Craftsman 11323801 User Manual 12 INCH WOOD TURNING LATHE Manuals And Guides L0711468
CRAFTSMAN Lathe Manual L0711468 CRAFTSMAN Lathe Owner's Manual, CRAFTSMAN Lathe installation guides
User Manual: Craftsman 11323801 11323801 CRAFTSMAN CRAFTSMAN 12-INCH WOOD TURNING LATHE - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 12-INCH WOOD TURNING LATHE #11323801. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 12-INCH WOOD TURNING LATHE Manual
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I MODEL NO. 113.23801 LATHE ONLY MODEL NO. 113.238160 AND 113.238180 LATHE WITH MOTOR Serial Number CRRFTSMRH® Model and serial number may be found under belt guard. You should record both model and serial number 12-/NCH WOOD-TURNING in a safe place for future use. CAUTION: Read GENERAL ADDITIONAL LA THE ®assembly = operating , repair parts and SAFETY INSTRUCTIONS carefully L_ Sold by SEARS, ROEBUCK AND CO., Chica_o, IL. 60684 U,S,,_._ , L L FULL ONE YEAR WARRANTY " _ :_|f within one year from workmanship, the date of purchase, ON CRAFTSMAN this Craftsman Wood WOOD LATHE Lathe fails due to a defect in material or Seers will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE SERVICE CENTER THROUGHOUT THE BY SIMPLY CONTACTING UNITED STATES. THE NEAREST SEARS STORE OR This warranty givesyou specific legal rights, and you may also have other rightswhich vary from state to state. SEARS, ROEBUCK AND CO. general Sears Tower, BSC 41-3. Chicago, IL 60684 safety instructions for power tooms 1. KNOW YOUR LATHE 13. SECURE WORKPIECE Read the owner's manual carefu!ly. Learn its application and limitations as well as its specific potential hazards. 2.,GROUND 14, THE LATHE Mount workpiece securely DON'T OVERR EACH Keep proper This Lathe is equipped with an approved 3_conductor cordand a 3-prong grounding type plug to fit the proper grounding type receptacle, The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal. footing 15, MAINTAIN between centers and balance at all times. TOOLS WITH CARE Keep tools sharp and clean for best and safest performance, Follow instructions for lubricating and changing accessories. 3, KEEP GUARDS IN PLACE - in working order, and in proper adjustment 16. DISCONNECT and align- men_. 4. REMOVE ADJUSTING before ments, KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. Cluttered areas and benches invite accidents, not be sl_ppewdue to wax Or sawdust. 6_ AVOIDDANGEROUS Don't them 18. ENVIRONMENT wofkspace: 7, KEEP CHILDREN All visitors should AWAY padlocks, : from work switches, or ay removing or attachment USE RECOMM is in Follow the instructions position before plugging ACCESSORIES manual for recommended that accompany the accessories, accessories. accessor es may cause hazards. 19 NEVER STAND ON LATHE : occur Se_'i0us attach- STARTING "OFF" ENDED this owner's or injury col,ld if the Lathe tips over. il is necessary to stand DAMAGED PARTS and safer when Operated Before further use of the Lathe, a guard or other part that is damaged should be carefu3}V checked to ensure that it to do a job for which will operate properly and perform its intended function. Check for alignment of moving parts, binding.of moving parts, breakage of parts, mounting, ann any other conditions that may affect its operation, A guard or other it par1 11. WEAR PROPER APPAREL that Is damaged should [_e properly repaired or replaced. Do not wear loose clothing, gloves, neckties or jewetry (rings; wristwatchest to get caught in moving parts. NONSLIP footwear is recommended. Wear orotective hair covering to contain long hair. Roll long sleeves aoove the elbow. GOGGLES switch Consult 20. CHECK 10, USE RIGHT TOOL 1Z USE SAFETY sure Do not store mater als such that on. the tool to reach them, keys. Don't force tool was no_ designed. ACCIDENTAL Make in. accessories starter 9. USE PROPER SPEED The Lathe win do the job better at the proper speed, changing area .... KID,PROOF master when The use of improper _ be kept a safe distance 8, MAKE WORKSHOP with must Qse power" tools it_ damp Or wet locations Or expose tO rain. Keep _ork area we/{: lightedi Provide ade- quate surrounding - Floor servicing; 17. AVOID 5. KEEP WORK AREA CLEAN YOUR LATHE (Head Protection) Wear safety goggles (must comply with ANSI Z87.1) at all times. Everyday eyeglasses only have im pact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) durin_ extended periods of operation. 