Craftsman 113236180 User Manual SCROLL SAW Manuals And Guides L0803545
CRAFTSMAN Saw Scroll Manual L0803545 CRAFTSMAN Saw Scroll Owner's Manual, CRAFTSMAN Saw Scroll installation guides
User Manual: Craftsman 113236180 113236180 CRAFTSMAN SCROLL SAW - Manuals and Guides View the owners manual for your CRAFTSMAN SCROLL SAW #113236180. Home:Tool Parts:Craftsman Parts:Craftsman SCROLL SAW Manual
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Future Reference MODEL NO. 1!3.23($180 SCROLL SAW Variable Speed Serial Number Model and ser;al number may be found attached to the underside of the worktable. You should record serial numberin use. both model a safeplace and for future 16" VARIABLE ELECTRONIC SCROLL SA FOR YOUR SAFETY: • assembly • operating o repair parts READ ALL INSTRUCTIONS carefully. , .... _ Sotd by SEARS, Par11'qo.SP5367 _ ROEBUCK ___=__ .... AND CO., Chicago, ILo 60584 U.S.A. SAW materialor workmanship, Searswillrepair WARRANTY'SERVICE THROUGHOUT IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER!DEPARTMENT THE UN TED STATES Thiswarranty applies only while this product is used in the United States, This warranty gives you specific legal rights and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684 ill i , ii eneral safety instructions 1= 2. 3. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed tothe tool. Learn itsapplication and limitations as well as the specific potential hazards peculiar to this tool. 10. 5. • for power tools USE RIGHT TOOL Don't force tool or attachment to do a job it was not designed for. GROUND ALL TOOLS ThiS tOolis equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit thepropergroundingtype receptacle. The green conductor in the COrd is the grounding wire. Never connect the green wire to a live terminal. 11. WEAR PROPER APPAREL DO not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches) to get caught in moving parts. NONSLIP footwear is recommended. Wear protective hair covering to contain tong hair. Roll long sleeves above the elbow. 12. USE SAFETY GOGGLES (Head Protection) Wear safety goggles (must comply with ANSI Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses'. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffS) during extended periods or operation, 13. SECURE WORK Use clamps or a vise to hold work when practical. It's safer than using your hands and frees both hands to operate tool. 14. DON'T OVERREACH KEEP GUARDS IN PLACE - in working order, and in adjustment and alignment. 4. • REMOVEADJUSTING KEYS AN DWRENCHES Form a habit of checking to see tha_ keys and adjusting wrenches are removed from toolbefore turning it on. KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents. Floor must not be slippery due tOwax or sawdust. Keep proper tooting and balance at alt times. 6. AVOID DANGEROUS ENVIRONMENT 15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing blades, bits, cutters, etc. KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area. 16. DISCONNECT TOOLS -before servicing; when changing accessories such as blades, bits, cutter, etc. MAKE WORKSHOP CHILD PROOF - with padlocks, master switches, or by removing starter keys. 17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before 3lugging in power cord. Don't use power tools in damp Orwet locations or expose thereto rain. Keepworkareawell lighted. Provide adequate surrounding wo*rkspace. 7. 8. 9. i 2 , h,i ,i,i i i i1,1 i iii ii - 18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the instructionsthat accompany the accessories. The use of improper accessories may cause hazards. 19. NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. 21. Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them. DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a complete stop. 20. CHECK DAMAGED PARTS Befo re further use oft he tool, a guard or other part that is damaged should be carefully checked to additional safety instructions Safety is a combination of operator common sense and alertness at all times when the scroll saw is being used. WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR SCROLL SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS,.. AND UNTIL YOU READ AND UNDERSTAND THE FOLLOWING. Page 1. General Safety Instructions for Power Tools .... 2 2. Assembly .............................................................. 3. Basic Scroll Saw Operation 4. Maintenance 7 .............................. 