Craftsman 113236180 User Manual SCROLL SAW Manuals And Guides L0803545

CRAFTSMAN Saw Scroll Manual L0803545 CRAFTSMAN Saw Scroll Owner's Manual, CRAFTSMAN Saw Scroll installation guides

User Manual: Craftsman 113236180 113236180 CRAFTSMAN SCROLL SAW - Manuals and Guides View the owners manual for your CRAFTSMAN SCROLL SAW #113236180. Home:Tool Parts:Craftsman Parts:Craftsman SCROLL SAW Manual

Open the PDF directly: View PDF .
Page Count: 19

Future Reference

MODEL NO.

1!3.23($180

SCROLL SAW

Variable Speed

Serial

Number

Model and ser;al number may be found

attached to the underside of the work-

table.

You should record both model and

serial numberin a safeplace for future

use.

FOR YOUR

SAFETY:

READ ALL

INSTRUCTIONS

carefully.

16" VARIABLE

ELECTRONIC

SCROLL SA

•assembly

•operating

orepair parts

, .... _ _ ___=__ ....

Sotd by SEARS, ROEBUCK AND CO., Chicago, ILo 60584 U.S.A.

Par11'qo.SP5367

SAW

materialor workmanship,Searswillrepair

WARRANTY'SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER!DEPARTMENT

THROUGHOUT THE UN TED STATES

Thiswarranty applies only while this product is used in the United States,

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684

ill i , ii • •

eneral safety instructions for power tools

1= KNOW YOUR POWER TOOL 10.

Read and understand the owner's manual and

labels affixed tothe tool. Learn itsapplication and

limitations as well as the specific potential haz-

ards peculiar to this tool. 11.

2. GROUND ALL TOOLS

ThiS tOolis equipped with an approved 3-conduc-

tor cord and a 3-prong grounding type plug to fit

thepropergroundingtype receptacle. The green

conductor in the COrd is the grounding wire.

Never connect the green wire to a live terminal.

3. KEEP GUARDS IN PLACE

- in working order, and in adjustment and align-

ment.

4. REMOVEADJUSTING KEYS AN DWRENCHES

Form ahabit of checking to see tha_ keys and

adjustingwrenches are removed from toolbefore

turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents.

Floor must not be slippery due tOwax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools indamp Orwet locations or

expose thereto rain. Keepworkareawell lighted.

Provide adequate surrounding wo*rkspace.

7. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from

work area.

8. MAKE WORKSHOP CHILD PROOF

- with padlocks, master switches, or by removing

starter keys.

12.

USE RIGHT TOOL

Don't force tool or attachment to do a job it was

not designed for.

WEAR PROPER APPAREL

DO not wear loose clothing, gloves, neckties or

jewelry (rings, wristwatches) to get caught in

moving parts. NONSLIP footwear is recom-

mended. Wear protective hair covering to con-

tain tong hair. Roll long sleeves above the elbow.

USE SAFETY GOGGLES (Head Protection)

Wear safety goggles (must comply with ANSI

Z87.1) at all times. Everyday eyeglasses only

have impact resistant lenses, they are NOT safety

glasses'. Also, use face or dust mask if cutting

operation is dusty, and ear protectors (plugs or

muffS) during extended periods or operation,

13.

14.

15.

16.

17.

SECURE WORK

Use clamps or avise to hold work when practical.

It's safer than using your hands and frees both

hands to operate tool.

DON'T OVERREACH

Keep proper tooting and balance at alt times.

MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating

and changing blades, bits, cutters, etc.

DISCONNECT TOOLS

-before servicing; when changing accessories

such as blades, bits, cutter, etc.

AVOID ACCIDENTAL STARTING

Make sure switch is in"OFF" position before 3lug-

ging in power cord.

h,i ,i,i i i i1,1 i

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended

accessories. Follow the instructionsthat accom-

pany the accessories. The use of improper

accessories may cause hazards.

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if

the cutting tool is accidentally contacted.

Do not store materials above or near the tool such

that it is necessary to stand on the tool to reach

them.

20. CHECK DAMAGED PARTS

Befo re further use oft hetool, a guard orother part

that is damaged should be carefully checked to

21.

22.

i -iii i

ensure that itwill operate properly and perform its

intended function. Check for alignment of mov-

ing parts, binding of moving parts, breakage of

parts, mounting, and any other conditions that

may affect its operation. A guard or other part

that is damaged should be properly repaired or

replaced.

