Craftsman 11324201 User Manual 12 INCH BAND SAW Manuals And Guides L0801110
CRAFTSMAN Saw Band Manual L0801110 CRAFTSMAN Saw Band Owner's Manual, CRAFTSMAN Saw Band installation guides
User Manual: Craftsman 11324201 11324201 CRAFTSMAN CRAFTSMAN 12-INCH BAND SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 12-INCH BAND SAW #11324201. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 12-INCH BAND SAW Manual
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owners manual MODEL NO. 113.24201 CRRFr$1dgH CAUTION: Read SAFETY 12-INCHBANDSAW/ iNSTRUCTIONS SANDER carefully assembly operating repair parts SEARS, ROEBUCK Part No. 69079 AND CO., Chicago, IL 60684 U.S.A. and SIMPSONS-SEARS LIMITED, Toronl Printed In U,S.A. general safety instructions 1, KNOW YOUR POWER TOOL for power 12. USE SAFETY Read the owner's manual carefully. Learn =_s application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS Safety Also use dusty. face IN PLACE Keep KEYS benches DANGEROUS invite accidents. Floor should ENVIRONMENT Keep work 8. MAKE WORKSHOP with padlocks, starter keys. a safe distance from Consult switches, or cutting by removing and safer at the rate for which to do a job it was not gloves, neckties or jewelry to get footwear 3. associated Standards National manufacturer's with For the Seal. power are Safer 3, of Standards (ANSI_. and accessor=es such as position before plugging ACCESSORIES manual for recommended that accompany accessories may contacted. tools, produced Underwriters" including in fhe acc0rdanc_ Laboratorles parllcular with and tool applicable American PARTS use of the tool, a guard or other part that for alignment of moving parts, breakage of parts, parts, binding mounting, of and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. is 2 the safest STARTING is in "OFF" tool is accidentally check moving THIS SAFETY SEAL OF THE POWER TOOL INSTITUTE ASSURES YOU ... Th=r and lubricating is damaged should be carefully checked to ensure that it will operate properly and perform its intended function - caught in moving parts, Rubber-soled recommended for best footing. I, changing owner's Before further or attachment clothing, best for TOOLS 20. CHECK DAMAGED 11. WEAR PROPER APPAREL No loose is Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them. 10. USE RIGHT TOOL Don't force tool designed for. operation 19. NEVER STAND ON TOOL Serious =njury could occur if the tool istipped or if the 9. DON'T FORCE TOOL It will do the iob better it was designed. the for accessories. Follow the instructions the accessories. The use of improper cause hazards. work KID-PROOF master clean instructions 18. USE RECOMMENDED AWAY be kept and 17. AVOID ACCIDENTAL space. All visitors area. sharp Make sure switch in. Don't use power tools in damp or wet locations. work area well lit. Provide adequate surrounding 7. KEEP CHILDREN if cutting and balance at all times. before servicing; when blades, bits, cutters, etc. must not be slippery due to wax or sawdust. 6. AVOID with ANS Z87.1-1968. mask TOOLS WiTH CARE tools 16. DISCONNECT 5. KEEP WORK AREA CLEAN and footing performance. Follow changing accessories. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. areas dust 14. DON'T OVERREACH 15. MAINTAIN order. 4. REMOVE ADJUSTING AND WRENCHES Cluttered or Use clar_Ds or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate tool. Keep proper and in working GOGGLES goggles must comply 13. SECURE WORK This tool is equipped with an approved 3-conductor cord and a 3-prong groundh=g type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal. 3. KEEP GUARDS roars That compliance with appilcable safety dependent inspection taries _UL). and testing That too{ is inspected every moiarlzed 4. That rules ever), tool has with it adequate fc_r the protection of the user. 5, That the tool ;s a sponsor manufacturer of the Insfitute's standards conducted _s a member Consumer under by is by in- L=bara- power. instructions and of the Power Safety assured Underwriters' a Tool Education llzt of Institute Program. safety and Safety is a combination of alertness at all times when operator the band common sense and saw is being used. k, WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BAND SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORD ING TO THE INSTRUOTaONS . . . AND UNTIL YOU HAVE READ AND UNDERSTAND THE Use caution when cutting off round material such as dowel rods, or tubing. They have a tendency to roll while being cut causing the blade to "bite". Always use a "V" block, or clamp round material to a miter FOLLOWBNG: PAGE 1. General Safety Instructions 2. Getting To Know Your Basic Band Saw Operation 4. Maintenance ...... gauge. 2 ....... 13 .................. m. When backing up the workpiece, the blade may bind in the kerf (cut) . . . this is usually caused by sawdust clogging up the kerf. If this happens; 15 ........................... 19 Of Machine The band saw work bench, in band saw to tip such as cutting be bolted to the 6. Tools Band Saw/Sander 3. 