2 21. DIRECTION OF FEED Apply cutting too{ of spind{e rotation. 22. NEVER LEAVE ATTENDED [o the workpiece against LATHE RUNNING Don't leave Lathe untd the direction 4 Turn power "OF F". comp',ete stoP. it comes to a_ addifiona safety instructions [or wood turning lathes Safety is a combination of operator common sense and alertness at all times when the Lathe is being used. j. Never operate the Lathe with protective cover the unused shaft end of the motor removed. or} WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR LATHE UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUC- 7. Hang your turning tools on the wall toward the tailstock end of the Lathe. Do not lay them on the bench so that you must reach over the revolving workpiece to select them. TIONS . , , AND UNTIL YOU HAVE AND UNDERSTAND THE FOLLOWING: 8. Keep firm hold and control of the turning tool at all times. Special caution must be exercised when knots or voids are exposed to the turning tool. READ PAGE 1. General Safety 2, Getting to Know Instructions Your 3. Basic Lathe Operation 4. Maintenance 5. The Lathe 2 .............. 13 ................... and motor 19 must be bolted down to astand for stability. Eyes, Hands, Face, Ears, Body a. Wear safety goggles that comply "with ANSI Z87.! 1968, and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. b. When turning between centers or on the faceplate, always rough-out "out of round" workpieces at slow speed. Running the Lathe too fast, so that it vibrates, could cause the workpiece to be thrown from the Lathe , . . or the turning toot to be jerked from your hands. c. Always revolve the workpiece by hand before turn_ng on the motor. If the workpiece strikes the tool rest, it could split and be thrown out of the Lathe. d. Do not allow the turning tool to "'bite" into the workpiece which could result in splitting of the workpieee or the workpiece being thrown from the Lathe. Always position the tool rest above the centedine of the Lathe for spindle turning. Do not apply the turning tool to the workpiece below the Ievet of the tool rest, e, Do not run the Lathe in the wrong direction. This could cause the turning tool to be thrown from your hands. The Lathe must run in a direction so that the workpiece turns toward you. f. Before attaching a workpiece to the faceptate always "rough it out" to as "true round" as possible. This wilt minimize vibration while turning, Always plate. fasten the workplece Note the following DANGER the front of the belt guard. 15 ......................... or workbench 6. Protection: .................. Lathe securely to the face label which appears on DANGER FOR YOUR OWN SAFETY: READ AND UNDERSTAND THE OWNER'S MANUAL BEFORE OPERATING MACHINE: 1. WEAR SAFETY GOGGLES PER ANSI Z87.1 AND FACE SHIELD IF OPERATION IS DUSTY, 2, DO NOT WEAR GLOVES, NECKTIES, OR LOOSE CLOTHING. TIE BACK LONG HAIR. 3. BE POSITIVE ALL LOCKS ARE TIGHT BEFORE OPERATING MACHINE. 4. TURN WORKPIECE BY HAND BEFORE APPLYING POWER TO DETERMINE IF IT CLEARS THE TOOL REST OR OTHER MACHINE PARTS: 5. ROUGH OUT FACEPLATE WORKPIECES BEFORE INSTALLING ON FACEPLATE TO AVOID EXCESSIVE VIBRATION AND POSSIBLE INJURY. 6. DO NOT MOUNT SPLIT OR CHECKED WORKPIECE OR ONE CONTAINING KNOT. 7. ALWAYS USE LOWEST SPEED WHEN STARTING A NEW WORKPIECE, USING FACEPLATE OR TURNING BETWEEN CENTERS, TO MINIMIZE POTENTIAL INJURY. 10. Think Safety. 11. Complete hand sanding of between*centers or facepbte mounted workpieces BEFORE removing f_om the lathe. Do not exceed the speed used for the last cutting operation performed with the speed chart. on the workpiece, in accordance 12, NEVER attempt to remount a faceplate turning to the faeep!ate for any reason. NEVER attempt to remount a between-centers turning if the original centers in the turning have been altered or removed, BE POSITIVE the lathe is set at the lowest speed if remounting a between centers turning with nomaItered or;ginal centers. 