14 ....................................................... 16 5. Stability of Machine. Your scroll saw must be bolted securely to stand or work bench, In addition, if there is any tendency for the scroll saw to move during certain operations, bolt your scroll saw stand or workbench to the floor. 6, Location To avoid fire or explosions, never use this tool where flammable vapors or gases are in the air. To avoid injury from dropped unit, unplug saw before moving it. This scroll saw is intended for indoor use only. 7. Protection: Eyes, Hands, Face, Ears, Body A. To avoid being pulled into the blade: 1. Roll long sleeves above elbows 2. Do not wear: a. Gloves b. Jewelry c. Ties or other loose clothing 3. Tie back long hair ii,Ju=u ensure that itwill operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. __ _____ for scroll saw B. Do not cut pieces of material too small to hold by hand outside the blade guard/hold down. C, Avoid awkward hand positions where a sudden slip could cause a hand to roove into the blade. D. To avoid slips due to lifting of the work piece make sure the blade teeth point downward toward the table. E. To avoid blade breakage always adjust blade tension correctly. F. To avoid losing control of the work piece or tool: 1. When cutting a large piece of material make sure it is fully supported at table height. 2. Hold the work piece firmly against the table. 3. Do not feed the material too fast while cutting. Only feed the material fast enough so that the blade will cut. 4. Use caution when cutting off material which is irregular in cross section and could pinch the blade before the cut is completed. A piece of molding, for example, must Iay flat on the table and not be permitted to rock while being cut. 5. Use caution when cutting off round material such as dowel rods, or tubing. They have a tendency to roll while being cut causing the btadeto bite. Use a V-blockto controlthe piece. G. When backing the blade out of the workpiece, the blade may bind in the kerr (cut).,. this is usually caused by sawdust clogging up the keri, If this happens: Turn off the scroll saw,., remove plug from power source outlet,., wedge open the kerr •.. back the blade out of the workpiece. H. To avoid unsupervised work, use or accidents due to inattention: 1, Never leave the scroll saw work area with the power on, before the machine has come to a complete stop. 2. Do not perform layout, assemb!y or set up work on the tame while the cutting tool is in operation or su 8, Should any part of this scroll saw bt fail in any way, or any perform properly, shut off and remove plug from power supply outlet. Replace damaged, missing, and/or failed parts before resuming operation. 9. Think Safety. Safety is a combination of operator common sense and alertness wheneverthe scroll saw is in operation. f / FOR YOUR OWN SAFETY: Read and understand \ owner's manuat before operating SCroll Saw. B ALWAYS The operation of any power tool ca_ result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety goggles are available at Sears retail or catalog stores. wear SAFETY complyingwith ANSI o PROPERLY ADJUST = Hold workpiece o Turn sawoff down and before adjusting bladeor leaving • When teeth point blade by turning firmly, SWITCH BLADE: Blade down, Tension knob clockwise one full turn beyond take-up of WARNING: ALWAYS KEEP ALERT. DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SCROLL SAW) TO CAUSE A CARELESS MISTAKE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENTTO INFLICT SEVERE INJURY, alack. Fol!ow and checking ©omplnte procedure 60 Hz AC oaty, 1.2 empm electrical connections installation in owner's EI_'_ 3-PRONG PLUG WARNING: TO AVOID ELECTRICAL HAZARDS, FIRE HAZARDS, OR DAMAGE TO THE TOOL, USE PROPER CIRCUIT PROTECTION. YOUR SAW IS WIRED AT THE FACTORY FOR 120V OPERATION. CON NECT TO A 120-V, 15-AMP, BRANCH CIRCUIT AND USE A 15-AMP FUSE OR CIRCUIT BREAKER. TO AVOID SHOCK OR FIRE, IF POWER CORD IS WORN OR CUT, OR DAMAGED IN ANY WAY, HAVE IT REPLACED IMMEDIATELY. \ GROUNDING PRONG PROPERLY GROUNDED 3-PRONG OUTLET IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE ELECTRICAL SHOCK- PARTICULARLY WHEN USED IN DAMP LOCATIONS CLOSE TO PLUMBING, IF AN ELECTRICAL SHOCK OCCURS THERE IS ALSO THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. NOT ALL OUTLETS ARE PROPERLY GROUNDED. IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE ITCHECKED BY A QUALIFIED ELECTRICIAN. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor grounded type outlet as shown above. WARNING: TO MAINTAIN PROPERTOOLGROU hiDINGWHENEVERTHE OUTLETYOU ARE PLANNING TO USE FOR THIS POWER TOOL IS OF THE TWO PRONG TYPE, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. USE AN ADAPTER AS SHOWN AND ALWAYS CONNECT THE GROUNDING PRONG TO KNOWN GROUND. '(our unit has aptug that looks like the one shown. , LOCK saw, changing area. INSTALLING must GOGGLES Z87,1. HOLDDOWN, ii 4 _._.___.._._l_ __ iml! nl lU nl ii __ i iii It is recommended that you have a qualified electrician replace the two prong outlet with a properly grounded three prong outlet. nll IIH'I_-- _.' b_ An adapter as shown is available forconnecting the plug to 2-prong receptacles. The green grounding lead extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. GROUNDING LUG scREw/ I I \ I { ,iF AKEo.ETN,S ,s ._ _,.,.,.. _-_n_,_ .... _; i fLU',= ,_" \ t_"* f_ [,_;-,_,1 - CONNECTED TO A KNOWN GROUND I!H]} ! RECEP AC.E ADAPTER _.-_-J _HJlJ i a. MOTOR IS OVERLOADED occur if you feed too rapidly. - Overloading ,,,,,,,r can LOW VOLTAGE - Although the motor is designed for operation on the voltage and frequency specified on the motor nameplate, normal loads will be handled safely on voltages not. more than I0% above or below the nameplate voltage. Heavy loads, however, require that voltage at motor terminals equals the voltage specified on nameplate. 5. Most motor troubles may be traced to loose or incorrect connections, overload, reduced input voltage (such as small size wire in the supply circuit) or to ovedy long supply circuit wire. Always check the connections, t he load and the supply circuit whenever motor fails to perform satisfactorily. Check wire size and length with the "Wire Size Chart" betow. WARNING: THE ADAPTER ILLUSTRATED IS FOR USF ONLY IF YOU ALREADY HAVE A PROPERLY GROUNDED 2-PRONG RECEPTACLE, MOTOR SAFETY PROTECTION 1. This tool should be connected to a 120V, t5 amp branch circuit with a 15 amp fuse or circuit breaker. Failure to use the proper size fuse can result in damage to the motor. 2. If the motor fails to start, control knob should be pushed down to "OFF" position immediately. UNP LUG THE TOOL. Check the saw blade to make sure it operates freely. If the blade is free, try to start the motor again. If the motor still does not start, refer to the "Motor Troubleshooting Chart." 3. If the motor suddenly stalls while cutting wood, turn the power switch off, unplug the tool, and free the blade from the wood. The motor may now be rest&rted and the cut finished. 4. Frequent "blowing" of fuses or tripping of circuit breakers may result if: i glossary i WiRE SIZES The use of any extension cord will cause some toss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3-wire extension cords which have 3prong grounding type plugs and 3-poIe receptacles which accepts the tools plug. CAUTION: For circuits that are farther away from electrical service box, the wire size must be increased proportionately in order to deliver ample voltage to the saw motor. Length of the Conductor 120 Volts Wire Sizes Required (American Wire Gage Numbe0 0 - 25 Ft. 26 - 50 Ft. 51 - 100 Ft. 16 14 12 i, UUllUl, ii I,,,,,H i i,i ,nn of terms for woodworking 1. Kerr- the slot cut by the blade 2, Leading Edge - the edge of the workpiece which is pushed into the blade first. 3. Sawblade Path -The area of the workpiece directly in line with and moving toward the sawblade edge. 4. Blade Tooth Set - the distance that the edge of the sawbtade tooth is bent (on set) outward from the side of the blade. 5. Trailing Edge -the workpiece edge last cut by the sawblade. 6. Workplece -the item on which the culting operation is being performed. contents -., Warranty information ..... ;: .......:.._ ....... :........ .i," ,"_12 General Safety Instructions for Power Tools ...... ..2 Additlonal Safety Instruction for Scrol| Saws ....... 3 Electrical Information ...,..,..,.., ........... ;.i...... .......... 4 Glossary of Terms for Woodworking .... . ..... ...... ...5 Unpacking & Checking Contents ;........... .i............. 6 Assembly . o . , . : Setting the Table for Horizontal or Bevel Cutting _..................... _,..,...................... 7 Aligning the Bevel Indicator ........................ 8 Mountlr_g the Scroll Saw .................................... ....9 Removing and Installing Blades ........................... 