5. Stability for Power I. Insert a screwdriver or wedge in the kerf.., rotate the wheels by hand while backing up the workpiece. The band saw should be positioned so neither the operator nor a casual observer is forced to stand in line with the blade. This band saw is intended for indoor use only. Eyes, Hands, Face, Ears, Body a. Wear safety goggles that comply with ANS Z87.11968, and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. Do not wear gloves . . . roll long sleeves above the elbow. b. Do not hand. Avoid could sanding pieces of material too small to hold by e. belt. Make sure the blade Always o. Never operate the band saw with the unused shaft end of the motor Read and follow of the band saw. runs downward toward adjust tension correctly h. When cutting a large piece of material, supported at table height. more 4. BEFORE UAL. firmly against the table. j. Do not feed the material too fast while cutting. Only feed the material fa_t enough so that the blade will cut. Keep fingers away from the blade. on front GOGGLES BE- WHEN OPER- SAW BLADE IS INSTALLED POINTING DOWNWARD TO TABLE-BEFORE OPERATING ADJUST MANUAL MACHINE. OPERATING BLADE TENSION. BEARINGS ARE ALWAYS PIECE THIS THE TEETH THE BE SURE THRUST BLADE GUIDES, AND PROPERLY ADJUSTED MACHINE-SEE UPPER BY NO MORE MAC GUIDE THEN 1/4 OWNERS MAN. TO CLEAR WORK- INCH. 6. MINIMIZE INJURY POTENTIAL OF CONTACTWITH SAW BLADE OR SANDING BELT BY KEEPING FINGERS A SAFE DISTANCE AWAY 7. MAINTAIN ALL i, Hold the work on SAFETY OWNER'S WEAR SAFETY THIS MACHINE. WARD HINE than make sure it is cover appearing OWN UNDERSTAND 3. BE POSITIVE PROPERLY for the blade or sand- blade guides not when cutting. instructions OPERATING 2. ALWAYS ATING 5. g. Always adjust the upper 1/4" above your material the YOUR AND FORE the table ing belt being used. protective removed. DANGER FOR 1. READ in the right direction. Always adjust tracking wheels correctly so that the blade does not run off the wheels. f. Never leave the band saw work area with the power on before the machine has come to a complete stop, or without removing and storing the switch key. awkward hand positions, where a sudden slip cause a hand to mow into the blade or the Never turn your band saw "ON" before clearing the table of a!l Objects (tools, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned. d. n. 8. If any part of this band saw should break, bend, or fail in any way or any electrical component fail to perform properly, or if any is missing, shut off power switch, remove power supply cord from power supply and replace damaged missing and/or failed parts before resuming operation. 9. cut Turn off the band saw, . . remove plug from power source outlet . . . remove cover from band saw. must be bolted securely to a stand or addition, if there is any tendency for the over or move during certain operations long heavy boards. The band saw should floor. Location 7. Protection: Use caution when cutting off material which is irregular in cross section which could pinch the blade before the cut is completed. A piece of molding for example should lay flat on the table and no_ be permitted to rock while being cut. 8. BE CONTROL TIMES--HOLD ATTENTIVE TING SLOT. END OF OF FIRMLY TO SLOT THIN IN THE WORKPIECE AGAINST CUT-OFF INSERT. THE AT TABLE PIECES OR JAMMING HIT IN 10. Think Safety. Safety is a combination of operator common sense and alertness at all times the band saw/sander is operating. additiona! safety instructions for band saw/sander WARNING: THE 5" BAND SAW PULLEY 2-1/2" MOTOR PULLEY FURNISHED, WILL BLADE AT APPROXIMATELY 900 RPM FEET PER MINUTEI WHEN USED WITH A MOTOR. NEVER INCREASE THIS GEROUS. WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR BAND SAW) TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTaON OF A SECOND IS SUFFICIENT TO iNFLICT SEVERE iNJURY. AND THE RUN THE (OR 2700 1725 RP_ SUBSTITUTE THESE PULLEYS TO SPEED BECAUSE IT COULD BE DAN- 4 This machine is designed to Do not use any motor that use a 1725 runs faster RPM motor than 1725 only. RPM. It is wired for operation on 110-120 volts, 60 Hz., alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOI.TS. EVEN THOUGH SOME OF THE RECOMMENDED MOTORS ARE DUAL VOLTAGE. THESE CRAFTSMAN MOTORS HAVE BEEN FOUND TO BE ACCEPTABLE FOR USE ON THIS TOOL. HP 1/3 RPM 1725 VOLTS 110-120 CATALOG NO. 1250 1/2 1725 110-120 1254 1/2 1725 110-120 1255 This power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong This plug requires outlet as shown. adapter known CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset overload protector as their use may be hazardous. This machine the operator TO POWER SOURCE must from be grounded electric while OUTLET in use to plug at the other a mating 3-conductor end. grounded type If the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an It CONNECTING in the attachment as shown and always connect the grounding lug to ground. is recommended replace THREE that the TWO prong prong outlet. An adapter to 2-prong you have outlet with a qualified electrician a properly grounded as shown below is available for connecting plugs receptacles. The green grounding lug extending from the adapter must be connected to a permanent such as to a properly grounded outlet box. ground protect shock, Plug power cord into a 110-120V properly outlet protected by a 15-amp. time delay fuse or circuit breaker. grounded type or Circuit-Saver If you are not sure that your outlet is properly have it checked by a qualified electrician. grounded, WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAW BLADE. If power cord is worn it replaced immediately. or cut, or damaged If your unit is for use on less than that looks like below. in any way, have 150 volts it has a plug NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Electrical Code. The use of any extension cord will cause some toss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W,G.) extension cord. Use only 3 wire extension cords which type plugs and 3-pate receptacles plug. Extension Cord Length have 3-prong grounding which accept the tools Wire Up to 100 Ft. 3--PRONG PLUG PROPERLY GROUNDED /fl UI OUTLET_,_ /n ul < GROUNDING PRONG CHECK Size A.W.G. 16 100-200 Ft. 14 200-400 Ft, 10 MOTOR ROTATION WARNING: FOR YOUR OWN SAFETY, MAKE PLUG IS NOT CONNECTED TO POWER SOURCE LET. WHEN CHANGING MOTOR ROTATION. SURE OUT- The motor must rotate COUNTERCLOCKWISE when viewed from the shaft end to which you will mount the pulley. (See page 11) If it does not, change the direction according to the instructions furnished with the motor. unpacking and checking contents CONTENTS UNPACKING AND ASSEMBLY CHECKING CONTENTS ..... ........................... 