13. Use extra Failure to perform cause the workpiece these set*up operations to be thrown from the could Lathe. g. Avoid awkward hand positions, where a sudden slip could cause a hand to move into the workpiece. caution Jn mounting a between-centers or spindle turning to the faceptate, or a faceplate turning to between-centers, for subsequent operations. BE POSITIVE the lathe is set at the lowest speed before turning ON, 14. NEVER h, Remove between all loose knots before installing centers or on the faeep!ate. workpiece i. Never leave the Lathe work area with the power on before the Lathe has come to a complete stop, or without removing and storing the switch key. checks, centers. mount a workpiece or loose knots to that conta;ns any sp!its, a facepiate or between 15. Do not perform any ope_atioo when hand hoid]n9 the wo_kpiece. Do not mount a ream,:!,_ o_ a d_ill bt *o t!wheadstock spindb. additional safety instructions for wood turning mathes WARNING': DO :NOT: ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR MACHINE) TO BECOME COMMONPLACE, ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. WARNING: THE FOUR STEP LATHE AND MOTOR PULLEYS FURNISHED ARE DESIGNED TO RUN THE LATHE AT THE CORRECT SPEEDS WHEN USED WITH A 1725 R P.M. MOTOR. DO NOT USE A 3450 R.P.M. MOTOR TO INCREASE THE SPEED BECAUSE IT COULD WEAR BE DANGEROUS. YOUR The operation of an,/ power tool can result n foreign objects being thrown into the eyes, which can result in severe eve damage. Alway_ wear safety goggles complying with ANSI Z87.1 (shown on Package} before commencing power toot operation. Safety Goggles are available at Sears retail or cat_ og stores. motor specifications and This Lathe is designed to use a 1725 RPM motor only. Do not use any motor that runs faster than 1725 RPM. tt is wired for operation on 1tO_120 volts, 60 Hz., alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS. EVEN THOUGH SOME OF THE RECOMMENDED MOTORS ARE DUAL VOLTAGE. THESE MOTORS HAVE BEEN FOUND TO BE ACCEPTABLE FOR USE ON THIS TOOL. HP RPM VOLTS 1/3 1/2 1/2 1725 1725 1725 110-120 1t0-120 110-120 CATALOG electrican requirements This power too! is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories, The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end, This plug requires outlet as shown. NO. a mating 3-conductor grounded type tf the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG 1N ANY MANNER. Use an 1250 1278 1279 adapter as shown to known ground. and always connect the grounding CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset overload protector as their use may be hazardous. It is recommended that replace the TWO prong THREE prong outlet. CONNECTING An adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding tug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. TO POWER SOURCE OUTLET This machine must be grounded operator from electric shock, whi}e in use to protect the Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp, time delay or Circuit-Saver fuse or circuit breaker. If you ar_ not sure that your outlet is properly have it checked by a qualified electrician. MAKE SURE THIS you have a qualified outiet with a properly lug IS _ CONNECTED TO A KNOWN GROUND grounded, GROUNDING i: Z_"-_,l !: (_,_ ii ' electrician grounded LUG t / e_ ADAPTER ÷ .J "_- / 3--PRONG _ PLUG WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. RECEPTACLE WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE fS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE CUTTING TOOL. if power cord have it replaced is worn or cut, immediately. or damaged if yOur unit is for use on fess than that looks like below. 150 volts PROPERLY GROUNDED i GROUNDING PRONG ---_ if you already The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3-prong grounding type plugs and 3-pole receptacJes which accept the tools p_ug. it has a plug Cord Length Wire Size A.W,G. Upto 100- 100 Ft. 200 Ft. 16 14 200- 400 10 CHECK MOTOR WARNING: PLUG IS OUTLET @ _ NOTE: The adapter illustrated is for use only have a properly grounded 2-prong receptacle. Extension 3-PRONG PLUG OUTLET-,_ in any way, / Ft. ROTATION FOUR YOUR OWN SAFETY, MAKE SURE NOT CONNECTED TO POWER SOURCE WHEN CHANGING MOTOR ROTATION. The motor must rotate CLOCKWISE when viewed from the shaft end to which you will mount the pulley. (See page 12.) If it does not. change the direction according to the instructions furnished w_th the motor. i_:!;_iiii.;_i!il;!::._!_.i;_i!,_'ii-; i :_y:ii:ii:L :/: : : .-::-:: b.._ i¸¸ : : T ,,tOck ram,ook........................ ....... :::;:: : :: :: _'!,!.i;;:::; ;i:. on rec0mm#ndea ;_:i: _.. :,., . :,... Spu_:an_euPcente_instailation . :..o: Offandon switch:; _.::: i ........ Check motor rotation ............ GETTING TO KNOW YOUR WOOD Beitguard lock ..... . ; ....... , . ,. LATHE - "TOOLS :i:. ,.. ..... i, SPeed chart BASIC LATHE Framing square RECOMMENDED REPAIR PARTS centers 13 13 14 14 ...... ............................ OPERATION .................. 15 15 15 16 ACCESSORIES .......................... 18 19 19 .............. 21 22 Separate a|l parts from packing materials and check each one with the "Table of Loose Parts" to make certain alt items are accounted for. before discarding any packing material. I-',_;i tf any parts are missing, do not attempt to assemble the lathe plug in the power cord or turn the switch on unt}l the missing parts are obtained and are installed correctly. Using a 7/1 6" wrench, remove the wood blocks attached to the Lathe. Save the nuts, bolts and washers, you will need for _ttaching the Lathe to the bench. !_i Remove the protective oil that is applied to the bed. Use any ordinary household type grease and spot remover, Model 1 t3.23801 Wood Lathe is shipped complete in one carton (without motor, or bench). The V-Belt anC motor pulley are furnished. Model 113.238160 and 1 !3.238180 complete in one carton and includes 13 '................. Indexing .............................. MAINTENANCE .......................... LUBRICATION ........................... .,..13 13 13 !3 (medium) ......... Changing speeds ......................... Spindle turning ......................... 13 NEEDED--- Screwdriver wrench . . 13 3/8- nch wrene 7/1Ginch 7 9: On - off sw tch .......................... Spurcenterand cup center (a!igning Ta stock , , . :.. ;. 10 ;. ; :. , . t2 ...._..13 Tool rest lock .......................... Tool rest base lock ....................... Handwheei ............................. - Taitstocklock : ;. ; ....... tndex pin ,; ,i,;_i.;;i. ......... SpindleJock hole . ....................... 7 CAUTION: Never use gasoline, naptha or similar highly volatile solvents. ! Wood Lathe is shipped a Motor. A Apply a coat of automobile wax to the bed. Wipe all parts ghty with a clean dry cloth. B MOTOR INCLUDED WITH MODEL 1 t3.238160 AND 113.238180 ONLY 7 Item Table of Loose Parts Item 1 Qty. . I A B e D E F [ J J k___. Motor Pulley ..................... Belt, "Vee" 112x 37 ................ Wood Turning Lathe ............... Owner's Manuaf ................... Belt Guard Assembly ................ Loose Parts Bag _ Part No. 70046 Containing the following: Wrench. Hex 5/32 ................ Wrench, Hex 3/16 ................ Screw. Type 23 Pan 10-32 x 3/8 ....... Nut, Hex 3/4-16 ................. Spur, Center ................... 1 1 1 1 1 ! 1 1 4 I 1 I t 6 Table of Loose Parts Qty. I Cu0, Center .................... Point, Center ................... Lockwasher Ext. Tooth No. 10 ....... Key, Switch .................... Clamp Cord .................... Bolt Rd. Hd. Carriage 1/4-20x 1-3/4 . . , Washer 17/64 x 47/64 x 1/16 ........ Nut Hex 1/4-20 ................. Screw Pan Hd. Ty. A No. 8 x 1/2 ...... 6" Tool Rest ................... Book{el, How To Operate Your Craftsman Lathe ............. 1! 2 4 1 2 4 4 4 4 1 1 assembly t2"_3'_J HOLES FO,MOTOR- -0- ( r 147/0-( 1! MOUNTING LATHE AND MOTOR ON WORKBENCH 1. Drill six 3/8" holes gram to the right. bench is positioned or rail underneath. 145/8" in your bench according to the diaNOTE: Make sure the top of your so that you don't drill into the legs HOLES FOR LATHE ,-_----.-_ X\ i 1 t 63/16" I RONTO B,NO./T LOCATION OF MOUNTING HOLES NOTE: To attach your Lathe to the bench, use the bolts, outs and washer you removed when unpacking. 2. Position Lathe on bench and insert two bolts through holes in headstock but do not screw on the nuts. 3. Position the Lathe so that the bed is parallel to the front of the bench. Check the foot, If the bottom of the foot is not flat on the surface of the bench, loosen the screw in the foot, tap the screw to loosen the Iocknut inside. Turn the foot so it is flat on the bench and tighten the screw. 4. Mark the 5, Remove foot, location on the Lathe and the ddll bench of a 3/8" the hole hole BED PARALLEL TO FRONT EDGE OF BENCH in foot• to attach the 6, Position the Lathe and insert the bolts from the top. Pface a fiat washer, a Iockwasher and a nut on the bolts and tighten the nuts, Position the motor over the mounting holes. NOTE" When using a Craftsman double shaft motor, make sure the 5/8" dia. shaft is to the left when facing the front of the Lathe• For motors with a !