10 Recommended Accessories ................................. Troubleshooting ..................................................... Wiring Diagram ....................................................... Repair Parts ............................................................ Service lnformaUon ................................................ unpack "n 4 and checking contents TOOLS NEEDED COMBINATION (_ SQUARE MUST BE TRUE STRAIGHT EDGE OF BOARD 3/4*INCH THICK THIS EDGE MUST BE PERFECTLY STRAIGHT COMBINATION / MEDIUM WARNING: FOR YOUR / PHILLIPS SCREWDRIVER OWN SAFETY, DRAW LIGHT LINE ON BOARD ALONG THIS NEVER ! AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS. L__ SHOULD SQUARE BE NO GAP OR OVERLAp HERE WHEN IS FLIPPED OVER IN DOTTED POSITION Separate all parts from packaging mater als and check each item with illustration and "Table of Loose Parts." Make certain all items are accounted for before discard_ ing any packaging material. CAUTION: To avoid Injury, if any parts are missing, donot attempt to assemble the Scroll Saw, plug in the power cord, or turn the switch on until the missing parts are obtained and installed correctly. Table of Loose Parts Qty. 1,16" Scroll Saw (Completely assembled ) ........... 1 2. Owner"s Manual ................................................ 1 3. Parts Bag containing: ......................................... 1 t Blade, 2 Hex "L" Wrenches, and 1 U-Shaped Bar NOTE: Hardware to mount this scroll sawto a bench or leg set is NOT supplied. See mounting instnJctions for 3 16 17 17 18 20 DO BLADE NOT LIFT SAW BY THIS ARM FRAME {LIFT HERE) HOLBER BLADE BEVEL BEVEL LOCK (LIFT HERE) WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL iNSTRUCTIONS. ,,,,11111 iii ii SETTING THE TABLE OR BEVEL CUTTING 1. Lift the saw by the frame and base and place scroll saw on work bench. 2. Familiarize yourself with the controls and features of this scroll saw indicted in illustration. ii ii i !l FOB HORIZONTAL 1. The scroll saw work table can be tilted to the left for bevel cutting up to 45 degrees from the 0 degree or herizentaI cutting position. 2. A bevel scale is provided under the work table as a convenient reference for setting the approximate table angte for bevel cutting. When greater precision is required, make trial cuts and adjust the table as necessary for your requirements. SCALE NDICATOR and rnove the table r or at aright blade. BEVEL LOCK KNOB 3; Remove blade support and hold down by loosening the screw in the front of the blade support with a hex "L"wrench. LOOSEN SCREW i J CHECK FOR SPACE BETWEEN SQUARE AND BEVEL LOC_ KNOB_ 5. When the space between the square and the blade is uniform, tighten the bevel lock knob. The table shoutd now be approximatel y 90 degrees to the blade. BLADE AGAINST FLUSH SQUARE BLADE SUPPORT AND HOLD DOWN i 6. Loosen the screw holding the bevel scale pointer and adjust pointer to 0 degrees. Tighten screw. Remember, the bevel scale is a convenient guide, but should not be relied upon for precision. BEVEL SCALE POINTER SCREW Reassemble the blade support and hold down. Make trial cuts in scrap wood to determine if your angle settings are correct. Adjust the table as required. mounting the scroll saw to a bench Your scroll saw must be bolted securely to stand or work bench. In addition, ifthere is any tendency for the scroll saw to move during certain operation, bolt your scroll saw stand or workbench to the floor. SCROLL SAW BASE 1. Hardware to mount this saw to a workbench is NOT supplied with the saw, However, we recommend the hardware used be no smaller than the following. Qu antity 4 4 8 1/2" FOAM PAD (OPTIONAL) Description Hex Head Screws, 1/4-20 x Length as required Flat Washers, 9/32" I,D, Lockwashers, 9/32" 1.D. Hex Nuts, 1/4-20 2. A soft foam pad to place between your scroll saw and workbench is NOT supplied with the saw. However, we highly recommend the use of such a pad to reduce noise and vibration. |-I i ! l_ | _jHAkE HEX Quantity Description Soft foam pad such as carpet padding, 24" x 12" x 1/2" Do NOT overtighten mounting bolts - leave some cushion in the foam pad for absorbing noise and vibration. WORKBENCH t HEAD FLATWASHER OCKWASHER X NUT M NUT SCREW removing andi nst ing binaries "'U'SHAPED 1. Unplug power cord from outlet. TENSION KNOB BAR \ 2. Loosen tension on blade by turning tension knob counterclockwise about four full turns. Loosen the hex screw of blade holder and push it toward left direction. 