6 Mounting Band Saw/Sander on Recommended Craftsman Floor Base ................... 7 Installing Sawdust 8 Installing Table Motor Pulley Elbow ................. ....................... Belt Guard Check Motor Rotation 9 and Motor Installation.. .................. Mounting Motor Attaching Belt Guards ................... 12 The Blade .................... Adjusting The Table .................... 13 15 19 Switch ........................ GETTING TO KNOW SAW/SANDER YOUR 20 BAND ......................... Adjustment Diagrams 22 ................... Tension Adjustment Tension Scales ........................ - Installing Sanding Attachment ............. BASIC BAND SAW/SANDER OPERATION Sawing ............................. Sanding ............................ MAINTENANCE ........................ Tires .............................. General ........................... Motor ............................. Lubrication .......................... TROUBLE SHOOTING ................... Recommended Accessories................ REPAIR PARTS ........................ 10 11 ...................... Installing On-Off Table Tilting ......................... Blade Guide Adjustment ................. Lateral Guide Adjustment ................ Blade Thrust Bearing Adjustment ........... Guide Bar Lock Knob .................. Guide Bar ........................... 7 22 Knob ................ TOOLS 22 22 NEEDED -- - 22 22 22 22 22 23 23 25 25 25 26 26 26 26 26 27 27 28 ...... Your Band Saw/Sander (w_thout rno[or or floor s shipped basel comolete m one carton Separate all oarts from packing materials and check each i[ern w_th Ilustratlon and "Table of Loose Parts." Make certain all items paekinq material. MEDIUM SCREWDRIVER 3!8-tNCH are accounted \ I 1 2 3 4 5 6 1 8 9 TABLE I/2-I n. Sanding I/4-I n. Band-Saw Sawdust OF LOOSE PARTS any Qty. Two Bags I Blade ............... I 1 containing the following Screw Bcrew Wrench, Wrench, 1/8" 5/32" Set Screw Wrench, 3/16" Washer, 1 I/8" . ttems: ............ . ........... . ........... t ........... 2 diameter Locknut 1 1 ................. I Pan-Hd. Mach, Screw, Self Tap, 10-32x3i8", Pan aaeh, Screw, Self Tap, B-32x1/4" Rd. Soc-Hd. Setscrew, Flat Flat Hd. Mach_ Screw, Hex Nut, 6-32 Knurled Rubber Hd. Clamp Pt,, 5/16-t8x3/8" 6-32x7/16". ........ .................... Gasket Mach. Platen Inaetl Screw .............. Tenspon Switch Key I I I .................. I for sawing) sanding) ................ .................... 1 1 I {nartowalot, Knob 1 . 1 .............. Table Insert (w_de slot, for Tilt Lock Handle (Wrench) Spacer Blade .... 2 . 1 1 A ignmen t Plate ................... Motor Pulley, 2-I/2". ............... Sanding . . . 1 ..................... (str,ps) . . . Lockwasher, No. 6 .............. Pointer ..................... Tube Table 2 Belt Set Set Spht Tilt 1 1 , 1 , 1 E I bow Trunmon 8/ discarding Bas_e Saw Assembly ................ Owner's Manual. Saw Table ...................... 1/2x 52-1n, V-Belt .................. Carton containing Belt Guard, Belt-Guard Support, Support Bracket, three Clips and three SelfTapping Screws ................... Flat 7 before WRENCH Key N0. 1 for ....... ........ 1 1 1 1 ! 2 assemb!y MOUNTING BAND SAW/SANDER CRAFTSMAN FLOOR BASE ON RECOMMENDED 1. Unscrew the four knobs and remove the cover. front NOTE: Check the bolts saw. Make sure they loose during shipment. on the which 2. Place the band saw on the align mounting holes. 3. hold are tight the of the band feet . , . they base, position to may saw the band have come as shown, and LEFT Find one 5/16"-18 x 3" Hex. Head bolt, two 5/16"18 x 2" Hex. Head bolt, three nuts, flat washers and Iockwashers furnished with base. Find one 1-1/8'" dia. flat washer from the stiffner among the Position 5. Insert the two 2" bolts through the holes foot and through the holes in the stiffner. 6. Place a bolts from washer, underneath. with parts 4. flat furnished loose Iockwasher, Do furnished. CHECK BOLTS FOR base as shown. and not FOOT_ in the a nut tighten on the right these nuts. STIFFNER 3" BOLT 7. Place the 1-1/8" diameter flat washer on the 3" bolt and insert the bolt in the hole in the left foot. Place a flat washer, a Iockwasher, and a nut from underneath and tighten the nut. Now other two nuts which you installed before. on the bolt tighten the 8. Find two Hex. Head screws 7/16" long, and two nuts furnished with base, Insert these screws thru the top of the base and stiffner and screw on the nuts. Tighten the nuts. I F LATWASH ER -.