/2" diameter shaft see Step 15. NOTE: Motor 113•238180. NOTE: is included The ventilation with Model 113,238160 holes in the motor should FOOl and NOT face upward as sawdust can collect inside the motor, tf necessary, loosen the two motor base cFamp screws and rotate the motor, Then, tighten the clamp screws. 8. Find from four 1-3/4" carriage bolts, flat washers among the loose parts (see illustration), and nuts 9. Insert the bolts from the top. Place a flat washer aod a nut on the bolts but do not tighten the nuts at this time. 1 3/4 10;Re_n_e the: headstock - = scre_Wrench_ _ 1-i. Find and : four four pu_l!ey using _: the 5/32" set- pan head thread cutting screws 3/8" long Iockwashers from among the loose parts, Attach the belt ere, The arrows guard with these screws and Iockwashin this illustration show the location of the screws. 12. P|ace the headstock pulley onto the headstock shown, Position it so that the end of the pulley with theend shaft as is ftush / of the lathe spindle. 13, Place the motor pulley on the motor shaft so that the small diameter is approximately 1/16" away from the motor. 14. NOTE: When installing the pulley on a 5/8" diameter motor shaft, make sure that the 3/16" square key furnished with your motor is in place. Then tighten the setscrew with a 5/32" setscrew wrench. i / / / / / i -¸ i ¸ 3/16 15. NOTE: motor x 3/16 KEY When installing the pulley on a 112" diameter shaft, make sure that the adapter sleeve and 3/16" square key furnished with your motor are in place. Then tighten the setscrew with a 5/32" setscrew wrench. 16, Place the belt on the pulieys and slide the motor toward the rear of workbench until ait the slack is removed from the belt. NOTE: 1/2 inch deflection of belt under moderate pressure applied between the two pulleys is adequate tension, Tighten only two of the motor mounting bolts using a 7/t6, wrench. J ADAPTER 1/2 DIA. MOTOR SHAFT SLEEVE 17.Place a straightedge suchasapieceo_wood,metalor framingsquare across thepulleysto seeif [heya_ein linewitheachother,tf theyare,tighte_d_eothe_ *.wo motormounting bolts.If theyarenot in line,toosen thetwomotorboltsandmovethemotorsideways... tightenthebolts. 18.Findfourpanheadwoodscrews 1/2"tongfromamong theloose parts. Attachthebeltguardplatetothebenchwiththetwo screws. MakesuretheplateisPARALLEL to thebelt. 19.Plugmotorcordintooutletonbackof switchbox.DO NOTplugmotorcordintopowersource outlet. 20.Position thetwocordsasshown andclampthemto the tabtewith two cableclamps and1/2" woodscrews fromtheloosepartsbag. 21.Coiluptheslackinthecordandtie it withapieceof tape. CABLE CLAMPS MOTOR CORD SPUR AND CUP!CENTER INSTALLATION 1. Find a 3/4q6 hex nut among the loose parts and screw onto head stock spindle until finger tight, 3/4-!6 HEX NUT 2..F_n_ two pointsanda spurandcupcenteramong the looseparts.To insertpointintocenters, placecenter between, jawsof a vise. DO not tighten vice. Insert point into center and wltfr a hammer and nail around the base of the point until secure. gently tap \ \ CUP \ \ Insert spur center into head stock spindle and cup center into tailstock ram. NOTE: Do not drive or hammer centers into ,pindle or ram as removal may be difficulL Use a soft hammer or block of wood and give them a gentle tap. To remove pulley with ptiers, turn isejected. .TAILSTOCK RAM spur cen_er from spindle, ho_d the spindle one hand, and, using a wrench or pair of the hex nut counterclockwise until center & To remove cup center insert a 114" wood dowel or brass rod through the hole in the tailstock ram. Hold the center with one hand and rap the dowel or rod with a hammer. FOOT WARNING: DON'TCONNECT POWER CORD TO ELECTRICAL OUTLET IN YOUR SHOP UNTIL YOU ARE READY TO CHECK MOTOR ROTATION. ON-OFF SWITCH The On-Off Switch has a locking feature. THIS FEATURE IS tNTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTH E RS. 1. Insert key NOTE: into switch. Key is made of yellow ,_,. KEY plastic. [y_LLOVz KEY P_ AST _C 10 2. To turn and pull Lathe ON .., _NSERT END of switch out. 3. To turn Lathe OFF ... finger under switch lever PUSH lever in. Never leave the Lathe unattended