3. Support the blade holder by using the "U" shaped bar provided in the darts bag, SCREW _J 4. Slip one side of bar behind the holder while the other side is placed through the hole provided in front of the blade holder. J 7 f J LOOSEN LOWER BLADE HOLDER SCREW 5. Loosen the lower blade holder screw in the same way you Ioosened the upper blade holder in Steps 2 & 3. Remove blaae by pulling forward on blade and then lifting the blade through the access hole in the table. UPPER BLADE HOLDER 6. Prior to installing blade, make sure the teeth of the blade point down. Look at the lower blade holder closely, installthe new blade through the access hole of the table into the lower blade holder. With hex "L" wrench, lasten the lower blade holder, but not completely tight. The_ install the U-shaped bar into the upper blade holder, push the blade into the upper blade holder, and tighten the screw of the upper blade holder. Using the :i :.... holder again_ : Fina!ly tension blade by sametechnique tighten ipiace the screw of theonlower blade iurning tension knob €l_kwise after U_shaped bar _'_ _ ___ HOLDER ii i, , i1,,, i Adjust the blade support by loosening the screw on the top of blade support with a hex "L wrench, and tighten the screw after adjusting. BLADE HOLID*OOWN ADJf3ST[_G FOOT KNOB f Adjust the blade holder to the table by loosening the lockknob. Make sure the foot is positioned properly against the table, The hex screw (rear of hotd down foot) may be loosened to adjust hold down fool. Retighten hex screw after adjustment is complete. Adjust the blade holder to the height of workpiece by adjusting the hold-down foot directly on top of workpiece and tighten lock knob, _ HOLD-DOWN REST ON TOP FOOT LIGHTLY OF WORKPIECE \ HOLD_DOWN ADJUSTING SCREW ECCENTRIC MECHANISM 8. Before plugging saw in, use your fingers to raise and Iowerthe lower arm so the eccentric mechanism turns at least one cycle to insure the blade is properly installed. NOTE: Do not remove guard TO \ BLADE HOLDER BLADE 2 i HOLD BEVE BLADE 3 HC BEVEL BEVEL LOCK KNOB 6 SPEED CONTROL ON/OFF KNOB KNOB 5. BEVEL SCALE - Shows degree btade is tilted for bevel cutting. 1,TENSION KNOB - Tighte ningthe knob (clockwise) will _ncrease the tension on the blade. Loosening it (counterclockwise) wilt decrease the tension, 6 SPEED CONTROL / ON - OFF KNOB - For speed control setting, refer to the "Choice of Blade and Speed" table, The On-Off Knob has a locking featu re. THIS FEATURE IS INTENDED TO HELP PREVENT UNAUTHORIZED USE BY CHILDREN AND OTHERS. 2. HOLD DOWN & BLADE SUPPORT- Provides added control of workpiece and protection for operator and supports blade, 3, BLADE HOLDERS - Retain and position the blade, 4. BEVEL LOCK KNOB - Loosening knob allows blade and housing assembly to tilt up to 45° left for bevel CUTS. ON - OFF KNOB 1. To turn machine ON, place fingers on Speed Control Knob and pull up. 12 ] 2. To turn machine OFF, control knob is pushed down. NEVER LEAVE THE MACHINE UNATTENDED UNTIL IT HAS COME TO A COMPLETE STOP. The variable speed control may be adjusted to the approximate speeds identified on the control panel. Suggested speeds are identified below. Turn the control knob clockwise ( _ ) to increase strokes per minute and counterclockwise ( (-_ ) to reduce the strokes per minute, 3. To lockknob in OFF position, install a padlock through the post above the knob as illustrated, and lock the padlock, (Padlock is not supplied with the saw.) LOCKING POST WARNING: FOR YOUR OWN SAFETY, ALWAYS PUSH THE KNOB "OFF" WHEN MACHINE tS NOT IN USE... ALSO... IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) PUSH KNOB OFF,,. "LOCKOUT" YOUR KNOB WITH A PADLOCK AS SHOWN. THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. ii , l llll CHOICE OF BLADE AND SPEED material and the size of the radius being cut, following chart. The scroll saw accepts a wide variety of blade widths and thicknesses+ The blade width and thickness and the See the number of teeth per inch are determined by the type of Teeth/Inch Width Thickness Speed (Strokes!Mtn.) 10 .110" .02O" C {1200- 1500) 15 ,110" .020" B (600 - 1200) 18 095" _010" A (500 - 600) Material Cut Poputar sizes for cutting hard a oft woods 3/16" upto 2". Also ptastics, paper, felt, bone, etc. Wood, plastic, extremely thin cuts on materials 3/32" to 1/2" thick. For tight radius work in thin m Lterials 3132" to "_18"wood veneer, wood, bone, f;ber ivory, plaslic, etc. As a general rule, always select the narrowest bIades recommended for intricate curve cutting and widest blades for straight and large curve cutting operation. _3 to iollow the wood grain as you your scroll • !. The saw does not cut wood by itself. You alJow the saw to cut wood by guiding the wood into the blade as it moves, g. intended to cut wood or or material similar to wood only: 10, When choosing a blade to use with your scroll saw, consider the following carefully. 