-------_ @ LOCKWASHER NUT 7 b assembly INSTALLING SELF-THREADING SCREW SAWDUST ELBOW 1. Find the sawdust elbow, the clamp, the strip of rubber gasket, and two 10-32 x 3/8" self-threading screws among the loose parts. The holes for attaching the clamp are not threaded, but the screws are "self-threading" and will cut a thread as they are screwed in. 2. Screw both of the self-threading cut the threads and then remove screws into them. CLAMP / the holes to SAWDUST ELBOW 3. Place the elbow in the opening, and attach the clamp with the two screws. RUBBER GASKET 4. \ Peel off the protective covering from the rubber gasket and stick it around the clamp. Make sure it extends a little beyond each end of the clamp. The out. gasket will help to For the most efficient Craftsman Home-n-Shop prevent sawdust from \ leaking removal of sawdust, attach a Vac to the sawdust elbow. 8 TABLE TRUNNION INSTALLING TABLE NION PiN Remove the protective oil Use any ordinary household that is applied to the table. type grease and spot remover. CAUTION: Never use gasoline, naptha or similar highly volatile solvents. Apply a coat of automobile wax to the table. TABLE LOCK BOLT \ \ 1. Place the table on the band saw so that pins and the table trunnion. 2. bolt the two go through Find the 1-I/8" dia. flat washer, a sleeve the trunnion lock nut and the table lock among 3, lock the trunnion the slot in the 11/16" handle long, from _NUT loose parts, Hold the head of the table lock bolt inside the band saw with your left hand and put the 1-1/8" dia. flat washer, the sleeve, and the handle on the bolt. 4. Screw the nut on the bolt and tighten it with while the table is in a horizontal position. the handle lllJ,;/ TABLE LOCK BOLT TABLE LOCK HANDLE assemb|y THREAD CUTTING SCREWS MOTOR PULLEY I NSTA L LAT! ON MOUNTING 1. Place facing BELT BELT the motor GUARD AND MOTOR GUARD on your workbench with the shaft you. If you are using a double shaft must be facing you. shaft motor, the 5/8" dia. BELT GUARD SU PPORT BRACKET BELT GUARD SUPPORT 2. Attach screws, guard support furnished with to the bracket the guard. with the two NOTE: The holes in the bracket are not threaded, but the screws are "thread cutting screws" and will cut a thread as they are tightened. SCREWS 10 s/32 iNCH I _ SETSCREW / WRENC. MOUNTING I. Loosen PULLEY setscrew in motor pulley the shaft with the hub flush insert the motor shaft key 5/32" setscrew wrench. and place the pulley on with the end of the shaft, and tighten setscrew with _J___'_"_ _- When installing the pulley on a 1/2" diameter motor shaft, make sure that the adapter sleeve and 3/16" square key furnished with your motor are in place. Then tighten the setscrew with a 5/32" setscrew wrench. 3/16x MOTOR FLUSH HERE SHAFT KEY 3/16 KEY ....,. L \ ADAPTER SLEEVE 112" DIAo MOTOR SHAFT CHECK MOTOR The motor viewed from I. Place the ROTATION must rotate the PULLEY motor on COUNTERCLOCKWISE end. your workbench or on the when floor. 2. Stand clear of the motor and plug the cord into a properly grounded outlet (See page 4). Notice the rotation of the pulley. If it is not turning COUNTERCLOCKWISE, REMOVE the plug from the outlet, and change the rotation of the motor according to the instructions furnished with the motor. WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUTLET WHEN CHANGING MOTOR ROTATION. 11 assembly MOUNTING MOTOR 1. Find four 5/16"-18x 1" carriage bolts, flat washers,lockwashersand nuts supplied with base. MOTOR MOUNT BRACKET 2, Insert bolts through holes marked "X" motor mount bracket. GUARD : c:_ L--J_ _-_c:_ from behind 3. Attach motor.., place a flat washer and a Iockwasher on each holt . . . screw on nuts but DON'T TIGHTEN them. 4. Loosen the two BELT -[ SUPPORT BELT GUARD SUPPORT SCREWS _,_ SCREWS. 5. Loosen the two MOTOR BASE CLAMP SCREWS and rotate the motor so that the ventilation holes are facing downward ... tighten the screws. VENTILATION HOLES FACING DOWNWARD 6. Tighten the BELT GUARD SUPPORT SCREWS. 12 MOTOR BASE CLAMP SC (BOTH ENDS) ATTACHING BELT GUARDS 1. Remove the pulley from the band saw, using the 5/32" setscrew wrench to loosen the screw. Be careful not to lose the shaft key. Attach nished NOTE: the belt guard with the guard. The support support bracket is not with the three screws fur- required. The holes for attaching the support but the screws are "self-threading" thread as they are screwed in. are not threaded, and will cut a SELF-THREADING FLUSH / 2. Replace the pulley the shaft. with the hub flush with the end of 13 HERE SCREW assembty LONG POINTED 3. Install long three clips tabs 4. Insert one that it will on the belt guard 90 ° apart with pointing AWAY from the round looped end of belt all the way be below motor pulley. into TAB THIS WAY \ the opening. guard so / OPEN END / _'_--SPRING _"_ 5. Snap the guard into position as shown, 14 CLIPS (SET 90 ° APART) 6. Look down pulley. 7. Insert the into guard.., belt guard, and out band saw pulley into pull belt the open the round by rotating 8. Snap the belt guard into end opening, pulley. upwards of the NOTE: It is only does not slip while motor second belt Place belt onto the position, 9. Move the motor sideways so that the belt ter of the opening in the top of the base. 10, PUSH downward and tighten motor onto on motor bolt nuts. necessary to apply to tension is in the cen- tension the to belt belt so that it running. If you cannot obtain sufficient tension with the motor pushed all the way down, remove the four motor bolts and insert them in the LOWE R set of holes. BLADE TENSION KNOB .TENSION STUD iNSTALLING 1. Find the a dab of screw it turns, just 2. Loosen guard. POINTER THE BLADE blade tension knob among the loose parts. Put grease or vaseline on the end of the knob and on the tension stud. Screw it on only a few enough to start moving the pointer. the two mounting screws and remove the -,-BLADE GUARD MOUNTING blade 15 assembly GUIDE BAR LOCK KNOB GUIDE BAR 3. Loosen the guide bar lock knob and position the upper guide assembly approximately three inches above the table and tighten the knob, UPPER BLADE UPPER 1/8" ..