until complete stop and you have removed it has come to a the switch key. Do not cycle the motor switch on and off rapidly, as this may cause the faceplate or sanding disc to !oosen. In the event this should ever occur, stand clear of the face plate or sanding disc untit it has come to a complete stop, .. retighten it. 11 4. To lock switch in OFF with one hand, REMOVE position key with . HOLD switch other hand. IN WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF". WHEN LATHE IS NOT IN USE ,. , REMOVE KEY AND KEEP IT IN A SAFE PLACE . ..ALSO,.. IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF... LOCK IT AND REMOVE THE KEY. THIS WILL PREVENT THE LATHE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. HOLD I PULL \ \ ROTATION CHECK MOTOR ROTATION The Lathe must rotate counterclockwise the spindle end. NOTE: Make sure the spur when viewed center is removed from TERMINAL COVER from the spindle. 1, Plug the Lathe power oudet (See page 4}. 2. Stand cord into clear of the Lathe spindle a properly and turn grounded the switch ON. Notice the rotation of the spindle If it is NOT [urning COUNTERCLOCKWISE . . _ Remove the Lathe power cord plug from the outlet and change the rotation of the motor according to the directions furnished with the motor. WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUTLET WHEN CHANGING MOTOR ROTATION, 12 getting to know your wood lathe HANDWHEEL 10 1NDEX BELT PIN SPUR CENTER SPINDLE LOCK HOLE 10 7 GUARD TOOL TOOL BASE REST TAILSTOCK CUP CENTER RAM TAILSTOCK / RAM REST "_ TOOL BASE \\ / 11TAILSTOOK FOOT \ \ SPEED TAILSTOCK LOCK TOOL/REST LOCK BED SWITCH ON-OFF BELTGUARD LOC K HEADSTOCK 4. TOOL REST LOCK . . .Ciamp the too; rest to the 1. BELT GUARD LOCK . . . Locks the hinged part of the guard during operation. tool rest base: 5. TOOL REST BASE LOCK 2. INDEX PIN . . . . Clan_ps the too_ rest base to the bed, , . Engages with the spindle pulley to determine equal spacing for cuts for fluting or feeding, or for dividing face plate work. DO NOT USE FOR REMOVING FACEPLATES. 6. HANDWHEEL 7. TAtLSTOCK ... Adiuststhe tailstock ram. RAM LOCK . . . Clamps tfle ram in the taitstock. 3. SPINDLE LOCK HOLE... For removing faceplates or sanding discs. Insert a setscrew wrench, large nail or bolt in the hole to hold the spindle while unscrewing faceplate or sanding disc, 8, TAILSTOCK LOCK, . . Clamps the [aiistock to the bed. 9. ON-OFF SWITCH ..... 13 Seepage 10. geffing fo know 10. SPUR:CENTER for spindle AND CUP CENTER.. turning ALIGNING and should always •. are used be in alignment. CENTERS If the centers are not in line as shown, ing adjustments. I. your wood Make sure the tailstock checking for aiignment 2. Loosen the screw loosen the Focknut and in the foot inside. make the follow- ram are locked . . TAP when the screw to 3/16" SETSCREW WRENCH \ 3. Using a 3/16" setscrew wrench, loosen the setscrew on the back of the headstock. The screw is located about !-3/4" from the bottom. F HEADSTOCK 4. Swing the taiL_tock so that the two F)oints are in line . , . tighten the setscrew in the headstock and the screw in the end of the tailstock. FOOT 3/16" SETSCREW I V O , '_ TAI LSTOCK _ HANDWHEEL 11. TAILSTOCK .... supports the workpiece for spindle turning. The taifstook contains a brass screw which Dears against the "key" on the underside of the bed. This screw prevents excessive "looseness" (rocking back and forth} of the tailstock. 1, Loosen the tocknut using a 7/16" 2. Tighten the screw moderately loosen it about t/4 turn. P wrench. against the key, then Slide the tai]stock along the bed. I f it does not stick or bind in any one spot, tighten the nut. If it binds or sticks, loosen the screw ordy enough so that the tailstock slides smoothly al ong the bed. BRASS SCREW __i__ii_i :_!i:ii_!! _i_:_ i_ __/_,iiii_:i_i_ __: _ii_i_i!_/_ _/,i_ _!i_,_, __, 14 \ LOCKNUT KEY i ¸ 12, SPEED CHART speeds for various .... Indicates generalrecommended sizes of workpieces. basic lathe CHANGING operations SPEEDS The belt is shown positioned on the second steps from the outside end of the pulleys. This causes the lathe to run 2250 MOTOR COUNTERCLOCKWISE PULLEY R,P.M. Suppose you wish to run the lathe slower R.P.M. You must shift the belt inward. 