DIRECTION OF FEED

Feed work into a blade or cutter against the

direction of rotation of the blade or cutter only.

NEVER LEAVE TOOL RUNNING UNAT-

TENDED

Turn power off. Don't leave tool until it comes to

a complete stop.

additional safety instructions for scroll saw

Safety is a combination of operator common sense and B. Do not cut pieces of material too small to hold by

alertness at all times when the scroll saw is being used.

WARNING: FOR YOUR OWN SAFETY, DO NOT

ATTEMPT TO OPERATE YOUR SCROLL SAW UN-

TIL IT IS COMPLETELY ASSEMBLED AND IN-

STALLED ACCORDING TO THE INSTRUCTIONS,..

AND UNTIL YOU READ AND UNDERSTAND THE

FOLLOWING. Page

1. General Safety Instructions for Power Tools .... 2

2. Assembly .............................................................. 7

3. Basic Scroll Saw Operation .............................. 14

4. Maintenance ....................................................... 16

5. Stability of Machine.

Your scroll saw must be bolted securely to stand or

work bench, In addition, if there is any tendency for

the scroll saw to move during certain operations, bolt

your scroll saw stand or workbench to the floor.

6, Location

To avoid fire or explosions, never use this tool where

flammable vapors or gases are in the air. To avoid

injury from dropped unit, unplugsaw before moving it.

This scroll saw is intended for indoor use only.

7. Protection: Eyes, Hands, Face, Ears, Body

A. To avoid being pulled into the blade:

1. Roll long sleeves above elbows

2. Do not wear:

a. Gloves

b. Jewelry

c. Ties or other loose clothing

3. Tie back long hair

ii,Ju=u __ _____

hand outside the blade guard/hold down.

C, Avoid awkward hand positions where a sudden

slip could cause a hand to roove into the blade.

D. To avoid slips due to lifting of the work piece make

sure the blade teeth point downward toward the

table.

E. To avoid blade breakage always adjust blade

tension correctly.

F. To avoid losing control of the work piece or tool:

1. When cutting a large piece of material make

sure it is fully supported at table height.

2. Hold the work piece firmly against the table.

3. Do not feed the material too fast while cutting.

Only feed the material fast enough so that the

blade will cut.

4. Use caution when cutting off material which is

irregular in cross section and could pinch the

blade before the cut is completed. A piece of

molding, for example, must Iay flat on the table

and not be permitted to rock while being cut.

5. Use caution when cutting off round material

such as dowel rods, or tubing. They have a

tendency to roll while being cut causing the

btadeto bite. Use a V-blockto controlthe piece.

G. When backing the blade out of the workpiece, the

blade may bind in the kerr (cut).,. this is usually

caused by sawdust clogging up the keri, If this

happens: Turn off the scroll saw,., remove plug

from power source outlet,., wedge open the kerr

•.. back the blade out of the workpiece.

H. To avoid unsupervised work, use or accidents due

to inattention:

1, Never leave the scroll saw work area with the

power on, before the machine has come to a

complete stop.

2. Do not perform layout, assemb!y or set up work

on the tame while the cutting tool is in operation

or su

8, Should any part of this scrollsaw bt

fail in any way, or any

perform properly, shut off and remove

plug from power supply outlet. Replace damaged,

missing, and/or failed parts before resuming opera-

tion.

9. Think Safety.

Safety is a combination of operator common sense

and alertness wheneverthe scroll saw is in operation.

The operation of any power tool ca_ result in foreign

objects being thrown into the eyes, which can result in

severe eye damage. Always wear safety goggles

complying with ANSI Z87.1 (shown on Package) before

commencing power tool operation. Safety goggles are

available at Sears retail or catalog stores.

WARNING: ALWAYS KEEP ALERT. DO NOT AL-

LOW FAMILIARITY (GAINED FROM FREQUENT USE

OF YOUR SCROLL SAW) TO CAUSE A CARELESS

MISTAKE. ALWAYS REMEMBER THAT A CARE-

LESS FRACTION OF A SECOND IS SUFFICIENTTO

INFLICT SEVERE INJURY,

/FOR YOUR OWN SAFETY: \

Read and understand owner's

manuat before operating SCroll Saw.

BALWAYS wear SAFETY GOGGLES

complyingwith ANSI Z87,1.

o PROPERLY ADJUST HOLDDOWN,

=Hold workpiece down firmly,

o Turn sawoff and LOCK SWITCH

before adjusting saw, changing

bladeor leaving area.