__ THRUST SETSCREW WR ENCH''_ ! BEARING ! 4. Loosen the two setscrews which lock the upper blade guides and separate them about 1/8". Do that table, same thing to the lower guides beneath the SETSCR EWS BLADE 16 GUIDE UPPER THRUST BEARING THRUST ADJ. 5. Loosen the setscrew which locks the upper thrust bearing and turn knob until the thrust bearing is all the way back. BEARING KNOB 1/8" / SETSCREW BLADE LOWER THRUST WRENCH GUIDE BEARING SETSCREW 6. Loosen the ing and turn way back. setscrew the knob which until locks the the thrust lower thrust bearing bear- ) is all the 17 assembly 7. Carefully uncoil the blade, holding it at arms length. 8. Place the blade over the wheels with the teeth pointing downwards. Make sure the blade is between the blade guides and is in the center of the rubber TRACKING ADJUSTMENT SCREW tires. 9. Screw down the tension knob until the to 1/4. This will put sufficient tension which is 114" wide. pointer points on the blade 10. Turn the upper wheel by hand a few times and notice if the blade remains in the approx, center of the tire on the top wheel. If the blade moves away while you are turning properly. from the center it. the blade of the wheel is not TRACKING The top wheel shaft to be tilted so that is hinged which allows the wheel the blade can be TRACKED. By turning the be tilted. tracking adjustment If the blade moves toward the screw, front the wheel will of the band saw: a. Turn the tracking adjustment screw clockwise about 1/4 of a turn, as though you were tightening it. If the blade moves toward the back of the band BLADE CENTERED ON TIRES OF BOTH WHEELS saw: a. Turn the tracking adjustment screw counterclockwise about 1/4 of a turn as though you were loosenmg it. Turn the screw the approximate The thrust will rotate just enough to cause the blade to run in center of the tire, bearings support the blade from the rear and when the blade is pushed against them while you are cutting. ings should step As soon as you rotating. stop cutting, 11. Turn the thrust bearing adjustment thrust bearing moves toward the touches it. knob blade the bear- THRUST BEARIN( so that the and almost 12. Turn the upper wheel by hand so that the blade moves downward, move the bearing until it barely touches the r blade and starts to rotate. Now move the bearing back slightly, until it stops rotating. Tighten the thrust bearing setscrew. 13, Adjust the lower thrust bearing the same way. 18 THRUST BEARING ADJ. KNOB GL 14. Loosen the setscrew which locks the blade guide holder. 15. Turn the blade guide adjustment knob, so that the guides move toward the blade. Move them until the "ledge" is APPROX. 1/32"' BLADE about 1/32" from the deepest part of the blade teeth. This deep part is called a "gullet". Tighten the setscrew. 16. Adjust the lower GUIDE KNOB guides the same way. SETSCREW BLADE GUIDE HOLDER 17. Press the two guides evenly against the sides of the blade, but don't pinch the blade. Release the guides and rotate the upper wheel a little bit, moving the blade downward. Make sure one guide is not farther away from the blade than the other. Tighten both setscrews_ 18. Adjust the lower Y li II *'-"-- SAW BLADE _UPPER BLADE GUIDE guides the same way. 19, Rotate the the guides necessary. upper wheel a few times by hand, and check and thrust bearings. Make readjustments if 20. Replace 21. Locate the table insert with in the opening in the table. 22. Replace the cover. the blade guard on the upper guides. the narrow slot and place it _'_TABLE ALIGNMENT SCREW ADJUSTING THE TABLE 1. Locate among the loose parts a 5/16"-18" x 3/8" socket head flat point setscrew and a knurled head screw. The knurled head screw keeps the table in alignment. Screw it into the tapped hole underneath the front edge of the table. 2. The socket partially on the head into left screw acts as a 90 ° stop. Screw COMBiNATiON DE the tapped hole in the top of the table side. Use the 5/32" setscrew wrench. 5/32"' 3. Raise the blade guides all the way up. 4. Loosen the table lock slightly and push down on the left side of the table until it touches the frame of the band saw. 5. Screw frame, in the stop screw and notice the table will start to tilt. 6. Place a square tinue to screw with 7. Find the pointer as it touches the on the table against the blade and conin the stop screw until the table is square the blade. Tighten long and attach the screw. that the table lock. and a pan head screw the pointer. 8-32 x I/4 SQUARE it inches Set at 0 degrees and tighten 19 SETSCREW WRENCH assembly ON-OFF SW|TCH WARNING: DON'T CONNECT POWER CORD TO ELECTRICAL OUTLET IN YOUR SHOP UNTIL YOU ARE SURE THAT MOTOR ROTATION IS CORRECT. (SEEPAGE 11). The On-Off Switch has a locking feature.TH|S SHOULD PREVENT UNAUTHORIZED AN D POSSIBLY HAZARDOUS USE BY CHILDREN AND OTHERS. 1. Insert key into switch. NOTE: Key is made of yellow plastic © 2. To turn machine on, insert finger under switch lever and pull end of switch out. 2O 3. To turn machine OFF . .. PUSH lever in. Never leave the machine unattended to a complete 4. until it has come stop. To lock switch in OFF with . . . REMOVE one hand position . .. hold switch key with other IN hand. WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE iS NOT IN USE ... REMOVE KEY AND KEEP IT IN A SAFE PLACE . . . ALSO • . . IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF... LOCK II"AND REMOVE THE KEY. THIS WiLL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. 