2 The blade teeth cut wood ONLY on the down stroke, 3. 'You must guide the wood into the blade slowly because the teeth of the blade are very small and they can only remove wood when they are on the down stroke. Very fine, narrow blades should be used to scroll cut in thin wood 1/4" thick or less. 4. There is a learning curve lor each person who wants to use this saw. During that period of time, it is expected that some blades wilt break until you learn how to use the saw and receive the greatest benefit from the blades. Most blade packages state the size or thickness of wood which that bmadeis intended to cut, and the radius size of curve, which can be cut with that blade. To cut wood over 1/4" thick, use wider blades. Wider blades can't cut curves as tight or small as thinner blades. 5 Best resufts are achieved when cutting wood less than one inch thick. Narrower blades work well only on thinner wood material. 6 When cutting wood thicker than one inch, the user must guide the wood very, very slowly into the blade and take extra care not to be nd or twist the blade while cutting in order to maximize blade life. i1. This saw uses 5" long plain end type blades only. See your Sears Catalog or Retail Store for accessop,,'blades. 7, Teeth on scroll saw blades wear out and as such must be replaced frequently for best cutting results. Scroll saw blades generally stay sharp for I/2 hour to 2 hours of cutting. 8i Toget ac_rate u J _= , :l MAKING ,r, ===l lu 12. Blades wear faster when cutting plywood, which is very abrasive; when sawing wood which is thicker than3!4" blade stroke; and when sawing hardwood, or when side pressure is placed on the blade. cuts, be prepared to compensate for L J,,lu,, ,U INTERIOR J i: SCROLL ....... Ju,= . ._JCJ['JJJ= =',= CUTS 1/4" HOLE IN WORKPIECE CENTERED OVER HOLE IN TABLE !. One of the features of this saw is that it can be used to make sero(I cuts on the interior of a board without breaking or cutting into t he outline or perimeter of the board. WARNING: TO AVOID INJURY FROM ACCIDENTAL STARTING, ALWAYS PUSH CONTROL KNOB "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING OR REPLACEtNG THE BLADE. : 2, To make intedor cuts in a board, remove the scroll saw blade as explained in the Assembly Section. 5. Install blade through hole in board and adjust btade tension. a ii4t, h01e in the board you will use to make ..... ,i i ," = =,uu iin the ,,,l=,,, , 6. When finished making the interior scroll cuts, simply remove the blade from the blade holders, as described in the Assembly Section, and remove the board form the table. ,,Hu _-- _ J l[ MOUNTING _ I Jlill @ AN AUXILIARy _::__ .................. i WORK TABLE 1. Four holes are provided in the work table so you can easily attach an auxiliary work surface to the saw if your needs require. 4 FLAT HEAD SCREWS 1 COUNTERSINK THE AREA AROUND .EAGH HOLE SO SCREW HEAD WILL /NO'!r G_T IN YOUR WAY AND AUXILIARY iSLI_FACE 2. Mounting an auxiliary table can allow you to build a larger support area to suit your project, and could render a smoother work surface, as your needs require and an auxiliary surface can give you more support close tO the blade for special cutting needs like very small or detailed projects. ___oL .-, / 4 MOUNTING WARNING: TO AVOID TOOL TIPPING OR SUPPORT FAILURE, AUXILIARY WORK SURFACE SH OULD NOT EXCEED 24" X 12" X 1/4" AND SAW MUST BE FASTENED TO A WORKBENCH, HOLES IN TABLE - TYPICAL At least a 1/4" hole will be needed inthe auxiliary surface to insert blades, DRILL the hole for the blade first. Then MARK location of other holes. HARDWARE (not supplied) - recommended auxiliary surface to saw worktable. Quantity 4 4 4 4 WILL BE SMOOTH, t_oPTtONAL AUXILIARY WORK SURFACE 3-(31 BE MADE BY SAW USER to mount Description Flat Head Screws #8-32 x 1 Flat Washers #8 Lockwashers #8 Hex Nuts #8-32 15 t _----t, t , _'=_"---4 _='_='_'"-4 _-4 sAW , TABLE FLAT WASHERS LOci
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