•When INSTALLING BLADE: Blade

teeth must point down, Tension

blade by turning knob clockwise

one full turn beyond take-up of

alack. Fol!ow ©omplnte installation

and checking procedure in owner's

60 Hz AC oaty, 1.2 empm EI_'_

electrical connections 3-PRONG PLUG

WARNING: TO AVOID ELECTRICAL HAZARDS, FIRE

HAZARDS, OR DAMAGE TO THE TOOL, USE

PROPER CIRCUIT PROTECTION. YOUR SAW IS

WIRED AT THE FACTORY FOR 120V OPERATION.

CON NECT TO A 120-V, 15-AMP, BRANCH CIRCUIT

AND USE A 15-AMP FUSE OR CIRCUIT BREAKER.

TO AVOID SHOCK OR FIRE, IF POWER CORD IS

WORN OR CUT, OR DAMAGED IN ANY WAY, HAVE

IT REPLACED IMMEDIATELY.

GROUNDING PRONG

PROPERLY GROUNDED

3-PRONG OUTLET

IFNOT PROPERLY GROUNDED THIS POWER TOOL

CAN CAUSE ELECTRICAL SHOCK- PARTICULARLY

WHEN USED IN DAMP LOCATIONS CLOSE TO

PLUMBING, IF AN ELECTRICAL SHOCK OCCURS

THERE IS ALSO THE POTENTIAL OF A SECON-

DARY HAZARD SUCH AS YOUR HANDS CONTACT-

ING THE SAWBLADE. NOT ALL OUTLETS ARE

PROPERLY GROUNDED. IF YOU ARE NOT SURE

THAT YOUR OUTLET IS PROPERLY GROUNDED,

HAVE ITCHECKED BY A QUALIFIED ELECTRICIAN.

'(our unit has aptug that looks like the one shown.

The ground conductor has a green jacket and is at-

tached to the tool housing at one end and to the ground

prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type

outlet as shown above.

WARNING: TO MAINTAIN PROPERTOOLGROU hiD-

INGWHENEVERTHE OUTLETYOU ARE PLANNING

TO USE FOR THIS POWER TOOL IS OF THE TWO

PRONG TYPE, DO NOT REMOVE OR ALTER THE

GROUNDING PRONG IN ANY MANNER. USE AN

ADAPTER AS SHOWN AND ALWAYS CONNECT

THE GROUNDING PRONG TO KNOWN GROUND.

, ii 4

_._.___.._._l_ __ iml! nl lU nl ii __ i iii nll IIH'I_-- _.' _.-_-J _HJlJ i,,,,,,,r

It is recommended that you have aqualified electrician a. MOTOR IS OVERLOADED -Overloading can

replace the two prong outlet with aproperly grounded

three prong outlet.

An adapter as shown is available forconnecting the plug

to 2-prong receptacles. The green grounding lead

extending from the adapter must be connected to a

permanent ground such as a properly grounded outlet

box.

GROUNDING LUG

scREw/I I

\ I { ,iF AKE o.ETN,S,s

._ _,.,.,.. .... _; i f_ CONNECTED TO A

_-_n_,_ fLU',= ,_" [,_;-,_,1 KNOWN GROUND

\ t_"* -I!H]}

!RECEP AC.E

ADAPTER

WARNING: THE ADAPTER ILLUSTRATED IS FOR

USF ONLY IF YOU ALREADY HAVE A PROPERLY

GROUNDED 2-PRONG RECEPTACLE,

occur if you feed too rapidly.

b_ LOW VOLTAGE - Although the motor is designed

for operation on the voltage and frequency speci-

fied on the motor nameplate, normal loads will be

handled safely on voltages not. more than I0%

above or below the nameplate voltage. Heavy

loads, however, require that voltage at motor ter-

minals equals the voltage specified on nameplate.

5. Most motor troubles may be traced to loose or

incorrect connections, overload, reduced input volt-

age (such as small size wire inthe supply circuit) or to

ovedy long supply circuit wire. Always check the

connections, t he load and the supply circuit whenever

motor fails to perform satisfactorily. Check wire size

and length with the "Wire Size Chart" betow.

MOTOR SAFETY PROTECTION

1. This tool should be connected to a 120V, t5 amp

branch circuit with a 15 amp fuse or circuitbreaker.

Failure to use the proper size fuse can result in

damage to the motor.

2. If the motor fails to start, control knob should be

pushed down to "OFF" position immediately. UN-

PLUG THE TOOL. Check the saw blade to make sure

it operates freely. If the blade is free, try to start the

motor again. If the motor still does not start, refer to

the "Motor Troubleshooting Chart."