1, Make sure the power cord 2, With the belt guard COUNTERCLOCKWISE pushing to rotate until motor is removed from - say, t350 the outlet. raised, rotate the motor puiley with your teft hand while on the belt with 3, Continue belt ROTATE your right the it "climbs" pulley down hand. while into pushing the third on the ON BE LT step of the pulley. 4. Nowrotatethe spindle pulley CLOCKWISE with yo_r right hand while pushing on the belt with your left hand. The belt will climb up into, the third step of the spindle pulley. To make the lathe go faster, ward. 1. Rotate right until the right pulley yourteft the motor pulley hand while be shifted CLOCKWISE hand. Pul! on the beet whiie it climbs down into the 2. Now rotate with spindle the belt must with out/'SPINDLE your PULLEY rotating the pulley next smaller step. COUNTERCLOCKWISE pulling on the belt with your hand, The belt will c_imb up into the next larger step. 15 asnc lathe "b ¸ , operatRons _ SPINDLE If you TURNING. have never done any amount we suggest turning that you practice tools. Start with a smatl Be sure to study the "'Handbook" with your lathe. use of !t explains the turning 2. Draw diagonal which 4. The other 2" x 2" x 12". line. This is for end is for the cup center. the cup center the correct of the tool lines on each end to locate diagonal turning; to hefp you gain experience. 3. On one end, make asaw cut approximately on each turning, you received the positioning restand other information a piece of wood spindle and illustrates toots, 1 Select of wooc using the various wood on the wood where the the centers 1/16" deep spur center, Place the point the diagonal of lines DIAGONAL ON BOTH cross 5, ; Dri#e tt_e cup center into the wood. Use a wooden mallet or a plastic hammer. If you don't a Sleet hamme_, but put a piece of wood {h e have one, use on the end of it. :&Remove the cup::Center ahd drive the spur center into life ether end:0f the wood. Make sure the spurs are in : the :saw cutSl Rem0Ve the spur center i 7. Make Su lethe centers and the hole in the spindle and the tailstock ram are clean. Insert the spur center into the headstock and the cup center into the tailstock and tap them in rightly with a piece of wood. Do not drive them in; 8. Put a drop of Oilor wax on the wood where it contacts the cup center. This will lubricate the wood Wf_ile it _s turning, 9. Place stock, the wood between the centers and lock the tail- I0. Move the cup center into the wood by turning the hand wl_eel. Make sure that the cup center and spur center are "seated" into the wood in the holes made insteps 5 and6 above. Rotate the wood by hand while tUrning the hand wheel. : : ...... .... t6 LINES ENDS 1t. I/8" Adjust the tool rest approximately 1/8" away from the corners of the wood and 1/8'" above the center line. Note Lock the angted the tool position of the tool rest base. rest base and the tool rest, TOOL Look at the speed chart. Notice that a 2" square turning up to 18" tong should run at 875 R.P.M. for "roughing" Move slowest speed, the V-belt on the pulleys to the Rotate the wood by hand to make sure that the corners do not strike the tool rest. 17 REST WOOD INDEXING ]he spindle pulley contains 36 equalty spaced holes, The index pin engages with these holes to keep the spindle from turning white you put a mark on the workpiece, For example: wheel: To locate the position of six spokes in a 1, Pull the index pin outward and turn it so that the small cross pin slips into the slot, This wilt allow the index pin to engage in one of the holes in the pulley and prevent the spindle from turning. 2. Adjust the tool rest and make a mark. approximately at the centerline 3, Puiioutthe index pin and slowly rotate the workpiece until _he pin slides into the next h01e in the pulley, 4iD6 : 1:his six: times t$nue this aParti andput the next rn a r k on the work- marks wilt be space d 600 apart. ConOperation until six spokes are marked 60 _ : : 5. Spindle turnings Can be divided in the same manner. 