5. Connect motor cord to outlet on back of band saw. )RD OUTLET 21 getting to know your band saw/sander 2 COVER RETAiNiNG (4-Used) 8 KNOB GUIDE BAR LOCK KNOB /---TENSION ADJUSTING KNOB-_ 3 1 BLADE TENSION SCALE ADJUSTMENT DIAGRAMS ON-OFF SWITCH "_ BLADE GUARD MOTOR CORD OUTLET ! 9 7 GUIDE BAR THRUST BEARING ADJ. KNOB (Lower Knob Not Shown) TILT LOCK HANDLE SAW PULLEY BLADE GUIDE ADJ. KNOB (Lower Knob Not Shown) BA CK FRONT 1. ADJUSTMENT DIAGRAMS . . . Helo you to become familiar with the adjustments. 5= 2. TENSION ADJUSTMENT KNOB . . . Tightening the knob will increase the tension on the blade. Loosening it will decrease the tension. 6. BLADE GUIDE ADJUSTMENT . .. Turning the knob moves the guides in ol out for various widths of blades. LATERAL BLADE GUIDE guides can be adjusted by the setscrews. 3. TENSION SCALES... The fractional markings indicate the correct blade tension for various widths of blades. For example, when installing a 1/4" wide blade, tighten the tension knob until the pointer is pointing to the 1/4 marking. 7, BLADE THRUST BEARING ing the knob moves the various widths of blades. 4. TABLE TILTING . .. Loosen the table lock handle, tilt the table to the desired angle and tighten the lock handle. To return the table to the 90 ° position, tilt it until the 90 ° stop screw rests on the frame, then tighten the lock handle. 8° GUIDE should ADJUSTMENT sideways . . . The and locked ADJUSTMENT... thrust bearings in position Turn* in or out BAR LOCK KNOB. - . The upper blade guides not be more than 1/4" above your workpiece while cutting. Always adjust the guides before turning the band saw and lock the guide bar by tightening knob. 22 for on the 9. GUIDE BAR When the upper guides are raised or lowered, they must not deflect the blade sideways. This means that the guide bar must be parallel to the blade, or square with the table. 1. Remove the blade guard, guide assembly. 2. Lower 1-3/4" 3. Hold 4. cover, the guide bar until from the table. a square on the the table blade, /_"_"_--__ and the upper end is approximately against SCREW the guide _ IIlIIA\ L//_Y/ / WRENCH bar. If the bar is not square with the table, loosen the four screws in the guide bar support. Use the 3/16" setscrew wrench. To reach the lower left screw, it will be necessary to tilt the upper wheel outward. NOTE: The holes in the guide bar support are larger than the screws. This allows the support to be moved. 5. Move the guide bar until then tighten the screws. iNSTALLING SANDING it is square with the table, ATTACHMENT WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE INSTALLING SANDING ATTACHMENT. 1. Remove the blade alignment screw. guard, the table 2. Remove the cover, the blade. release the blade tension 5. Loosen the setscrew that the bearing two and the table and remove HEX. 3. Remove the upper blade guide wrench to remove the screw. 4. Loosen the and move insert, apart ASSEMBLY Use a 3/8" locks the lower thrust bearing, as far back as it will go. setscrews guides, Spread them is inside the holder. assembly. that so that lock the lower HD. SCREW blade the end of each guide 23 getting to know your band saw/sander 6. Attach the sanding platen to the guide bar with the same screw that held the upper blade guide assembly. Do not tighten the screw at this time. On the smooth side of the sanding belt, you will find a "directional arrow". The belt n_ust run in the direction of this arrow so that the splice does not come apart. 7. Place the belt on the wheels and tighten the tension knob until the pointer points to SAND. Rotate the upper wheel by hand a few times to make sure that the belt is tracking properly and is not rubbing the guides. PLATEN 8. Loosen the guide bar lock knob and lower the end of the sanding platen below the table. -'k SANDING PLATEN CENTER OF S 9. Locate among the loose parts, the insert with the wide slot, the alignment plate, a flat head machine screw 6-32 x 7/16", a small hex nut and Iockwasher. TABLE IN 10. Attach the alignment plate to the insert so that the end of the alignment plate is in the center of the slot in the insert, Place the insert in the opening in the table. ALIGNMENT LOC KWASH ER \ ,/_ PLAT E -,_----SANDING BELT AND PLATEN 11. Hold a square platen. on the table against the sanding belt and platen to )MBINATION 12. Tighten the hex. the guide bar. head screw which holds the 13. Replace the cover. WARNING: FOR YOUR OWN SAFETY. DO NOT SAND IRON OR STEEL BECAUSE THE SPARKS COULD IGNITE THE SAWDUST INSIDE YOUR BAND SAW. 24 SQUARE basic band sac/sander BASIC BAND SAW/SANDER operation OPERATION A band saw is basically a "curve cutting" machine. It differs from a saw in two respects. It is capable of cutting thicker material and it cuts faster. Unlike a saw, it is not capable of doing Your inside cutting. Craftsman Band Saw/Sander the usual band saw operations, a sander as well. You can finish and plastics and non-ferrous is not only capable of but it can be converted into wood, certain compositions metals. SAWING 1. Adjust the upper workpiece. guides not more than 1/4" above your 2. Use both hands while feeding the work into the blade. Hold the workpiece firmly against the table. Use gentle pressure, and do not force the work, but allow the blade to cut. 