WiRE SIZES

The use of any extension cord will cause some toss of

power. To keep this to a minimum and to prevent

overheating and motor burn-out, use the table below to

determine the minimum wire size (A.W.G.) extension

cord. Use only 3-wire extension cords which have 3-

prong grounding type plugs and 3-poIe receptacles

which accepts the tools plug.

CAUTION: For circuits that are farther away from

electrical service box, the wire size must be in-

creased proportionately in order to deliver ample

voltage to the saw motor.

3. If the motor suddenly stallswhile cutting wood, turn

the power switch off, unplug the tool, and free the

blade from the wood. The motor may now be re-

st&rted and the cut finished.

4. Frequent "blowing" of fuses or tripping of circuit

breakers may result if:

i i

Lengthof the 120 Volts Wire Sizes Required

Conductor (American Wire Gage Numbe0

0- 25 Ft. 16

26 -50 Ft. 14

51 - 100 Ft. 12

i, UUllUl, ii I,,,,,H i i,i ,nn

glossary of terms for woodworking

1. Kerr- the slot cut by the blade

2, Leading Edge - the edge of the workpiece which is

pushed into the blade first.

3. Sawblade Path -The area of the workpiece directly

in line with and moving toward the sawblade edge.

4. Blade Tooth Set - the distance that the edge of the

sawbtade tooth is bent (on set) outward from the side

of the blade.

5. Trailing Edge -the workpiece edge last cut by the

sawblade.

6. Workplece -the item on which the culting operation

is being performed.

contents -.,

Warranty information ..... ;:.......:.._....... :........ .i," ,"_12

General Safety Instructions for Power Tools ........2

Additlonal Safety Instruction for Scrol| Saws ....... 3

Electrical Information ...,..,..,.., ........... ;.i...... .......... 4

Glossary of Terms for Woodworking .... . ..... .........5

Unpacking & Checking Contents ;........... .i............. 6

Assembly . o ., . :

Setting the Table for Horizontal or

Bevel Cutting _..................... _,..,...................... 7

Aligning the Bevel Indicator ........................ 8

Mountlr_g the Scroll Saw .................................... ....9

Removing and Installing Blades ........................... 10

Recommended Accessories ................................. 16

Troubleshooting ..................................................... 17

Wiring Diagram ....................................................... 17

Repair Parts ............................................................ 18

Service lnformaUon ................................................ 20

unpack n

TOOLS NEEDED

and checking contents

(_ COMBINATION

MEDIUM PHILLIPS SCREWDRIVER

COMBINATION SQUARE MUST BE TRUE

STRAIGHT EDGE OF

BOARD 3/4*INCH THICK

THIS EDGE MUST BE

PERFECTLY STRAIGHT

WARNING: FOR YOUR OWN SAFETY, NEVER

DRAW LIGHT

LINE ON BOARD

ALONG THIS

AND YOU HAVE READ AND UNDERSTAND THE L__

SAFETY AND OPERATIONAL INSTRUCTIONS.

SHOULD BE NO GAP OR OVERLAp HERE WHEN

SQUARE IS FLIPPED OVER IN DOTTED POSITION

Separate all parts from packaging mater als and check

each item with illustration and "Table of Loose Parts."

Make certain all items are accounted for before discard_

ing any packaging material.

CAUTION: To avoid Injury, if any parts are missing,

donot attempt to assemble the Scroll Saw, plug in

the power cord, or turn the switch on until the

missing parts are obtained and installed correctly.

Table of Loose Parts Qty.

1,16" Scroll Saw (Completely assembled ) ........... 1

2. Owner"s Manual ................................................ 1

3. Parts Bag containing: ......................................... 1

t Blade, 2 Hex "L" Wrenches, and 1 U-Shaped Bar

NOTE: Hardware to mount this scroll sawto abench or

leg set is NOT supplied. See mounting instnJctions for

DO NOT LIFT SAW FRAME

BY THIS ARM {LIFT HERE)

BLADE HOLBER

BLADE

BEVEL

BEVEL LOCK

(LIFT HERE)

WARNING: FOR YOUR OWN SAFETY, NEVER

CONNECT PLUG TO POWER SOURCE OUTLET

UNTIL ALL ASSEMBLY STEPS ARE COMPLETE,

AND YOU HAVE READ AND UNDERSTAND THE

SAFETY AND OPERATIONAL iNSTRUCTIONS.

