit motor to reach operating speed. ']",' Request voltage check from the power company. 2, Fusesorcircuit breakers do riot have sufficient capacity, 2, Install proper size fuses or circuit breakers, 1, Motor overloaded, 1. Take shallowercuts. 2, Fusesorcircuit breakers do not have sufficient capacity. 2. Installproper size fuses or circuit breakers. 1, Bed sections are not straight and level with each other. 1. Complete instructions in section entitled "Mounting You r Wood Lathe to Workbench" NOTES 33 \ \ \ \ \ \ / t t / \ \ \ \ $ s_ _A,_J,5 LlSl Always Key No. Part No. FUH _HAF _ /tAN lz"Wuuu MODEL NO_13.228360 order by Part Number--Not Description by Key Number Key No. Pa_ No. i 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 507816 816757 816775 816751 STD580101 STD502503 816575 38884 805645-5 816868 STD580275 816565 816989 816569 56619 816586 STD551037 816992 70016 816570 816578 816581 816564 816991 141594-42 26 28 29 3O 31 816990 816567 816990-2 816579 STD522515 32 33 34 35 36 STD522510 816552 9414920 STD551125 STD541025 Cover-Motor w/Labels Housing-Fan Wheel-Turbine oMotor * Key-3/16 Sq. x 3/8 * Screw-Soc. Set 1/4-20 x 3/8 Pulley-Motor Ring-Retaining Ring Retaining Bowed Bearing-Bail *Ring-Retaining 3/4 Spindle Nut-Hex 3/4-16 Center-Spur Center-Point Holder-Toot Rest *Washer-.380 x 1-9/64 x 7/64 Clamp-Bolt Rest-12"Toof Center-Cup Handwheel Stock-Tail Spindle-Tail Stock Clamp-Bolt Screw-Hex Soc. HD. Cap 10-32x 1 Clamp-Bolt Slide-Tool Rest Clamp-Bolt Bed-Machined *Screw-Hex. HD. 1/4-20 x 1 1/2 *Screw-Hex. 1/4-20 x 1 1/2 Bracket-Bed Center Mtg. Washer 17/64 x 5/8 x 1/16 *Lockwasher-1i4 *Nut-Hex 1/4 LAIHE 37 38 941492O STD522525 39 40 41 42 43 44 45 46 47 48 STD510803 STD551210 802392-41 816439 STD510607 STD551206 816831 507817 STD610603 60227 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 -- 816573-1 69164 816560 816825 815863 816566 816945 817134-4 817157 803709 802955-7 816946 816758 816759 816572 STD503105 816591 SP5110 507635 507743 "I} Description me ii Washer 17/64 x 5/8 x 1/16 * Screw-Hex HD. 1/4-20x 2-1/2 *Screw-Pan HD. #10-32 x 3/8 *Lockwasher #10 Spacer Belt-PolyV"J" 14 * Screw-Pan HD. 6-32 x 3/4 * Lockwasher Ext. #6 Knob-Tension Lever Housing-w/Labels *Screw-Ty. B #6 x 3/8 Screw-Soc. Set 5/t6-18 x 1 1/4 Cord w!Plug Relief-Strain Lead-Jumper Screw-Motor Pivot Key-Switch Switch-Locking Box-Switch R.H. Tie Cable eRelay Connector-Wire *Nut-Push 1/4 Box-Switch L.H. Lever-Tension Rod-Motor Pivot Pulley-Spindle * Screw Cone Pt. 5/16-18 x t/2 Head-Stock Owner's Manual (Not Illustrated) Bag of Loose Parts (Not Illustrated) Bag of Loose Parts (Not Illustrated) * Standard Hardware Item -- May Be Purchased Locally. * if this part is removed, discard and replace with a new Push Nut. O1 e Relay must accompany motor when motor is returned for service. Any attempt to repair this motor may create a hazard unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Store. "o U} _A/RS 12-1NCH WOOD LATHE owner's manual SERVICE Now that you have purchased your 12-inch Wood Lathe should a need ever exist for repair pads or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide al! pertinent facts when you call or visit. MODEL NO. 113.228360 The model number of your 12-Inch Wood Lathe wilt be found on a plate on the backside of the headstock. WOOD LATHE HOW TO ORDER REPAIRPARTS WHEN ORDERING REPAIRPARTS,ALWAYS GiVE THE FOLLOWING INFORMATION: IF YOU NEED REPAIR SERVICE OR PARTS: PARTNUMBER PARTDESCRIPTION MODEL NUMBER 113.228360 NAME OF ITEM 12-INCH WOOD LATHE All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. For Repair Service, Cal! this Toll Free Number: 1-800-4-REPAIR (1.800-473-7247) For Replacement Parts Information and Ordering, Call this Toll Free Number: 1-800-FON-PART (1-800-366-7278) j J Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A, Part No, SP5110 Form No, SP5110-4 Printed in U,S,A, 5/95
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