18 maintenance WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR LATHE. Frequently the motor. blow out any dust that may accumulate to keep the surfaces clean and allow stock to more more freely. wax applied rest and taif- If the power cord is worn or cut, or damaged have it replaced immediately. in any way, inside For motor motor. A coat of automobile-type the tool maintenance, follow instructions furnished with to the bed will help WIRING t DIAGRAM WHITE MOTOR f BLACI_ CORD m ........... I1! i llq-' II!11 -m nubrication For motor the motor. All of the BALL BEARINGS are packed with grease at the factory. They require no f'._rther lubrication. Periodically lubricate the ram in the tailstock with No. 20 or No, 30 engine oil. 19 lubrication, follow instructions furnished w th :trouble shooting TROUBLE ., u im,,,,,,,,,,, .................. TROUBLE Motor wilt not run. Lathe slows d own when turning Tailstock rocks back and forth PROBABLE SHOOTING CHART ,, ..... CAUSE ........................... 1, Defective On-Off switch. Defective sw:itch cord. Defective sw_tch box receptacle. 2, Motor protector open, (only if your motor is equipped with an overload protector). Other cause 1. Replace again. 1. V-belt 1. Adjust too loose 1, Brass adjusting loose. screw is too ,, u,,,,,,,,,,,,,,,,,,, R EM"EDY defective parts before using Lathe 2. Consult Sears Service. Any attempt to repair this motor may create a HAZARD utlless repair is done by a qualified service technician. Repair service is available at your nearest Sears Store. belt tension, see Assembly 1. Adjust screw. See Section, Your Lathe". Section. "Getting To Know excessively. Headstock on bed. loose Wood burns at taiist0ck end. 1. Setscrew not tight, f. Cup center }ubricated. too tight 1. Tighten setscrew. See Section, Know Your Lathe". or not !: 2O I. "'Getting Back off tailstock ram and lubricate cup center. See Basic Lathe Operation Section, "Spindle Turning." To recommended accessories RECOMMENDED ACCESSOR! ES ITEM CAT. Work Bench ............. 9-10266, 9-10278, Motor Pulley (Four Step) I/2"' Bore .......... Moto_ Pulley (Four Step) 5/8" Bore .......... Drill Chuck 1/2" Capacity with No. 1 M,T. Shank .................... Work Arbor 1/2" D_a. with No, 1 M.T. Shank .................... Screw Center with No. 1 M,T, Shank Ball Bearing Center with No. I M.T. Shank .................... 60°Center with No. 1 M.T. Shank ......... ........... Face Plate, 4" Dia. with 3/4" No. t6 Threads 9 holes ................. Face P|ate Including Spurs and Screw 3" Dia, with 3/4'" No, 16 Threads Sanding Table ........................ 9" Dia. Sanding Disc Only with 3/4" No. 16 Threads ...................... Turning Toots ................. Draw Bolt w_th 1/4" No. 20 Threads Power Tool Know Handbooks Radial Saw .......................... Table Saw ........................... Bowl Turning Tootrest ................... Face Plate 6" with 3/4" No. 16 Threads 6 holes ................. Copy Crafter ......................... Speed Reducer ........................ Face Plate 4" dia. with 3/4'" No. 16 Threads, Cast Iron, 6 holes The above available recommended at the time accessories this manual 21 NO. 9-10271 9-27921 9-27922 9-22342 9-21532 9-21164 9-21122 9-21102 9-2489 Center ......... 9-20912 9-24922 9-24906 (SEE CATALOG) ......... 9-21542 9-2917 9-2918 9-24903 9-24904 9-24907 9-23895 ......... are current was printed. 9-23865 and were repair parts \ \ P_ 22 0 c0 £ (n ¢,4 D_ C w,,%.._D o ,:.o £ 10 (%t • uo %,.- 0 O0 ¢0 e4 _00oooooo_o t-- o _ i'-,., m. ¢oo o 0 ,-o _-- p- f-- 1-- _0 09 _ r/) P... r.. o ooo o _-_ Z _-_ %.... ,5 Z UJ 0 U.I ,.r. I-- < _t Z:53 0 Z z o g if2 = I- 0 0 >_0 .£ _._ .s+ 0 L'N iI _ m _ z < oo t- < + + '-- +o 0 o z _6 F- _z -_ 23 Z o ?2-iNCH WOOD°TURNING owners manual SERVICE Now that should you have purc'nased a need contact any ever Sears and Co. stores. MODEL NO. 113.23801 exist Service for your LATHE 12" repair Center Be sure to provide Wood-Turning parts and or Lathe service, simply most Sears, Roebuck all pertinent facts when you catl or visit. LATHE ONLY MODEL NO. 113.238160 The model number of your 12" Wood-Turning found on a plate under the belt guard. Lathe will be AND 113.238180 WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: LATHE WiTH MOTOR PART HOW TO ORDER REPAIR PARTS NUMBER MODEL PART DESCRIPTION NAME NUMBER 113.23801 12-INCH TURNING 113.238160 OF iTEM WOOD LATHE 113.238180 All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked Iocatty, your order witl be electronically transmitted to a Sears Repair Parts Distribution Sold Part No. 70045 by SEARS, ROEBUCK AND Form No. CO., SP4322-4 Center for handling, Chicago, IL. 60684 Printed U.S.A. in U.S,A. t/81
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