,,,,11111iii ii ii ii i !l

1. Liftthe saw by the frame and base and place scroll

saw on work bench.

2. Familiarize yourself with the controls and features of

this scroll saw indicted in illustration.

SETTING THE TABLE FOB HORIZONTAL

OR BEVEL CUTTING

1. The scroll saw work table can be tilted to the left for

bevel cutting up to 45 degrees from the 0 degree or

herizentaI cutting position.

2. A bevel scale is provided under the work table as a

convenient reference for setting the approximate

table angte for bevel cutting.

When greater precision is required, make trial cuts

and adjust the table as necessary for your require-

ments.

SCALE

NDICATOR

blade.

and rnove the table

r or at aright

BEVEL LOCK

KNOB

3; Remove blade support and hold down by loosening

the screw in the front of the blade support with a hex

"L"wrench.

LOOSEN SCREW

BLADE SUPPORT

AND HOLD DOWN

CHECK FOR

SPACE BETWEEN

SQUARE AND

BEVEL LOC_

KNOB_

5. When the space between the square and the blade is

uniform, tighten the bevel lock knob.

The table shoutdnowbe approximatel y 90 degrees to

the blade.

BLADE FLUSH

AGAINST SQUARE

6. Loosen the screw holding the bevel scale pointer and

adjust pointer to 0 degrees. Tighten screw.

Remember, the bevel scale is a convenient guide, but

should not be relied upon for precision.

Reassemble the blade support and hold down.

Make trial cuts in scrap wood to determine if your

angle settings are correct. Adjust the table as re-

quired.

BEVEL SCALE POINTER SCREW

mounting the scroll saw to a bench

Your scroll saw must be bolted securely to stand or work

bench. In addition, ifthere is any tendency for the scroll

saw to move during certain operation, bolt your scroll

saw stand or workbench to the floor. SCROLL SAW BASE

1. Hardware to mount this saw to a workbench is NOT

supplied with the saw, However, we recommend the

hardware used be no smaller than the following.

Quantity Description

Hex Head Screws, 1/4-20 x Length

as required

Flat Washers, 9/32" I,D,

Lockwashers, 9/32" 1.D.

Hex Nuts, 1/4-20

2. A soft foam pad to place between your scroll saw and

workbench is NOT supplied with the saw. However,

we highly recommend the use of such apad to reduce

noise and vibration.

Quantity Description

1/2" FOAM PAD

(OPTIONAL)

|-I

l_ WORKBENCH

_jHAkE FLATWASHER

OCKWASHER

X NUT

M NUT

HEX HEAD SCREW

Soft foam pad such as carpet padding,

24" x 12" x 1/2"

Do NOT overtighten mounting bolts - leave some cush-

ion in the foam pad for absorbing noise and vibration.

removing and nst

1. Unplug power cord from outlet.

2. Loosen tension on blade by turning tension knob

counterclockwise about four full turns. Loosen the

hex screw of blade holder and push it toward left di-

rection.

3. Support the blade holder by using the "U" shaped bar

provided in the darts bag,

4. Slip one side of bar behind the holder while the other

side is placed through the hole provided in front of the

blade holder.

ing binaries TENSION KNOB

"'U'SHAPED BAR

SCREW

5. Loosen the lower blade holder screw in the same way

you Ioosened the upper blade holder in Steps 2 & 3.

Remove blaae by pulling forward on blade and then

lifting the blade through the access hole in the table.

LOOSEN LOWER

BLADE HOLDER

SCREW

6. Prior to installing blade, make sure the teeth of the

blade point down.

UPPER

BLADE HOLDER

Look at the lower blade holder closely, installthe new

blade through the access hole of the table into the

lower blade holder. With hex "L" wrench, lasten the

lower blade holder, but not completely tight. The_

install the U-shaped bar into the upper blade holder,

push the blade into the upper blade holder, and

tightenthe screw of the upper blade holder. Using the

.... sametechnique tighten the screw of the lower blade _'_

: holder again_ : Fina!ly ipiace tension on blade by

:i iurning tension knob €l_kwise after U_shaped bar

_ ___ HOLDER

ii i, i1,,, i

,Adjust the blade support by loosening the screw on

the top of blade support with a hex "L wrench, and

tighten the screw after adjusting.

Adjust the blade holder to the table by loosening the

lockknob. Make sure the foot is positioned properly

against the table, The hex screw (rear of hotd down

foot) may be loosened to adjust hold down fool.