3. The smallest diameter that can be cut out is determined by the width of the blade. For example, a 1/4" wide blade will cut a minimum diameter of approximately 1-I/2". SANDING The with some sand your 1. Press the workpiece gently against the sanding and keep moving it until the edge is smooth. belt, scraps actual sanding belt of wood workpiece. cuts first very before rapidly. you Practice attempt to 25 maintenance WARNING: FOR YOUR OWN SAFETY, TURN :SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR BAND SAW. MOTOR ON-OF F SWITCH OUTLET [ I TIRES Pitch and sawdust that accumulate on the tires should be removed with a stiff brush or scraped off with a piece of wood. De not use a sharp knife or any kind of solvent. When the tires become replacing the tires, not glue them on. worn stretch they should them around be replaced. the wheels When but do [ |GREEN GREEN] GENERAL GROUND Keep your Remove Band Saw/Sander the sawdust from clean. m the inside, WIRING DIAGRAM Do not allow pitch to accumulate on the table, the insert, the guides or the thrust bearings, Clean them with CraftsTan Gum and Pitch Remover. CAUTION: Do not immerse the thrust bearings. Apply a thin coat of automobile-type wax that the wood slides easily while cutting, on the table so MOTOR Frequently blow out any sawdust from If the power cord is worn or cut, have it replaced immediately. For motor the motor. maintenance, follow the motor. or damaged instructions in any way, furnished WHEEL NOT SHOWN FOR PICTURE CLARITY with LUBRICATION All of the BALL BEARINGS are packed with factory. They require no further lubrication. For motor the motor. Periodically guide rods. lubrication, apply a few follow drops instructions Of oil to grease at the furnished the upper with wheel GUIDE RODS 26 m trouble shooting WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR BAND SAW/SANDER, PROBABLE CAUSE TROUBLE Motor will not run. 1. Defective Defective On-Off switch REMEDY switch. cord. 1. Replace defective Band Saw/Sander Defective switch box receptacle, 2. Motor protector open, (only if your motor is equipped with an overload protector). Other cause. Blade does not run in the approximate center of the parts before again. using 2. Consult Sears Service. Any attempt to repair this motor may create a HAZARD unless repair is done by a qualified service technician, Repair service is available at your nearest Sears Store. 1. Not tracking properly. 1. Adjust tracking, see Assembly "Installing the Blade." Blade does not,run in the approximate center of the lower wheel, 1. Lower wheel correctly on not positioned shaft. 1, Reposition the wheel, see Assembly Section, "Installing the Blade." Band Saw slows down 1. Belt too loose. upper Section, wheel. when 1, Adjust belt tension, see Assembly Section, "Attaching Belt Guards.'" 2. Tighten motor base clamp screws. See Assembly Section, "Motor Installation". 3. Stop feeding, and back up the material slightly, until the band saw speeds up. 4. Replace blade. cutting, 2. Motor pivots 3. Cutting 4. Blades breaking. in motor base. too small a radius. Dull blade. 1. Too much tension, 1. Adjust tension. See Getting To Know Your Band Saw/Sander, "3 Tension Scales." 2. Kink in blade caused by cutting too small a radius or turning the material too fast when 2. Use correct cutting technique. See Basic Band Saw/Sander Operation Section. cutting. RECOMMENDED ACCESSORIES item Floor Cat. No. Base .................... 9-22213 Miter Gauge ................... Hold-Down Clamp For Miter Gauge .... Stop-Rods For Miter Gauge ......... Rip Fence ..................... Blades and Sanding Belts ........... The above available recommended at the time accessories this manual 27 9-29929 9-29928 9-29924 9-23432 See Catalog are current was printed. and were CRAFTSMAN 12-INCH BAND SAW/SANDER, MODEL 113.24201 8 ia 2 4 SEE FIGURE FOR EXPLODED VIEW 14 \' 10 oo 3fi 40 \ 39 38 2 CRAFTSMAN 12-INCH BAND SAW/SANDER, MODEL 113.24201 All parts illustrated in Figures 1 and 2 and listed under part numbers may be ordered through any Sears Retail Store or Catalog Order House. Order parts by mail from the Catalog Order House that serves the territory in which you live. In several instances, part numbers are listed for COMPLETE ASSEMBLIES. All parts are shipped prepaid within the limits of the Continental United States. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE 1. THE PART NUMBER 2. THE PART NAME THE order by Part FIGURE t_ cD PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 !4 69069 41815 38524 37158 41711 STD315228 69028 41812 60256 60251 38884 STD601105 30789 STD503105 15 38450 16 17 18 18 19 60265 6O252 STD304430 STD304520 30646 20 21 22 23 24 60254 60253 425338 69052 STD541031 *Standard tStock Hardware Item - NOTE: • Supplied I Frame with Trim Washer, Spring Bearing, Ball Wheel, Upper Drive Ring Internal Retaining Key, Switch Bearing, Ball 1-3/8 Ring, Internal Retaining 1-11/16 *Screw Type 23, 10-32 x 1/2, Pan Hd. Key, Square 3/16 x 1-1/4 *Screw, Set, 5/16-18 x 1/2, Soc. Hd., Cup Pt. tPutley, 1/2 V Groove, 5" x 5/8 Bore, Keyed with Set Screw Clip, "S" Guard, Belt otBett, V Type, 1/2 x 43 fBelt "V" Type, 1/2 x 52 tPutley, 1/2 V Groove, 2-1/2" x 5/8 Bore, Keyed with Set Screw Bracket, Support Support, Belt Guard *Screw, 5116-18 x I, Sems, Hex, Hd. Foot, Right *Nut, Square, 5/16-18 May Be Purchased May be secured through Only. AS SHOWN ON THE LIST: not by Key Number LIST PART NO. 25 26 69053 STD522503 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 