Retighten hex screw after adjustment is complete.

Adjust the blade holder to the height of workpiece by

adjusting the hold-down foot directly on top of work-

piece and tighten lock knob,

BLADE HOLID*OOWN FOOT

ADJf3ST[_G KNOB

_HOLD-DOWN FOOT

TO REST LIGHTLY

ON TOP OF

WORKPIECE

8. Before plugging saw in, use your fingers to raise and

Iowerthe lower arm so the eccentric mechanism turns

at least one cycle to insure the blade is properly in-

stalled.

NOTE: Do not remove guard

HOLD_DOWN

ADJUSTING

SCREW

ECCENTRIC

MECHANISM

BEVE

BLADE HC

BEVEL

BLADE HOLDER

iBLADE

2HOLD

BEVEL LOCK KNOB

SPEED CONTROL KNOB

ON/OFF KNOB

1,TENSION KNOB -Tighteningthe knob (clockwise) will

_ncreasethe tension on the blade. Loosening it

(counterclockwise) wilt decrease the tension,

2. HOLD DOWN & BLADE SUPPORT- Provides added

control of workpiece and protection for operator and

supports blade,

3, BLADE HOLDERS - Retain and position the blade,

4. BEVEL LOCK KNOB - Loosening knob allows blade

and housing assembly to tilt up to 45° left for bevel

CUTS.

5. BEVEL SCALE - Shows degree btade is tilted for

bevel cutting.

6 SPEED CONTROL /ON - OFF KNOB - For speed

control setting, refer to the "Choice of Blade and

Speed" table, The On-Off Knob has a locking featu re.

THIS FEATURE IS INTENDED TO HELP PREVENT

UNAUTHORIZED USE BY CHILDREN AND OTH-

ERS.

ON -OFF KNOB

1. To turn machine ON, place fingers on Speed Control

Knob and pull up.

]

2. To turn machine OFF, control knob is pushed down.

NEVER LEAVE THE MACHINE UNATTENDED

UNTIL IT HAS COME TO A COMPLETE STOP.

The variable speed control may be adjusted to the

approximate speeds identified on the control panel.

Suggested speeds are identified below. Turn the

control knob clockwise ( _ ) to increase strokes

per minute and counterclockwise ( (-_ ) to reduce

the strokes per minute,

3. To lockknob in OFF position, install a padlock through

the post above the knob as illustrated, and lock the

padlock, (Padlock is not supplied with the saw.)

WARNING: FOR YOUR OWN SAFETY, ALWAYS

PUSH THE KNOB "OFF" WHEN MACHINE tS NOT

IN USE... ALSO... IN THE EVENT OF A POWER

FAILURE (ALL OF YOUR LIGHTS GO OUT) PUSH

KNOB OFF,,. "LOCKOUT" YOUR KNOB WITH A

PADLOCK AS SHOWN. THIS WILL PREVENT

THE MACHINE FROM STARTING UP AGAIN WHEN

THE POWER COMES BACK ON.

ii ,l llll

CHOICE OF BLADE AND SPEED

LOCKING POST

The scroll saw accepts a wide variety of blade widths

and thicknesses+ The blade width and thickness and the

number of teeth per inch are determined by the type of

material and the size of the radius being cut, See the

following chart.

Teeth/Inch

Width

.110"

,110"

095"

Speed

Thickness (Strokes!Mtn.) Material Cut

.02O" C{1200- 1500)

.020" B (600 -1200)

_010" A (500 - 600)

Poputar sizes for cutting hard a oft woods 3/16" upto 2".

Also ptastics, paper, felt, bone, etc.

Wood, plastic, extremely thin cuts on materials 3/32" to

1/2" thick.

For tight radius work in thin m Lterials 3132" to "_18"wood

veneer, wood, bone, f;ber ivory, plaslic, etc.

As ageneral rule, always select the narrowest bIades recom-

mended for intricate curve cutting and widest blades for

straight and large curve cutting operation.

your scroll

to iollow the wood grain as you

• !. The saw does not cut wood by itself. You alJowthe g. intended to cut wood or or material

saw to cut wood by guiding the wood into the blade as similar to wood only:

it moves,

10, When choosing a blade to use with your scroll saw,

2 The blade teeth cut wood ONLY on the down stroke, consider the following carefully.

3. 'You must guide the wood into the blade slowly be-

cause the teeth of the blade are very small and they

can only remove wood when they are on the down

stroke.

Very fine, narrow blades should be used to scroll

cut in thin wood 1/4" thick or less.

To cut wood over 1/4" thick, use wider blades.

4. There is a learning curve lor each person who wants

to use this saw. During that period of time, it is

expected that some blades wilt break until you learn

how to use the saw and receive the greatest benefit

from the blades.

5 Best resufts are achieved when cutting wood less

than one inch thick.

6 When cutting wood thicker than one inch, the user

must guide the wood very, very slowly into the blade

Most blade packages state the size or thickness

of wood which that bmadeis intended to cut, and

the radius size of curve, which can be cut with

that blade.

Wider blades can't cut curves as tight or small as

thinner blades.

Narrower blades work well only on thinner wood

material.

and take extra care not to be nd or twist the blade while

cutting in order to maximize blade life.

i1. This saw uses 5" long plain end type blades only.

See your Sears Catalog or Retail Store for acces-

sop,,'blades.

7, Teeth on scroll saw blades wear out and as such must

be replaced frequently for best cutting results. Scroll 12.

saw blades generally stay sharp for I/2 hour to 2

hours of cutting.

8i Toget ac_rate cuts, be prepared to compensate for

u J _= , :l ,r, ===l lu L J,,lu,, ,U J i: ....... Ju,= . ._JCJ['JJJ==',=

MAKING INTERIOR SCROLL CUTS

Blades wear faster when cutting plywood, which is

very abrasive; when sawing wood which is thicker

than3!4" blade stroke; and when sawing hardwood,

or when side pressure is placed on the blade.

!. One of the features of this saw is that it can be used

to make sero(I cuts on the interior of a board without

breaking or cutting into theoutline or perimeter of the

board.

1/4" HOLE IN

WORKPIECE

CENTERED OVER

HOLE IN TABLE

WARNING: TO AVOID INJURY FROM ACCIDEN-

TAL STARTING, ALWAYS PUSH CONTROL KNOB

"OFF" AND REMOVE PLUG FROM POWER

SOURCE OUTLET BEFORE REMOVING OR RE-

PLACEtNG THE BLADE.

: 2, To make intedor cuts inaboard, remove the scroll saw

blade as explained in the Assembly Section.

a ii4t, h01e in the board you will use to make

..... iin the

,i i ," = =,uu ,,,l=,,, , ,,Hu

5. Install blade through hole in board and adjust btade

tension.

6. When finished making the interior scroll cuts, simply

remove the blade from the blade holders, as de-

scribed in the Assembly Section, and remove the

board form the table.

_-- _ J l[ _ I Jlill @ _::__ .................. i

MOUNTING AN AUXILIARy WORK TABLE

1. Four holes are provided in the work table so you can

easily attach an auxiliary work surface to the saw if

your needs require.

2. Mounting an auxiliary table can allow you to build a

larger support area to suit your project, and could

render asmoother work surface, as your needs

require and an auxiliary surface can give you more

support close tO the blade for special cutting needs

like very small or detailed projects.

WARNING: TO AVOID TOOL TIPPING OR SUP-

PORT FAILURE, AUXILIARY WORK SURFACE

SH OULD NOT EXCEED 24" X 12" X 1/4" AND SAW

MUST BE FASTENED TO A WORKBENCH,

At least a 1/4" hole will be needed inthe auxiliary surface

to insert blades,

DRILL the hole for the blade first. Then MARK location

of other holes.

HARDWARE (not supplied) - recommended to mount

auxiliary surface to saw worktable.

Quantity Description

Flat Head Screws #8-32 x 1

Flat Washers #8

Lockwashers #8

Hex Nuts #8-32

4FLAT HEAD

SCREWS

1 COUNTERSINK THE AREA AROUND

.EAGH HOLE SO SCREW HEAD WILL

/NO'!r G_T IN YOUR WAY AND AUXILIARY

iSLI_FACE WILL BE SMOOTH,

t_oPTtONAL AUXILIARY WORK SURFACE

3-(31 BE MADE BY SAW USER

___oL _----t, ,

tt= I

.-, ,sAW TABLE _,

/_'=_"---4 FLAT WASHERS

4 MOUNTING _='_='_'"-4 LOci<WASHERS

HOLES IN _-4 14E_ NUTS

TABLE -TYPICAL

i!!iliii!iiiii!iiiiii!iii!ili!iii!i

GENERAL

An occasional coat of paste wax on the work table wilt

allow the wood being cut to glide smoothly across

work surface.