69023 65013 69004 STD601103 69078 69059 69058 69025 69006 69060 60272 37887 60096 37911 69062 133427 69063 69005 STD551t06 STD54t006 69037 69079 69081 69083 DESCRIPTION Foot, Left *Screw Mach., 1/4-20 Hd., Slotted. Spacer, Bearing Elbow Clamp, *Screw, Gasket, Wheel, Shaft, Lens Tube Mach., 10-32 Foam Lower Drive Lower Wheel x 3/8, Truss x 3/8, Pan Hd. Knob Assembly I" Stud, Cover tBlade, Band Saw, 1/4 x B0 tWrench, Hex., "L", 1/8 1Wrench, Hex., "L", 5/32 tWrenchr Hex., "L", 3/16 Platen, Sanding *Screw, Mach., 6-32 x 7/16, Flat Hd. Insert, Table (Sanding) Plate, Sanding Alignment *Lockwasher, No. 6 *Nut, Hex., 6-32 tBelt, Sanding, 1/2 x 80 Owner's Manual (Not Illustrated) Bag Asm. Loose Parts (Not Illustrated) Bag Asm. Loose Parts (Not tlt6strated) Locally. the Hardware Department Shipping and handling charges for standard hardware these items by mail uneconomical. To avoid shipping In Canada - KEY NO. Screw, Self-Locking Ring, Retaining 5/8 Item - Number 1 PARTS DESCRIPTION Cover, Tire INFORMATION 3. THE MODEL NUMBER 113.24201 4. THE NAME OF ITEM - 12-INCH BAND SAW/SANDER Always KEY NO. FOLLOWING of most Sears or Simpsons-Sears Retail items (identified by *) such as nuts, screws, and handling charges, you may obtain most Stores or Catalog Order Houses. washers, etc., make buying of these locally. CRAFTSMAN 12-tNCH BAND SAW/SANDER. MODEL 113.24201 B "0 Q a_ Q 8 I 21 20 19 14 FIGURE 2 CRAFTSMAN 12-INCH BAND SAW/SANDER, FIGURE PART NO. 69017 STD551050 STD5510t2 69073 9423400 69031 69033 STD502502 69042 69046 69047 69O48 69049 69021 STD 541037 69077 69072 STD551037 STD600802 38724 69070 453068 69029 38876 69068 41426 69022 69019 69018 273229 69016 STD600602 69066 STD533725 69057 38794 69074 STD571203 69065 69024 *Standard tStock Order Pin, Pointer Pivot Washer, Plain, 1/2 x 1-1/4 × 1/8, Washer, Plain, 17/64 x 1/2 x 1/16 Scale, Tension "Screw, Type 23, 1/4-20 x 3/8 Pan Hd. Knob Assy., Tension Adjustment Knob Assy., 1-1/2" *Screw, Set, J/4-20 x t/4 Soe. Hd., FL Pt. Sleeve, Thrust Bearing Screw, Thrust Adjustment Washer, 1/4 x !-13/32 x 1/t0 Knob, Lower Guide Screw, Guide Adjustment Pin, Trunnion Nut, Hex. 3/8-16 Spacer Wrench Washer, Plain, 3/8 x 1-!/8 Guide Assy., Fulcrum (includes Kmi No. 241 Bracket, Upper '¢2,1eel Support Rod, Upper Wheel Guide Spring, Wheel Tension Spring, Pointer Screw. Tapping, 1/4-20 x 1/2, Hex Washer Hd. Pointer *screw, Type 23, 6-32 x 1/4, Pan Hd. Scale Tilt x 2-1/2 Pin, Rol! 1/8 x 5/16 Insert Table 60190 Pin, Lower Guide Support Screw, Self-Locking, 5/16-18 Hardware Item Item - May Be Purchased .- May t_ secured Houses. oSupplied x 7/64 Bumper, Upper Wheel Pin Roll 1/4 x 3/4 Bolt, Carriage, 3/8-16 Trunnion Screw, Knurled Table in Canada only. through 42 43 44 45 46 47 48 49 5O 51 52 53 54 55 56 57 "Screw, Type 23, 8-32 x 1/4, Pan Hd. Pointer, Tilt Frame Ass,/., W/Trim (Incl, Key Nos. 14 & 40) *screw, 5/16-18 x 3/4, Scms. Hex. Hd. 113.24201 2 PARTS LIST KEY NO. DESCRIPTION MODEL 58 59 60 61 62 63 64 65 PART NO. 69039 69045 STD551031 38825 STD502505 STD522505 STD315505 69038 STD522507 STD551t25 69041 STD601103 69044 69043 69035 216278 69036 69034 69012 37393 STD551225 STD522512 STD372252 69014 66 67 STD551208 STD510802 69 70 71 72 73 74 75 76 77 78 79 80 69066 STD600803 69009 60287 447845 69010 60257 69082 69027 71046 69026 37875 DESCRIPTION Guide, 8tade Guide, Lower Blade Washer, Plain, 5/16 × 9/16x !/t6 Ring, Retaining, 5/16 Screw, S_t, 1/4-20 x 3/4, Soc_ Hd,, Ft Pt. _Screw, Mach. 1/420 x t/2, Pan Hd, Bearing, BaH Guide, Upper Blade "Screw, Mach., !/4-20 x 7/8, Hex. Hal. * Lockwasher, 1/4 Support, Upper Blade *Screw, Type 23, 1032 x 5/16, Pan Hd. Guard Knob Upper Guide Bar, Guide *Screw, Cap, 1/4.20 x t/2, Box Assy,, Switch Switch, Lcyck mg Gasket, Switch Box Outlet Assembly • Connector, Wire, t4-18 Cord Assembly Reiief, Strain Locally. Department of most Sears o! Simpsons Hd. • Guard, Wire • Screw, Type 23, Pan Hd. No. 8-,32 x 3/8" Relief, Strain • Screw, Nylon. 6-32 x 3/8. Pan Hd. • Screw, Type T, 1/4.20 x 1/2, Pan Hd. x 3/8 the Hardware Socket, Support, Guide Ba; Spring, Guide Bar Spacer Nut, Speed * Lockwasher, External Tooth 1/4 *Screw, Mach., t/420 x 1-1/4, Pan Hd. *Bulb, Light 115/125V, 26 Watt, DbL contact, Bayonet Base, Appliance Socket, Light Lockwashe[ No. 8 S_:_ew Mach., Pan Hd. 8-32 x 1/4 Sears Retail Stores or Catalog How Sears to ORDER Repair Parts The Model Number will be found on a plate attached to your saw, at the left-hand side of the base. Always mention the Model Number when requesting service or repair parts for your CRAFTSMAN 124NCH BAND SAW/SANDER. owners manual All parts ROEBUCK listed AND herein may be ordered CO. or StMPSONS-SEARS through SEARS, LIMITED. When ordering parts by mail, selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly. WHEN ORDERING REPAIR FOLLOWING INFORMATION MODEL NO. 113.24201 1. The PART NUMBER 3. The MODEL NUMBER 113,24201 PARTS, ALWAYS AS SHOWN IN GIVE THE THIS LmST. 2. The PART DESCRIPTION 4. The NAME OF ITEM -CRAFTSMAN 12-INCH BAND SAW/SANDER SER VICE is at YOUR SERVICE wherever YOU live Your Sears merchandise takes on added value when you dis- cover that Sears has over 2,000 Service Units throughout the country. Each is staffed by Sears-trained, professional technicians using Sears approved parts and methods. or move in the U.S.A. SEARS, ROEBUCK Part No. 69079 AND CO., Chicago, IL 60684 Form U.S.A. No. SP4016 and 1 SIMPSONS-SEARS LIMITED, Toronto Printed i_ U.S.A.!l/73
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