MOTOR

if the power cord is worn, cut ordamaged in any way, METHOD OF OILING BEARINGS

have it replaced immediately.

1. Turn saw on its side.

Do not attempt to oil the motor bearings or service the

motor internal pads. 2. Squid a generous amount of SAE 20 oil around the

shaft end and bronze bearing.

ARM BEARINGS

3. Let the oil soak in overnight inthis position.

Lubricate the arm bearings after 10 hours of use. Re-oil

after every 50 hours of use or whenever there is a 4. Ne×tday repeat the above procedure for the opposite

squeak coming from the bearings, side of the saw,

recommends the following

accessories

Item

Blades: See catalog for 5" long; plain end type

blades

Medium radius cuts in wood up to 1-1/2"

Fine radius cuts in wood up to 1/4" thick

Sears may recommend other accessories not listed in

the manual. See your nearest Sears store or Catalog

department for other accessories.

Dc not use any accessory unless you have received and

read complete instructionsfor its use.

......................... _z:_i_ ¸' inl,,i !nlll I i

troubUeshooting

WARNING: FOR YOUR OWN SAFETY, PUSH CONTROL KNOB "OFF" AND REMOVE PLUG FROM POWER

SOURCE OUTLET BEFORE TROUBLSHOOTING YOUR SCROLL SAW.

PROBLEM REMEDY SUGGESTED

Breaking blades.

Motor wilt not run,

Vibration

NOTE: There will al-

ways be some vibra-

tion present when

the saw is running

because of the

reciprocating blade

and arms,

PROBABLE CAUSE

1. Wrong tension.

2. Over working blade.

3, Wrong blade application.

4. Twisting blade in wood. 4.

,, ,, ,,

1. Defective cord or plug. 1.

2, Defective motor or 24

control board.

1. Improper mounting of

saw,

2. Unsuitable mounting

surface.

3. Loose table,

4. Loose motor mounting.

Adjust blade tension.

Reduce feed rate.

Use narrow blades for cutting thin wood, wide

biades for thicker wood,

Avoid side pressure on blade.

Replace defective parts before using saw again.

Consult Sears Service. Any attempt to repair this

control board or motor may create a HAZARD

unless repair is done by a qualified service tech-

nician. Repair service is available at your nearest

Sears Store.

t, See mounting instructionsin this manual

for proper mounting technique.

2. The heavier your work bench is, the less

vibration wilt occur. A plywood workbench

will not be as good a work surface as the

same size solid lumber. Use common

sense in choosing a mounting surface.

3. Tighten table lock knob.

4. Tighten motor mounting screws.

iiin I ,I,I i iii iiii

wirin diagram

WARNING: TO AVOID ELECTOCUTION OR FIRE,

REPAIR ELECTRICALS ONLY WITH RECOM-

MENDED SERVICE PARTS, AND REASSEMBLE

EXACTLY AS ORIGINALLY RECEIVED WHEN NEW. CIRCUIT

_SULATED

QUICK

CONNECTS

BLACK LEAD

WHITE LEAD

BOTTOM '_qEW

-rl

I-

•/i ¸

SERVtCE

MODEL NO,

113.236 ! 80

SCROLL SAW

Variable Speed

HOW TO ORDER

REPAIR PARTS

!6 tNGH SCROLL SAW

VARIABLE SPEED

ELECTRONIC

Now that you have purchased your Scroll Saw,

should a need ever exist for repair parts or service,

simply contact any Sears Service Center and most

Sears, Roebuck and Co. stores. Be sure to provide

all pertinent facts when you call or visit.

The model number of your Scroll Saw wilt be found

attached to the underside of the worktable.

WHEN ORDERING REPAIR PARTS, ALWAYS

GIVE THE FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER

113.238180

NAME OF ITEM

16 inch Scroll Saw

Variable Speed

Electronic

All parts listed may be ordered from any Sears

Service Center and most Sears stores. If the parts

you need are not stocked locally, your order will be

electronically transmitted to aSears Repair Parts

Distribution Center for handling.

Sold by SEARS, ROEBUCK AN[} CO., Chicago, IL. 60684 U.S.A.

Part No. SP5367 Form No. SP5367-3 Printed in Taiwan lO/92

Craftsman 113236180 User Manual SCROLL SAW Manuals And Guides L0803545

CRAFTSMAN Saw Scroll Manual L0803545 CRAFTSMAN Saw Scroll Owner's Manual, CRAFTSMAN Saw Scroll installation guides

Navigation menu

Versions of this User Manual:

Views

Navigation